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US, Canada, Mexico

Electrical Circuit Diagram Manual - 3200, RXT, DuraStar®, TranStar® Natural Gas (NG), TranStar®, WorkStar®
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagram Manual

3200
RXT
DuraStar - 4100, 4300, 4400
®

TranStar® Natural Gas (NG)


TranStar® - 8500, 8600
WorkStar® - 7300, 7400, 7500, 7600, 7700
Engine Family: MaxxForce® 7, MaxxForce® DT, 9 and 10, MaxxForce® 11 & 13
Engine Family: N9, N10, N13
Engine Family: Cummins ISB, Cummins ISL, Cummins B6.7, Cummins L9, Cummins
ISL-G (Natural Gas)

0000002601

Navistar, Inc.
Revision 21
May 2020

2701 Navistar Drive, Lisle, IL 60532 USA

© 2020 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS

TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. ABBREVIATIONS, P. 1. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 1
2.2. ACRONYMS, P. 2. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . . 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7.. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . . 8
2.9. SCHEMATIC SYMBOL CHART, P. 9. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. 9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P.12. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 12

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM


CONTROLLER (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1. BATTERY FEED, DUAL, P. 1. .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 13
3.2. BATTERY FEED, DUAL WITH 500K BAUD RATE, P. 1A.. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . 14
3.3. BATTERY FEED, DUAL (CONT.), P. 2. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 15
3.4. BATTERY FEED, DUAL WITH 500K BAUD RATE (CONT.), P. 2A. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. 16
3.5. BATTERY FEED, DUAL (CONT.), P. 3. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 17
3.6. BATTERY FEED, DUAL WITH 500K BAUD RATE (CONT.), P. 3A. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. 18
3.7. ACCESSORY FEED, P. 4. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 19
3.8. ACCESSORY FEED STANDARD WITH BODY BUILDER WITH 500K BAUD RATE, P. 4A. . . . . 20
3.9. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5. . . . . . . . . . 21
3.10. IGNITION FEED WITH 500K BAUD RATE, P. 5A. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. 22
3.11. IGNITION FEED – RELAY 1, P. 6. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 23
3.12. IGNITION FEED WITH 500K BAUD RATE 1, P. 6A.. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. 24
3.13. IGNITION FEED – RELAY 2, P. 7. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 25
3.14. IGNITION FEED – RELAY 2 (CONT.), P. 7A.. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. 26
3.15. IGNITION FEED WITH 500K BAUD RATE 2, P. 7B.. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. 27
3.16. IGNITION FEED – RELAY 3, P. 8. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 28
3.17. IGNITION FEED – RELAY 3 WITH 500K BAUD RATE, P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.18. J1708 DATA LINK – PUBLIC EFFECTS, P. 9. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. 30
3.19. J1708 DATA LINK – PUBLIC EFFECTS (CONT.), P. 10. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . 31
3.20. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . . . . . 32
3.21. J1939 DATA LINK, P. 12. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . 33
3.22. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS, P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.23. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12B. . .. . . .. . .. . . .. . .. . . .. . 35
3.24. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12C.. .. .. .. .. .. . .. .. .. .. .. 36
3.25. J1939 DATA LINK WITH OPTIONS, P. 12D. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.26. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . 38
3.27. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13A. . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . 39
3.28. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13B. . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . 40
3.29. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13C. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 41
3.30. J1939 DATA LINK WITH OPTIONS (CONT.), P. 14. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . 42
3.31. J1939 DATA LINK – I6 ENGINE, P. 15. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 43
3.32. J1939 DATA LINK – IBB ENGINE, P. 16. . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . 44
3.33. J1939 DATA LINK – IBB ENGINE (CONT.), P. 16A. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . 45
3.34. GROUND – IP, P. 17. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 46
3.35. GROUND – IP (CONT.), P. 18. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . 47

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


3.36. GROUND – IP (CONT.), P. 19. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . . 48
3.37. GROUND – IP (CONT.), P. 20. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . . 49
3.38. GROUND – CHASSIS, P. 21. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. 50
3.39. GROUND – CHASSIS (CONT.), P. 22. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . . 51
3.40. GROUND – CHASSIS (CONT.), P. 23. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . . 52
3.41. GROUND – CHASSIS (CONT.), P. 24. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . . 53
3.42. GROUND – CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.43. ENGINE GROUND – V8 ENGINE, P. 26. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. 55
3.44. ENGINE GROUND – IBB ENGINE, P. 27.. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . . 56
3.45. ENGINE GROUND – IBB ENGINE (CONT.), P. 27A.. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 57
3.46. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.47. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.48. ZERO VOLT REFERENCE, P. 28. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . . 60
3.49. ZERO VOLT REFERENCE (CONT.), P. 28A. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. . 61
3.50. ZERO VOLT REFERENCE (CONT.), P. 28B. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. . 62
3.51. BATTERY FEED, SINGLE, P. 29. .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . . 63
3.52. BATTERY FEED, SINGLE WITH 500K BAUD RATE, P. 29A.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. 64
3.53. BATTERY FEED, SINGLE (CONT.), P. 30. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . 65
3.54. BATTERY FEED, SINGLE WITH 500K BAUD RATE (CONT.), P. 30A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.55. J1939 DATA LINK – V8 ENGINE, P. 31. . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . 67
3.56. J1939 WITH CUMMINS ISB ENGINE, P. 31A. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. 68
3.57. J1939 WITH CUMMINS ISB ENGINE (CONT.), P. 31B.. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. . 69
3.58. J1939 WITH CUMMINS ISB ENGINE (CONT.), P. 31C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.59. J1939 WITH 2013 INTERNATIONAL BIG BORE ENGINE, P. 31D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.60. GROUND – SEAT AND SEATBELT SENSOR, P. 32. . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . 72
3.61. LATCHING RELAY, P. 33.. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. . 73
3.62. J1939 DATA LINK I6 ENGINE, P. 34.. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. . 74
3.63. J1939 DATA LINK I6 ENGINE (CONT.), P. 34A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.64. J1939 DATA LINK I6 ENGINE (CONT.), P. 34B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.65. ENGINE GROUND I6 ENGINE, P. 35. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. 77
3.66. ENGINE BLOCK GROUND I6 ENGINE, P. 35A. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . . 78
3.67. INTENTIONALLY LEFT BLANK, P. 36.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. . 79
3.68. J1939 DATA LINK – ISL–G ENGINE, P. 37. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 80
3.69. J1939 DATA LINK WITH ISB ENGINE, P. 37A. . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . 81
3.70. TRAILER SOCKET GROUND, P. 38. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . 82
3.71. TRAILER SOCKET GROUND (CONT.), P. 38A. .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . 83
3.72. SART CLOCK MODULE, P. 39.. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . . 84
3.73. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 40. . . . . . . . . . . . . . . . . . . . . . . . 85
3.74. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE (CONT.), P. 40A. . . . . . . . . . . . 86
3.75. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH 500K BAUD RATE, P. 41.. . .. . 87
3.76. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH 500K BAUD RATE (CONT.),
P. 42.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . . 88
3.77. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH WINGMAN WITH 500K
BAUD RATE, P. 43.. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . . 89
3.78. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH CENTER PANEL WITH 500K
BAUD RATE, P. 44.. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . . 90
3.79. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH WINGMAN WITH 500K
BAUD RATE, P. 45.. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . . 91
3.80. J1939 DATA LINK WITH HYDRAULIC BRAKES WITH 500K BAUD RATE, P. 46. . . . . . . . . . . . . . . . 92
3.81. J1939 DATA LINK WITH 500K BAUD RATE WITH TC10 TRANSMISSION WITH IBB
ENGINE, P. 47. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. . 93

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


3.82. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH IBB
ENGINE, P. 48.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 94
3.83. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH
CUMMINS ISB ENGINE WITH WORKSTAR, P. 49. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 95
3.84. J1939 DATA LINK WITH 500K BAUD RATE WITH 2010 SCR I6 ENGINE, P. 50. . . . . . . . . . . . . . . . . 96
3.85. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH MID /
HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.86. J1939 DATA LINK WITH 500K BAUD RATE WITH BACKBONE WITH MID / HIGH CAB
WITH 2010 SCR I6 ENGINE, P. 52. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 98
3.87. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH MID /
HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3.88. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH
CUMMINS ISB ENGINE, P. 54.. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 100
3.89. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH
CUMMINS ISB ENGINE (CONT.), P. 55. .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . 101
3.90. J1939 250K / 500K EATON EPS WITH CUMMINS ISB ENGINE, P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.91. J1939 DATA LINK WITH TRANSTAR, P. 57. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . 103
3.92. J1939 WITH 500K, MANUAL TRANSMISSION WITH F-2013 – ISL ENGINE, P. 58. . . . . . . . . . . . 104
3.93. J1939 WITH 500K, ALLISON 3000 TRANSMISSION IN CAB WITH F-2013 – ISL
ENGINE, P. 59. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 105
3.94. J1939 WITH 500K, ALLISON 3000 TRANSMISSION WITH POWER TAKE-OFF (PTO)
F-2013 – ISL ENGINE, P. 60. .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . 106
3.95. GROUND ENGINE WITH F-2013 – ISL ENGINE, P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.96. GROUND ENGINE WITH F-2013-ISL ENGINE (CONT.), P. 62. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . 108
3.97. J1939 DATA LINK WITH MANUAL TRANSMISSION WITH F-2017-ISB ENGINE, P. 63. . . . . . . 109
3.98. J1939 DATA LINK WITH EATON ULTRASHIFT TRANSMISSION WITH M-NGV-MD
WITH F-2017-ISB ENGINE, P. 64. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. 110
3.99. J1939 DATA LINK WITH ALLISON 1 / 2000 TRANSMISSION WITH IN-CAB TCM WITH
F-2017-ISB ENGINE, P. 65. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . 111
3.100. J1939 DATA LINK WITH ALLISON 1 / 2000 TRANSMISSION WITHOUT IN-CAB TCM
WITH F-2017-ISB ENGINE, P. 66. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. 112
3.101. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITHOUT
IN-CAB TCM WITH F-2017-ISB ENGINE, P. 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
3.102. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITH IN-CAB
TCM WITH F-2017-ISB ENGINE, P. 68. . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . 114
3.103. J1939 DATA LINK WITH 500K WITH EATON PROCISION TRANSMISSION WITH
M-NGV-MD WITH F-2017-ISB ENGINE, P. 69. . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . 115
3.104. GROUND – ENGINE WITH F-2017-ISB ENGINE, P. 70. . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . 116
3.105. GROUND – ECM SENSOR RETURN WITH F-2017-ISB ENGINE, P. 71.. . .. .. .. .. .. . .. .. .. .. .. . 117
3.106. J1939 DATA LINK WITH 500K WITH MANUAL TRANSMISSION WITH F-2017-ISL
ENGINE, P. 72. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . 118
3.107. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITH IN-CAB
TCM WITH F-2017-ISL ENGINE, P. 73. . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . 119
3.108. J1939 WITH 500K WITH ALLISON 3000 TRANSMISSION WITH PTO WITHOUT
IN-CAB TCM WITH F-2017-ISL ENGINE, P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3.109. GROUND ENGINE WITH F-2017-ISL ENGINE, P. 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
3.110. GROUND ENGINE WITH F-2017-ISL ENGINE (CONT.), P. 76. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . 122
3.111. J1939 DATA LINK WITH BENDIX FUSION, P. 77. . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . 123

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124


4.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . 124

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4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2. .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 125
4.3. CB POWER RADIO, P. 3. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 126
4.4. COMPASS DISPLAY, P. 4. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 127
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW (CONT.), P. 6. . . . .. . . . . . . .. . . . 129
4.7. HORN, ELECTRIC AND AIR, P. 7. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 130
4.8. HORN, ELECTRIC AND AIR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . 132
4.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.11. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 134
4.12. MIRRORS (HEATED, LIGHTED, POWER AND HEATED WINDSHIELD) (CONT.), P. 11. . . . . . 135
4.13. POWER MIRRORS – HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB, P. 11A. .. 136
4.14. 2-WAY RADIO, P. 12.. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. 137
4.15. 2-WAY RADIO (CONT.), P. 12A. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 138
4.16. WINDSHIELD WIPER, P. 13. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . 139
4.17. WASHER PUMP, P. 14.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 140
4.18. SWITCH PACK WITH OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
4.19. ROOF AUXILIARY LOAD, P. 16. .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . 142
4.20. SATELLITE COMMUNICATION – QUALCOMM IMCT, P. 17.. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 143
4.21. SATELLITE COMMUNICATION – TRIPMASTER, P. 18. . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . 144
4.22. COMPUTER PREWIRED – XATA SYSTEM, P. 19. . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 145
4.23. CADEC GPS SYSTEM, P. 20.. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 146
4.24. SATELLITE COMMUNICATION – MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4.25. SELF CONTAINED AIR SEAT, P. 22. . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 148
4.26. HEATED SEATS, P. 23. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 149
4.27. INTENTIONALLY LEFT BLANK, P. 24. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 150
4.28. INTENTIONALLY LEFT BLANK, P. 25. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 151
4.29. BACK-UP CAMERA, P. 26. . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . 152
4.30. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27. . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . 153
4.31. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27A. . . . . . .. . . . . . . .. . . . 154
4.32. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27B. . . . . . .. . . . . . . .. . . . 155
4.33. COLLISION AVOIDANCE SYSTEM EATON VORAD VS400 (CONT,), P. 27C.. . .. . .. .. . .. . .. . .. 156
4.34. BACK-UP CAMERA, P. 28. . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . 157
4.35. SATELLITE COMMUNICATION – QUALCOMM IMCT WITH MVPC KEYBOARD, P. 29. . . . . . . 158
4.36. AIR SHIELD LIGHT, P. 30. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . 159
4.37. SATELLITE COMMUNICATION – QUALCOMM OMNIVISION, P. 31. . .. . . . . . .. . . . . . . .. . . . . . .. . . . 160
4.38. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR, P. 32. . . . . . . . . . . . . . . 161
4.39. RADIO (ENTERTAINMENT), SPEAKERS - WITH 16 WAY CONNECTOR, P. 33. . . . . . . . . . . . . . . 162
4.40. RADIO (ENTERTAINMENT), SPEAKERS - WITH 16 WAY CONNECTOR (CONT.), P. 33A. . . 163
4.41. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.), P. 33B. . . 164
4.42. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.), P. 33C. .. 165
4.43. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.), P. 33D. .. 166
4.44. SEATBELT AND SEAT SENSOR, P. 34. . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 167
4.45. SEATBELT AND SEAT SENSOR (CONT.), P. 35.. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 168
4.46. SEATBELT AND SEAT SENSOR (CONT.), P. 36.. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 169
4.47. SEATBELT AND SEAT SENSOR (CONT.), P. 36A. . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . 170
4.48. DRIVER AND SEATBELT ALARM, P. 36B. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
4.49. PASS CODE, P. 37. .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 172
4.50. DRIVER DISPLAY – VEHICLE INFORMATION, P. 38. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 173
4.51. DRIVER DISPLAY – VEHICLE INFORMATION (CONT.), P. 39. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 174
4.52. INTENTIONALLY LEFT BLANK, P. 40. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 175

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4.53. SATELLITE COMM WITH ANTENNA, CABLE AND TRANSISTOR, P. 41. . . . . . . . . . . . . . . . . . . . . . . 176
4.54. DATA LINK TRANSLATOR, P. 42.. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 177
4.55. PEOPLENET COMMUNICATIONS, P. 43.. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 178
4.56. BENDIX WINGMAN SYSTEM, P. 44.. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 179
4.57. SAFETY DIRECT PROCESSOR (SDP) CONNECTIONS (BENDIX FUSION), P. 44A. . . . . . . . . . 180
4.58. BENDIX DEPART (SMARTCRUISE WITH BENDIX FUSION), P. 44B. . . . . . . . .. . . . . . . . . .. . . . . . . . . 181
4.59. EV DISCONNECT SWITCH WITH HIGH & LOW VISIBILITY, WITH MID & LOW CAB,
WITH ISB & I6 ENGINE, P. 45. . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 182
4.60. COMPUTER PREWIRED – XATANET WITH J1939 SYSTEM, P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
4.61. PMG SYSTEM WITH XATANET, P. 47. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 184

5. 12V CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185


5.1. STARTING AND CRANKING I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . 185
5.2. STARTING AND CRANKING CUMMINS ISB ENGINE WITH MANUAL TRANSMISSION,
P. 1A. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 186
5.3. STARTING AND CRANKING IBB ENGINE WITH MANUAL TRANSMISSION, P. 2. .. .. .. . .. .. . 187
5.4. STARTING AND CRANKING I6 AND V8 ENGINE WITH ALLISON TRANSMISSION, P. 3. . . . 188
5.5. STARTING AND CRANKING CUMMINS ISB ENGINE WITH ALLISON TRANSMISSION,
P. 3A. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 189
5.6. STARTING AND CRANKING CUMMINS ISB ENGINE WITH ALLISON TRANSMISSION
(CONT.), P. 3B. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . . 190
5.7. STARTING AND CRANKING IBB ENGINE WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . 191
5.8. STARTING AND CRANKING I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT
TRANSMISSION AND EATON HYBRID , P. 5.. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . 192
5.9. STARTING AND CRANKING IBB ENGINES WITH AUTOSHIFT ULTRASHIFT , P. 6. . . . . . . . . . 193
5.10. I6 POWER PACK, P. 7.. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . 194
5.11. ROCKER START, P. 8. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . 195
5.12. STARTING AND CRANKING ISL–G ENGINE WITH ALLISON TRANSMISSION, P. 9. . . . . . . . . 196
5.13. STARTER – ALTERNATOR CONNECTIONS, P. 10.. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . 197
5.14. ENGINE STARTING AND CRANKING WITH CUMMINS ISB, P. 11.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 198
5.15. STARTING & CRANKING WITH I6, I-367 ENGINE, P. 12. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . 199
5.16. REMOTE SENSE AND GRID HEATER CONNECTIONS WITH I6, I-367 ENGINE, P. 12A. . . . 200
5.17. STARTER CONTROL WITH CUMMINS ISB ENGINE WITH ULTRASHIFT
TRANSMISSION, P. 13. .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . 201
5.18. STARTER CONTROL WITH ISB ENGINE WITH ALLISON TRANSMISSION WITH
UTILITY BODY, P. 14.. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . 202
5.19. STARTER CONTROL WITH ISB ENGINE WITH ALLISON TRANSMISSION WITH
UTILITY BODY (CONT.), P. 15.. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . 203
5.20. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH UTILITY BODY
WITH 500K BAUD RATE, P. 16. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 204
5.21. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH UTILITY BODY
WITH 500K BAUD RATE, P. 17. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 205
5.22. STARTING AND CRANKING WITH EATON PROCISION TRANSMISSION WITH 500K
BAUD RATE, P. 18. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 206
5.23. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH F-2013 – ISL
ENGINE, P. 19. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 207
5.24. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH F-2013 – ISL
ENGINE, P. 20. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 208
5.25. REMOTE VOLTAGE SENSE AND GRID HEATER WIRING WITH F-2013 – ISL ENGINE,
P. 21. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 209

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5.26. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH M-NGV-MD WITH
F-2017-ISB ENGINE, P. 22.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. 210
5.27. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH M-NGV-SS WITH
F-2017-ISB ENGINE, P. 23.. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. 211
5.28. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH M-NGV-MD WITH
F-2017-ISB ENGINE, P. 24.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. 212
5.29. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH M-NGV-SS WITH
F-2017-ISB ENGINE, P. 25.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. 213
5.30. STARTING AND CRANKING WITH EATON PROCISION TRANSMISSION WITH
M-NGV-MD WITH F-2017-ISB ENGINE, P. 26. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . 214
5.31. STARTING AND CRANKING WITH EATON ULTRASHIFT TRANSMISSION WITH
M-NGV-MD WITH F-2017-ISB ENGINE, P. 27. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . 215
5.32. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH F-2017-ISL
ENGINE, P. 28. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 216
5.33. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH F-2017-ISL
ENGINE, P. 29. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 217
5.34. REMOTE VOLTAGE SENSE AND GRID HEATER WIRING WITH F-2017-ISL ENGINE,
P. 30. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 218

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219


6.1. FAN WIRING, I6 / V8 ENGINES, P. 1.. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 219
6.2. SNOW VALVE, P. 2. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. 220
6.3. SNOW VALVE (CONT.), P. 2A. . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 221
6.4. SNOW VALVE (CONT.), P. 2B. . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 222
6.5. SNOW VALVE (CONT.), P. 2C. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . 223
6.6. SNOW VALVE (CONT.), P. 2D. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . 224
6.7. STARTING AID – COLD START ASSIST (IBB ENGINE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
6.8. FAN WIRING – IBB ENGINE, P. 4.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. 226
6.9. FAN WIRING – IBB ENGINE (CONT.), P. 4A. .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 227
6.10. ELECTRIC AIR COMPRESSOR WITH MD, P. 5. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 228
6.11. FAN WIRING – ISL–G ENGINE, P. 6. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. 229
6.12. FAN WIRING WITH F-2017-ISB ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 230

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231


7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . 231
7.2. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 1A. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 232
7.3. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 2. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. 233
7.4. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 3. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. 234
7.5. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 4. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. 235
7.6. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 5. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. 236
7.7. CRUISE CONTROL, P. 6. .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . 237
7.8. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 238
7.9. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 8.. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. 239
7.10. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 9.. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. 240
7.11. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
7.12. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
7.13. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 243
7.14. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
7.15. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
7.16. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
7.17. ENGINE ECM POWER – V8 ENGINE, P. 16.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 247

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7.18. ELECTRONIC ENGINE CONTROLS I6 ENGINE, P. 17. . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . 248
7.19. ELECTRONIC ENGINE CONTROLS I6 ENGINE WITH EXHAUST BRAKE, P. 18. . .. . . .. . . .. . . 249
7.20. ELECTRONIC ENGINE CONTROLS I6 ENGINE WITH WATER IN FUEL (WIF), P. 19. . . . . . . . 250
7.21. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM, P. 20. . . . . . . . . . . . . . . . 251
7.22. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.), P. 21. . . . . . 252
7.23. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.), P. 22. . . . . . 253
7.24. ELECTRONIC ENGINE CONTROLS (ISL– G ENGINE), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
7.25. ELECTRONIC ENGINE CONTROLS (ISL – G ENGINE) (CONT.), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . 255
7.26. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE), P. 25. . . . .. . . . . . . . . . . .. . . . . . . . . . . . 256
7.27. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 26. . . . . . . . . . . . . . . . . . 257
7.28. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 27. . . . . . . . . . . . . . . . . . 258
7.29. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 28. . . . . . . . . . . . . . . . . . 259
7.30. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 29. . . . . . . . . . . . . . . . . . 260
7.31. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 30. . . . . . . . . . . . . . . . . . 261
7.32. ENGINE ECM POWER (2010 SCR 13L ENGINE), P. 31. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . 262
7.33. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
7.34. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . .. 264
7.35. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33A. . . . . . . . . . . . . . . . . . . . . . . . . 265
7.36. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . .. 266
7.37. CAB J1939 DATA LINK (2010 SCR 13L ENGINE), P. 35. . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . 267
7.38. INTERNATIONAL BIG BORE ENGINE (IBBE) (2010 SCR 13L ENGINE), P. 36. . .. . .. . .. . .. . .. . 268
7.39. ACCELERATOR – MWM E6 (2010 SCR 13L ENGINE), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
7.40. EATON VORAD – VS400 (2010 SCR 13L ENGINE), P. 38. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 270
7.41. EATON VORAD – VS400 (2010 SCR 13L ENGINE) (CONT.), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
7.42. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . 272
7.43. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 41. . . . . . . . . . . . . . . . 273
7.44. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 42. . . . . . . . . . . . . . . . 274
7.45. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 42A. . . . . . . . . . . . . . 275
7.46. ENGINE BODY BUILDER WITH CUMMINS ISB ENGINE WITH M-NGV-MD, P. 42B. . . . . . . . . . 276
7.47. ENGINE BODY BUILDER WITH CUMMINS ISB ENGINE WITH M-NGV-SS, P. 42C. . . . . . . . . . . 277
7.48. AMMETER CONNECTIONS, P. 43. .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 278
7.49. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD), P. 44. . . . . . . . . . . . . . . . . 279
7.50. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.), P. 45. . . . . . . 280
7.51. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.), P. 46. . . . . . . 281
7.52. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.), P. 46A. . . . . 282
7.53. PDM PRODUCT GRAPHICS WITH CUMMINS ISB ENGINE, P. 46B. . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
7.54. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD) (CONT.), P. 47. . . . . . 284
7.55. AIR CLEANER LEFT AND RIGHT SIDE WITH I6, I-746 ENGINE, P. 48. . . . . . . . . . . . . . . . . . . . . . . . . 285
7.56. COMMON CLEAN POWER FEED WITH I6, I-746 ENGINE, P. 49. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
7.57. COMMON CLEAN POWER FEED WITH I6, I-746 ENGINE (CONT.), P. 50. .. .. .. . .. .. .. . .. .. .. . 287
7.58. RIGHT SIDE SURGE TANK WITH I6, I-746 ENGINE, P. 51.. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . 288
7.59. ENGINE BODY BUILDER – 12 VZA WITH I6, I-746 ENGINE, P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
7.60. I6, I-746 ENGINE DEF AND AFTERTREATMENT WITH SCR, P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
7.61. I6, I-746 ENGINE DEF AND AFTERTREATMENT, P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
7.62. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 55. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 292
7.63. PDM PRODUCT GRAPHICS WITH 2010 SCR I6 ENGINE, P. 55A. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 293
7.64. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 56. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 294
7.65. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 57. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 295
7.66. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 58. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 296
7.67. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 59. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 297
7.68. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.) P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

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7.69. AAT / AMMETER / TWO-WAY RADIO WITH I6 ENGINE WITH SCR, P. 61. .. . .. .. . .. . .. .. . .. . .. 299
7.70. AAT / AMMETER / TWO-WAY RADIO WITH ISB ENGINE, P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
7.71. DRIVER CONTROL UNIT, P. 63.. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. 301
7.72. DRIVER CONTROL UNIT (CONT), P. 64. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 302
7.73. EATON PROCISION TRANSMISSION, P. 65. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 303
7.74. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE, P. 66. .. . .. . .. . . .. . .. . .. . .. . . .. 304
7.75. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 67. . . . . . . . . . . . . . . 305
7.76. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 68. . . . . . . . . . . . . . . 306
7.77. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 69. . . . . . . . . . . . . . . 307
7.78. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-MD, P. 70.. . .. .. . .. .. . .. .. 308
7.79. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-SS, P. 71. . . . . . . . . . . . . . . . . 309
7.80. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE, P. 72. . . . . . . . . . . . . . . . . . 310
7.81. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 73. . . . . . . . 311
7.82. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 74. . . . . . . . 312
7.83. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 75. . . . . . . . 313
7.84. PDM PRODUCT GRAPHICS WITH F-2013 ISL ENGINE, P. 76. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . 314
7.85. POWER DISTRIBUTION MODULE WITH F-2013 ISL ENGINE, P. 77.. .. .. . .. .. . .. .. .. . .. .. . .. .. 315
7.86. SURGE TANK WITH F-2013 ISL ENGINE, P. 78. .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 316
7.87. AAT / AMMETER / TWO-WAY RADIO WITH F-2013 ISL ENGINE, P. 79.. .. .. .. .. .. .. . .. .. .. .. .. 317
7.88. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE, P. 80. . . . . . . . . . . . . . . . . . . . . . . . . 318
7.89. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 81. . . . . . . . . . . . . . . 319
7.90. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 82. . . . . . . . . . . . . . . 320
7.91. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 83. . . . . . . . . . . . . . . 321
7.92. ENGINE BODY BUILDER WITH M-NGV-MD WITH F-2017-ISB ENGINE, P. 84. . . . . . . . . . . . . . . . 322
7.93. ENGINE BODY BUILDER WITH M-NGV-SS WITH F-2017-ISB ENGINE, P. 85.. . . . . .. . . . . . .. . . 323
7.94. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE, P. 86. . . . . . . . . . . . . . . . . . 324
7.95. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 87. .. .. . .. 325
7.96. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 88. .. .. . .. 326
7.97. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 89. .. .. . .. 327
7.98. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 90. .. .. . .. 328
7.99. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 91. .. .. . .. 329
7.100. PDM PRODUCT GRAPHICS WITH F-2017-ISB ENGINE, P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
7.101. UNDERHOOD PDM WITH F-2017-ISB ENGINE, P. 93. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 331
7.102. UNDERHOOD PDM WITH F-2017-ISB ENGINE (CONT.), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
7.103. AAT / AMMETER / TWO-WAY RADIO WITH F-2017-ISB ENGINE, P. 94. . . . . . . . . . . . . . . . . . . . . . . . 333
7.104. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE, P. 95. .. .. .. . .. .. .. .. .. .. .. .. .. 334
7.105. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95A. . . . . . . . . . . . . 335
7.106. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95B. . . . . . . . . . . . . 336
7.107. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95C. . . . . . . . . . . . . 337
7.108. ENGINE BODY BUILDER WITH M-NGV-MD WITH F-2017-ISL ENGINE, P. 95D. . . . . . . . . . . . . . 338
7.109. ENGINE BODY BUILDER WITH M-NGV-SS WITH F-2017-ISL ENGINE, P. 95E. . . . . . . . . . . . . . . 339
7.110. PDM PRODUCT GRAPHICS WITH F-2017-ISL ENGINE, P. 95F. . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
7.111. POWER DISTRIBUTION MODULE (PDM) WITH F-2017-ISL ENGINE, P. 95G. . . . . . . . . . . . . . . . . 341
7.112. AAT / AMMETER / TWO-WAY RADIO WITH F-2017-ISL ENGINE, P. 95H. . . . . . . . . . . . . . . . . . . . . . 342
7.113. DIESEL EXHAUST FLUID (DEF) AND AFTERTREATMENT WITH F-2017-ISL ENGINE,
P. 95I.. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. 343
7.114. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95J. . . . . . . . . . . . . . . . . . . . 344
7.115. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95K. . .. . . . . . .. . . . . .. . . . 345
7.116. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95L. . . . . . . . . . . . . . . . . . . . 346
7.117. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95M. . . . . . . . . . . . . . . . . . . 347

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8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . 348
8.1. IP / GAUGES, P. 1.. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 348
8.2. WARNING LIGHT LIST, P. 2. .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . 349
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS
CONTROLLER, P. 3. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . 350
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER
AND WATER TEMP GAUGE CIRCUITS, P. 4. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 351
8.5. IP GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . 353
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . 354
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
8.9. FUEL GAUGE CIRCUITRY, P. 8A.. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 356
8.10. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . 357
8.11. PARK BRAKE SWITCH HYDRAULIC, P. 10. . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 358
8.12. GAUGES AND WARNING LIGHTS – AMMETER, P. 11.. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 359
8.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12. . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 360
8.14. WARNING LIGHTS – RIGHT BANK – OPTIONAL, P. 13. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . 361
8.15. WARNING LIGHTS – LEFT BANK – OPTIONAL, P. 14.. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . 362
8.16. LOAD MONITORING, P. 15. .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . 363
8.17. LOAD MONITORING (CONT.), P. 15A. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 364
8.18. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMPERATURE GAUGE, P. 16. . . . . 365
8.19. OIL TEMP GAUGE WITH MANUAL TRANSMISSION F-2013 ISL ENGINE, P. 16A. . . . . . . . . . . . 366
8.20. OIL TEMP GAUGE WITH F-2017 ISB ENGINE, P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
8.21. OIL TEMP GAUGE WITH MANUAL TRANSMISSION WITH F-2017 ISL ENGINE, P. 16C. . . . 368
8.22. FUEL HEATER CONNECTIONS, P. 17. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . . 369
8.23. FUEL HEATER CONNECTIONS (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
8.24. BATTERY WARNING INDICATOR, P. 19. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . 371
8.25. RACOR / DAVCO WATER IN FUEL (WIF) SENSOR WIRING, P. 20. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . 372
8.26. AMBIENT AIR TEMPERATURE WITH F-2017-ISB ENGINE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
8.27. FUEL HEATER EFFECTS WITH F-2017-ISB ENGINE, P. 22. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . . 374
8.28. RACOR / DAVCO WIF SENSOR WIRING WITH F-2017-ISL ENGINE, P. 23. . . . . . . . . . . . . . . . . . . . 375

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376


9.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 376
9.2. BACK-UP LIGHTS WITH ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
9.3. BACK-UP LIGHTS WITH EATON PROCISION TRANSMISSION, P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . 378
9.4. BACK-UP LIGHTS WITH ALLISON TRANSMISSION WITH F-2013 ISL ENGINE, P. 2B. . . . . . 379
9.5. BACK-UP LIGHTS WITH ALLISON AND EATON PROCISION TRANSMISSION WITH
F-2017 ISB ENGINE, P. 2C. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 380
9.6. BACK-UP LIGHTS WITH ALLISON TRANSMISSION WITH F-2017 ISL ENGINE, P. 2D. . . . . . 381
9.7. LIGHT SYSTEM CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P. 3. . . . . 382
9.8. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 3A. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . . 383
9.9. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 4.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . . 384
9.10. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 5.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . . 385
9.11. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 6.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . . 386
9.12. LIGHT SYSTEMS – CLEARANCE AND MARKER LIGHTS WITH BENDIX FUSION, P. 6A. . . 387
9.13. LIGHT SYSTEMS – TURN SIGNAL AND STOP SWITCHES, P. 7. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . 388

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9.14. DOME LIGHT, MAP LIGHT, P. 8. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 389
9.15. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . 390
9.16. DOME LIGHT, MAP LIGHT (CONT.), P. 10.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. 391
9.17. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 10A. .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 392
9.18. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 10B. .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 393
9.19. DOME LIGHT WITH BENDIX FUSION, P. 10C. . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 394
9.20. LIGHT SYSTEM, FOG LIGHT, P. 11. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. 395
9.21. HEADLIGHTS, P. 12. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 396
9.22. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
9.23. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14. .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . 398
9.24. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
9.25. HEADLIGHTS WITH SNOW PLOW LIGHTS WITHOUT TRIPMASTER (CONT.), P. 14B. . . . . . 400
9.26. HEADLIGHTS WITH SNOW PLOW LIGHTS WITHOUT TRIPMASTER (CONT.), P. 14C. . . . . . 401
9.27. PANEL LIGHTS, P. 15. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 402
9.28. PANEL LIGHTS (CONT.), P. 15A.. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 403
9.29. LIGHT SYSTEM, WORK LIGHT, P. 16. .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. 404
9.30. LIGHT SYSTEM, WORK LIGHT (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
9.31. CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
9.32. INTENTIONALLY LEFT BLANK, P. 18. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 407
9.33. INTENTIONALLY LEFT BLANK, P. 19. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 408
9.34. CUSTOMER SUPPLIED LIGHTS, P. 20. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . 409
9.35. BACK UP LIGHT SWITCH WITH I6, I-367 ENGINE, P. 21. . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 410

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411


10.1. ABS – BENDIX AIR, P. 1. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. 411
10.2. ABS – BENDIX AIR (CONT.), P. 2. . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . 412
10.3. ABS – BENDIX AIR (CONT.), P. 3. . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . 413
10.4. ABS – BENDIX AIR (CONT.), P. 3A. .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . 414
10.5. ABS – WABCO AIR 4S / 4M, P. 4. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 415
10.6. ABS – WABCO AIR (4000 / 7000 MODELS), P. 4A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
10.7. ABS – WABCO AIR (CONT.), P. 5.. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 417
10.8. ABS – WABCO AIR (4000 / 7000 MODELS) (CONT.), P. 5A. . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 418
10.9. ABS – WABCO AIR (4000 / 7000 MODELS) (CONT.), P. 5B. . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 419
10.10. WABCO FULL POWER BRAKES, P. 6. . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . 420
10.11. WABCO FULL POWER BRAKES (CONT.), P. 7. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 421
10.12. WABCO FULL POWER BRAKES (CONT.), P. 8. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 422
10.13. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . 423
10.14. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 10. . . . . . . . . . . . . . 424
10.15. TRAILER SOCKET – BOC AND EOF, P. 11. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. 425
10.16. BODY BUILDER AND TRAILER SOCKET – BOC AND EOF, P. 12. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 426
10.17. 12V TRAILER SOCKET, P. 12A. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 427
10.18. BODY BUILDER PRE-WIRING, P. 13.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 428
10.19. BODY BUILDER PRE-WIRING (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
10.20. BODY BUILDER CONNECTIONS, P. 14. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . 430
10.21. UTILITY BODY CONNECTIONS, P. 14A. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . 431
10.22. UTILITY BODY CONNECTIONS (CONT.), P. 14B.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 432
10.23. UTILITY BODY CONNECTIONS (CONT.), P. 14C. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 433
10.24. UTILITY BODY CONNECTIONS (CONT.), P. 14D. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 434
10.25. UTILITY BODY CONNECTIONS (CONT.), P. 14E.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 435

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10.26. UTILITY BODY CONNECTIONS (CONT.), P. 14F.. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . 436
10.27. UTILITY BODY CONNECTIONS WITH 500K BAUD RATE, P. 14G.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . 437
10.28. UTILITY BODY CONNECTIONS WITH 500K BAUD RATE (CONT.), P. 14H. . . . . . . . . . . . . . . . . . . . 438
10.29. AUXILIARY TRAILER CIRCUIT, P. 15. .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . 439
10.30. SWITCH – AUX TRAILER SEPARATE, P. 15A. .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 440
10.31. TWO SPEED AXLE SWITCH, P. 16. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 441
10.32. TWO SPEED AXLE SWITCH WITH F-2013 ISL ENGINE, P. 16A. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . 442
10.33. TWO SPEED AXLE SWITCH WITH F-2017 ISB ENGINE, P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
10.34. TWO SPEED AXLE SWITCH WITH F-2017 ISL ENGINE, P. 16C.. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . 444
10.35. AIR SOLENOID, P. 17. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . 445
10.36. AIR SOLENOID (CONT.), P. 17A.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . 446
10.37. AIR SOLENOID (CONT.), P. 17B.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . 447
10.38. AIR SOLENOID (CONT.), P. 18. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . 448
10.39. AIR SOLENOID (CONT.), P. 18A.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . 449
10.40. REMOTE POWER MODULE – BATTERY BOX MOUNTED, P. 19. .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 450
10.41. REMOTE POWER MODULE – CAB MOUNTED, P. 20. .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . 451
10.42. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 20A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
10.43. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 20B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
10.44. REMOTE POWER MODULE – END OF FRAME, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
10.45. REMOTE POWER MODULE END OF FRAME (CONT.), P. 21A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
10.46. FUEL / WATER SEPARATOR, P. 22.. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . 456
10.47. CUMMINS ISB FUEL / WATER SEPARATOR, P. 22A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 457
10.48. ELECTRIC TRAILER BRAKE, P. 23. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 458
10.49. LECTRASHIFT ACCOMMODATION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
10.50. LECTRASHIFT ACCOMMODATION WITH F-2013 ISL ENGINE, P. 24A.. .. . .. .. .. .. .. . .. .. .. .. . 460
10.51. LECTRASHIFT ACCOMMODATION WITH F-2017 ISB ENGINE, P. 24B. . . . . . . . . . . . . . . . . . . . . . . . 461
10.52. LECTRASHIFT ACCOMMODATION WITH F-2017-ISL ENGINE, P. 24C. . . . . . . . . . . . . . . . . . . . . . . . 462
10.53. HOUR METER – POWER TAKE-OFF (PTO), P. 25. . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 463
10.54. AUXILIARY INPUTS AND DRIVERS, P. 26. . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . 464
10.55. FUEL TRANSFER PUMP, P. 27. . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . 465
10.56. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . 466
10.57. WHEELCHAIR LIFT INTERLOCK, P. 29. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 467
10.58. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 29A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
10.59. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 30. . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . 469
10.60. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE (CONT.), P. 30A. . .. . .. . . .. . .. . . .. . .. . . .. . . 470
10.61. SPARE WIRING WITH LOAD DISCONNECT, P. 30B.. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . 471
10.62. SPARE WIRING WITH LOAD DISCONNECT (CONT.), P. 30C. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 472
10.63. LIFT AXLE (NON-STEERABLE), P. 31. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 473
10.64. LIFT AXLE (STEERABLE), P. 32. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . 474
10.65. LIFT AXLE, P. 33. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . . 475
10.66. LIFT AXLE (CONT.), P. 34.. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 476
10.67. AIR DRYER AND HEATED DRAIN VALVE, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
10.68. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 36. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 478
10.69. LIFT AXLES WITH CONTROLS FOR THREE LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
10.70. LIFT AXLES WITH CONTROLS FOR FOUR LIFT AXLES, P. 38. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . 480
10.71. ABS ROLL OVER STABILITY, P. 39. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 481
10.72. ABS ELECTRONIC STABILITY, P. 40.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. . 482
10.73. ABS – BENDIX AIR, P. 41. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 483
10.74. ABS – BENDIX AIR (CONT.), P. 41A. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 484
10.75. TRANSFER CASE EFFECTS, P. 42.. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . 485
10.76. TRANSFER CASE EFFECTS (CONT.), P. 43. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 486

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10.77. REMOTE START / STOP, P. 44. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 487
10.78. AUXILIARY AND POWER SOURCE, P. 45. . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 488
10.79. ABS – BENDIX AIR 6S / 6M, P. 46. . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . 489
10.80. ABS – BENDIX AIR 6S / 6M (CONT.), P. 46A. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . 490
10.81. ABS – BENDIX AIR 6S / 6M (CONT.), P. 47.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. 491
10.82. AC CONDENSER EFFECTS, P. 48. . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 492
10.83. AC CONDENSER EFFECTS (CONT.), P. 48A. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . 493
10.84. PRESSURE SWITCH, P. 49.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 494
10.85. TSS POWER, P. 50. . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 495
10.86. TSS SWITCH INPUT, P. 51.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 496
10.87. TSS TURN LIGHT, P. 52.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. 497
10.88. TSS STOP, TAIL AND MARKER LIGHT, P. 53. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . 498
10.89. ABS – WABCO AIR 6S / 6M (6X4), P. 54. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. 499
10.90. ABS – WABCO AIR 6S / 6M (6X4) (CONT.), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
10.91. ABS – BENDIX AIR 6S / 6M (6X4), P. 56. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 501
10.92. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 56A. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 502
10.93. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 57. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 503
10.94. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 57A. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 504
10.95. SCR SYSTEM, P. 58.. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. 505
10.96. SCR SYSTEM (CONT.), P. 59. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 506
10.97. SCR SYSTEM (CONT.), P. 60. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 507
10.98. LIFT AXLE – 6X2, P. 61. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 508
10.99. ANTI-THEFT SYSTEM WITH I6 ENGINE (0012NVM), P. 62. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 509
10.100.ANTI-THEFT SYSTEM WITH I6 ENGINE (0012NVM), P. 62A. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . 510
10.101.DIAGNOSTIC FLASHER MODULE, P. 63. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 511
10.102.DIAGNOSTIC FLASHER MODULE (CONT.), P. 63A.. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 512
10.103.BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (ISL-G ENGINE), P. 64. . . 513
10.104.ULTRASHIFT BODYBUILDER WIRING, P. 65.. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 514
10.105.TRW ABS BRAKES, P. 66. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. 515
10.106.ENGINE BRAKE AND ECM WIRING – WITH EURO 3, P. 67.. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. 516
10.107.IDLE CONTROL TEMPERATURE SENSOR, P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
10.108.BODY BUILDER (B) RELAYS AND FUSES WITH PDM, P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
10.109.ABS – WABCO 4S / 4M, P. 70.. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . 519
10.110.ABS – WABCO 4S / 4M (CONT.), P. 70A. . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . 520
10.111.HYDRAULIC BRAKES, P. 71. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. 521
10.112.NEXT GEN HYDRAULIC BRAKES, P. 72. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 522
10.113.NEXT GEN HYDRAULIC BRAKES (CONT.), P. 73.. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 523
10.114.NEXT GEN HYDRAULIC BRAKES (CONT.), P. 74.. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 524
10.115.NEXT GEN HYDRAULIC BRAKES (CONT.), P. 75.. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 525
10.116.NEXT GEN HYDRAULIC BRAKES (CONT.), P. 76.. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 526
10.117.REMOTE START / STOP WITH UTILITY BODY WITH 500K BAUD RATE, P. 77. . . . . . . . . . . . . . 527
10.118.DUAL POWER TAKE-OFF, P. 78. . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . 528
10.119.ABS – BENDIX AIR 6S / 6M (6X4), P. 79. . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . 529
10.120.ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 80. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. 530
10.121.ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 81. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. 531
10.122.ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 82. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. 532

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533


11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINE, P. 1.. .. .. . .. .. .. .. . .. .. .. 533
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 2. . . . . . . . . 534
11.3. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 3. . . . . . . . . 535

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11.4. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 3A. . . .. . . . 536
11.5. ALLISON GEN 4 1/2000 TRANSMISSION WITH ISB ENGINES (CONT.), P. 3B. . . . . . . . . . . . . . . . 537
11.6. ALLISON GEN 4 1/2000 TRANSMISSION WITH ISB ENGINES (CONT.), P. 3C.. . . . .. . . . .. . . . . 538
11.7. TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4.. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 539
11.8. TRANSMISSION, ALLISON MD 3 / 4000 WITH I6 AND V8 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . 540
11.9. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND V8 ENGINES, P. 6. . . . . . . . . . . . . . . 541
11.10. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P. 7. . . . . 542
11.11. TRANSMISSION, ALLISON MD (WTEC), P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . 543
11.12. TRANSMISSION, ALLISON MD (WTEC) (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
11.13. EATON AUTOSHIFT, P. 10. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . 545
11.14. EATON AUTOSHIFT (CONT.), P. 11. . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . 546
11.15. EATON AUTOSHIFT TRANSMISSION WITH I6 ENGINE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
11.16. EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL TRANSMISSION, P. 13. . . . . . . . . . . . . . . . . 548
11.17. EATON HYBRID TRANSMISSION, P. 14. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. . 549
11.18. EATON HYBRID TRANSMISSION (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 550
11.19. EATON HYBRID TRANSMISSION (CONT.), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 551
11.20. EATON HYBRID TRANSMISSION (CONT.), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 552
11.21. EATON HYBRID TRANSMISSION (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 553
11.22. EATON HYBRID TRANSMISSION (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 554
11.23. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL–G, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555
11.24. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL–G (CONT.), P. 21. . . .. . . . . . . . . . . . . . . . . 556
11.25. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL–G (CONT.), P. 22. . . .. . . . . . . . . . . . . . . . . 557
11.26. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL-G (CONT.), P. 23. . . . . . . . . . . . . . . . . . . . . 558
11.27. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 24.. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . 559
11.28. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 24A.. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . 560
11.29. ALLISON TRANSMISSION 3 / 4000 GEN 4 WITH AUTO NEUTRAL, P. 25.. . .. . .. .. . .. . .. .. . .. . 561
11.30. ALLISON TRANSMISSION 3 / 4000 GEN 4 WITH AUTO NEUTRAL AND ISB ONLY, P. 25A.. . 562
11.31. TRANSMISSION WITH ISB WITH AUTO NEUTRAL, P. 25B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563
11.32. ALLISON TRANSMISSION WITH AUTO NEUTRAL, P. 25C. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . 564
11.33. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26. . . . . . . . 565
11.34. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE – IN CAB, P. 27. . . . . . . . . . . . 566
11.35. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE (CONT.), P. 28. . . . . . . . . . . . . 567
11.36. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE (CONT.), P. 28. . . . . . . . . . . . . 568
11.37. WTEC TRANSMISSION WITH AUTO NEUTRAL NO RETARDER WITH I6 I 367
ENGINE, P. 28A.. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . 569
11.38. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . 570
11.39. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE (CONT.), P. 30. . . . . . . . . . . . . . . . 571
11.40. LCT AND WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31. . . . . . . . . . . 572
11.41. J1939 WITH CUMMINS ISB ENGINE, P. 31A. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 573
11.42. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH IBB ENGINE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . 574
11.43. TRANSMISSION ALLISON MD 3 / 4000 WITH I6 AND V8 ENGINE, P. 33. . . . . . . . . . . . . . . . . . . . . . 575
11.44. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 34.. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . 576
11.45. ALLISON TRANSMISSION 3 / 4000 GEN 4 / 5 WITH AUTO NEUTRAL, P. 35. . . . . . . . . . . . . . . . . . 577
11.46. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB, P. 36. . . . . . . . . . 578
11.47. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB (CONT.),
P. 37. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 579
11.48. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB (CONT.),
P. 38. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 580

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11.49. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB (CONT.),
P. 39. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 581
11.50. MANUAL TRANSMISSION WITH BYPASS SWITCH, P. 40.. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 582
11.51. ALLISON TRANSMISSION (2013 CUMMINS ISB MD), P. 41.. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 583
11.52. ALLISON TRANSMISSION (2013 CUMMINS ISB MD) (CONT.), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . 584
11.53. ALLISON TRANSMISSION (2013 CUMMINS ISB MD) (CONT.), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . 585
11.54. ALLISON TRANSMISSION TC10 TRANSMISSION, P. 44. . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 586
11.55. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH I6, 1-367 ENGINE, P. 45. . . . . . . . . . . . . . . . . . . . 587
11.56. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH I6, 1-367 ENGINE (CONT.), P. 46. . . . . . . . . 588
11.57. TRANSMISSION ALLISON MD WITH I6, I-367 ENGINE, P. 47.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 589
11.58. J1939 DATA LINK I6, I-367 ENGINE, P. 48. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. 590
11.59. ALLISON 1 / 2000 TRANSMISSION WITH I6, I-367 ENGINE, P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591
11.60. ALLISON 4 / 5 WTEC TRANSMISSION WITH I6, I-367 ENGINE, P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . 592
11.61. TRANSMISSION MODULE WITH I6, I-367 ENGINE, P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
11.62. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 52. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 594
11.63. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 53. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 595
11.64. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 54. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 596
11.65. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 55. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 597
11.66. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 56. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 598
11.67. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 57. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 599
11.68. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 58. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 600
11.69. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 59. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 601
11.70. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 60. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 602
11.71. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 61. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 603
11.72. AAT / AMMETER / TWO-WAY RADIO WITH ISB ENGINE, P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604
11.73. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 63. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 605
11.74. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 64. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 606
11.75. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 65. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 607
11.76. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 66. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 608
11.77. INTENTIONALLY LEFT BLANK, P. 67. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 609
11.78. J1939 DATA LINK WIRING WITH I6, I-367 ENGINE, P. 68. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 610
11.79. EATON GEN 3 HCM VEHICLE INTERFACE CONNECTION WITH I6, I-367 ENGINE, P. 69. .. 611
11.80. ALLISON TRANSMISSION (2013 CUMMINS ISB), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
11.81. ALLISON TRANSMISSION (2013 CUMMINS ISB) WITH BODY BUILDER
CONNECTOR, P. 71.. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 613
11.82. ALLISON TRANSMISSION (2013 CUMMINS ISB MD), P. 72.. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 614
11.83. ALLISON TRANSMISSION (2013 CUMMINS ISB MD) (CONT.), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . 615
11.84. ALLISON TRANSMISSION WITH GEN5 IN CAB WITH ISB ENGINE, P. 74. . . . . . . . . .. . . . . . . . . . . 616
11.85. ALLISON TRANSMISSION WITH GEN5 WITH CUMMINS ISB ENGINE WITH
M-NGV-MD, P. 74A. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 617
11.86. ALLISON TRANSMISSION WITH GEN5 IN CAB WITH ISB ENGINE (CONT.), P. 75. . . . . . . . . . 618
11.87. ALLISON TRANSMISSION WITH GEN5 IN CAB WITH ISB ENGINE (CONT.), P. 75A. . . . .. . . . 619
11.88. ALLISON TRANSMISSION WITH GEN5 WITH CUMMINS ISB ENGINE WITH
M-NGV-MD, P. 75B. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 620
11.89. ALLISON TRANSMISSION WITH GEN5 IN CAB WITH ISB ENGINE, P. 76. . . . . . . . . .. . . . . . . . . . . 621
11.90. ALLISON TRANSMISSION WITH GEN5 WITH CUMMINS ISB ENGINE WITH
M-NGV-MD, P. 76A. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 622
11.91. ULTRASHIFT TRANSMISSION WITH ISB ENGINE, P. 77.. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 623
11.92. J1939 250K / 500K EATON PROCISION TRANSMISSION, P. 78.. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. 624
11.93. EATON PROCISION TRANSMISSION WITH PUSH BUTTON, WITH T-HANDLE WITH
ISB ENGINE, P. 79. .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . 625

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11.94. EATON PROCISION TRANSMISSION WITH PUSH BUTTON, WITH T-HANDLE WITH
ISB ENGINE (CONT.), P. 80. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 626
11.95. EATON PROCISION TRANSMISSION WITH PUSH BUTTON, WITH T-HANDLE WITH
ISB ENGINE (CONT.), P. 81. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 627
11.96. TRANSMISSION CONTROL MODULE, P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
11.97. TRANSMISSION CONTROL MODULE (CONT.), P. 83. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . 629
11.98. TRANSMISSION CONTROL MODULE (CONT.), P. 84. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . 630
11.99. TRANSMISSION CONTROL MODULE (CONT.), P. 85. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . 631
11.100.TRANSMISSION CONTROL MODULE (CONT.), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
11.101.TRANSMISSION CONTROL MODULE (CONT.), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
11.102.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE, P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634
11.103.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 89. . . . .. . . . . . . . . . .. . . . . . . . . . 635
11.104.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 90. . . . .. . . . . . . . . . .. . . . . . . . . . 636
11.105.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 91. . . . .. . . . . . . . . . .. . . . . . . . . . 637
11.106.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 92. . . . .. . . . . . . . . . .. . . . . . . . . . 638
11.107.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 93. . . . .. . . . . . . . . . .. . . . . . . . . . 639
11.108.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 94. . . . .. . . . . . . . . . .. . . . . . . . . . 640
11.109.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 95. . . . .. . . . . . . . . . .. . . . . . . . . . 641
11.110.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . 642
11.111.ALLISON TRANSMISSION WITH F-2013 ISL ENGINE (CONT.), P. 97. . . . . . . . . . . . . . . . . . . . . . . . . . 643
11.112.ALLISON 1 / 2000 TRANSMISSION WITH IN-CAB TCM WITH M-NGV-MD WITH
F-2017 ISB ENGINE, P. 98.. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . 644
11.113.ALLISON 1 / 2000 TRANSMISSION WITH IN-CAB TCM WITH F-2017 ISB ENGINE, P.
98A. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 645
11.114.ALLISON 1 / 2000 TRANSMISSION WITH IN-CAB TCM WITH F-2017 ISB ENGINE
(CONT.), P. 98B.. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 646
11.115.ALLISON 1 / 2000 TRANSMISSION WITHOUT IN-CAB TCM WITH F-2017 ISB
ENGINE, P. 98C. . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 647
11.116.ALLISON 1 / 2000 TRANSMISSION WITHOUT IN-CAB TCM WITH F-2017 ISB ENGINE
(CONT.), P. 98D. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 648
11.117.ALLISON 3000 TRANSMISSION WITHOUT IN-CAB TCM WITH PTO WITH F-2017 ISB
ENGINE, P. 98E.. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . 649
11.118.ALLISON 3000 TRANSMISSION WITHOUT IN-CAB TCM WITH PTO WITH F-2017 ISB
ENGINE (CONT.), P. 98F.. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . 650
11.119.ALLISON 3000 TRANSMISSION WITH WHEELCHAIR INTERLOCK WITH F-2017 ISB
ENGINE, P. 98G.. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 651
11.120.EATON PROCISION TRANSMISSION WITH F-2017 ISB ENGINE, P. 98H. . . . . . . .. . . . . . . . . . . . . 652
11.121.INTENTIONALLY LEFT BLANK, P. 98I.. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. . 653
11.122.EATON PROCISION TRANSMISSION WITH M-NGV-MD WITH F-2017 ISB ENGINE,
P. 98J. .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . 654
11.123.EATON ULTRASHIFT TRANSMISSION WITH M-NGV-MD WITH F-2017 ISB ENGINE,
P. 98K.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . 655
11.124.AUTO NEUTRAL WITH ALLISON TRANSMISSION 1000/2000 WITH F-2017 ISB
ENGINE, P. 98L. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . 656
11.125.ALLISON TRANSMISSION WITHOUT IN-CAB WITH F-2017 ISL ENGINE, P. 99. .. .. .. .. .. .. . 657
11.126.ALLISON TRANSMISSION WITHOUT IN-CAB WITH F-2017 ISL ENGINE (CONT.), P.
99A. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 658
11.127.ALLISON TRANSMISSION WITHOUT IN-CAB WITH F-2017 ISL ENGINE (CONT.), P.
99B. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 659
11.128.ALLISON TRANSMISSION WITHOUT IN-CAB WITH F-2017 ISL ENGINE (CONT.), P.
99C.. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 660

