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Published in IET Power Electronics
Received on 19th May 2011
Revised on 12th August 2011
doi: 10.1049/iet-pel.2011.0189

ISSN 1755-4535

Common-mode voltage reduction in a motor drive


system with a power factor correction
J. Adabi1 A.A. Boora1 F. Zare1 A. Nami1 A. Ghosh1 F. Blaabjerg2
1
School of Electrical Engineering, Queensland University of Technology, GPO Box 2434, Brisbane, Australia
2
Institute of Energy Technology, Aalborg University, 9220 Aalborg East, Aalborg, Denmark
E-mail: j.adabi@nit.ac.ir

Abstract: Common-mode voltage generated by a power converter in combination with parasitic capacitive couplings is a
potential source of shaft voltage in an AC motor drive system. In this study, a three-phase motor drive system supplied with a
single-phase AC– DC diode rectifier is investigated in order to reduce shaft voltage in a three-phase AC motor drive system.
In this topology, the AC – DC diode rectifier influences the common-mode voltage generated by the inverter because the
placement of the neutral point is changing in different rectifier circuit states. A pulse width modulation technique is presented
by a proper placement of the zero vectors to reduce the common-mode voltage level, which leads to a cost-effective shaft
voltage reduction technique without load current distortion, while keeping the switching frequency constant. Analysis,
simulations and experimental implementation have been presented to investigate the proposed method.

1 Introduction common-mode voltage regardless of the motor impedance


[7, 8]. An LC filter can be used to eliminate the low-order
Adjustable speed drive (ASD) systems are largely used in a harmonics and remove the PWM signal from the pulse
wide range of modern systems, from household appliances shape generated by an inverter and the common-mode
to automated industry applications. The concept in the ASD voltage will therefore be eliminated. The main drawback of
systems is the use of a power electronics module to convert using the filter is its bulky size especially in large motor
a constant frequency (50 or 60 Hz) AC voltage source to an drive systems. Then, a proper PWM technique is the best
AC variable frequency waveform to achieve an adjustable possible solution to reduce or eliminate the common-mode
speed [1 – 2]. Regarding the growing requirements of speed voltage. Assuming no parasitic coupling, an induction
control, pulse width modulated (PWM) inverters are used in motor will only experience differential mode voltages and
ASD systems. The development of PWM-based drive will behave as an ordinary three-phase sinusoidal AC
systems increased the efficiency, performance, and supply [9, 10]. However, as the switching speeds of a
controllability in AC motor applications, low acoustic noise converter are increased because of switching device
and more efficient power conversion. However, as the improvements, the parasitic capacitive coupling becomes a
switching speed of the power switches is increased to allow dominant side effect. Two major parasitic coupling paths
higher carrier frequencies, new concerns arose because of that can affect shaft voltage are the stator windings to the
the interface of power converters and AC motor stator iron and the stator windings to the rotor iron [11, 12].
characteristics, which was previously seen only in wave The capacitive couplings in the motor structure and
transmission devices such as antenna and broadcast signal common-mode voltage generated by the inverter forms a
equipments. The effects of the high-frequency voltage model for the ASD system, which leads to a voltage across
components introduced by the PWM technique are usually the rotor and stator frames called shaft voltage [13 – 15].
neglected when the electromechanical performance of the Discussion on the origin of a shaft end-to-end voltage in an
motor is analysed. Many small capacitive couplings exist in inverter-driven motor has been presented in [16, 17]. A
the motor drive systems that may be neglected in low- practical method to find a high-frequency model of an AC
frequency analysis, but the conditions are completely machine in order to predict leakage current and shaft
different in high frequencies [3 – 6]. voltage is presented in [18] to extract all parameters (such
As a consequence of PWM patterns in three-phase inverter, as capacitive couplings) in an AC motor based on
a voltage will be generated between a neutral point and the measuring input impedance across different terminals in a
ground, which is called common-mode voltage. This broad frequency range using a network analyser.
voltage acts as a source for many unwanted problems in In this paper, a single-phase diode rectifier is used to supply
motor drives such as shaft voltage and bearing currents a three-phase motor by a single-phase AC voltage source. As
owing to the existence of parasitic capacitances in the the input current of the rectifier is highly distorted, a power
motor. It will be shown that the switching state creates the factor correction (PFC) unit with boost converter technique

