‘SEBM003602 SIO’ IMTAUNT UAL KOMATSU BR200-1 series MACHINE MODEL SERIAL NO. BR200-1 1020 and up BR200J-1 1201 and up BR200S-1 1001 and up BR200R-1 1001 and up © This shop manual may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice. © BR200-1 series mount the S6D95L-1 engine. For details of the engine, see the 95 Series Engine Shop Manual. ©1995 KOMATSU All Rights Reserved Printed in Japan 02-95 (01,10) 00231 00-101 10 20 30 40 00-2 CONTENTS GENERAL STRUCTURE AND FUNCTION .... TESTING AND ADJUSTING DISASSEMBLY AND ASSEMBLY .... MAINTENANCE STANDARD 204 922101822101 ‘The affected pages are indicated by the use of the following marks. itis requested that necessary actions Mark Indication Action required] bbe taken to these pages according to the table below. © | Pagetobenewiy added | Aad @ | Page to be replaced Replace (| Page to be deteted Discard Pages having no marks are those previously revised or made additions. LIST OF REVISED PAGE Mark Page TET ater page TEL wank Page TO Mark Page TCO Mark Page Time of e m1 @ 7 @ 10-6 10352 © rss 2 00-2 oe O 10-7 10353 @ 10507 2 © 21 @ os @ 10. 8 10354 @ ros0s 2 © 022 2 om O 10-10 10.36 ws © 023 2 oD 10.1 1037 10-52 oo. 3 oz 2 t0-12 10.38 105241 00. & oO 10.13 1039 10522 00-5 ou OD 10-14 10.40 10523 00.8 ons O 10-15 1041 10524 00-7 ore @ 10-16 1042 10526 00-8 or @ 10.17 10.43 10527 00-9 one @ 10-18 10.431 @ 1053 00-10 os OD 10.19 10.432 1054 00-11 20 @ 10-20 1043.3 1055 oor ot @ 1021 10.434 10-56 00-13 1022 10-48 1056-1 oo-14 1023 10-48 10582 @ 00-15, «a1 @ ro-28 104s @ 10563 © 00-16 2) 10:26 1046-1 @ 10564 © 00.17 021 @ 1027 047 @ 10565 @ 022 © 10-28 10.48 10566 @ 10-3 10-28 1049 @ 10567 @ 1 @ woe 10:30 050 @ 10568 @ 2 @ wer O 10:31 10501 © 10569 @ os @ 10.42 ® 10-32 10502 © 1057 oe O 43 @ 10.34 10503 © 10-58 os @ 4 ® 10-35 10504 @ 1059 ors @ 10-5 1035-1 10505 O 1060 0-2-1Mark Page TITS "| Mark Page TamS.Of) Mark Page Tmeot] Mark Page [TSO] mark Page [me of 1081 2032 20533 © ror © | > 27280 2 1082 20221 @ 20534 © vrn @ | > 27251 f 108 =O 20322 O 20535 @ zorz12 @ | o 270862 2 108 @ 223 @ 20537 @ zor213 @ | = 20725 2 wes O 2oa4 @ 20538 @ zo @ |< 207285 2 108 @ 20325 @ 20539 @ 2072.15 @ 207258 2 wer @ zoxs O 205310 @ | © 207218 @ 207287 ® 20027 © 205311 @ 207217 ® 207258 D rae OD 205312 @ 207218 @ 207259 2 a1 @ 228 @ 205313 @ 0219 207260 2 202 @ 2033 @ 205314 @ 207220 @ rons D 23 @ 2038 2054 zona D | = 262 D a4 @ 20:36 2055 nn ® 207263 2 25 @ 23 «O 2058 nn ® 20-7264 2 20.6 20361 © 2087 2 207224 @ 207285 2 20-7 20362 @ 2058 > 209225 @ 2072-68 2 20-8 20363 @ 2058 2 207228 @ 2073 20.98 20364 @ 20-60 2092.27 D 2076 20-10 20365 @ 2061 > 207228 D 2078 2011 + 2037 @ 20.62 207228 2 207 2012 2038, e 26 @ |] > 27220 2 20:78 20-13 2039 o 26 @ 207231 20:79 20-14 20-40 20661 20-7282 2080 20-415 20-81 20602 @ 207233 D 2081 20-16 20-42 20663 @ worse 2 2082 20-17 20-43 20.65 207235 2 2083 20:18 20-46 2067 @ 20-7238 2 2086 20-19 20045 2063 @ 207237 2085 20-20 20-48, 2070 @ | = 20728 2086 2021 20-47 zon @® | = 27299 ® 2087 2022 24s @ nr © 20740 © 20:89 2023 20481 @ 2241 @ 207241 J 2090 20-24 20-482 D 20-722 @ 20-72-42 3) 20:81 2025 20-49 223 OD 207243 @ 2092 20-26 250 «© rns © 2072446 @ 2093 2027 251 O 2s @ | = 27208 @ 2098 20.28 2052 2026 @ 207246 @ 2095 22 @ 2053 20727 ® 207247 @ 20:96 220 @ 20531 © rome © | = 207248 @ 2097 na @ 20532 © wore OQ | = w72049 2098 82210122101 Mark Page met) Mark Page TSO] Mark Page [MPO] Mark Page TIME Ot! mark Page Time of 2099 30:32 30-72 wom D 2 20-100 30:33 3078 wan D w2 2 20-101 3038 30-75 sore wos 20-102 3035 3076 aos ws f 20-103 3036 3077 30116 D wx 7 20-108 30:37 3078 sont wx fT 20-105 30:38 3079 sors D wos 2039 30-80 so118 ® 3 30-40 3081 soa soa D 301 30-41 30-82 30-121 4037 2 2 30-42 30821 @ 30122 @ 40.28 30-3 30-43 30-822 30-123 D 30-4 30-44 30-823 D 30-124 D 30-5 3045, we OD 306 30-46 aoe D 30-7 30-47 was OD or @ 308 30-48 3oes D 2 30-9 30.48 sar D 40-3 30-10 30:50 oss @ 40-5 a0 3051 3089 @ 40-6 3012 3052 29 4.7 303 3053, soar D 40.8 014 2054 oer D 4.8 2015 3055, we D 40-10 20:16 2056 soos D 40a 30.17 3057 soos aon 30-18 3058 soe D 4013 30-19 3059 397 ® 4045 30-20 3060 3098 @ sous 3021 30-61 sos 407 3022 3062 30-100 @ sore 30-23 3063 30101 @ 4019 3026 30-68 30-102 @ 40.20 30.28 3065 30108 D 4021 3026 306 30105 @ 4022 3027 3067 30-108 D «oO 30:28 3068 30.107 @ ou © 30-29 30-69 30-108 402 «@ 300 30-70 30-108 @ 02 © 3031 3071 so110 @ 2 © 00-2-3 gSAFETY, SAFETY NOTICE SAFETY SAFETY NOTICE IMPORTANT SAFETY NOTICE Proper service and repair is extremely important for safe machine operation. The service and repair techniques recommended by Komatsu and described in this manual are both effective and safe. Some of these techniques require the use of tools specially designed by Komatsu for the specific purpose. To prevent injury to workers the symbol is used to mark safety precautions in this manual. The cautions accompanying these symbols should always be followed care- fully If any dangerous situation aises or may possibly arse, fist consider safety, and take the necessary actions to deal with the situation. GENERAL PRECAUTIONS Mistakes in operation are extremely dangerous. Read the Operation and Maintenance Manual carefully BEFORE operating the machine. 