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11.129.ALLISON TRANSMISSION WITHOUT IN-CAB WITH F-2017 ISL ENGINE (CONT.), P.
99D. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. 661
11.130.ALLISON TRANSMISSION WITH IN-CAB WITH F-2017 ISL ENGINE, P. 99E. . . . . . . . . . . . . . . . . 662
11.131.ALLISON TRANSMISSION WITH IN-CAB WITH F-2017 ISL ENGINE (CONT.), P. 99F. . . . . . . 663
11.132.ALLISON TRANSMISSION WITH IN-CAB WITH F-2017 ISL ENGINE (CONT.), P. 99G. . .. . . . 664
11.133.ALLISON TRANSMISSION WITH IN-CAB WITH F-2017 ISL ENGINE (CONT.), P. 99H. . . . . . . 665
11.134.ALLISON TRANSMISSION WITH IN-CAB WITH F-2017 ISL ENGINE (CONT.), P. 99I. . . . . . . . 666

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667


12.1. AIR CONDITIONING, P. 1. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 667
12.2. AIR CONDITIONING (CONT.), P. 2.. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 668
12.3. HVAC SYSTEM, P. 3.. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. 669
12.4. FREON COMPRESSOR WITH F-2017 ISB ENGINE, P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
12.5. HVAC SYSTEM (CONT.), P. 4. . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . 671
12.6. HVAC SYSTEM (CONT.), P. 4A. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 672
12.7. AUTOTHERM SYSTEM, P. 5. . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . 673
12.8. FREON COMPRESSOR WITH F-2013 ISL ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674
12.9. FREON COMPRESSOR WITH F-2013 ISL ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675
12.10. FREON COMPRESSOR WITH F-2017 ISL ENGINE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 676

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677


13.1. CONNECTOR COMPOSITES (1), (1A), (1C), (*1F), P. 1.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 677
13.2. CONNECTOR COMPOSITES (2A), (3A), (4A), (18A), (19A), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
13.3. CONNECTOR COMPOSITES (254F), (254M), (304), (317), P. 2. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 679
13.4. CONNECTOR COMPOSITES (400), (411M1), (421), (422), P. 3. . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . 680
13.5. CONNECTOR COMPOSITES (422F), (423), (424), (425), (500), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . 681
13.6. CONNECTOR COMPOSITES (500), (600), (608), (662), (663), P. 3B. . . . . . . . . . . . . . . . . . . . . . . . . . . . 682
13.7. CONNECTOR COMPOSITES (663R), (664), (670), P. 3C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683
13.8. CONNECTOR COMPOSITES (670), (670A), (671), P. 3D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684
13.9. CONNECTOR COMPOSITES (*672), (672), (672B), (673), (674), P. 3E. . . . . . . . . . . . . . . . . . . . . . . . . 685
13.10. CONNECTOR COMPOSITES (674), P. 3F. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. 686
13.11. CONNECTOR COMPOSITES (674), (675), (676), P. 3G. . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . 687
13.12. CONNECTOR COMPOSITES (677), (678), (679), P. 3H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688
13.13. CONNECTOR COMPOSITES (679), P. 3I.. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 689
13.14. CONNECTOR COMPOSITES (679), P. 3J. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 690
13.15. CONNECTOR COMPOSITES (680), (*680), (681), P. 3K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691
13.16. CONNECTOR COMPOSITES (685), P. 3L. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . 692
13.17. CONNECTOR COMPOSITES (686), P. 3M. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 693
13.18. CONNECTOR COMPOSITES (687), P. 3N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 694
13.19. CONNECTOR COMPOSITES (687), (687A), (689), P. 3P. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 695
13.20. CONNECTOR COMPOSITES (690), P. 3Q. . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 696
13.21. CONNECTOR COMPOSITES (690), (691), (828), P. 3R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697
13.22. CONNECTOR COMPOSITES (827), (830M), P. 4.. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. 698
13.23. INTENTIONALLY LEFT BLANK, P. 5.. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 699
13.24. CONNECTOR COMPOSITES (1004), (1007M), (1008FA), (1009F), P. 6.. .. .. .. .. .. . .. .. .. .. .. .. 700
13.25. CONNECTOR COMPOSITES (1010), P. 7. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . 701
13.26. CONNECTOR COMPOSITES (1010), P. 7A. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . 702
13.27. CONNECTOR COMPOSITES (1011), P. 8. . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . 703
13.28. CONNECTOR COMPOSITES (1011) (CONT.), P. 8A. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 704
13.29. CONNECTOR COMPOSITES (1012), P. 9. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . 705
13.30. CONNECTOR COMPOSITES (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706

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13.31. CONNECTOR COMPOSITES (1013), P. 10A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 707
13.32. CONNECTOR COMPOSITES (1014), P. 11.. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . 708
13.33. CONNECTOR COMPOSITES (1014), P. 11A. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . 709
13.34. CONNECTOR COMPOSITES (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710
13.35. CONNECTOR COMPOSITES (1016), P. 13.. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 711
13.36. CONNECTOR COMPOSITES (1016), P. 13A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 712
13.37. CONNECTOR COMPOSITES (1017), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713
13.38. CONNECTOR COMPOSITES (1017), P. 14A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 714
13.39. CONNECTOR COMPOSITES (1018), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
13.40. CONNECTOR COMPOSITES (1018), P. 15A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 716
13.41. CONNECTOR COMPOSITES (1019), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 717
13.42. CONNECTOR COMPOSITES (1019), P. 16A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 718
13.43. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719
13.44. CONNECTOR COMPOSITES (1023A), (1023B), P. 18. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . 720
13.45. CONNECTOR COMPOSITES (1023C), (1023D), P. 19. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 721
13.46. CONNECTOR COMPOSITES (1026), P. 19A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 722
13.47. CONNECTOR COMPOSITES (1026), (1029), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 723
13.48. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . 724
13.49. CONNECTOR COMPOSITES (1105), (1105A), (1106), P. 22. . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 725
13.50. CONNECTOR COMPOSITES (1107), (1108), P. 22A.. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . 726
13.51. CONNECTOR COMPOSITES (1109), (1109A), (1110), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 727
13.52. CONNECTOR COMPOSITES (1112), (1113), (1115), P. 23A. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. . 728
13.53. CONNECTOR COMPOSITES (1116), (1120), (1200), P. 23B. . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 729
13.54. CONNECTOR COMPOSITES (1210), (1220), (1227), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 730
13.55. CONNECTOR COMPOSITES (1234), P. 24A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 731
13.56. CONNECTOR COMPOSITES (1235), (1236), P. 24B. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 732
13.57. CONNECTOR COMPOSITES (1237), P. 24C.. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . 733
13.58. CONNECTOR COMPOSITES (1240F), (1241F), P. 25. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . 734
13.59. CONNECTOR COMPOSITES (1242), (1243), (1300), (1300A), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . 735
13.60. CONNECTOR COMPOSITES (1301), (1302), P. 26A. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 736
13.61. CONNECTOR COMPOSITES (1303), (1338M), (1378), P. 26B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 737
13.62. CONNECTOR COMPOSITES (1400), (1401), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
13.63. CONNECTOR COMPOSITES (1402), P. 27A. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 739
13.64. CONNECTOR COMPOSITES (1403), (1410), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
13.65. CONNECTOR COMPOSITES (1420), (1421), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
13.66. CONNECTOR COMPOSITES (1422), (1423), (1500), P. 29A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742
13.67. CONNECTOR COMPOSITES (1501), P. 29B. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 743
13.68. CONNECTOR COMPOSITES (1501), P. 29C.. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . 744
13.69. CONNECTOR COMPOSITES (1502), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745
13.70. CONNECTOR COMPOSITES (1502), (1503), P. 30A. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 746
13.71. CONNECTOR COMPOSITES (1503), P. 30B. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 747
13.72. CONNECTOR COMPOSITES (1510), (1511), (1512), (1559), P. 30C. . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
13.73. CONNECTOR COMPOSITES (1600), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749
13.74. CONNECTOR COMPOSITES (1601), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750
13.75. CONNECTOR COMPOSITES (1602), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751
13.76. CONNECTOR COMPOSITES (1603), (1604), (1606), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752
13.77. CONNECTOR COMPOSITES (1607), (1625), (1626), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
13.78. CONNECTOR COMPOSITES (1650), (1657), (1657M), P. 35A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 754
13.79. CONNECTOR COMPOSITES (1658), (1658M), (1660), (1661), P. 36. . . . . . . . . .. . . . . . . . . . . . . . . . . . 755
13.80. CONNECTOR COMPOSITES (1700), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756
13.81. CONNECTOR COMPOSITES (1700), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757

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13.82. CONNECTOR COMPOSITES (1700), P. 38A.. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 758
13.83. CONNECTOR COMPOSITES (1700), P. 38B.. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 759
13.84. CONNECTOR COMPOSITES (1700), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 760
13.85. CONNECTOR COMPOSITES (1700), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
13.86. CONNECTOR COMPOSITES (1701), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762
13.87. CONNECTOR COMPOSITES (1701), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 763
13.88. CONNECTOR COMPOSITES (1701), P. 42A.. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 764
13.89. CONNECTOR COMPOSITES (1701F), P. 43. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. 765
13.90. CONNECTOR COMPOSITES (1701F), P. 44. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. 766
13.91. CONNECTOR COMPOSITES (1702), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 767
13.92. CONNECTOR COMPOSITES (1702), P. 45A.. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 768
13.93. CONNECTOR COMPOSITES (1702), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 769
13.94. CONNECTOR COMPOSITES (1702), P. 46A.. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 770
13.95. CONNECTOR COMPOSITES (1702), P. 46B.. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 771
13.96. CONNECTOR COMPOSITES (1702), P. 46C. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. 772
13.97. CONNECTOR COMPOSITES (1702), P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773
13.98. CONNECTOR COMPOSITES (1702), (1702B), P. 47A.. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 774
13.99. CONNECTOR COMPOSITES (1702B), P. 47B. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 775
13.100.CONNECTOR COMPOSITES (1800), P. 48. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. 776
13.101.CONNECTOR COMPOSITES (1800F), P. 48A. . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . 777
13.102.CONNECTOR COMPOSITES (1804), (1807), (1809), (1810), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 778
13.103.CONNECTOR COMPOSITES (1811), (1812), (1813), P. 50. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 779
13.104.CONNECTOR COMPOSITES (1815), P. 50A. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 780
13.105.CONNECTOR COMPOSITES (1820F), (1820M), (1822), P. 51.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. 781
13.106.CONNECTOR COMPOSITES (1823), (1824), (1825), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 782
13.107.CONNECTOR COMPOSITES (1828), (1829), (1852), (1852A), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . 783
13.108.CONNECTOR COMPOSITES (1861), (1872), (1873), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 784
13.109.CONNECTOR COMPOSITES (1873B), (1873C), (1873D), P. 54A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 785
13.110.CONNECTOR COMPOSITES (1873E), (1873F), (1873G), P. 54B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 786
13.111.CONNECTOR COMPOSITES (1873H), (1873J), P. 54C. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. 787
13.112.CONNECTOR COMPOSITES (1873W), P. 54D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 788
13.113.CONNECTOR COMPOSITES (1873X), (1873Y), (1873Z), P. 54E. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 789
13.114.CONNECTOR COMPOSITES (1874), (1874A), (1874B), P. 54F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 790
13.115.CONNECTOR COMPOSITES (1900), (1901), (1902), (1903), (1910), (1910A), P. 55. . . . . . . . . 791
13.116.CONNECTOR COMPOSITES (1911), (1917), (1918), (1918A), (1919A), (1920), P. 55A. . . . . . 792
13.117.CONNECTOR COMPOSITES (1921), (1924), (1927), (1929), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 793
13.118.CONNECTOR COMPOSITES (1935), (1936M), (1937N), (1938M), (1939), P. 57. . . . . . . . . . . . . . 794
13.119.CONNECTOR COMPOSITES (1939M), (1941), (1942F), P. 57A. .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . 795
13.120.CONNECTOR COMPOSITES (1943M), (1946), (1947), P. 57B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 796
13.121.CONNECTOR COMPOSITES (1948), (1949), (1956), (1957), P. 57C. . . . . . . . . . . . . . . . . . . . . . . . . . . 797
13.122.CONNECTOR COMPOSITES (1958), (1959), (1961), (1962), P. 57D. . . . . . . . . . . . . . . . . . . . . . . . . . . 798
13.123.CONNECTOR COMPOSITES (1964), P. 57E. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 799
13.124.CONNECTOR COMPOSITES (1965), (1965F), (1971), (1978), (1979), P. 57F. . . . . . . . . . . . . . . . . 800
13.125.CONNECTOR COMPOSITES (1979A), (1981), (2000), (2000F), P. 57G. . . . . .. . . . . . .. . . . . . .. . . . 801
13.126.CONNECTOR COMPOSITES (2002M), (2003M), (2004M), (2005M), (2006M), (2021),
(2118M), (2119M), (2120M), (2021M), (2200), P. 57H. .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. 802
13.127.CONNECTOR COMPOSITES (2021), (2200), (2201), (2202), (2203), (2223), P. 58. . . . . . . . . . . 803
13.128.CONNECTOR COMPOSITES (2224), (2225), (2501), (2502), P. 58A. . . . . . . . . . . . . . . . . . . . . . . . . . . 804
13.129.CONNECTOR COMPOSITES (2503), (2505), (2600), (2701), (2702), P. 58B. . . . . . . . . . . . . . . . . . 805
13.130.CONNECTOR COMPOSITES (3000), (3001), (3002M), (3003), (3004), P. 59. . . . . . . . . . . . . . . . . . 806
13.131.CONNECTOR COMPOSITES (3005), (3100M), (3200), (3200F), P. 59A.. . .. . .. . .. . .. . .. . . .. . .. 807

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13.132.CONNECTOR COMPOSITES (3201F), (3201M), (3202M), (3203M), (3204), P. 59B. . . . . . . . . . 808
13.133.CONNECTOR COMPOSITES (3205), (3205M), (3206), (3208F), (3209M), (3210M), P.
59C.. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 809
13.134.CONNECTOR COMPOSITES (3211M), (3400), (4004), (4005), (4021), (4021A),
(4021B), P. 60.. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 810
13.135.CONNECTOR COMPOSITES (4022), (4022A), (4022B), (4031), (4032), P. 60A. . . . . . . . . . . . . . . 811
13.136.CONNECTOR COMPOSITES (4033), (4037), (4038), P. 60B.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . 812
13.137.CONNECTOR COMPOSITES (4040), (4041), (4042A), (4042B), (4042C), (4042D),
(4042E / 4042F / 4042G / 4042H / 4042J / 4042K), P. 61. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 813
13.138.CONNECTOR COMPOSITES (4060), (4060A), P. 61A. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 814
13.139.CONNECTOR COMPOSITES (4060A), (4061), (4070), (4071), P. 61B.. . .. . . .. . . .. . .. . . .. . . .. . . 815
13.140.CONNECTOR COMPOSITES (4087), (4087B), (4111M), (4120), P. 62. .. . .. . .. . .. . .. . .. . .. . .. . . 816
13.141.CONNECTOR COMPOSITES (4320), (4321), (4322), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 817
13.142.CONNECTOR COMPOSITES (4323), (4328), (4410D), (4410E), P. 64. .. .. .. .. . .. .. .. .. . .. .. .. . 818
13.143.CONNECTOR COMPOSITES (4410F), (4410G), (4410H), P. 65. . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . 819
13.144.CONNECTOR COMPOSITES (4410J), (4410K), (4410L), P. 65A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 820
13.145.CONNECTOR COMPOSITES (4410M), (4411), P. 65B.. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . 821
13.146.CONNECTOR COMPOSITES (4411A1), (4411A2), (4411A3), (4411A4), (4411A5),
(4411A6), (4411A7), (4411A8), P. 66. . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 822
13.147.CONNECTOR COMPOSITES (4411A9), (4411F), (4411M), (4411M1), (4411M2), P. 66A. . . . . 823
13.148.CONNECTOR COMPOSITES (4411M4), (4411M5), (4411M6), (4411M7), (4411N), P. 66B. . . 824
13.149.CONNECTOR COMPOSITES (4411P), (4412A1), (4412A2), (4412F), (4413A1),
(4413A2), (4413A3), (4413A4), P. 66C. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 825
13.150.CONNECTOR COMPOSITES (4413F), (4413F1), (4413F2), P. 66D.. . .. . .. . .. .. . .. . .. . .. . .. . .. . 826
13.151.CONNECTOR COMPOSITES (4413F3), (4413F4), (4414), (4450AM), (4450BM), P. 66E. . . . 827
13.152.CONNECTOR COMPOSITES (4450BF), (4450M), (4460AM), P. 66F. . . . . . . . . . . . . . . . . . . . . . . . . . . 828
13.153.CONNECTOR COMPOSITES (4460BF), (4460BM), P. 66G. .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 829
13.154.CONNECTOR COMPOSITES (4460M), (4500), (4601), P. 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 830
13.155.CONNECTOR COMPOSITES (4705), (4706), P. 67A.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . 831
13.156.CONNECTOR COMPOSITES (4712F1), (4712F3), P. 67B.. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 832
13.157.CONNECTOR COMPOSITES (4800), (4802), P. 67C. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . 833
13.158.CONNECTOR COMPOSITES (4803), (4810), (4815), (4830), P. 67D. . . . . . . . . . . . . . . . . . . . . . . . . . . 834
13.159.CONNECTOR COMPOSITES (4831), (4833A), (4833B), (4833C), P. 67E. . . . . . . . . . . . . . . . . . . . . . 835
13.160.CONNECTOR COMPOSITES (4840), (4840F), (4841), (4841F), P. 67F. . . . . . . . . . . . . . . . . . . . . . . . 836
13.161.CONNECTOR COMPOSITES (4705), (4706), (4905), (4906), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 837
13.162.CONNECTOR COMPOSITES (4906C), (4950), (4951), (4952), (4953), P. 68A. . . . . . . . . . . . . . . . 838
13.163.CONNECTOR COMPOSITES (5117), (5200), (5500A), P. 68B.. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 839
13.164.CONNECTOR COMPOSITES (6000), P. 68C. .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 840
13.165.CONNECTOR COMPOSITES (6000), P. 68D. .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 841
13.166.CONNECTOR COMPOSITES (6003), (6004), (6005), (6007), (6008), (6009), P. 68E. . . . . . . . . 842
13.167.CONNECTOR COMPOSITES (6011), P. 69.. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . 843
13.168.CONNECTOR COMPOSITES (6012), (6013), P. 69A.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . 844
13.169.CONNECTOR COMPOSITES (6018), P. 70.. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 845
13.170.CONNECTOR COMPOSITES (6019), P. 71.. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 846
13.171.CONNECTOR COMPOSITES (6020M), P. 71A.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 847
13.172.CONNECTOR COMPOSITES (6020M), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 848
13.173.CONNECTOR COMPOSITES (6020M), P. 72A.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 849
13.174.CONNECTOR COMPOSITES (6020M), P. 72B.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 850
13.175.CONNECTOR COMPOSITES (6022), (6023), (6033), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 851
13.176.CONNECTOR COMPOSITES (6060), (6061), (6062), (6063), (6064), (6065), P. 73A. . . . . . . . . 852
13.177.CONNECTOR COMPOSITES (6066), (6067), (6068), (6069), (6070), (6071), P. 73B. . . . . . . . . 853

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13.178.CONNECTOR COMPOSITES (6100), (6102), (6103), (6200), P. 73C. . . . . . . . . . . . . . . . . . . . . . . . . . . 854
13.179.CONNECTOR COMPOSITES (*6201), (6201), (6201A), (6201B), (6201P), P. 74. . . . . . . . . . . . . . 855
13.180.CONNECTOR COMPOSITES (6260A), (6260F), (6260FP), (6260H), P. 74A. . . . . .. . . . . . . . . . . . . 856
13.181.CONNECTOR COMPOSITES (6260HL), (6260HR), (6260UC), (6260VH), (6260VL),
(6260VM), P. 74B. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. 857
13.182.CONNECTOR COMPOSITES (6260VN), (6261), (6262), (6263), (6316M), P. 75. . . . . . . . . . . . . . 858
13.183.CONNECTOR COMPOSITES (6323), (6332), (6333), (6334), P. 75A. . . . . . . . . . . . . . . . . . . . . . . . . . . 859
13.184.CONNECTOR COMPOSITES (6334), (6340), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 860
13.185.CONNECTOR COMPOSITES (6341), P. 76A. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 861
13.186.CONNECTOR COMPOSITES (6342), (6343), P. 76B. .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 862
13.187.CONNECTOR COMPOSITES (6400), (6401), (6401A), P. 76C. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. 863
13.188.CONNECTOR COMPOSITES (6400), (6401), (*6401), (6401A), P. 76D.. .. .. .. .. . .. .. .. .. .. .. .. 864
13.189.CONNECTOR COMPOSITES (6401), (6401 / 6407), (6401M), (6401R), (6406M),
(6408), (6420), P. 77. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 865
13.190.CONNECTOR COMPOSITES (6561), (6566), (*6566), (6567), P. 77A. . . . . . . . . . . . . . . . . . . . . . . . . . 866
13.191.CONNECTOR COMPOSITES (6567), (6568), (6569), P. 77B. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 867
13.192.CONNECTOR COMPOSITES (6702), (6703), (6703A), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . 868
13.193.CONNECTOR COMPOSITES (6704M), (6704), (6709), (6710), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . . . 869
13.194.CONNECTOR COMPOSITES (6712), (6713), (6715), P. 79A. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 870
13.195.CONNECTOR COMPOSITES (6720), (6730), (6747), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871
13.196.CONNECTOR COMPOSITES (6747), (*6747), (6748), (6800), (6801), P. 80A. . . . . . . . . . . . . . . . . 872
13.197.CONNECTOR COMPOSITES (6802), (6803), (6804), (6805), (6811), (6812), (6900), P.
80B.. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 873
13.198.CONNECTOR COMPOSITES (6901), (6925), (6969), (7070), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 874
13.199.CONNECTOR COMPOSITES (*7103M), (7103M), P. 81A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
13.200.CONNECTOR COMPOSITES (7104B), (7104F), (7105), P. 82. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . 876
13.201.CONNECTOR COMPOSITES (7105), (7106), (7107), P. 82A. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 877
13.202.CONNECTOR COMPOSITES (7110 / 7110A), (7110B), (7111), (7112), (*7112), (7113),
P. 83. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 878
13.203.CONNECTOR COMPOSITES (7113), (7113A / 7113C / 7113E / 7113F / 7113G), (7113A
/ 7113B / 7113D / 7113E / 7113F), P. 83A. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. 879
13.204.CONNECTOR COMPOSITES (7113B / 7113D / 7113F / 7113H / 7113K / 7113M),
(7113C / 7113E / 7113G / 7113J / 7113L / 7113P), (7114), P. 83B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 880
13.205.CONNECTOR COMPOSITES (7150), (%7150F2), (7152), P. 84. . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 881
13.206.CONNECTOR COMPOSITES (7150), (7150F2), (7152), P. 84A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 882
13.207.CONNECTOR COMPOSITES (7150 / 7150F2), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
13.208.CONNECTOR COMPOSITES (7150), P. 85A. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 884
13.209.CONNECTOR COMPOSITES (7150), P. 85B. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 885
13.210.CONNECTOR COMPOSITES (7151), P. 86. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. 886
13.211.CONNECTOR COMPOSITES (7151), P. 86A. .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . 887
13.212.CONNECTOR COMPOSITES (*7205), (7205F), P. 87.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 888
13.213.CONNECTOR COMPOSITES (*7206), (7206F), (*7206F), (@7207F), P. 87A. . . . . . . . . . . . . . . . . . 889
13.214.CONNECTOR COMPOSITES (7207M), P. 87B. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 890
13.215.CONNECTOR COMPOSITES (7208M), (7211), (*7211), (7212), (7213), (7220), P. 88. . . . . . . . 891
13.216.CONNECTOR COMPOSITES (7250), (7250M), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 892
13.217.CONNECTOR COMPOSITES (7251M), (7350), P. 89A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 893
13.218.CONNECTOR COMPOSITES (&7500), P. 89B.. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 894
13.219.CONNECTOR COMPOSITES (7500M), (7500MA), (7500W), P. 89C. . .. . . .. . . . .. . . .. . . . .. . . . .. . 895
13.220.CONNECTOR COMPOSITES (7501), (7502), (7502M), (7600), (7600A), P. 90. . . . . . . . . . . . . . . . 896
13.221.CONNECTOR COMPOSITES (7600A), (7600M), (7601), (*7601), P. 90A. . . . . . . . . . . . . . . . . . . . . . 897
13.222.CONNECTOR COMPOSITES (7601), (7601M), (7603), P. 90B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 898

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13.223.CONNECTOR COMPOSITES (7603M), (7603MA), (7604M), (7605 / 7605M), (7606M),
(7607M), (7608M), P. 91. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . 899
13.224.CONNECTOR COMPOSITES (7609B), (7609M), P. 91A.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . . 900
13.225.CONNECTOR COMPOSITES (7611), (7615), (7615M), (7621), (7700K), P. 92. . . . . . . . . . . . . . . . 901
13.226.CONNECTOR COMPOSITES (7700L), (7700M), (7702), (7703), (*7703), (7750),
(7751), P. 92A.. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 902
13.227.CONNECTOR COMPOSITES (7777), (7800F), (7801), (7801A), (*7801A), (7801B), P.
92B. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 903
13.228.CONNECTOR COMPOSITES (7801F), (7801M), (7801M2), (7801R), P. 93. . . . . . . . . . . . . . . . . . . . 904
13.229.CONNECTOR COMPOSITES (7802), (7803), (7803A), (7900), (7901), P. 94. . . . . . . . . . . . . . . . . . 905
13.230.CONNECTOR COMPOSITES (*7901), (7905), (7905A), P. 95. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 906
13.231.CONNECTOR COMPOSITES (7909), P. 95A. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 907
13.232.CONNECTOR COMPOSITES (7910), (7911), P. 96.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 908
13.233.CONNECTOR COMPOSITES (8000), (8000A), (8001), P. 97.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . 909
13.234.CONNECTOR COMPOSITES (8001A), (8102A), (8102), (8103), (8103A), (8150A),
(8151A), P. 97A. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . 910
13.235.CONNECTOR COMPOSITES (8103), (8150), (8151), P. 98. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. 911
13.236.CONNECTOR COMPOSITES (8200), (8200X), (8201), (8201X), P. 99.. . .. . . .. . . .. . .. . . .. . . .. . . 912
13.237.CONNECTOR COMPOSITES (8301), (8301A), (8303), (8410), (8500), P. 99A.. . .. .. . .. . .. . .. . 913
13.238.CONNECTOR COMPOSITES (8500), (8501), (8502), (8502A), (8502B), (8503), P. 100. . . . . . 914
13.239.CONNECTOR COMPOSITES (8503A), (8503B), (8503C), (8505), (8506), (8506A),
(8507), P. 101.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . 915
13.240.CONNECTOR COMPOSITES (8507A), (8507B), (8507C), (8508), (8508A), (8509),
(8509A), P. 102. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . 916
13.241.CONNECTOR COMPOSITES (8520), (8600), (8600A), (8601), (8602), (8700 / 8700B /
8700C), (8700A), P. 103. .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . 917
13.242.CONNECTOR COMPOSITES (8701), (8701A), (8702A), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918
13.243.CONNECTOR COMPOSITES (8701),(8702), (8750), (8800), (8802), (8803), P. 105. . . . . . . . . . 919
13.244.CONNECTOR COMPOSITES (8804), (8805), (8805A), (8806), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . 920
13.245.CONNECTOR COMPOSITES (8807), (8809), (8881), (8882), (8883), P. 107. .. . .. . . .. . .. . . .. . . 921
13.246.CONNECTOR COMPOSITES (8883), (8884), P. 108. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . 922
13.247.CONNECTOR COMPOSITES (8884A), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 923
13.248.CONNECTOR COMPOSITES (8884B), P. 110.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . 924
13.249.CONNECTOR COMPOSITES (8884C), P. 111. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . 925
13.250.CONNECTOR COMPOSITES (8885), (8885A), (8887), (8888), P. 112. . . . . . . . . . . . . . . . . . . . . . . . . . 926
13.251.CONNECTOR COMPOSITES (8900), (8901M), (8903), P. 113. . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 927
13.252.CONNECTOR COMPOSITES (8993F), (8995), (8996), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 928
13.253.CONNECTOR COMPOSITES (8997), (8998), (8999), (9001), (9002), P. 115. . . . . . . . . . . . . . . . . . . 929
13.254.CONNECTOR COMPOSITES (9001A), (9003), (9003K), (9003L), (9004), (9100),
(9100A), P. 116.. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 930
13.255.CONNECTOR COMPOSITES (9100B), (9100C), (9101), (9101A), (9102A / 9102),
(9102B), (9102C), (9102D / 9102W), (9102E), (9103 / 9102V / 9102X), (9103A), P. 117. . . . . . . 931
13.256.CONNECTOR COMPOSITES (9108A / 9108B), (9108C), (9108D), (9108E), (9108F),
(9108G), (9108H), (9108J / 9108K / 9108L / 9108M / 9108N / 9108P), P. 118. . . . . . . . . . . . . . . . . . . 932
13.257.CONNECTOR COMPOSITES (9109), (9120), (9120A), (9250), (9251), (9251A), P. 119. . . . . . 933
13.258.CONNECTOR COMPOSITES (9260), (9261), (9262F), (9263F), (9263M), (9264F), P. 120.. . 934
13.259.CONNECTOR COMPOSITES (9264M), (*9264M), (9265), (9266), (9269), (9270),
(9280), P. 121.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . 935
13.260.CONNECTOR COMPOSITES (9300), P. 122. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 936
13.261.CONNECTOR COMPOSITES (9300), P. 123. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 937
13.262.CONNECTOR COMPOSITES (9300), P. 124. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 938

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13.263.CONNECTOR COMPOSITES (9301), (9303A), (9303D), P. 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 939


13.264.CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9357), P. 126. . . . . . . . . . . . . . . . . . . 940
13.265.CONNECTOR COMPOSITES (9501), (9501A), (9502), (9502A), P. 127. . . . . . . . . . . . . . . . . . . . . . . . 941
13.266.CONNECTOR COMPOSITES (9503), (9503A), (9504), P. 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 942
13.267.CONNECTOR COMPOSITES (9504A), (9505), (9506), P. 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 943
13.268.CONNECTOR COMPOSITES (9510), (9510A), (9510B), P. 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 944
13.269.CONNECTOR COMPOSITES (9510F), (9510H), (9510M), P. 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945
13.270.CONNECTOR COMPOSITES (9511), P. 132. . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 946
13.271.CONNECTOR COMPOSITES (9511K), P. 133.. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. 947
13.272.CONNECTOR COMPOSITES (9512), (9512A), (9512C), (9513), (9513A), (9513B), P. 134. .. 948
13.273.CONNECTOR COMPOSITES (9514), (9514D), (9514F), (9516), (9516M), P. 135. . . . . . . . . . . . . 949
13.274.CONNECTOR COMPOSITES (9517), (9518), (9519), (9520), (9521), P. 136. . .. . . .. . .. . . .. . .. . 950
13.275.CONNECTOR COMPOSITES (9522), (9523), (9524), P. 137. . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 951
13.276.CONNECTOR COMPOSITES (9524), (9530), P. 138. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . 952
13.277.CONNECTOR COMPOSITES (9531F), (9531M), (9532F), P. 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 953
13.278.CONNECTOR COMPOSITES (9532M), (9533F), P. 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 954
13.279.CONNECTOR COMPOSITES (9559), (9560), (9561), (9562), P. 141. . . .. . . .. . . .. . . . .. . . .. . . . .. . 955
13.280.CONNECTOR COMPOSITES (9540), (9540A), (9540B), (9541), P. 142. . . . . . . . . . . . . . . . . . . . . . . . 956
13.281.CONNECTOR COMPOSITES (9541A), (9541B), (9542), (9542A), (9542C), P. 143. . . . . . . . . . . 957
13.282.CONNECTOR COMPOSITES (9543), (9543A), (9543C), (9544), (9546), (9547), P. 144. . . . . . 958
13.283.CONNECTOR COMPOSITES (9548), (9548A), (9549), (9549A), (9549B), P. 145. . . . . . . . . . . . . 959
13.284.CONNECTOR COMPOSITES (9550), (9550A), P. 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 960
13.285.CONNECTOR COMPOSITES (9550A), (9550B), (9551), (9551A), (9552), P. 147. . . . . . . . . . . . . 961
13.286.CONNECTOR COMPOSITES (9553), (9554), (9555), (9556), (9557), P. 148. . .. . . .. . .. . . .. . .. . 962
13.287.CONNECTOR COMPOSITES (9558), (9559), (9560), (9561), (9562), P. 149. . .. . . .. . .. . . .. . .. . 963
13.288.CONNECTOR COMPOSITES (9563), (9565), (9570), (9570F), P. 150. . . . . . . . . . . . . . . . . . . . . . . . . . 964
13.289.CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), (9754B),
(9754D), P. 151. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . 965
13.290.CONNECTOR COMPOSITES (9755), (9755B), (9755D), (9756), (9758), P. 152. . . . . . . . . . . . . . . 966
13.291.CONNECTOR COMPOSITES (9759), (9760), P. 153. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . 967
13.292.CONNECTOR COMPOSITES (9761F), (9762), (9763) (9764), (9765), (9766), P. 154. . . . . . . . . 968
13.293.CONNECTOR COMPOSITES (9767), (9775F), (9776F), (9777), (9777A), (9777E),
(9777M), (9778), P. 155.. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 969
13.294.CONNECTOR COMPOSITES (9778F), (9778F1), (9779F), P. 156.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. 970
13.295.CONNECTOR COMPOSITES (9779F1), (9780M), (9780M1), P. 157. .. . . . . . . . . . . . . . . . .. . . . . . . . . 971
13.296.CONNECTOR COMPOSITES (9781M), (9782F), (9782M), P. 158. . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . 972
13.297.CONNECTOR COMPOSITES (9783), (9783F), (9783M), (9784M), P. 159. . .. . . . .. . . . . .. . . . .. . . 973
13.298.CONNECTOR COMPOSITES (9800), P. 160. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 974
13.299.CONNECTOR COMPOSITES (9800), (9801), (9809), (9810), (9811), (9812), P. 161. . . . . . . . . . 975
13.300.CONNECTOR COMPOSITES (9814), (9814A), (9815), (9815A), (9820F), (9820M),
(9824), P. 162. .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . 976
13.301.CONNECTOR COMPOSITES (9830), (9832), (9865M), (9865MA), (9900) P. 163. . . . . . . . . . . . . 977
13.302.CONNECTOR COMPOSITES (9900A), (9900AA), (9900AC), (9900AD), (9900AE),
(9900AF), (9900AG), P. 164. .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. 978
13.303.CONNECTOR COMPOSITES (9900C), (9900C1), (9900D), (9900E), P. 165. . . . . .. . . . . . . . . . . . . 979
13.304.CONNECTOR COMPOSITES (9900G), (9911), (9913A), (9913B), P. 166. . . . . . . . . . . . . . . . . . . . . . 980
13.305.CONNECTOR COMPOSITES (9915), (9916), (9920), (9921), P. 167. . . .. . . .. . . .. . . . .. . . .. . . . .. . 981
13.306.CONNECTOR COMPOSITES (9930), (9965M), (9989), P. 168. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. 982

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14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 983


14.1. CONNECTOR COMPOSITES (9200A), (9200B), (9570K), (9715), (9625), (9714F),
(9715), P. 1. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 983
14.2. CONNECTOR COMPOSITES (9715F), (9715F1), (9716), P. 2. . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . 984
14.3. CONNECTOR COMPOSITES (9716M), (9716M1), (9717), P. 3. . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . 985
14.4. CONNECTOR COMPOSITES (9717D), (9717F), (9717F1), (9718A), P. 4. . . . . . . . . . . . . . . . . . . . . . . 986
14.5. CONNECTOR COMPOSITES (9719M), (9720), (9722), (9726), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 987
14.6. CONNECTOR COMPOSITES (9727), (9728), (9729), (9736), P. 6.. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 988
14.7. CONNECTOR COMPOSITES (9737), (9738), (9739), (9740), P. 7.. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 989
14.8. CONNECTOR COMPOSITES (9740), (9740A), (9740B), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 990
14.9. CONNECTOR COMPOSITES (9740B), (9740C), (9740D), (*9740E), (9745), P. 9. . . . . . . . . . . . . . 991
14.10. CONNECTOR COMPOSITES (9745A), (9746), (9746A), (9747), (9748), (9750), P. 10. . . . . . . . 992
14.11. CONNECTOR COMPOSITES (9750F), (9751), (9752), (9753), P. 11. . .. . .. . .. . . .. . .. . .. . . .. . .. . . 993
14.12. CONNECTOR COMPOSITES (9753A), (9754), (9754B), (9754D), P. 12.. . . .. . .. . . .. . .. . . .. . .. . . 994
14.13. CONNECTOR COMPOSITES (9755), (9755B), (9755D), (9756), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . 995
14.14. CONNECTOR COMPOSITES (9758), (9759), (9760), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 996
14.15. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . 997
14.16. CONNECTOR COMPOSITES (9765), (9766), (9767), (9775F), (9776F), P. 16. .. . . . . . . . . . . . . . . . 998
14.17. CONNECTOR COMPOSITES (9777), (9777A), (9777E), (9777M), P. 17. . . . . . . . . . . . . . . . . . . . . . . . 999
14.18. CONNECTOR COMPOSITES (9778), (9778F), (9778F1), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000
14.19. CONNECTOR COMPOSITES (9779F), (9779F1), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
14.20. CONNECTOR COMPOSITES (9780M), (9780M1), P. 20. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . 1002
14.21. CONNECTOR COMPOSITES (9781M), (9782F), (9782M), P. 21. .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. 1003
14.22. CONNECTOR COMPOSITES (9783), (9783F), (9783M), (9784M), (9785M), P. 22. . . . . . . . . . . 1004
14.23. CONNECTOR COMPOSITES (9800), P. 23. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. 1005
14.24. CONNECTOR COMPOSITES (9800), P. 24. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. 1006
14.25. CONNECTOR COMPOSITES (9801), (9801A), (9801B / *9801C / *9801D / *9801E),
(9803 / *9803A / *9803B / *9803C), (9809), P. 24A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007
14.26. CONNECTOR COMPOSITES (9810), (9811), (9812), (9814), (9814A), (9815), (9815A),
(9820F), (9820M), (9824), P. 25. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. 1008
14.27. CONNECTOR COMPOSITES (9830), (9832), (9865M), (9865MA), (9900), (9900A),
(9900AC), P. 26. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 1009
14.28. CONNECTOR COMPOSITES (9900AD), (9900AE), (9900AJ), (9900AP), (9900AQ),
(9900AR), P. 27. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 1010
14.29. CONNECTOR COMPOSITES (9900C), (9900C1), (9900C2), (9900D), (9900E), P. 28. . . . . . . 1011
14.30. CONNECTOR COMPOSITES (9900G), (9911), (9913B), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1012
14.31. CONNECTOR COMPOSITES (9915), (9916), (9917), (9920), (9921), P. 30. .. . .. .. .. .. .. .. . .. . 1013
14.32. CONNECTOR COMPOSITES (9930), (*9932M), (9965M), (9989), P. 31. . . . . . . . . . . . . . . . . . . . . . . 1014

xxiii
TABLE OF CONTENTS

xxiv
ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)


2.1. ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION


ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
ACCEL ACCELERATOR DEG DEGREE RES RESISTOR
AC ALTERNATING CURRENT DIAG DIAGRAM REGEN REGENERATE
AFTR AFTERTREATMENT DSL DIESEL R RIGHT
AMM AMMETER DIFF DIFFERENTIAL RTR ROTOR
AMP AMPERE DIMR DIMMER SNSR SENSOR
AMP HR AMPERE HOUR ELEC ELECTRICAL SHLD SHIELD
AMPL AMPLIFIER ELEX ELECTRONICS SHFT SHIFTER
ARM ARMATURE ENG ENGINE SLPR SLEEPER
ARSR ARRESTER EXH EXHAUST SLV SLEEVE
ASSY ASSEMBLY FL FLUID SPKR SPEAKER
AUX AUXILIARY FWD FORWARD SPR SPRING
B/U BACK-UP FR FRONT STD STANDARD
BTRY BATTERY FREQ FREQUENCY STRG STEERING
BM BENCHMARKING GA GAUGE STLITE SATELLITE
BLK BLOCK GEN GENERATOR SUNSH SUNSHADE
BOOS BOOSTER GND GROUND SW SWITCH
BOT BOTTOM HARN HARNESS SYS SYSTEM
BK BRAKE HDLP HEADLAMP TACH TACHOMETER
BRKR BREAKER HTD HEATED TEMP TEMPERATURE
BRTHR BREATHER HT TR HEAT TREAT TERM TERMINAL
BRI BRIGHT HTR HEATER THROT THROTTLE
BUZ BUZZER HP HORSEPOWER THRU THROUGH
CA CABLE HYD HYDRAULIC TRAC TRACTION
CD CANDELA ID IDENTIFICATION TRLR TRAILER
CP CANDLEPOWER IGN IGNITION XDCR TRANSDUCER
CAP CAPACITOR ILLUM ILLUMINATION XFER TRANSFER
CAT CATERPILLAR IND INDICATOR XFMR TRANSFORMER
CHAS CHASSIS INST INSTRUMENT XSTR TRANSISTOR
CH CHOKE INT INTERMITTENT XMSN TRANSMISSION
CIRC CIRCUIT L LEFT XMTR TRANSMITTER
CLK CLOCK LT LIGHT TRK TRUCK
CW CLOCKWISE LTR LIGHTER UPR UPPER
CLSTR CLUSTER LWR LOWER VLV VALVE
CL CLUTCH MAG MAGNET VERT VERTICAL
COL COLUMN MOD MODULATOR VM VOLTMETER
COMM COMMUTATOR MDL MODULE VOL VOLUME
CMPNT COMPONENT MOT MOTOR WSHR WASHER
CPRSR COMPRESSOR MTD MOUNTED WHL WHEEL
CONN CONNECTOR NEG NEGATIVE WDO WINDOW
CONT CONTINUED N/ NOT WITH WSHLD WINDSHIELD
CSL CONSOLE NO. NUMBER WPR WIPER
CONT CONTACT PASS PASSENGER W/ WITH
CONT CONTROL POSN POSITION W/O WITHOUT
CONV CONVERTER POS POSITIVE
CLR COOLER POT POTENTIOMETER
CTSY COURTESY

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 18MAY09 AE08058176 001

Figure 1 Abbreviations

1
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.2. ACRONYMS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION ACRONYM DESCRIPTION ACRONYM


ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HEATING, VENTILATION, AND
HVAC
AXLE TO BACK OF CAB AC AIR CONDITIONING

AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM

ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O

ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE


IMCT
COMMUNICATION TERMINAL
AUXILIARY POWER UNIT APU
INSTRUMENT PANEL I/P
AMERICAN TRUCKING ASSOCIATION ATA
INDEPENDENT POWER TAKE-OFF IPTO
AUTOMATIC TRACTION CONTROL ATC
INTERNATIONAL BIG BORE ENGINE IBBE
AUDIO VIDEO INTERFACE AVI
LIGHT COMMERCIAL TRANSMISSION LCT
BAROMETRIC ATMOSPHERE PRESSURE BAP
LOW PRESSURE MODULE LPM
BRAKE HORSEPOWER BHP
MEDIUM DUTY MD
BACK OF CAB BOC
MALFUNCTION INDICATION LAMP MIL
CITIZEN BAND CB
MULTIPLEX SWITCH MODULE MSM
COLD CRANKING AMPERES CCA
PYROMETER AMMETER MODULE PAM
CLEAN POWER ELECTRICAL CONNECTOR CEC
POWER DISTRIBUTION CENTER PDC
CENTRAL PROCESSING UNIT CPU
PROGRAMMABLE LOGIC CONTROLLER PLC
CAB OVER ENGINE COE
POWER TAKE-OFF PTO
DIRECT CURRENT DC
PULSE WIDTH MODULATION PWM
DRIVER CONTROL MODULE DCM
REAR AXLE RA
DIGITAL DATA LINK DDL
RADIO FREQUENCY RF
DIESEL OXIDATION CATALYST INLET
DOCT ROLL STABILITY PROGRAM RSP
TEMPERATURE
DIESEL PARTICULATE FILTER DPF SEVERE SERVICE SS

DIESEL PARTICULATE FILTER TRANSMISSION CONTROL MODULE TCM


DPFDP
DELTA PRESSURE TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL PARTICULATE TERRESTRIAL MOBILE
DPFT TMCT
FILTER TEMPERATURE COMMUNICATION TERMINAL
DIESEL TURBOCHARGED DT THERMAL OVERCRANK PROTECTION TOCP
DAY TIME RUNNING LIGHTS DTRL THROTTLE POSITION SENSOR TPS
ELECTRONIC CONTROL MODULE ECM WORLD TRANSMISSION
WTEC
ELECTRONIC CONTROL UNIT ECU ELECTRONIC CONTROLS

EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED OUTPUT VSO

EXHAUST GAS TEMPERATURE EGT VEHICLE SPEED SENSOR VSS

ELECTRO MAGNETIC INTEFERENCE EMI ZERO VOLT REFERENCE ZVR

END OF FRAME EOF VEHICLE SPEED OUTPUT VSO

ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS

FRONT AXLE FA ZERO VOLT REFERENCE ZVR

FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 20AUG09 AE08058176 002

Figure 2 Acronyms

2
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT DIAGRAM INSTRUCTIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B

(12-A) AND/OR D C B A (12)


87
A 87A
85

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED


SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.


THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
VOLTMETER LOCATION IN FUSE RATING
PRINTED A B
FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT


DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL


WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL

A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT

KEY SWITCH INTERNAL BODY CONTROLLER


(1101M) CONNECTION (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G R32-G
11-GA R32-GA
11-GB R32-GB

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING


COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER


THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 18MAY09 AE08058176 003

Figure 3 Circuit Diagram Instructions

3
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 18MAY09 AE08058176 004

Figure 4 Circuit Number Identification and Color

4
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 18MAY09 AE08058176 005

Figure 5 Circuit Number Identification and Color (Cont.)

5
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER

81 LTGN POWER DOOR LOCKS


82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE

PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 18MAY09 AE08058176 006

Figure 6 Circuit Number Identification and Color (Cont.)

6
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LAMP BULB CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB TRADE
BULB APPLICATION CANDLEPOWER OR WATT
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 18MAY09 AE08058176 007

Figure 7 Lamp Bulb Chart

7
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC

MINIATURE - ISO (1)


ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT

85
COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)

30 86 86
30

87
85 87A 87 87A
85

MICRO - 280 (1)

30 86

85 87A 87

MICRO - ISO (1)


NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2

MICRO - 4 PIN (1)

30 86

85 87

86
30

MINI MICRO - 4 PIN (2) 87

30 86 85

85 87

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 19MAY09 AE08058176 008

Figure 8 Relay Function and Wiring Guide

8
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.9. SCHEMATIC SYMBOL CHART, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SCHEMATIC SYMBOL CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

A B

CIGAR LIGHTER
AIR DRYER

TYPE 1 TYPE 2 OR 3

ALARM A A
CIRCUIT BREAKER

B
B

DIODE
G ALTERNATOR
B

DIODE, LIGHT
AMMETER
+ - EMITTING

BATTERY FAN SOLENOID


+ -

BLUNT CUT CIRCUIT


FEMALE TERMINAL

B
BUSBAR FUSE

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 19MAY09 AE08058176 009

Figure 9 Schematic Symbol Chart

9
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

FUSES W/ BUSBAR HORN

BATT
FUSIBLE LINK

OFF
S IGN ACC KEY SWITCH

A B D C

GROUND N/ STUD

S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF

GROUND W/ STUD
F B A C E

LIGHT W/ SWITCH
HEATER

HOLDER, FUSE LIGHT, DOUBLE


W/ BUSBAR FILAMENT

LIGHT, SINGLE
BRACE FILAMENT

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 19MAY09 AE08058176 010

Figure 10 Schematic Symbol Chart (Cont.)

10
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

MALE TERMINAL RESISTOR

A B
MOTOR
SENDER - FUEL,
OIL, WATER

PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85

86
30
RELAY, FOUR
TERMINAL SENSOR, YAW

87

85

SOLENOID

B1

RELAY, LATCHING

B2
SOLENOID W/ DIODE

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 19MAY09 AE08058176 011

Figure 11 Schematic Symbol Chart (Cont.)

11
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.12. SCHEMATIC SYMBOL CHART (CONT.), P.12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SWITCH, PUSH
SPEAKER
BUTTON

OHMS
TERMINATING RESISTOR

120
C
SPLICE

THERMOSTAT

STUD

VALVE, ETHER
BOTTLE

B
B
S S
S

M
START MOTOR
A W/ TOCP B
G
A
B
VALVE, MODULATOR
C

SWITCH, MECHANICAL
(NORMALLY OPEN)

DIODE ASSEMBLY

SWITCH, MECHANICAL B
(NORMALLY CLOSED)

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 19MAY09 AE08058176 012

Figure 12 Schematic Symbol Chart (Cont.)

12
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND


ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, DUAL, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL
NAVISTAR, INC.

FUSE F7-C (1016) HEAT SHRINK

HIGH/LOW A14MA F3 E3 A14G BATTERY OWNER


REVERSING 12RD 16RD OPERATOR
@@A14B 15A
MOTOR (+)
10RD FUSE F8-C (1017) CENTER CHASSIS /
(1873X)
CH10_30B A14MB F3 E3 A20 RPM JUMPER
12RD 16LTGN (4410D / 4410DF)
FRONT AXLE 10A CH10_19,20,21
REVERSING IVIS POWER CONN
A14FDU
M(-) RELAY (1982)
16RD
(1873Y) FUSE F2-B (1011) CH4_42
CH10_30B @@A14BB E2 F2 CIGAR LIGHTER POWER
A84
BATTERY 12RD (1854/1903)
@@A14C

16LTGN
10RD

15A CH4_01

(A14MC)
A14AF
18RD MOBILEMAX POWER /
CH5_01,03,05

+ - IP CONNECTOR
STARTER B+

A14AH (1242) CH4_21


TERMINAL

18RD
IBB ENGINE
I6 / V8 ENGINE

FUSE F2-F (1011) DFM CONN 2


@A14T (1949)
C2 D2
BLOCK TYPE

A14MC 14RD CH10_63


12RD
10A
FUSE

200A

A14CE CADEC GPS CONNECTOR


@@A14CC
16RD (830) CH4_20
12RD
A14EB BRAKE PRESS SWITCH
18RD (1825) CH4_19
CH3_02 TRIPMASTER DATA
2RD

A14SD
K14H

RECORDER
2RD

18RD
(827) CH4_18
A14EA XATA MODULE
16RD (1910/1910A) CH4_19
MEGA FUSE

A14EA PEOPLENET CONN


(1001)

14RD (1938M) CH4_43


100A
(1000)

A14F

A14M
A14K
100A

8RD

8RD
8RD
FUSE
MEGA

IMCT SYSTEM
A

A14AF
A

18RD QUALCOMM (2703)


CH4_17
A14MD
ACCESSORY RELAY #1
12RD
(1013 / 1011) CH3_04
#A14W

A86PA CIGAR LIGHTER


A14
6RD

6RD

16LTGN POWER SOURCE


FUSE F3-C (1012) (1860) CH4_02
A14ME A86N TWO POST POWER SOURCE
12RD D3 C3 14LTGN
20A (1861) CH4_02
A14X

CIGAR LIGHTER PWR SOURCE


*A14Y

@@A14BD
6RD

A86R
6RD

12RD 14LTGN / TWO POST PWR SOURCE


(1860 / 1861) CH4_01
IGNITION RELAY #2
A14NA
(1012 / 1014)
A14N

12RD
8RD

LATCHING CH3_05
A65AB
RELAY AUX ROOF RELAY
FUSE F6-B (1015) 16OR
(1007) (1010) CH4_16,CH09_20
CH3_33 A14NB B3 A3 A12Z AUX ROOF RELAY
12RD 16LTBL (1010) CH4_16
A14J 20A
CH3_02 WINDSHIELD RELAY (LEFT)
8RD A78A
14LTGN (1019-R2) CH4_11

A14T IGNITION RELAY #3


CH3_02,03 A14NC (1012 / 1014)
8RD
12RD CH3_05
W/ AUX &
POWER SOURCE A72C AUX POWER RELAY
A14P
CH3_03,05 12OR (1873) CH10_45
8RD FUSE F7-F (1016)
FULL POWER CONNECTOR
A14ND A2 B2 A94L
(9511) CH10_06
A14H 12RD 12GY
CH3_03 30A ISO TRAILER SOCKET
8RD
OR *25A (9738M) CH10_11
BATTERY
@@A14 %A94L HYD ABS MODULE CONN
FEED PDM
6RD 12GY (9511K) CH10_72
TO CAB
A78A *WINDSHIELD RELAY (LEFT)
(1003)
14LTGN (1019-R2) CH4_11
FUSE F8-E (1017)
A14NE A1 B1 A14F COOLANT PUMP RELAY
* W/ LOAD SHEDDING 12RD 12RD (1019-R1) CH11_16
# N/ LOAD SHEDDING FUSE F8-A (1017) C1 20A

@ W/ DIAGNOSTIC FLASHER MODULE E1 F1 A92FB COLUMN SHIFTER RELAY


% W/ NEXT GEN HYD BRAKES 16TN (1017) CH11_03
10A
@@ W/ SPARE WIRING W/ LOAD DISCONNECT A17H START RELAY
16PK (1010) CH5_05

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED CIRC FOR SPARE H 92927M
RELEASE NO. D ATE PART NO. SHEET

WIRING W/ LOAD DISCONNECT. 61229V 20APR09


AE08058177 001

Figure 13 Battery Feed, Dual

13
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.2. BATTERY FEED, DUAL WITH 500K BAUD RATE, P. 1A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED, DUAL W/ 500K BAUD RATE
NAVISTAR, INC.