366 IET Power Electron., 2012, Vol. 5, Iss. 3, pp. 366 –375
& The Institution of Engineering and Technology 2012 doi: 10.1049/iet-pel.2011.0189
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is used to improve the current quality of the AC source. and (vaN(t), vbN(t), vcN(t)) are the leg voltages and phase
A survey on PFC of the single-phase rectifiers is presented voltages of a three-phase converter, respectively. vNo(t) is
in [19] and the design of a single-phase rectifier with the voltage between the star point of the winding and the
improved power factor and low total harmonic distortion ground which is known as common-mode voltage. Note
(THD) using boost converter technique is investigated in that, in this configuration, ‘o ’ is assumed to be connected to
[20]. In the ASD system with single-phase rectifier the ground. Three leg voltages of the converter can be
topology, the AC – DC diode rectifier influences the calculated as follows
common-mode voltage generated by the inverter, because
the placement of the neutral point is changing in different ⎧
rectifier circuit states. Zero-switching vectors are the most ⎨ vao (t) = vaN (t) + vNo (t)
important vectors in terms of common-mode voltage v (t) = vbN (t) + vNo (t) (1)
⎩ bo
generations. Regarding the different placements of the vco (t) = vcN (t) + vNo (t)
neutral point, proper switching states will be applied in the
PWM pulse pattern to decrease the common-mode voltage.
By adding two sides of (2)

2 Common-mode voltage and shaft voltage


in ASD systems vao (t) + vbo (t) + vco (t) = vaN (t) + vbN (t) + vcN (t) + 3 × vNo (t)
(2)
Fig. 1a shows a DC – AC converter connected to an AC
motor. The switching combination of this inverter has eight
(¼ 23) permitted switching vectors which have been shown It is obvious that the sum of the three-phase voltages is equal
in Table 1. In a three-phase system, (vao(t), vbo(t), vco(t)) to zero (vaN(t) + vbN(t) + vcN(t) ¼ 0). Therefore the common-

Fig. 1 Common mode voltage in an ASD system


a Three-phase inverter with an AC motor
b Leg, common mode, line and phase voltages of the proposed switching pattern
c Structure of an AC motor with different parasitic capacitive couplings
d Common-mode model

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Table 1 Switching states, output leg voltage of three-phase inverter

Vector Sa1 Sb1 Sc1 vao(t) vbo(t) vco(t) vNo(t)

V1 1 0 0 Vdc /2 2Vdc /2 2Vdc /2 2Vdc /6


V2 1 1 0 Vdc /2 Vdc /2 2Vdc /2 +Vdc /6
V3 0 1 0 2Vdc /2 Vdc /2 2Vdc /2 2Vdc /6
V4 0 1 1 2Vdc /2 Vdc /2 Vdc /2 +Vdc /6
V5 0 0 1 2Vdc /2 2Vdc /2 Vdc /2 2Vdc /6
V6 1 0 1 Vdc /2 2Vdc /2 Vdc /2 +Vdc /6
V7 1 1 1 Vdc /2 Vdc /2 Vdc /2 +Vdc /2
V0 0 0 0 2Vdc /2 2Vdc /2 2Vdc /2 2Vdc /2

