SHAHNURULIDAYU BT SHAHRAN

Chapter 5 : (23DKM20F1053)

Basic MATHIVANAN A/L TANGAVELU

(23DKM20F1055)
Hydraulic
PRAVINESH A/L PARTIBAN
Circuit (23DKM20F1055)
HYDRAULIC COMPONENTS
Component name Function Symbol
• Changes mechanical power to high
Pump pressure hydraulic fluid power

• A container to store hydraulic fluid

Tank/Reservoir • To cooling hydraulic fluid

• To restrain foreign particle such as

Filter dust or steel splinters from
entering into hydraulic system

One way valve/Check valve • To avoid back flow and protect the
pump from sudden over pressure

• To limit and control the work

Release valve/Relief valve pressure
• To protect the system from over
pressure that may damage the
main component
HYDRAULIC COMPONENTS
Component name Function Symbol

Directional control valve • To control the fluid flow direction

• To control the piston’s speed in the

Flow control valve
cylinder

Cylinder • To move the work piece

• To display the pressure of the

Pressure gauge
system

• To store the system pressure

• To maintain/stable the system
Stabilizer/Accumulator pressure
• To absorb the vibration in the
system
HYDRAULIC CIRCUIT
Basic Circuit
1.Tank
2.Filter
3.Motor
4.Pump
5.Check valve
6.Relief valve
7.Stabilizer/accumulator
8.Pressure gauge
9.Directional control valve
10.Flow control valve
11.Cylinder
ELECTRO-HYDRAULIC CIRCUIT

 Directional control valve with twin selenoids

is actuated by a limiter switch.
 Solenoid A is energized to obtain operation 1.
 At the end of operation (1) the solenoid (C) is
energized by the limiter switch 2 to obtain
operation (2).
 Then solenoid (b) is energized by limiter
switch 3 to obtain operation (3).
 Solenoid (d) is energized by limiter switch 1
to obtain operation (4).
BASIC HYDRAULIC SYSTEM CIRCUIT
OPENED CYNOSURE SYSTEM

Advantages
• Generally less expensive.
• Better for lower pressure applications
(below 3000 PSI).
• Simple to maintain and easier to diagnose
problems if they occur
Disadvantages
• Could create heat in the system if working
pressure exceeds the relief valve setting
when using fixed displacement pumps.
• Reservoir size has to be larger for adequate
cooling of the fluid.
BASIC HYDRAULIC SYSTEM CIRCUIT
CLOSED CYNOSURE SYSTEM

Advantages
• Systems can run at higher pressures with less
fluid flow so smaller hydraulic lines can be used.
• Direction can be reversed without the use of
valves.
Disadvantages
• More expensive components are used.
• May require high-pressure filtration.
• More difficult to diagnose and repair.

• More control options are available.

 METER IN
○ Meter-in is a method a flow control
valve is placed in a hydraulic circuit -
there is a restriction in the amount of
fluid flowing to the actuator
○ The flow control valve enables
restriction in the fluid flow to the
cylinder and slowing down its extension.
○ In the event of the flow direction being
reversed, the check valve ensures that
the return flow bypasses the flow
control valve.
○ The meter-in operation is quite accurate
with a  positive load
 METER OUT

○ In direction will cause the fluid leaving

the actuator to be metered
○ The cylinder here is prevented from
overrunning and consequent cavitating.
○ Can provide accurate control for
positive and negative loads
METERING OFF/BLEED OFF

○ a valve directs flow back to the tank

when actuated.
○ The valve of the bleed-off circuit can be
located anywhere along the main line.
○ This circuit is more efficient than meter
in or meter out, as pump output is only
high enough to overcome resistance
-THANKYOU-