FUSE F7-C (1016) HEAT SHRINK

A14MA F3 E3 A14G BATTERY OWNER


12RD 16RD OPERATOR (1919)
15A
FUSE F8-C (1017)
CENTER CHASSIS /
A14MB F3 E3 A20 (1701)
12RD 16LTGN CH10_19,20,21
10A
FUSE F2-B (1011)
E2 F2 CIGAR LIGHTER POWER
A84
(1854)
16LTGN
CH4_01
15A A14AF
BATTERY MOBILEMAX POWER /
18RD
IP CONNECTOR
A14AH
(1242) CH4_21

(A14MC)
18RD
A14FDT IVIS DATA LINK
14RD (1981) CH4_42
A14ED QUAL COMM OMNIVISION
16RD POWER (1918A) CH4_31
A14T DFM CONN 2
FUSE F2-F (1011)
14RD (1949) CH10_63
C2 D2
BLOCK TYPE

A14MC A14CE CADEC GPS CONNECTOR


12RD 16RD (830M) CH4_20
10A
FUSE

200A

A14EB BRAKE PRESS SWITCH


18RD (1825) CH4_19
A14EA PEOPLENET
14RD (1938M)
CH3_2A
2RD

CH4_43
A14EA XATA MODULE
16RD (1910/1910A) CH4_19,46
A14ED PEOPLENET CONN
(1939) CH4_43
MEGA FUSE

18RD
B

100A B
(1003)

A14AF IMCT SYSTEM


(1002)

A14F

A14M
A14K
100A

8RD

8RD

QUALCOMM (2703/1902)
8RD
FUSE
MEGA

18RD
A

CH4_17
A14TS ZONAR V3 PREWIRE
A

20RD (1349) CH4_48


A

A86PA CIGAR LIGHTER


A14W
6RD
A14

6RD

16LTGN POWER SOURCE


FUSE F3-C (1012) (1901) CH4_02
A14ME A86N TWO POST POWER SOURCE
12RD D3 C3 14LTGN
20A (1861) CH4_02
CIGAR LIGHTER PWR SOURCE
A86R /TWO POST PWR SOURCE
14LTGN (1901/1861) CH4_01

IGNITION RELAY #2
A14NA
(1012 / 1014)
A14N

12RD
8RD

CH3_5A
A65AB
AUX ROOF RELAY
16OR
FUSE F6-B (1015) (1010) CH4_16,CH09_20
A14NB B3 A3 A12Z AUX ROOF RELAY
12RD 16LTBL (1010) CH4_16
A14J 20A
CH3_02A WINDSHIELD RELAY (LEFT)
8RD A78A
14LTGN (1019) CH4_11

A14T IGNITION RELAY #3


CH3_2A,3A A14NC (1012 / 1014)
8RD
12RD CH3_5A
W/ AUX &
POWER SOURCE A72C AUX POWER RELAY
A14P CH3_3A 12OR (1873) CH10_45
8RD FUSE F7-F (1016)
FULL POWER CONNECTOR
A14ND A2 B2 A94L (9511) CH10_06
A14H CH3_3A 12RD 12GY
30A ISO TRAILER SOCKET
8RD CH4_44B
OR *25A (9738M) CH10_11

A78A WINDSHIELD RELAY (LEFT)


14LTGN (1019) CH4_11

WINDSHIELD HEATED RELAY


A78A (1873K)
14LTGN CH4_11
FUSE F8-E (1017)
A14NE A1 B1 A104V PUMP INHIBIT RELAY
12RD 18DKBL (1018) CH10_77
20A
A14A POWER DISPLAY
C1 20PK (2224) CH4_39

F1 A92FB COLUMN SHIFTER RELAY


FUSE F8-A (1017) E1
16TN (1017) CH11_03,3C
10A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED SHEET E 94139C
RELEASE NO. D ATE PART NO. SHEET

REFERENCE CH11_3C. 93408J 08JAN16


AE08058177 01A

Figure 14 Battery Feed, Dual with 500K Baud Rate

14
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.3. BATTERY FEED, DUAL (CONT.), P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT)
NAVISTAR, INC.

FUSE F6-D (1015)


A14FA B1 A1 A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_22
*20A OR 30A
A72E AUX TRLR SKT SW
18OR (1110) CH10_15

TRAILER W/ BODY BUILDER &


FUSE F7-B (1016) N/ 7 WAY SOCKET
E2 A14BA
A14FB F2
BATTERY FEED 16RD
12RD BODY / ACCESSORY
CH3_01 A72A
**20A OR 25A TRAILER AUX RELAY
OR 30A 12OR (1016)
A72K CH10_10
A14W

12OR
6RD

TRAILER W/ 7 WAY SOCKET &


N/ BODY BUILDER
FUSE F7-A (1016)
A14FD E1 DOOR POD SIGNAL
A14F F1
A81C (3209) CH4_06
12RD
8RD 30A 12LTGN
@@A14CA SEATBELT DATA
A14R RECORDER
12RD
18RD (8998) CH4_36
FUSE F7-E (1016) A14MV MVPC FEED
B1 16RD (1338) CH4_29
A14FE A1
A14A TELEMATICS 1
12RD
10A 16RD (1J) CH4_24
A14A
HEATED SEAT N/ PASSENGER 14RD
DRIVER SEAT POWER
FRONT AXLE SEAT A14A
@@A14C @@A14CB (1918) CH4_22
REVERSING FUSE F7-H (1016)12RD
10RD 12RD
M(-) RELAY A14KA A81D RIGHT CREW DOOR POD
(1873Y) 12RD 12LTGN (3209) CH4_06
A4 30A B4
CH10_30B

FUSE F6-C (1015) A92AB


APG ENABLE RELAY
A14K A14KB B2 A2 16TN
(9739) CH11_16
NOTES: 8RD 12RD 10A A37V FUEL TRANSFER PUMP
1. ** 20A - W/ BODY ACCESSORY 18TN
FUSE F8-G (1017) RELAY (1015) CH10_27
25A - W/ TRAILER A3 B3
A14KC A14NS
AUXILIARY ETB CONTROLLER
CENTER PIN
12RD 30A TYPE I CB12BK (1923) CH10_23
- ACC OR BAT FUSE F10-C (1019)
A14KD E3 F3 A70BF
30A - W/ TRAILER BODY STOP RELAY
AUXILIARY FEED 12RD 14RD
20A (1020) CH10_10
@@A14CD
12RD FUSE F1-B (1010)
2. * 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE A14JA A75D HVAC CONTROL
3. @@ SPARE WIRING W/ LOAD 12RD E2 18LTGN (1200) CH12_01
5A F2
DISCONNECT
A14JB IGNITION RELAY #1
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
BATTERY FEED F1 E1 TRAILER LEFT
A14JC (A56J)
CH3_01 TURN RELAY
12RD 15A
(1011) CH10_09
FUSE F2-C (1011)
6RD
A14

A14JD F3 E3 TRAILER RIGHT


(A57J) TURN RELAY
12RD
15A (1011) CH10_09
FUSE F2-E (1011)
RADIO
A14J A14JF C1 D1 A86A
18LTGN (1300/1303)
8RD 12RD
10A CH4_33,33C
A86A A86AA RADIO CONNECTION
18LTGN 20LTGN (1301) CH4_32
FUSE F6-A (1015)
A14JE B4 A4 A75 HVAC LPM
HIGH/LOW 12RD 12LTGN
30A (1220) CH12_02
REVERSING @@A14A @@A14AB
MOTOR M2(-) 10RD 12RD FUSE F4-E (1013)
(1873W) C1 D1 PASSENGER DOOR
A14TD A81A POD SIGNAL
CH10_30B
12RD 12LTGN (3202) CH4_05
30A
FUSE F4-A (1013)
DRIVER DOOR
A14T A14TC G1 H1 A81B POD SIGNAL
8RD 12RD 12LTGN (3202) CH4_05
30A
@@A14AA
12RD
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED CIRC FOR SPARE F 92927M
RELEASE NO. D ATE PART NO. SHEET

WIRING W/ LOAD DISCONNECT. 61229V 15APR09


AE08058177 002

Figure 15 Battery Feed, Dual (Cont.)

15
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.4. BATTERY FEED, DUAL WITH 500K BAUD RATE (CONT.), P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL W/ 500K BAUD RATE (CONT)
NAVISTAR, INC.

FUSE F6-D (1015)


A14FA B1 A1 A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_22
*20A OR 30A
A72E AUX TRLR SKT SW
18OR (1110) CH10_15

TRAILER W/ BODY BUILDER &


FUSE F7-B (1016) N/ 7 WAY SOCKET
E2 A14BA
A14FB F2
BATTERY FEED 16RD
12RD BODY / ACCESSORY
CH3_1A A72A
**20A OR 25A TRAILER AUX RELAY
OR 30A 12OR (1016)
A72K CH10_10
A14W

12OR
6RD

TRAILER W/ 7 WAY SOCKET &


N/ BODY BUILDER
FUSE F7-A (1016)
A14FD E1 F1 DOOR POD SIGNAL
A14F A81C
12RD (2600) CH4_06
8RD 30A 12LTGN

A14EA PMG MODULE


FUSE F7-E (1016) 16RD (1921) CH4_47

A14FE A1 B1
A14MV MVPC FEED
12RD 16RD (1338M) CH4_29
10A
A14A
HEATED SEAT N/ PASSENGER 14RD
DRIVER SEAT POWER
SEAT A14A (1918) CH4_22
FUSE F7-H (1016)12RD
A14KA A81D DOOR POD
12RD 12LTGN (2600)
A4 30A B4
CH4_06

FUSE F6-C (1015)


A14K A14KB B2 A2 A37V FUEL TRANSFER PUMP
8RD 12RD 18TN RELAY (1015) CH10_27
10A
NOTES:
FUSE F8-G (1017)
1. ** 20A - W/BODY ACCESSORY A3 B3
A14KC A14NS
25A - W/TRAILER ETB CONTROLLER
AUXILIARY
12RD 30A TYPE I CB12BK (1923) CH10_23
CENTER PIN FUSE F10-C (1019)
A14KD E3 F3 A70BF
- ACC OR BAT BODY STOP RELAY
30A - W/TRAILER 12RD 14RD
20A (1020) CH10_10
AUXILIARY FEED
FUSE F1-B (1010)
2. * 20A - N/I6 ENGINE A14JA A75D HVAC CONTROL
30A - W/I6 ENGINE 12RD E2 18LTGN (1200) CH12_01
5A F2
A14JB IGNITION RELAY #1
12RD (1011 / 1013) CH3_5A
FUSE F2-A (1011)
BATTERY FEED TRAILER LEFT
A14JC F1 E1
CH3_1A (A56J) TURN RELAY
12RD 15A
(1011) CH10_09
FUSE F2-C (1011)
6RD
A14

A14JD F3 E3 TRAILER RIGHT


(A57J) TURN RELAY
12RD
15A (1011) CH10_09
FUSE F2-E (1011)
RADIO
A14J A14JF C1 D1 A86A
(1300/1300A)
8RD 12RD 18LTGN
10A CH4_33
A86A A86AA RADIO CONNECTION
18LTGN 20LTGN (1301/1303)
FUSE F6-A (1015) CH4_32,33C
A14JE B4 A4 A75 HVAC LPM
12RD 12LTGN (1220) CH12_02
30A
FUSE F4-E (1013)
C1 D1
A14TD A81A DOOR POD
12RD 12LTGN (3204) CH4_05
30A
FUSE F4-A (1013)
A14T A14TC G1 H1 DRIVER POD
A81B
8RD 12RD (3200) CH4_05
30A 12LTGN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 ADDED REF CH4_47 B 93583H
RE LEASE NO . D ATE PART NO. SHEET

FOR FUSE F7-E(1016). 93408J 08JAN16


AE08058177 02A

Figure 16 Battery Feed, Dual with 500K Baud Rate (Cont.)

16
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.5. BATTERY FEED, DUAL (CONT.), P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT)
NAVISTAR, INC.

FUSE F2-G (1011)


A14PA C3 D3 A28
NOTES: CLUSTER CONNECTOR
1.* 10A - ALLISON XMSN 12RD 16TN (1500) CH8_05
OR 15A
KEY SWITCH
EATON HYBRID (1100) CH3_05,
A15
XMSN CH10_44,CH5_01,02,03,04,06
FUSE F3-A (1012) 18RD
30A - EATON AUTOSHIFT CH5_04,05,06
OR D1 C1
A14PB A98H DIAGNOSTIC CONN
ULTRASHIFT XMSN
12RD 18BK (1650) CH3_09
2.* 10A - PAM 10A
15A - WINDSHIELD A15 KEY SWITCH
RELAY 16RD (1100MA) CH3_04
3.* 15A - WABCO AIR ABS N/ ETB W/ ETB
30A - BENDIX AIR ABS FUSE F8-D (1017) A72J
TRAILER ABS
120R
ECU RELAY
A14P A14PC F4 E4 A94UA (1017) CH10_10
8RD 12RD 12GY
30A A94T IP / CENTER CHASSIS
10GY (1701) CH10_23
W/ BRKR
A94TC BODY ACC/TRAILER
12GY AUX RELAY
FUSE F8-H (1017)
(1016) CH10_15A
A4 B4 EATON HYBRID HEAT
A14PD @A14G
EXCHANGER FAN RELAY
10RD 12RD
25A (1019-R3) CH11_16
A14JT
AIR CHARGE RELAY
20RD
(1020) CH7_16
&A14F
*A14PE FUSE F8-F IP / ENGINE
14RD
12RD (1017) (1702) CH11_26
A2 B2
#A14PE A92BT SHIFT SELECTOR
10RD 18TN (1852) CH11_05,23
*10A OR 30A

A14H
PEC FAN RELAY
16PK
(1873) CH11_16
FUSE F3-D (1012)
D4 C4
A14HA TRAILER MARKER
(A54J)
12RD
20A A58J LIGHT RELAY
BATTERY FEED
FUSE F3-B (1012) 18WH (1012) CH10_09,053
CH3_01
A14HB D2 C2 TRAILER TAIL
(A68J) LIGHT RELAY
12RD
20A (1012) CH10_09
A14A
ROOF/TACHO GRAPH (1965)
6RD
A14

FUSE F7-D (1016) 18RD


E4 CH10_62
A14HC F4
(A70J)
TRAILER STOP RELAY
12RD
30A (1016) CH10_10
*A14HH FUSE F11-D
12RD (1020) SWITCH PACK
#A14HH A14FF (1512)
16RD E4 16RD CH04_15
FUSE F11-A F4
(1020) 5A
A14H A14HD A94BF HYD BRAKE
8RD 14RD 18GY LIGHT SWITCH
E1 F1
5A (4037) CH10_06
FUSE F8-B (1017)
A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
*15A OR 30A A94AY WABCO ABS
14GY (1420) CH10_05

A40C AIR COMPRESSOR RELAY


14GY (1874) CH6_05
%A40C AIR COMPRESSOR RELAY
14GY (1874B) CH10_76
FUSE F2-H (1011)
A78 AUX ROOF LOAD RELAY
C4 D4 14BK (1010) CH04_11A
A14T A14TA
HIGH/LOW 12RD WINDSHIELD
8RD
(A14TA)

REVERSING *10A A78 RELAY (RIGHT)


@@A14B @@A14BA
MOTOR M2(+) OR 16LTGN (1020-R4) CH4_11
10RD 12RD
(1873X) 15A
CH10_30B @@A14BC A26D PAM MODULE
A14T

18TN
8RD

12RD (4087/4087B) CH8_11


A63 IP / ROOF
* BATTERY FEED W/ PDM FUSE F2-D
18DKBL (2000) CH9_08
# BATTERY FEED W/ STD (1011) E4 10A F4
@ W/ PTO W/ AIR BRAKE FUSE F10-D (1019)
& W/ BYPASS SWITCH A14TB E4 F4 A14JT FUEL PUMP RELAY
12RD 16RD (1020) CH7_17
% W/ NEXT GEN HYD BRAKE 15A
@@ SPARE WIRING W/ LOAD DISCONNECT. A14A POWER DISPLAY
20PK (2224) CH04_39

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED CIRC FOR SPARE G 92927M
RELEASE NO. D ATE PART NO. SHEET

WIRING W/ LOAD DISCONNECT. 61229V 09APR09


AE08058177 003

Figure 17 Battery Feed, Dual (Cont.)

17
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.6. BATTERY FEED, DUAL WITH 500K BAUD RATE (CONT.), P. 3A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT) W/ 500K BAUD RATE
NAVISTAR, INC.

FUSE F2-G (1011)


C3 D3 CLUSTER CONNECTOR
NOTES: A14PA A28
(1500) CH8_05
1.* 10A - ALLISON XMSN 12RD 16TN
OR 15A KEY SWITCH(1100)
EATON HYBRID CH3_4A,5A CH10_77
A15
XMSN CH5_16,17,18,19,20,22,23,24,25,
FUSE F3-A (1012) 18RD
30A - EATON AUTOSHIFT 26,27,28,29
OR D1 C1
A14PB A98H DIAGNOSTIC CONN
ULTRASHIFT XMSN
12RD 18BK (1650) CH3_09
2.* 10A - PAM 10A KEY SWITCH
15A - WINDSHIELD A15
(1100MA) CH3_4A,5A
RELAY 16RD
CH5_17
3.* 15A - WABCO AIR ABS N/ ETB
W/ ETB
30A - BENDIX AIR ABS FUSE F8-D (1017) A72J
TRAILER ABS
120R
ECU RELAY
A14P A14PC F4 E4 A94UA (1017) CH10_10
8RD 12GY
12RD
30A A94T IP / CENTER CHASSIS
10GY (1701) CH10_23
W/ BRKR
A94TC BODY ACC/TRAILER
12GY AUX RELAY
FUSE F8-H (1017)
(1016) CH10_15A
A14PD A4 B4 A14F IP / ENGINE
10RD 14RD (1702) CH11_26
25A
A14ED PEOPLENET PMG
14RD (1924) CH4_47
FUSE F8-F
(1017)
A2 B2
#A14PE A92BT WTEC SHIFT SELECTOR
10RD 18TN (1852/1852A) CH11_05,23
*10A OR 30A
A92BA STARTER CONTROL RELAY
18RD (1010) CH5_27

A92BA CRANK INHIBIT RELAY


18RD (1019) CH5_26,18
FUSE F3-D (1012)
D4 C4 TRAILER MARKER
A14HA
(A54J) LIGHT RELAY
12RD
20A (1012) CH10_09
FUSE F3-B (1012)
A14HB D2 C2 TRAILER TAIL
(A68J) LIGHT RELAY
12RD
20A (1012) CH10_09
A14A
FUSE F7-D (1016) ROOF/TACHO GRAPH (1965)
18RD
E4 CH10_62
A14HC F4
(A70J)
TRAILER STOP RELAY
12RD
30A (1016) CH10_10
FUSE F11-D
(1020)
SWITCH PACK
#A14HH A14FF (1512)
16RD E4 16RD CH04_15
FUSE F11-A F4
BATTERY (1020) 5A
A14 A14H A14HD A94BF HYD BRAKE
FEED
6RD 8RD 14RD 18GY LIGHT SWITCH
CH3_1A E1 F1
5A (4037) CH10_06
FUSE F8-B (1017)
A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
*15A OR 30A A94AY WABCO ABS
14GY (1420) CH10_05

A40C AIR COMPRESSOR RELAY


14GY (1874B) CH10_76

FUSE F2-H (1011)


A78 AUX ROOF LOAD RELAY
C4 D4 14BK (1010) CH04_11A
A14T A14TA
8RD 12RD WINDSHIELD
(A14TA)

*10A A78 RELAY (RIGHT)


OR 16LTGN (1020-R4) CH4_11
15A
A26D PAM MODULE
A14TB
12RD

18TN (4087/4087B) CH8_11


A63 IP/ROOF
FUSE F2-D
18DKBL (2000) CH9_08
(1011) E4 10A F4
FUSE F10-D (1019)
E4 F4 A14JT FUEL PUMP RELAY
16RD (1020) CH7_17
# BATTERY FEED W/ STD 15A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 ADDED CIRC A92BA AT D 93810D
RELEASE NO. D ATE PART NO. SHEET

FUSE F8-F(1017). 93408J 08JAN16


AE08058177 03A

Figure 18 Battery Feed, Dual with 500K Baud Rate (Cont.)

18
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.7. ACCESSORY FEED, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACCESSORY FEED
NAVISTAR, INC.

BATTERY FEED
CH3_01
KEY SWITCH
(1100/1100MA)

6RD
A14
BATT

OFF
ACC IGN S

A14P
8RD
C A
D B FUSE F3-A (1012)
C1 D1
A15 A14PB
18RD 12RD
18LTBL

10A
A12

BODY CONTROLLER #J3


(1600)
@A12B
18LTBL
UTILITY BODY FUSE F4-J
ACCESSORY
INTERCONNECT @A12AL (1013)
A12B A12C SWITCH
PASS (8884B) 14PK A1
18LTBL 18LTBL INPUT
CH10_14B 5A B1 DIN1
OPTIONAL
18LTBL
18LTBL
@A12A

RELAY %A12C
A12A

(1873C) 18LTBL
CH10_30C A14MD A14M A14M BATTERY FEED
12RD 8RD 8RD CH3_01,29
BODY ACCESSORY
RELAY A12Q
BODY / ACC TRAILER
18LTBL
(1016) CH10_10 J1 A1 AUX RELAY /
AUX TRAILER SOCKET SW
86 FUSE F9-B A72B
W/ BODY BUILDER 30 (1016/1110)
(1018) 16OR
EFFECTS ACCESSORY CH10_10,15
E2 F2 WHEELCHAIR
RELAY #1 A89CA
(1013 / 1011) LIFT RELAY
87 18PL
87A 5A (1019) CH10_29
85 IP MTD ROOF AUX
A12X
A2 J2 LOAD SWITCH
18LTBL
(1106) CH4_16
12LTBL
A12-GBK

A72SE POWER DISPLAY


A12V

20LTBL
18WH

(2224) CH04_39
A94AM OPT WARNING LIGHT
16GY (1511) CH08_14
FUSE F4-K (1013)
B2 SWITCH PACK
A2 A12F
18LTBL (1101) CH4_15
10A
RADIO
A11-GBA

A86 CONNECTION
10WH

20LTGN (1301) CH04_32


FUSE F4-F (1013)
CB RADIO
C2 D2 A86F POWER CONNECTOR
18LTGN (2303) CH04_03
10A
RADIO
A86
(1300 / 1300A)
18LTGN
CH04_33,33D
A11-GKJ

A86 RADIO
20LTGN
6WH

(1303)
CH04_33C
FUSE F4-B (1013)
MIRROR SWITCH /
G2 H2 A78V DRIVER POWER
(A12V) 18LTGN MIRROR
10A (3000)
CH4_09
LEFT SIDE
CAB GROUND
(4081) @ W/UTILITY BODY CONNECTION
CH3-18 % SPARE WIRING W/LOAD DISCONNECT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0638 22JUN15 REF R/D 1873C WAS G 92974E
RELEASE NO. D ATE PART NO. SHEET

1873W. 61229V 09APR09


AE08058177 004

Figure 19 Accessory Feed

19
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.8. ACCESSORY FEED STANDARD WITH BODY BUILDER WITH 500K BAUD RATE,
P. 4A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCESSORY FEED STANDARD W/BODY BUILDER
NAVISTAR, INC. W/500K BAUD RATE

BATT

KEY SWITCH
(1100/*1100MA) BODY
OFF CONTROLLER
S IGN ACC #J3
(1600)
A B D C

FUSE F3-A
(1012) A149C
BATTERY A1
A14PB *A15 18GY
FEED 12RD D1 C1 16RD
CH3_3A,29A 10A
%A12A
A15
18LTBL
18RD
%A149C
UTILITY BODY
14GY
INTERCONNECT
(8884B) %A12AL
CH10_14G 14PK

%A3EC
14GY
BODY
CONTROLLER
#J6
(1606) FUSE F4-K
(1013)
A148A LOC 1&2 SWITCH PACK
A12F
A 16GY (1101)
A2 18LTBL
10A B2 CH04_15

@A148AA @A148A
16GY 16GY
AUX TRAILER SOCKET SWITCH
A72B
16LTBL

(1110)
16OR
A12V

CH10_15
BODY/ACC @A148B
TRAILER 18GY WHEEL CHAIR LIFT RELAY
AUX RELAY A89CA
A72B (1019)
(1016-G1) 18PL
16OR CH10_29
CH10_10
F2 IP/MTD ROOF AUX LOAD SWITCH
FUSE F9-B (1018) A12X
E2 (1106-2B) CH4_16
18LTBL
5A OPT WARNING LIGHT
A94AM (1511)
16GY CH8_14
(A12V)

A12SE POWER DISPLAY


20LTBL (2224)
CH4_39

A86 RADIO CONN (1301)


20LTGN CH4_32

D2 A86F IP/ROOF (2000)


FUSE F4-F (1013) C2
18LTGN CH4_03
10A
A86 RADIO (1300)
18LTGN CH4_33

A86 A86AE RADIO (1300A)


J2 18LTGN 18LTGN CH4_33D

A86 RADIO (1303)


20LTGN CH4_33C

H2 A78V DRIVER DOOR CONN


FUSE F4-B (1013) G2 18LTGN (3000)
10A
CH4_9
E2
14LTBL
A12D

IP/CTR CHASSIS
B3 A44Z
FUSE F11-E (1020) A3 (1701)
18GY
5A CH10_8
18LTBL
A12E

GPS POWER * W/CENTRAL PANEL


B4 A12A
FUSE F11-F (1020) A4 (2223) @ W/BODY BUILDER
18LTBL
5A CH4_38 % W/UTILITY BODY FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED CIRC %A3EC AT B 94139C
RELEASE NO. D ATE PART NO. SHEET

R/D 1100/1100MA. 93408J 29DEC15


AE08058177 04A

Figure 20 Accessory Feed Standard with Body Builder with 500K Baud Rate

20
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.9. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD, THEFT DETERRENT,
NAVISTAR, INC.
REMOTE START / STOP

KEY SWITCH
(1100)
NOTE: CH3_29,30
BATTERY 1. * A14 IS 4RD BATT
FEED A14W IS A14, 4RD UTILITY BODY
CH3_01 @A13DBAL
A14N IS A14P INTERCONNECT
14BN
2. ** A14N IS A14H PASS (8884B)
CH10_14B
OFF
6RD
A14

S IGN ACC

FUSE F3-A (1012) A B D C W/ THEFT


BODY
DETERRENT
D1 C1 CONTROLLER #J4
A14P A14PB A15
(1601)
8RD 12RD 18RD
10A
N/ REMOTE OR
TO SART CLOCK N/ THEFT DETERRENT
A97AA THEFT
MODULE(1610)
18PL DETERRENT
CH3_39
RD5 (LSD)
A13XA
COLUMN SHIFTER %A97A 16PK
E4
RELAY (1017) 18PK
FUSE F1-A A13DB 86
CH11_77
(1010) 18PK
5 85
ENGINE ECM/ECM 1 2
A97UA A104A
(6020M / 6018) A13F W/ THEFT
16PL 18DKBL
CH7_02,12,25 F1 5A E118PK DETERRENT
A97AA & N/ REMOTE
CRANK INHIBIT RELAY AUX POWER
16PL START STOP
(1019) CH11_13 RELAY
A13FN
18PK

A13F A13F 1 3 (1873)


REMOTE-STOP RELAY
(1018) CH10_44 18PK 16PK
30 87A

W/ REMOTE (A13FC)
START / STOP
A13FD THEFT DETERRENT
18PK J3 J4 W/ REMOTE START / STOP
85

87 87A A104J
REMOTE STOP RELAY
IGNITION 16DKBL
(1018) CH10_44
RELAY #1
(1011 / 1013)
FUSE F4-D
86 30
(1013)
CH3_06
A13-GBN A4 A3
18WH
A14JB A14J *A14 BATTERY FEED
CH3_01,30
A11-GBA

12RD 8RD 6RD


10WH

FUSE F5-B
(A13FB) (1014)
CH3_07
J1 J2
A13-GFD

85
18WH
A13FE

87 87A
18PK

IGNITION
RELAY#2
(1012 / 1014)
A11-GKJ

30
86
6WH

A2 A1

A14NA *A14N *A14W BATTERY FEED


12RD 8RD 6RD CH3_29

TRAILER
ABS ECU
FUSE F5-D
RELAY A13FF (A13FA) (1014)
(1017) 18PK
J4 CH3_08
LEFT CH6_05 J3
SIDE CH10_10,22 85
A13-GFE

CAB GND
87A
18WH

(4081) 87 IGNITION
CH3-18 RELAY#3
(1012 / 1014)

30
86

A4 A3
TRAILER ABS
A13-GFF A14NC **A14N **A14W BATTERY FEED
ECU RELAY
18WH 12RD 8RD 6RD CH3_30
(1017)
CH10_10

@ W/UTILITY BODY CONNECTION


% ULTRASHIFT XMSN W/ISB ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED CIRC A97A IN G 92927M
RELEASE NO. DATE PART NO. SHEET

CAV F1 FOR FUSE 1010. 61229V 21APR09


AE08058177 005

Figure 21 Ignition Feed – Standard, Theft Deterrent, Remote Start / Stop

21
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.10. IGNITION FEED WITH 500K BAUD RATE, P. 5A


CHAPTER 3
IGNITION FEED W/500K BAUD RATE

KEY SWITCH
(1100/*1100MA)

BATT

OFF
S IGN ACC
BATTERY FEED
PDM TO CAB D C
A B
(1003)
BODY
CH3_3A,29A
FUSE F3-A (1012) CONTROLLER #J3
A14P A14PB C1 (1600)
A14 D1 A15
6RD 8RD 12RD 18RD IGN
10A *A15 *A149A SWITCH
16RD A16
18GY INPUT
%A149D DIN 15
14GY @A149AX
UTILITY BODY @A1EA 18GY
INTERCONNECT 14GY
(8884B)
@A13FAL @A13FAM
CH10_14G
14BN 18BN

A14J A14JB
8RD 12RD

A11-GBA A13-GBN
10WH 18WH

A4 A3

86
30
IGNITION
A11-GKJ

RELAY #1
A13-GFD
6WH

(1011 / 1013)
18WH

87
87A
85
J3 J4
FUSE F4-D
A148A (1013_G4)
18GY (A13FC)
CH3_6A

A14NA A14N A14W BATTERY FEED


12RD 8RD 6RD PDM TO CAB
LEFT
SIDE (1002)
A2 A1
CAB GND CH3_1A,29A
86
(4081) 30
IGNITION
A13-GFE

RELAY#2
BODY (1012 / 1014)
18WH

87
CONTROLLER #J6
87A
(1606) 85
J1 J2
FUSE F5-B
A148 A148B
B (A13FB) (1014-G2)
18GY 18GY
CH3_07A,07B

A14NC A14N A14W BATTERY FEED


TRAILER ABS 12RD 8RD 6RD PDM TO CAB
A13-GFF
ECU RELAY (1002)
18WH A4 A3
(1017) CH3_1A,30A
CH10_10 86
30
IGNITION
RELAY#3
(1012 / 1014)
87
87A
85
J3 J4
FUSE F5-D
A148C
(A13FA) (1014-G4)
18GY
CH3_8A

@ W/STD OR W/MWM EURO3 FOR BRAZIL EXPORT W/UTILITY BODY


* W/ CENTER PANEL
% W/THEFT DETERRENT

MJV0222 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 CIRC @A1EA WAS @A18A. C 94139C

93408J 30DEC15 AE08058177 05A

Figure 22 Ignition Feed with 500K Baud Rate

22
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.11. IGNITION FEED – RELAY 1, P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - RELAY 1
NAVISTAR, INC.

W/ IBBE & W/ULTRASHIFT


@A97UA IP/ENGINE
16PL (1702)
CH7_67
A97UA
IBB ENGINE ECM 1
16PL
IGNITION FUSE F4-D (1013) (6018) CH07_07
RELAY #1 W/ULTRASHIFT CRANK INHIBIT RELAY
A97AA
(1011/1013) (A13FC) H4 (1019) CH11_13
G4 IP/ENGINE 16PL
CH3_05 10A (1702/1702)
A19 34 K19B K19BA ENGINE\MELROSE
E4 (6011) CH7_48
16GY 12GY 14GY
(A13FC)
W/ENGINE ISB
*A87KA WASHER PUMP
18GY (4021) CH4_14

FUSE F4-H (1013) **A87MB WASHER PUMP UNDER CAB WASHER PUMP
C4 D4 18GY (9745 / 9747) CH4_14
(A13FC)

10A

FUSE F4-M (1013)


A13 BODY CONTROLLER #J3
A4 B4 16PK (1600) CH12_01
10A
A13FC
12PK

A28A CLUSTER CONNECTOR


18TN (1500) CH8_05
FUSE F4-L (1013) A73A HVAC CONTROL
18LTGN (1200) CH12_01
A3 B3
10A
W/HARDWIRED WARN LT-R A13B RIGHT BANK OPTIONAL WARNING
18PK LIGHTS MESSAGE WAIT
(1510) CH4_17,21 CH8_13
W/RIGHT SIDE A13BH RIGHT BANK OPTIONAL WARNING
WARNING 18PK LIGHTS MESSAGE WAIT
(1510) CH4_17,21 CH8_13
A13BD
A13B 18PK
FUSE F4-G (1013) C3 LEFT BANK OPTIONAL WARNING
D3 18PK
A13BE LIGHTS / WARNING LIGHTS DIFF
(A13FC)

10A 18PK LOCK/ FRONT AXLE ENGAGE


(1511) CH8_09,12,14
A13BG
18PK
2-WAY RADIO
A86P BATTERY IGN
16LTGN (1915) CH4_12, 12A
E3
OVERHEAD MTD 2 WAY RADIO /
FUSE F9-A (1018) A86P FLOOR MTD 2-WAY RADIO CONNECTIONS
16LTGN (6900) CH4_12
A13FM
12PK E1 A13C ROOF/ANTI-THEFT
F1
5A 18PK (1964) CH10_62A

A44C PARK BRAKE RELAY


18GY (1015) CH10_61
W/I6 A92#163 IP / ENGINE
18TN (1702) CH11_05,27,50
A92A163 T HANDLE SHIFTER
16TN (422F) CH11_03
TCM / TCU CONN
A92#163
(7151/ 7150/ 7152/ 7150F/7150F2/7500)
16TN
CH11_01,05,72
A92A163 COLUMN MTD SHIFTER / SHIFT SELECTOR
18TN (1828 / 1852) CH11_03,05,23
FUSE F4-C (1013) W/MERITOR G XMSN
G3 H3 A13A MERITOR G POWER
10A 16PK (7111) CH11_13 CH9_21
A92YD EATON T-HANDLE
16TN (7900) CH11_11
A13D IP/ENGINE
14PK (1702)
A13D CH11_26,64
16PK
WTEC SHIFT SELECTOR
A92A163
(1852/1852A)
* W/ MD 18TN
CH11_23
** W/ SS, RH A92FN COLUMN SHIFTER RELAY
@ W/F-2013-ISL-ENG 16TN (1017)
CH11_32

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 ADDED CIRC IN FUSE J 93614H
RELEASE NO. D ATE PART NO. SHEET

F4-D(1013) FOR F-2013-ISL-ENGINE. 61229V 22APR09


AE08058177 006

Figure 23 Ignition Feed – Relay 1

23
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.12. IGNITION FEED WITH 500K BAUD RATE 1, P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IGNITION FEED W/ 500K BAUD RATE 1
NAVISTAR, INC.

A13FKX FUEL HEATER RELAY


18PK (1018) CH10_22 %A97UA
IP/ENGINE
16PL
(1702)
@A97UA
CH7_67,95A
16PL
A97UA IBB ENGINE ECM 1
IGNITION 16PL (6018) CH07_07
RELAY #1 FUSE F4-D (1013)
(1011/1013) (A13FC) A97AA CRANK INHIBIT RELAY
CH3_5A G4 H4 IP/ENGINE 16PL (1019) CH11_13
10A (1702/1702)
A13FFX
A19 34 K19B K19BA ENGINE\MELROSE
12PK E4
16GY 12GY 14GY (6011) CH7_48
(A13FC)
A13FAX

K18A FUEL HEATER RELAY


18PK

18WH (6710) CH8_22


37
A13FPX

A97UA K13 CUMMINS ECM (6000)


18PK

16PL 16PK CH7_80


D4
FUSE F4-H (1013) A87MB WASHER PUMP UNDER CAB WASHER PUMP
C4 18GY (9745A/9747) CH4_14
10A
(A13FC)

A87KA WASHER PUMP


(1017)
CH10_10
TRAILER ABS
ECU RELAY

18GY (4021) CH4_14

A92119A RELAY (1018)


18TN CH11_98L
FUSE F4-M (1013) A92LC AUTO NEUTRAL RELAY
A4 B4 18TN (1017) CH11_28A
10A
A13FC
12PK

A28A CLUSTER CONNECTOR


18TN (1500) CH8_05

A73A HVAC CONTROL


FUSE F4-L (1013)
18LTGN
(1020)
CH07_16
AIR CHARGE RELAY

(1200) CH12_01
A3 B3
10A
A13BK
18PK
RIGHT BANK OPTIONAL WARNING
A13BJ
LIGHTS MESSAGE WAIT
18PK
(1510) CH4_17,21 CH8_13
A13BH
18PK

FUSE F4-G (1013) A13BD


A13B 18PK LEFT BANK OPTIONAL WARNING
D3 18PK
C3 A13BE LIGHTS / WARNING LIGHTS DIFF
(A13FC)

10A 18PK LOCK/ FRONT AXLE ENGAGE


(1511) CH8_09,12,14
A13BG
18PK
2-WAY RADIO
A86P
BATTERY IGN
FUSE F9-A (1018) 16LTGN
(1915) CH4_12, 12A
E3 A13FM A86P 2-WAY RADIO OVERHEAD
12PK E1 16LTGN (6900) CH4_12
F1
5A

A92#163 IP / ENGINE
16TN (1702) CH11_91,93,98E,99C,99E

A92#163 IP / ENGINE
18TN (1702) CH11_05,27,98A,98C

A92A163 T HANDLE SHIFTER


16TN (422F) CH11_03
TCM / TCU CONN
A92#163
(7151/ 7150/ 7152/ 7150F/7150F2/7500)
16TN
CH11_01,23,50,72
A92A163 COLUMN MTD SHIFTER / SHIFT SELECTOR
FUSE F4-C (1013) 18TN (1828) CH11_03,3C,05

G3 A13A MERITOR G POWER


H3 16PK (7111) CH11_13 CH9_21
10A
A92YD
16TN EATON T-HANDLE SHIFTER
A92YD (7900) CH11_11
18TN
A92FN COLUMN SHIFTER RELAY
16TN (1017) CH11_03,3C

A92A163 WTEC SHIFT SELECTOR


18TN (1852/1852A)
CH11_23
A13D
16PK
A13D IP/ENGINE
14PK (1702)
A13D CH11_26,64,79,98H,98K
@ W/F-2013-ISL-ENG
% W/F-2017-ISL-ENG 18TN
A13D
18PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED FUSE F4-M. E 94139C
RELEASE NO. D ATE PART NO. SHEET

93408J 11JAN16
AE08058177 06A

Figure 24 Ignition Feed with 500K Baud Rate 1

24
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.13. IGNITION FEED – RELAY 2, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
IGNITION FEED - RELAY 2

A13B EATON HYBRID HCM


12PK (7910) CH11_15
A13Z INVERTER IGN
18PK (7899) CH5_07
IGNITION FUSE F5-B (1014)
RELAY #2 G2 H2 AUXILIARY POWER RELAY
(A13FB) A13X
(1012/1014) 16PK (1873) CH10_45
CH3_05 10A A94T TSS CONN
18GY (1941) CH10_50

E2 *A13DFM DFM CONN 2


18PK (1949)
CH10_63

BACK-UP MONITOR
D2 A67F
FUSE F5-F (1014) C2 CONNECTION
18GY
(9999) CH4_28
10A
A67A
BENDIX WINGMAN
16PK
(8903) CH4_27C
FUSE F5-K (1014)A2 B2 A39
16GY
AIR DRYER
20A
(9900) CH10_35
A39B
16GY
AIR DRYER
AIR DRYER W/ HALDEX DRAIN VALVE
W/ STANDARD
DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_35
A13CE CADEC GPS CONN
16PK (830) CH4_20

A13FG QUALCOMM IMCT


18PK (1902) CH4_17

FUSE F5-J
MOBILEMAX POWER /
(1014) A13FG
IP CONNECTOR
A1 B1 18PK
A13FB (1242) CH4_21
12PK A13SD
10A TRIPMASTER DATA RECORDER
18PK
(827) CH4_18
A70DA BRAKE PRESSURE
18GY SWITCH
(1825) CH4_18

A92J AUTO NEUTRAL RELAY


18TN (1017) CH11_25,25A,25B

A17HB START ENABLE RELAY


16PK (1017) CH5_05

FUSE F5-E (1014) C1 D1


A17HB CLUTCH SWITCH
18PK (1807) CH5_01
10A W/ CONTROLS FOR
A59H AXLE ENABLE SWITCH
ONE LIFT AXLE
18GY (1108) CH10_30

A59J LIFT AXLE RELAY


FUSE F11-C (1020) 18GY (1019) CH10_30
A13FL E3 F3 A147AB ECM CONTROL
E1
12PK 18PK (1873N) CH10_64
5A
A59H AXLE ENABLE SWITCH
18GY (1020) CH10_31,32
N/ CONTROLS FOR
A59J LIFT AXLE RELAY
ONE LIFT AXLE
18GY (1021) CH10_31,32
H1 A44Y PRESSURE SWITCH
FUSE F5-A (1014) G1 16GY (4070) CH11_03
A44Y AIR PARK SOLENOID
10A
16GY (4905) CH10_29,CH11_03
A44N CTR CHASSIS
18GY (1701)
A13DA SNOWVALVE SWITCH
* W/ DIAGNOSTIC FLASHER MODULE
18PK (1107) CH6_2C
A13A
SNOWVALVE SWITCH
18PK
(1107) CH6_02,2A,2B

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0638 22JUN15 ADDED CIRC A13A IN J 92974E
RELEASE NO . D ATE PART NO. S HE ET

FUSE F5-A (1014). 61229V 21APR09 AE08058177 007

Figure 25 Ignition Feed – Relay 2

25
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.14. IGNITION FEED – RELAY 2 (CONT.), P. 7A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - RELAY 2 (CONT)
NAVISTAR, INC.

IGNITION FUSE F5-B (1014)


RELAY #2 H2 OPTIONAL RELAY 1
(A13FB) A88V
(1012 / 1014) (1873C)
G2 18LTGN
CH3_05 CH04_40
10A
IP/ENGINE
(1702/1702)

(A13FB)
EATON GEN3 HCM
9 VEHICLE INTERFACE
A13B K13B
(7910)
12PK 12PK
CH11_69
IP/CTR CHASSIS
A13
(1701)
14PK
CH10_63A

FUSE F5-F (1014) A67F BACK UP MOINTOR


C2 18GY (6901)
D2
10A CH04_28
(A13FB)

A67A A67AC VS-400 DRIVER DISPLAY


16PK 18PK (1943M)
CH04_27A
A67A A67E BENDIX WINGMAN
16PK 20WH DRIVER DISPLAY
(1943M)
AIR DRYER
CH04_44B
W/ STANDARD
FUSE F5-K (1014)
DRAIN VALVE
A39
A2 B2 16GY
20A
A39B
IP / CENTER CHASSIS
16GY
(1701)
CH10_35

A39A
16GY
AIR DRYER W/ HALDEX
DRAIN VALVE
QUALCOMM OMNIVISION
FUSE F5-J (1014) POWER
A13EE
(1918A) CH04_31
A1 B1 16DKBL
A13FB
12PK PEOPLENET
10A A13EE
COMMUNICATIONS
18PK
(1939) CH4_43

FUSE F5-E (1014) C1 D1 A13TC IP / CENTER CHASSIS


16PK (1701)
10A
CH10_27
(A13FB)

DATA LINK TRANSLATOR


A98M (1961)
18PK CH4_42
H1
FUSE F5-A (1014) A13A AUTO NEUTRAL RELAY
G1
18PK (1017)
10A CH06_2B

A13A SNOWVALVE SWITCH


18PK (1873E/1873G)
CH6_2A
A13H HIGH LOW REVERSING
12RD MOTOR M2(-)
(1873W)
CH10_30A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED SHEET C 94139C
RELEASE NO. D ATE PART NO. SHEET

REFERENCE CH04_44B. 92218B 31JUL13


AE08058177 07A

Figure 26 Ignition Feed – Relay 2 (Cont.)

26
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.15. IGNITION FEED WITH 500K BAUD RATE 2, P. 7B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED W/500K BAUD RATE 2
NAVISTAR, INC.

A88V OPTIONAL RELAY 1


18LTGN (1873C) CH10_78
A13Z INVERTER IGN
IGNITION FUSE F5-B (1014) 18PK (7899) CH5_07
RELAY #2 A13X AUXILIARY POWER RELAY
(A13FB) (1873) CH10_45
(1012/1014) G2 16PK
H2
CH3_05A 10A A13DFM DFM CONN 2
18PK (1949) CH10_63
FUSE F1-A (1010)
E1 F1 A97AA CRANK INHIBIT RELAY
E2 A13FX
16PL (1019) CH11_13
12PK 5A
A97UA ENGINE ECM/ECM1
16PL (6020M/6018) CH7_02,12
D2 A67AA
A67A VORAD VS-400 FORWARD RADAR
FUSE F5-F (1014) C2
16PK 18PK (8901M) CH4_27
10A A67AC VS-400 DRIVER DISPLAY
16PK (1943M) CH4_27,27A
A13 IP/CTR CHASSIS
14PK (1701) CH10_63A
FUSE F5-K (1014)A2 B2
A39
16GY AIR DRYER
20A (9900) CH10_35
A39B
16GY
AIR DRYER
AIR DRYER W/ HALDEX DRAIN VALVE
W/ STANDARD
DRAIN VALVE A39A HEATED DRAIN VALVE
16GY (9001) CH10_35
A13CE CADEC GPS CONN
16PK (830M) CH4_20
A13FG QUALCOMM IMCT
18PK (1902) CH4_17
A13FG MOBILEMAX POWER /
18PK IP CONNECTOR
(1242) CH4_21
FUSE F5-J A13EE
(1014) 18PK
PEOPLENET COMMUNICATIONS
A1 B1 A13EF (1939) CH4_43
A13FB
18PK
12PK
10A QUALCOMM OMNIVISION POWER
A13EE
16DKBL (1918A) CH4_31

D1
A13TC FUEL TRANSFER PUMP
FUSE F5-E (1014) C1
16PK (9102) CH10_27
10A
A116M JAW LOCK MONITOR
18GY (9989) CH10_042

E1

FUSE F11-C A59H AXLE ENABLE SWITCH


(1020) 18GY (1108) CH10_30
A13FL E3 F3 A59J LIFT AXLE RELAY
12PK 18GY (1019) CH10_30
5A AXLE ENABLE SWITCH
A59H
H1 18GY (1020) CH10_31,32
FUSE F5-A (1014)G1
A59J LIFT AXLE RELAY
10A
SNOW VALVE 18GY (1021) CH10_31,32
A13B A13A
CONTROL RELAY A44Y PRESSURE SWITCH
18PK 18PK
873A) CH6_02,2A,2B 16GY (4070) CH11_03
A13DB
18PK

A13C CTR CHASSIS


SNOW VALVE
18PK (1701)
RELAY-WINTER
1017/1873G/1873E)
A13C
CH6_02,2A,2B,2C
18PK
A44N
59
SNOW VALVE A13D 18GY
RELAY-SUMMER 18PK
1019/1873F/1873H) A13D
CH6_02,2A,2B,2C 18PK

SNOW VALVE A98M DATALINK TRANSLATOR


A13DA
SWITCH (1107) 18BK (1961) CH4_42
18PK
CH6_2B,2C

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 CH10_78 WAS CH4_40. B 93583H
RELEASE NO. D ATE PART NO. SHEET

93408J 11JAN16
AE08058177 07B

Figure 27 Ignition Feed with 500K Baud Rate 2

27
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.16. IGNITION FEED – RELAY 3, P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IGNITION FEED - RELAY 3
NAVISTAR, INC.

A13A IP / ENGINE
21 (1702)
14PK
IGNITION FUSE F5-D (1014)
RELAY #3 A92RA RETARDER RELAY
(A13FA)
(1012 / 1014) 18TN (1019) CH11_24,99
G4 H4
CH3_05 10A
FUEL PUMP/ AMMETER/
A13 TWO WAY REDIO
E4 16PK (4060A) CH4_12A
FUSE F5-H (1014) 10A
A13EE PMG MODULE
C4 16PK (1921) CH4_47
D4
(A13FA)

W/EATON PROCISION XMSN


A71 BACK-UP LAMP RELAY
FUSE F5-M (1014) 18OR (1010) CH9_02A
B4 N/ ALLISON XMSN
A4 A71 BACK-UP LIGHT SWITCH
16OR (1702) CH9_01,2B,2C,2D
10A W/ ALLISON XMSN
BACK-UP LAMP RELAY
(A13FA)

A71
(1010) CH9_02,2B,2C,2D
16OR
TRANSMISSION MODULE 1
A71
(IN CAB CONN) (1501)
16OR
CH11_93,99E
ALLISON TCM
A71
(7500)
16OR
CH11_91,99C

FUSE F5-C
(1014) G3 H3 A22AC TPMS 2 INCH DISPLAY
18PK (1559) CH04_39
5A
A90L DIODE CONN
18GY (4041) CH10_66
FUSE F5-L (1014) ENGINE SENSOR
A13FA A97S
INTERFACE
12PK A3 10A 14PL
(6033) CH7_30
B3
(A13FA)

A13A A13B ROOF/TACHOGRAPH


18PK 18PK (1965) CH10_62A

A44C PARK BRAKE VALVE RELAY


18PK (1015) CH10_74
HEAT SHRINK
FUSE F5-G (1014) A13B OWNER OPERATOR
D3 16PK
C3 10A

FUSE F11-B (1020)


(A13FA)

E2 F2 A97DF IP/ENGINE
18PL (1702) CH7_04,54
5A OR &15A

N/ DISPLAY
(1014)
E3 W/ SEAT 2 A13AA VDR 1
A13FR

18RD (8881) CH04_36A


12PK

W/ DRVR
W/ F/RE TRUCK A14R SEATBELT DATA RECORDER
PROV 18RD (8998) CH04_36
##A105 HEATED SEAT DRIVER
A13FS FUSE F7-G 18LTGN (1918) CH4_23
12PK (1016)
A3 HEATED SEAT PASSENGER
A13FT B3 @A105
/ HEATED SEAT DRIVER
12PK 16LTGN
(1935 / 1918) CH4_23
*10A OR 20A %A13AB A13A
SEATBELT DATA RECORDER
18RD 18RD
(8881) CH04_36A
## HEATED SEAT N/PASSENGER SEAT *10A - DRIVER SEAT
@ HEATED SEAT W/PASSENGER SEAT 20A - DRIVER SEAT AND
% W/DISPLAY W/SEAT 2 W/FUSE PASSENGER SEAT
&15A - W/ISL-G

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 REVISED AND REDRAWN. N 93583H
RELEASE NO. D ATE PART NO. SHEET

61229V 22APR09
AE08058177 008

Figure 28 Ignition Feed – Relay 3

28
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.17. IGNITION FEED – RELAY 3 WITH 500K BAUD RATE, P. 8A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - RELAY 3 W/ 500K BAUD RATE
NAVISTAR, INC.

A13A IP / ENGINE
21
14PK (1702)
IGNITION FUSE F5-D (1014)
RELAY #3 A92RA
(A13FA) RETARDER RELAY
(1012 / 1014) G4 H4 18TN
CH3_05A 10A (1019) CH11_24

(1014) E4 FUSE F1-C (1010)


FUEL POWER
A13FHX E3 F3 A90E CONNECTOR
(1014) C4 12PK 18GY (9511)

(A13FA)
CH10_08

FUSE F5-C (1014) G3


N/ ALLISON XMSN
FUSE F5-M (1014) A4 B4 A71 BACK-UP LIGHT SWITCH
16OR (1702) CH9_01,21
10A
W/ ALLISON XMSN

A71
16OR
BACK-UP LAMP RELAY
A71 (1010) CH9_02
16OR
18OR
FUSE F5-L (1014)
ENGINE SENSOR
A3 B3 A97S
A13FA INTERFACE
12PK 14PL (6033) CH7_30
10A A111C WIF CONN
(A13FA)

18PK (1962) CH10_62A


A13A A13B ROOF / TACHOGRAPH
18PK 18PK (1965) CH10_62A
A44C
PARK BRAKE VALVE RELAY
18PK
(1015) CH10_74

HEAT SHRINK
FUSE F5-G (1014)C3 D3 A13B OWNER OPERATOR
16PK (1916)
10A
(A13FA)

FUSE F11-B (1020)


E2 F2 A97DF IP/ENGINE
18PL (1702) CH7_04
5A OR &15A
A105 HEATED SEAT DRIVER
E3 18LTGN (1918) CH4_23
A13R3 A13R2
A13FR

SEATBELT DATA RECORDER


12PK

18RD 18RD
(8998) CH04_36
N/DISPLAY A13R1
W/SEAT 2 18RD

A13FS A13AA VDR 1


12PK 18RD (8881) CH04_36A
A13FT

A13AB A13A
12PK

W/ DRVR
18RD 18RD
W/ F/RE TRUCK
PROV A13AA IP/ROOF CONN
18RD (8883) CH4_36A
FUSE F7-G (1016)
A3 B3 A14R
18RD
SEATBELT DATA RECORDER
*10A OR 20A (8998) CH04_36
A14RC
18RD
A14RA VDR 1
A14R (8881) CH04_36A
18RD 18RD
A14RB IP/ROOF CONN
18RD (8883) CH4_36A
@A105 A105A HEATED SEAT PASSENGER
16LTGN 16LTGN (1935) CH4_23
A105B HEATED SEAT DRIVER
16LTGN (1918) CH4_23

*10A - DRIVER SEAT


20A - DRIVER SEAT AND
&15A - W/ ISL-G

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 11JAN16
AE08058177 08A

Figure 29 Ignition Feed – Relay 3 with 500K Baud Rate

29
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.18. J1708 DATA LINK – PUBLIC EFFECTS, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS
NAVISTAR, INC.