mode voltage can be calculated as of the rectifier is highly distorted and therefore such a
topology is not practical. Based on International
vao (t) + vbo (t) + vco (t) Electrotechnical Commission (IEC 60747) standards, this
vcom (t) = vNo (t) = (3) type of converters is more practical at low power (below 75
3
watts) for specific applications and for higher-power
This equation shows that the output voltage of the applications, a PFC unit or a passive filter is needed to
converter is not sinusoidal. Switching states of the proposed reduce input current harmonics.
converter, the leg voltages and the resultant common-mode Fig. 3a shows the structure of an ASD system with a single-
voltage are given in Table. 1. The three-leg voltage of the phase diode rectifier and a PFC system where the input
inverter and the common-mode voltage are shown in current is controlled using a boost converter technique. The
Fig. 1b for a switching pattern of (V0 , V1 , V2 , V7 , V2 , V1 , V0). input current will be compared with a sinusoidal reference
The capacitive couplings in the motor structure and current and a current control strategy determines switching
common-mode voltage generated by the inverter forms a pattern. Current control technique benefits power electronic
model for the ASD system, which leads to a voltage across converters. Hysteresis current control is a simple current
the rotor and stator frames called shaft voltage. Fig. 1c control with fast dynamic response [21]. Therefore in this
shows the structures of an AC motor where the parasitic topology the inductor current will be compared to a
capacitive couplings exist between the stator winding and reference current and forced to be kept inside the upper and
rotor (Cwr), the winding and stator frame (Cws), the rotor lower hysteresis bands. This results in a sinusoidal current
and stator frame (Crs) and outer and inner races of the ball waveform at the input side. In addition, a space vector
bearing (CBO , CBI). A simple high-frequency model of the modulation strategy is employed for the inverter switching
motor is shown in Fig. 1d and shaft voltage can be control. The common-mode voltage of this system is
calculated as different from the one supplied with the three-phase rectifier
(the topology shown in Fig. 1 in which the middle point
Cwr has been considered as ground). Owing to the different
Vshaft = × Vcom (4) ground placement in the single-phase diode rectifier
Cb + Crs + Cwr
topology, the voltage of point ‘o’ is not ground anymore
and has a voltage difference with actual ground ‘g’.
Shaft voltage is the main cause of the motor bearing current
Therefore the common-mode voltage can be calculated as
and leads to bearing damage and decrement of the bearing
vNg(t) ¼ vNo(t) + vog(t) where vNo(t) is the calculated
lifetime. Any decrement of common-mode voltage or
voltage given in Table 1 and vog(t) is the voltage between
elimination of maximum levels of common-mode voltage
the middle point of split capacitor and the ground. To
leads to a shaft voltage decrement. Shaft voltage
analyse the behaviour of the system, Figs. 3b and c show
measurement, its relationship with common-mode voltage
the equivalent circuit of the ASD system of Fig. 3a in a
in a motor drive system, its effects on bearing currents and
positive and negative half cycles of the input AC voltage,
relative bearing damages have been extensively presented at
respectively. Note that, in all analysis, the DC-link capacitor
[13 – 14] and [18] by the authors.
is supposed to be big enough in order to keep the DC
voltage level at Vdc .
3 Common-mode voltage in a three-phase
ASD system supplied with a single-phase
diode rectifier and a front end PFC converter 3.2 Different common-mode voltage levels
In many low-power applications, such as home appliances 3.2.1 Positive half a cycle: Fig. 3b shows the behaviour of
(under 3 kW), a single-phase AC voltage source is used the proposed system in the positive half a cycle. When the
to supply a three-phase motor drive system via a front input voltage is positive, the diodes D1 and D4 are in
end PFC. Further investigations in such a topology shows forward bias and therefore the actual ground is connected to
that the common-mode voltage levels are not similar to the negative DC-link line (vng(t) ¼ 0). Table 2 shows the
the one with a three-phase AC source (see Fig. 1 and switching states, vNo (t) from Table 1, vog(t) (which is Vdc/2)
Table 1). and the common-mode voltages of this converter in the first
half a cycle (vNo(t) + vog(t)). As shown in this table, the
3.1 Circuit analysis maximum common-mode voltage level is at zero-switching
vector V7 (111) and its minimum level is at the other zero-
Fig. 2a shows a three-phase ASD system with a single-phase switching vector V0 (111) with the magnitudes of Vdc and 0,
AC power supply. As shown in Fig. 2b, the input current respectively.

