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Hydraulic pump coupling, 442 Service Information 11/17/2023
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EC290B LC Volvo

Hydraulic pump coupling, description

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EC290B LC Volvo

The flexible coupling consists of the spline hub, the inserts and the elements, and evenly transmit the engine power to the
hydraulic pump absorbing the rotating shocks. The engine torque is transmitted to the interface ring connected to the engine
flywheel → the spline hub of the flexible coupling → the shaft of the hydraulic pump.
Figure 1
Sectional view, flexible coupling
1 Screw 5 Screw 9 Hub
2 Screw 6 Insert R 10 Spring pin
3 Clamping screw 7 Flange 11 Flywheel
4 Hydraulic pump 8 Spring pin 12 Insert A

Flexible coupling, removal

ЗАБЕЛЕЖКА!
Remove any residual pressure in the system by turning off the engine, returning key to ON position and moving RCVs. Also
remove the residual oil pressure from inside the hydraulic oil tank by using the air breather.

Op nbr 00000

1. Remove all hydraulic hoses, pipes and wire connectors from hydraulic pump (4), and then plug them.

2. Remove screws (1) and hydraulic pump (4) from the engine while keeping the pump shaft horizontal.

ЗАБЕЛЕЖКА!
Before loosening screws (1), take appropriate action to hold and support hydraulic pump (4).

3. Remove screws (2) and the flexible coupling assembly from flywheel (11).

4. Inspect and analyze all defects.

Flexible coupling, installation

Op nbr 00000

ЗАБЕЛЕЖКА!
Take care not to enter dust and foreign materials around coupling assembled.

1. After inserting spring pin (10), install the flexible coupling assembly to flywheel (11) by using screws (2).

 Apply Loctite onto the screws thread.

 Tightening torque: 47 ± 2 kgf·m (339 ± 14.4 lbf·ft)

2. Measure the gap between the end of hydraulic pump shaft and coupling hub (9). The gap should be 4.5 mm (0.18 in).
If the gap is less than 4.5 mm (0.18 in), loosen two clamping screws (3) on hub (9). And adjust to 4.5 mm (0.18 in).
Retighten two clamping screws (3).

 Tightening torque: 21 ± 1.0 kgf·m (152 ± 7.2 lbf·ft)

3. Install hydraulic pump (4) to the engine while keeping the pump shaft horizontal by using screws (1).

 Apply Loctite onto the screws thread.

 Tightening torque: 6.5 ± 0.7 kgf·m (46.9 ± 5.1 lbf·ft)

4. Install all hydraulic hoses, pipes and wire connectors.

Inspection after installation

1. Increase the engine rpm gradually to high rpm and operate boom, arm and bucket cylinder slowly.
2. Check for any abnormalities or leakage. Correct abnormal phenomena, if any.