1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine. 2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing. + Always wear safety glasses when hitting parts with a hammer. + Always wear safety glasses when grind- ing parts with a grinder, etc. 3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, al- ways wear welding gloves, apron, hand shield, cap and other clothes suited for weld- ing work, 4, When carrying out any operation with two ‘or more workers, always agree on the oper- ating procedure before starting. Always in- form your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator's compartment. 5. Keep all tools in good condition and learn the correct way to use them. 6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. ‘Smoke only in the areas provided for smok- ing. Never smoke while working. PREPARATIONS FOR WORK 7. Before adding oil or making any repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving. 8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground, If this is not possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the control levers and hang warn- ing signs on them. 9, When disassembling or assembling, support the machine with blocks, jacks or stands before starting work. 10. Remove all mud and oil from the steps or other places used to get on and off the ma- chine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing, 00-3SAFETY SAFETY NOTICE PRECAUTIONS DURING WORK 11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing compo- nents of the oil, water or air circuits, first remove the pressure completely from the circuit. 12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits. 18. Before starting work, remove the leads from the battery. Always remove the lead from the negative (-) terminal first. 14. When raising heavy components, use a hoist or crane. Check that the wire rope, chains and hooks are free from damage. Always use lifting equipment which has ample capacity. Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to prevent the component from hit- ting any other part. Do not work with any Part still raised by the hoist or crane. 15. When removing covers which are under in- ternal pressure or under pressure from a spring, always leave two bolts in position ‘on opposite sides. Slowly release the pres- sure, then slowly loosen the bolts to remove. 16. When removing components, be careful not to break or damage the wiring. Damaged wiring may cause electrical fires. 17. When removing piping, stop the fuel or from spilling out. f any fuel or oil drips onto the floor, wipe it up immediately. Fuel or ofl on the floor can cause you to slip, or can even start fires. 18. As a general rule, do not use gasoline to wash parts. In particular, use only the mini- mum of gasoline when washing electrical parts. 19. 20. 21. 22. 23. 24, Be sure to assemble all parts ag: original places. Replace any damaged parts with new parts. ‘+ When installing hoses and wires, be sure that they will not be damaged by contact with other parts when the machine is be- ing operated. in their When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dangerous, so be extremely care- ful when installing tubes for high pressure its. Also, check that connecting parts are correctly installed. When assembling or installing parts, always use the specified tightening torques. When installing protective parts such as guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check that they are installed correctly. When aligning two holes, never insert your fingers or hand. Be careful not to get your fingers caught in a hole. When measuring hydraulic pressure, check that the measuring tool is correctly assem- bled before taking any measurements. Take care when removing or installing the tracks of track-type machines. When removing the track, the track sepa- rates suddenly, so never let anyone stand at either end of the track.FOREWORD GENERAL FOREWORD GENERAL This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components. STRUCTURE AND FUNCTION This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting, TESTING AND ADJUSTING This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating *Problems* to "Causes" are also included in this section. DISASSEMBLY AND ASSEMBLY This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations. MAINTENANCE STANDARD This section gives the judgement standards when inspecting disassembled parts. NOTICE The specifications contained in this shop manual are subject to change at any time and without any advance notice. Use the specifications given in the book with the latest date.FOREWORD HOW TO READ THE SHOP MANUAL HOW TO READ THE SHOP MANUAL VOLUMES: ‘Shop manuals are issued as a guide to carrying out repairs. They are divided as follows: Issued for every machine model Issued for each engine series Each issued as one volume to cover all models These various volumes are designed to avoid duplicating the same information. Therefore, to deal with all repairs for any model , it is neces- sary that chassis, engine, electrical and attach- ‘ment volumes be available. Attachments volum: DISTRIBUTION AND UPDATING Any additions, amendments or other changes will be sent to KOMATSU distributors. Get the most up-to-date information before you start any work. FILING METHOD 1. See the page number on the bottom of the Page. File the pages in correct order. 