368 IET Power Electron., 2012, Vol. 5, Iss. 3, pp. 366 –375
& The Institution of Engineering and Technology 2012 doi: 10.1049/iet-pel.2011.0189
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3.2.2 Negative half a cycle: Fig. 3c shows the behaviour inverter with the switching pattern of (V0 , V1 , V2 , V7 , V2 , V1 , V0)
of the system in the negative half a cycle. When the input are shown in Fig. 4a. It varies between the voltages of positive
voltage is negative, because of the forward bias across D2 and negative points of the DC link with respect to the ground. In
and D3 , the ground is connected to the point ‘p ’ of the DC the positive half a cycle, as shown in Fig. 4b and Table 2,
link via an inductor. The negative DC-link line is also applying V7 creates the maximum common-mode voltage
connected to the AC voltage source (vNg(t) ¼ vin(t)) where level (vpg(t) ¼ Vdc) and applying V0 creates the common-
vin(t) ¼ Vinsin(vt). Table 2 shows the switching states, mode voltage of zero. In negative half cycle, as shown in
vNo(t) from Table 1, vog(t) (which is Vdc/2 + vin(t)) and the Fig. 4c and Table 2, common-mode voltage varies between
common-mode voltages (vNo(t) + vog(t)) of this converter in (vng(t) ¼ vin(t)) and (vpg(t) ¼ Vdc + vin(t)) by applying V7 and
the negative half a cycle. V0 , respectively. It is clear that with this switching strategy,
As shown in Figs. 3b and c, the voltage between the positive which contains two zero-switching vectors, maximum
and negative DC-link points in the first half a cycle are common-mode voltage levels have been generated.

vpg (t) = Vdc 3.3 Common-mode voltage reduction strategy
(5)
vng (t) = 0
According to common-mode voltage levels in Table 2, one of
These voltages in the negative half a cycle are the zero-switching vectors in each half a cycle generate
minimum common-mode voltage level and the other zero
 vector generates maximum common-mode voltage level.
vpg (t) = Vdc + vin (t) Thereby, we can allocate one of the zero-switching vectors
(6)
vng (t) = vin (t) in each switching cycle instead of two zero vectors.
In the positive half a cycle, a solution to reduce the
These voltages and the common-mode voltage of the proposed common-mode voltage is to use only V0 voltage vector

Fig. 2 Three-phase ASD system with a single-phase AC power supply


a Three-phase inverter supplied with a single-phase diode rectifier
b Input current (Iin) of the single-phase diode-rectifier

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Fig. 3 Structure of an ASD system with a single-phase diode rectifier and a PFC system based on a boost converter technique
a Schematic of an ASD system supplied by a single-phase diode rectifier with PFC
b Positive half a cycle
c Negative half a cycle

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Table 2 Switching states, leg voltages and the common-mode voltages of proposed converter in the positive and negative half cycles

Switching states Positive half a cycle Negative half a cycle

Vector S1 S3 S5 vNo(t) vog(t) vNg(t) vNo(t) vog(t) vNg(t)

V1 1 0 0 2Vdc /6 Vdc /2 Vdc /3 2Vdc /6 Vdc /2 + vin(t) Vdc /3 + vin(t)


V2 1 1 0 +Vdc /6 Vdc /2 2Vdc /3 +Vdc /6 Vdc /2 + vin(t) 2Vdc /3 + vin(t)
V3 0 1 0 2Vdc /6 Vdc /2 Vdc /3 2Vdc /6 Vdc /2 + vin(t) Vdc /3 + vin(t)
V4 0 1 1 +Vdc /6 Vdc /2 2Vdc /3 +Vdc /6 Vdc /2 + vin(t) 2Vdc /3 + vin(t)
V5 0 0 1 2Vdc /6 Vdc /2 Vdc /3 2Vdc/6 Vdc /2 + vin(t) Vdc /3 + vin(t)
V6 1 0 1 +Vdc /6 Vdc /2 2Vdc /3 +Vdc /6 Vdc /2 + vin(t) 2Vdc /3 + vin(t)
V7 1 1 1 +Vdc /2 Vdc /2 Vdc +Vdc /2 Vdc /2 + vin(t) Vdc + vin(t)
V0 0 0 0 2Vdc /2 Vdc /2 0 2Vdc /2 Vdc /2 + vin(t) vin(t)