I6 ECM
(6020M) K3AB(+)
BATTERY FEED
CH7_02 18DKBL
CH3_01,29

EATON GEN3
DIAGNOSTIC

6RD
A14
TCM CONN
K3AC(+) K3AA(+) CONN
(7909)
18DKBL 18DKBL FUSE F3-A (1012) (1650)
CH11_12,
D1 C1
CH11_14,66 A14P A14PB A98H
B
8RD 12RD 18BK
10A

IBBE TCM K3BA(+) A11-GS A98-G


18DKBL 18WH A
(7105) CH11_26 12WH

I6 ECM #K3A(+)
(6020) CH7_02 18DKBL ENGINE
/ IP LEFT SIDE
(1702/1702) CAB GND
K3A(+) (1005)
18DKBL
V8 ECM 35
(6020M) CH7_12 A3AA(+) A3CC(+)
K3A(-) F
18DKBL 18DKBL
18GY 36
A3AA(-) A3CC(-)
G
EATON GEN3 18GY 18GY
TCM CONN
K3AC(-) K3AA(-)
(7909) CH11_12
18GY 18GY
CH11_14,66

I6 ECM
K3AB(-)
(6020M)
18GY
CH7_2

I6 ECM #K3A(-)
(6020) CH7_02 18GY

IBBE TCM K3BA(-)


(7105) CH11_26 18GY

J1708
J1708
PUBLIC (+)
PUBLIC (-)
(1660)
(1661)
A A3BB(-) A
A3BB(+)
18DKBL 18GY
B A3AC(+) B
A3AC(-)
18DKBL 18GY
TRIPMASTER DATA
MAX CONNECTION TRIPMASTER
(827) DATA
RECORDER
E
J1708
18BK
(-)
D
J1708
18BK
(+)

C C
A3C(+) A3C(-)
18DKBL 18GY

CENTER / IP
FULL POWER CHASSIS
CONNECTOR (1701/1701F)
(9511) # W/ ALLISON XMSN

19
J1708 N3C(+)
(+) 31
18DKBL
18
J1708 N3C(-)
26
(-) 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED R/D 6020M. E 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 24APR09
AE08058177 009

Figure 30 J1708 Data Link – Public Effects

30
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.19. J1708 DATA LINK – PUBLIC EFFECTS (CONT.), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS (CONT)
NAVISTAR, INC.

CADEC CADEC GPS


J1708 (+ / -) CONNECTOR
(830M) LINK
(73)
TRANSLATOR
J1708 E (1961)
D3CE(-) J1708
PUBLIC (+) B 18GY PUBLIC (-)
(1660) D (1661)
D3CE(+)
A 8 9
18DKBL

C C
A3M(+) A3M(-)
18LTBL 18GY
D A3CE(+) A3CE(-) D
18DKBL 18GY
IMCT SYSTEM QUALCOMM
QUALCOMM
CONN POWER
ACU (2702 / 1902)
(2703)
B B
J1708 - 18RD D3BD(-)
18GY
A A
18BN D3BC(+)
J1708 +
18DKBL

A3AB(+)
18DKBL
A3AB(+)
18DKBL
A3BD(+) A3BD(-)
E 18DKBL 18GY E
A3AB(-)
A3BD(+) 18GY
18DKBL A3AB(-)
PEOPLENET COMM /
PEOPLENET VID INPUT XATA MODULE 18GY
(1939/1939M) (1910) A3BD(-)
F G 18GY
CH4_43

(-)
J1708
HEAT

J1708
(+)
SHRINK D
J1708(-) T3BH(-)
(1239)
C QUALCOMM
MOBILEMAX OMNIVISION
J1708(+) T3BH(+) POWER / IP ACCESSORY
(1238)
CONNECTOR (1919A)
A3BE(+) (1242)
F 18DKBL A3BE(-) F
J1939 (+)

J1939 (-)

IVIS DATA 18GY

SEATBELT DATA LINK CONN


RECORDER (1981)
(8998)

F G
4 5

A3D(+) A3D(-)
20DKBL 20GY
A3FD(+) A3FD(-)
18DKBL 18GY

BENDIX ABS#1 WABCO ABS


(1400) (1420)
(+)
J1708 (A)
J1587 (B)
J1708 (-)

(-)
J1708 (B)
J1708 (+)
J1587 (A)

14 13 11 10

A3BA(+)
A3BA(-)
18DKBL
G 18GY G
A3BA(+) A3BA(-)
18DKBL 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - REMOVED R/D 2J. D 92372W
RELEASE NO. D ATE PART NO. SHEET

61229V 24APR09
AE08058177 010

Figure 31 J1708 Data Link – Public Effects (Cont.)

31
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.20. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1708 DATA LINK - PRIVATE W/ POWER WINDOW
NAVISTAR, INC. & LOCK

J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)

DOOR POD
B A
A3D(+) E3W(+) DATA +

(DRIVER)
D
18DKBL 18DKBL
B
C E3X(-) DATA -
C
A3E(+) 18GY
18DKBL

D
A3F(+)
18DKBL

E
A3C(+)
18DKBL
DOOR POD SIGNAL
IP DOOR POD / DOOR
A (3202)
A3B(+) (3204)
18DKBL

(PASSENGER)
A

DOOR POD
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY

BODY SWITCH PACK


CONTROLLER #J5 (1101)
(1602)

SW DATA
D
LINK(+)
E2 SWITCH D/L"+"
SWDL+
(J1708+)
E
SW DATA
LINK(-) E1 SWITCH D/L"-"
SWDL-
(1708-)

RIGHT CREW DOOR POD


(2602)

DATA
(+) A

DATA B
J1708 (-)
PRIVATE (-)
(1929)
D3BB(+)
18GY
18GY
D3CC(-)

A
A3B(-) IP DOOR POD / DOOR
18GY (2600)

E B
A3C(-) D3Y(+)
18GY 18DKBL

D E
A3F(-) D3Z(-)
18GY 18GY

C
A3E(-)
18GY

18GY
D3AA(-)

D3B(+)

LEFT CREW DOOR POD


18GY
(2601)
B
A3D(-)
18GY DATA B
(-)

DATA A
(+)

CHK DATE CHANG E REV REFERENCE DR AWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 28APR10 RMVD CIRC DESIGNATOR B 62476L
RELEASE NO. DATE PART NO . SHEET

AT 1101 SWITCH PACK. 61229V 24APR09


AE08058177 011

Figure 32 J1708 Data Link – Private with Power Window and Lock

32
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.21. J1939 DATA LINK, P. 12

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK
NAVISTAR, INC.

J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)

120 OHMS J1939 J1939


(+) (-) VS - 400
DRIVER
14 15 DISPLAY
A C (1943M)

A5E(+)
7
18YL
N5B(-)

N5C(+)

N5C(-)
N5B(+)

18GN

18YL

18GN
18YL

A5E(-)
6
18GN

J1939
TERMINATING
RESISTOR-A
(1657)

A5LI(+)
18YL
N5A(-)
N5A(+)

A A5RM(+)
18YL

18GN

A5LI(+)
18YL J1939
18YL

OHMS
ADAPTER

J1939 ADAPTER
120
(1025)
A5RM(-) CH3_12A
18GN
C

CH03_13A
A5LI(-)

A5C(+)

A5C(-)
CENTER 18GN

(1025)

18YL

18GN
CHASSIS / A5LI(-)
62 61
IP 18GN
(1701) UTILITY BODY
INTERCONNECT
A5A(-)
A5A(+)

(8884A)
18GN
18YL

A5AL(+) A5W(+) ECM


12 A5R(+)
18YL 18YL (6020M)
18YL
CH3_15,31
A5AL(-) A5W(-)
18GN 13 18GN A5RA(+) W/ AIR ABS
18YL CH3_14,36
FULL POWER

A5RL(+) A5RK(+) A5RJ(+)


J1939
18YL 18YL 18YL
ADAPTER
(1025)
A5RL(-) A5RK(-) A5RJ(-) CH3_13,13A
18GN 18GN 18GN
A5(-) A5D(+) A5RA(-)
18YL 18YL W/ AIR ABS
18GN
A5(+) A5D(-) CH3_14,36
A5Y(+)

A5Y(-)

A5R(-)
A5B(+)

18GN 18GN
A4(-)
A4(+)

ECM
18YL

18GN
18GN
18YL

18YL

18GN
(6020M)
A5B(-)

A5D(+)

A5D(-)

CH3_15,31
18GN

18YL

18GN
A5(+)

A5(-)
18YL

18GN

A5B(-)
A5B(+)

18GN
18YL

12 11

F3 F2
J1939+ J1939-

J1939+ J1939-
DATALINK
37 38 C D
DATALINK
IP / FWD CHASSIS DIAGNOSTIC
CLUSTER
(1700) BODY CONNECTOR
CONNECTOR
CONTROLLER #J5 (1650)
(1501)
(1602)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 CHANGED DESCRIPTION E 92927M
RELEASE NO. D ATE PART NO. SHEET

OF R/D 8884A. 61229V 24APR09


AE08058177 012

Figure 33 J1939 Data Link

33
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.22. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS, P. 12A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ UTILITY BODY CONNECTIONS
NAVISTAR, INC.

PAM MODULE
(4087 / 4087B)

ENGINE/IP
(1702)
A5R(-) A5P(-)
18GN 8
17 18GN
K5AA(-) K5A(-) A5R(-) A5P(-)
DCU JUMPER 18GN
18GN 18GN 18GN
INTERCONNECT A5R(-) A5P(+)
(6342) 18GN 7
18YL
CH11_48,60 11
K5AA(+) K5A(+) A5R(+) A5P(+)
61,68
18YL 18YL 18YL 18YL
A5R(+)
18YL

A5RA(+)

A5RA(-)
18YL

18GN
A5R(+)
ABS #1 18YL
(1400)

A5N(+)
8 18YL
A5N(+)
18YL
A5N(-)
7
18GN
A5N(-)
18GN

A5RJ(-)
A5RJ(+)
A5RA(+)

A5RA(-)

18GN
18YL
18YL

18GN

CLUSTER CONN
(1501)

A5D(+) A5RM(+)
12
18YL
18YL SART CLOCK
MODULE
(1610)
A5D(-) A5RM(-)
11 CH03_12B, 12C
18GN 18GN
A5C(+)

A5C(-)
18YL

18GN

VS-400 DRIVER SART CLOCK


DISPLAY MODULE
(1943M) (1610)

A5E(+) A5RM(+) A5S(+)


7 C
18YL 18YL 18YL

A5E(-) A5RM(-) A5S(-)


6 D
18GN 18GN 18GN
A5RB(-)

A5RB(+)
18GN

18YL

@A5J(+)
18YL H
J1939
SPLICE
(1026)
@A5J(-) TPMS 2 INCH
J1939 SPLICE E DISPLAY
18GN
(1025) (1559)

A5F(-) A5M(-)
F 5
18GN 18YL

A5F(+) A5M(+) 4
G
18YL 18GN

@ W/WINGMAN,OPT,AMM,IBB.

CHK DATE C HANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET D 92927M
RE LEASE NO . D ATE PART NO. S HE ET

DESCRIPTION. 92218B 31JUL13


AE08058177 12A

Figure 34 J1939 Data Link with Utility Body Connections

34
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.23. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12B

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATA LINK W/ UTILITY BODY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CONNECTIONS (CONT)

CLUSTER CONN A5RM(+)


(1501) 18GN
TPMS 2 INCH
CH03_12A
DISPLAY
A5RM(-) (1559)
18GN
CLUSTER CONN
A5RB(-) A5M(-)
(1501) 5
18GN 18GN
A5RP(-)
A5RN(+) 18GN
12
18YL A5RP(+)
4
18YL

11
A5RN(-) A5M(+)
18GN 18YL

SART CLOCK A5RR(-) A5RQ(-)


MODULE 18GN 18GN J1939 SPLICE
(1610) A5RJ(-) (1025)
A5RJ(-)
18GN
18GN
D
A5S(-) A5RJ(-) F
18GN 18GN
A5RR(+) A5RQ(+)
18YL 18YL
C A5S(+) A5RJ(+)
G
18YL 18YL
A5RJ(+) A5RB(+) A5RJ(+)
18YL 18YL 18YL
A5RJ(-)

A5RJ(+)

J1939 PUBLIC
18GN

18YL

(1657)

A5M(+)
A
18YL

A5M(-)
C
18GN

ABS # 1
(1400)
A5RA(+)

A5RA(-)

A5N(+)
8
18YL

18GN

18YL

A5N(-)
7
18GN
A5R(+)
A5P(+)

A5P(-)

A5R(+)
A5R(-)
A5P(+)

A5R(-)
A5R(-)

A5R(+)
A5P(-)

18YL
18GN
18YL

18YL
18GN
18YL

18GN

18YL
18GN
18GN

7 8

17 11

IP/ENGINE
LEFT PAM
(1702)
MODULE
(4087B)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 92218B 31JUL13


AE08058177 12B

Figure 35 J1939 Data Link with Utility Body Connections (Cont.)

35
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.24. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12C

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO J1939 DATA LINK W/ UTILITY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BODY CONNECTIONS (CONT)
NAVISTAR, INC.

J1939 SPLICE
(1025)

G F

A5RS(+)

A5RS(-)
CLUSTER CONN

18YL

18GN
(1501)
CH03_12A
A5R(-)
18GN IP/ ENGINE
(1702)
A5RA(-) A5R(-)
18GN 18GN
A5RM(-) A5RB(-) A5R(-) 17
18GN 18GN 18GN
A5R(-)
18GN
A5RM(+) A5RB(+) A5R(+)
11
18GN 18YL 18YL
A5R(+)
18YL
A5RA(+) A5R(+)
QUALCOMM OMNI 18YL 18YL
A5RA(-)

A5RA(+)
ACCESSORY
(1937N) A5R(+)
18GN

18YL
18YL

A5Y(+)
A
18YL

C A5Y(-)
18GN

WABCO ABS
ABS# 1 CONN
(1400) (1420)
A5N(+) A5N(+)
18YL 18YL

8 A5N(+) A5N(+) 3
18YL 18YL
A5N(-) A5N(-)
18GN 18GN
A5N(-) A5N(-) 1
7
18GN 18GN
A5V(-)

A5T(+)

A5V(+)
A5T(-)

18YL
18GN

18YL
18GN

XATANET MODULE
(1910A)

A5Y(-)
D
18GN

A5Y(+)
C
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 92218B 31JUL13


AE08058177 12C

Figure 36 J1939 Data Link with Utility Body Connections

36
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.25. J1939 DATA LINK WITH OPTIONS, P. 12D

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTION
NAVISTAR, INC.

WA BCO ABS #1
(1400)

J1939 HIGH

J1939 LOW
J1939
TE RMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)

7
J1939 J19 39 120 OHMS
(-) (+)

15 14 PAM MODULE
A C
(4087)

J1939

IP/ ENGINE
&&N5C(+)

TE RMINATING

CH3_15,37
&&N5C(-)

WABCO ABS
&& N5B(+)

&&N5B(-)

RESISTOR

(1702)
18YL

(1420)
18GN

(1657)
18YL

18GN

8
7
J1939 HIGH

J1939 LOW
J1939 ADAPTER
120
(1025)
OHMS
CH_13
A

@@A5N(-)
@@ A5N(+)

**A5P(-)
**A5P(+)
&& N5A(+)

18GN
&&N5A(-)

18YL

18GN
18YL
3

%A5P(-)
18YL

1
18GN

18GN
%A5P(+)
&A5LI(+)

18YL
&A5LI(-)

&A5R(-)

&A5R(+)
18YL

18GN

*A5RJ(+)

*A5RJ(-)
18GN

18YL

A5N(+)

A5N(-)
CENTER
18YL

18GN

18YL

18GN
CHASSIS /
62 61 %A5R(+)
IP
18YL
(1701)
&&A5A(-)
&&A5A(+)

%A5R(-)
18GN
18YL

18GN

**A5RA(+)

**A5RA(-)
&A5 RA (+)
18YL

18YL

18YL
UTILIT Y BODY &A5RA(-)
INTE RCONNECT 18GN
(8884A)

A5RL(+) A5RK(+)
18YL 18YL **A5RJ(+) %A5R(+)
12 A5AL(+) 18YL 18YL
18YL IP / ENGINE
A5RL(-) A5RK(-) (1702)
18GN 18GN **A5RJ(-) %A5R(-) CH3_15,37
A5AL(-) 18GN 18GN
13
18GN
%A5R(+)
18YL
IP / ENGINE
A5(+)

(1702)
A5(-)
18YL

18GN

%A 5R(-) CH3_15,37
A5D(+)

A5D(-)

18GN
18YL

18GN

**A5N(-)
**A5N(+)

18GN
A5B(-)

18YL
A5B(+)

18GN
18YL

F3 F2
12 11
J1939-
J1939+

J1939-
J1939+

C D

DIAGNOS TIC
7

BODY CONNECTO R
CONTROLLER #J5 (1650)
J1939-
J1939+

CLUSTER
(1602) CONNECTO R
(1501)

@ J1939 WABCO AIR ABS W/ALTEC N/OPTIONS WA BCO AB S #1


(1400)
@@ J1939 PWRTRAIN W/UTILITY BODY W/ABS 6
* J1939 PWRTRAIN W/UTILITY BODY W/FULL PWR BRAKES W/OPTIONS W/FULL PWR BRAKES
** J1939 PWRTRAIN W/UTILITY BODY W/ABS 6 W/AMMETER N/OPTIONS
&& J1939 PWRTRAIN W/FULL PWR BRAKES W/UTILITY BODY
% J1939 PWRTRAIN & FULL & N/OPT W/UTILITY BODY
%% J1939 PWRTRAIN W/UTILITY BODY W/FULL PWR BRAKES W/AMMETER N/OPTIONS
& J1939 PWRTRAIN W/WABCO ABS W/UTILITY BODY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 REVISED AND REDRAWN. B 93614H
RELEASE NO. D ATE PART NO. SHEET

92218B 07AUG13
AE08058177 12D

Figure 37 J1939 Data Link with Options

37
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.26. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTIONS (CONT)
NAVISTAR, INC.

SHIFT SELECTOR
(1852 / 1852A)

SEATBELT DATA RECORDER 15 J1939(+)


(8998)
GAUGE SWITCH PACK
8 J1939(-)
J1939(+) (1512)
6

J1939(-) 7 J1939(+)
11

10 J1939(-)

PAM PAM
(4087/ (4087/
4087B) 4087B)
CH3_14 CH3_14

RESISTOR-A
CH3_12,12A,
12B,12C
J1939 ADAPTER J1939 ADAPTER
(1025) (1026)
A
A5RF(-) A5RD(-)
18GN 18GN
B
A5FA(-)
A5R(-)
18GN
18GN
C
A5RH(-)
B
18LTGN A5C(-)
D 18GN

C
A5RE(-)
18GN
E
A5D(-) D
18GN
RESISTOR-A
CH3_12,12A

A5F(-)
18GN
F F
A5RJ(-)
18GN

G G
A5RJ(+)
18YL
A5F(+)
18YL

J
H
A5RE(+)
A5D(+)
18YL
18YL
K

L
K A5C(+)
A5RH(+)
18YL 18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REMOVED R/D 1227M, D 92372W
RELEASE NO. D ATE PART NO. SHEET

1231, 1J, 1912. 61229V 24APR09


AE08058177 013

Figure 38 J1939 Data Link with Options (Cont.)

38
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.27. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK - W/ OPTIONS(CONT)
NAVISTAR, INC.

J1939 SPLICE
(1025)

B DIGNOSTIC CONN
A5B(-)
(1658)
18GN
CH03_34A
E
A5(-)
18GN SEATBELT DATA RECORDER
@5(-) @5A(-)
(8881)
18GN 18GN
CH04_36A

A5M(-) DATALINK TRANSLATOR


18GN (1961)
A5M(-) CH04_42
18GN

A5A(-) ROOF/ANTI-THEFT
18GN (1964)
CH10_62A
F
A5RS(-) QUAL/COMM
18GN OMNI XATA NET MODULE
(1937N/1910A)
CH03_12C,CH04_27C
A5RQ(-) A5RP(-)
18GN 18GN TPMS 2 INCH DISPLAY
A5RP(+) (1559)
A5RS(-) 18YL CH04_39
18GN

A5F(-)
18GN

A5RQ(+)
18YL
G
A5RS(+)
18YL A5M(-)
18GN TPMS 2 INCH DISPLAY/
A5F(+) A5M(+) CLUSTER CONN
18YL 18YL (1559/1501)
CH03_13A,CH04_27A
A5RS(+) CH3_39
18YL

A5M(+)
18YL

A5A(+)
18YL
A5A(-)
DATALINK TRANSLATOR
18GN
A5M(+) (1961)
A5MA(+) CH04_42
18YL 18YL

H
A5(+)
18YL

@5(+) @5A(+)
18GN 18GN
A5FD(-)
18GN IVIS DATALINK
CONN
A5FD(+) (1981)
18YL CH04_42

L
A5B(+) DIGNOSTIC CONN
18YL (1658)
CH03_34A

@ SEAT BELT PRE WIRING 1 TO 3IVOR W/Z SEAT INDICATION.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 ADDED CIRC 5(-),5A(-),B 92372W
RELEASE NO. D ATE PART NO. SHEET

5(+) & 5A(+) AT R/D 1025. 92218B 31JUL13


AE08058177 13A

Figure 39 J1939 Data Link with Options (Cont.)

39
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.28. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK - W/ OPTIONS(CONT)
NAVISTAR, INC.

J1939 ADAPTER
(1026)

F J1939 ADAPTER
A5RF(-) (1025)
18GN CH03_13
C
A5RE(-)
18LTGN
D

B I/O MIC DISPLAY


A5C(-) (2225)
20LTGN CH04_39

A5C(-) GUAGE SWITCH PACK


18GN (1512)
CH04_15
A
A5RD(-) A5RC(-)
18GN 18GN

A5R(-)
18GN
A5R(-)
18GN

A5N(-)

A5P(-)
18GN

A5N(-)

AB5U(-)
A5P(-)
18GN
18GN

18GN

18GN
PEOPLENET
PAM VID INPUT
IP/ENGINE WABCO MODULE (1939M)
(1702/ ABS #1 ABS (4087/
1702) (1400) (1420) 4087B)

17
7 1 8 11

A5R(-)
18GN

12
11
8 3 7

A5P(+)

AB5U(+)
A5N(+)

A5P(+)

18YL
A5N(+)
18YL

18YL
A5R(+)

18YL
A5R(+)

18YL
18YL

18YL

A5R(+)
18YL

M
A5RD(+) A5RC(+)
18YL 18YL

L I/O MIC DISPLAY


A5C(+)
(2225)
20YL CH04_39

A5C(+) GUAGE SWITCH PACK


18YL (1512)
CH04_15
K
A5RE(+)
18YL
J

G J1939 ADAPTER
A5RF(+)
(1025)
18YL
CH03_13

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058177 13B

Figure 40 J1939 Data Link with Options (Cont.)

40
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.29. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13C

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTION (CONT)
NAVISTAR, INC.

J1939 ADAPTER
(1025)

G F

A5RS(-)
A5RS(+)

A5F(-)
A5F(+)

18GN
18GN
18YL
18YL
SART CLOCK NET MODULE
MODULE (1910A)
(1610)
A5RJ(-)
18GN
A5S(-) A5Y(-)
D D
18GN 18GN
A5S(+) A5Y(+)
C C
18YL 18YL
A5RJ(+)
18YL
A5RA(+)

A5RA(-)
A5G(-)
A5G(+)

18GN
18YL

18GN
18YL

VS-400 DRIVER
DISPLAY
(1943M)

A5E(+)
7 18YL

6 A5E(-)
18GN
A5RM(+)

A5RM(-)
A5C(+)

A5C(-)
18YL

18YL

18GN
18GN

IP / FWD CHASSIS
CLUSTER CONN (1700/1700)
(1501) CH04_27A

A5D(+)
12
18YL

11 A5D(-)
18GN
A3(+)

A3(-)
18YL

18GN
A5RK(+)

A5RK(-)

A5A(-)
A5A(+)

18GN
18YL
18YL

18GN

DIAGNOSTIC CONN BODY CONTROLLER #J5


(1650) (1602)

A5W(+)
18YL
A5B(+) A5(+) A4(+)
C F3
18YL 18YL 18YL
A5B(-) A5(-) A4(-)
D F2
18GN 18GN 18GN
A5W(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 CHANGED SHEET B 93583H
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 93614H 05AUG16


AE08058177 13C

Figure 41 J1939 Data Link with Options (Cont.)

41
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.30. J1939 DATA LINK WITH OPTIONS (CONT.), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTIONS (CONT)
NAVISTAR, INC.

PAM
(4087 / 4087B)

A5P(+)
7
18YL

A5P(-)
8
18GN

A5R(+)
18YL
IP / ENGINE
(1702) CH3_15
A5R(-)
18GN

A5RA(+)
18YL
BENDIX
W/ PAM

A5RA(+) A5R(+)
18YL 18YL
A5RA(-)
18GN

J1939 TERMINATING
RESISTOR-A
(1657)
CH3_12

A5RA(-) A5R(-)
18GN 18GN

A5RD(-)
J1939
J1939 ADAPTER 18GN
DATA LINK
(1026)
CH3_13,15,37
CH3_13
A5RD(+)
18YL

J1939 A5RJ(-)
TERMINATING 18GN
RESISTOR-A ABS #1
(9530) CH3_12 A5RJ(+)
(1400)
18YL
WABCO ABS
(1420)

3 A5N(+) A5N(+)
J1939 HIGH 8 J1939 HIGH
18YL 18YL

A5N(-) A5N(-)
J1939 LOW 1 7 J1939 LOW
18GN 18GN

A5RJ(+) J1939 TERMINAL


18YL RESISTANCE
(9530)
A5RJ(-)
CH3_12
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


012 10APR13 ADDED REFERENCE OF B 86976G
RELEASE NO. D ATE PART NO. SHEET

CHAPTER 037. 61229V 24APR09


AE08058177 014

Figure 42 J1939 Data Link with Options (Cont.)

42
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.31. J1939 DATA LINK – I6 ENGINE, P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 ENGINE
NAVISTAR, INC.

J1939
RESISTOR
ENGINE (7801M)
DCU
A
(6340)
CH7_17

OHMS
120
J1939
DATA LINK
CH3_13,14,12D

K5AA(+)
K5AA(+)
C

18YL
18GN

K5AA(+)
K5AA(+)

18YL
18YL

##K5C(+)
A5R(+)
A5R(-)

##K5C(-)
18YL

**K5C(+)
18GN

**K5C(-)

#K5D(+)

#K5D(-)
*K5D(+)

*K5D(-)

18YL

18GN
18YL

18GN
18YL

18GN

18YL

18GN
##K5A(+) 5KCC(+) K5B(+) ECM
IP / (6020M)
18YL 18YL 18YL
ENGINE
(1702)
#K5A(+) K5CC(+) K5B(+)
11 18YL 18YL 18YL
61 J1939 H
*K5A(+) K5CC(+) K5B(+)
18YL 18YL 18YL

**K5A(+) K5BB(+) K5B(+)


18YL 18YL 18YL
K5B128

K5C(+)
18YL

K5C(+)
18YL

18YL

K5AA(-)
18GN ENGINE
XMSN DCU
*K5A128
MODULE 3 (6340)
18YL K5AA(-)
(1503) CH7_17
**K5#128 18GN
CH11_31
18YL

##K5A(-) K5CC(-) K5B(-)


18GN 18GN 18GN

#K5A(-) K5CC(-) K5B(-)


17 18GN 18GN 18GN
62 J1939 L
*K5A(-) K5CC(-) K5B(-)
18GN 18GN 18GN
**K5A(-) K5BB(-) K5B(-)
18GN 18GN 18GN
K5C(-)

K5AA(-)
K5B108

ENGINE
K5C(-)

18GN
18GN

18GN
18GN

DCU EATON GEN 3 TCM


(6340) (7105 / 7909)
CH7_17 K5AA(-)
18GN
#K5E(-)
*K5A108 2 J1939 -
XMSN MODULE 3 18GN
(1503) CH11_31 18GN
#K5E(+)
18YL 3 J1939 +
*K5#128

XMSN MODULE
*K5#108
18YL

(7150)
18GN

**K5A128 TRANSMISSION
J1939 + 28
18YL MODULE HCM
(7151) (7910)
**K5A108
J1939 - 8
18GN
J1939 - @K5BE(-) J1939 -
8 2
18GN
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 @K5BE(+)
* W/ ALLISON LCT GEN 4 28 J1939 + 3 J1939 +
18YL
** W/ ALLISON WTEC GEN 4
@ W/ EATON HYBRID GEN 3
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 CHAPTER REF CH3_12D D 93614H
RELEASE NO. D ATE PART NO. SHEET

WAS CH3_36. 61229V 22APR09


AE08058177 015

Figure 43 J1939 Data Link – I6 Engine

43
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.32. J1939 DATA LINK – IBB ENGINE, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - IBB ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

OHMS
120
C

J1939
RESISTOR
(7110)

EATON

K5C128

K5C108

K5TB(+)

K5TB(+)
GEN3 TCM

18GN

18GN

18GN
18YL

K5TB(-)

K5TB(-)
18YL

18YL
CONNECTOR
(7105)

K5V(-) 2 J1939
W/ ALLISON GEN4 3000/3500 18GN (-)
AND 4000/4500 XMSN K5V(+)
3 J1939
18YL (+)

W/ MANUAL XMSN

18GN
K5TA(+)
18YL

K5TA(-)
W/ AUTOSHIFT AND
ULTRASHIFT GEN3 XMSN ECM 1
(6018)

IP / ENGINE K5R(+) K5S(+)


(1702) 18YL 18YL

11 K5R(+)
A5R(+) K5S(+)
18YL 18YL 34
18YL

K5R128 K5S128
18YL 18YL
K5A128
CH3_14

18YL

K5R(-) K5S(-)
18GN 18GN

17
A5R(-) K5R(-) K5S(-)
18GN 47
18GN 18GN

K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN3 XMSN
K5B128

K5A108
18GN
18YL

W/ MANUAL &
MERITOR G XMSN

W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN

TCU CONNECTOR
K5B108
18GN

(7150)

J1939 (+) 28

J1939 (-) 8

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 03JUN09 AE08058177 016

Figure 44 J1939 Data Link – IBB Engine

44
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.33. J1939 DATA LINK – IBB ENGINE (CONT.), P. 16A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK-IBB ENGINE (CONT)
NAVISTAR, INC.

W/ MANUAL TRANSMISSION

ECM 1
DASH CONN
(6018)
(1702)

11
K5S(+) K5R(+) A5R(+)
J1939+ 34
20YL 18YL 18YL ABS #1
(1400)
17 CH03_12A,12B
K5S(-) K5R(-) A5R(-)
J1939- 47 18GN 18GN
20GN

D EF HARNESS
INTERCONNECT
(674)

K5TB(+) 17
5A(+)
18YL 18YL ACM 96
WAY J1
16 (685)
K5TB(-) 5A(-)
18GN CH07_35
18GN

W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION

BOSCH ECM 1 DASH CONN


(6018) (1702)

K5S(+) 11
K5R(+) A5R(+)
J1939+ 34 20YL 18YL 18YL
ABS #1
K5S(-) 17 (1400)
K5R(-) A5R(-)
J1939- 47 20GN CH03_12A,12B
18GN 18GN

DEF HARNESS
INTERCONNECT
(674)
17
K5TB(+) 5A(-)
18YL 18GN
ACM 96 WAY J1
K5TB(-) 16
5A(+) (685)
18GN CH07_35
18YL

EATON GEN3
TCM CONNECTOR
(7105)

K5V(+)
J1939+ 3
18YL

K5V(-)
J1939- 2
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058177 16A

Figure 45 J1939 Data Link – IBB Engine (Cont.)

45
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.34. GROUND – IP, P. 17

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP
NAVISTAR, INC.

NEGATIVE STUD
(1004) BODY CONTROLLER #J2
(LEFT SIDE DASH MOUNTED DUAL A11-GB DC
E (1604)
POST GROUND PLATE) 12WH GROUND

A11-GAA RADIO
12WH A86-G
(1300/1300A)
18WH
CH4_33
A86-G RADIO CONNECTION
20WH (1301) CH4_32
FULL POWER CONNECTOR /
A90-D HYD POWER PARK SWITCH
16GY (9511 / 1109) CH10_06

A94-GA BENDIX ABS ECU


12WH (1400) CH10_01
WABCO ABS ECU /
A94-GA IP / CHASSIS CONNECTORS
16WH (1420 / 1700 / 1701) CH10_04,05
A11-GAB
GAUGE SWITCH PACK
18WH
W/ 5TH WHEEL JAW (1512) CH4_15
UNLOCK AND MONITOR
A116-GAC 5TH WHEEL JAW LOCK / UNLOCK
18WH (1019) CH10_42

A11-GAL A62-GA PASS CODE (1116) CH4_37


16WH 18DKBL
A14-GAC LATCHING RELAY
18WH (1007) CH3_33

A17-GAE CRANK INHIBIT RELAY


18WH (1019) CH11_25
A17-GAE START RELAY
18WH (1010) CH5_02,04

A84-GAF CIGAR LIGHTER


16WH (1854) CH4_01

A65-GAG CUSTOMER SUPPLIED WORK LIGHT


16WH (2200 / 2201) CH9_17,17A
A62-GAG HORN SWITCH
W/ EATON SHIFT 3 18WH (1029) CH4_08
W/ PARK PAWL A62-GAH EATON T-HANDLE SHIFTER
18WH (7900) CH11_11
XMSN ALLISON
3000 / 4000 WT A92-GAH SHIFT SELECTOR
ALLISON LCT 18WH (1852) CH11_05, 23
W/ COLUMN A92-GAH COLUMN MOUNTED SHIFTER
AUTO PARK BRAKE 18WH (1828) CH11_03,3B,3C
W/ T HANDLE SHIFTER FELSTED SHIFTER
A92-GAH
18WH PARK BRAKE
(425) CH11_03
AUTO NEUTRAL LIGHT RELAY
A92-GAJ
(1019) CH11_25
18WH
A67-GAK BACK-UP MONITOR CONNECTION
18WH (9999) CH4_28
A23-GAK SNOWVALVE SWITCH
18WH (1107) CH6_02
A92-GAL RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_13
RIGHT BANK OPTIONAL
A92-GAJ
WARNING LIGHTS
18TN
(1510) CH8_13
A72-GAL
BODY ACC TRAILER AUX RELAY
16WH
(1016) CH10_15A
A11-GAM ETB CONTROLLER
16WH (1923) CH10_23
AUX TRAILER SOCKET
A72-GAM
SWITCH CONNECTOR
18WH
(1110) CH10_15
A11-GAN GROUND ADAPTER
18WH (8995) CH3_32
RIGHT BANK OPTIONAL
A92-G
WARNING LIGHTS
18WH
(1510) CH11_25A
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED SHEET G 94139C
RELEASE NO. D ATE PART NO. SHEET

REFERANCE CH11_3C AT R/D 1828. 61229V 05JUN09


AE08058177 017

Figure 46 Ground – IP

46
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.35. GROUND – IP (CONT.), P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP (CONT)
NAVISTAR, INC.

A11-GBA A11-GKJ LEFT SIDE CAB GROUND


10WH 6WH (4081)

A86-GBB CIGAR LIGHTER POWER SOURCE


16WH (1860) CH4_02

A63-GBC DRIVER / PASSENGER


18WH COURTESY LIGHT
(3400) CH9_08
A11-GBD PAM
18WH (4087) CH8_11

A11-GBE MVPC FEED


16WH (1338) CH4_29

TRIPMASTER DATA RECORDER /


A11-GBE
TRIPMASTER HEADLIGHT INPUT RELAY
18WH
(827 / 1019) CH4_18

A11-GBE XATA MODULE


16WH (1910) CH4_19

MOBILEMAX
A11-GBE
POWER / IP CONNECTOR
18WH
(1242) CH4_21

A11-GBE CADEC GPS CONNECTOR


16WH (830) CH4_20

A11-GBE QUALCOMM OMNI VISION POWER


16WH (1918A) CH4_31

A11-GBF QUALCOMM IMCT


18WH POWER CONN
(2702 / 1902) CH4_17

A11-GBF MOBILEMAX
18WH POWER / IP CONNECTOR
(1242) CH4_21
A44-GBG
PARK BRAKE RELAY
18WH
(1015) CH7_09
A78-GBR
18WH WINDSHIELD RELAY (LEFT)
*A78-GBR (1019 - R3) CH4_11
16WH
A11-GBJ BODY BUILDER CONN
12WH (4450M) CH10_14

A12-GBK ACCESSORY RELAY #1


18WH (1013 / 1011) CH3_04

A86-GBL TWO POST POWER SOURCE


14WH (1861) CH4_02

TWO POST POWER SOURCE /


A86-GBL CIGAR LIGHTER POWER SOURCE
14WH (1861 / 1860) CH4_01

AXLE ENABLE SW /
A59-GBM LIFT AXLE CONTROL
16WH (1108 / 1227)
CH10_30,31,32,36,37,38
A58-GBM
18WH AIR SHIELD LIGHT CONNECTOR
(5117) CH4_30
A13-GBN
IGNITION RELAY #1
18WH
(1011 / 1013) CH3_05

A12-GBP ROOF AUX LOAD SWITCH /


AUX ROOF RELAY
16WH
(1106 / 1010) CH4_16

* W/ POWER MIRROR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 CIRC A78-GBR WAS D 92218B
RELEASE NO. D ATE PART NO. SHEET

A78-GBH. 61229V 05JUN09


AE08058177 018

Figure 47 Ground – IP (Cont.)

47
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.36. GROUND – IP (CONT.), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP (CONT)
NAVISTAR, INC.

A11-GCA A11-GKJ LEFT SIDE CAB GROUND


10WH 6WH (4081)

A11-GCB AUX POWER RELAY


18WH (1873) CH10_45,24

A62-GCB ROCKER START SWITCH


18WH (1105) CH5_08

A96-GCC HIGH BEAM RELAY /


18YL LOW BEAM RELAY
(1018) CH9_13

A37-GCD FUEL TRANSFER PUMP RELAY


18WH (1015) CH10_27

A78-GCE MIRROR SW CONN


16WH (254F) CH4_09

A78-GCF PASSENGER POWER


16WH MIRROR
(3003) CH4_09

A19-GCG FUEL HEATER RELAY


18WH (1018) CH10_22

A11-GCH TRAILER TURN RELAYS


16WH (1011) CH10_09

A67-GCJ VORAD CPU CONN


16WH (1227M) CH4_25

A67-GCJ VS - 400 DRIVER DISPLAY /


16WH FORWARD RADAR
(1943M / 8901M) CH4_27
A65-GCK AUX ROOF LOAD RELAY
18WH (1010) CH4_11A
A11-GCK DIODE ASSY
14GY (9915) CH10_24

A72-GCL BODY / ACCESSORY


18WH TRAILER AUX RELAY
(1016) CH10_10
A11-GCM
TELEMATICS
18WH
(1J) CH4_24
A11-GCN
12WH
DRIVER SEAT POWER /
HEATER SEAT PASSENGER
*A11-GCN (1918 / 1935) CH4_22
14WH

*A105-GCP DRIVER SEAT POWER


18WH (1918) CH4_23

@A105-GCP DRIVER SEAT POWER / PASSENGER


16WH (1918 / 1935)
CH4_23

* - HEATED SEAT N/ PASSENGER SEAT


@ - HEATED SEAT W/ PASSENGER SEAT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REMOVED CIRC A11-GCN D 92372W
RELEASE NO. D ATE PART NO. SHEET

FOR 18 WIRE GAUGE. 61229V 05JUN09


AE08058177 019

Figure 48 Ground – IP (Cont.)

48
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.37. GROUND – IP (CONT.), P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP (CONT)
NAVISTAR, INC.

MARKER AND CLEARANCE LIGHT


A63-GA (2002 / 2003 / 2004 /
16WH 2005 / 2006)
CH9_06

BODY CONTROLLER #J5


(1602)

A11-GT A11-GAC AC COUPLED


E16 GROUND
12WH 18WH

A11-GKD SWITCH PACK


18WH (1101A) CH4_15

A11-GF CB RADIO POWER CONNECTOR


16WH (2303) CH4_03

A11-GS A28-G CLUSTER CONNECTOR


12WH 16WH (1500) CH8_05

A98-G DIAGNOSTIC CONNECTOR


18WH (1650) CH3_09

LEFT SIDE
A74-G HVAC CONTROL
CAB GROUND
18WH (1200) CH12_01
(4081)

LEFT SIDE A11-GA TURN SIGNAL SWITCH


CAB GROUND 18WH (1810) CH4_14
(1005)

A81-GA DRIVER DOOR POD


12WH (3202) CH4_05
OUTSIDE DASH

A81-GB
12WH
A81-GH DOOR POD SIGNAL
** (3209) CH4_06
** A81-GC
8WH 4 DOORS 12WH
10WH 2 DOORS
12WH 1 DOOR A81-G PASSENGER DOOR POD
K11-G
16WH

12WH (3202) CH4_05

A81-GH DOOR POD SIGNAL


A11-GKJ

12WH (3202) CH4_05


6WH

ENGINE
LEFT SIDE A72-GY AUX POWER
GROUND PLATE 12WH (1875) CH10_45
(6304A)

A11-GBA GROUND SPLICE


10WH CH3_18

A11-GCA GROUND SPLICE


10WH CH3_19

A75-G HVAC LPM


12WH (1220) CH12_02

A82-G WIPER MOTOR


14WH (4500) CH4_13

A78-G HEATED WINDSHIELD (OPTIONAL)


12BK (3005) CH4_11

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 REVISED CIRC A11-GBA, C 74736R
RELEASE NO. D ATE PART NO. SHEET

A11-GCA. 61229V 05JUN09


AE08058177 020

Figure 49 Ground – IP (Cont.)

49
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.38. GROUND – CHASSIS, P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.

GROUND
ADAPTER #01 @M11-GD
(8800) 12WH

A
M11-GD M11-G LEFT SIDE
12WH 12WH DASH MTD
DUAL POST
GND PLATE
(4307)

LEFT FOG LIGHT


B M64-GA
(8201/8201X)
16WH
CH9_11

W/AUX SNOW PLOW LIGHTS

M11R-GE LEFT / RIGHT AUX


14WH SNOW PLOW LIGHT
(8102L / 8102R)
M11-GE M11L-GE CH9_14A
14WH 14WH

D SNOWPLOW HARNESS CONNECTOR


M11-GE
(8102/8103)
14WH
CH9_14
W/SNOW PLOW LIGHTS

M54-GA LEFT GUIDE POST LIGHT


16WH (8150)
CH9_04

C RIGHT FOG LIGHT


M64-GB
(8200/8200X)
16WH
CH9_11

W/GUIDE POST LIGHT

E
M54-GB RIGHT GUIDE POST LIGHT
16WH (8151)
CH9_04

W/LEFT SINGLE HEATED MIRROR

M78-GC
16WH LEFT HEATED MIRROR
FORWARD HOOD MOUNTED
(8700/8700B)
M78-GA
CH4_10,10A
16WH

M78-GB RIGHT HEATED MIRROR


16WH FORWARD HOOD MOUNTED
(8701/8702)
CH4_10,10A
W/RIGHT SINGLE HEATED MIRROR

WHEELCHAIR INTERLOCK
M11-GW (4906)
16WH CH10_29

W/WHEELCHAIR INTERLOCK
F AIR PARK SOLENOID
M44-GW (4905)
16WH CH10_29
W/AIR PARK SOLENOID
ELECTRIC HORN
M85-GC M85-GA (8312)
16WH 16WH CH4_07

@ FOR DURASTAR ONLY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 ADDED CIRC M11-GD AT D 92372W
RELEASE NO. D ATE PART NO. SHEET

R/D 8800. 61229V 27APR09


AE08058177 021

Figure 50 Ground – Chassis

50
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.39. GROUND – CHASSIS (CONT.), P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ISOLATED GROUND
ADAPTER BODY CONTROLLER #J5
(8802) (1602)

A
N9
E7 ZVR
16GY

W/ RIGHT SIDE MTD SINGLE UC TANK


AND W/ M - NGV - RH - HDD

B
N9R RH - HDD RIGHT FUEL SENDER
18GY (9103) CH8_08

W/ LEFT SIDE MTD SINGLE TANK


AND N/ M - NGV - RH - HDD

N9A LEFT FUEL SENDER


18GY (9100) CH8_08
W/ AF MTD FUEL TANK

N9G LEFT FUEL SENDER


18GY (9100) CH8_08

W/ DUAL TANKS AND W/ TRANSFER PUMP

C
N9B RIGHT GAUGE FUEL SENDER
18GY (9101) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
AND W/ M - NGV - RH - HDD

N9R RH - HDD RIGHT FUEL SENDER


18GY (9103) CH8_08

W/ RIGHT SIDE UC WASHER BOTTLE


D
N87HA RIGHT UC LEVEL SENSOR
18GY (9748) CH4_14
W/ SS / RH WASHER PUMP AND
LEVEL SENSOR

N87H SS WASHER LEVEL SENSOR


18GY (9746) CH4_14

W/ REAR AXLE TEMP


F
N9F
18GY
AXLE TEMP SENDER
(9811 / 9812) CH8_07
N9H
18GY

W/ REAR AND RIGHT REAR AXLE TEMP

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 04JUN09 AE08058177 022

Figure 51 Ground – Chassis (Cont.)

51
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.40. GROUND – CHASSIS (CONT.), P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS (CONT)
NAVISTAR, INC.

N59-GA SECOND PUSHER LIFT AXLE SOLENOID


18WH (9763) CH10_34
N59-GB N59-GC FIRST PUSHER LIFT AXLE SOLENOID
CHASSIS GROUND 18WH 18WH (9762) CH10_33
ADAPTER
N59-GD LIFT AXLE SOLENOID
(8806)
18WH (9820) CH10_33
@@N59-GB
18WH
C SECOND PUSHER LIFT AXLE SOLENOID
%N59-GB (9763) CH10_34
18WH
E
N59-GE FOURTH PUSHER AXLE
18WH (9765) CH10_34
B
N42-G FRONT AXLE ENGAGEMENT SENSOR
18WH (9754) CH8_14
W/ LCT XMSN
N42-G TRANSTER CASE SW PIGTAIL
16GY (9754D) CH8_12
N47T-G ODOMETER SHUT OFF
18GY (7621) CH10_43
@@N59-GD LIFT AXLE SOLENOID
D 18WH (9820) CH10_33
%N59-GD THIRD PUSHER AXLE
18WH (9764) CH10_34
A N11-GC CHASSIS GROUND ADAPTER
14WH (8807) CH3_24
F
N59-GA FIRST PUSHER LIFT AXLE SOLENOID
18WH (9767) CH10_33
N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID
18WH 18WH (9762) CH10_33
N59-GD LIFT AXLE SOLENIOD
18WH (9820) CH10_33
N59-GA N59-GB SECOND PUSHER LIFT AXLE SOLENOID
18WH 18WH (9763) CH10_34
N59-GC
GROUND ADAPTER 18WH FIRST PUSHER LIFT AXLE SOLENOID
CENTER HARNESS (9762) CH10_33
N59-GA
(8809)
18WH

A
N11-GB
12WH
N10-GN LEFT SIDE DASH MTD
18TN DUAL POST GND PLATE
N10-GL LOW VOLTAGE CONN
N10-GK (9717B)
18WH (9738) CH11_19
16WH
N10-GM
18WH
N92AD-G APG ENABLE RELAY
18WH (9739) CH11_16
B FUEL TRANSFER PUMP (XMSN MTD)
N37-G
18WH (9102A/9102) CH10_27
C
N10-GS END OF FRAME REMOTE PWR MODULE
14WH (4410M) CH10_21
N10-GR FIRST REMOTE POWER MODULE
14WH (4410A/4410D) CH10_20
N65-G CUSTOMER SUPPLIED LIGHT
14WH (9720A) CH09_16A
N112-GD LIFT GATE / MODULE
16WH (7804) CH10_28
D
N65-G WORK LIGHT
16WH (9720) CH9_16
*N112-GD
16WH LIFT GATE
*N112-GD (7803)
*N65-G
16WH 16WH
WORK LIGHT
*N11-GD *N65-G
(9718A)
16WH 16WH
*N65-G
16WH WORK LIGHT
*N65-G (9766)
16WH
N11-GD LIFT GATE/MODULE
16WH (7804)CH10_28
F
N59-G AIR SOLENOID GROUND ADAPTER
12WH (8805) CH3_24
N59A-G AIR HORN
16WH (9737) CH4_07
E
N49-G FRONT / REAR AXLE % - W/ 3 STEERABLE PUSHER AXLES
18WH DIFF LOCK WARNING LIGHT @ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
(9814 / 9815) CH8_09 @@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS
* FOR DURASTAR ONLY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REVISED AND REDRAWN. D 92372W
RELEASE NO. D ATE PART NO. SHEET

61229V 27APR09
AE08058177 023

Figure 52 Ground – Chassis (Cont.)

52
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.41. GROUND – CHASSIS (CONT.), P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS (CONT)
NAVISTAR, INC.

AIR SOLENOID
GROUND ADAPTER
(8805) @N19-G FUEL HEATER
16WH (9801) CH10_22
F N19-G FUEL HEATER
16WH (9108/9109) CH10_22
N44-GB SAAR
18WH (9777M) CH10_08

**N59R-G
AIR SOLENOID
18WH
4-PACK
E (9740B) CH10_18
*N59R-G
14WH
AIR SOLENOID
D
N59L-G 4-PACK
14WH (9740A) CH10_18
AIR SOLENOID
N59X-G 4-PACK
14WH (9740B/9740C)
C CH10_17,17A
N59F-G AIR SOLENOID
14WH 4-PACK
B (9740) CH10_17
N59A-G AIR SOLENOID
14WH 4-PACK
(9736/9740) CH10_17,17A
N59A-G
16WH AIR HORN SOLENOID
(9737) CH4_07

N59-G HORN SINGLE SOLENOID


16WH (9739) CH10_17A
A N59-G GROUND ADAPTER
12WH CENTER CHASSIS
CHASSIS GROUND (8809) CH3_23
ADAPTER N11-GBB BODY BUILDER CONNECTION
(8807) 12WH (4460BM/4450AM) CH10_13,14
F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13
N22-G CTI ECU
16WH (4320) CH10_49
N10-GB LEFT MODESTY TURN LAMP /
14WH RIGHT MODESTY TURN LAMP
E (9315 / 9316) CH9_05
N11-GC
CHASSIS GROUND ADAPTER
14WH
(8806) CH3_23

N42-G XFER CASE SWITCH PIGTAIL


18WH (9754B) CH8_12
N42-G XFER CASE SWITCH PIGTAIL
16GY (9754D) CH8_12
N10-GB MODESTY LAMP INCANDESCENT LT
14WH (9757) CH09_18A
B
N10-G STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
A LEFT SIDE DASH MTD
N11-GA
DUAL POST GND PLATE
12WH
(9717B)
C N39-GB
AIR DRYER
16WH
(9900) CH10_35
W/ RIGHT SIDE MOUNTED
N39-GB AIR DRYER
16WH (9900E) CH10_35
@N39-GB LSM BOC FUEL SENDER
16WH (9900A)CH10_35
@N39-GB EXTENDED CAB AIR DRYER
16WH (9900C)CH10_35
@N39-GB @M39-GB AIR DRYER
16WH 16WH (9900E) CH10_35
CENTER/FWD
D (9300/9300)
N39-GF HEATED DRAIN VALVE
18WH (9001) CH10_35
RIGHT SIDE HEATED
N39-GF DRAIN VALVE
* -W/ 12 PACK 18WH (9002) CH10_35
** -W/ 16 PACK N39-G HTD DRAIN VALVE LSM
@ FOR DURASTAR ONLY 18WH (9004) CH10_35
LEFT SIDE BOC HEATED
N39-GF DRAIN VALVE
18WH (9003 / 9003B) CH10_35

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 ADDED CIRC N19-G AND D 92372W
RELEASE NO. D ATE PART NO. SHEET

N39-GB FOR DURASTAR. 61229V 27APR09


AE08058177 024

Figure 53 Ground – Chassis (Cont.)

53
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.42. GROUND – CHASSIS WITH HEAVY DUTY DIESEL, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS W/ HEAVY DUTY DIESEL
NAVISTAR, INC.

M11-G
12WH LEFT SIDE DASH MTD
DUAL POST GND PLATE
(4307)

M85-GF ELECTRIC HORN


16WH (8303) CH4_07
GROUND ADAPTER
(8803)
RIGHT HEADLIGHT
M11-GA TURN SIGNAL
A 14WH (8000) CH9_14
M11-GD
12WH LEFT HEADLIGHT
M11-GB
14WH TURN SIGNAL
(8001) CH9_14

M11-GC
12WH

RADIATOR
GROUND
(8600)

B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11

C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11

D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04

E RIGHT GUIDE POST LIGHT


M54-GB
16WH (8151) CH9_04

F
M85-GH ELECTRIC HORN #2
16WH (8305) CH4_07

CHK DATE CHANGE REV REFERENCE DR AWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 29APR10 ADDED:CIRC M85-GF & B 62476L
RELEASE NO. DATE PART NO . SHEET

R/D 4307. 61229V 05JUN09


AE08058177 025

Figure 54 Ground – Chassis with Heavy Duty Diesel

54
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.43. ENGINE GROUND – V8 ENGINE, P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND - V8 ENGINE
NAVISTAR, INC.

