Información de servicio

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Hydraulic transmission, 421 Información de servicio 13/04/2020
installing
Perfil:
L90E Volvo

Hydraulic transmission, installing

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Modelo: Lugar de producción Inicio de número de fabricación Parada de número de fabricación
L90E Volvo

Op nbr 42172

9998547 Lifting tool

1. Check (and replace if needed) the seal ring on the transmission housing. Lube the seal ring with oil before installing the
transmission.

2. Angle the transmission forward and lower it into place.

NOTE!
Work very carefully to avoid trapping and crushing cable harnesses and hydraulic hoses on the machine as well as the
sensors on the transmission. Risk of crushing injuries.

Figure 1

3. Fit the transmission against the flywheel housing.

Keep the lifting device tight.
Fit and tighten the bolts on the transmission housing's upper half.
Tightening torque: 90 Nm (66.5 lbf ft)

4. Fit the transmission brackets on both sides of the transmission.

 Figure 2

1. Transmission bracket

5. Fit and tighten the bolts on the transmission housing's lower half.
Tightening torque: 90 Nm (66.5 lbf ft)

6. Lift the transmission slightly at the rear edge and remove the spacers under the flywheel housing.
Lower the transmission into place and tighten down the transmission brackets on both sides.
Remove the lifting device.

7. Fit the hydraulic connections for the level glass and parking brake.
Fit the oil filler pipe and hose connections from fan/brake pump/transmission oil cooler to the transmission's left side.

Figure 3

1. Connection for level glass

2. Connection for parking brake
3. Connection for transmission oil cooler
4. Connection for oil filler pipe

8. Fit the hoses for the CDC valve.

 Figure 4

1. Hoses for CDC valve

9. Refit the cable harnesses and plug in connectors on the transmission.

Figure 5
 1. Transmission cable harness

10. Fit the hoses on the left steering cylinder.

11. Fit the distribution block on the frame. Connect disconnected hoses.

Figure 6

1. Distribution block

12. Fit the measuring block inside the left step.

Figure 7

13. Fit the hydraulic pump.

 Figure 8

14. Fit the front steering cylinder pins, see Section 6 Steering.

Figure 9

1. Front steering cylinder pins

15. Lift the hydraulic tank into place, connect disconnected hoses.

16. Fit the propeller shafts to the transmission.

17. Fit the cab.

18. Fill transmission oil and hydraulic oil.

19. Bleed the hydraulic system, see Hydraulic system, bleeding section 9.

20. Test-run and check for leaks, top up (if needed) with hydraulic oil, transmission oil and coolant.