as a zero-switching state in the positive half a cycle. As because the magnitude of Vdc + vin(t) is greater than
shown in Table 2 and Fig. 5b, using this vector to vin(t) (see Fig. 5c). If the voltage vin(t) is lower than
eliminate V7 in the positive half a cycle leads to 2Vs/2, it is better to apply V7 and eliminate V0 because
elimination of the maximum common-mode voltage level the magnitude of vin(t) is getting to be maximum in this
of vpg(t) ¼ Vdc . As shown in this figure using other half a cycle. Fig. 5a shows the common-mode voltage
active vectors generates two common-mode voltage for a switching strategy of (V0 , V1 , V2 , V1 , V0) when
levels of Vdc/3 and 2Vdc/3. vin(t) . 2Vin/2 and (V7 , V2 , V1 , V2 , V7) when
In the negative half a cycle, As shown in Fig. 4a, the vin(t) , 2Vin/2.
common-mode voltage varies between the two voltage Comparison of the common-mode voltage achieved in
levels of (vng(t) ¼ vin(t)) and (vpg(t) ¼ Vdc + vin(t)) by this strategy with the one achieved in Fig. 5 is shown
applying V7 and V0 , respectively. As vng(t) and vpg(t) are that, this technique can help to reduce the amount of
varying by time, Depends on magnitude of which common-mode voltage by keeping the zero-switching
voltage is greater than the other one, vectors one of the vectors in the switching pattern and also keeping the
zero-switching vectors V0 and V7 will be removed from a quality of the load current. In this figure, two maximum
switching cycle to remove the maximum common-mode levels of common-mode voltage have been eliminated. In
voltage level. As shown in Fig. 5a, If vin(t) is greater fact, in the inverter system connected to a single-phase
than 2Vin/2, it is better to apply V0 and eliminate V7 diode rectifier, some choices are possible to minimise the

Fig. 4 Common mode voltage achieved by the switching sequence of (V0, V1, V2, V7, V2, V1, V0)
a Voltages at positive and negative points of DC link with respect to the ground and common mode voltage
b Common mode voltage levels at fraction of positive half a cycle and related switching vectors
c Common mode voltage levels at fraction of negative half a cycle and related switching vectors

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doi: 10.1049/iet-pel.2011.0189 & The Institution of Engineering and Technology 2012
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common-mode voltage with keeping the zero vectors in the
switching sequences by using the different ground
placement as a benefit.

4 Simulation and experimental results


4.1 Simulation results

Simulations have been conducted for the circuit topology


shown in Fig. 3, in which a hysteresis current control is
used to control the PFC switch (to generate an 11A
sinusoidal current). A space vector modulation with a
switching frequency of 5 kHz is used to control the three-
phase inverter. A 300 V AC voltage is regulated through a
single-phase diode rectifier and a boost converter
connected to a DC-link capacitor of 2 mF. Space vector
modulation technique ( fs ¼ 5 kHz) is implemented in the
proposed system to reduce maximum levels of the
common-mode voltage. Fig. 6 shows the inductor and
input current controlled within the hysteresis bands that
generates a sine wave current. It is clear that the quality of
Fig. 6 Inductor and input currents with a PFC
the input current has been improved significantly with a
PFC unit.
A typical pulse pattern of (V0 , V1 , V2 , V7 , V2 , V1 , V0) has solution to reduce the shaft voltage is to use only V0
been employed for the inverter. Fig. 7a shows the DC-link voltage vector in the positive half a cycle in which it has
voltage and the voltages of the positive and negative points the lowest potential with respect to the neutral. V7 will be
of the DC link with respect to the ground (Vpg and Vng). applied in the negative half a cycle where the neutral line is
Applying V0 and V7 to the pulse pattern leads to maximum connected to PFC inductor and negative DC link is
common-mode voltage, which changes between voltages connected to the source voltage. Fig. 7 shows the leg
Vpg and Vng . As mentioned in the previous section, a voltages and the common-mode voltage of the system with