GROUND ADAPTER
(6704M)

B FREON COMPRESSOR
K77-G
16WH (6200) CH12_04
D
K10-GG E-FAN
16WH (6561) CH6_01

ENGINE BLOCK GND


(6304A)

C A
K10-GB
14WH
B
K19-GP
16PL
K19-GM
14GY

ENGINE / MELROSE
(6011) CH7_14

CHK DATE CHANGE REV REFERENCE DR AWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 29APR10 RMVD 6704 CAV F,E; B 62476L
RELEASE NO. DATE PART NO . SHEET

ADDED CIRC D,ENG BLK GND. 61229V 05JUN09


AE08058177 026

Figure 55 Engine Ground – V8 Engine

55
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.44. ENGINE GROUND – IBB ENGINE, P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE GROUND - IBB ENGINE
NAVISTAR, INC.

GROUND ADAPTER
(6704A)

C FREON COMPRESSOR
K77-G (6200)
16WH CH12_04

K10WH5 K92A16
10WH 14WH ECM 1
(6018)
CH7_11
K92B16
14WH

A HARNESS GROUND
K10-GB K10-GA
10WH (LOCATED AT LEFT SIDE
10WH
ENGINE BLOCK GROUND)
(6314)

K10WH1 ENGINE SENSOR INTERFACE


12WH (6033)
CH7_11

ECM 0V SPLICE
(6707)

A ECM 1
K34-GA (6018)
18WH CH6_04

D VARIABLE SPEED FAN


K23B1 (6420)
18TN CH6_04

ECM 5V SPLICE
(6706)

E
K92A4 BODY BUILDER CONNECTOR 2
18TN
(4706)
CH6_04

B ECM 1
K34BB (6018)
18TN CH6_04
CH7_07
D
K23A1
VARIABLE SPEED FAN
18TN
(6420)
CH6_04

CHK DATE CHANGE REV REFERENCE DR AWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 29APR10 REVISED 6314 TITLE; B 62476L
RELEASE NO. DATE PART NO . SHEET

RMVD K92A3;K10WH5 WAS 16 GA. 61229V 05JUN09


AE08058177 027

Figure 56 Engine Ground – IBB Engine

56
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.45. ENGINE GROUND – IBB ENGINE (CONT.), P. 27A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE GROUND IBB ENGINE (CONT)
NAVISTAR, INC.

ECM COMM 2
K92D16
GROUD ADAPTER (6019)
14WH
(6704) CH07_25
K92BA16
14WH ECM COMM 1
A (6018)
K92B16 K92C16
CH07_25
14WH 14WH

B ECM COMM 1
K92A16
14WH (6018)
CH07_25

DEF HARNESS
K95-GA
PWR & GROUND
10TN
(690)
D CH07_33,33A
K10WH1 K10-GA
12WH 10WH

E HARNESS GROUND
K10WH5
14WH (6314)

C FREON COMPRESSOR
K77-G
16WH (6200)
CH12_04

F K10-GL K10-GJ
12WH 16WH ENGINE SENSOR
INTERFACE
(6033)
K10-GK CH07_30
16WH

ZERO VOLT REFERENCE BODY CONTROLLER #J5


(6702) ENGINE / IP (1602)
(1702/1702)

A 2
K9AA A9E A9AA
E5 ZVR
16GY 20GY 18GY

B A / C PRESSURE TRANSDUCER
K9AAA
(6201/6201B)
18GY
CH12_03

D AIR FILTER RESTRICTION GUAGE


K9AAB
(6703A)
18GY
CH07_028

C XMSN OIL TEMP


K9AAD
18GY (7700K)
CH08_16

E AUTO STOP / START ENGINE


K9AA OIL TEMP SENSOR
18GY (2010)
CH08_16

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058177 27A

Figure 57 Engine Ground – IBB Engine (Cont.)

57
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.46. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALTERNATOR POWER & GROUND (IBB ENGINE)
NAVISTAR, INC.

2GA STARTER
POWER
(6305A)
ALTERNATOR POWER
K2A-FL K2 2AWG BOSCH
10RS 2RD (6100G)
K2B-FL
10RS
ALTERNATOR POWER
K2A-FL K2 2AWG
10RS 2RD (6100K)
K2B-FL
10RS

STARTER POWER
ALTERNATOR POWER
DELCO K2
DELCO 1AWG
(6317M) 1RD
(6100H)
K2C-FL
10RS ALTERNATOR POWER
K2A-FL K2
2RD DELCO 2AWG
10RS
K2B-FL (6100J)
10RS

2GA
POWER
(6305B)

K2A-FL ALTERNATOR POWER


K2
10RS 2AWG L-N
2RD
(6100F)
K2B-FL
10RS
ALTERNATOR POWER
K2A-FL K2
1AWG L-N
10RS 1RD
(6100D / 6010L)
K2B-FL
10RS
K2C-FL
10RS
1GA ALTERNATOR
GROUND
(6310)
ALTERNATOR GROUND
DELCO 1AWG K2-G
(6101H) 1WH

ALTERNATOR GROUND K2-G


1AWG L-N 1WH
(6101D / 6101K) 2GA ALTERNATOR
GROUND
(6303)
ALTERNATOR GROUND
2AWG L-N K2-G
(6101F) 2WH

ALTERNATOR GROUND K2-G


2AWG BOSCH 2WH
(6101G / 6101M)

ALTERNATOR GROUND K2-G


DELCO 2AWG 2WH
(6101J)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058177 27B

Figure 58 Alternator Power and Ground (IBB Engine)

58
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.47. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALTERNATOR PWR & GROUND (ISB ENGINE)
NAVISTAR, INC.

K2-G
2WH
K2-G
2WH

2GA ALT GND 165A,2GA 160A,2GA


@ STARTER GND GND
(1200) (1000) (1050)
K2-G
1WH

K2-G
1WH
K2-G
1WH
K2-G
1WH

1GA ALT GND


@ STARTER 240A,1GA 190A,1GA 210/240A 200A,1GA
(1300) GND GND 1GA,GND GND
(1010) (1020) (1030) (1040)
K2-G
0BK

2/0 ALT GND 320A,2/0GA


@ STARTER GND
(1400) (1060)

2GA, PWR 165A,2GA 160A,2GA


@ STARTER PWR PWR
(1201) (1001) (1051)

K2-FLA K2
10RS 2RD
K2-FLB
10RS
K2-FLA K2
10RS 2RD
K2-FLB
240A,1GA 190A,1GA 210/240A 200A,1GA
1GA,PWR 10RS PWR 1GA,PWR PWR
PWR
@ STARTER (1011) (1021) (1031) (1041)
(1301)

K2-FL K2
6TN 1RD

K2-FL K2
6TN 1RD

K2-FL K2
6TN 1RD
K2-FL K2
6TN 1RD

2/0 PWR 320A,2GA


@ STARTER PWR
(1401) (1061)

K2-FL K2
2BK 0RD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RELEASE NO. D ATE PART NO. SHEET

92927M 05FEB15
AE08058177 27C

Figure 59 Alternator Power and Ground (IBB Engine)

59
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.48. ZERO VOLT REFERENCE, P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.

BODY CONTROLLER #J5


(1602)

A9ZA
E3 ZVR
18GY

AIR COMPRESSOR
A9ZB HYD BRAKES
18GY (8505) CH8_06
AC PRESSURE TRANSDUCER
A9ZB
(6201) CH12_03,01
18GY
WHEELCHAIR LIFT RELAY
A9ZC
(1019) CH10_29
18GY
AC ACCUM THERMISTOR INLET /
A75ZD
AC ACCUM THERMISTOR OUTLET
18GY
(4018 / 4019) CH12_04
A9ZE HORN SWITCH
18GY (1029) CH4_08

A9ZF FUSE INPUTS DRIVER


18GY CH10_26

A9104ZG HOOD SWITCH


18GY (8805) CH11_15

A116ZG 5TH WHEEL JAW LOCK / UNLOCK RELAY


18GY (1019) CH10_42
ZERO VOLT REFERENCE W/ V8 ENGINE
(6747) ECM
K95NN
18TN (6020M) CH7_15
A
K97AN ECM-IC ENGINE
18PL (6020M) CH7_01
D EGT1 SENSOR BLACK
K95F4
(6260) CH7_05
18TN BODY CONTROLLER
C DPFT SENSOR #J5
K95A1 (6261 / 6262 / 6263) (1602)
18TN CH7_05
ENGINE / IP
J (1702-2)
A9AA
K9E A9E
18GY E5 ZVR
18GY 20GY
K TWO SPEED
K9TS
AXLE CONNECTOR
18GY
L (7103M) CH10_16
K9A AC PRESSURE TRANSDUCER
18GY
(8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_16

W/ EATON AUTOSHIFT
M 3 GEN3 XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7702) CH8_16
W/ MANUAL XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7700M) CH8_16
E
K10-GB
16WH

ENGINE BLOCK GND STUD


(6304A)
F
K77-G
FREON COMPRESSOR
18WH
(6200) CH12_04
G
K34-G LEFT SURGE TANK
18WH
(6400) CH7_03
H K23-G
FAN AIR SOLENOID
18WH (4111M) CH6_01
K23-G FAN CLUTCH
18WH (6406M) CH6_01
B
K34-GG LOW COOLANT SENSOR
18WH (6400) CH7_13
W/ V8 ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 REMOVED CONN 1620; C 74736R
RELEASE NO. D ATE PART NO. SHEET

ADDED SPLICE & RENAMED CIRC. 61229V 05JUN09


AE08058177 028

Figure 60 Zero Volt Reference

60
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.49. ZERO VOLT REFERENCE (CONT.), P. 28A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ZERO VOLT REFERENCE (CONT)
NAVISTAR, INC.

ECM
(6020M)

ECM ZVR/ECM SV/


BC ZVR SPLICE K97ZD
(6747) 18PL 37

A
K97AN K97SA MAF/ATT CONN
18PL 18PL (8000-B)
CH7_48

K97SA MAF/AAT CONN


18PL (7777-B)
CH7_48
E ENGINE/MELROSE
K10-GB K19-GA K19-G
(6011)
16WH 10GY 14GY
CH7_53

ENGINE BLOCK
K10-GC
GROUND STUD
8WH
(6304A)
AFTER TREATMENT
K95-G
10TN (674-8)INTERCONNECT
CH7_57,59

K95-GB UPSTREAM NOX SENSOR


18TN (608-4)
CH7_53

LOW COOLANT MODULE


G
K34-G CONNECTOR
18WH (6710-D)
CH7_51

L AC PRESSURE TRANSDUCER
K9A (8602/*8602B)
18GY CH12_03

* W/SS CARRYOVER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92603H
RELEASE NO. D ATE PART NO. SHEET

92603H 29MAY14
AE08058177 28A

Figure 61 Zero Volt Reference (Cont.)

61
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.50. ZERO VOLT REFERENCE (CONT.), P. 28B

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE (CONT)
NAVISTAR, INC.

ZERO VOLT REF ENGINE BLOCK


ZERO VOLT REF(CONT)
(6747) GROUND STUD
(1700F/1700)
(6304A)

K10-GD K10-GC
16WH 8WH
G

K10-GE K19-G ENG/MELROSE


16WH 14GY (6011)
H CH7_53

K97KB-G
16WH
C

DU JUMPER
K97KC-G
INTERCONNECT #2
16WH
(6343/6344)
D
CH7_50
K97-GS
16WH

K97KC-G
16WH

K23-G FAN AIR SOLENOID


18WH (4111M) CH6_01
E

K23-G FAN CLUTCH


18WH (6406M) CH6_01

BODY CONTROLLER
K9E A9E (1602)
18GY 20GY CH8_16
J 2

K9T TRANS OIL TEMP SENSOR


18GY (7703) CH8_16
M

K10-GB UPSTREAM NOX SENSOR


18WH (608) CH7_53
A

K97-CG K97-GW
16WH 14WH
B
ECM
(6020M)
CH7_50
K97-GX
14WH

W/I6 ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 18AUG15
AE08058177 28B

Figure 62 Zero Volt Reference (Cont.)

62
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.51. BATTERY FEED, SINGLE, P. 29

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE
NAVISTAR, INC.

BATTERY
CH5_01,03,05

+ -
STARTER B+
TERMINAL
I6 / V8 ENGINE

FUSE F6-C (1015)


FUEL TRANSFER
A14KB B2 A2 A37V PUMP RELAY
12RD 18TN
10A (1015) CH10_27
IBB ENGINE

200A BLOCK
TYPE FUSE

FUSE F7-C (1016) HEAT SHRINK

A14MA F3 E3 A14G OWNER OPERATOR


12RD 16RD (1919)
15A
K14H
4RD

2RD

FUSE F2-B (1011) CIGAR LIGHTER


A14MC E2 F2 A84 (1854)
12RD 16LTGN CH4_01
15A
A84 CONSOLE CIGAR LIGHTER
16LTGN (1903) CH4_02
A14MD
ACCESSORY RELAY #1
MEGA FUSE

12RD
(1013 / 1011) CH3_04
150A

A86PA CIGAR LIGHTER


16LTGN POWER SOURCE
A14M
8RD

FUSE F3-C (1012) (1860) CH4_02

A14ME D3 C3 A86N TWO POST POWER SOURCE


12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A86R
4RD
A14

/ TWO POST PWR SOURCE


14LTGN
(1860 / 1861) CH4_01
FUSE F10-C (1019)
A14KD E3 F3 A70BF BODY STOP RELAY
12RD 14RD (1021) CH10_10
20A

IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
A14P
8RD

CH3_05
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
A14H

A14J
A14T
8RD

8RD

8RD

FUSE F3-A (1012)


A14PB D1 C1 A98H DIAGNOSTIC CONN
12RD 18BK (1650) CH3_09
10A
KEY SWITCH
A15 (1100) CH3_04,05,
18RD CH10_44
CH5_01,02,03,04,05,06
FUSE F8-D (1017)
CH3_30 A14PC F4 E4 A72J TRAILER ABS
12RD 12OR ECU RELAY
30A (1017)
A94UA CH10_10
12GY
FUSE F8-F (1017)
A2 SHIFTER SELECTOR
A14PE B2 A92BT
(1852)
12RD 18TN
10A CH11_05,23

IP/CTR CHASSIS
(1701/1701F)
FUSE F7-F (1016)
26 ISO TRAILER
A14ND A2 B2 A94L N94TA
SOCKET(9783M)
12RD 12GY 12YL
30A CH10_11

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED : CIRC A84. B 92218B
RELEASE NO. D ATE PART NO. SHEET

62476L 17NOV09
AE08058177 029

Figure 63 Battery Feed, Single

63
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.52. BATTERY FEED, SINGLE WITH 500K BAUD RATE, P. 29A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE W/ 500K BAUD RATE
NAVISTAR, INC.

FUSE F6-C (1015)


BATTERY FUEL TRANSFER
A14KB B2 A2 A37V PUMP RELAY
12RD 18TN
10A (1015) CH10_27

+ - FUSE F7-C (1016) HEAT SHRINK

A14MA F3 E3 A14G OWNER OPERATOR


12RD 16RD (1919)
15A
FUSE F2-B (1011)
200A BLOCK
TYPE FUSE

A14MC E2 F2 A84 CIGAR LIGHTER


12RD 16LTGN (1854) CH4_01
15A
A84 CONSOLE CIGAR LIGHTER
16LTGN (1903) CH4_02

CIGAR LIGHTER
2RD

A86PA
16LTGN POWER SOURCE
FUSE F3-C (1012) (1901) CH4_02

A14ME D3 C3 TWO POST POWER SOURCE


MEGA FUSE

A86N
(1003B)

12RD 14LTGN (1861) CH4_02


20A CIGAR LIGHTER PWR SOURCE
A86R / TWO POST PWR SOURCE
(1901 / 1861) CH4_01
A14M

14LTGN
8RD

FUSE F10-C (1019)


A14KD E3 F3 A70BF BODY STOP RELAY
12RD 14RD (1020) CH10_10
20A
4RD
A14

IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
CH3_5A
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
FUSE F3-A (1012)
DIAGNOSTIC CONN
A14PB D1 C1 A98H (1650) CH3_09
12RD 18BK
10A KEY SWITCH (1100)
A14P
8RD

A15 CH3_4A,5A
18RD CH10_77
CH5_16,17,18,19,20
A15 KEY SWITCH CONN
16RD (1100MA)
A14H

A14J
A14T
8RD

8RD

8RD

CH3_4A,5A CH5_17

A94TC BODY ACC/TRAILER


FUSE F8-D 12GY AUX RELAY
(1017) (1016) CH10_15A
A14PC A72J
12RD F4 12OR TRAILER ABS
E4 ECU RELAY
30A A94UA
12GY (1017) CH10_10
A94T IP/CTR CHASSIS
10GY (1701)
CH3_30A CH10_23
FUSE F8-F
(1017) SHIFTER SELECTOR
A14PE A2 B2 A92BT (1852/1852A)
12RD 18TN CH11_05,23
10A
A92BA STARTER CONTROL RELAY
18RD (1010) CH5_27
A92BA CRANK INHIBIT RELAY
18RD (1019) CH5_26,18
IP/CTR CHASSIS
(1701/1701F)
FUSE F7-F (1016)
26 ISO TRAILER
A14ND A2 B2 A94L N94TA
SOCKET(9783M)
12RD 12GY 12YL
30A CH10_11
A72C AUX POWER RELAY
12OR (1873) CH10_45
A78A WINDSHIELD RELAY
14LTGN (1019) CH4_11
WINDSHIELD
A78A
HEATED RELAY
14LTGN
(1873K)
CH4_11

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 ADDED CIRC A92BA AT C 93810D
RELEASE NO. D ATE PART NO. SHEET

FUSE F8-F(1017). 93408J 08JAN16


AE08058177 29A

Figure 64 Battery Feed, Single with 500K Baud Rate

64
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.53. BATTERY FEED, SINGLE (CONT.), P. 30

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED, SINGLE (CONT)
NAVISTAR, INC.

FUSE F1-B (1010)


A14JA E2 F2 A75D HVAC CONTROL
STARTER B+ TERMINAL

BATTERY 12RD 18LTGN (1200) CH12_01


5A
+ - A14JB IGNITION RELAY#1
CH5_01,03,05

12RD (1011 / 1013) CH3_05


FUSE F2-A (1011)
A14JC F1 E1 (A56J) TRAILER LEFT TURN
12RD (1011) CH10_09
15A
200A BLOCK
TYPE FUSE

FUSE F2-C (1011)


I6 / V8 ENGINE

A14JD F3 E3 (A57J) TRAILER RIGHT TURN


12RD (1011) CH10_09
15A
FUSE F6-A (1015)

A14JE B4 A4 A75 HVAC UNIT


12RD 12LTGN (1200) CH12_02
30A

A14JF FUSE F2-E (1011)


A86A RADIO
K14H

18RD
2RD
4RD

C1 D1 18LTGN (1300) CH4_33


A14JF
12RD A86A RADIO
10A A86AA
18LTGN (1300)
20LTGN
FUSE F10-D (1019) CH4_32
A14TF E4 F4 A14JT AIR CHARGE RELAY
12RD 16RD (1020) CH07_43
MEGA FUSE

IBB ENGINE
150A

FUSE F7-B (1016) +A14A PASS CODE


18RD (1116) CH10_62
E2
A14FB F2
12RD
5A +A14B ROOF/ANTI-THEFT
18RD (1964) CH10_62

FUSE F2-D (1011)


4RD
A14

A14TA E4 F4 A63 IP / ROOF


12RD 18DKBL (2000) CH9_08
10A

A14J
FUSE F4-A (1013) DRIVER DOOR
8RD
A14TC G1 H1 A81B POD SIGNAL
12RD 12LTGN (3202) CH4_05
30A
A14T
8RD
FUSE F4-E (1013)
PASSENGER DOOR
A14TD C1 D1 A81A POD SIGNAL
12RD 12LTGN (3202) CH4_05
A14H
30A
8RD
FUSE F6-D (1015)
A19V FUEL HEATER RELAY
A14P
A14M

8RD

12GY
8RD

A1 (1018) CH10_22
B1
A14FA
12RD
+A98H DIAGNOSTIC CONNECTOR
*20A OR 30A
18BK (1658) CH3_34,34A

A14NC IGNITION RELAY#3


BATTERY 12RD (1012 / 1014) CH3_05
CH3_29 FUSE F3-D (1012)
TRAILER MARKER
A14HA D4 C4
(A54J) LIGHT RELAY
12RD (1012) CH10_09
20A

FUSE F3-B (1012)


TRAILER TAIL
A14HB D2 C2
(A68J) LIGHT RELAY
12RD (1012) CH10_09
20A
FUSE F7-D (1016)

A14HC F4 E4 TRAILER STOP RELAY


(A70J)
12RD (1016) CH10_10
30A

FUSE F11-A (1020)


HYD BRAKE
A14HD E1 F1 A94BF
LIGHT SWITCH
14RD 18GY
5A (4037) CH10_06

* 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE FUSE F8-B (1017) A94AY ABS#1 / BENDIX
E2 12RD (1400) CH10_01
F2
A14HE
12RD
+ - I6 ENGINE 30A OR 15A A94AY WABCO ABS
14GY (1420) CH10_05

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED : CIRC A14JF & D 92218B
RELEASE NO. D ATE PART NO. SHEET

FUSE F10-D. 62476L 17NOV09


AE08058177 030

Figure 65 Battery Feed, Single (Cont.)

65
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.54. BATTERY FEED, SINGLE WITH 500K BAUD RATE (CONT.), P. 30A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BATTERY FEED, SINGLE
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/ 500K BAUD RATE (CONT)
NAVISTAR, INC.

FUSE F1-B (1010)


A14JA E2 F2 A75D HVAC CONTROL
BATTERY 12RD 18LTGN (1200) CH12_01
5A
+ - A14JB IGNITION RELAY#1
12RD (1011 / 1013)
FUSE F2-A (1011) CH3_5A
A14JC F1 E1 (A56J) TRAILER LEFT
12RD TURN RELAY
15A
(1011) CH10_09
FUSE F2-C (1011)
TRAILER RIGHT
200A BLOCK

A14JD F3 E3
TYPE FUSE

(A57J)
12RD TURN RELAY
15A (1011) CH10_09
FUSE F6-A (1015)

A14JE B4 A4 A75 HVAC UNIT


12RD 12LTGN (1220) CH12_02
30A
FUSE F2-E (1011) RADIO
2RD

A86A
(1300/1300A)
C1 D1 18LTGN
A14JF CH4_33
18RD RADIO
A86A A86AA
10A (1301/1303)
18LTGN 20LTGN
FUSE F10-D (1019) CH4_32,33C
A14TF E4 F4 A14JT FUEL PUMP RELAY
MEGA FUSE

12RD 16RD (1020) CH07_17


(1003B)

FUSE F7-B (1016)


E2
A14FB F2 A14BA
12RD 16RD
5A BODY/ACCESSORY
A72A TRAILER AUX RELAY
12OR (1016)
A72K CH10_10
4RD
A14

12OR

AUX TRAILER
A72E
SOCKET SWITCH CONNECTOR
A14J 18OR
(1110) CH10_15
8RD FUSE F2-D (1011)
A14TA E4 F4 A63 IP / ROOF
12RD 18DKBL (2000) CH9_08
A14T 10A
8RD FUSE F4-A (1013)
A14TC G1 H1 A81B DOOR POD
12RD 12LTGN (3200) CH4_05
30A
A14H
8RD FUSE F4-E (1013)
A14TD C1 D1 A81A DOOR POD
12RD 12LTGN (3204) CH4_05
30A
FUSE F6-D (1015)
B1 A1
A14FA A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_22

*20A OR 30A
FUSE F3-D (1012)
TRAILER MARKER
A14HA D4 C4
(A54J) LIGHT RELAY
12RD (1012) CH10_09
20A

FUSE F3-B (1012)


TRAILER TAIL
A14HB D2 C2
(A68J) LIGHT RELAY
12RD 20A (1012) CH10_09
FUSE F7-D (1016)
A14HC F4 E4 TRAILER STOP RELAY
(A70J)
12RD (1016) CH10_10
30A
IGNITION
RELAY#3 A14A ROOF/TACHO GRAPH
A14NC
(1012/1014) 18RD (1965) CH10_62
12RD FUSE F11-A (1020)
CH3_5A E1 HYD BRAKE
A14HD F1 A94BF
LIGHT SWITCH
14RD 18GY
5A (4037) CH10_06
* 20A - N/ I6 ENGINE FUSE F11-D
30A - W/ I6 ENGINE (1020) SWITCH PACK
A14HH A14FF
(1512)
16RD E4 5A F4 16RD CH4_15
FUSE F8-B (1017)
A14HE A94AY ABS#1 / BENDIX
12RD 12RD (1400) CH10_01
F2 E2
A94AY WABCO ABS
30A OR 15A (1420) CH10_05
14GY
AIR COMPRESSOR
A40C RELAY
14GY (1874B) CH10_76
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 08JAN16
AE08058177 30A

Figure 66 Battery Feed, Single with 500K Baud Rate (Cont.)

66
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.55. J1939 DATA LINK – V8 ENGINE, P. 31

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - V8 ENGINE
NAVISTAR, INC.

J1939
RESISTOR
(7801M)

J1939

OHMS
120
DATA LINK
CH3_14
CH3_12
C

##K5C(+)

##K5C(-)
**K5C(+)

**K5C(-)
A5R(-)

A5R(+)

*K5D(+)

*K5D(-)
18YL
18GN

18YL

18GN
18YL

18GN

18YL

18GN
##K5A(+) K5B(+) ECM
IP / (6020M)
18YL 20YL
ENGINE
(1702)

11
53 J1939 H
*K5A(+) K5B(+)
18YL 20YL

**K5A(+) K5B(+)
18YL 20YL
K5B128

K5C(+)
18YL

18YL

##K5A(-) K5B(-)
18GN 20GN

17
54 J1939 L
*K5A(-) K5B(-)
18GN 20GN

**K5A(-) K5B(-)
18GN 20GN
K5C(-)
K5B108

18GN
18GN

XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)

**K5A128
*K5#128

J1939 + 28
*K5#108

18YL
18YL

18GN

**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE
(7151)

## W/ MANUAL XMSN
8 J1939 - * W/ ALLISON LCT GEN4
** W/ ALLISON WTEC GEN4

28 J1939 +

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 30SEP10 CIRC K5B(+)/(-) WERE B 68076W
RELEASE NO. D ATE PART NO. SHEET

18 GA. 62476L 18NOV09


AE08058177 031

Figure 67 J1939 Data Link – V8 Engine

67
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.56. J1939 WITH CUMMINS ISB ENGINE, P. 31A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 W/ CUMMINS ISB ENG
NAVISTAR, INC.

J1939
CUMMINS ECM ADAPTER
ENGINE/IP (1026)
(6000)
(1702/1702)

11
K5B(+) K5A(+) A5R(+)
22 18YL M
20YL 18YL

17
K5B(-) K5A(-) A5R(-)
46 18GN A
20GN 18GN
K5C(+)
K5C(-)

18YL
18GN

J1939
ALLISON TCM
(7801B)
(7751)

K5#106 K5D(+)
6 18YL A
18YL

K5#127 K5D(-)
27 18GN C
18GN

TCM
(7500)

*K5#106
6 18YL

*K5#127
27
18GN

* W/ ALLISON 3000 XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/ 8600 & 73/74/7500


- - INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 17AUG15
AE08058177 31A

Figure 68 J1939 with Cummins ISB Engine

68
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.57. J1939 WITH CUMMINS ISB ENGINE (CONT.), P. 31B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 W/ CUMMINS ISB ENG (CONT)
NAVISTAR, INC.

J1939
CUMMINS ECM ADAPTER
ENGINE/IP (1026)
(6000)
(1702/1702)

11
K5D(+) K5E(+) A5R(+)
22 18YL M
20YL 18YL

17
K5D(-) K5E(-) A5R(-)
46 18GN A
20GN 18GN
K5C(+)
K5C(-)

18YL
18GN

J1939
TCM
(7801B)
(7500)

K5#127 K5A(+)
27 18YL C
18YL

K5#106 K5A(-)
6 18GN A
18GN

W/ ALLISON 3000 TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/ 8600 & 73/74/7500


- - INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 17AUG15
AE08058177 31B

Figure 69 J1939 with Cummins ISB Engine (Cont.)

69
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.58. J1939 WITH CUMMINS ISB ENGINE (CONT.), P. 31C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 W/ CUMMINS ISB ENG (CONT)
NAVISTAR, INC.

J1939
CUMMINS ECM ADAPTER
ENGINE/IP (1026)
(6000)
(1702/1702)

11
K5B(+) K5A(+) A5R(+)
22 M
20YL 18YL 18YL

17
K5B(-) K5A(-) A5R(-)
46 18GN A
20GN 18GN
K5C(+)
K5C(-)

18YL
18GN

*K5E(+)
18YL

J1939
*K5E(-)

TRANS MODULE 3 W/ IN-CAB TCM


18GN

(1503) (7801M)

*K5C(+)
18YL
K5#106 K5D(+)
12 18YL A
18YL

K5#127 K5D(-)
4 18GN C
18GN

*K5C(-)
18GN

* W/ WORKSTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 17AUG15
AE08058177 31C

Figure 70 J1939 with Cummins ISB Engine (Cont.)

70
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.59. J1939 WITH 2013 INTERNATIONAL BIG BORE ENGINE, P. 31D

CHAPTER 03
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 W/ 2013 INTL BIG BORE ENG
NAVISTAR, INC.

TC10 TCU
(7350)

17 6

*K5B106
*K5B117

18YL
18GN
ECM CONN
(6018) TCU CONN
(7150F2/7150)

K5S127 K5A127 K5B127


47 27
20GN 18GN 18GN

*K5R117 *K5S117
20GN 18GN

K5S106 K5A106 K5B106


34 6
20YL 18YL 18YL

*K5R106 *K5S106
20YL 18YL
ADD TRANS DEF HARNESS
MODULE 3 INTERCONNECT
(1503) (674)

K5C106
4 K5B127 18YL 17
18GN
*K5A106
18YL
K5C127
18GN 16
K5B106
12 *K5A117
18YL
18GN

IP/ENG
(1702)

K5R127
18GN
17
*K5C127
18GN

K5R106
18YL
11
*K5C106
18YL

* W/ TC10 XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 17AUG15
AE08058177 31D

Figure 71 J1939 with 2013 International Big Bore Engine

71
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.60. GROUND – SEAT AND SEATBELT SENSOR, P. 32

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - SEAT AND SEATBELT SENSOR
NAVISTAR, INC.

GROUND ADAPTER
(8995)

1
@A11-GAN A11-GAA
18WH 12WH

#A11-GAN
14WH
LEFT SIDE
CAB GROUND
(1004)

3
A11-GAA
18WH

9
A11-GGA
18WH

4 ROOF IP (1)
A11-GBA
18WH SEAT CONNECTION
(8996)
10 CH4_34
A11-GHA
18WH

5
A11-GCA
18WH

11
A11-GJA
18WH

6
A11-GDA
18WH

12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
18WH (8997)
CH4_35

8
A11-GFA
18WH

14
A11-GMA
18WH
2
A11-G
18WH

A11AB
SEAT BELT DATA RECORDER
18WH
(8998) CH4_36 *
A11-G2 @A11-G3
(8881) CH4_36A **
18WH 18WH
* PREWIRE ONLY
@A11-G2
** WITH WELDON
18WH

@ W/ SEATBELT PRE WIRING 1 TO 3.


# VDR W/2 SEAT INDICATION.
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REVISED AND REDRAWN. E 92372W
RELEASE NO. D ATE PART NO. SHEET

62476L 18NOV09
AE08058177 032

Figure 72 Ground – Seat and Seatbelt Sensor

72
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.61. LATCHING RELAY, P. 33

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LATCHING RELAY
NAVISTAR, INC.

BATTERY
MEGA FUSE BLOCK TYPE
(1001) FUSE

2RD
100A
+ -
200A

LOAD SHEDDING CONN


(1008F / 1008M) MEGA FUSE
(1000)
A14X A14X
6RD 6RD
100A

BODY CONTROLLER #J4


LATCHING RELAY (1601)
LATCHING RELAY
(1007F / 1007M)
(1007)

C
A14LA A14LA
2 F6 LOAD SHEDDING ON
18RD 18RD
B1

A
A14LB A14LB
3 F7 LOAD SHEDDING OFF
18RD 18RD

B
A14-LN A14-GL A14-GAC
1 18WH 18WH 18WH

A11-GAA
B2 A14-LM 12WH
4
18WH

NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
LOAD SHEDDING CONN POST GROUND PLATE)
(1009M / 1009F)

A14Y A14Y BATT FEED


6RD 6RD CH3_01

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 CAVITY F7, F6 WAS H, D 92218B
RELEASE NO. D ATE PART NO. SHEET

G. 62476L 13JAN10
AE08058177 033

Figure 73 Latching Relay

73
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.62. J1939 DATA LINK I6 ENGINE, P. 34

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK I-6 ENGINE
NAVISTAR, INC.

DIAGNOSTIC CONN
(1658)

A98-GCA A98-GCJ A98-GCA A11-GKJ


4 18WH 18WH 10WH 6WH

DIGNOSTIC CONN
A98-GCB (1650)
5 18WH LEFT SIDE CAB GROUND
(4081)
A98A
18GY J

A98B
7 18GY ECM/IP
(1702B)

A98S
18GY 8

A97ZB
9
START ENABLE RELAY 18GY
(1017)
CH10_62 A19C 10
18GY

A98H FUSE F6-D J1939 SPLICE


16 18BK (1015) (1025)
CH03_30
A

A5A(-) E
18GN
F
ROOF/
ANTI-THEFT
G
(1964)
CH10_62A
H
A5A(+)
18YL
J
A5B(-)
14 18GN
K

A5B(+) L
6 18YL
M

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021653 CIRCUIT DIAGRAM, 42/43/44/85/ 8600 & 73/74/7500


0610 12NOV13 ADDED CIRC A11-GKJ. A 92218B
RELEASE NO. D ATE PART NO. SHEET

82436B 08NOV11
AE08058177 034

Figure 74 J1939 Data Link I6 Engine

74
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.63. J1939 DATA LINK I6 ENGINE (CONT.), P. 34A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
J1939 DATALINK I-6 ENGINE (CONT)

W/ I6 ENG

DCU JUMPER
ECM
INTERCONNECT
(6020M)
(6343)

K5B(+) K5CC(+)
61 6
18YL 18YL
*K5C(+)
18YL
K5B(-) K5CC(-)
62 18GN 5
18GN

*K5C(-)
18GN

AFTERTREATMENT
*K5D(+) INTERCONNECT
18YL (674)

K5C(+)
6
18YL

K5C(-)
9
EATON GEN3 18GN
TCM CONN
(7909) *K5D(-)
18GN

K5E(-)
2
18GN

K5E(+)
3
18YL

* W/EATON AUTOSHIFT XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 17AUG15
AE08058177 34A

Figure 75 J1939 Data Link I6 Engine (Cont.)

75
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.64. J1939 DATA LINK I6 ENGINE (CONT.), P. 34B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
J1939 DATALINK I-6 ENGINE (CONT)

DCU JUMPER
ECM
INTERCONNECT
(6020M)
(6343)
*K5BB(+)
18YL

K5B(+) K5CC(+)
61 6
18YL 18YL

K5B(-) K5CC(-)
62 18GN 18GN 5

*K5BB(-)
18GN

*K5D(+)
K5C(+)
K5C(-)

18YL
18YL
*K5D(-)

18GN
18GN

CONTROL MODULE AFTERTREATMENT


(7151) INTERCONNECT
*K5C(+) (674)
18GN

K5#127 K5D(+)
27 18GN 6
18YL

K5D(-)
9
18GN
K5#106
6 *K5C(-)
18YL
18GN

TRANSMODULE 3
(1503)

*K5#127
4
18GN

*K5#106
12
18YL

#K5#106
10 18YL

#K5#127
9
18GN

* W/ALLISON WTEC XMSN


# W/ALLISON LCT W/
MID/HIGH CAB

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 18AUG15
AE08058177 34B

Figure 76 J1939 Data Link I6 Engine (Cont.)

76
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.65. ENGINE GROUND I6 ENGINE, P. 35

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. ENGINE GROUND - I6 ENGINE

W/ 4 GAUGE

ALTERNATOR GND
(6101)

G B
ENGINE BLOCK
K2-G K2
GROUND
4WH 4RD
(6303)

ALTERNATOR
PWR
(6100)

4GA ALTERNATOR
POWER
(6313)

K2-FL
8LTBL

W/ 2 GAUGE

ALTERNATOR GND
(6126)
R

G B
ENGINE BLOCK
K2A-G K2A
GROUND
2RD
(6350) 2WH

ALTERNATOR
PWR
(6125)

1 TO 2 GA ALTERNATOR
POWER
(6312)

K2B-FL
6LTBL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021653 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 REVISED AND REDRAWN. A 93248U
RELEASE NO. D ATE PART NO. SHEET

82436B 08NOV11
AE08058177 035

Figure 77 Engine Ground I6 Engine

77
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.66. ENGINE BLOCK GROUND I6 ENGINE, P. 35A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE BLOCK GROUND - I6 ENG(CONT)
NAVISTAR, INC.

W/ 2/0 GAUGE

ALTERNATOR GND
(6116A/6117A)

G B
ENGINE BLOCK
K2A-G K2A
GROUND
0BK 0RD
(6352)

ALTERNATOR
PWR
(6116/6117)

2/0 GA
STARTER K2A-FL
POWER 6TN
(6118)

K2AA-FL
6TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/ 8600 & 73/74/7500


- - INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 17AUG15
AE08058177 35A

Figure 78 Engine Block Ground I6 Engine

78
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.67. INTENTIONALLY LEFT BLANK, P. 36

CHAPTER 03
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23074070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 REMOVED GEOMETRY. D 93614H
RELEASE NO. D ATE PART NO. SHEET

91317U 17SEP12
AE08058177 036

Figure 79 Intentionally Left Blank

79
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.68. J1939 DATA LINK – ISL–G ENGINE, P. 37

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - ISL-G ENGINE
NAVISTAR, INC.

J1939
RESISTOR
(7110/7110A)

OHMS
120
C

K5C108
K5C128

18GN
18YL

ENGINE J1939
(6803)

IP / ENGINE
(1702)

11
A5R(+) K5R128 K5S128
A
18YL 18YL 20YL
K5A128
18YL

J1939
DATA LINK
CH3_14,12D

17
K5R108 K5S108
A5R(-) B
18GN 20GN
18GN
K5B128

K5A108
18YL

18GN
K5B108

TCU CONNECTOR
18GN

(7150)

J1939 (+) 28

J1939 (-) 8

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 CHAPTER REF CH3_12D B 93614H
RELEASE NO. D ATE PART NO. SHEET

WAS CH3_36. 86976G 14FEB13


AE08058177 037

Figure 80 J1939 Data Link – ISL–G Engine

80
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.69. J1939 DATA LINK WITH ISB ENGINE, P. 37A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ISB ENGINE
NAVISTAR, INC.

BENDIX WINGMAN
DRIVER J1939 SPLICE
DISPLAY (1025)
(1943M)

A5RM(+) A5RN(+)
7 G
18YL 18YL

A5RM(-) A5RN(-)
6 18GN F
18GN

A5RK(+)

A5RK(-)
18YL

18GN
CLUSTER CONN
(1501)

A5RJ(+)
12
18YL

A5RJ(-)
11

A5LI(-)
18GN

A5LI(+)

18GN
18YL
SART MODULE
(1610)

A5E(-)
D
18GN
A5E(+)
C
A5D(+)

A5D(-)
18YL
18YL

DIAGNOSTIC CONN

18GN
(1650)

A5C(+)
C
18YL
A5C(-)
D
18GN
A5RL(-)
A5RL(+)

18GN
18YL

BODY
CONTROLLER-J5
(1602)

A5(-)
F2
18GN
A5(+)
F3
A5B(+)

A5B(-)

18YL
18YL

18GN

IP/FORWARD
CHASSIS 62 61
(1700/1700)
M5A(-)
M5A(+)

18GN
18YL

M5C(-)
18GN

BENDIX WINGMAN
(8903)
M5C(+)
18YL

M5B(+)
1
20YL
M5B(-)
M5C(+)

M5C(-)

6
20GN
18YL

18GN

A C
J1939
TERMINATING
RESISTOR 120
(1657M) OHMS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RELEASE NO. D ATE PART NO. SHEET

92927M 21JAN15
AE08058177 37A

Figure 81 J1939 Data Link with ISB Engine

81
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.70. TRAILER SOCKET GROUND, P. 38

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET GROUND
NAVISTAR, INC.

N10C
8WH

BLACK ABS TRAILER N10A N10B


SOCKET GROUND 8WH 8WH
(9783F)

N10F
8WH

TRAILER SOCKET N10G GREEN ABS TRAILER


GROUND-FRONT 8WH SOCKET GROUND
OF CAB (9778F)
(9717A)

N10D N10E
8WH 8WH
N10D-G

@N10D

N10D
8WH

8WH
8WH

N10F
8WH

TRAILER SOCKET
GROUND 2
(9717)

@M11-GD GND ADAPTER #01


12WH (8800)
CH03_21
@M11-GA RIGHT HEADLIGHT
@M11-GC 14WH T/S HARNESS CONN
12WH (8000)
CH9_14
LEFT HEADLIGHT
@M11-GB T/S HARNESS CONN
14WH (8001)
CH19_14
RADIATOR GROUND
(8600) ELECTRIC HORN
@M85-GA (8301)
16WH CH04_08
@M11-G
12WH

@ FOR DURASTAR ONLY

FORWARD GROUND
(4307)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED CIRC N10D-G IN C 92927M
RELEASE NO. D ATE PART NO. SHEET

R/D 9717A. 92218B 31JUL13


AE08058177 038

Figure 82 Trailer Socket Ground

82
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.71. TRAILER SOCKET GROUND (CONT.), P. 38A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET GROUND (CONT)
NAVISTAR, INC.

ISO TRAILER SOCKET ISO TRAILER SOCKET


(9782M) (9782F)

R94T A
A
10DKBL

B R94TA
B
12YL

TRAILER SOCKET
TRAILER GROUND GROUND
(9717F1) (9778F1)

R10A
8WH

EOF BODY CIRCUITS


(9724A)

R10
8WH

TRAILER SOCKET
TRAILER GROUND
GROUND
(9717F)
(978F)

R10A
8WH

EOF BODY CIRCUITS


(9724)

R10
8WH

ISO TRAILER SOCKET GND ISO TRAILER SOCKET GND


(9714F) (9776F)
R10B
8WH

REMOTE POWER MODULE REMOTE POWER MODULE


POSITIVE FEED POSITIVE FEED
(4411N) (4411P)

R14
8RD

RADIATOR GROUND RADIATOR FRAME GROUND


(8600) (4005B)

M11-GC
12WH

RADIATOR FRAME GROUND


HIGH CAB
(4005C)
M11-GC
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0487 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 17AUG13
AE08058177 38A

Figure 83 Trailer Socket Ground (Cont.)

83
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.72. SART CLOCK MODULE, P. 39

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SART CLOCK MODULE
NAVISTAR, INC.

SART CLOCK
MODULE
(1610)
FUSE F1-A
(1010) IGNITION RELAY #1
A97AA A13FN
BTRY A (1013)
18PL 18PK
F1 E1 CH03_05

GROUND STUD
A97-GA
GND B (1004)
18WH
CH03_39

BODY CNTRL-J5
(1602)

@A5S(+) @A5RM(+) @A5RK(+) @A5RL(+) @A5(+)


C F3
J1939+ 18YL 18YL 18YL 18YL 18YL

@A5S(-) @A5RM(-) @A5RK(-) @A5RL(-) @A5(-)


D F2
J1939- 18GN 18GN 18GN 18GN 18GN
@A5D(-)

@A5Y(+)
@A5B(-)

@A5Y(-)
@A5D(+)

18GN

18YL
18GN

18GN
18YL
@A5RJ(-)
@A5RJ(+)

@A5B(+)
18GN

18YL
18YL

G F 12 11 C D 61 62

INSTRUMENT CLUSTER DIAGNOSTIC CONN FWD CHASSIS


J1939 SPLICE (1501) (1650) (1700)
(1025)

@ W/DURASTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REVISED AND REDRAWN. B 92372W
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058177 039

Figure 84 SART Clock Module

84
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.73. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 40

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
250K J1939 CAB DATA LINK W/500K REGULATORY UPDATE
NAVISTAR, INC.

J1939 PUBLIC
TERMINATING
RESISTOR CLUSTER CONN
(1657) (1501)

A5LP(+) A5RJ(+) A5RK(+) A5D(+)


12
18YL 18YL 18YL 18YL
OHMS

A
120

A5LP(-) A5RJ(-) A5RK(-) A5D(-)


18GN 18GN 11
18GN 18GN
C

BODY CONTROLLER J1939 250K


J5(1602) SPLICE PACK
(1025)
A5Z(+)
F3 18YL
A5RL(-)
A5Z(-) 18GN A
F2
18GN
A5RL(+)
18YL M
DIGNOSTIC CONN
(1650) A5RM(-)
C
18GN
A5BZ(+)
H 18YL A5RM(+)
A5BZ(-) 18YL K
J
18GN

J
J1939 250K
SPLICE PACK D
(1026)

A5RN(+)
M 18YL G

A5RN(-)
A F
18GN
SEATBELT DATA
RECORDER
K A5RP(+) A5D2(-) A5D3(-)
(8998)
18YL 18GN 18GN

A5B(-) A5(-)
J J1939(-) 7 E
18GN 18GN

A5RP(-) A5B(+) A5(+)


D J1939(+) 6 H
18GN 18YL 18YL
A5D2(+) A5D3(+)
VDR1 18YL
C 18YL
(8881)

A5A(-)
5
18GN

A5D1(-) J1939 250K


18GN RESISTOR
(1658)
A5A(+)
8
18YL
A5D1(+)
18YL
A
OHMS
120

A5LI(+)
G
18YL
A5LI(-)
F
18GN
C

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 CHANGED SHEET B 93408J
RE LEASE NO . D ATE PART NO. SHEET

DESCRIPTION. 93248U 27AUG15


AE08058177 040

Figure 85 250K J1939 Cab Data Link with 500K Regulatory Update

85
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.74. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE (CONT.), P. 40A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 250K J1939 CAB DATALINK W/500K REGULATORY
NAVISTAR, INC. UPDATE (CONT)

J1939 *A5CG(+) XATANET


SPLICE PACK 18YL MODULE
(1026) *A5CG(-) (1910A)
18YL CH4_46
H
#A5CC(+)
7 J1939(+)
18YL
PAM MODULE
E
#A5CC(-) (4087/4087A)
18GN 8 J1939(-)

L
%A5CC(+)
12 J1939(+) PEOPLENET
18YL
VID CONN
B %A5CC(-)
11 J1939(-) (1939M)
18GN

@A5CC(+)
PMG MODULE
18YL
(1921)
@A5CC(-)
CH4_47
18YL

&&A5C(+)
J1939 11 J1939(+)
18YL GAUGE SWITCH
SPLICE PACK
PACK
(1025) &&A5C(-)
10 J1939(-) (1512)
18GN

L
*@A5C(+)
8 J1939(+)
20YL I/O MIC
B DISPLAY
*@A5C(-)
16 J1939(-) (2225)
20LTGN

&A5(+)
18YL
##A5D1(+)
8 J1939(+)
18YL VDR1
(8881)
&A5(-)
18GN 5 J1939(-)

##A5D1(-)
18GN

##A5D3(+) ##A5D2(+)
18YL 18YL
H
%%A5D(+) 6 J1939(+)
18YL

SEAT BELT
##A5D3(-) ##A5D2(-)
DATA RECORDER
18GN 18GN
E (8998)
%%A5D(-)
7 J1939(-)
18GN

**A5M(+)
18YL 6 J1939(+)
DATA LINK
**A5M(-) TRANSLATER
7 J1939(-)
18GN (1961)

@@A5AL(+) J1939(+)
12 UTILITY BODY
18YL
INTERCONNECT
@@A5AL(-) (8884A)
13 J1939(-)
18GN
* XATA PREWIRE W/J1939 DATALINK
# RIGHT SIDE AMMETER W/J1939
% PEOPLENET COMMUNICATIONS W/J1939
@ PMG SYSTEM WIRINGW/ XATA SYSTEM && SECONDARY INSTRUMENT CLUSTER
& VDR AND VDR+ DISPLAY *@ DISPLAY BASE AND PREMIUM VERSION
** J1708 W/TRANSLATOR MODULE
## VDR,DISPLAY W/2 SEAT INDICATION
%% SEATBELT PREWIRING
@@ ZERO REFERENSE GROUND W/ALTEC

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 REVISED AND REDRAWN. B 93583H
RELEASE NO. D ATE PART NO. SHEET

93408J 21JAN16
AE08058177 40A

Figure 86 250K J1939 Cab Data Link with 500K Regulatory Update (Cont.)

86
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.75. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH 500K BAUD RATE,
P. 41

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK N/ALLISON TRANSMISSION
NAVISTAR, INC. W/ 500K BAUD RATE

W/BENDIX

DIAGNOSTIC CONNECTOR
BODY CONTROLLER#J6
(1650)
(1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) A5AA(-)


D 18GN G
18GN 18GN

A5C(-)
A5C(+)

18GN
18YL
J1939 TERMINATING
ABS#1 IP/FWD CHASSIS RESISTOR
(1400) (1700) (1657M)
61
A5DA(+) C
A5A(-) M5C(-)
8 18YL 18GN 18GN

OHMS
120
A5DA(-)
7 18GN
62 A
A5A(+) M5C(+)
18YL 18YL

IP/ENGINE
(1702)
17
A5F(-)
18GN
J1939
DATALINK
11 CH3_50,52,56,63,64,69
A5F(+)
18YL

W/WABCO

DIAGNOSTIC CONNECTOR BODY CONTROLLER#J6


(1650) (1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) A5AA(-)


D 18GN G
18GN 18GN
A5C(-)
A5C(+)

18GN
18YL

WABCO ABS CONN


(1420)
J1939 TERMINATING
IP/FWD CHASSIS RESISTOR
A5EA(+)
3 (1700) (1657M)
18YL
61
C
A5A(-) M5C(-)
A5EA(-)
1 18GN 18GN
18GN
OHMS
120

62 A
A5A(+) M5C(+)
18YL 18YL
IP/ENGINE
(1702)

A5F(-) 17
18GN
J1939
DATALINK
CH3_50,52,56,63,64,69
A5F(+) 11
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 ADDED REFERENCE C 93583H
RELEASE NO. D ATE PART NO. SHEET

CH3_63,64,69. 93248U 27AUG15


AE08058177 041

Figure 87 J1939 Data Link without Allison Transmission with 500K Baud Rate

87
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.76. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH 500K BAUD RATE
(CONT.), P. 42

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATA LINK W/ALLISON TRANSMISSION
NAVISTAR, INC. W/ 500K BAUD RATE (CONT)

J1939 W/ALLISON W/BENDIX

DIAGNOSTIC CONN BODY CONTROLLER#J6


(1650) (1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) A5AA(-)


D 18GN G
18GN 18GN

A5C(-)
A5C(+)

18GN
WTEC SHIFT SELECTOR 18YL J1939 TERMINATING
IP/FWD CHASSIS RESISTOR
(1852)
(1700) (1657M)
61
A5BA(+) C
A5A(-) M5C(-)
8 18YL 18GN 18GN

OHMS
120
A5BA(-)
15 18GN
62 A
A5D(+)

A5D(-)

A5A(+) M5C(+)
18GN
18YL

18YL 18YL
ABS#1 IP/ENGINE
(1400) INTERCONNECT
(1702)

A5DA(+) 17
A5F(-) J1939
8
18YL 18GN DATALINK
CH3_47,48,49,
51,53,55,58,59,60,
A5DA(-)
7 65,66,67,68,
18GN 11
A5F(+) 72,73,74
18YL

J1939 W/ALLISON W/WABCO

DIAGNOSTIC CONNECTOR BODY CONTROLLER#J6


(1650) (1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) A5AA(-)


D 18GN G
18GN 18GN
A5C(-)
A5C(+)

18GN
18YL

WTEC SHIFT SELECTOR J1939 TERMINATING


(1852) IP/FWD CHASSIS RESISTOR
(1700) (1657M)

A5BA(+) 61
C
8 18YL A5A(-) M5C(-)
18GN 18GN
OHMS
120

A5BA(-)
15 18GN
62
A5D(+)

A5D(-)

A
18YL

18GN

A5A(+) M5C(+)
18YL 18YL
WABCO ABS CONN IP/ENGINE
(1420) INTERCONNECT
(1702)
A5EA(+) A5F(+) J1939
3 18YL DATALINK
18YL
11 CH3_47,48,49,
51,53,55,58,59,60,
A5EA(-)
A5F(-) 65,66,67,68,
1 18GN 18GN 72,73,74
17

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 ADDED REFERENCE D 93583H
RELEASE NO. D ATE PART NO. SHEET

CH3_65,66,67,68,72,73,74. 93248U 27AUG15


AE08058177 042

Figure 88 J1939 Data Link with Allison Transmission with 500K Baud Rate (Cont.)

