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Special Instruction
Installation Instructions for the 240-0716 Tube Kit for the High Pressure Oil Line for the
Hydraulic Electronic Unit Injector (HEUI) Pump{1307, 1714}
Media Number -REHS1685-01 Publication Date -01/08/2003 Date Updated -15/08/2003

i01964435

Installation Instructions for the 240-0716 Tube Kit for the High
Pressure Oil Line for the Hydraulic Electronic Unit Injector (HEUI)
Pump{1307, 1714}
SMCS - 1307; 1714

Engines:
3126B (S/N: 1AJ1-UP; 6PZ1-UP; 7JZ1-UP)

Introduction
The 240-0716 Tube Kit is available for repair of the high pressure oil line. The kit is used in order to replace
the flexible high pressure oil line. The oil line is part of the Hydraulic Electronic Unit Injector (HEUI) Pump.

The 240-0716 Tube Kit is used on engine models with the following serial number prefixes: 1AJ, 6PZ and
7JZ.

Table 1

Components in 240-0716 Tube Kit

Callout Part Number Description Quantity
11 9M-1974 Washer 1
13 122-5855 Spacer 1
10 8S-8820 Clip 1
12 8C-5748 Bolt 1
9 6V-8636 Connector 1
17 6V-9001 Elbow 1
15 214-7568 O-ring 2

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16 221-3494 O-ring 2
14 241-3782 Tube assembly 1
18 033-6028 O-ring 1
19 123-3132 Backup ring 1
20 033-6039 O-ring 1

Removal of the Flexible Oil Line

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

1. Remove any coolant lines that may interfere with the installation. Remove any air inlet lines that may
interfere with the installation.

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Illustration 1 g01006397
Typical example

(1) Bolt

(2) Washer

(3) Air inlet cover

2. Remove bolt (1) and the washer (2) from the air inlet cover (3). Discard the bolt (1) and the washer
(2) .

3. Disconnect the electrical connector of the injection actuation pressure control valve (7). Remove the
injection actuation pressure control valve (7) from the pump. Retain the injection actuation pressure
control valve (7) for the reinstallation.

Note: Modifications to the tools may need to be made in order to reduce interference with engine
components.

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Illustration 2 g01007381
Modified 2P-5494 crowfoot wrench

4. Remove the hose assembly (5), the connector (8), and the elbow (6). Discard these parts.

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Illustration 3 g01006381
(4) HEUI pump

(5) Flexible oil line

(6) Elbow

(7) Injection actuation pressure control valve

(8) Connector

Installation of the 240-0716 Tube Kit

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Illustration 4 g01006407
(4) HEUI pump

(7) Injection actuation pressure control valve

(9) Connector

(10) Clip

(11) Washer

(12) Bolt

(13) Spacer

(14) Tube assembly

(15) O-ring

(16) O-ring

(17) Elbow

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Illustration 5 g01006437
(7) Injection actuation pressure control valve

(9) Connector

(15) O-ring

(16) O-ring

(17) Elbow

1. Apply a light coat of oil to the O-rings (15) and (16) during installation. Install the O-ring (15) on the
connector (9). Install the O-ring (16) on the connector (9). Thread the connector (9) into the port on
the cylinder head by hand. Tighten to 48 + 5 N·m (35 + 4 lb ft).

2. Apply a light coat of oil to the O-rings (15) and (16) during installation. Install the O-ring (15) on the
elbow (17). Install the O-ring (16) on the elbow (17).

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3. Back off the jam nut on the elbow (17) to the top of the threads on the elbow assembly (17). Push the
washer tightly against the jam nut. Check that the washer is as tight as possible. Thread the elbow
assembly (17) into the port of the HEUI pump (4). Hand tighten the elbow (17) into the port of the
HEUI pump until the washer is tight against the HEUI pump (4). Unscrew the elbow assembly (17) no
more than one complete turn to 40 degrees.

4. Align the tube assembly (14) with the connector (9) and the elbow (17). Loosely thread each end of
the tube assembly (14) onto the connector (9) and the elbow (17). Position the elbow (17) in order to
not create stress in the tube assembly (14) .

5. Attach the clip (10) to the tube assembly (14). The flat side of the clip (10) must be toward the air inlet
cover. Place the washer (11) onto the bolt (12). Insert the bolt (12) through the clip (10) and the spacer
(13) .

6. Insert the bolt (12) through the air inlet cover (3).

7. Thread the bolt (12) into the cylinder head.

8. Hand tighten the bolt (12) .

9. Hand tighten both connections on the tube assembly (14) .

Note: Ensure that there is no stress on the tube assembly (14) from any components or fittings.

10. Use a wrench to prevent the elbow assembly (17) from turning. Tighten the bottom tube fitting to the
elbow assembly (17) to 40 + 4 N·m (29.5 + 3 lb ft).

11. Tighten the top tube fitting to the connector (9) to 40 + 4 N·m (29.5 + 3 lb ft).

12. Use a wrench to prevent the elbow assembly (17) from turning. Tighten the jam nut of the elbow
assembly (17) to 24 + 2 N·m (18 + 1.5 lb ft).

13. Tighten the bolt (12) to 28 ± 7 N·m (21 ± 5 lb ft).

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Illustration 6 g01006732
(7) Injection actuation pressure control valve

(18) O-ring

(19) Backup ring

(20) O-ring

Note: Note the location of the components on the injection actuation pressure control valve prior to
replacement.

14. Remove the existing components from the injection actuation pressure control valve (7). Discard the
existing components. Install the new components for the injection actuation pressure control valve on
the injection actuation pressure control valve (7). Apply a light coat of oil on the new components
during installation. Install the injection actuation pressure control valve (7) into the port on the HEUI
pump (4). Tighten the injection actuation pressure control valve (7) to 50 ± 5 N·m (37 ± 3.7 lb ft).

15. Reconnect the wiring to the injection actuation pressure control valve (7) .

16. Inspect any coolant lines or any air inlet lines that were disconnected. Reinstall any coolant lines or
any air inlet lines that were disconnected. If necessary, repair the lines or replace the lines.

17. Check all fluid levels. Fill all fluids to the proper level.

18. Clean up any fluids from the assembly process. Run the engine in order to check for leaks. Repair any

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fittings that may be leaking.

Copyright 1993 - 2011 Caterpillar Inc. Tue Apr 12 13:12:00 UTC+0700 2011
All Rights Reserved.
Private Network For SIS Licensees.

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