Fig. 5 Common mode voltage achieved by the switching sequence of (V0, V1, V2, V1, V0) when vin(t) .2Vin/2 and (V7, V2, V1, V2, V7) when
vin(t) , 2Vin/2
a Voltages at positive and negative points of DC link with respect to the ground and common mode voltage
b Common mode voltage levels at fraction of positive half a cycle and related switching vectors
c Common mode voltage levels at fraction of negative half a cycle and related switching vectors

372 IET Power Electron., 2012, Vol. 5, Iss. 3, pp. 366 –375
& The Institution of Engineering and Technology 2012 doi: 10.1049/iet-pel.2011.0189
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the proposed PWM strategy. Comparison of the common- respectively [13]. With the given parameters and according
mode voltage achieved in Fig. 7b with the voltage shown in to (4) and Fig. 1d, shaft voltage is about 10% of common-
Fig. 7a shows the effectiveness of proposed switching mode voltages. According to Fig. 8, with applying the
strategy on the common-mode voltage. proposed PWM strategy, maximum level of shaft voltage
As mentioned in previous sections, common-mode voltage has been decreased from 30 to 20 v in positive half a cycle.
generated by inverter systems leads to shaft voltage in The same scenario is valid in negative half a cycle as well.
existence of motor capacitive couplings. A simulation study
has been proposed for a typical motor parameters and shaft 4.2 Experimental results
voltage has been compared for two different switching
patterns. It is supposed that for a specific motor design, As shown in Fig. 9a, a laboratory prototype of the proposed
Cwr , Crs , Cws and Cb are 90 pF, 760 pF, 4 nF and 50 pF, circuit at low voltage level has been implemented. A three-
phase R– L load has been used as an AC motor to measure
the common mod voltage. All the circuit components have
been labelled in this figure. Hysteresis current control has
been applied to the boost converter with a 1 A reference
current and three-phase inverter has been switched with a
typical PWM strategy with 4 kHz switching frequency.
Fig. 9b shows the input voltage (20 V) and the
output voltage of the boost converter (DC-link
voltage of inverter), which has been increased to 30 V.
Inductor current and the input current are also shown in
this figure.
Fig. 9c shows the common-mode voltage of the proposed
with applying a PWM strategy with both V0 and V7 zero-
switching vectors (V0 , V1 , V2 , V7 , V2 , V1 , V0). As shown in
this figure the common-mode voltage is varying between
the vpg and vng which leads to a common-mode voltage
with two maximum levels. Fig. 9c shows a better view of
these voltages in which the pulse voltage are varying
between two proposed voltages. As shown in Figs. 10a and b,
by elimination of V7 or V0 , the common-mode voltage looses
one of its maximum levels and another level still exists. By
using the proposed switching strategy (elimination of V7
when vin(t) . 2Vin/2 and removing V0 at a fraction of
negative half a cycle when vin(t) . 2Vin/2), two maximum
levels of the common-mode voltage have been removed. This

Fig. 7 Diagrams of input and output voltages of inverter topology


with different switching sequences
a DC-link voltage, voltages at positive and negative points of DC link with
respect to the ground and common-mode voltage for switching sequence
of (V0 , V1 , V2 , V7 , V2 , V1 , V0)
b Leg voltages and common-mode voltage for switching sequence of (V0 , V1 ,
V2 , V1 , V0) for positive half a cycle and sequence of (V7 , V2 , V1 , V2 , V7) Fig. 8 Comparison of shaft voltage with two different pulse
for negative half a cycle patterns for typical motor parameters

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Fig. 9 Test results of the proposed method


a Laboratory prototype of a three-phase inverter supplied with a single-phase AC source
b Input and output voltage of boost converter, input and inductor currents
c Common-mode voltage level with both V0 and V7 zero-switching vectors

Fig. 10 Common-mode voltage with


a Elimination of V7
b Elimination of V0
c Elimination of V7 when vin(t) . 2Vin/2 and removal of V0 at a fraction of negative half a cycle when vin(t) . 2Vin/2

374 IET Power Electron., 2012, Vol. 5, Iss. 3, pp. 366 –375
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IET Power Electron., 2012, Vol. 5, Iss. 3, pp. 366–375 375


doi: 10.1049/iet-pel.2011.0189 & The Institution of Engineering and Technology 2012

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