2. Following examples show how to read the page number. Example 1 (Chassis volume): 10-3 4 Item number (10. Structure and Function) |_____Consecutive page number for each item. Example 2 (Engine volume}: Unit number (1. Engine) Item number (2. Testing and Adjusting) {Consecutive page number for each item. 3. Additional pages: Additional pages are in: cated by a hyphen (-) and number after the page number. File as in the example. Example: 10-4 12-203 10-4-1 (-12-203-1 40-421 Added pages {15 593- 105 12-204 00-6 REVISED EDITION MARK When a manual is revised, an edition mark (®@O....) is recorded on the bottom of the pages, REVISIONS Revised pages are shown in the LIST OF RE- VISED PAGES next to the CONTENTS page. ‘SYMBOLS So that the shop manual can be of ample prac- tical use, important safety and quality portions are marked with the following symbols. ‘symbol | tem Remarks Special safety precautions are By | S2tery | necessary when performing the work, Special technical precautions of other precautions for pre 4 | Caution | Serving standards are neves- sary when performing the work. Weight of parts of systems Caution necessary when so: | weigne | leeting hoisting wire, or when Cre] | working posture is important, oe ightoning, P126es that require special at- Srey M9MteniNG| ention for the tightening torque | torque during assembly. | Places to be coated with ad. AEs Cat | hesives and lubricants, ete Places where oil, water or fuel [Oil, water| must be added, and the ca- pacity. Places where oil or water Drain | must be drained, and quan- tity to be drained.FOREWORD HOISTING INSTRUCTIONS HOISTING INSTRUCTIONS HOISTING Heavy parts (25 kg or more) must be lifted with a hoist, etc. In the DISAS- SEMBLY AND ASSEMBLY section, every part weighing 25 kg or more, is indicated clearly with the symbol Cs) » Ifa part cannot be smoothly removed from the machine by hoisting, the following checks should be made: 1) Check for removal of all bolts fastening the part to the relative parts. 2) Check for existence of another part caus- ing interference with the part to be re- moved. WIRE ROPES. 1) Use adequate ropes depending on the weight of parts to be hoisted, referring to the table below: Wire ropes (Standard *Z* or “S* twist ropes without galvanizing) Rope diameter Allowable load “mm KN, tons 10 9.8 1.0 n2 137 14 125 | 157 16 “ 218 22 16 215 28 18 33 | 36 20 43.1 44 22.4 549 | 56 30 98.1 10.0 40 1765 | 18.0 50 278.6 28.0 60 392.2 40.0 ‘* The allowable load value is estimated to be one-sixth or one-seventh of the break- ing strength of the rope used. 2) Sling wire ropes from the middle portion of the hook. Slinging near the edge of the hook may ‘cause the rope to slip off the hook during hoisting, and a serious accident can re- sult. Hooks have maximum strength at the middle portion. 100% 88% 79% = 71% ~=— 41% snoocere 3) Do not sling a heavy load with one rope alone, but sling with two or more ropes symmetrically wound onto the load. A Singing with one rope may cause turning of the load during hoisting, untwisting of the rope, or slipping of the rope from its original winding Position on the load, which can re- sult in a dangerous accident. 4) Do not sling a heavy load with ropes form- ing a wide hanging angle from the hook. When hoisting a load with two or more ropes, the force subjected to each rope will increase with the hanging angles. The table below shows the variation of allow- able load kN {kg} when hoisting is made with two ropes, each of which is allowed to sling up to 9.8 KN (1000 kg) vertically, at various hanging angles. ‘When two ropes sling a load vertically, up to 19.6 kN (2000 kg} of total weight can be suspended. This weight becomes 9.8 kN {1000 kg) when two ropes make @ 120° 19 angle. On the other hand, two ropes are subjected to an excessive force as large as 39.2 KN {4000 kg) if they sling a 19.6 kN (2000 kg) load at a lifting angle of 150". A & A A 4 3 aed 160 00-7FOREWORD METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER There are 2 types of push-pull type coupler. The method of disassembling and connecting is differ- ent, so see the table below when disassembling and connecting the coupler. Type 1 Type2 Disassembly 1) Hold the mouthpiece of the tightening por: | 1 tion and push body (2) in straight until stid- ing prevention ring (1) contacts contact sur- face a of the hexagonal portion at the male end. cxposaei 2) Hold in the condition in Step 1), and push until cover (3) contacts contact surface a of the hexagonal portion at the male end. [= a cxposses Hold in the condition in Steps 1) and 2), pull out whole body (2) to disconnect m for crosses, 3) ) Hold the mouthpiece of the tightening por- tion and push body (2) in straight until slid- ing prevention ring (1) contacts contact sur- face a of the hexagonal portion at the male end. cwrosae2 2) Hold in the condition in Step 1), and turn lever (4) to the right (clockwise). Le = cwosae4 Hold in the condition in Steps 1) and 2), and pull out whole body (2) to disconnect it. pe 3) 00-8FOREWORD METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER Type 1 Type2 Connection Hold the mouthpiece of the tightening por- tion and push body (2) in straight until sli ing prevention ring (1) contacts contact sur- face a of the hexagonal portion at the male end to connect it. possi Hold the mouthpiece of the tightening por- tion and push body (2) in straight until slid- ing prevention ring (1) contacts contact sur- face a of the hexagonal portion at the male end to connect it. enposaa7FOREWORD COATING MATERIALS COATING MATERIALS * The recommended coating materials such as adhesives, gasket sealants and greases used for disassembly and assembly are listed below. + For coa 19 materials not listed below, use the equivalent of products shown in T | vent rubber gaskets, rubber ux-1n [rors] 10.9 | Tunw | Sango Prevent rubber oir uber . | + Used in places requiring an immediately | effective, strong adhesive. Used for plas- LT-18 — |790-129-9050 ee 9 poets tics (except polyethylene, polyprophylene, (2 pes.) | container | tetrafiuoroethlene and vinyl chloride), rub- ber, metal and non-metal. + Features: Resistance to heat and chent- s-2 | oso4o-cons0 | S00 | oye: |- Unod for antéloosening and sealant pur pose for bolts and plugs. 790-129-9060] Adhesive: + Used as adhesive or saalant for metal, glass (Set of adne-| kg and plast ura ‘ive and [Hardening] Can hardening | agent: ‘agent) | 500.9 Adhesives nen ta |ro0-129-2040] 250 [Povetiyine]- Used as sealant for machined holes, Holtz 7 + Used as heat-resisting sealant for repair- Matos [790-126-9120 75 | Tube |” (See ae he | + Quick hardening type adhesive Three bond Poiyethylene|* Cure time: within 5 sec. to 3 min. 1735, [790-129-9140 50. |PONet Ione) seed mainly for adhesion of metals, rub- bers, plastics and woods. * Quick hardening type adhesive vaicha | + Quick cure type (max. strength after 30 min- Arongiehe |7e0-129-9130, 29 |POyennen®| utes) |+ Used mainty for adhesion of rubbers, plas- | tics and metals. | | + Features: Resistance to heat, chemicals had Polyethylene |. Used at joint portions subject to high tem- siege (79A-12e-9110] soee | Peener®|+ Used at joint prions subject igh * Used as adhesive or sealant for gaskets oe |790-129-2010] 200 supe and packing of power train case, etc. |- Features: Resistance to heat | + Used as sealant for flange surfaces and Gasket | | bolts at high temperature locations, used seslont te-s 790-128-9070] 19 | can | to prevent seizure. + Used as sealant for heat resistance gasket for high temperature locations such as en- | gine precombustion chamber, exhaust | Pipe et.FOREWORD COATING MATERIALS Category | Komatsu code| PartNo. | arty _| Container Main applications, features Features: Resistance to water, ol Used as sealant for flange surface, thread. e+ |reo-tz-s020| 2009 | tube * Also posible to us as sealant for anges with large clearance. Used as sealant for mating surfaces of f- nal drive case, transmission case, Used as sealant for various threads, pipe Polyethylene} joints, flanges. UGS ]790-129-9080/ 1k |" container_|+ Used as sealant for tapered plugs, elbows, nipples of hydraulic piping. Features Silicon based, resistance to heat, Gasket cold sealant LG-6 [09940-00011 | 250g | Tube _|+ Used as sealant for flange surface, tread. Used as sealant for oil pan, final drive case, [ate |+ Features: Silicon based, quick hardening |, type UG-7 | 09920-00150 150g | Tube |. Used as sealant for flywheel housing, in 4, oil an, thermostat housing, ee bon: | Used as heat-esisting sealant for repairing Three Fone |7e0-128-8080) 1009 | Tube Bo eng Used as lubricant for sliding portion (to pre Molybde- | 4G [09940-00051 | 699 | Can vent from squeaking) disulphide | | Used to prevent seizure or scuffing of the lubricant =| mp | 09940-00040 | 200g | Tube | thread when press fitting or shrink fitting. | Used as lubricant for linkage, bearings, ete. T lsvc-4o0u! General purpose type Isy¥G2-a60u | G21 [SYG2-400L-A | Various | Various Isvc2-160u! | IsyGa-t60cnut | | Used for normal temperature, light toad Grease pony | bearing at places in contact with water or | Isyc2soca | steam, | G2ca —|S¥G2-400CA-A} Various Various | IsyG2-t60ca | ISvGA-1e0cNcA Molybdenum 4009 Used for places with heavy load disulphide | SYG2-400M | (10 per |Belows type lubricant | case)FOREWORD STANDARD TIGHTENING TORQUE STANDARD TIGHTENING TORQUE STANDARD TIGHTENING TORQUE TABLE (WHEN USING TORQUE WRENCH) + In the case of metric nuts and bolts for which there is no special instruction, tighten to the torque given in the table below. Thread diameter Width | Gy] @ o of bolt across flats mm mm Nm kgm 6 10 rerery 1.3840.15 8 13 3143 32403 10 7 6547 67407 12 19 | 113 10 541 “ 2 | 177219 1842 16 2 T 279230 28543 18 a | 382239 3944 20 30 | 549259 5616 2 32 | 745+ 83 76285 24 36 I 9272103 945+ 10.5 7 a 13208 140 135 15 30 6 | 17202 190 175320 33 50 | 2210 240 22525 36 55 | 2750 290 28030, 39 60 i 3290+ 340 335435 Width of bolt =| _—_across flats. mm mm Nm kgm 6 10 7.852 1.95 0B+02 8 | 13 16249 19405 10 “ 402259 41408 2 27 l 82.3547.85 