2020/8/21 924H 924Hz Wheel Loader PED00001-UP (MACHINE) POWERED BY C6.

6 Engine(SEBP4564 - 29) - Documentation

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Welcome: m620mfh1
Product: WHEEL LOADER
Model: 924HZ WHEEL LOADER PED00910
Configuration: 924H 924Hz Wheel Loader PED00001-UP (MACHINE)
POWERED BY C6.6 Engine

Testing and Adjusting

924H and 924Hz Wheel Loaders Hydraulic System
Media Number -KENR7614-01 Publication Date -01/11/2011 Date Updated -22/11/2011

i02820103

Pilot System Pressure - Test

SMCS - 5050-032-PS ; 5117-081-PS ; 5467-081-PS

Table 1
Required Tools

Quantity Part Number Description

1 8T-0857
10000 kPa (1450 psi) Pressure Gauge

1 177-7860 Hose Assembly

2 6V-4143 Coupler Assembly

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

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2020/8/21 924H 924Hz Wheel Loader PED00001-UP (MACHINE) POWERED BY C6.6 Engine(SEBP4564 - 29) - Documentation

Illustration 1 g01401115
Right side view of the machine

(1) Panel

(2) Panel

1. Remove panel (1) and (2) on the right side of the machine.

Note: Prior to testing the pilot system pressure, make sure that the standby pressure of the steering pump is
within the specification. The maximum standby pressure of the steering pump is 4065 ± 205 kPa (590 ± 30
psi).

2. Install a 6V-4143 Coupler to each end of the 177-7860 Hose Assembly .

3. Install a 8T-0857 Pressure Gauge on a 177-7860 Hose Assembly .

Illustration 2 g01412467
Location of the pressure reducing valve

(3) Pressure reducing valve

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2020/8/21 924H 924Hz Wheel Loader PED00001-UP (MACHINE) POWERED BY C6.6 Engine(SEBP4564 - 29) - Documentation

Illustration 3 g01414972
(3) Pressure reducing valve

(4) Test port for the pilot supply pressure

(5) Relief valve

4. Install the other end of the hose assembly onto test port (4) for the pilot supply pressure. Test port (4) is
located on the pressure reducing valve.

5. Start the engine and run the engine at low idle. With the oil at normal operating temperature, the pressure
reading must be 2600 ± 170 kPa (377 ± 25 psi).

6. If the pressure reading is correct, stop the engine and remove the test equipment from test port (4) .

If the pressure reading is not correct, stop the engine. Perform the following procedure:

a. Move the control valves to all positions in order to release any hydraulic pressure in the pilot circuit.

b. Loosen the hydraulic tank cap in order to release any pressure in the tank. Tighten the cap.

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2020/8/21 924H 924Hz Wheel Loader PED00001-UP (MACHINE) POWERED BY C6.6 Engine(SEBP4564 - 29) - Documentation

Illustration 4 g01412558
(4) Pressure reducing valve

(6) Stem

(7) Locknut

c. Loosen locknut (7) on the pressure reducing valve (4). Turn stem (6) on the relief valve clockwise in
order to increase the pressure. Turn the stem on the relief valve counterclockwise in order to decrease
the pressure.

7. If the pressure reading is correct, stop the engine and remove the test equipment from test port (4) .

8. If the pressure reading is not correct, stop the engine. Repeat Step 6 through Step 7.

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