Ajustes de Bomba de Pistones

3/12/2015 924G
924Gz Wheel Loader 3PZ00001UP (MACHINE) POWERED BY 3056 Engine(SEBP2976 55) Sistemas y componentes
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Bienvenido: r080thm6
Producto: WHEEL LOADER
Modelo: 924G WHEEL LOADER 3PZ
Configuración: 924G 924Gz Wheel Loader 3PZ00001UP (MACHINE)
POWERED BY 3056 Engine
Pruebas y Ajustes
924G and 924GZ Wheel Loaders Hydraulic System
Número de medio RENR351103 Fecha de publicación 01/03/2007 Fecha de actualización 09/03/2007

i01748647
Piston Pump Pressure Test and Adjust
SMCS 5070025; 5070081
S/N 3DZ1892
S/N AAB1UP
S/N 9SW12026
S/N 6YW1863
S/N AAN1UP
S/N 3PZ11342
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
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3/12/2015 924G 924Gz Wheel Loader 3PZ00001UP (MACHINE) POWERED BY 3056 Engine(SEBP2976 55) Sistemas y componentes
Sudden movement or accidental starting of the machine can cause
personal injury or death to persons on or near the machine.
To prevent personal injury or death, perform the following:
Park the machine on a smooth, level surface.
Lower the work tool to the ground and engage the parking brake.
Stop the engine and remove the key.
Block the wheels and install the steering frame lock.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Purging Process for the Implement System
Perform the following procedure in order to remove air from the implement system.
Table 1
Required Tools
Quantity Part Number Description

1 1777860 Hose Assembly
Illustration 1 g00632993
1. Remove the access panels for access to the pump.
2. Install the other end of the hose assembly on the test port for signal pressure of the piston pump (1)
.
3. Remove the cap from the hydraulic tank. Place the other end of the hose assembly into the
hydraulic tank.
4. Engage the parking brake. Start the engine. Raise the bucket off the ground.
5. Move the bucket to the RACK BACK position. Hold the bucket in the RACK BACK position for
30 seconds.
6. Move the bucket level to the ground. Lower the bucket to the ground.
7. Shut off the engine. Remove the hose assembly from the tank and the pump.
Pump Cutoff Pressure
1. Remove the access panels for access to the bank valves.
2. Install an 8T0860 Pressure Gauge 40000 kPa (5801 psi) on a 1777860 Hose Assembly .
3. Install the other end of the hose assembly on the test port for the pressure of the piston pump (1) .
4. Raise the lift arms to the full height. Hold the lift control in the RAISE against the stops. Observe
the pressure of the pump cutoff pressure. the pump cutoff pressure is 25850 ± 345 kPa (3750 ± 50
psi).
5. Lower the lift arms to the ground.
6. If the pump cutoff pressure is correct, stop the engine and remove all of the test equipment.
7. If the pump cutoff pressure is not correct, stop the engine. Refer to "Adjustment of the Pump
Pressure Cutoff ".
8. Remove all test equipment.
Adjustment of the Pump Pressure Cutoff
1. Loosen the locknut (2) .
2. Rotate the adjusting screw (3) clockwise in order to increase the pump cutoff pressure or rotate the
adjusting screw (3) counterclockwise in order to decrease the pump cutoff pressure.
3. Tighten the locknut (2) .
4. Perform the test for the pump pressure cutoff in order to verify the cutoff pressure after you adjust
the spring for the cutoff pressure.
5. When the pump pressure cutoff is correct, stop the engine. Remove all diagnostic equipment.
Margin Pressure
1. Remove the access panels for access to the piston pumps.
2. Install a 1777860 Hose Assembly to the pressure tap for the signal pressure of the pump (1). Then,
install an 8T0861 Pressure Gauge 60000 kPa (8700 psi) to the other end of the hose.
3. Install a 1777860 Hose Assembly to the pressure tap for the pump output that is located on the
bank valve (2). Then, install the other 8T0861 Pressure Gauge 60000 kPa (8700 psi) to the other
end of the hose assembly.
4. Start the engine. Run the engine at HIGH idle.
5. Warm the hydraulic oil to the operating temperature .
6. The standby pressure on the gauge to the pump should be 2000 ± 200 kPa (290 ± 30 psi).
7. Raise the boom slowly.
8. The difference between the two gauges is the margin pressure. The margin pressure should be
2000 ± 100 kPa (290 ± 15 psi).
9. If the margin pressure is correct, shut off the machine. Disconnect the diagnostic equipment.
10. If the margin pressure is not correct, stop the engine. Refer to "Adjustment of the Margin
Pressure".
Adjustment of the Margin Pressure
1. Loosen the locknut (5) .
2. Rotate the adjusting screw (6) clockwise in order to increase the margin pressure or rotate the
adjusting screw (6) counterclockwise in order to decrease the margin pressure.
3. Tighten the locknut (5) .
4. Perform the test for the margin pressure in order to verify the margin pressure after you adjust the
margin spring.
5. When the margin pressure is correct, stop the engine. Remove all diagnostic equipment.
Standby Pressure
1. Remove the covers for access to the bank valve.
3. Install the other end of the hose assembly on the test port for the pressure of the piston pump (1) .
Note: Do not move any work tool controls in order to check the standby pressure for the pump.
4. Run the engine at HIGH idle. Observe the pressure on the test port for the pressure of the piston
pump. The standby pressure for the pump is 2000 ± 200 kPa (290 ± 30 psi).
5. Stop the engine.
6. Remove all test equipment.
Case Drain Pressure
Note: Only perform this pressure test, if you suspect an internal leak of the pump that is excessive. When
you remove the plug for the case drain in order to install a pressure tap, the oil must be able to drain into
a suitable container.
1. Remove the access panels for access to the piston pumps.
2. Install a 8T3613 Valved Nipple Assembly into a 6H4746 Adapter .
3. Remove the plug from the top of the piston pump for the work tools.
4. Install (1) 8T3613 Valved Nipple Assembly with a 6H4746 Adapter into the port.
6. Install the other end of the hose assembly to the valved nipple.
7. Start the engine.
8. Run the engine at HIGH idle. Operate the controls for the work tools.
9. Observe the pressure gauge. The maximum pressure for the case drain is 207 kPa (30 psi). If the
case drain pressure exceeds 207 kPa (30 psi) the pump has excessive wear or the pump has
damage. You may need to replace the pump.
Copyright 1993 2015 Caterpillar Inc.
Todos los derechos reservados.
Thu Dec 03 2015 08:41:38 GMT0500 (Hora est. Pacífico, Sudamérica)
r080thm6
Red privada para licenciados del SIS.

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