84408 TABLE OF TIGHTENING TORQUES FOR FLARED NUTS * In the case of flared nuts for which there is no special instruction, tighten to the torque given in the table below. Thread diameter | Width across flat Tightening torque mm mm Nm kgm 14 19 245249 25405 8 2 492 19.6 Bt2 2 27 7854196 B42 2 32 13734294 1443 30 36 176.54 29.4 1843 33 a 196.12 49 2045 36 46 285.2249 2545 a2 55 294.2249 3045FOREWORD STANDARD TIGHTENING TORQUE TABLE OF TIGHTENING TORQUES FOR SPLIT FLANGE BOLTS ‘* In the case of split flange bolts for which there is no special instruction, tighten to the torque given in the table below. Thread diameter Width across flat Tightening torque T mm mm Nm [ kam 70 1% 57568 7207 12 ” | 112298 ret 6 2 | 279329 28523 TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PIPING JOINTS * Unless there are special instructions, tighten the O-ring boss piping joints to the torque below. Thread diameter | Width across flat Tighter Nominal No. a mm mm Nm 2 1 1 —wiseas 03,04 20 \Varies depending on) 83.1208, 05, 06 cod ltype of connector. 142,14 19.6 40, 12 33 | didises ia a ornai aaa ‘TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PLUGS * Unless there are special instructions, tighten the O-ring boss plugs to the torque below. Thread diameter | Width across flat Tightening torque Nominal No. mm mm Nm| kgm 08 8 4 735% 147 0750.18 10 10 v7 14.274 1.47 1.180.158 12 2 19 17.64% 198 aro 4 4 2 2254+ 1.96 23402 16 16 24 29.4449 3405 18 18 27 392249 4205 20 20 30 49449 5405 24 24 32 68.6298 Tet 30 30 32 107.8+ 14.7 418 33 33 = 127.4% 19.8 1322 36 36 36 15194245 185425 2 2 = 210.7 29.4 21523 62 82 = 323.44 44.1 3324.5FOREWORD STANDARD TIGHTENING TORQUE TIGHTENING TORQUE FOR 102 ENGINE SERIIES (BOLT AND NUTS) Use these torques for bolts and nuts (unit: mm) of Cummins Engine. Thread diameter Tightening torque oo mm kgm 6 102 + 0.20 8 245 £0.41 10 438 £0.61 2 75 41.22 TIGHTENING TORQUE FOR 102 ENGINE SERIIES (EYE JOINTS) Use these torques for eye joints (unit: mm) of Cummins Engine. Thread diam: Tightening torque mm Nm kgm 6 ei2 0.81 £0.20 8 | Hz 4102 + 0.20 10 12+2 1.22 + 0.20 2 mes 245 + 0.41 4 365 3.67 +051 TIGHTENING TORQUE FOR 102 ENGINE SERIES (TAPERED SCREWS) Use these torques for tapered screws (unit: inch) of Cummins Engine. Tightening torque kgm 031 £0.10 081 £020 122 £0.20 153 + 0.41 245 £041 367 £051 6.12 £0.92FOREWORD ELECTRIC WIRE CODE ELECTRIC WIRE CODE In the wiring diagrams, various colors and symbols are employed to indicate the thickness of wires. This wire code table will help you understand WIRING DIAGRAMS. Exampl CLASSIFICATION BY THICKNESS 5WB indicates a cable having @ nominal number § and white coating with black stripe. Copper wire TEMG F Rama anne sean] CHULA [EGF] Areal ce os | on oa 088 2a 12 | Staring, iting, signal et 2 2 | os | 208 a 20 | Lighting, signa ete 5 65 0.32 5.23 46 37 | charging and signal 15 a ous | 1336 ro 58 | Staring (Glow plug) 0 5 oo | ars | m0 105 | staring 60 127 ~ 0.80 63.84 13.6 178 Starting 100 207 0.80, 109.1 76, 230 Starting CLASSIFICATION BY COLOR AND CODE aor prer Jctess™ Charging | Ground Starting, Lighting | Instrument Signal Other 7 I. [cose] 3 |e | * |v @ ‘ 9 |Color| ‘White Black Black Red ‘Yellow: Green Blue >| lestel_we [= | ow mW Ya ew | iw Color White & Rea] _— lack & White| Red & white Votow & Rea{reen& WhiteBue & White code] we | BY m6 8 cA tr © | [coterie a ioc) — eck & Vetow] Red & Blok [Yow & Bac Groen & Red] Blue & Red «lage Some [= oR RY v6 ov Cotor| White & Blue] — |Back & Red fed & VollonVolow & Groofren &Vetonfue& Yolow Code] we | = aG ve ce 5 : Color|White & Gre = _ Red & Green [Yellow & Blue|Green & Black| Blue & Black ec = = mL YW a = [coor] — = —__ | Red & Blue [Yeiow & White|Green & Blue] —FOREWORD CONVERSION TABLE CONVERSION TABLE METHOD OF USING THE CONVERSION TABLE The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. EXAMPLE » Method of using the Conversion Table to convert from millimeters to inches 1. Convert 55 mm into inches. (1) Locate the number 50 in the vertical column at the left side, take this as @, then draw a horizontal line from @. (2) Locate the number 5 in the row across the top, take this as @, then draw a perpendicular line down from ®. (3) Take the point where the two lines cross as ©. This point © gives the value when converting from millimeters to inches. Therefore, 55 mm = 2.165 inches. 2. Convert 850 mm into inches. (1) The number 550 does not appear in the table, so divide by 10 (move the decimal point one place to the left) to convert it to 55 mm. (2) Carry out the same procedure as above to convert 55 mm to 2.165 inches. (3) The original value (550 mm) was divided by 10, so multiply 2.165 inches by 10 (move the decimal point one place to the right) to return to the original value. This gives 50 mm = 21.65 inches. Millimeters to inches 1. mm = 0.03937 in 0 1 2 3 4 6 | 7 8 9 ° 0.039 | 0.079 | 0.118 | 0.157 0.394 | 0.433 / 0.472 | 0.512 | 0.551 0.787 | 0.827 | 0.866 | 0.906 | 0.945 1.181 | 1.220 | 1.260 | 1.299 | 1.339 1575 | 1.614 | 1.654 | 1.693 | 1.732 0.236 | 0.276 | 0.315 | 0.354 0.630 | 0.669 | 0.709 | 0.748 1.024 | 1.063 | 1.102) 1.142 1.417 | 1.487 | 1.498 | 1.536 1811 | 1.850 | 1.890] 1.929 2.205 | 2.244 | 2.283 | 2.323 2598 | 2.638 | 2.677 | 2.717 2.992 | 3.032 3.071| 3.110 3.386 | 3.425 | 3.465 | 3.504 3.780 | 3.819 | 3.858 | 3.898 2756 | 2.795 | 2835 | 2874 | 2913 3.150 | 3.189 | 3226 | 3.268 | 3.307 3543 | 3583 | 3.622 | 3661 | 3701 88388 E88seFOREWORD CONVERSION TABLE Millimeters to Inches 1mm = 0.03997 in 0 1 2 3 4 | o5 6|7 8 9 ° 0 0.039 | 0.079 | 0.118 | 0.157 | 0.197 | 0.236 | 0.276 | 0.15 | 0.354 10 | 0394 | 0439 | 0.472 | ost2 | 0561 | 0591 | 0.690 | 0.689 | 0.709 | 0.748 20 | o787 | 0.27 | 0866 | 0906 | 0.945 | 0.984 | 1.024 | 1.063 | 1.102 | 1.142 30 | 1.181 | 1.220 | 1.260 | 1.299 | 1.339 | 1.378 | 1.417 | 1.457 | 1.496 | 1.596 40 | 1575 | 1.614 | 1.654 | 1.693 | 1.732 | 1.772 | 1.811 | 1.850 | 1.890 | 1.929 | | 50 | 1.969 | 2.008 | 2.047 | 2.087 | 2.126 | 2.165 | 2.208 | 2.244 | 2.283 | 2.23 60 | 2.362 | 2.402 | 2.441 | 2.480 | 2.520 | 2559 | 2598 | 2.638 | 2677 | 2.717 70 | 2796 | 2795 | 2095 | 2074 | 2913 | 2983 | 2992 | 3092 | 3071 | 3.110 so | 3.150 | 3.189 | 3228 | 3268 | 3.307 | 3.246 | 3.86 | 3.425 | 3.405 | 3.504 90 | 3543 | 3se3 | 3.622 3.661 | 3701 | 2.740 | 3700 | ae19 | 3.058 | 3098 Kilogram to Pound kg = 2.2066 ib olsfelefefsfefs fe]. ° o | 220| 441) 661) geez) 1102) 1323) 15.43) 1764) 19.84 10 22.05 | 24.25 | 26.46 | 26.66] 30.86 | 33.07) 35.27) 37.48] 39.68) 41.89 20 4409| 46.30} 48.50 50.71| s1.91| 56.12) 57.92] 5953/ 61.73| 63.93 30 66.14) 68:34] 7055) 72.75) 7496] 77.16| 79.37| 8157] 83.78 85.98 40 82.18| 90.39] 9259) 940| 97.00] 99.21) 101.41 | 103.62 | 105.82 108.03 so | 110.23 | 112.44 | 114.64 | 116.85 | 119.05 | 121.28 | 123.48 | 126.66 | 127.87 | 130.07 60 | 132.28 | 194.48 | 136.69 | 138.89 | 147.10 | 143.30 | 148.51 | 147.71 | 149.97 | 152.12 70 | 18432 | 15683 | 158.73 | 160.94 | 169.14 | 165. | 167.55] 169.76 | 171.96 174.17 0 | 176.37 | 178.57 | 180.78 | 182.98 | 185.19 | 187.39 | 169.60 | 191.80 | 194.01 | 196.21 90 | 198.42 | 200.62 | 202.83 | 208.03 | 207.24 209.44 | 211.64 | 213.85 | 216.05 | 218.26FOREWORD Liter to U.S. Gallon cor INVERSION TABLE 1f = 0.2642 US. Gal o 1 2 3 4 5 6 7 8 9 | ° o 0.266 | 0.528 | 0.793 | 1.057 | 1.321 | 1.585 | 1.849) 2113) 2378 10 2.642 | 2.906 | 3.170 | 3.434 | 3.698 | 3963 | 4.227 | 4.491 | 4.755 | 5.019 20 5.283 | 5.548 | 5.812 | 6.076 | 6.340 | 6.604 | 6.869 | 7.133 | 7.397 | 7.661 30 7.925 | 8.189 | 8.454 | 8.718 | 8.982 | 9.246 | 9.510 | 9.74 | 10.039 | 10.303 40 | 10.567 | 10.831 | 11.095 | 11.359 | 11.624 | 11.888 | 12.152 | 12.416 | 12.680 | 12.944 | | | 50 | 13.209 | 13.473 | 13.737 | 14.001 | 14.265 | 14.529 | 14,795 | 15.058 | 15.22 | 15.586 60 | 15.850 | 16.115 | 16.379 | 16.643 | 16.907 | 17.171 | 17.435 | 17.700 | 17.964 | 18.228 70} 18.492 | 18.756 | 19.020 | 19.286 | 19.549 | 19.813 | 20.077 | 20.341 | 20.606 | 20.870 80 | 21.134 | 21.398 | 21.662 | 21.926 | 22.190 | 22.495 | 22.719 | 22.983 | 23.247 | 23.511 90 | 23.775 | 24.040 | 24.304 | 24.568 | 24.832 | 25.096 | 25.361 | 25.625 | 26.889 | 26.153 | Liter to U.K. Gallon 0.21997 U.K. Gal ° 1 2 3 4 5 6 7 8 9 ° o 0.220 | 0.440 | 0.660 | 0.880) 1.100] 1.320 | 1.540 | 1.760! 1.980 10 2.200 | 2.420 | 2.640 | 2.860 | 3.080) 3.300] 3.520| 3.740| 3.950| 4.179 20 4399 | 4619| 4839 | 5.059 | 5.279 | 5.499 | 5.719] 5.939 | 6.159| 6.379 30 6599 | 6819 | 7.039 | 7.259 | 7.479 | 7.969! 7.919| 8.139] 8.359| 8.579 40 8799 | 9.019 | 9.239 | 9.459 | 9.679 | 9.999 | 10.119 | 10.339 | 10.559 | 10.778 50 | 10.998 | 11.281 | 11.438 | 11.658 | 11.878 | 12.098 | 12.318 | 12.528 | 12.758 | 12.978 co | 13.198 | 12.418 | 13.628 | 12.858 | 14.078 | 14.298 | 14.518 | 14.738 | 14.958 | 15.178 70 15.398 | 15.618 | 15.838 | 16.058 | 16.278 | 16.498 | 16.718 | 16.938 | 17.158 | 17.378 80 | 17.598 | 17.818 | 18.037 | 18.257 | 18.477 | 18.697 | 18.917 | 19.137 | 19.357 | 19.577 90 | 19.797 | 20.017 | 20.237 | 20.487 | 20.677 | 20.897 | 21.117 | 21.387 | 21.587 | 21.777 00-18FOREWORD CONVERSION TABLE kgm to ft. tb 41 kgm = 7.233 ft Ib ° 1 2 3 4 5 6 7 8 8 o o | 72| 145] 27} 289] 262] 434] 506] s79| 65. 10 723| 796} 968] 940] 101.3 | 1085 | 1157 | 1230 | 1302 | 137.4 20 1447 | 1519 | 159.1 | 166.4 | 1736 | 180.8 | 188.1 | 195.3 | 2025 | 2098 30 217.0 | 224.2 | 231.5 | 238.7 | 245.9 | 253.2 | 260.4 | 267.6 | 2749 | 282.1 40 289.3 | 2966 | 3038 | 311.0 | 3183 | 3255 | 332.7 | 340.0 | 347.2 | 354.4 50 3617 | 368.9 | 376.1 | 383.4 | 3906 | 397.8 | 405.1 4123) 4195 4268 60 4340 | 441.2 | 4485 | 455.7 | 4629 | 470.2 | 477.4) 4846 | 4918 | 499.1 70 506.3 | 513.6 | 5208 | 528.0 | 535.2 | 5425 | 5497 556.9 | 564.2 571.4 80 578.6 | 585.9 | 5931 600.3 | 607.6 | 6148 | 6220 | 6293 6365 643.7 90 | 651.0 | 656.2 | 665.4 | 672.7 | 679.9 | 687.1 | 6944 | 7016 | 7088) 716: 100 | 7233 | 7305 | 737.8 | 745.0) 752.2) 759.5 | 7667 | 773.9 | 7812 | 788.4 110 | 795.6 | 802.9) 810.1 | 8173 | 9246 | 931.8 | 939.0 | 246.3 | 2535 860.7 120 | 868.0 | 975.2 | 882.4 | 989.7 | 996.9 | 904.1 | 911.4| 9186 | 9258 933.1 130 | 940.3 | 947.5 | 9548 | 9620 | 969.2 | 9765 | 9837 | 9909 | 9982 | 1005.4 140 | 1012.6 | 1019.9 | 1027.1 | 1034.3 | 1041.5 | 1048.8 | 1056.0 | 1063.2 | 1070.5 | 1077.7 | | i 150 | 1084.9 | 1092.2 | 1099.4 | 1106.6 | 1113.9 | 1121.1 | 1128.3 | 1135.6 | 1142.8 | 