88
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.77. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH WINGMAN WITH 500K
BAUD RATE, P. 43

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK W/ALLISON TRANSMISSION
NAVISTAR, INC. W/WINGMAN W/ 500K BAUD RATE

DIAGNOSTIC CONNECTOR BODY CONTROLLER#J6


(1650) (1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL
A5HA(-) A5B(-) A5AA(-)
D G
18GN 18GN 18GN

A5C(+)

A5C(-)
18YL

18GN
J1939
WTEC SHIFT SELECTOR IP/FWD CHASSIS TERMINATING
(1852) RESISTOR
(1700)
(1657M)
A5BA(+) 61
8 C
18YL A5A(-) M5A(-) M5C(-)
18GN 18GN 18GN
A5BA(-)

OHMS
15

120
18GN A5D(+)

A5D(-)
18YL

18GN
BENDIX WINGMAN
62 A
DRIVER DISPLAY
A5A(+) M5A(+) M5C(+)
(1943M)
18YL 18YL 18YL
A5CA(+)
7
18YL
BENDIX
A5CA(-) WINGMAN
6
18GN
A5E(+)

(8903)
A5E(-)

IP/ENGINE
18YL

18GN

INTERCONNECT
M5B(-)
ABS#1 (1702) 6
20GN
(1400)
M5B(+)
11 1
A5DA(+) A5F(+) 20YL
8 J1939
18YL 18YL DATALINK
17
A5DA(-) A5F(-) CH3_47-51,
7
18GN 18GN 53-55
W/BENDIX

DIAGNOSTIC CONNECTOR BODY CONTROLLER#J6


(1650) (1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL
A5HA(-) A5B(-) A5AA(-)
D G
18GN 18GN 18GN
A5C(+)

A5C(-)
18YL

18GN

J1939
TERMINATING
WTEC SHIFT SELECTOR IP/FWD CHASSIS RESISTOR
(1852) (1700) (1657M)

A5BA(+) 61
8 C
18YL A5A(-) M5A(-) M5C(-)
18GN 18GN 18GN
A5BA(-)
OHMS
15
120
18GN
A5D(+)

A5D(-)
18YL

18GN

BENDIX WINGMAN
62 A
DRIVER DISPLAY
A5A(+) M5A(+) M5C(+)
(1943M)
18YL 18YL 18YL
A5CA(+)
7
18YL
BENDIX
A5CA(-) WINGMAN
6
18GN (8903)
A5E(+)

A5E(-)

IP/ENGINE
18YL

18GN

INTERCONNECT
M5B(-)
WABCO ABS CONN (1702) 6
20GN
(1420)
11 M5B(+)
1
A5EA(+) A5F(+) 20YL
3 J1939
18YL 18YL DATALINK
17
A5EA(-) A5F(-) CH3_47-51,
1 W/WABCO
18GN 18GN 53-55

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 CHANGED SHEET B 93408J
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 93248U 27AUG15


AE08058177 043

Figure 89 J1939 Data Link with Allison Transmission with Wingman with 500K Baud Rate

89
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.78. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH CENTER PANEL WITH
500K BAUD RATE, P. 44

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ALLISON TRANSMISSION W/CTR
NAVISTAR, INC. PANEL W/ 500K BAUD RATE

W/WABCO
BODY
DIAGNOSTIC CONN
CONTROLLER#J6
(1650)
(1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) A5AA(-)


D G
18GN 18GN 18GN

A5C(+)

A5C(-)
18YL

18GN
IP/FWD J1939 TERMINATING
WTEC SHIFT CHASSIS RESISTOR
SELECTOR (1700) (1657M)
(1852A)
61
A5GA(+) A5A(-) M5C(-)
8 18GN 18GN

OHMS
18YL

120
C
62
A5GA(-) A5A(+) M5C(+)
15 18YL
18GN 18YL
A
A5G(+)

A5G(-)
18YL

18GN

WABCO ABS
IP/ENGINE
CONN
(1702)
(1420)

11
A5EA(+) A5F(+)
3
18YL 18YL J1939
DATALINK
17 CH3_48-50,
A5EA(-) A5F(-) 53-55
1
18GN 18GN

W/BENDIX
BODY
DIAGNOSTIC CONN
CONTROLLER#J6
(1650)
(1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) A5AA(-)


D G
18GN 18GN 18GN
A5C(+)

A5C(-)
18YL

18GN

WTEC SHIFT IP/FWD J1939 TERMINATING


SELECTOR CHASSIS RESISTOR
(1852A) (1700) (1657M)

61
A5GA(+) A5A(-) M5C(-)
8 18GN 18GN
OHMS

18YL
120

C
62
A5GA(-) A5A(+) M5C(+)
15 18YL
18GN 18YL
A
A5G(+)

A5G(-)
18YL

18GN

IP/ENGINE
ABS#1 (1702)
(1400)

11
A5DA(+) A5F(+)
8
18YL 18YL J1939
DATALINK
17 CH3_48-50,
A5DA(-) A5F(-) 53-55
7
18GN 18GN

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 CHANGED SHEET B 93408J
RELEAS E NO . D ATE PART NO. SH EET

DESCRIPTION. 93248U 27AUG15 AE08058177 044

Figure 90 J1939 Data Link with Allison Transmission with Center Panel with 500K Baud Rate

90
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.79. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH WINGMAN WITH
500K BAUD RATE, P. 45

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
J1939 DATA LINK N/ALLISON TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/WINGMAN W/ 500K BAUD RATE

J1939 DATA LINK N/ALLISON TRANSMISSION W/WINGMAN W/ BENDIX

DIAGNOSTIC
CONN (1650)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL BODY
CONTROLLER#J6
(1606)
A5HA(-) A5B(-) A5AA(-)
D G
18GN 18GN 18GN

A5C(-)
A5C(+)

18GN
18YL
J1939
BENDIX WINGMAN IP/FWD TERMINATING
DRIVER DISPLAY CHASSIS RESISTOR
(1943M) (1700) (1657M)

C
A5A(-) M5A(-) M5C(-)
A5CA(+) 18GN 18GN 18GN
7 61

OHMS
18YL

120
A5CA(-)
6 18GN A
A5A(+) M5A(+) M5C(+)
A5E(-)
A5E(+)

18YL 18YL 18YL


62
18YL

18GN

ABS#1
(1400) BENDIX
IP/ENGINE
WINGMAN
(1702)
(8903)
A5DA(+) A5F(+)
8 18YL M5B(-)
18YL J1939
11 20GN 6
DATALINK
CH3_50,52, M5B(+)
A5DA(-) A5F(-) 1
7 56 20YL
18GN 18GN
17

J1939 W/WABCO W/WINGMAN N/ALLISON

BODY
DIAGNOSTIC
CONTROLLER#J6
CONN (1650)
(1606)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) J1939


A5AA(-)
D 18GN G TERMINATING
18GN 18GN
RESISTOR
A5C(-)

(1657M)
A5C(+)

18GN
18YL

IP/FWD
BENDIX WINGMAN CHASSIS
(1700)
DRIVER DISPLAY C
(1943M) A5A(-) M5A(-) M5C(-)
18GN 18GN 18GN
61
OHMS
120

A5CA(+)
7 18YL

A
A5A(+) M5A(+) M5C(+)
A5CA(-)
6 18YL 18YL 18YL
18GN 62
A5E(-)
A5E(+)

18GN
18YL

BENDIX
WINGMAN
WABCO ABS CONN
(8903)
(1420) IP/ENGINE
(1702) M5B(-)
20GN 6
A5EA(+) A5F(+)
3 18YL J1939 M5B(+)
18YL
11 1
DATALINK 20YL
CH3_50,
A5EA(-) A5F(-) 52,56
1 18GN 18GN
17

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 CHANGED SHEET B 93408J
RE LEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 93248U 27AUG15


AE08058177 045

Figure 91 J1939 Data Link without Allison Transmission with Wingman with 500K Baud Rate

91
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.80. J1939 DATA LINK WITH HYDRAULIC BRAKES WITH 500K BAUD RATE, P. 46

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATA LINK W/HYDRULIC BRAKES
NAVISTAR, INC. W/ 500K BAUD RATE

W/ALLISON XMSN

BODY
DIAGNOSTIC
CONTROLLER#J6
CONN
(1606)
(1650)

A5HA(+) A5B(+) A5AA(+)


C 18YL H
18YL 18YL

A5HA(-) A5B(-) A5AA(-)


D 18GN G
18GN 18GN
TERMINATING
A5C(-)
A5C(+)

RESISTOR
18GN

IP/CTR
18YL

(9530)
CHASSIS
WTEC SHIFT (1701)
SELECTOR A5AB(-) A5A(-) A5B(-)
(1852) 18GN 18GN 18GN

OHMS
C

120
61

A5BA(+) A5AB(+) A5A(+) A5B(+)


8 18YL 18YL 18YL 18YL
62 A

A5BA(-) IP/ENGINE
15 18GN INTERCONNECT HYD ABS MODULE
(1702) CONNECTOR (9511)
A5D(-)
18GN J1939
17 A5C(+)
DATALINK 14
CH3_47,49,50, 18YL
53-55
A5D(+)
18YL A5C(-)
15
11 18GN

N/ALLISON XMSN

DIAGNOSTIC
CONN IP/ENGINE
(1650) INTERCONNECT
(1702)

A5HA(+) A5C(+)
C 18YL 18YL
11 J1939
DATALINK
A5HA(-) A5C(-) CH3_50,52,56
D 18GN 18GN
17
A5B(+)

A5B(-)
18YL

18GN

BODY TERMINATING
CONTROLLER#J6 RESISTOR
IP/CTR
(1606) (9530)
CHASSIS
(1701)
A5AA(+) A5AB(+) A5A(+) A5B(+)
H 18YL 18YL 18YL 18YL
OHMS

62 A
120

A5AA(-) A5AB(-) A5A(-)


G A5B(-)
18GN 18GN 18GN 18GN
61 C

HYD ABS MODULE


CONNECTOR (9511)

A5C(-)
15
18GN

A5C(+)
14
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 CHANGED SHEET B 93408J
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 93248U 27AUG15


AE08058177 046

Figure 92 J1939 Data Link with Hydraulic Brakes with 500K Baud Rate

92
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.81. J1939 DATA LINK WITH 500K BAUD RATE WITH TC10 TRANSMISSION WITH
IBB ENGINE, P. 47

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK W/ 500K BAUD RATE W/ TC10
NAVISTAR, INC. XMSN W/ IBB ENG

ECM
IP/ENGINE
(6018)
(1702)

11
*K5C106 *K5R106 34
18YL 20YL

J1939
DATALINK
CH3_42-44,46
17
*K5C117 *K5R117
47
18GN 20GN

K5S106
K5S117
18GN

18YL
TRANSMISSION
ACM 96
BULKHEAD DEF INTERCONNECT WAY J1
(7350) (674) (689)

16
*K5B117 *K5A117 5A(-) 5AC(-)
17 16
18GN 18GN 18GN 20GN

17
*K5B106 *K5A106 5A(+) 5AC(+)
6 20YL 15
18YL 18YL 18YL

PUBLIC CAN
TERM RESISTOR
(681)
A
5AB(+)
18YL

OHMS
120
C
5AB(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. B 93408J
RELEASE NO. D ATE PART NO. SHEET

93248U 27AUG15
AE08058177 047

Figure 93 J1939 Data Link with 500K Baud Rate with TC10 Transmission with IBB Engine

93
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.82. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION
WITH IBB ENGINE, P. 48

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/ 500K BAUD RATE W/ ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/ IBB ENG
NAVISTAR, INC.

ECM
IP/ENGINE (6018)
(1702)

11
K5R106 K5S106
34
18YL 20YL

J1939
DATALINK
CH3_42-44
17
K5R127 K5S127
47
18GN 20GN
K5A106
K5A127

18YL
18GN

TRANSMISSION ACM 96
MODULE DEF INTERCONNECT WAY J1
(7150F2/7150) (674) (689)

16
K5B127 K5C127 5A(-) 5AC(-)
27 16
18GN 18GN 18GN 20GN

17
K5B106 K5C106 5A(+) 5AC(+)
6 20YL 15
18YL 18YL 18YL

TRANSMISSION
MODULE 3
(1503)
PUBLIC CAN
TERM RESISTOR
K5B127 (681)
4
18GN A
K5B106 5AB(+)
12 18YL
18YL

OHMS
120

C
5AB(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132818 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 048

Figure 94 J1939 Data Link with 500K Baud Rate with Allison Transmission with IBB Engine

94
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.83. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH
CUMMINS ISB ENGINE WITH WORKSTAR, P. 49

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE W/ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/CUMMINS ISB ENG W/WORKSTAR
NAVISTAR, INC.

W/ ALLISION 2000 XMSN

IP / ENGINE CUMMINS ECM


(1702 / 1702) (6000)

11
K5A(+) K5B(+)
22
J1939 18YL 20YL
DATALINK
17
CH3_42-44,46 K5A(-) K5B(-)
46
18GN 20GN

K5C(+)
K5C(-)

18YL
18GN
ALLISION
TCM
J1939
(7151)
(7801B)

K5#106 K5D(+) A
6
18YL 18YL

120
OHMS

C
K5#127 K5D(-)
27 18GN
18GN

W/ ALLISION 3000 XMSN W/ PTO

IP / ENGINE
(1702 / 1702) CUMMINS ECM
(6000)

11
K5E(+) K5D(+)
22
J1939 18YL 20YL
DATALINK
17
CH3_42-44,46 K5E(-) K5D(-)
46
18GN 20GN
K5C(+)
K5C(-)

18YL
18GN

TCM
(7500) J1939
(7801B)

K5#106 K5A(+) A
6
18YL 18YL

120
OHMS

K5A(-) C
K5#127
27 18GN
18GN

W/ A LLISION 3000 XMSN W/ INCAB TCM W/ CREW CAB

IP / ENGINE
(1702 / 1702) CUMMINS ECM
(6000)

11
K5A(+) K5B(+)
22
J1939 18YL 20YL
DATALINK
17
CH3_42-44,46 K5A(-) K5B(-)
46
18GN 20GN
K5E(+)
K5E(-)

18YL
18GN

J1939 W/ INCAB
TRANS MODULE 3
TCM
(1503)
(7801M)

K5#106 A
K5C(+)
12
18YL 18YL

120
OHMS

K5C(-) C
K5#127
4 18GN
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. DATE PART NO. S HE ET

93408J 15JAN16
AE08058177 049

Figure 95 J1939 Data Link with 500K Baud Rate with Allison Transmission with Cummins ISB
Engine with WorkStar

95
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.84. J1939 DATA LINK WITH 500K BAUD RATE WITH 2010 SCR I6 ENGINE, P. 50

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/2010-SCR-I6 ENGINE
NAVISTAR, INC.

ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) 5AE(+)
20YL 14
J1939 18YL
DATALINK
CH3_41,46 17 13
K5A(-) 5AE(-)
15
18GN 20GN

*5AD(-)

*5AD(+)
20GN
ECM

20YL
DCU JUMPER
(6020M) INTERCONNECT#2
(6343)

6
K5B(+) K5CC(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN

5
K5B(-) K5CC(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL

K5C(-)

K5C(+)
18YL
18GN

EATON GEN 3
AFTERTREATMENT TCM CONN
ACM J1 CONN
INTERCONNECT (7909)
(685)
(674)

6
5AC(+) 5A(+) K5D(+) *K5E(+)
15 3
20YL 18YL 18YL 18YL

9
5AC(-) 5A(-) K5D(-) *K5E(-)
16 2
20GN 18GN 18GN 18GN

CONTROL MODULE
(7151)

TERMINATING
RESISTOR
@K5#106
(681) 6
18YL
C
5AB(-)
18GN @K5#127
27
18GN
OHMS
120

A
5AB(+)
18YL

* W/ EATON AUTOSHIFT 3
@ W/ ALLISON LCT GEN 4

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 050

Figure 96 J1939 Data Link with 500K Baud Rate with 2010 SCR I6 Engine

96
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.85. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH
MID / HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 51

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO J1939 DATALINK W/500K BAUD RATE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF W/ALLISON WTEC GEN 4 W/MID/HIGH CAB
NAVISTAR, INC. W/CREW CAB W/ 2010-SCR-I6-ENG

ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) K5E(+)
J1939 20YL 14
18YL
DATALINK
CH3_42-44,46 17 13
K5A(-) K5E(-)
15
18GN 20GN

*5AD(-)

*5AD(+)
20GN
ECM

20YL
DCU JUMPER
(6020M) INTERCONNECT#1
(6343)

6
K5B(+) K5BB(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN

5
K5B(-) K5BB(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL

K5D(-)

K5D(+)
18YL
18GN

AFTERTREATMENT TRANS MODULE


ACM J1 CONN (7150)
INTERCONNECT
(685)
(674)

6
5AC(+) 5A(+) K5C(+) *K5#106
15 6
20YL 18YL 18YL 18YL

9
5AC(-) 5A(-) K5C(-) *K5#127
16 27
20GN 18GN 18GN 18GN

TRANS MODULE 3
(1503)

TERMINATING
RESISTOR
@K5#106
(681) 12
18YL
C
5AB(-)
18GN @K5#127
4
18GN
OHMS
120

A
5AB(+)
18YL

* N/ IN CAB N/CREW CAB


@ W/ IN CAB W/CREW CAB

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 051

Figure 97 J1939 Data Link with 500K Baud Rate with Allison WTEC Gen 4 with Mid / High Cab with
Crew Cab with 2010 SCR I6 Engine

97
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.86. J1939 DATA LINK WITH 500K BAUD RATE WITH BACKBONE WITH MID / HIGH
CAB WITH 2010 SCR I6 ENGINE, P. 52

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/500K BAUD RATE W/BACKBONE
NAVISTAR, INC.
W/MID/HIGH CAB W/2010-SCR-I6-ENG

ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) 5AE(+)
J1939 20YL 14
18YL
DATALINK
CH3_41,45,46 17 13
K5A(-) 5AE(-)
15
18GN 20GN

*5AD(-)

*5AD(+)
20GN
ECM

20YL
DCU JUMPER
(6020M) INTERCONNECT#1
(6343)

6
K5B(+) K5CC(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN

5
K5B(-) K5CC(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL

AFTERTREATMENT
ACM J1 CONN
INTERCONNECT
(685)
(674)

6
5AC(+) 5A(+) K5C(+)
15
20YL 18YL 18YL

9
5AC(-) 5A(-) K5C(-)
16
20GN 18GN 18GN

TERMINATING
RESISTOR
(681)

C
5AB(-)
18GN
OHMS
120

A
5AB(+)
18YL * N/ IN CAB N/CREW CAB
@ W/ IN CAB W/CREW CAB

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 052

Figure 98 J1939 Data Link with 500K Baud Rate with Backbone with Mid / High Cab with 2010 SCR
I6 Engine

98
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.87. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH
MID / HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 53

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO J1939 DATALINK W/500K BAUD RATE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF W/ALLISON WTEC GEN 4 W/MID/HIGH CAB
NAVISTAR, INC. W/CREW CAB W/2010-SCR-I6-ENG

ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) 5AE(+)
J1939 20YL 14
18YL
DATALINK
CH3_42-44,46 17 13
K5A(-) 5AE(-)
15
18GN 20GN

*5AD(-)

*5AD(+)
20GN
ECM

20YL
DCU JUMPER
(6020M) INTERCONNECT#2
(6343)

6
K5B(+) K5CC(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN

5
K5B(-) K5CC(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL

K5C(-)

K5C(+)
18YL
18GN

AFTERTREATMENT TRANS MODULE 3


ACM J1 CONN (1503)
INTERCONNECT
(685)
(674)

6
5AC(+) 5A(+) K5D(+) K5#106
15 10
20YL 18YL 18YL 18YL

9
5AC(-) 5A(-) K5D(-) K5#127
16 9
20GN 18GN 18GN 18GN

TERMINATING
RESISTOR
(681)

C
5AB(-)
18GN
OHMS
120

A
5AB(+)
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 053

Figure 99 J1939 Data Link with 500K Baud Rate with Allison WTEC Gen 4 with Mid / High Cab with
Crew Cab with 2010 SCR I6 Engine

99
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.88. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION
WITH CUMMINS ISB ENGINE, P. 54

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE W/ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/ CUMMINS ISB ENG
NAVISTAR, INC.

CUMMINS ECM
IP/ENGINE (6000)
(1702)
11
K5A(+) K5B(+)
22
18YL 20YL
J1939
DATALINK 17
CH3_42-44,54 K5A(-) K5B(-)
46
18GN 20GN

K5C(-)

K5C(+)
18GN

18YL
J1939
TERMINATING ALLISON TCM
RESISTOR (7151)
(7801B)

A
K5D(+) %K5#106
6
18YL 18YL
OHMS
120

C
K5D(-) %K5#127
7
18GN 18GN

TRANS
MODULE 3
(1503)

@K5#106
10
18YL

@K5#127
9
18GN

@ W/ IN CAB TCM
% N/ IN CAB TCM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 054

Figure 100 J1939 Data Link with 500K Baud Rate with Allison Transmission with Cummins ISB Engine

100
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.89. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION
WITH CUMMINS ISB ENGINE (CONT.), P. 55

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE W/ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/ CUMMINS ISB ENG (CONT)
NAVISTAR, INC.

W/ ALLISON 3000 TRANSMISSION W/ PTO N/ PTO

CUMMINS ECM
IP/ENGINE (6000)
(1702)
11
K5A(+) K5B(+)
22
18YL 20YL
J1939
DATALINK 17
CH3_42-44,46 K5A(-) K5B(-)
46
18GN 20GN

K5C(-)

K5C(+)
18GN

18YL
J1939
TERMINATING
RESISTOR
TCM
(7801B)
(7500)
A

K5D(+) K5#106
6
OHMS

18YL 18YL
120

K5D(-) K5#127
7
C 18GN 18GN

W/ ALLISON 3000 TRANSMISSION W/ INCAB TCM


N/CREW CAB W/CREW CAB
CUMMINS ECM
IP/ENGINE (6000)
(1702)
11
K5A(+) K5B(+)
22
18YL 20YL
J1939
DATALINK 17
CH3_42-44,46 K5A(-) K5B(-)
46
18GN 20GN
K5C(-)

K5C(+)
18GN

18YL

J1939 W/ INCAB TRANS


TCM MODULE 3
(7801M) (1503)

K5D(+) K5#106
A 12
18YL 18YL

K5D(-) K5#127
C 4
18GN 18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 055

Figure 101 J1939 Data Link with 500K Baud Rate with Allison Transmission with Cummins ISB
Engine (Cont.)

101
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.90. J1939 250K / 500K EATON EPS WITH CUMMINS ISB ENGINE, P. 56

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 250K/500K EATON EPS W/CUMMINS ISB ENG
NAVISTAR, INC.

CUMMINS ECM
IP/ENGINE (6000)
(1702)
11
K5B(+) K5A(+)
22
18YL 20YL
J1939
DATALINK 17
CH3_41,45,46 K5B(-) K5A(-)
46
18GN 20GN

K5E(-)

K5E(+)
18GN

18YL
J1939
EPS TCM
TERMINATING
VEHICLE UPPER
RESISTOR
(7105)
(7801B)

A
K5C(+) K5D(+)
11
18YL 18YL
OHMS
120

C
K5C(-) K5D(-)
12
18GN 18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 056

Figure 102 J1939 250K / 500K Eaton EPS with Cummins ISB Engine

102
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.91. J1939 DATA LINK WITH TRANSTAR, P. 57

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/TRANSTAR
NAVISTAR, INC.

J1939 TERMINATING J1939 TERMINATING


RESISTOR 500K RESISTOR 250K
(1658M) (1657M)

120 120
OHMS OHMS

A C C A

M5A(-)

M5A(+)
M5A(-)
M5A(+)

18GN

18YL
18GN
18YL

TWO CHASSIS
8 9 44 43 CONNECTOR
(1700)

A5YZ(+)
A5Y(+)

A5Y(-)
18YL

18YL
18GN

A5YZ(-)
18GN
BODY CONTROLLER#J6 BODY CONTROLLER
(1606) (1602)

A5(+) A5Z(+)
H F3
18YL 18YL
A5(-) A5Z(-)
G F2
18GN 18GN

A5RJ(+)
A5RA(+)

A5RJ(-)
A5RA(-)

18YL
18YL

18GN
18GN

DIAGNOSTIC CONN
DIAGNOSTIC CONN
(1650)
(1650)

A5B(+) A5BZ(+)
C H
18YL 18YL
A5B(-) A5BZ(-)
D J
18GN
A5RH(+)

A5RK(+)

18GN
A5RK(-)
A5RH(-)
18YL

18YL
18GN
18GN

J1939 ADAPTER
IP/ENGINE
(1025)
(1702)

A5R(+) A5RL(+)
11 M
18YL 18YL
A5R(-) A5RL(-)
17 A
18GN
A5NB(+)

A5RD(+)

18GN
A5RD(-)
A5NB(-)
18YL

18YL
18GN
18GN

3 1 11 12

WABCO ABS INSTRUMENT CLUSTER


CONN (1501)
(1420)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15JAN16
AE08058177 057

Figure 103 J1939 Data Link with TranStar

103
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.92. J1939 WITH 500K, MANUAL TRANSMISSION WITH F-2013 – ISL ENGINE, P. 58

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 W/500K W/MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/ F-2013-ISL-ENG
NAVISTAR, INC.

IP/ENGINE CUMMINS ECM


(1702/1702) (6000)

ABS#1 11
A5F(+) K5A(+) K5(+)
(1400) 22 J1939(+)
18YL 18YL 20YL
WABCO ABS
(1420) 17
A5F(-) K5A(-) K5(-)
CH3_42 46 J1939(-)
18GN 18GN 20GN

J1939
TERMINATING
RESISTOR
(7801A)

B K5B(-)
18GN
OHMS
120

A
K5B(+)
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058177 058

Figure 104 J1939 with 500K, Manual Transmission with F-2013 – ISL Engine

104
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.93. J1939 WITH 500K, ALLISON 3000 TRANSMISSION IN CAB WITH F-2013 – ISL
ENGINE, P. 59

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 W/500K ALLISON 3000 XMSN IN CAB
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2013-ISL-ENG
NAVISTAR, INC.

J1939 TERMINATING
TRANS MODULE-3 RESISTOR
(1503) (7801M)

A
K5#106 K5C(+)
J1939(+) 12
18YL 18YL

OHMS
120
B
K5#127 K5C(-)
J1939(-) 4 18GN 18GN
K5E(+)
K5E(-)

18YL
18GN

CUMMINS ECM
(6000)

K5B(+)
20YL 22 J1939(+)

K5B(-)
20GN 46 J1939(-)
K5A(+)
K5A(-)

18YL
18GN

ENGINE/IP
(1702/1702)

11
A5F(+) WABCO ABS CONN
18YL (1420)
CH3_42
ABS#1
17
A5F(-) (1400)
18GN CH3_42

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058177 059

Figure 105 J1939 with 500K, Allison 3000 Transmission in Cab with F-2013 – ISL Engine

105
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.94. J1939 WITH 500K, ALLISON 3000 TRANSMISSION WITH POWER TAKE-OFF
(PTO) F-2013 – ISL ENGINE, P. 60

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 W/500K W/ALLISON 3000 XMSN W/PTO
NAVISTAR, INC. W/F-2013-ISL-ENG

ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)

11
K5D(+) K5E(+) A5F(+) ABS#1
J1939(+) 22
20YL 18YL 18YL (1400)
WABCO ABS
17 (1420)
K5D(-) K5E(-) A5F(-) CH3_42
J1939(-) 46
20GN 18GN 18GN
K5C(+)
K5C(-)

18YL
18GN

J1939
TCM TERMINATING RESISTER
(7500) (7801B)

A
K5#106 K5A(+)
J1939(+) 6
18YL 18YL

OHMS
120
B
K5#127 K5A(-)
J1939(-) 27 18GN 18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058177 060

Figure 106 J1939 with 500K, Allison 3000 Transmission with Power Take-Off (PTO) F-2013 – ISL Engine

106
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.95. GROUND ENGINE WITH F-2013 – ISL ENGINE, P. 61

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND-ENGINE W/F-2013-ISL-ENG
NAVISTAR, INC.

GROUND SPLICE PACK


(6747)

A CUMMINS ECM
K9-G
(6000)
20GY
CH7_67

B REMOTE WIF
K95-G (7112)
18WH CH7_67

C RIGHT SIDE SURGE TANK


K34-G (6401)
18TN CH7_68
K34-G1 K34-G RIGHT SIDE SURGE TANK
18TN 18TN (6401)
CH7_68
15 GAL DEF TANK
K9C HARNES INTERCONNECT 2
20GY (672B)
CH7_75
D AAT AMMETER
K41-G
(4060)
18TN
CH7_79
E
K11-G1
16WH
GROUND
(6304)

G
K9B ENGINE BODY
20GY BUILDER
(7207F)
K9B-G CH7_70,71
20GY
BODY
CONTROLLER #J5
ENGINE / IP
(1602)
(1702/1702)
J 2
K146-G A9E A9AA
E5 ZVR
16GY 20GY 18GY

F FREON COMPRESSOR
K77-G
(6200)
18LTGN
CH12_06

K 2 SPEED AXLE
K9TS BOOT CONNECTOR
18GY (7103M)
CH10_16A

L A/C PRESSURE
K77-ZV TRANSDUCER
18LTGN (6201)
CH12_06
M TRANS OIL TEMP
K9T SENDER
18GY (7700M)
CH8_16A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058177 061

Figure 107 Ground Engine with F-2013 – ISL Engine

107
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.96. GROUND ENGINE WITH F-2013-ISL ENGINE (CONT.), P. 62

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND-ENGINE W/F-2013-ISL-ENG (CONT)
NAVISTAR, INC.

CLEAN GROUND
(500)
DEF HARNESS
INTERCONNECT-1 B
K10-G3
(687)
16WH
CH7_73

AAT AMMETER C
K14-G
(4060) 12WH
CH7_79

GROUD ADAPTER
(6704)

A A
K10-GG
10WH
OEM
B
K10-G2 CROSSOVER
18WH (8500)
CH11_88

ALLISON TCM
K92#109
(7500)
18WH
CH11_92
D K92#109 TRANS MODULE -1
18WH (1501)
CH11_93
E TRANS MODULE -2
K92#169
18WH (1502)
CH11_95

K92#169 ALLISON TCM


18WH (7500)
CH11_92

AFTERTREATMENT
C
K10-G4 HARNESS
16WH (670)
CH7_72

F K26A AAT AMMETER


(4060)
18TN
CH7_79

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058177 062

Figure 108 Ground Engine with F-2013-ISL Engine (Cont.)

108
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.97. J1939 DATA LINK WITH MANUAL TRANSMISSION WITH F-2017-ISB ENGINE,
P. 63

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK W/MANUAL XMSN W/F-2017-ISB-ENG
NAVISTAR, INC.

ENGINE/IP A5R(+)
(1702/1702) 18YL ABS #1
(1400)
A5R(-)
CUMMINS ECM CH3_77
18GN
(6000)
11
K5(+) K5A(+) A5F(+)
J1939(+) 22 18YL 18YL
20YL
ABS #1
17 (1400)
K5(-) K5A(-) A5F(-) CH3_41
J1939(-) 46 18GN
20GN 18GN

J1939 TERMINATING
RESISTOR
(7801A)

A
K5B(+)
18YL

OHMS
120
B
K5B(-)
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23096750 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED SHEET B 94139C
RELEASE NO. DATE PART NO. SHEE T

REFERENCE CH3_77. 93583H 17AUG16


AE08058177 063

Figure 109 J1939 Data Link with Manual Transmission with F-2017-ISB Engine

109
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.98. J1939 DATA LINK WITH EATON ULTRASHIFT TRANSMISSION WITH M-NGV-MD
WITH F-2017-ISB ENGINE, P. 64

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/EATON ULTRASHIFT XMSN
NAVISTAR, INC. W/M-NGV-MD W/F-2017-ISB-ENG

ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5H(+) K5J(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
(1400)
17
CH3_41
K5H(-) K5J(-) A5F(-)
J1939(-) 46
20GN 18GN 18GN
K5G(+)
K5G(-)

18YL
18GN

J1939 TERMINATING
RESISTOR
(7801B)

A
K5F(+)
18YL

OHMS
120
B
K5F(-)
18GN

EATON GEN 3
TCM CONN
(7909)

K5E(+) J1939(+)
3
18YL

K5E(-)
2 J1939(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23096750 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 17AUG16
AE08058177 064

Figure 110 J1939 Data Link with Eaton Ultrashift Transmission with M-NGV-MD with F-2017 ISB Engine

110
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.99. J1939 DATA LINK WITH ALLISON 1 / 2000 TRANSMISSION WITH IN-CAB TCM
WITH F-2017-ISB ENGINE, P. 65

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK W/500K W/ALLISON 1/2000 XMSN
NAVISTAR, INC. W/INCAB TCM W/F-2017-ISB-ENG

ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
(1400)
17
A5F(-) CH3_42
K5B(-) K5A(-)
J1939(-) 46 18GN
20GN K5C(+) 18GN
K5C(-)

18YL
18GN

J1939 TERMINATING
RESISTOR
(7801B)

A
K5D(+)
18YL

OHMS
120
B
K5D(-)
18GN

TRANSMISSION CONTROL
MODULE 3
(1503)

K5#106
10 J1939(+)
18YL

K5#127 J1939(-)
9
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23096750 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO. D ATE PART NO. SHEET

93583H 17AUG16
AE08058177 065

Figure 111 J1939 Data Link with Allison 1 / 2000 Transmission with In-Cab TCM with F-2017-ISB Engine

111
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.100. J1939 DATA LINK WITH ALLISON 1 / 2000 TRANSMISSION WITHOUT IN-CAB
TCM WITH F-2017-ISB ENGINE, P. 66

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/ALLISON 1/2000 XMSN N/INCAB
NAVISTAR, INC. TCM W/F-2017-ISB-ENG

ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
(1400)
17
A5F(-) CH3_42
K5B(-) K5A(-)
J1939(-) 46 18GN
20GN 18GN
K5C(+)
K5C(-)

18YL
18GN

J1939 TERMINATING
RESISTOR
(7801B)

A
K5D(+)
18YL

OHMS
120
B
K5D(-)
18GN

ALLISON
TCM
(7151)

K5#106
6 J1939(+)
18YL

K5#127
27 J1939(-)
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 19AUG16
AE08058177 066

Figure 112 J1939 Data Link with Allison 1 / 2000 Transmission without In-Cab TCM with F-2017-ISB
Engine

112
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.101. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITHOUT
IN-CAB TCM WITH F-2017-ISB ENGINE, P. 67

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/500K W/ALLISON 3000 XMSN
NAVISTAR, INC. N/INCAB TCM W/F-2017-ISB-ENG

ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL ABS #1
(1400)
17
CH3_42
K5B(-) K5A(-) A5F(-)
J1939(-) 46
20GN K5C(+) 18GN 18GN
K5C(-)

18YL
18GN

J1939 TERMINATING
RESISTOR
(7801B)

A
K5D(+)
18YL

OHMS
120
B
K5D(-)
18GN

ALLISON
TCM
(7500)

K5#106 J1939(+)
6
18YL

K5#127 J1939(-)
27
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 24AUG16
AE08058177 067

Figure 113 J1939 Data Link with 500K with Allison 3000 Transmission without In-Cab TCM with
F-2017-ISB Engine

113
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.102. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITH
IN-CAB TCM WITH F-2017-ISB ENGINE, P. 68

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK W/500K W/ALLISON 3000 XMSN
NAVISTAR, INC. W/INCAB TCM W/F-2017-ISB-ENG

A5R(+)
18YL ABS #1
(1400)
ENGINE/IP A5R(-)
CUMMINS ECM CH3_77
(1702/1702) 18GN
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
17 (1400)
K5B(-) K5A(-) A5F(-) CH3_42
J1939(-) 46
20GN 18GN 18GN
K5C(+)
K5C(-)

18YL
18GN

J1939 TERMINATING
RESISTOR W/INCAB TCM
(7801M)

A
K5D(+)
18YL

OHMS
120
B
K5D(-)
18GN

TRANS MODULE 3
(1503)

K5#106
12 J1939(+)
18YL

K5#127
4 J1939(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED SHEET B 94139C
RELEASE NO. D ATE PART NO. SHEET

REFERENCE CH3_77. 93583H 24AUG16


AE08058177 068

Figure 114 J1939 Data Link with 500K with Allison 3000 Transmission with In-Cab TCM with
F-2017-ISB Engine

114
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.103. J1939 DATA LINK WITH 500K WITH EATON PROCISION TRANSMISSION WITH
M-NGV-MD WITH F-2017-ISB ENGINE, P. 69

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/500K W/EATON PROCISION XMSN
NAVISTAR, INC. W/M-NGV-MD W/F-2017-ISB-ENG

ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5A(+) K5B(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL ABS #1
(1400)
17
CH3_41
K5A(-) K5B(-) A5F(-)
J1939(-) 46
20GN 18GN 18GN
K5E(-)

K5E(+)
18GN

18YL

J1939 TERMINATING
RESISTOR
(7801B)
A
K5C(+)
18YL

OHMS
120
B
K5C(-)
18GN

EATON PROCISION
TCM VEHICLE UPPER
(7105)

K5D(+) J1939(+)
11
18YL

K5D(-) J1939(-)
12
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO . D ATE PART NO. SHEET

93583H 24AUG16
AE08058177 069

Figure 115 J1939 Data Link with 500K with Eaton Procision Transmission with M-NGV-MD with
F-2017-ISB Engine

115
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.104. GROUND – ENGINE WITH F-2017-ISB ENGINE, P. 70

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - ENGINE W/F-2017-ISB-ENG
NAVISTAR, INC.

CLEAN
GROUND
(6704)

B DEF TANK HARNESS


K10-G1 INTERCONNECT
16WH (674)
CH7_89

F DEF TANK HARNESS


K10-G5
INTERCONNECT
16WH
(674)
CH7_88

C CES-AFTERTREATMENT
K10-G2 CONNECTOR
14WH (8600)
CH7_86
D
OEM CROSSOVER
K10-G3
(8500)
18WH
CH7_86
E
DEF PDM
K10-G4
(679)
16WH
CH7_91

TCM\AT GND
(500)
A
K10-G1 A
10WH

EPS TCM @K10B


C
VEHICLE UPPER 16WH
(7105)
CH11_98H @K10H
16WH
EATON GEN3
TCM CONN
(7909) @K11-GAM
CH11_98K 10WH

TRANS MODULE 1
(1501) *K92#109
CH11_98A 18WH

TRANS MODULE 2 *K92#169


(1502) 18WH
CH11_98A K10-GG
%K92#109 B
18WH 10WH
TCM
(7500)
CH11_98F %K92#169
18WH

ALLISON TCM #K10B


(7151) 18BK K10A
CH11_98C 10BK
TRANSMODULE 1 #K10C
(1501) 18BK
CH11_98A

# W/0008VUR
% W/0008VUR W/ALLISON XMSN
@ W/M-NGV-MD
* W/0008VUX W/ALLISON XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 24AUG16
AE08058177 070

Figure 116 Ground – Engine with F-2017-ISB Engine

116
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.105. GROUND – ECM SENSOR RETURN WITH F-2017-ISB ENGINE, P. 71

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - ECM SENSOR RETURN W/F-2017-ISB-ENG
NAVISTAR, INC.

ZERO VOLT REFERENCE


(6747)
@K9B-G
20GY
A
@K9G
20GY ECM
(6000)
K9 CH7_80
20GY

K9B
20GY BODY CONTROLLER #J5
ENGINE / IP (1602)
(1702)

J 2 A9E
@K146-G A9AA
20GY 18GY E5
16GY

K146
16GY
C
K34-G LEFT SIDE SURGE TANK
18TN (6401) CH7_81
D
K41-G AAT AMMETER
18TN (4060) CH7_94,CH8_21

K41-G AMBIENT AIR TEMP


18TN (6715) CH8_21
K 2 SPEED
K9TS
AXLE CONNECTOR
18GY
(7103M) CH_10_16B
L
K77-ZV A/C PRESSURE TRANSDUCER
18LTGN (6201) CH12_3A
M
@K9T XMSN OIL TEMP SENSOR
18GY (7700M) CH8_16B

E ECM
K95AA
(6000)
20TN
CH7_82

F DEF HARNESS
K95AC INTERCONNECT
18TN (674) CH7_89
G
K23-G FAN AIR SOLENOID
20TN (600) CH7_82,CH6_07

REMOTE WIF/
B
K95-G CUMMINS WIF
18WH (7112/1874A)
CH7_80,CH8_21

@ W/ M-NGV-SS

CHK DATE C HANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO . DAT E PART NO. SHEET

93583H 24AUG16
AE08058177 071

Figure 117 Ground – ECM Sensor Return with F-2017-ISB Engine

117
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.106. J1939 DATA LINK WITH 500K WITH MANUAL TRANSMISSION WITH F-2017-ISL
ENGINE, P. 72

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K W/MANUAL XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2017-ISL-ENG
NAVISTAR, INC.

IP/ENGINE CUMMINS ECM


(1702/1702) (6000)

ABS#1 11
A5F(+) K5A(+) K5(+)
(1400) 22 J1939(+)
18YL 18YL 20YL
WABCO ABS
(1420) 17
A5F(-) K5A(-) K5(-)
CH3_42 46 J1939(-)
18GN 18GN 20GN

J1939 TERMINATING
RESISTOR
(7801A)

B K5B(-)
18GN
OHMS
120

A
K5B(+)
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23096750 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 07SEP16
AE08058177 072

Figure 118 J1939 Data Link with 500K with Manual Transmission with F-2017-ISL Engine

118
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.107. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITH
IN-CAB TCM WITH F-2017-ISL ENGINE, P. 73

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K W/ALLISON 3000 XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/INCAB TCM W/F-2017-ISL-ENG
NAVISTAR, INC.

J1939 TERMINATING
TRANS MODULE 3 RESISTOR
(1503) (7801M)

A
K5#106 K5C(+)
J1939(+) 12
18YL 18YL

OHMS
120
B
K5#127 K5C(-)
J1939(-) 4 18GN 18GN
K5E(+)
K5E(-)

18YL
18GN

CUMMINS ECM
(6000)

K5B(+)
20YL 22 J1939(+)

K5B(-)
20GN 46 J1939(-)
K5A(+)
K5A(-)

18YL
18GN

ENGINE/IP
(1702/1702)

11
A5F(+) WABCO ABS CONN
18YL (1420)
CH3_42
ABS#1
17
A5F(-) (1400)
18GN CH3_42

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RE LEASE NO . D ATE PART NO. SH EET

93425N 07SEP16
AE08058177 073

Figure 119 J1939 Data Link with 500K with Allison 3000 Transmission with In-Cab TCM with
F-2017-ISL Engine

119
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.108. J1939 WITH 500K WITH ALLISON 3000 TRANSMISSION WITH PTO WITHOUT
IN-CAB TCM WITH F-2017-ISL ENGINE, P. 74

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 W/500K W/ALLISON 3000 XMSN W/PTO
NAVISTAR, INC. N/INCAB TCM W/F-2017-ISL-ENG

ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)

11
K5D(+) K5E(+) K5F(+) ABS#1
J1939(+) 22
20YL 18YL 18YL (1400)
WABCO ABS
17 (1420)
K5D(-) K5E(-) K5F(-) CH3_42
J1939(-) 46
20GN 18GN 18GN
K5C(+)
K5C(-)

18YL
18GN

J1939 TERMINATING
TCM
RESISTOR
(7500)
(7801M)

A
K5#106 K5A(+)
J1939(+) 6
18YL 18YL

OHMS
B 120
K5#127 K5A(-)
J1939(-) 27 18GN 18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 07SEP16
AE08058177 074

Figure 120 J1939 with 500K with Allison 3000 Transmission with PTO without In-Cab TCM with
F-2017-ISL Engine

120
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.109. GROUND ENGINE WITH F-2017-ISL ENGINE, P. 75

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND-ENGINE W/F-2017-ISL-ENG
NAVISTAR, INC.

GROUND SPLICE PACK


(6747)

A CUMMINS ECM
K9-G
(6000)
20GY
CH7_95A

B REMOTE WIF
K95-G
(7112)
18WH
CH8_23

C RIGHT SIDE SURGE TANK


K34-G
(6401)
18TN
CH7_95B

D AAT AMMETER
K41-G
(4060)
18TN
CH7_95H
E
K11-G1
16WH
GROUND
(6304)

G
#K9B ENGINE BODY
20GY BUILDER
(7207F)
*K9B-G CH7_95D,95E
20GY
BODY
CONTROLLER #J5
ENGINE / IP
(1602)
(1702/1702)
J 2
K146-G A9E A9AA
E5 ZVR
16GY 20GY 18GY

F FREON COMPRESSOR
K77-G
(6200)
18LTGN
CH12_08

K 2 SPEED AXLE
K9TS BOOT CONNECTOR
18GY (7103M)
CH10_16C

L A/C PRESSURE
K77-ZV TRANSDUCER
18LTGN (6201)
CH12_08
M TRANS OIL TEMP
K9T
SENDER
18GY
(7700M)
CH8_16C

* ENGINE BODY BUILDER W/M-NGV-MD


# ENGINE BODY BUILDER W/M-NGV-SS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 07SEP16
AE08058177 075

Figure 121 Ground Engine with F-2017-ISL Engine

121
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.110. GROUND ENGINE WITH F-2017-ISL ENGINE (CONT.), P. 76

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND-ENGINE W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.

CLEAN GROUND
(500)
IP/ENGINE
C
AAT/AMMETER K26A
(4060) 10WH
CH7_95H

B
K10-G6
10WH

CLEAN GROUND
(6704)

A K10-G1 A
K10-G4 K10-G5
10WH 4WH 10WH

B K10-G2 DEF PUMP RELAY


K10-G3
10WH 18WH (690)
CH7_95K

TCM
*K92#109
(7500)
18WH
CH11_99D
D #K92#109 TRANS MODULE 1
18WH (1501)
CH11_99E
E TCM
*K92#169
18WH (7500)
CH11_99D

#K92#169 TRANS MODULE 2


18WH (1502)
CH11_99G

C K10-GK OEM CROSSOVER


K10-G
10WH 16BK (8500)
CH7_95I

K95-GB DEF TANK INTERCONNECT


16BK (674)
CH7_95L

K10-GL DEF TANK INTERCONNECT


18WH (674)
CH7_95J

AT HARNESS
K10-GH K10-AG (670A)
10WH 12WH CH7_95M

F K14-G AAT AMMETER


12WH (4060)
CH7_95H

* N/INCAB TCM
# W/INCAB TCM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 07SEP16
AE08058177 076

Figure 122 Ground Engine with F-2017-ISL Engine (Cont.)

122
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.111. J1939 DATA LINK WITH BENDIX FUSION, P. 77

Figure 123 J1939 Data Link with Bendix Fusion

123
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CAB ACCESSORIES (CHAPTER 4)


4.1. CIGAR LIGHTER AND POWER FEED, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIGAR LIGHTER AND POWER FEED
NAVISTAR, INC.

CIGAR LIGHTER

W/SINGLE BATT FEED


CIGAR LTR POWER
(1854)
FUSE F2-B (1011)
A BATTERY
A84 F2 E2 A14MC A14M A14
FEED
16LTGN 12RD 8RD 4RD
15A CH3_29,29A

A A84-GAF
16WH BATTERY

A11-GAA
A14W
FEED

12WH
6RD
CIGAR LTR GND CH3_01,1A
(1853)

LEFT SIDE
W/DUAL BATT FEED
CAB GROUND
(1004)
CH3-17

NOTE: CH3_29
POWER SOURCE & CIGAR LIGHTER TYPE
1. * A14, 4RD
BATTERY
FEED
CH3_01,1A
CH3_29,29A
*A14W
6RD
A14M
8RD

FUSE F3-C (1012)


D3 C3
A14ME
12RD
20A
14LTGN
A86R

AUX POWER AUX POWER 2


(1901) (1901A)

A86RC A86RD A
A
14LTGN 14LTGN

A86-GRC A86-GRD
B B
14WH 14WH

TWO POST
POWER SOURCE A86-GBL A11-GBA
(1861) 14WH 10WH

A
A11-GKJ

A86S
6WH

14LTGN

B
A86-GS
14WH

LEFT SIDE
CAB GROUND
(4081)
CH3-18

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED R/D 1901A. F 94139C
RELEASE NO. D ATE PART NO. SHEET

61229V 19APR09
AE08058178 001

Figure 124 Cigar Lighter and Power Feed

124
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CIGAR LIGHTER AND POWER FEED (CONT)

POWER SOURCE - TWO POST


TWO POST
POWER SOURCE
FUSE F3-C (1012) (1861)

D3 C3 A
BATTERY FEED A14W A14M A14ME A86N
CH03_01,1A,29A 6RD 8RD 12RD 14LTGN
20A

B
A11-GBA A86-GBL
10WH 14WH

A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18

POWER SOURCE - CIGAR LIGHTER TYPE

BATTERY
FEED
CH3_01,1A

AUX POWER
A14W
6RD

(1901)
FUSE F3-C (1012)

BATTERY A14ME D3 C3
A14 A14M A86PA A
FEED 8RD 12RD
4RD 16LTGN
CH03_29A 20A

A11-GBA A86-GBB
B
10WH 16WH
A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081)
CH3-18

CIGAR LIGHTER W/ EAGLE INTERIOR

CONSOLE CIGAR
LIGHTER
(1903) FUSE F2-B
(1011)
A84 A14MC A14M A14 BATTERY FEED
A
16LTGN 12RD 8RD 4RD CH03_29,29A
F2 E2
15A
A84-G A11-GAA
C
16WH 12WH

NEG STUD
(1004)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_29A,1A. D 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 19APR09
AE08058178 002

Figure 125 Cigar Lighter and Power Feed (Cont.)

125
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.3. CB POWER RADIO, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CB POWER RADIO
NAVISTAR, INC.

BODY ACCESSORY
CONTROLLER #J6 RELAY #1
(1606) (1013 / 1011)
CH3_4A CH3_04

(@A12V)

(A12V)
G2
FUSE F4-F

C2
(1013)

10A
D2

18LTGN
A86F
CB RADIO ROOF / IP
CONSOLE / ROOF
POWER CONNECTOR CONNECTION
(2502)
(2303) (2000)

12
A
C86F D86F
A
16LTGN 16LTGN

B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH

A11-GF
16WH
A11-GS
10WH

LEFT SIDE
CAB GROUND
(1005)

* SPEAKER W/ RADIO 12 WAY


** SPEAKER W/ RADIO 16 WAY
@ W/500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K C 93408J
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61229V 19APR09


AE08058178 003

Figure 126 CB Power Radio

126
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.4. COMPASS DISPLAY, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS DISPLAY
NAVISTAR, INC.

COMPASS MODULE
(1912)

FUSE F5-H (1014) IGNITION


A28V D4 C4 RELAY #3
1 (A13FA) (1012 / 1014)
16TN
10A CH3_08

A5CA(+)
2
18YL J1939 ADAPTER
(1026)
A5CA(-) CH3_13
3
18GN

A28-GAD
4
16WH

A11-GAA
12WH

LEFT SIDE
CAB GND
(1004)
CH3-17

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 RMVD R/D 1003; C 74736R
RELEASE NO. D ATE PART NO. SHEET

REVISED CIRCUITS. 61229V 08APR09


AE08058178 004

Figure 127 Compass Display

127
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.5. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOOR WINDOWS AND LOCKS (POWER)/FOR CREW
NAVISTAR, INC.

BATTERY
FEED NOTE: CH3_30
CH3_01,2A 1. CIRCUIT A14 IS 4RD
CH3_30,30A
FUSE F4-E (1013)

C1 D1
*A14 A14T A14TD
6RD 8RD 12RD
30A
FUSE F4-A( 1013)
A14TC G1 H1
12RD
30A

J1708 A3D(-) A3E(-) J1708


PRIVATE (+) / (-) 18GY 18GY PRIVATE (+) / (-)
(1927 / 1929) (1927 / 1929)
CH3_11 A3D(+) A3E(+) CH3_11
18DKBL 18DKBL

12LTGN
12LTGN

A81A
A81B
DOOR POD
DOOR POD DOOR / IP SIGNAL
DOOR / IP
SIGNAL DOOR POD (3202)
DOOR POD
(3202) (3200) (3204)

A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY

DOOR POD
C C
POWER E81B E81B
DOOR POD

G G POWER
12LTGN 12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
A81-GH

PASSENGER
A81-GH

A81-GH
12WH

10WH
DRIVER

8WH

POWER WINDOW N/ CREW


DOOR POD DOOR POD
LEFT FRONT DOOR
LOAD LOAD
(3201) (3201)

A A WINDOW
WINDOW

B B WINDOW
WINDOW
LEFT SIDE
LOCK C CAB GROUND C LOCK
(1005)
LOCK D D LOCK
14LTGN

14LTGN
14LTGN

14LTGN
14LTGN

E81A
14LTGN

E83E

E81E
E83A
14LTGN
14LTGN

E83A

E83E
E81A
E81E

B A A B B A A B

DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK


(3203) (3100) (3100) (3203)

CHK D ATE C HANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 UPDATED SHEET D 93614H
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 61229V 19APR09


AE08058178 005

Figure 128 Front Door Windows and Locks (Power) for Crew

128
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW (CONT.), P. 6

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO FRONT DOOR WINDOWS AND LOCKS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (POWER)/FOR CREW (CONT)
NAVISTAR, INC.

BATTERY
FEED
CH3_01,2A
A3F(-)
18GY J1708
PRIVATE (+) / (-)
A14W

(1927 / 1929)
6RD

A3F(+)
18DKBL CH3_11

FUSE F7-H (1016)


A14K A4
A14KA B4 A81D
8RD 12RD 12LTGN
30A
A81-GC
FUSE F7-A (1016) 12WH A81-GH
A14F A14FDE1 F1 A81C A81-GB 8WH
8RD 12RD 12LTGN 12WH
30A

DOOR / IP LEFT SIDE


DOOR POD A E B F D C CAB GND
(2600) (1005)

D3Z(-) RIGHT CREW

D81-GC

D81-GB
18DKBL
D3Y(+)
12LTGN

12LTGN
DOOR POD LEFT CREW
18GY
DOOR POD
D81C

D81D
12WH

12WH
DOOR POD
SIGNAL DOOR POD SIGNAL
(2602)
(3209) (2601) (3209)

G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
DOOR POD

DOOR POD
C B C
T3AA(-) D3AA(-) D3CC(-) T3AA(-)
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH

DOOR POD DOOR POD


LOAD LOAD
(3201) (3201)

WINDOW A A WINDOW
LEFT CREW

RIGHT CREW
WINDOW B B WINDOW

LOCK C C LOCK

LOCK D D LOCK
14LTGN

14LTGN
14LTGN

14LTGN
14LTGN
14LTGN

14LTGN
14LTGN

F81A

F81E
E81A

F83A
E83E
E81E

F83E
E83A

B A A B B A A B

DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK


(3203) (3100) (3100) (3203)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 CHANGED SHEET E 93583H
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 61229V 19APR09


AE08058178 006

Figure 129 Front Door Windows and Locks (Power) for Crew (Cont.)

129
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.7. HORN, ELECTRIC AND AIR, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HORN - ELECTRIC AND AIR
NAVISTAR, INC.

