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Special tools

Flywheel locking tool - No.49 E011 1A0.

High-pressure fuel pump gear puller - No.49 S019 005.

General precautions

Disconnect battery earth lead.

Remove glow plugs to ease turning engine.
Turn engine in normal direction of rotation (unless otherwise stated).
Observe tightening torques.
If fitted: Mark position of crankshaft position (CKP) sensor before removal.
Do NOT turn crankshaft via camshaft or other gears.
Do NOT turn crankshaft or camshaft with timing gear(s) removed.

Valve timing procedures

Removal/refitting requires:
Engine removal.
Timing belt removal.
Engine at TDC No.1 cylinder.
Ensure timing mark on high-pressure fuel pump sprocket aligned with timing mark on timing gear cover [1].
Turn crankshaft anti-clockwise to 30° BTDC on No.1 cylinder.
Ensure ground tooth on high-pressure fuel pump gear [2] aligned with notch in timing case [3].
Lock two-piece high-pressure fuel pump gear with M6 bolt [4].
To install high-pressure fuel pump gear, proceed as follows:
Mark position of ground tooth on high-pressure fuel pump gear with paint before installation [5].
Mark 10th and 11th teeth with paint counting clockwise from ground tooth [6].
Ensure engine at 30° BTDC on No.1 cylinder.
Align timing marks on crankshaft gear and auxiliary gear 1 [7].
Align timing marks on auxiliary gear 1 and balancer shaft gear 1 [8].
Align timing marks on crankshaft gear and auxiliary gear 2 [9].
Align timing marks on auxiliary gear 2 and auxiliary gear 3 [10].
Align timing marks on auxiliary gear 3 and balancer shaft gear 2 [11].
Align timing mark on auxiliary gear 3 and painted teeth on high-pressure fuel pump gear [12].
Ensure ground tooth on high-pressure fuel pump gear [2] aligned with notch in timing case [3].
Remove M6 bolt from two-piece high-pressure fuel pump gear [4].

Manufacturer: Ford Model: Ranger ('06) 2,5D TDCi (c) Autodata Limited 2013
Engine code: WL-C Output: 105 (143) 3500 . 7/2/2021
Tuned for: Year: 2006-11 V9.200-
Manufacturer: Ford Model: Ranger ('06) 2,5D TDCi (c) Autodata Limited 2013
Engine code: WL-C Output: 105 (143) 3500 . 7/2/2021
Tuned for: Year: 2006-11 V9.200-