1150.0 reo [1187.3 | 11645 | 11717 | 1179.0 | 11862 | 1193.4 | 1200.7 | 1207.9 | 1215.1 | 1222.4 170 | 1129.6 | 1236.8 | 1244.1 | 1251.3 | 12585 | 1265.8 | 1273.0 | 1280.1 | 1287.5 | 1294.7 180 | 1301.9 | 1309.2 | 1316.4 | 1323.6 | 1330.9 | 1338.1 | 1345.3 | 1352.6 | 1359.8 | 1367.0 190 | 1374.3 | 1381.5 | 1388.7 | 1396.0 | 1403.2 | 1410.4 | 1497.7 | 1424.9 | 1432.1 | 1499.4FOREWORD CONVERSION TABLE kg/em? to Ib/in? tkglom? = 14.2233 Ibyin? T oj} 4 2 3 4 5 6 7 8 8 T T o o | 142) 284] 427) 569] 71.1] 953| 996] 1128] 1280 10 1422 | 1665 | 170.7 | 1849 | 199.1} 213.4 | 227.6 | 241.8 | 256.0 | 2702 20 2645 | 298.7 | 3129 | 327.1 | 341.4) 355.6 | 369.8 | 384.0 | 3983) 4125 30 426.7 | 4409 | 455.1 | 469.4) 483.6 | 497.8 | 5120 | 526.3 | 5405 | 554.7 40 568.9 | 583.2 | 597.4 | 611.6 | 625.8 | 640.1 | 654.3 | 668.5 | 682.7 | 696.9 50 7112 | 725.4 | 739.6 | 753.8 | 768.1 | 7823 | 7965 | 810.7 | 825.0 | 839.2 60 253.4 | 867.6 | 881.8 | 896.1 | 9103) 9245 | 938.7 | 953.0 | 967.2 | 961.4 70 995.6 | 1010 | 1024 | 1098 | 1053 | 1067 | 1081 | 1095 | 1109 | 1124 80 © [1138 1152 [1166 | 1181 | 1195 | 1209 | 1223 | 1237 | 1252 | 1266 90 |1280 | 1298 | 1309 | 1323 | 1337 | 1351 | 1365 | 1380 | 1394 | 1408 roo | 1422 | 1437 | 1451 | 1485 | 1479 | 1493 | 1508 | 1522 | 1536 | 1550 ao 1565 | 1579 | 1593 | 1607 | 1621 | 1636 | 1650 | 1664 | 1678 | 1693 120 [1707 | 1721 | 1735 | 1749 | 1766 1778 | 1792 | 1806 |] 1821 | 1835 130 | 1849 | 1863. | 1877 | 1892 | 1906 | 1920 | 1934 | 1949 | 1963 | 1977 140 | 1991 |2005 | 2020 | 2034 | 2048 | 2062 | 2077 | 2091 | 2105 | 2119 aso | 2134 |214s | 2162 | 2176 | 2190 | 2205 | 2219 | 2233 | 2247 | 2262 160 | 2276 | 2290 | 2304 | 2318 | 2333 | 2347 | 2361 | 2375 | 2389 | 2404 170 | 2418 | 2432 | 2446 | 2460 | 2475 | 2489 | 2503 | 2518 | 2532 | 2546 180 | 2560 | 2574 | 2582 | 2602 | 2617 | 2631 | 2646 | 2660 | 2674 | 2688 190 | 2702 |2717 2731 | 2745 |2759 | 2773 | 2788 | 2802 | 2816 | 2830 200 |2e45 | 2869 | 2673 | 2887 | 2901 | 2916 | 2930 | 2044 | 2958 | 2973 210 |2987 | 3001 3015 | 3030 | 3044 | 3088 | 3072 | 3086 | 3101 | 3115 220 |3129 | 3143 |a15e 3172 | 3186 3200 | 3214 | 3229 | 3243 3257 230 |271 | 3286 | 3300 | 3314 3328 3343 3357 | 3371 | 3385 3399 240 | 3414 | 3428 |3442 3456 [3470 | 3485 | 3499 | 3513 | 3627 | 3542 00-20FOREWORD CONVERSION TABLE Fehrenheit-Centigrade Conversion : a simple way to convert a Fahrenheit temperature reading into a Centigr tute reading oF vice versa is to enter the accompanying table in the center or boldface column of figure. ‘These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If itis desired to convert from Fahrenheit to Centigrade degrees, consider the conter column as a table of Fahrenheit temperatures and re temperature in the column at the lot. fit is desiree to conver from Centigrade to Fahrenheit degrees, consider the center column as a table of Centigr and read the corresponding Fahrenheit temperature on the right 1d the corresponding Centigra Jo values, i = < alee [+] : 404 soo }-n7] on | sie] ra] a | mee] a2 | or | are “3712 cavo | ni] tz | sae] 3 | a7 | 1196] 278 | a2 | 1796 -aea so | 106 | 13 | ssa | 9 | as | tree] 203 | 93 | tore “317 | 30] 100 | 1 | 572 | ea | a | 202 | 289 | a4 | ras2 “289 -40 | -94| 15 | seo] 100 | so | 1220 | 204 | 05 | 1050 203 -29| 1 | cos | ws) s1 | 1238 | 200 | 96 | 1068 “278 4} ea | wv | 626] ua | se | 1266] 206 | a7 | 806 “212 14 we | cee | any | sa | re] an | oe | 90.8 387 32 13 | 662 | 122) s | 1202 | 317 | 99 | 922 “281 50 20 | seo | ve) ss | 10 | 322 | 9 | ro -s6|-« | 68 | -01| a1 | coe | 133 | se | 120 | ae | a | 1958 25.0 | -13 86 56 2 6 13.9 57 134.6 333 | 92 197.6 saa | “2 | 104 | -s0 | 23 | 734 | 144 | se | ta54 | 329 | 93 | 1904 saa | 11 | 122 | 44 | 26 | 752 | 150 | 59 | 1382 | ae) 94 | 2012 -23a|-0 | wo| 29] 2 | 70 | 156) 6 | 00 | aso | 95 | 2030 228 | 9 188 26 | vas | 161 61 | 1418 | 356 | 96 | 2048 -22| 2 | v6 27 | a6 | 167 | e2 | wae | 361 | 97 | 2066 17 | > | 94 2 | ea] 72 usa | 367 | 98 | 208 | 6 21.2 29 B42 17.8 64 147.2 37.2 99 210.2 “8 | 5 | 230 30 | eso] 13) @5 | uso | 378 | 0 | 2120 -200 | «4 | 28 | -o6| a1 | ore | 129 | os | 1508 | 406 | 105 | 2200 sia | 3 | 266] 0 | a2 | a96| 194 | @7 | 1526 | 439 | 110 | 2200 “as | 2 | 234 | o6 | 33 | ova | 200 | 68 | 1544 | 461 118 | 2300 -e3 | 4 | 202] 11] 34 | a2] 206 | 69 | 1562 | 489 | 120 | 248.0 sve} 0 | a20| 17 | a5 | 950] 211 | 7 | 1580 | 517 | 125 | 257.0 i 17.2 1) 33.8 22 36 96.8 27 nm | 159.8 544 | 130 | 266.0 ve7 | 2 | 356 | 28| 37 | 986 | 222 | 72 | 118 | 572 | 195 | 2750 ser 3 | 37a | 33} 38 | 1004 | 228 | 73 | 1634 | 60.0 | 40 | 2040 -156 | 4 | 392] 39 | 39 | 1022 | 233 | 74 | 1652 | 627 | 145 | 293.0 “50 | 5 | so | 44 | a0 | 1080 | 239 | 75 | w67.0 | 656 | 150 | 2020 -ws} 6 ae | 50) 4 | 1058 | 244) 76 | 1088 | oes | r55 | sito | -39| 7 | «6 | se | a | tors | 250 | 77 | 106 | 72 | 160 | 2200 33 | 8 | 4] 61 | 43 | 1094 | 256) 78 724 | 739° 165 | 2290 | 12.8 9 | 482 67 “4 ANZ 26.1) 79 174.2 767 170 338.0 s122 | 1 | soo | 72| a | 1130 | 267 | 9 1760 | 794 175 | 3470 00-21FOREWORD UNITS UNITS {In this manual, the measuring units are indicated with Internatinal System of units (SI). As for reference, conventionally used Gravitational System of units are indicated in parentheses (_}. Example: N kg) Nm {kgm} MPa {kg/cm} kPa (mmH:0} kPa (mmHg) kwirpm (HP/pm) g/kwh {g/HPh} 00-2201 GENERAL 822101 General locations General assembly drawing ... Specifications. Weight table .. List of lubricant and water... . 