DISC BODY CONTROLLER #J1


HORN FWD CHASSIS / IP (1603)
(8303) (1700/1700)
A ELECTRIC
M85E A85E HORN
E
16GY 16GY 10A2
21

B LEFT SIDE
*M85-GF M11-G
DASH MOUNTED
16WH 12WH
DUAL POST
GROUND PLATE
GROUND (4307)
ADAPTER
(8803)

F
#M85-GF N/ ADAPTER
16WH
A
*- W/ADAPTER M11-GD M11-G
#- N/ADAPTER LEFT SIDE
12WH 12WH
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)

FOR NGV - SS BODY CONTROLLER #J1


FWD CHASSIS / IP (1603)
(1700/1700)

A 21 ELECTRIC
ELECTRIC M85E A85E HORN
E
HORN 16GY 16GY 10A2
(8301/8301A)
B
M85-GC M11-G FORWARD GROUND
16WH 12WH STUD
(4307)
M85-GA
16WH

BODY CONTROLLER #J5


(1602)
CENTER CHASSIS / IP
(1701/1701) AIR HORN
AIR HORN N59B A59B SOLENOID
E12 AIR SOLENOID #1
@(9737) 18GY 32 18GY
1A2
A

B
N59A-G
16WH
AIR SOLENOID
B GND ADAPTER
A
N59-G (8805)
12WH

F
N59A-G
16WH CHASSIS
GND ADAPTER
LEFT SIDE DASH MOUNTED A (8809)
N11-GB
DUAL POST GROUND PLATE 12WH
(9717B)
@ FOR DURASTAR ONLY.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED R/D 8301 AND E 92927M
RELEASE NO. D ATE PART NO. SHEET

CIRCUIT M85-GA. 61229V 08APR09


AE08058178 007

Figure 130 Horn, Electric and Air

130
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.8. HORN, ELECTRIC AND AIR (CONT.), P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HORN - ELECTRIC AND AIR (CONT)
NAVISTAR, INC.

AIR HORN BODY CONTROLLER #J3


(1600)

BODY CONTROLLER #J5


(1602) ELECTRIC
CH3-28 HORN
SWITCH
DIN6
ZVR A9ZA
E3
18GY B1 A5

CLOCK SPRING

20GY
A100

20GY
A85B
IP / DCM (1809)
ELECTRIC
(1800/1800F)
HORN

A9ZE
18GY
B10 D
B85B
20
18GY
HORN SWITCH
(1029)

20
2B
A85L
18GY
3
PANEL LIGHT
FEED 8
SPLICE A62DE
CH9_15 18DKBL
10
A62-GAG
18WH
BODY CONTROLLER #J5 D4
AIR
(1602) A24
18GY HORN
B11 C
AIR HORN
A11-GAA

A85C A85K B85C


SWITCH F8 18
12WH

18GY 18GY 18GY


DIN25
A85C
18GY
N/ CENTER
PANEL SWITCH A4 A
A9AA
ZVR E5 A9V 20
18GY
18GY

18GY

18GY
B9V

B9R
W/ CENTER PANEL
LEFT SIDE SWITCH & STEERING ZVR GROUND
WHEEL SWITCH 1 3 ADAPTER
CAB GROUND
(1004) (1009)
CH3-17

ELECTRIC HORN
ELECTRIC
BODY CONTROLLER #J1 IP / FORWARD HORN
(1603) CHASSIS (@8301/8310)
NGV - RH
(1700/1700)
NGV - RH - MRD
ELECTRIC 21 A
HORN A85E M85E
E 16GY
10A2 16GY

B
M85-GA*
M11-G
16WH
12WH

LEFT SIDE
*- N/ADAPTER DASH MOUNTED
@- FOR DURASTAR ONLY. DUAL POST STUD
(4307)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 REMOVED R/D 8800. G 92927M
RELEASE NO. D ATE PART NO. SHEET

61229V 09APR09
AE08058178 008

Figure 131 Horn, Electric and Air (Cont.)

131
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
MIRRORS (HEATED, LIGHTED & POWER)
NAVISTAR, INC.

* W/ HOOD HEATED
# W/ HEATED & MOTORIZED
W/ WINDSHIELD

(8701 / 1020-R4 / 1010)


W/ 500K BAUD RATE
PASSENGER @ W/ 250K BOUD RATE
POWER

AUX ROOF LOAD RELAY


MIRROR

HEATER

LIGHT
ATN GND

WSHLD RELAY(R) /
BODY

R HTD MIRROR /
CONTROLLER #J2

CH4_10,11,11A
(1604)

AXIS
U/D
AXIS
L/R

PARK MARKER
CLEARANCE
G IDENTIFICATION
A B C D F E G LAMP
10A17
CLUSTER

18LTGN
CONNECTOR 18YL
18BN

16BL
18RD

18BK
18OR

16BN

14BN
#A58
@A58
(1500)

DIMR BASE 1
OUT2 A62DA ADAPTER
5
PANEL PASS (1623)

#A78BB
16LTGN
18DKBL
LT A B C D H F J DOOR
(3003) A
18LTGN

18LTGN
18DKBL

BODY D
A78E
A62DD

A78F

16LTGN
18LTGN

A58DB
*A78B

CONTROLLER #J1
A78D

18BN
(1603) C
A58DA
18BN
RIGHT
FUSE F4-B ACCESSORY
HEATED
(1013) RELAY #1
MIRROR L
H2 G2 (1013 / 1011)
18DKBL

10A15 A78BD
A62BD

(A12V) CH3_04
18LTGN

LEFT 16LTGN
10A
A78V

(@A12V) BODY
HEATED A78A
A78-GCE
MIRROR H 16LTGN A78AD CONTROLLER #J6
16WH (1606) CH3_4A
10A16 16LTGN
A78AA *A78AB
16LTGN 16LTGN
DRIVER A78-GCF
BODY A B C D E F J G H DOOR 16WH
CONTROLLER #J1 (3000) A11-GCA
(1603) 10WH
20YL

CH4_10,11

A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN

20YL
18BK
20YL

20BN
18RD

20OR

20WH
18BK

20OR

LEFT SIDE
CAB GND
(4081)
MIRROR SW
CONN CH3-19
DRIVER POWER (254F) A1 A2 A3 A4 B1 B2 B3 B4
MIRROR
A B C D F E G
AXIS

ATN GND
L/R

AXIS
U/D

20DKBL

A78-GD

20LTGN
20LTGN

20LTGN
20LTGN

20LTGN

A78F
A62D

20RD

20WH
A78L

A78K

A78C
A78D
A78A
HEATER

LIGHT

MIRROR SWITCH
(254M)
CH4_10

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 ADDED CIRC A78BD, F 93810D
RELEASE NO. D ATE PART NO. SHEET

A78AD AT R/D 1603. 61229V 09APR09


AE08058178 009

Figure 132 Mirrors (Heated, Lighted and Power)

132
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.

MIRROR SWITCH
(254M)

A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
DRIVER / PASSENGER A4
A78-GD
POWER MIRROR 20WH
(254F) B1
A78A
CH4_09
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN

W/ DUAL HEATED MIRROR PWD


W/ HOOD,
W/ WSHLD DRIVER DOOR
LEFT HEATED MIRROR A78AB
(3000) CH4_09
FWD HOOD MTD 16LTGN
BODY CONTROLLER #J1
(8700/#8700A)
(1603)

FWD CHAS / IP A78AD


(1700/1700) 16LTGN
M78AC A78AC A78AA LEFT HEATED
A H MIRROR
16LTGN 16LTGN 16LTGN
64 10A16

A78AA
16LTGN GROUND ADAPTER
(8800)

E F A
M11-GD
12WH

*M78-GA M78-GC
B
16WH 16WH
M11-G

RIGHT HEATED MIRROR


12WH

FWD HOOD MTD


(8701/#8701A)
FORWARD GROUND
(4308)

M78-GB LEFT SIDE DASH MTD


B W/ DUAL HEATED
16WH DUAL POST GND PLATE
MIRROR
(4307)
M78-GB
16WH *M78-GB
16WH
FORWARD CHASSIS / IP
(1700/1700)
RIGHT HEATED
M78BC A78BC A78BA MIRROR BODY CONTROLLER #J1
A L
16LTGN 16LTGN 16LTGN 10A15 (1603)
63
A78BD
16LTGN

A78BA
16LTGN PASS HEATED
A78BB MIRROR
16LTGN (3003) CH4_09
W/ DUAL HEATED MIRROR PWD
W/ HOOD, * W/M-NGV-MD
W/ WSHLD # W/M-NGV-SS
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 ADDED CIRC A78AB. G 93810D
RELEASE NO. D ATE PART NO. SHEET

61229V 03JUN09
AE08058178 010

Figure 133 Mirrors (Heated, Lighted and Power) (Cont.)

133
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.11. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.

RIGHT HEATED
MIRROR FWD
BODY IP/FWD CHASSIS
HOOD MID HIGH
CONTROLLER#J1 (1700 / 1700)
VISIBILITY HOOD
(1603)
(8702/&8702A)
63
RIGHT
A78BA A78BC M78BC
HEATED L A
16LTGN 16LTGN 16LTGN
MIRROR
B

*M78-GB
16WH
GROUND ADAPTER
(8800)

A
M11-GD
12WH
M11-G
12WH

#M78-GA
16WH
LEFT HEATED
MIRROR FWD
LEFT SIDE DASH MOUNTED HOOD HIGH
DUAL POST GROUND PLATE VISIBILITY HOOD
BODY (4307) (8700B/&8700C)
CONTROLLER#J1
(1603)
B
64
LEFT A78AA M78AC
A78AC
HEATED H 16LTGN 16LTGN
A
16LTGN
MIRROR

* RIGHT SINGLE HEATED MIRROR HIGH CB


# LEFT SINGLE HEATED MIRROR PREWIRE HIGH CAB
& W/ WORKSTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED R/D 1603. C 92927M
RELEASE NO. D ATE PART NO. SHEET

92218B 30JUL13
AE08058178 10A

Figure 134 Mirrors (Heated, Lighted and Power) (Cont.)

134
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.12. MIRRORS (HEATED, LIGHTED, POWER AND HEATED WINDSHIELD) (CONT.),


P. 11

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.

WINDSHIELD

GROUND
RIGHT
LEFT
3001 3004 3005

A78-G
A78C

12BK
14BK
LOAD RELAY
AUX ROOF

CH4_11A
(1010)

A11-GBA
10WH

A11-GKJ
A78-GBR

6WH
18WH

@A78-GBR
#A78-GBR
18WH

16WH
A78-GBH

A78C
14BK
18WH

A78-GBH

A78B
14BK
18WH
WIND A78-GBH
SHIELD 18WH LEFT SIDE
BATTERY
HEATED WINDSHIELD CAB GROUND
FEED
RELAY RELAY (LEFT) (4081)
(1003)
(1873K) (1019-R3) CH3-18
CH3_01,1A
2 A1 A2 B2 B1
5
85 85 85
87A 87A 87A WINDSHIELD
87 87 87

6RD
A14
RELAY
(RIGHT)
(1020-R4)
30 C2 30 30
86 86 86
1 3 C1 A1 A2

A14T
8RD
BATTERY
%A78AC
16LTGN
**A78AC

BODY FEED
16LTGN

14LTGN

16LTGN
14LTGN

16LTGN
%A78A

A78BC

CONTROLLER #J1
16LTGN

(1002)
A78A
A78AC

A78

(1601) FUSE F2-H CH3_01,1A


(1011)

C4

A14W
F16 D4 A14TA

6RD
12RD
F12 15A
**A78A
14LTGN

FUSE F6-B (1015)


A3 B3 A14NB A14N
12RD 8RD
20A
BODY
CONTROLLER #J1 FUSE F7-F (1016)
(1603) B2
A2 A14ND
12RD
25A

RIGHT HTD A78BB PASSENGER POWER MIRROR


L A78BA
MIRROR 16LTGN (3003)
16LTGN
10A15 CH4_09

LEFT HTD DRIVER POWER MIRROR


A78AA A78AB
MIRROR H (3000)
16LTGN 16LTGN
10A16 CH4_09
* W/ PWR MIRROR
# MIRRORS-HTD W/WSHLD W/FUSE
@ PWR MIRRORS-HEATED W/WINSHIELD W/FUSE W/FPB
% W/250K BAUD RATE
** W/500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 ADDED R/D 1601. G 93810D
RELEASE NO. D ATE PART NO. SHEET

61229V 03JUN09
AE08058178 011

Figure 135 Mirrors (Heated, Lighted, Power and Heated Windshield) (Cont.)

135
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.13. POWER MIRRORS – HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB,
P. 11A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER MIRRORS - HEATED & MOTORIZED
NAVISTAR, INC.
W/ WINDSHIELD W/ FPB

WINDSHIELD
(3004)

WINDSHIELD RELAY
A78-GBH (LEFT)
A78B 18WH (1019-R2)
RIGHT
14BK CH4_11

A65-GCK A11-GCA
18WH 10WH
D3 D4

A11-GKJ
6WH
85
87A
87
AUX ROOF
LOAD RELAY
(1010)
30
86

C4 C3
WORK
LIGHT
LEFT SIDE CAB GND
(9720)
(4081)
CH9_16
CH3-19
14BK

16OR
*A65
A78

BODY CONTROLLER #J1


(1603)
FUSE F2-H
(1011)

D4 *A65AA *A65A
G WORK LIGHT
16OR 16OR
16LTGN
A78BC

15A
C4

A78BA RIGHT HTD


A14TA
12RD

16LTGN L MIRROR
10A15

PASSENGER POWER MIRROR


A14T

A78BB
8RD

16LTGN (3003)
CH4_09
6RD
A14
CH3-01,3A
BATTERY FEED

* W/ WORK LIGHT W/ DAY CAB


& CUSTOMER INSTALLED ON
W/ BACK-UP

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 ADDED CH3_3A. D 93408J
RELEASE NO. D ATE PART NO. SHEET

62476L 03DEC09
AE08058178 11A

Figure 136 Power Mirrors – Heated and Motorized with Windshield with FPB

136
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.14. 2-WAY RADIO, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 2 - WAY RADIO
NAVISTAR, INC.

IGNITION
RELAY #1
(1011 / 1013)
CH3_05,6A
(A13FC)

A4
A13FC
12PK

2-WAY RADIO BATT RADIO


BATTERY
FEED FUSE POSITIVE CONN
A3 N14HB A B N14HC
+ 10RD 10RD
20A

N14HC
10RD
BATT RADIO
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH

2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP

A11-GAP
16LTGN
16LTGN
16WH

A14HF

A14HC
A86P

16WH
16RD

A86P

16RD

HEAT SHRINK

B A C
GND BATTERY
2-WAY
OVERHEAD MTD RADIO FLOOR
2 WAY RADIO BAT MOUNTED
CONNECTION IGN 2-WAY
(6900) (1915) RADIO
CONNECTIONS
(6334)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_6A. B 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 19APR09
AE08058178 012

Figure 137 2-Way Radio

137
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.15. 2-WAY RADIO (CONT.), P. 12A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 2-WAY RADIO (CONT)
NAVISTAR, INC.

PDM 15 WAY
(6567)

K14HC
10
14RD
2-WAY RADIO
OVERHEAD
IP/ENGINE 9 5 (6900)
(1702/1702)

A14HF
14RD
A14HF
A
14RD

A11-GAP
B
14WH

A86P
C
16LTGN

2-WAY RADIO
BAT POS
(1913)
A14HC
FUEL PUMP/AMMETER/
14RD
TWO WAY RADIO
(4060A)
A14HC
14RD A14HF
14RD
A14HC
4
14RD

A11-GAP
5
14WH

2-WAY RADIO
BAT NEG
(1914)
A11-GAP
14WH

A11-GAP
14WH

A11-GAP
14WH

2-WAY RADIO
BAT IGN FUSE F4-C
FUSE F7-A
(1915) (1013) MERITOR
(1018)
A86P A13FM A13A G POWER
16LTGN (7111)
12PK G3 H3 16PK
F1 E1 CH11_13
E3
A86P
16LTGN
C3

A3
A4 IGN RELAY
A12FC #1
(A13FC)
12PK (1011/1013)
CH3_6A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED CIRC A14HF, E 94139C
RELEASE NO. D ATE PART NO. SHEET

A14HC AND REMOVED R/D 6334. 92218B 30JUL13


AE08058178 12A

Figure 138 2-Way Radio (Cont.)

138
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.16. WINDSHIELD WIPER, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WINDSHIELD WIPER
NAVISTAR, INC.

BODY CONTROLLER #J2


(1604)
WIPER MOTOR
(4500) WINDSHIELD
A82 WIPER POWER
C/B A 10A20
16GY

A
B+ A82D A82E
16GY 16GY

B HVAC
PRK A82V LPM
WV50V 16GY
A (1220)
2.2uFx2
C
GND A82-G A75-G
5
14WH 12WH

A11-GKJ
4.4uH x3
D

6WH
HIGH A82K
16GY

16GY
A82M
A82N
16GY
E
LOW A82L
16GY

LEFT SIDE CAB GROUND


(4081)
(LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)

BODY CONTROLLER #J4 WIPER HIGH / LOW WIPER POWER


(1601) RELAY RELAY
(1012) (1012)
WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6 18GY
RD2 (LSD)
G4 G2
87 87

H4 J3 A82P J1 H2
16GY
87A 30 30 87A

WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY

TURN SIGNAL
IP / DCM
SWITCH
BODY CONTROLLER #J3 (1800)
(1810)
(1600) WIPER 0
C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY

C1 11 WIPER 1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B
A11
DIN12 20GY 18GY
WIPER 2

BODY CONTROLLER #J5 20OR


(1602)
A4 7
A9AA A9V B9V B9S
ZVR E5 20WH
18GY 18GY 18GY 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MEF2 22JUN10 REMOVED CONN 1009. C 67657R
RELEASE NO. D ATE PART NO. SHEET

61229V 19APR09
AE08058178 013

Figure 139 Windshield Wiper

139
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.17. WASHER PUMP, P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WASHER PUMP
NAVISTAR, INC.

IGN RELAY #1
(1013)
CH3_06,6A

TURN SIGNAL
(A13FC)

SWITCH DCM / IP
(1810) (1800F/1800) BODY CONTROLLER #J3
WASHER (1600)
12 A5
B87A #A87A #A87B WASHER PUMP
20YL A15
18GY 18GY 20GY DIN16
*A87A *A87B
6 B11-GAA A3 20GY 20GY
WASHER FLUID
20WH 18WH A87C A8 LOW SWITCH
18GY DIN9
FUSE F4-H (1013)
C4 D4 *A87MB
18GY
10A

%A87EA
#A87KA

A87DB

18GY
18GY
18GY
A11-GS A11-GA BODY CONTROLLER #J5
12WH 18WH (1602)

LEFT SIDE
CAB GND A9BB A9B
E7 ZVR
(1005) 18GY 18GY

18GY
A87BA

A9
18GY

IP / FORWARD
CHASSIS 17 19
18 20
(1700/1700) IP / CENTER
59 58 41 13 CHASSIS
18GY
M87C

(1701/1701F)

**N87EA
M9BB
18GY

@N87EA

18GY
N87C
18GY

18GY
WASHER FLUID

16GY
1
N87DA

N87DB
N87MB
M87KA

M87BA

N87MB

N87DB

N87DB

N9
LEVEL SENSOR
16GY

18GY
18GY
16GY

18GY

16GY

18GY

18GY

(W/ MD
OPTIONAL)
(@4022A/B) 2
SS
RIGHT 1 1 WASHER
UC LEVEL
LEVEL SENSOR ISOLATED
SENSOR GROUND
2 2 (9746/
(9748) 9746A/B) ADAPTER
(8802)
@N87H
18GY
**N87HA

A
18GY

N9EB
18GY D
1 2 2 1 1 2 1 2

WASHER PUMP
(W/ SS / RH - MRD)
(9745/9745B)

WASHER PUMP RIGHT UNDER


WASHER PUMP
(W/ MD) CAB WASHER PUMP
(9745A)
(4021) (W/ RH - HDD)
(@4021A/B) (9747)
* W/ SS, W/ RH - MRD, W/ RH - HDD
# W/ MD
@ FOR DURASTAR ONLY.
** W/ RH - HDD
%% WASHER - W/LEVEL (SS/RH)
% W/ CTR CHAS - W/ LEVEL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_6A. G 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 08APR09
AE08058178 014

Figure 140 Washer Pump

140
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.18. SWITCH PACK WITH OPTIONAL GAUGE PACK, P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
SWITCH PACK W/OPTIONAL GAUGE PACK

GAUGE / SWITCH PACK


FUSE F11-D
(1512)
(1020)
E1 BATTERY
A14FF F4 E4 A14HH A14HD A14H A14
BATTERY 7 16RD FEED
12RD 14RD 8RD 6RD
5A CH3_01,1A
A5C(+) J1939 ADAPTER
J1939(+) 11 SWITCH PACK
18YL (1026)
A5C(-) CH3_13 (1101A)
J1939(-) 10
18GN
A
A11-GJ
GROUND 1 GROUND
18WH
A12FC B
ACCESSORY 8
18LTBL POWER
C
A62S
BACKLIGHT 2 BACKLIGHT
18DKBL
FUSE F4-K
A11-GAB SWITCH PACK
GROUND 4 ACC RELAY #1 (1013)
18WH (1101)
(1013) CH3_04 (A12V)
G2
A11-GAA BODY B
B2
12WH CONTROLLER #J6
@A148A A12F
ACCESSORY
16GY A2 18LTBL
(1606) CH3_4A 10A POWER

REAR TURNS
PANEL ADAPTER
J1708 PRIVATE (1625)
(+) / (-) L C
A62DB BACKLIGHT
(1927 / 1929)
18DKBL
BODY CH3_11 CLUSTER CONN
CONTROLLER #J5 LEFT SIDE (1500)
(1602) CAB GND J DIMR OUT1
A62 4
(1004) PANEL LT
SW DATA 18DKBL
CH3-17
LINK(+) E2 A3A(+)
D
(J1708+) 18DKBL SW DATA
A3C(+) LINK (+)
SW DATA 18DKBL
E
LINK(-) E1 A3A(-) SW DATA
(J1708-) 18GY LINK (-)
A3C(-)
18GY) A
A11-GS A11-GKD
GROUND
12WH 18WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE W/ POWER WINDOWS / LOCKS
(1005) CH3_11
@ W/500K BAUD RATE

SWITCH PACK
(1101)
A
GROUND
B
TO PREVIOUS POWER
SWITCH PACK C
BACKLIGHT
D SW DATA
LINK (+)
E SW DATA
LINK (-)
F
ADDRESS
SEL
NOTE:
SWITCH PACK
FOR MULTIPLE SWITCH
(1101A)
B PACKS, CONNECT 1101
ACCESSORY OF NEXT SWITCH PACK
TO NEXT POWER TO 1101A OF PREVIOUS
C
SWITCH SWITCH PACK.
BACKLIGHT
PACK OR
D SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
GAUGE PACK LINK (+) PACK TO LAST SWITCH
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K E 93408J
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61229V 24APR09


AE08058178 015

Figure 141 Switch Pack with Optional Gauge Pack

141
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.19. ROOF AUXILIARY LOAD, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ROOF AUX LOAD
NAVISTAR, INC.

BODY
* W/ WORK LIGHT CUSTOMER SUPPLIED ACCESSORY
RELAY #1 CONTROLLER #J6
@ W/ 500K BAUD RATE
(1606)
(1013 / 1011)
CH3_04 CH3_4A

RIGHT FRONT ROOF


LOCATED IN UPPER

RIGHT FRONT ROOF


LOCATED IN UPPER

(A12V)
ROOF AUX LOAD
CONNECTIONS

A2

12LTBL

16LTBL
@A12V
A12V
D58-GW
14WH
14BN
D58W

FUSE F9-B (1018)


HEAT SHRINK

E2

IP / AUX ROOF
A B
(2021 / 2020) 5A

F2

BATTERY

18LTBL
A12-GB
16LTBL

A12X
FEED
A12U

16WH

CH3_01,1A CUSTOMER SUPPLIED


IP MTD ROOF AUX
WORK LIGHT
LOAD SWITCH
(2200 / 2201)
(1106)
A14W

CH9_17
6RD

2B

*A65AC
A12Y
16OR
D4 18LTBL 3
D3
A14N
8RD

85

87
18LTBL

AUX ROOF
A12V

RELAY
(1010)
30
86
A14NB
12RD

C4 C3
FUSE F6-B
A12-GC

7
16WH

(1015) *A65AB
16OR
B3 A3
A12Z
16LTBL
20A
9
A11-GBA A12-GBP A12-GA
10WH 16WH 16WH
A11-GKJ
6WH

CLUSTER DIMR 8
OUT2 A62DA A62DJ
CONNECTOR 5
PANEL 18DKBL 18DKBL
(1500)
LT

LEFT SIDE
CAB GROUND
(4081)
CH3-18

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K D 93408J
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61229V 25APR09


AE08058178 016

Figure 142 Roof Auxiliary Load

142
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.20. SATELLITE COMMUNICATION – QUALCOMM IMCT, P. 17

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION - QUALCOMM IMCT
NAVISTAR, INC.

ANTENNA COMMUNICATION IGNITION


UNIT SHIELDED CABLES BATTERY RELAY #1
FEED (1011 / 1013)
CH3_01,1A CH3_06,6A
(DU_TX+) W 24 WHVT 4 (DU_YX+) IGNITION

A14W
RELAY #2

6RD

(A13FC)
(DU_RX+) R 24 WHOR 1 (DU_RX-) (1012 /
1014)
CH3_05,7B
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)

W/ BOTH RT SIDE
(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)

A14M
8RD
G4

WARNING
FUSE F4-G (1013)
(DU_VCC) C 18 WHYL 8 (DU_VCC)

A13FC
12PK
(DU_VCC) D 18 WHGN 9 (DU_VCC)

(DU_GND) E 18 WHBK 5 (DU_GND)

FUSE F2-F (1011)

A14MC
C3

12RD

(A13FB)
(DU_GND) F 18 WHGY 6 (DU_GND) 10A

(NC) D3
7
SHIELDED

A13B
18PK
CABLES C2
IMCT SYSTEM QUALCOMM QUALCOMM

W/ RT SIDE
CONNECTOR POWER POWER

A13B
18PK
WARNING
10A
(2703) (2702 / 1902)
G2
YL D2
(BAT+) M 16 YL C

A13BH
C

18PK
D14AF A14AF
YL
YL 16RD 18RD

A13FB
12PK
(BAT+) R 16 YL
F F
LIGHTS / GN D62B A62B
G

FUSE F5-J (1014)


RPM 18 GN 16DKBL 18DKBL
G B

RIGHT BANK
OPTIONAL A1
WARNING
LIGHTS
(1510) 10A

MESSAGE B1
WAIT
E E
WH
D13F A13FG
(IGNITION) A 18 WH
16PK 18PK

BN A A
D3AB(+) A3AB(+) J1708
(J1708+/TX) J 18 BN
18DKBL 18DKBL PUBLIC (+) / (-)
RD B B (1660 / 1661)
D3AB(-) A3AB(-)
(J1708-/RX) K 18 RD CH3_10
18GY 18GY

BK
(BAT-) S 16 BK D D
D11-GG A11-GBF A11-GBA
BK BK
16WH 18WH 10WH
(BAT-) U 16 BK
A11-GKJ
6WH

TTRACS B 18 BL A (TTRACS)

AXLE L 18 OR B (AXLE)
(NOT USED)

(PANIC)
PANIC H 18 BK A
(NOT USED)

18 GY (LOOP)
LEFT SIDE
CAB GROUND
18 GY (LOOP)
(4081)
ADHESIVE HEATSHRINK SLEEVE CH3-10

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_1A,6A AND D 93408J
RELEASE NO. D ATE PART NO. SHEET

7B. 61229V 16APR09


AE08058178 017

Figure 143 Satellite Communication – QualComm IMCT

143
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.21. SATELLITE COMMUNICATION – TRIPMASTER, P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION - TRIPMASTER
NAVISTAR, INC.

BATTERY
FEED
CH3_01
A14W
6RD

FUSE F2-F (1011)

C2 D2 A52AB
A14M A14MC A52 IP/FORWARD
8RD 12RD 18YL 14YL
10A CHASSIS
(1700)
HEAD LIGHT
A53AB A53 CH9_12
W/ TRIPMASTER
18YL 14YL
& N/ SNOWPLOW

C1 A1
TRIPMASTER
DATA MAX 85
TRIPMASTER DATA CONNECTION

A53ABA
87

18YL
RECORDER (827) TRIPMASTER
HEADLIGHT
INPUT RELAY
30 (1019)
86

A2 C2
A
A14SD
+12V BATTERY 18RD 18RD

A53-G
18GY
F
SWITCH 2(LIGHT) 18YL A50S
18YL
C
A11-GSD A11-GBE A11-GBA
GROUND 18GY 18WH 18WH 10WH

A11-GKJ
E
A3AC(-)
J1708(-)

6WH
18BK
18GY J1708
PUBLIC
D
A3AC(+) CH3_09
J1708(+) 18BK 18DKBL
LEFT SIDE
CAB GROUND
(4081)
CH3-18

FUSE FUSE
FUSE F5-J F5-J F5-J
B
A13SD (1014) (1014) (1014)
IGNITION 18PK
18PK B1 A1 A2 G2 IGNITION
A13FB (A13FB) RELAY #2
G 12PK
10A (1014)
SWITCH 1(BRK) A70EA
14OR CH3_05
18OR

BRAKE PRESSURE
SWITCH DCM / IP
(1825) (1800)

C D1
B70R
18OR

D D2
B70CD A70DA
18GY 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED CIRC A135D AND C 92218B
RELEASE NO. D ATE PART NO. SHEET

A70DA. 61229V 16APR09


AE08058178 018

Figure 144 Satellite Communication – Tripmaster

144
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.22. COMPUTER PREWIRED – XATA SYSTEM, P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COMPUTER PREWIRED - XATA SYSTEM
NAVISTAR, INC.

FUSE F2-F (1011)

BATTERY A14MC C2 D2
A14W A14M
FEED 12RD
6RD 8RD
CH3_01,1A 10A

J1708 DATA LINK


PUBLIC
CH3_10
BRAKE PRESS SW DCM / IP
(1825) (1800/1800F)

C D1 A11-GBA
B70R A14EB
18OR 18RD 10WH

D D2
B70CD
18GY

A11-GKJ
A3BE(+)
A3BE(-)

A11-GBE
18DKBL
A14EA

16WH
18GY

6WH
16RD
A14EBA
18RD

XATA XATA MODULE


A A D C B
(1911) (1910/1910A)

LEFT SIDE
CAB GROUND
(4081)
WH
RD

GN

BK
J1708(-)
POWER

J1708(+)

E1
GROUND
BRAKE

XATA APPLICATION MODULE (XAM) / MOBILE APPLICATION SERVER (MAS)


VEHICLE INTERFACE MODULE

XATANET GRD A11-GXN NEG STUD


(1910G) 8WH (1005)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_1A. D 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 16APR09
AE08058178 019

Figure 145 Computer Prewired – XATA System

145
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.23. CADEC GPS SYSTEM, P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CADEC GPS SYSTEM
NAVISTAR, INC.

IGNITION
RELAY #2
(1012 / 1014)
CH3_05, 5A,7B

BATTERY
FEED
CH3_1,1A
(A13FB)

A11-GBA
A14W
6RD

10WH

A11-GKJ
6WH
A2
A14M
8RD

FUSE F5-J (1014)


A1 B1

A11-GBE
A13FB

16WH
12PK
10A LEFT SIDE
FUSE F2-F (1011) CAB GROUND
A14MC C2 D2 (4081)
12RD CH3-18
10A
A13CE
16PK
A14CE

A3CE(+)
16RD

18DKBL J1708 PUBLIC


DATA LINK
A3CE(-) CH3_10
18GY (1660)

CADEC GPS
CONNECTOR A B C D E CADEC
(830/830M) J1708 (+/-)
(73)

D3CE(-)
B
18GY

D3CE(+)
18DKBL A
D11CE-G
D14CE

D13CE
16RD

16PK

16RD

CADEC CADEC
CONNECTOR #1 CONNECTOR #3
(74) (76)

D13CE1 D13CE3
A A
16PK 16PK

D14CE1 D14CE3
B B
16RD 16RD

D11CE1-G D11CE3-G
C C
16WH 16WH

CADEC
CONNECTOR #2
(75)

D14CE2
B
16RD

D13CE2
A 16PK

D11CE2-G
C
16WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED R/D 830M. C 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 16APR09
AE08058178 020

Figure 146 Cadec GPS System

146
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.24. SATELLITE COMMUNICATION – MOBILEMAX, P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION - MOBILEMAX
NAVISTAR, INC.

(1011 / 1013)
CH3_06,6A
IGNITION
RELAY #1
(A13FC)
FUSE F4-G
(1013)

MOBILEMAX
POWER / IP
C3 MOBILEMAX
CONNECTOR
DISCRETE
10A (1242)
(1243)
D3 E D
CH3_01,1A

B A G F C
SIDE WARNING
W/ BOTH RT
BATTERY

A13B
18PK

B
FEED

A13B
18PK

A11-GBF

A11-GBE
18DKBL

18WH

18WH
A3AB(+)
A3AB(-)
A62B

18DKBL
A13BH

A14AH

A14AF

A13FG
18PK

18GY
18RD

18RD
(1012 / 1014)

18PK
CH3_07,7B

A14W
6RD
IGNITION
RELAY #2

RIGHT BANK
OPTIONAL
B G WARNING
LIGHTS
(1510)
W/ RT SIDE
WARNING

MESSAGE

A11-GBA
WAIT

10WH
A14M
8RD
(A13FB)

FUSE F2-F (1011)


J1708 PUBLIC
C2 D2 (+) / (-)
A14MC (1660 / 1661)
12RD CH3_10
10A
A11-GKJ

FUSE F5-J (1014)


6WH

A1 B1
A13FB
12PK
G2 A2 10A

LEFT SIDE
CAB GROUND
(4081)
CH3-18

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_7B,6A AND E 93408J
RELEASE NO. D ATE PART NO. SHEET

1A. 61229V 16APR09


AE08058178 021

Figure 147 Satellite Communication – MobileMax

147
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.25. SELF CONTAINED AIR SEAT, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
SELF CONTAINED AIR SEAT

BATTERY
FEED
CH3_01,2A

DRIVER SEAT HEATED SEAT


A B POWER A B PASSENGER
(1918) (1935)
A14W
6RD

A11-GR
14WH

12WH
14RD

*AH

A14C
12RD
*AD

A11-GP
A14F
8RD

12WH
A14B
12RD
A14FE
12RD

FUSE F7-E (1016)


A1 B1 A14A
12RD
10A

*A14A
A11-GCN

14RD
*A11-GCN

12WH
14WH
A11-GCA
10WH
A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081)

* HEATED SEAT N/ PASSENGER SEAT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_2A. C 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 20APR09
AE08058178 022

Figure 148 Self Contained Air Seat

148
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.26. HEATED SEATS, P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
HEATED SEATS

HEATED SEAT DRIVER SEAT


PASSENGER A B B A POWER
(1935) (1918)

A105-GA

16LTGN

A105GCP
A105A

A105-GB
16WH

16LTGN

18LTGN
A105B

18WH
16WH
A105
HEATED SEAT
N/ PASSENGER SEAT
IGNITION
RELAY #3
(1014)
CH3_05,8A

16LTGN
A105
HEATED SEAT
W/ PASSENGER SEAT
(A13FA)

A105GCP
FUSE F7-G (1016)

16WH
A13FR A13FT A3 B3
E3
12PK 12PK
FUSE F11-C
*10A OR 20A
(1014)
A11-GCA
10WH

*10A - DRIVER SEAT


20A - DRIVER SEAT &
PASSENGER SEAT
A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081)
CH3-19

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_8A. D 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 20APR09
AE08058178 023

Figure 149 Heated Seats

149
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.27. INTENTIONALLY LEFT BLANK, P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REMOVED GEOMETRY. D 92372W
RELEASE NO. D ATE PART NO. SHEET

61229V 08APR09
AE08058178 024

Figure 150 Intentionally Left Blank

150
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.28. INTENTIONALLY LEFT BLANK, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 REMOVED GEOMETRY. C 92218B
RELEASE NO. D ATE PART NO. SHEET

61229V 15APR09
AE08058178 025

Figure 151 Intentionally Left Blank

151
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.29. BACK-UP CAMERA, P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
BACK-UP CAMERA

IGNITION BACK-UP MONITOR


RELAY #2 CONNECTION
(1012 / 1014) (9999)
CH3_07

GROUND
SIGNAL
SUPPLY
1 3 4
(A13FB)

GB12RD

GB12BK
18LTGN

GB12-G
18RD

18BK
BACK-UP
MONITOR C
A B
CONNECTION
(6901)
A67-GAK
18GY
A67F

18WH
A67H
18GY
FUSE F5-F

C2
(1014)

10A
D2

A11-GAA
12WH

TURN SIGNAL
ADAPTER
(400)
CH9_01,02

LEFT SIDE
CAB GND
(1004)
CH3-17

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 RMVD R/D 1003; C 74736R
RELEASE NO. D ATE PART NO. SHEET

REVISED CIRCUITS. 61229V 21APR09


AE08058178 028

Figure 152 Back-Up Camera

152
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.30. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COLLISION AVOIDANCE SYSTEM - EATON VORAD-VS400
NAVISTAR, INC.

VORAD VS-400
FORWARD / IP
SIDE SENSOR CENTER CHASSIS / CHASSIS VS-400
(1241F) FORWARD CHASSIS (1700) SIDE DISPLAY
(9300) (1942F)
12 41
N67D M67D A67D
5 2
16GY 16GY 18GY

11 40
N67C M67C A67C
4 1
16GY 16GY 18GY

10 39
N67B M67B A67B
3 3
16GY 16GY 18GY

FUSE F5-F
(1014) IGN
D2 C2 RELAY #2
(A13FB)
(1012 / 1014)
10A CH3_05

A67A
16PK
VS-400
DRIVER DISPLAY
(1943M)
9 46
N67AB M67AB A67AB A67AC
1 4
16PK 16PK 18PK 18PK

45
2 N67-GC A67-GA A67GB
16WH 5
18WH 18WH

A67-GCJ
M67-GA
18WH

16WH
J1939
TERMINATING VORAD VS-400
RESISTOR GROUND
(1657) (9771)

A
M1(+) M2(+)
37
18YL 18YL
OHMS
120

A11-GCA
10WH

C
M1(-) M2(-)
38
18GN 18GN

24
A67AA
18PK
A11-GKJ
6WH
M67AA
M3(-)

M3(+)

18PK
18GN

18YL

VORAD VS-400 LEFT SIDE


FORWARD RADAR GROUND STUD
5 4 10 9
(8901M) (4081)
CH3-19

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REMOVED BENDIX WINGMANE 93408J
RELEASE NO. DATE PART NO. SHEET

CIRCUITS. 61229V 21APR09


AE08058178 027

Figure 153 Eaton Vorad Collision Avoidance System VS400

153
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.31. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLLISION AVOIDANCE SYSTEM - EATON
NAVISTAR, INC.
VORAD-VS400(CONT)

CENTER CHASSIS /
FORWARD CHASSIS FORWARD / IP
CHASSIS VS-400
(9300)
(1700/1700) SIDE DISPLAY
(1942F)
63
M67D A67D
12 2
16GY 18GY

19
11 M67C A67C
1
16GY 18GY

18
M67B A67B
10 3
16GY 18GY

IGN
FUSE F5-F(1014) RELAY #2
44 D2 C2 (1012/
M67AB A67AB A67A (A13FB) 1014)
9
16PK 18PK 16PK 10A CH3_5,7

A67AC
4
18PK VS-400
DRIVER
VORAD VS-400 47 DISPLAY
FORWARD RADAR A67-GA A67GB (1943M)
5
(8901M) 18WH 18WH
43
A67-GAA
18PK
9 M67GA
18PK

10 M67AA A67-GCJ A11-GCA


18PK 16WH 10WH
37

A11-GKJ
M5B(+) M5A(+) A3(+) J1939 TERMINATING
4
18YL 18YL 18YL

6WH
RESISTER
38
M5A(-) A3(-) (1657)
M5B(-)
5 CH3_13C
18GN 18GN 18GN
M5E(-)
M5E(+)

18GN
18YL

J1939
M5A(+)

M5A(-)

TERMINATING
18YL

18GN

RESISTOR
(1657) LEFT SIDE
CAB GROUND
A
M5C(+) (4081)
18YL
OHMS
120

C
M5C(-)
18GN

SART WAVE
TPMS RECEIVER
(8993F)

M5D(+)
12
18YL

M5D(-)
11
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 CHAPTER REF CH3_13C C 93614H
RELEASE NO. D ATE PART NO. SHEET

WAS CH3_12D. 92218B 07AUG13


AE08058178 27A

Figure 154 Eaton Vorad Collision Avoidance System VS400 (Cont.)

154
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.32. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLLISION AVOIDANCE SYSTEM EATON
NAVISTAR, INC.
VORAD-VS400 (CONT)

J1939
TERMINATING FORWARD
RESISTOR CHASSIS/ IP
(1657M) (1700/1700)
M5B(+) M5A(+)
18YL 18YL
A 43 FUSE F5-E
M5CC(+) M5A(+) A67AA A67A
18YL 18PK 16PK (1014)
18YL
CH04_27A
M5E(+)
OHMS

M5A(+)
120

18YL 18YL
M5B(-)
M5A(-)
18GN
18GN
C 44 A67AB
M5CC(-) M5A(-)
18GN 18GN 18PK

M5E(-) M5A(-)
18GN 18GN
SMART WAVE
TPMS RECEIVER
(8993F)

12 M5C(+)
18YL
M5D(+)
18YL
11 M5C(-)
18GN

M5D(-) FUSE F5-F


18GN (1014-C)
17 FUSE
M22AA A22AA
2 (A13FB) (1014-A3)
18TN 18PK
H3 G3 CH03_08
26
M22-GB M22-GA A22-GA TPMS 2 INCH DISPLAY
1 18WH (1559)
18TN 16TN
CH04_39

68
M22-GA
BENDIX WINGMAN 16TN
(8903)

VS-400
A67-GB DRIVER
M5B(-) DISPLAY
6 18WH
20GN (1943M)
M5B(+) CH04_27A
1
20YL

47
M67-GA A67-GA A67-GCJ
5 A67-GCA
20WH 18WH 16WH 10WH
63
M67AA A67D VS-400

A11-GKJ
8 20PK SIDE DISPLAY
18GY

6WH
(1942F)
CH04_27A

LEFT SIDE
CAB GND
(4081)

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEAS E NO . DATE PART NO. SHEET

92218B 07AUG13 AE08058178 27B

Figure 155 Eaton Vorad Collision Avoidance System VS400 (Cont.)

155
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.33. COLLISION AVOIDANCE SYSTEM EATON VORAD VS400 (CONT,), P. 27C

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLLISION AVOIDANCE SYSTEM EATONVORAD-VS400
NAVISTAR, INC. (CONT)

J1939
TERMINATING FORWARD BODY CONTROLLER J5
RESISTOR CHASSIS/ IP (1602)
(1657M) (1700/1700)

A 62
M5C(+) A5Y(+) A5(+)
F3
18YL 18YL 18YL
OHMS

M5C(+)
120

18YL

C 61
M5C(-) A5Y(-) A5(-)
F2
18GN 18YL 18YL

M5C(-)
18GN

BENDIX WINGMAN
(8903)

M5B(-) M5A(-)
6
20GN 18GN

M5B(+) M5A(+)
1
20YL 18YL

47
M67-GA A67-GA A67-GCJ
5 A67-GCA
20WH 18WH 16WH 10WH
24
M67AA A67AA A67A FUSE F5-F

A11-GKJ
8 20PK 16PK
18PK (1014)

6WH
CH3_07

LEFT SIDE
CAB GND
(4081)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RE LEASE NO . D ATE PART NO. SHEET

92927M 22JAN15
AE08058178 27C

Figure 156 Collision Avoidance System Eaton Vorad VS400 (Cont,)

156
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.34. BACK-UP CAMERA, P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
BACK-UP CAMERA

IGNITION BACK-UP MONITOR


RELAY #2 CONNECTION
(1012 / 1014) (9999)
CH3_07

GROUND
SIGNAL
SUPPLY
1 3 4
(A13FB)

GB12RD

GB12BK
18LTGN

GB12-G
18RD

18BK
BACK-UP
MONITOR C
A B
CONNECTION
(6901)

A67-GAK
18GY
A67F

18WH
A67H
18GY
FUSE F5-F

C2
(1014)

10A
D2

A11-GAA
12WH

TURN SIGNAL
ADAPTER
(400)
CH9_01,02

LEFT SIDE
CAB GND
(1004)
CH3-17

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 RMVD R/D 1003; C 74736R
RELEASE NO. D ATE PART NO. SHEET

REVISED CIRCUITS. 61229V 21APR09


AE08058178 028

Figure 157 Back-Up Camera

157
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.35. SATELLITE COMMUNICATION – QUALCOMM IMCT WITH MVPC KEYBOARD,


P. 29

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION - QUALCOMM
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IMCT W/ MVPC KEYBOARD
NAVISTAR, INC.

BATTERY
FEED
CH3_01,2A

A14W
6RD
A14F
8RD
MVPC FEED
(1338)
FUSE F7-E (1016)

A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A

GROUND ADAPTER
(1006)

B
A11-GBE
E4 BK
16WH
A11-GBA
10WH
A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081)
CH3-18

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_2A. C 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 27APR09
AE08058178 029

Figure 158 Satellite Communication – Qualcomm IMCT with MVPC Keyboard

158
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.36. AIR SHIELD LIGHT, P. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR SHIELD LIGHT
NAVISTAR, INC.

(LOCATED IN UPPER (LOCATED IN UPPER


RIGHT REAR ROOF) RIGHT REAR ROOF)

HEAT SHRINK

18BK

18WH
WH
BK
AIR SHIELD B
A
LIGHT CONNECTOR
(5117)

18WH
18BK

WH
BK
IP / AUX ROOF A B
(2021 / 2022)

A58-GBM
18WH
A58C
18BN

BASE 1 ADAPTER A68A


(1623)
A11-GBA
16BN
CH9_03
10WH
16BN
A68

A11-GKJ
6WH

CENTER CHASSIS/IP 4
(1701F/1701)
14BN
N68

LEFT SIDE
CAB GROUND
(4081)
CH3-18

STOP,TAIL & TURN


LIGHTS
(9303A/9303D)
CH9_05

CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND


OR PARK LIGHTS) AND ACC

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 ADDED CIRC A68A, N68, C 93583H
RELEASE NO. D ATE PART NO. SHEET

A68. 61229V 27APR09


AE08058178 030

Figure 159 Air Shield Light

159
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.37. SATELLITE COMMUNICATION – QUALCOMM OMNIVISION, P. 31

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION - QUALCOMM OMNIVISION
NAVISTAR, INC.

QUALCOMM BATTERY
OMNI VISION FEED
POWER CH3_01,1A
(1918A)
FUSE F2-F (1011)
D2 C2 A14W
A14ED A14MC A14M
A 6RD
16RD 12RD 8RD
10A

FUSE F5-J (1014)


IGNITION
B1 A1 A2 G2 RELAY #2
A13EE A13FB
B (A13FB) (1014)
16DKBL 12PK
10A CH3_05,7B

A11-GBE
C
16WH

LEFT SIDE A11-GKJ A11-GBA


CAB GROUND 6WH 10WH
(4081)
CH3-18

PREMIUM
ROOF
(2503) LEFT CONSOLE
SPEAKER
8
A86HB (2305)
18LTGN A
7 C86H
A86JB 18LTGN
18LTGN +
6 B -
QUALCOMM C86J
G 18LTGN
OMNI VISION
9
ACCESSORY
(1919A) F
RIGHT CONSOLE
SPEAKER
A86JA
G D (2304)
18LTGN
A
C86L
A86HA
20LTGN

C 18LTGN
20LTGN

F
A86K

18LTGN +
A86L

B -
C86K
A
18LTGN

B
RADIO
(1300) IGNITION
E RELAY #1
A86-GD1

(1013)
11
18WH

CH3_05,6A
QUALCOMM
OMNI VISION
SPKR SW 12
(1920)
A86J (A13FC)
14
18LTGN

A86H
13
18LTGN

FUSE F4-G (1013)


D3 C3
A98F A13BJ A13B
B
18TN 18PK 18PK
QUALCOMM 10A
OMNIVISION
RIGHT BANK
REMOTE CONTROL
G B OPTIONAL
(1917)
WARNING LIGHT
(1510)
A86-GND A86-GD2
E B
18WH 18WH

A86RCD
A A
18LTGN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_1A AND 7B. E 93408J
RELEASE NO. DAT E PART NO. SHEET

61229V 28APR09
AE08058178 031

Figure 160 Satellite Communication – Qualcomm Omnivision

160
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.38. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR, P. 32

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY
NAVISTAR, INC. CONNECTOR

NOTE: CH3_30
RADIO 1. * CIRCUIT A14 IS 4RD
CONNECTION
(1301)

FUSE F2-E (1011)


BATTERY
D1 C1
A86AA A86A A14JF A14J A14 FEED
RADIO MEMORY 12
20LTGN 18LTGN 12RD 8RD 6RD CH3_01,2A
10A CH3_30,30A

PREMIUM LEFT CONSOLE


ROOF SPEAKER
W/ PREMIUM TRIM
(2503) (2305)
8 A
A86H C86H
LEFT FRONT + 1
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 2
20LTGN 18LTGN

RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN

IP / ROOF LEFT REAR


CONNECTION SPEAKER
(2000) (2302)

13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN

RIGHT REAR
SPEAKER
(2301)

5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN

FUSE F4-F (1013)


ACCESSORY
A86 D2 C2
RELAY #1
RADIO POWER 6 (A12V)
20LTGN (1013 / 1011)
10A CH3_04

BODY
(@A12V) CONTROLLER #J6
(1606)
CH3_4A

A86-G
GROUND 5 20WH

LEFT SIDE
CAB GND
(1004)
@ W/500K BAUD RATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K C 93408J
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE AND CH3_2A,30A. 61229V 03JUN09


AE08058178 032

Figure 161 Radio (Entertainment), Speakers – with 12 Way Connector

161
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.39. RADIO (ENTERTAINMENT), SPEAKERS - WITH 16 WAY CONNECTOR, P. 33

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR

RADIO FUSE F4-F


(1300/1300A) ACCESSORY
(1013)
RELAY #1
D2 C2 (1013 / 1011)
A86
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
BODY CONTROLLER
#J6
(@A12V)
(1606)
FUSE F2-E (1011) CH3_4A
A86A D1 C1 A14JF A14J A14 BATTERY FEED
RADIO MEMORY 7
18LTGN 12RD 8RD 6RD CH3_01,30,2A,30A
10A
REAR TURNS PANEL CLUSTER CONNECTOR
ADAPTER (1625) (1500)
M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT

BASE 1 ADAPTER
BODY CONTROLLER
(1623)
#J2 (1604)

B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17

PREMIUM ROOF RIGHT CONSOLE SPEAKER


W/ PREMIUM
(2503) (2304)
TRIM
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN +
6 B
A86L C86L -
RIGHT FRONT - 12 20LTGN 18LTGN

EAGLE ROOF RIGHT CONSOLE SPEAKER


W/ EAGLE
(3206) (2304)
TRIM
C A
A86K C86K
20LTGN 18LTGN +
D B
A86L C86L -
20LTGN 18LTGN

W/ PREMIUM PREMIUM ROOF LEFT CONSOLE SPEAKER


TRIM (2503) (2305)
8 A
A86H C86H
LEFT FRONT + 13
20LTGN 18LTGN +
7 B
A86J C86J -
LEFT FRONT - 14
20LTGN 18LTGN

EAGLE ROOF LEFT CONSOLE SPEAKER


W/ EAGLE (3205M) (2305)
C A
A86H TRIM C86H
20LTGN 18LTGN +
D B
A86J C86J -
20LTGN 18LTGN

IP / ROOF CONNECTION
RIGHT REAR SPEAKER
(2000)
(2301)
5 A
RIGHT REAR + A86DA D86D
9 20LTGN 18LTGN +
4 B
A86EA D86E -
RIGHT REAR - 10
20LTGN 18LTGN

LEFT REAR SPEAKER


(2302)
13 A
A86BA D86B
LEFT REAR + 15
20LTGN 18LTGN +
1 B
A86CA D86C -
LEFT REAR - 16
20LTGN 18LTGN

GROUND A86-G
8 LEFT SIDE
18WH
CAB GND
@ W/500K BAUD RATE (1004)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. D 93408J
RELEASE NO. D ATE PART NO. SHEET

90238F 27JUN12
AE08058178 033

Figure 162 Radio (Entertainment), Speakers - with 16 Way Connector

162
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.40. RADIO (ENTERTAINMENT), SPEAKERS - WITH 16 WAY CONNECTOR (CONT.),


P. 33A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR (CONT)

RADIO
(1300)
FUSE F4-F
ACCESSORY
(1013)
RELAY #1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
CB RADIO
A86F
POWER CONN
18LTGN
FUSE F2-E (1011) (2303) CH4_03
A86A D1 C1 A14JF A14J
RADIO MEMORY A14 BATTERY FEED
7
18LTGN 12RD 8RD 6RD CH3_01,30
10A
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)

M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT

BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)

B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17

PREMIUM ROOF RIGHT CONSOLE SPEAKER


W/ PREMIUM
(2503) (2304)
TRIM
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 12
20LTGN 18LTGN

LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)

8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN

IP / ROOF RIGHT REAR


CONNECTION SPEAKER
(2000) (2301)

5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN

LEFT REAR
SPEAKER
(2302)

13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN

GROUND A86-G
8
18WH
LEFT SIDE
CAB GND
(1004)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23100718 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 UPDATED SHEET B 93614H
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 90238F 18JUN12


AE08058178 33A

Figure 163 Radio (Entertainment), Speakers - with 16 Way Connector (Cont.)

163
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.41. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.),


P. 33B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR (CONT)

RADIO
(1300)
FUSE F4-F
ACCESSORY
(1013)
RELAY #1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
CB RADIO
A86F
POWER CONN
18LTGN
FUSE F2-E (1011) (2303) CH4_03
A86A D1 C1 A14JF A14J
RADIO MEMORY A14 BATTERY FEED
7
18LTGN 12RD 8RD 6RD CH3_01,30
10A
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)

M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT

BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)

B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17

PREMIUM ROOF RIGHT CONSOLE SPEAKER


W/ PREMIUM
(2503) (2304)
TRIM
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 12
20LTGN 18LTGN

LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)

8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN

IP / ROOF RIGHT REAR


CONNECTION SPEAKER
(2000) (2301)

5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN

LEFT REAR
SPEAKER
(2302)

13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN

GROUND A86-G
8
18WH
LEFT SIDE
CAB GND
(1004)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23100718 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 UPDATED SHEET B 93614H
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 90238F 18JUN12


AE08058178 33B

Figure 164 Radio (Entertainment), Speakers – with 16 Way Connector (Cont.)