01 2 01 5 01-9 01-18 01-19BR200-1 BR200J-1 BR200J-1A Hopper Fuel contro! lever SDI | renter con SVL Travel iever Piate feeder — ee SIN UY sivrautic tan Primary belt conveyor = Jaweerusher SpracheBR200S-1BR200R-1 son es SS = Plate feeder {/ Radiator, fuel tank ro Engine Hydraulic tank crusher Magni sepaetor (option ZN Gf YA @ IS, iS ! ] Hl A 7 J Controt panel fuel contro! lever Primary belt conveyor Travel levers Barery box Sprocket 01-4 22101822101 GENERAL ASSEMBLY DRAWING BR200-1BR200J-1_ « BR200J-18 222101BR200S-1 loizeeBR200R-1 voizes 0082: j=—— 0061 01-8922101 SPECIFICATIONS BR200 BR200J-1 BR200J-18 Machine model BR200-1 BR200J-1 BR200J-1A Serial No. 1020-1169 | 1201 and up | 1501 and up Type of machine Crawler type, diesel engine drive Operating weight (kg) 19400 19500 Max. dimensions of debris handled (mm) 300 x 400 x 600 Travel speed (km/h) 3.0 (both forward and reverse) g | Gradeability (deg) 30 © | Ground contact pressure E | (standard shoe width) (kg/em*) 0.49 (600 mm) =| (kPa) 48,6 (600 mm) © | Noise (68) | When operating: Max. 80 (at 7 m from machine) | Ground surface vibration (dB) When traveling: Max. 60 | (48)__| When operating: Max. 60 (at 7 m from machine) | Overall length (mm) 6029 | Overall width (mm) 2500 | Overall width of crawler (mm) 2500 3 | Overall height (mm) 2950 2 | min. ground clearance (mm) 260 (to bottom surface of belt conveyor) | (for transportation) Length of track on ground (mm) 3260 Track gauge (mm) 1900 Model Komatsu S6D951-1 diesel engine Type 4-cycle, water cooled, in-line vertical, direct injection type with turbocharger Piston displacement (co) 4891 | Flywheel horsepower (kWW(HPY/rpm)_ 91.9 (123.3) /2050 2 | Max. torque (kamitpm) 48.5/1500 2] E| High iating speed (rpm) 2260 + 60 £5 | Low idling speed (rom) 900 + 25 ® | Min. fuel consumption ratio ighWh giHPh) | 200 (152) [s5| Fuel Diesel fuel (ASTM D975 No. 1 or No. 2) KS! Governor Centrifugal, all speed type Lubrication method Gear pump force feed 38 Filtering method Full flow FE4 Costing method Water cooing 01-9Machine model 8R200-1 BR200J-1 | BR200J-14 Serial No. 1020-1169 | 1201 and up | 1501 and up Cooling type : Fan: Suction type Radiator: Compression type 2 | air cleaner Combined centrifugal and paper filter type 5 | Starting motor 24V, 5.5 kW Alternator 24V, 25 A Battery 412V, 110Ah x 2 ¥8| Drive method and reduction gear type Hydraulic drive, eccentric differential type 8) Steering method Independent drive for left and right [S| Carrier roller 2 on each side 8|S8| Track roller 7 on each side 5 | Track shoe type Assembly type triple grouser B| 2 | Track shoo width (mm) Standard: 600 | | Tension adjuster Grease cylinder type with cushion spring Travel brake type Hydraulic tock Model KS 3015 single toggle crusher |FS 3015 single 5 toggle crusher % | Nominal dimensions (mm) 760 x 380 750 x 380 & | Rotating speed (rpm) 300 Drive method Hydraulic motor V-belt drive =| | B| Type, No. Variable displacement piston pump (swash plate) x 2 § | | S| Discharge amount (g/min) 2x 191 El |é {At engine rated speed of 2050 rpm) 2 | E]| Mox pressure (kg/em®) 325 aa (mPa) 319 S| 8|| Drive method Connected directly to engine 3) 3) _| Type, No. Fixed displacement gear pump x 2 8 | S| | Discharge amount (amin) 2x22 2182 (At engine rated speed of 2050 rpm) & | =) 2] Max. pressure (MPa (kg/cm?) For feeder: | For feeder: 20.6 (210) AE 11.8 (120) | |8 For conveyor: For conveyor: 20.6 (210) |) fs 8.8 (90) 3 | Drive method Timing bett drive 3 Es| Toe, no. ‘spool type + 5-spool type x1 [83] Operating method Hydraulic assist type 01-10 82210122101 Machine model BR200-1 BR200/-1_| BAZ00U-1A _| 3 | Travet Piston type x 2 2) § | crusher - Piston type x 1 £ | 2 | Feeder Piston type x 1 2 | =| Conveyor Gear type x 1 % | Hydraulic tank Sealed, box type 3 | Hydraulic filter | Tank return side E | Hydraulic cooler | Air cooled 3 | Additional hydraulic equipment | Solenoid valve x 4 & For engine control Governor control lever x 1 & | 2 | Steering and travel Travel lever x2 & || Feeder control Feeder switch 1 set (ON/OFF) 2| S$) Conveyor contro! Conveyor switch 1 set (ON/OFF) S| 5 | Emergency stop switch {For stopping work equipment 1 3 | § | Travel parking brake switch 1 S| $| Crusher control Crusher switch | Crusher switch =) ‘1 set (ON/OFF) | 1 set (ON/OFF) | Crusher REVERSE switch x 1 71 || Coolant temperature gauge x15 Fuel gauge a | Engine oil pressure caution monitor x1 | ; | 8) Charge eaution monitor aa [_nstated to monitor panel supplied with B | 2] Preheating pilot monitor xt 8/9 | Service meter x1 &) | Lamp switch x1id 3B) _| Starting switch x 1— Installed to control box 3 |_| Horn switch x1— Installed to control box || Front lamp x1 | Backup alarm buzzer x1 & | Coolant Oo || 19.7 alee] , 5 Engine oil 19.5 28 5| Travel reduction gear ta) eal ‘ 2) © | (lett and right, each) | 8 | 5 | Hydraulic oil @ | 230 3 | >| Fuet (a) 310 01-11 ®