164
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.42. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.),


P. 33C

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR (CONT)

RADIO CONN PREMIUM ROOF RIGHT CONSOLE SPEAKER


(1303)
(2503) (2304)

8 A
A86H C86K
2 20LTGN 18LTGN
+
7 B -
A86J C86L
RADIO POWER 4 18LTGN
20LTGN

LEFT CONSOLE
SPEAKER
(2305)
9 A
A86K C86H
1
20LTGN 18LTGN
+
6 B -
PARK LIGHTS A86L C86J
3
20LTGN 18LTGN

IP / ROOF RIGHT REAR


CONNECTION SPEAKER
(2000) (2301)

13 A
A86BA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
1 B -
A86CA D86E
RIGHT FRONT + 11
20LTGN 18LTGN

LEFT REAR
SPEAKER
(2302)

5 A
A86DA D86B
5
20LTGN 18LTGN
+
4 B -
A86EA D86C
RADIO MEMORY 7
20LTGN 18LTGN

FUSE F4-F ACCESSORY


(1013) RELAY #1
A86 (1013 / 1011)
LEFT FRONT + 13 (A12V)
20LTGN CH3_04
D2 C2
BODY
(@A12V)
CONTROLLER #J6
(1606) CH3_4A

FUSE F2-E (1011)

D1 C1 BATTERY
A86AA A86A A14JF A14J A14
LEFT REAR + 15 FEED
20LTGN 18LTGN 12RD 8RD 6RD
10A CH3_01,30,2A,30A

A86-G
LEFT REAR - 16
20WH
LEFT SIDE
CAB GND
(1004)

@ W/500K BAUD RATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K B 93408J
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE AND CH3_2A,30A. 92218B 30JUL13


AE08058178 33C

Figure 165 Radio (Entertainment), Speakers – with 16 Way Connector (Cont.)

165
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.43. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.),


P. 33D

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR (CONT)

RADIO POWER DISPLAY


(1300)
(2224)

A86C(+) A86B(+)
1 6
18YL 20YL

A86C(-) A86B(-)
2 20LTGN 7
18GN

IP / ROOF CONN
(2000/2000F) RIGHT REAR SPEAKER
(2301A)
5 A
RIGHT FRONT + *A86K D86D
11 20LTGN 18LTGN +
4 B
*A86L D86E -
RIGHT FRONT - 12 20LTGN 18LTGN

LEFT REAR SPEAKER


(2302M)
13 A
*A86H D86B
LEFT FRONT + 13
20LTGN 18LTGN +
1 B
*A86J D86C -
LEFT FRONT - 14
20LTGN 18LTGN

RADIO
DCM CONN
(1302)
(1800)

D3
A86W
5 B8
18LTGN
C8

A86GA
7
20LTGN

A86GC
9
20LTGN I/O MIC DISPLAY
(225)
A86GB CH04_39
10
20LTGN

A86GD
11
20LTGN IP/ROOF
(2505)
A86A(+)
15 2
20LTGN

ACCESSORY BODY
A86A(-)
16 1 RELAY #1 CONTROLLER #J6
20LTGN
(1013/1011) (1606)
CH3_04 CH3_4A
18DKBL

18LTGN
A62DD

A86V

(@A12V)
(A12V)

RADIO
(1300A)

FUSE F4-F
(1013) CLUSTER CONN
A86AE D2 C2 (1500)
A86
4
18LTGN 18LTGN
10A
A62E A62DE A62
6 4
18DKBL 18DKBL 18DKBL

REAR TURNS
PANEL ADAPTER M J
* W/ DELUX TRIM
(1625)
@ W/ 500K BAUD RATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K B 93408J
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 92218B 31JUL13


AE08058178 33D

Figure 166 Radio (Entertainment), Speakers – with 16 Way Connector (Cont.)

166
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.44. SEATBELT AND SEAT SENSOR, P. 34

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
SEATBELT & SEAT SENSOR

FRONT FRONT
DRIVER DRIVER PASSENGER PASSENGER
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2997) (2996) (2999) (2998)
(3000) (3001)

A B A B A B A B A B A B
D11-GGA

D11-GJA
D11-GAA

D11-GBA

D11-GHA

D11-GCA
D11-GG

D11-GH

D11-GC
D11-GA

D11-GB

D11-GJ
18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH
ROOF IP (1)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GAA

A11-GBA

A11-GJA
A11-GGA

A11-GHA

A11-GCA
A11-GA

A11-GB

A11-GJ
A11-GH
A11-GG

A11-GC
18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH
@A11-GA

@A11-GB
@A11-GG

@A11-GH
18WH

18WH
18WH

18WH

SEATBELT
SEAT
INDICATOR
GROUND (8999) *
ADAPTER CH4_36
(8995) (8882) **
CH3_32 CH4_36A

@A11-GA2 @A11-GA1
18WH 18WH
SEATBELT @A11-GG2 @A11-GG1
SEAT 18WH 18WH SEATBELT
INDICATOR SEAT
(8882) INDICATOR
@A11-GB2 @A11-GB1
CH4_36A (8999)
18WH 18WH
CH4_36

@A11-GH2 @A11-GH1
18WH 18WH

* PREWIRE ONLY

** WITH WELDON

@ SEATBELT PRE-WIRING 1 TO 3/VDR W/2 SEAT INDICATION.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REVISED AND REDRAWN. C 92372W
RELEASE NO. D ATE PART NO. SHEET

62476L 22DEC09
AE08058178 034

Figure 167 Seatbelt and Seat Sensor

167
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.45. SEATBELT AND SEAT SENSOR (CONT.), P. 35

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
SEATBELT & SEAT SENSOR (CONT)

REAR REAR
LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2995) (2994) (2993) (2992)
(2990) (2991)

A B A B A B A B A B A B
D11-GDA

D11-GKA

D11-GEA

D11-GLA

D11-GMA
D11-GFA
D11-GD

D11-GK

D11-GE

D11-GF

D11-GM
D11-GL
18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH
ROOF IP(2)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8997)
A11-GDA

A11-GKA

A11-GLA

A11-GMA
A11-GEA

A11-GFA
A11-GK
A11-GD

A11-GE

A11-GL

A11-GM
A11-GF
18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

18WH

#A11-GM
18WH
#A11-GF
18WH
#A11-GD

#A11-GK
18WH

#A11-GE

#A11-GL
18WH

18WH

18WH

SEATBELT
SEAT
INDICATOR
GROUND
(8999) *
ADAPTER
CH4_36
(8995)
(8882) **
CH3_32
CH4_36A

#A11-GD2 #A11-GD1
18WH 18WH

#A11-GK2 #A11-GK1
18WH 18WH SEATBELT
SEATBELT SEAT
SEAT #A11-GE2 #A11-GE1 INDICATOR
INDICATOR 18WH 18WH (8999)
(8882) CH4_36
CH4_36A

#A11-GL2 #A11-GL1
18WH 18WH

#A11-GF2 #A11-GF1
18WH 18WH
SEATBELT
SEAT
#A11-GM2 #A11-GM1 INDICATOR
18WH 18WH (8999)
CH4_36
* PREWIRE ONLY
** WITH WELDON
# W/VDR AND SEATBELT PREWIRE
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - REVISED AND REDRAWN. C 92372W
RELEASE NO. D ATE PART NO. SHEET

62476L 18NOV09
AE08058178 035

Figure 168 Seatbelt and Seat Sensor (Cont.)

168
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.46. SEATBELT AND SEAT SENSOR (CONT.), P. 36

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SEATBELT & SEAT SENSOR (CONT)
NAVISTAR, INC.

SEATBELT
SEAT INDICATOR
(8999)

#A11-GM1
18WH
A11-GM
7 18WH
#A11-GF1
18WH

6 A11-GF
18WH
#A11-GL1
18WH ROOF IP (2)
A11-GL
SEAT CONNECTION
8 18WH
#A11-GE1 (8997)
18WH CH4_35
A11-GE
5 18WH
#A11-GK1
18WH
A11-GK
9
18WH
#A11-GD1
18WH
A11-GD
4 18WH

A11-GJ
10 18WH

3 A11-GC
18WH

A11-GH
11
@A11-GH1 18WH
ROOF IP (1)
18WH
SEAT CONNECTION
A11-GB (8996)
2
18WH CH4_34
@A11-GB1
18WH
A11-GG
12
18WH
@A11-GG1
18WH
A11-GA
1
18WH
@A11-GA1
18WH
SEATBELT
DATA RECORDER @A11-G3 @A11-G
(8998) 18WH 18WH GROUND ADAPTER
(8995)
12 A11-G
CH3_32
18WH
FUSE F7-E (1016)
B3 E3 IGN RELAY # 3
A14R A3 A13FT A13FR
10 (A13FA) (1012/1014)
18RD 12PK 12PK
10A CH3_05,5A,8A
FUSE F11-C
%A13R2 %A13R3 (1014)
18RD 18RD

@A14RC @A14R
18RD 18RD SEATBELT DATA
@A14RA RECORDER
18RD (8881)CH04_36A
@A14RB IP/ROOF
18RD (8883) CH04_36A

4 A3D(+) J1708
20DKBL PUBLIC(+) / (-)
5 A3D(-) (1660 / 1661)
20GY CH3_10

6 A5D(+)
J1939 ADAPTER
18YL
(1025)
7 A5D(-) CH3_13,40A
18GN

# W/VDR AND SEATBELT PREWIRE


@ SEATBELT PRE-WIRING 1 TO 3/VDR W/2 SEAT INDICATION
% W/ 521 EFFECTS W/ MD/SS
* PREWIRE ONLY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CIRC A13R2 AND E 93408J
RELEASE NO. D ATE PART NO. SHEET

A13R3 TO R/D 8998 AND CH3_5A,8A. 62476L 18NOV09


AE08058178 036

Figure 169 Seatbelt and Seat Sensor (Cont.)

169
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.47. SEATBELT AND SEAT SENSOR (CONT.), P. 36A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SEATBELT & SEAT SENSOR (CONT)
NAVISTAR, INC.

VDR2
(8882)

#A11-GM2
18WH
A11-GM
9 18WH
#A11-GF2
18WH

4 A11-GF
18WH
#A11-GL2
18WH
A11-GL
8 18WH
#A11-GE2
18WH ROOF IP (2)
A11-GE
5 SEAT CONNECTION
18WH
#A11-GK2 (8997)
18WH CH4_35
A11-GK
10
18WH
A11-GD2
18WH
A11-GD
3 18WH

A11-GJ
7 18WH

6 A11-GC
18WH
A11-GH
11
18WH ROOF IP (1)
@A11-GH2
SEAT CONNECTION
18WH
(8996)
A11-GB
2 CH4_34
18WH
@A11-GB2
18WH
A11-GG
12
18WH
@A11-GG2
18WH
A11-GA
1
18WH

@A11-GA2
VDR1 18WH
(8881)
A5(+)
8 18YL
@A5(+) @A5(+) J1939 SPLICE
18YL VDR DISPLAY
(1025)
A5(-) 18YL (2000N) **
5 CH3_13A,40 IP/ROOF
@A5(-) 18GN @A5(-)
(8883)
18GN 18GN
A
6 A5A A5A 2
18GN 18GN
B
A5B A5B
7 1
@A11-G2 18YL 18YL
18WH C
A11A A11AA A11AA
12 3
18WH @A11-G118WH 18WH
18WH A13AA D A13AA
A13A
10 4
18RD @A14RB 18RD 18RD
@A14RA 18RD
A11AB
18RD GROUND-SEAT &
@A11-G 18WH
SEATBELT (8995)
FUSE F7-E %A13AB
18WH A13AB
@A14R CH3_32
(1016) 18RD 18RD
18RD
CH04_36 %A14R
18RD
%A13R1 FUSE F7-G (1016)
18RD B3 A3 E3 IGN RELAY # 3
A13AA A13FT A13FR
(A13FA) (1012/1014)
18RD 12PK 12PK
10A CH3_05,5A,8A
A13R3
18RD
A11-GAN A11-GAA
18WH 12WH
* WITH WELDON
** WITH DISPLAY MODULE NEG STUD
@ SEAT BELT PRE WIRING 1TO3/VDR W/2 SEAT INDICATION (1004)
# W/VDR AND SEATBELT PREVIEW.
% W/521 EFFECTS W/MD/SS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U00PMH4 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. E 93408J
RELEASE NO. D ATE PART NO. SHEET

71817V 30JUL10
AE08058178 36A

Figure 170 Seatbelt and Seat Sensor (Cont.)

170
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.48. DRIVER AND SEATBELT ALARM, P. 36B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DRIVER AND PASSANGER SEATBELT ALARM
NAVISTAR, INC.

BODY CONTROLLER #J5


DRIVER SEATBELT ALARM (1602)
(1112)

A79A F9
18GY

A A79B A79A
18GY 18GY

C A9ZJ A9ZA E3
18GY 18GY

A9B C A9ZJ
18GY 18GY

PASS SEATBELT ALARM


(1113)

A79C
A
18GY

C A9BD
18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 30JUL13
AE08058178 36B

Figure 171 Driver and Seatbelt Alarm

171
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.49. PASS CODE, P. 37

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PASS CODE
NAVISTAR, INC.

BATT FEED
CH3_01

PASS
CODE FUSE
(1116) F7-H (1016)
3 B4 A4
A14A A14KA A14K A14W
18RD 12RD 8RD 6RD
30A
2B
A45D ROOF/ANTI-THEPT
G
18WH (1964)

10 A11-GAA
A62-GA A11-GAL
18WH 16WH 12WH
PANEL
8
A62D A62DF LIGHT FEED
18DKBL 18DKBL SPLICE
CH9_015

NEG STUD
(1004)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 INITIAL RELEASE. A 74736R
RELEASE NO. D ATE PART NO. SHEET

74736R 02DEC10
AE08058178 037

Figure 172 Pass Code

172
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.50. DRIVER DISPLAY – VEHICLE INFORMATION, P. 38

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION
NAVISTAR, INC.

RAND MCNALLY GPS BODY


POWER @A12A CONTROLLER #J6
(2223) 18LTBL (1606)
CH3_4A

ACCESSORY A12A
A
18LTBL
A12E
18LTBL

B4 A4
86
30
NOT USABLE
RELAY
(1020)
87 87A
85 IP/CENTER CHASSIS
(1701/1701F)
A3 B3

A44Z
41
18GY
FUSE
(1013)
A12D FUSE F4-B
(A12V)
14LTBL (1013)
E2 CH3_04

A10AE
GROUND B
18WH
A11-GAA
12WH

GROUND STUD
LEFT SIDE CAB GROUND
(1004)

@ W/500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310618 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K C 93408J
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 83596E 25JAN12


AE08058178 038

Figure 173 Driver Display – Vehicle Information

173
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.51. DRIVER DISPLAY – VEHICLE INFORMATION (CONT.), P. 39

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION (CONT)
NAVISTAR, INC.

POWER DISPLAY
(2224)
FUSE F10-D
(1019)
A14A A14NE A14N A14W BATTERY FEED
1
20PK 8RD CH03_01,02,1A
B1 A1 12RD 6RD
20A

A10AA A10-GAB A11-GAA


2
20WH 20WH 12WH

A10AB NEG STUD


5 20WH (1004)
@A12V BODY
16LTBL CONTROLLER #J6
FUSE F7-B (1606) CH3_4A
(1018) A12V
A12SE
3 (A12V) ACCESSORY RELAY #1
20LTBL 12LTBL
F2 E2 (1013)
CH3_04
A86B(+) A86C(+)
6 1
20YL 18YL RADIO
A86B(-) (1300)
A86C(-)
7 2
20LTGN 18GN

I/O MIC DISPLAY


(2225)

A10AC
10 20WH

BODY CONTROLLER # J5
A10AD
15 (1602)
20LTGN

A9ZH A9ZA
1 E3
20WH 18GY

A5C(+)
8 20YL J1939 ADAPTER
(1026)
A5C(-) CH03_13B,40A
16
20LTGN

A86GA
11 20LTGN
A86GB RADIO CONNECTOR
12 20LTGN (1302)
A86GC CH04_33D
13 20LTGN
IP/FWD CHASSIS
A86GD (1700/1700)
14
20LTGN
26 M22-GA SMARTWAVE TPMS
TPMS 2 INCH A22-GA M22-GB
16TN 18TN RECEIVER
DISPLAY 18WH
FUSE F5-C (8993F)
(1559)
(1014) CH04_27B
A22AC FUSE F5-D
1 (A13FA)
18PK (1014)
H3 5A G3
CH3_08,8A
A22-GB A11-GBA A11-GKJ LEFT SIDE
2
18WH 10WH 6WH CAB GND CLUSTER
A5RQ(+) (4081) CONN
A5RP(+)
4 18YL J1939 ADAPTER (1501)
18YL
(1025)
A5M(+) A5F(+) A5RQ(-)
CH03_13A
18YL 18YL 18GN
A5RP(-) A5RR(-) A5RN(-)
5 18GN 18GN 11
18GN
A5M(-) A5F(-)
A5RR(+) A5RN(+)
18GN 18GN 12
18GN 18YL
A5RM(+) A5D(+)
DIAGNOSTIC
18YL 18YL
J1939 ADAPTER CONN
A5RM(-) A5D(-) (1650)
(1025) 18GN 18GN CH03_12
CH03_13A

@ W/500K BAUD RATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED EFFECTS OF 500K B 93408J
RELEASE NO. DATE PART NO. SHEE T

BAUD RATE. 92218B 30JUL13 AE08058178 039

Figure 174 Driver Display – Vehicle Information (Cont.)

174
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.52. INTENTIONALLY LEFT BLANK, P. 40

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 REMOVED GEOMETRY. C 93583H
RELEASE NO. D ATE PART NO. SHEET

92218B 30JUL13
AE08058178 040

Figure 175 Intentionally Left Blank

175
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.53. SATELLITE COMM WITH ANTENNA, CABLE AND TRANSISTOR, P. 41

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMM-W/ANTENA,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CABLE & TRANSISTOR
NAVISTAR, INC.

SATELLITE RADIO ANTENNA SATELLITE RADIO ANTENNA


(3A) (4A)

ACORE
1 1
22BK

ASHILD
2 2
22NONE

ANTENNA CABLE CABLE ANTENNA


(1A) (2A)

ACORE
1 22BK 1

ASHILD
2 2
22NONE

IVIS DATA LINK


SUPPLY CABLE
IVIS DATA LINK CONN (18A)
(19A)

6 AWHT A
18WH

ARED
8 B
18RD

AGRN
12 D
18GN

AYEL
13 C
18YL

14 AGRY
18GY G

15 ABLU F
18DKBL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 30JUL13
AE08058178 041

Figure 176 Satellite Comm with Antenna, Cable and Transistor

176
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.54. DATA LINK TRANSLATOR, P. 42

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DATA LINK TRANSLATOR
NAVISTAR, INC.

DATA LINK TRANSLATOR


(1961)
FUSE F5-A
(1014)
FUSE F11-C
A98M H1 G1A13FL
1 (1020)
18BK 12PK
10A CH03_07,7B

A5MA(+) A5M(+)
6
18YL 18YL

A5M(+) J1939 ADAPTER


18YL (1025)
CH03_13A,40A
A5MA(-) A5M(-)
7 18GN J1708
18YL
A5M(-) PUBLIC (+)
18GN (1660)

C
A3M(+)
8
18LTBL
F

A98-GB
10 A
18WH A3BB(+)
18DKBL
DIAGNOSTIC
CONN J1708
A98-GC PUBLIC (-)
12 (1650) A
18WH (1661)
CH03_09 A3BB(-)
18GY
C
A8M(-)
9
18GY
F

A98-GAN A11-GAA
IVIS DATA LINK CONN 18WH 12WH
(1981)

A5FD(+) LEFT SIDE


C 18YL CAB GROUND
(1004)

A5FD(-)
D
18GN

A3FD(+)
F
18DKBL

A3FD(-)
G IVIS POWER CONN
18GY
(1982)

A11-GFE A11-GFF
A 16WH PIN

MEGA FUSE F3 E3
A14MB 10A A14FDU
(1001) RCPT
12RD 16RD
CH03_01 FUSE F8-C
(1017)

A11-GBE A11-GBA A11-GKJ


14WH 10WH 6WH
D2 C2 LEFT SIDE
A14FDT A14MC A14M
B CAB GND
14RD 10A 12RD 8RD
(4081)
W/ LOAD SHEADING
FUSE F2-F
(1011) A14TE A14T BATTERY FEED
12RD 8RD CH03_01,1A

W/ SINGLE BATTERY FEED


CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_1A AND 7B. B 93408J
RELEASE NO. D ATE PART NO. SHEET

92218B 30JUL13
AE08058178 042

Figure 177 Data Link Translator

177
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.55. PEOPLENET COMMUNICATIONS, P. 43

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PEOPLENET COMMUNICATIONS
NAVISTAR, INC.

PEOPLENET
COMMUNICATIONS
(1939)

J1708 PUBLIC (+)


A3BD(+)
A (1660)
18DKBL
CH03_10

A3BD(-) J1708 PUBLIC (-)


B 18GY (1661)
CH03_10

A14ED
C 18RD

FUSE F5-J
A13EE (1014) IGNITION RELAY #2
A13FB
E 18PK 12PK (A13FB) (1012/1014)
B1 A1 G2 CH3_05,5A,7,7B

%A13EF
18PK

A11-GBE A11-GBA A11-GKJ


D 10WH 6WH
18WH

PEOPLENET CONN
(1938M)
LEFT SIDE CAB GROUND
(4081)

A11-GBF
A 14WH

FUSE F2-F
(1011)
A14EA A14MC A14W BATTERY
A14M
B 14RD 12RD FEED
8RD 6RD
D2 C2 CH03_01,1A

PEOPLENET VID CONN


(1939M)

A3BD(+)
J1708 PUBLIC (+)
4 18DKBL
(1660) CH03_10

A3BD(-) J1708 PUBLIC (-)


5 18GY (1661) CH03_10

A5U(-)
A5RC(-) A5RD(-)
11 18GN
18GN 18GN

A5U(+) A5RC(+) A5RD(+)


12 J1939 250K
18YL 18YL 18YL
SPLICE PACK
(1026)
%A5CC(-) CH03_13B,40A
18GN

%A5CC(+)
18YL

% W/ 521 EFFECTS W/ MD/SS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 ADDED CIRC A13EF TO B 93408J
RELEASE NO. D ATE PART NO. SHEET

R/D 1939 AND CH3_5A,7B. 92218B 30JUL13


AE08058178 043

Figure 178 Peoplenet Communications

178
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.56. BENDIX WINGMAN SYSTEM, P. 44

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX WINGMAN SYSTEM
NAVISTAR, INC.

J1939
TERMINATING
RESISTOR *M5C(+)
(1657)
18YL

A
M5C(+)
18YL
OHMS
120

*M5C(-)
18GN

C M5C(-)
18GN

*M5E(+)
*M5E(-)

18YL
18GN
FWD CHASSIS/IP
(1700)
BODY CONTROLLER
SMARTWARE TPMS #J7
RECEIVER (1607)
(8993F)

44
*M5D(-) *M5A(-) A104CB
11 B9
18GN 18GN 18DKBL

43
*M5D(+) *M5A(+) A9
12 18GY
18YL 18YL
BODY CONTROLLER
#J4
(1606)
BENDIX WINGMAN
(8903) *M5B(+)
L
20YL

62
M5B(+) M5A(+) A5A(+) A5AA(+)
1 H
20YL 18YL 18YL 18YL

*M5B(-)
20GN

61
M5B(-) M5A(-) A5A(-) A5AA(-) G
6
20GN 18GN 18GN 18GN

24 FUSE F5-F
M67AA A67AA A67A (1014)
8 IGN
20PK 18PK 16PK
D2 C2 RELAY #2
(A13FB)
(1012/1014)
10A CH3_5,5A
47
M67-GA M67-GA A67-GCJ A11-GCA
5
20WH 18WH 16WH 10WH
A11-GKJ
6WH

26 #9G5DA(-) COGNEX ROOF


#PT5UE(-)
7 18GN (16B/E)
18GN
CH4_46

25 #9G5DA(+) COGNEX ROOF


#PT5UE(+)
2 18YL (16B/F)
18YL
CH4_46

LEFT SIDE
GROUND STUD
* W/TRANSTAR (4081)

# W/BENDIX FUSION

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U026427
22APR16 ADDED FUSION CIRCUITS.B 93553L
RELEAS E NO. DATE PART NO. SHEET

93408J 20JAN16 AE08058178 044

Figure 179 Bendix Wingman System

179
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.57. SAFETY DIRECT PROCESSOR (SDP) CONNECTIONS (BENDIX FUSION), P. 44A

Figure 180 Safety Direct Processor (SDP) Connections (Bendix Fusion)

180
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.58. BENDIX DEPART (SMARTCRUISE WITH BENDIX FUSION), P. 44B

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX DEPART (SMARTCRUISE W/BENDIX FUSION)
NAVISTAR, INC.

BENDIX DEPART CLUSTER CONN


(1126M) (1500)

A62AA A62A A62DA


7 5
18DKBL 18DKBL 18DKBL

A62AB
8
18DKBL
BENDIX COGNEX/
A67NA TAKATA LDW
9 16PL ROOF CONN
A67NB (16B)
10
16PL
A11COG1 A11COG
1 D
18WH 18WH

A67COG
2B G
18GY

A11-GKJ A11-GBA A11-GBP


6WH 10WH 18WH

A11-GCA A67-G
LEFT SIDE
10WH 18WH
GROUND STUD
(4081)

BENDIX WINGMAN
DRIVER DISPLAY
(1943M)

A67-GD
5
20WH

A67E A13COG
4 C
20WH 16PK
A67Y
18PK
A67A
16PK

FUSE F5-F
IGNITION (1014)
A67-GY

RELAY #2
18WH

(A13FB)
(1012/1014)
C2 D2
CH3_07A 10A

BENDIX WINGMAN FORWARD


(8903) CHASSIS / IP
(1700/1700)

24
M67AA
8
20PK
M5UE(+) 47
2
18YL
M5UE(-) 25
A5DA(+)
7 18GN F
18YL
M67GA 26
A5DA(-)
5 20WH E
18GN

FUSE F8-H
(1017)
BATTERY FEED A14H A14PD A14CSB
(1003) H
8RD 10RD 16RD
CH3_1A A4 B4
25A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U026427 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 REVISED AND REDRAWN. B 94139C
RE LEASE NO. D ATE PART NO. SHEET

93553L 18APR16
AE08058178 44B

Figure 181 Bendix Depart (SmartCruise with Bendix Fusion)

181
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.59. EV DISCONNECT SWITCH WITH HIGH & LOW VISIBILITY, WITH MID & LOW
CAB, WITH ISB & I6 ENGINE, P. 45

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EV DISCONNECT SWITCH W/HIGH & LOW VISIBILITY,
NAVISTAR, INC. W/MID & LOW CAB, W/ISB & I6 ENGINE

EV SOLENOID
COIL FUSE
(9936)

5A

A B

EV DISCONNECT
J14A J59B
SWITCH 1
14RD 14RD
(9935)

J59A EV DISCONNECT
18RD SWITCH 2
(9934)

BATTERY
SOLENOID COIL
POWER
POSITIVE
(9937)
(9938)

EV SOLENOID
POWER I/P
(1) CHASSIS
K14A
POWER PDM
SOLENOID 00RD
(2)

SOLENOID COIL EV SOLENOID UNDERHOOD PDM


NEGATIVE POWER O/P (DRIVERSIDE
(9939)
ENGINE
POWER FEED #2
COMPARTMENT)
(CLEAN POWER)
(3A)
J11-G J14A
18WH 00RD
20A

GROUND
(9940)
BODY BUILDER
CONNECTOR PDM 15
(9931) BODY BUILDER/ENGINE WAY
(9932F/9932M) (6567)
A 14
J14A K14A
A
12RD 12RD

J11-G
B
12WH

GROUND
(9933)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. DATE PART NO. SHEE T

93408J 10MAR16 AE08058178 045

Figure 182 EV Disconnect Switch with High & Low Visibility, with Mid & Low Cab, with ISB & I6 Engine

182
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.60. COMPUTER PREWIRED – XATANET WITH J1939 SYSTEM, P. 46

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COMPUTER PREWIRED - XATANET W/J1939 SYSTEM
NAVISTAR, INC.

FUSE F2-F
(1011)
BATTERY A14MC C2 D2
A14W A14M
FEED 12RD
6RD 8RD
CH3_1A 10A

A11-GBA
10WH

A11-GKJ
A11-GBE
A14EA

16WH
A5CG(+)

6WH
16RD
J1939 18YL
SPLICE PACK
(1026) A5CG(-)
CH3_40A 18GN

XATANET
D C A B MODULE
(1910A)

LEFT SIDE
CAB GROUND
(4081)
RD
GN

BK
YL
J1939(-)

POWER
J1939(+)

GROUND

XATA APPLICATION
MODULE (XAM) / MOBILE APPLICATION
SERVER (MAS) VEHICLE INTERFACE MODULE

XATANET GRD A11-GXN NEG STUD


(1910G) 8WH (1005)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 20SEP16
AE08058178 046

Figure 183 Computer Prewired – Xatanet with J1939 System

183
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.61. PMG SYSTEM WITH XATANET, P. 47

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PMG SYSTEM W/XATANET
NAVISTAR, INC.

PMG MODULE
(1921)

A5CC(+)
7 J1939
18YL
SPLICE PACK
(1026)
A5CC(-) CH3_40A
2 18GN

FUSE F5-H
(1014)
D4 C4
A13EE IGNITION FEED
3 (A13FB)
16PK CH3_08
10A
FUSE F7-E
(1016)
B1 A1 A14FE BATTERY FEED
A14EA
5
16RD 12RD CH3_2A
10A

A11-GBE A11-GBA A11-GKJ


4 10WH 6WH
16WH

PEOPLENET PMG
(1924) LEFT SIDE CAB GROUND
(4081)

A11-GEF
A 14WH

FUSE F8-H
(1017)
A14ED B4 A4 A14PD BATTERY
B 14RD 10RD FEED
25A CH03_3A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 20SEP16
AE08058178 047

Figure 184 PMG System with Xatanet

184
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12V CHARGING AND CRANKING SYSTEM (CHAPTER 5)


5.1. STARTING AND CRANKING I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
I6 / V8 ENGINE W/ MANUAL TRANSMISSION

FUSE F3-A (1012)


BATTERY FEED A14 A14P A14PB BATT
CH3_01,29 6RD 8RD 12RD C1 D1 KEY SWITCH
10A (1100)

18RD
A15
BATTERY OFF
FEED S IGN ACC
ALTERNATOR G B
CH3_01
K2 A B D C
K2-G

K14H
2RD

A17H
16PK
SEE NOTE

A17C N/ ROCKER
SEE NOTE 16PK START

IP/ENGINE K17M
LEFT SIDE (1702) CH7_22 18PK
ENGIN E
A17M B4 B3
BLOCK
GROUND 18PK 85 START
87A RELAY
IP /
(1010)
K11-GL

ENGIN E 87
2WH

(1702)
ALTEC
INTERCONNECT
30 PASS (8884B)
86
16 18 15 CH10_14B
A3 A4
LEFT SIDE
DASH MTD A17A

A17BA
18PK

16PK

16PK
DUAL POST

A17H
FUSIBLE
**K17CC

*K17M

GND PLATE

*K17E
LINKS
K17K
18PK

K17E
18PK
16PK

18PK
K17C

K17M

18PK

18PK
16PK

IGNITION
RELAY #2
@A21EAL
CH3_05
18DKBL

+ 1/ORD + 2/ORD
W/ ROCKER
ROCKER

(A13FB)
START
START SW
(I6 ONLY)
CRANKING (1105)
RELAY CH5_08
BODY
- 1/OBK - (662)
CONTROLLER
CH7_22 FUSE F5-E
2/0BK

#J3
(1014)
B (1600)
BATTER IES B
S S C1 D1
S CLUTCH
10A
SWITCH
B4 INPUT
LEFT SIDE F RAME GND
A17HB

M
18PK

AIN4
(LOCATED AT LEF T FRAME
A97A
18PL

RAIL NEAR STARTER) A17B


B 18PK IP/
G W/ THERMAL DCM
OVERCRANK (1800)
LEFT SIDE F RAME GND
PROTECTION D8 C11

18GY
(LOC ATED AT LEFT FRAME A D7 A4
RAIL NEAR STARTER) A9V

ECM
18PK

B96A
18PL
B17H
A17B
18PK

18PK
B17J

18GY

2/0BK
B9V

(6020) THERMAL
OVERCRANK
(6316)
ENGIN E K17L
A9AA
18GY

CRANK 7
18PK N/ THERMAL OVERCRANK
INHIBIT
PROTECTION
B9VB
18GY

IP/ENGINE
(1702)
START CH7_22 E5
65
ENABLE
RELAY

ZVR
64 A B C D
ECM
(6020M) BODY
60 CONTROLLER
1200 OHM

1200 OHM

#J5
(1602)

* W/ V8 ENGINE CLUTCH
** W/ I6 ENGINE SWITCH
@ W/ ALTEC (1807)

NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE L INKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 REVISED AND REDRAWN. F 93614H
RELEASE NO. D ATE PART NO. SHEET

61229V 22APR09
AE08058179 001

Figure 185 Starting and Cranking I6 / V8 Engines with Manual Transmission

185
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.2. STARTING AND CRANKING CUMMINS ISB ENGINE WITH MANUAL


TRANSMISSION, P. 1A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
CUMMINS ISB ENGINE W/ MANUAL TRANSMISSION

KEY SWITCH
(1100)
W/DUAL CAB FEED
FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD D1 C1
10A
BATTERY FEED
PDM TO CAB

18RD
A15
(1003)
OFF
S IGN ACC

A B D C

A14
4RD A17A
18PK
BATTERY FEED
PDM TO CAB A17B
(1003B) 18PK

C4 B4
W/SINGLE CAB FEED
85
87A
87 START
RELAY
(1019)

IP / 30
86
ENGINE 16 18 40
(1702) A3 C3

A17-G

A17A
18PK
18WH A17C
K17A
16PK

18PK

B4 B3
85

+ 4/O RD
87
NEUTRAL
RELAY
1010)

30
86
- A3 A4
A17B
4/0 BK

18PK
B
BATTERIES B NEG STUD
S S (1004)
20PK

18PK
K18T

S
K17

A11-GAA
12WH
LEFT SIDE F RAME GND M
(LOCATED AT LEF T FRAME
RAIL NEAR STARTER)

G CLUTCH
SWITCH
B4
A17-GA

INPUT
18WH

AIN4
A97A
18PL

A17-GB BODY
18WH CONTROLLER
4/0 BK #J3
ECM
(1600)
(6000)
IP/
C11 A4
18GY

STARTER LOCK OUT D8 D7


A9V

DCM
RELAY SIGNAL
83 (1800)
B17H
18PK

B96A
18PL
18PK
B17J

18GY
B9V

ECM K18R
76
GENERAL
A9AA
18GY

18PK
RETURN
B9VB
18GY

E5

KA18S
18PK ZVR
A B C D
GRID HEATER
ENABLE BODY
CLUTCH CONTROLLER
1200 OHM

1200 OHM

(2001)
SWITCH #J5
(1807) (1602)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U026390 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


AZE2 13DEC13 INITIAL RELEASE. A 92145L
RELEASE NO. D ATE PART NO. SHEET

92145L 05AUG13
AE08058179 01A

Figure 186 Starting and Cranking Cummins ISB Engine with Manual Transmission

186
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.3. STARTING AND CRANKING IBB ENGINE WITH MANUAL TRANSMISSION, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
IBB ENGINE W/ MANUAL TRANSMISSION

FUSE F3-A (1012) KEY SWITCH


BATTERY D1 C1
A14 A14P A14PB (1100/1100MA)
FEED
6RD 8RD 12RD
CH3_01,03
10A BATT

18RD
A15
OFF
S IGN ACC

A B D C

CAB N/ ROCKER START


POWER W/ AUTO NEUT
STUD UTILITY BODY
START RELAY INTERCONNECT
A17H
(1010) PASS (8884B)
18PK
CH10_14B
A17H

87A

30
ALTERNATOR 16PK
A4 ROCKER START

@A17H
R A17H

16PK
SWITCH
K14H

16PK
2RD

B3 (1105) CH5_08

87
W/ ROCKER START
G B
BLOCK TYPE

K2 B4
@A21EAL

86
RD

85
18DKBL
200A

FUSE

A17-GAE

A3 BODY
18WH

SEE NOTE
16PK
A17C

CONTROLLER #J3
K2-G

(1600)
WH

FUSIBLE CLUTCH
LINKS SWITCH
A11-GAA B4
SEE NOTE 12WH INPUT
AIN4

16 IP / ENGINE
ENGINE BODY
JUMP (1702/1702) LEFT SIDE CONTROLLER #J5
LEFT SIDE
START DASH MOUNTED
GROUND (1602)
STUD DUAL POST STUD
(1004)
2/ORD

CH3-17 A9AA
K17 E5 ZVR
18GY
16PK
3/ORD
A97A
18PL
A17A
18PK

18PK
A17D

18GY
A9V
B
B
S S
1/ORD S
+ +
M A4 IP / DCM
D7 D8 C11
(1800/1800F)

1/OBK 2/0BK
- - G
18GY
B9V

2BK
THERMAL
BATTERIES
OVERCRANK
(6316M)
K11-G

B96A
18PL
18PK

18PK
B17J

B17H
4WH

2WH

B9VB
18GY
2/0BK

D CLUTCH SWITCH
A B C
(1807)
1200 OHM

1200 OHM

LEFT SIDE DASH MTD


DUAL POST GND PLATE
LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL


WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
NOTE: CH3_29
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
1. * A14, 4RD
@W/ALTEC

@ W/ ALTEC

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 CHANGED DESCRIPTION G 92927M
RELEASE NO. D ATE PART NO. SHEET

OF REF R/D 8884B. 61229V 17APR09


AE08058179 002

Figure 187 Starting and Cranking IBB Engine with Manual Transmission

187
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.4. STARTING AND CRANKING I6 AND V8 ENGINE WITH ALLISON TRANSMISSION,


P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
I6 AND V8 ENGINE W/ ALLISON TRANSMISSION

KEY SWITCH
FUSE F3-A (1012) (1100)
BATTERY D1 C1
A14 A14P A14PB
FEED BATT
6RD 8RD 12RD
CH3_01,29 10A

ALTERNATOR

18RD
BATTERY OFF

A15
FEED S IGN ACC
R
CH3_01
A B D C

G B
N/ ROCKER START
K2 START RELAY
A17H
(1010)
K14H
2RD
16PK
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY

87A
SEE NOTE 18PK

30
(1019) CH11_25
K2-G

A17BA ROCKER START SWITCH


16PK (1105) CH5_08
SEE NOTE B3 A4

87
W/ ROCKER START

A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND

86
A3
CRANK INHIBIT RELAY
85

A17QR
A17C
16PK

A17M
18PK

FUSIBLE 18PK (1019) CH11_25


2WH
K11-GL

LINKS

A104CC HOOD SWITCH


18DKBL (8805) CH10_44

IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK

W/ I6 & V8
K17K
18PK

BATTERIES
ENGINE W/ V8 ENGINE
ECM
K17M

K17M
18PK

18PK

1/ORD (6020M)
+ + 2/ORD

ENGINE
B 64 CRANK
B
S S INHIBIT
1/OBK
- - S

M N/ THERMAL
ECM
OVERCRANK
(6020M)
B PROTECTION
G
ENGINE
A 7 CRANK
K17L INHIBIT
18PK

THERMAL W/ THERMAL
OVERCRANK OVERCRANK
2/0BK

(6316M) PROTECTION
2/0BK

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

CHK DATE CHANGE REV REFERENCE DR AWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 28APR10 ADDED V8 ENGINE B 62476L
RELEASE NO. DATE PART NO . SHEET

EFFECTS. 61229V 24APR09


AE08058179 003

Figure 188 Starting and Cranking I6 and V8 Engine with Allison Transmission

188
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.5. STARTING AND CRANKING CUMMINS ISB ENGINE WITH ALLISON


TRANSMISSION, P. 3A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
CUMMINS ISB ENGINE W/ ALLISON TRANSMISSION

KEY SWITCH
(1100)
W/DUAL CAB FEED FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD C1 D1
10A
BATTERY FEED
PDM TO CAB

18RD
A15
(1003)
OFF
S IGN ACC

A B D C

A14
4RD

BATTERY FEED
A17A
PDM TO CAB
18PK
(1003B)
A17B
W/SINGLE CAB FEED 18PK

C4 B4

85
87A
87 CRANK
INHIBIT
(1019)

30
86

+ 4/O RD A3 C3

A17A
18PK
A17-G
18WH A17B
IP / 18PK
ENGINE A17C
- (1702) 18PK
B4 B3
4/0 BK

B
BATTERIES B
S S
S
85
16 20 18 40
M 87
NEUTRAL
RELAY
A92#141

1010)
18TN
K17A
16PK

LEFT SIDE FRAME


GND(LOCATED AT G 30
86
LEFT FRAME RAIL
NEAR STARTER) A3 A4

4/0 BK

A17-GB A11-GAA
18WH 12WH
ALLISON TCM K92A141
41
(7151) 18TN
18PK
K18T
20PK
K17

TCM 2 K92A141
(1502) 10
18TN

ECM
(6000)

STARTER LOCK OUT


RELAY SIGNAL
83

ECM K18R
76
GENERAL 18PK
RETURN

KA18S
18PK

GRID HEATER
ENABLE
(2001)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U026390 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED R/D 1502 AND B 93408J
RELEASE NO. D ATE PART NO. SHEET

CIRC K92A141. 92145L 05AUG13


AE08058179 03A

Figure 189 Starting and Cranking Cummins ISB Engine with Allison Transmission

189
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.6. STARTING AND CRANKING CUMMINS ISB ENGINE WITH ALLISON


TRANSMISSION (CONT.), P. 3B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING & CRANKING CUMMINS ISB ENGINE
NAVISTAR, INC. W/ALLISON TRANSMISSION (CONT)

KEY SWITCH
(1100/1100MA)
W/DUAL CAB FEED FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD D1 C1
10A
BATTERY FEED
PDM TO CAB

18RD
A15
(1003)
OFF
S IGN ACC

A B D C

A14
4RD

BATTERY FEED
A17A
PDM TO CAB
18PK
(1003B)
A17B
W/SINGLE CAB FEED 18PK

C4 B4

85
87A
4/O RD CRANK
+ 87
INHIBIT
(1019)

18PK
A17H

A17A
18PK
30
86

- A92#141 A3 C3
4/0 BK

18TN

18PK
A17T
A17-G

A17B
18PK
B 18WH
BATTERIES B
S S
S A17C
IP /
18PK
ENGINE B4 B3
M (1702)
85

LEFT SIDE
STARTER 18 87
NEUTRAL
16 20 40
FRAME GND RELAY
G MAG
(LOCATED AT 1010)
SWITCH
LEFT FRAME
(6306)
RAIL NEAR 30
86
STARTER)
K17A
16PK

A3 A4

4/0 BK

ALLISON TCM
(7151)

K92A141 A17-GB A11-GAA


VBAT 41 18WH 12WH
18TN

A17-GAE
18PK
K18T
20PK

18WH
K17

TCM-1
(IN CAB)
(1501) K92A141
12
18TN

ECM
(6000)

STARTER LOCK OUT


RELAY SIGNAL
83

ECM K18R TCM


76 (7500)
GENERAL 18PK
RETURN

K92A141
KA18S 18TN 41
18PK

GRID HEATER
ENABLE
(2001)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RELEASE NO. D ATE PART NO. SHEET

92927M 05FEB15
AE08058179 03B

Figure 190 Starting and Cranking Cummins ISB Engine with Allison Transmission (Cont.)

190
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.7. STARTING AND CRANKING IBB ENGINE WITH ALLISON TRANSMISSION, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
IBB ENGINE W/ ALLISON TRANSMISSION

FUSE F3-A (1012) KEY SWITCH


BATTERY D1 C1 (1100)
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01,03 10A BATT

18RD
A15
NOTE: CH3_29
1. * A14, 4RD OFF
S IGN ACC

W/ ROCKER START A B
D C
START RELAY
(1010) N/ ROCKER START

87A
A17H UTILITY BODY

30
16PK INTERCONNECT
ROCKER START PASS (8884B)
ALTERNATOR A4 A17H SWITCH CH10_14B
16PK (1105) CH5_08
R SEE NOTE

87
B3
W/ REMOTE START STOP
A104CC HOOD SWITCH
B4 18DKBL (8805) CH10_44
G B @A21EAL A17H
K2
A17-GAE

18DKBL

86
16PK
CAB RD
18WH

85
A17R
POWER AUTO NEUTRAL LIGHT RELAY
A3 18PK
(1019)
16PK

STUD
A17C

CH11_25
K2-G

A92#141
WH

2X12BL A11-GAA
FUSIBLE 18TN
12WH W/ AUTO NEUTRAL
LINKS LEFT SIDE
DASH MOUNTED
DUAL POST STUD
K14H

SEE NOTE (1004)


1RD

CH3-17 IP / ENGINE
20 (1702/1702)
16
ENGINE EATON GEN3
BLOCK TCM CONNECTOR
BLOCK TYPE

GROUND (7105)
JUMP
16PK
K17
200A

FUSE

2/ORD

START START
K17B
STUD 32 ENABLE
18PK
3/ORD RELAY +

3/ORD
W/ EATON XMSN

BATTERIES B
B
S S
S ALLISON TCU CONN
+ 1/ORD
+ (7150 / 7151(IN CAB))

M
K92#141
41 NEUTRAL
18TN START
1/OBK 2/OBK
- - G
LEFT SIDE
2BK
FRAME GROUND
(LOCATED AT
LEFT FRAME RAIL
N14AZ
10RD
K11-G

NEAR STARTER)
4WH
2WH

2/0BK IBB TCM


ALLISON XMSN (7150 / 7150F
(IN CAB))
ECM NEGATIVE ECU CONN (7104F)
A
10A

(9260) B
N92-G K92-G K92#109
14WH 9 GROUND
12WH 18GY
A
B K92#169
ECM POSITIVE 69 GROUND
LEFT SIDE 18TN
(9261) A
CAB GND N14BB N92A K92A170 K92#170 70 BATTERY +
10RD 12RD 14RD 18TN
A
K92#110 10 BATTERY +
NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL 18PK
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL

@ W/ UTILITY BODY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 CHANGED DESCRIPTION F 92927M
RELEASE NO. D ATE PART NO. SHEET

OF REF R/D 8884B. 61229V 17APR09


AE08058179 004

Figure 191 Starting and Cranking IBB Engine with Allison Transmission

191
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.8. STARTING AND CRANKING I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT


TRANSMISSION AND EATON HYBRID , P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 5


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING I6 ENGINE
NAVISTAR, INC. W/ AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID

KEY SWITCH
(1100)

FUSE F3-A (1012) BATT


BATTERY
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01 D1 10A C1

OFF

18RD
A15
S IGN ACC

A B D C

N/ ROCKER START,
EATON HYBRID
ALTERNATOR BATTERY
FEED A17H
R CH3_01 16PK
SEE
ALTEC INTERCONNECT
NOTE
PASS (8884B)
G @A21EAL @A17H
B CH10_14B
16PK
K14H

18DKBL
2RD

K2
W/ EATON HYBRID

87A
A17H
CH3_01

30
START RELAY 16PK
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
K2-G

FUSIBLE B3
87
W/ ROCKER

A17A
18PK
LINKS START
START ENABLE RELAY
SEE NOTE B4 (1017)
N/ EATON
86
85

87A
A3 HYBRID
LEFT SIDE

30
18PK
A17M

ENGINE A17J J1
BLOCK 16PK
GROUND
A17EB

A17B
16PK

87
K11-GL

18PK

A17HB
G2

16PK
2WH

W/ HYBRID
A17L

85

86
A17C
16PK

18PK G1
J2
LEFT SIDE CRANKING
DASH MTD RELAY-R2
DUAL POST (1019)
A17K
GND PLATE CH11_15
18PK

FUSE F5-E (1014)

D1
IP / ENGINE
2/ORD

16 18 15 21 20 19
(1702)

C1 10A
K17C
16PK

K17K
18PK
K17L
18PK
K17J
16PK

BATTERIES
K17F
18PK
K17K
18PK

1/ORD
+ + B
B
S S
S
A1

M
A13FB

1/OBK
- -
12PK

EATON GEN 3
TCM CONNECTOR
18PK
K17M

B
(7909 / 7105)
G
CH11_12,14,26

A ECM A2
2/0BK

N/ THERMAL (6020M)
OVERCRANK
G2
2/0BK

THERMAL PROTECTION START


OVERCRANK 65 ENABLE
K17L
18PK

(6304)
(A13FB)

RELAY

ENGINE
7 CRANK
INHIBIT
W/ THERMAL
LEFT SIDE FRAME GND OVERCRANK
(LOCATED AT LEFT FRAME PROTECTION
RAIL NEAR STARTER)
NOTE: IGN RELAY #2
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL (1012 / 1014)
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS CH3_05
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL
@ W/ ALTEC
CHK DATE CHANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


012 10OCT12 ADDED REF R/D 8884B; B 91317U
RELEASE NO. D ATE PART NO. SHEET

CIRC A21EAL AND A17H. 61229V 21APR09


AE08058179 005

Figure 192 Starting and Cranking I6 Engine with Autoshift, Ultrashift Transmission and Eaton Hybrid

192
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.9. STARTING AND CRANKING IBB ENGINES WITH AUTOSHIFT ULTRASHIFT , P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
IBB ENGINE W/ AUTOSHIFT ULTRASHIFT

KEY SWITCH
(1100)
FUSE F3-A (1012)
BATTERY FEED A14 A14P A14PB BATT
CH3_03 6RD 8RD 12RD
D1 10A
C1

18RD
A15
OFF
S IGN ACC

A B D C

N/ ROCKER
START
A17H UTILITY BODY
ALTERNATOR 16PK INTERCONNECT PASS
START RELAY
(1010) (8884B) CH10_14B
R
@A21EAL @A17H

87A
SEE NOTE
16PK

30
18DKBL
G B ROCKER START
A17H
K2 16PK SWITCH (1105)
A4
RD CH5_08

87
B3
W/ ROCKER START
CAB
K2-G

86
POWER SEE NOTE B4
WH

85
STUD
A17K
18PK
A3
A17J
16PK
16PK
A17C

A17L
18PK
FUSIBLE
LINKS
K14H
2RD

IP / ENGINE
(1702/1702)
ENGINE 16 21 19 20
LEFT SIDE
GROUND JUMP
BLOCK TYPE

START
STUD
200A

FUSE

2/ORD

16PK
K17

EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
START
K17B ENABLE
3/ORD 32
+ 1/ORD
+ 18PK RELAY +

START
K17-GC
4 ENABLE
18WH
RELAY -
1/OBK B
- - S S
B
K17C START
S 16PK 26 ENABLE
LATCH
BATTERIES
M

2/0BK
K11-G
4WH

G
2WH

2BK
2/0BK

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
NOTE: RAIL NEAR STARTER)
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
@ W/UTILITY BODY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 CHANGED DESCRIPTION D 92927M
RELEASE NO. D ATE PART NO. SHEET

OF REF R/D 8884B. 61229V 17APR09


AE08058179 006

Figure 193 Starting and Cranking IBB Engines with Autoshift Ultrashift

193
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.10. I6 POWER PACK, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
I6 POWER PACK
NAVISTAR, INC.

ALTERNATOR J1939
FIELD RESISTOR
(9740) (7801L)

A
K1(+)
14RD 120
150A OHMS
B CHARGE
K1(-)
14WH FIELD
C A

A- A+
INVERTER
3 PHASE AC C A
(9743) B
K106C
4OR
3 PHASE AC
(9742)

K5F(+)
K106B

K5F(-)

18YL
18GN
4OR
3 PHASE AC
(9741)
K106A INVERTER
4OR J1939 CONN
(7801R)

A A
K5E(+) K5G(+)
18YL 18YL

OHMS
120
C C
K5E(-) K5G(-)
18GN 18GN

J1939
INVERTER
(7801F)

INVERTER IGN
(7899) ENGINE / IP
+ - (1702-5) FUSE F5-B (1014)
J1939 IGN RELAY #2
A K13Z A13Z
A (A13FB) (1012 / 1014)
18PK 18PK G2
B H2 CH3_05,7B
10A
IGN
C
GFCI
-
STUDS
+ - + INVERTER

BATTERIES

1/0RD + 1/0RD +
150A

1/0BK - 1/0BK -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_7B. B 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 20APR09
AE08058179 007

Figure 194 I6 Power Pack

194
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.11. ROCKER START, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ROCKER START
NAVISTAR, INC.

ROCKER START START RELAY


A17BA
SWITCH (1010)
16PK
(1105) CH5_01,03,05

FUEL PUMP
2B 3 START RELAY
RELAY A13FJ A17H
(1020) (1010)
18PK 16PK
CH10_22 CH5_02,04,06
CLUSTER
CONNECTOR
(1500)

DIMR 8 10 FWD/IP
OUT2 A62DA A62DH A62-GCB A67-GD
5 (1700)
PANEL 18DKBL 18DKBL 18WH 18WH (CH4_27)
LT

A11-GCA
10WH
A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 REF R/D 1020 WAS R/D D 92218B
RELEASE NO. D ATE PART NO. SHEET

1018. 61229V 22APR09


AE08058179 008

Figure 195 Rocker Start

195
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.12. STARTING AND CRANKING ISL–G ENGINE WITH ALLISON TRANSMISSION, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING & CRANKING
NAVISTAR, INC.
ISL-G ENGINE W/ ALLISON TRANSMISSION

KEY SWITCH
(1100)

BATT

FUSE F3-A (1012)


BATTERY FEED A14 A14P A14PB D1 C1
CH3_01,29 6RD 8RD 12RD
10A OFF

18RD
S IGN ACC

A15
A B D C
CNG STATUS
(1873P)
ALTERNATOR
CH10_64
A147DE
R

G (1019-F1)
B
K2 START RELAY CH10_61

A147C
A147A

18PK
18PK
2RD (1010)
W/ AUTO NEUTRAL

87A
A17 CRANK INHIBIT RELAY

30
18PK (1019) CH11_25
K2-G

SEE NOTE A17BA ROCKER START SWITCH


16PK (1105) CH5_08
B3 A4

87
SEE NOTE W/ ROCKER START

A17A
18PK
K2B-FL
10RS

LEFT SIDE
ENGINE B4
W/ AUTO NEUTRAL

86
BLOCK
A3
85

GROUND
A17C
16PK

A17M
18PK

A17QR
A147B
18PK

18PK CRANK INHIBIT RELAY


K11-GL

FUSIBLE (1019) CH11_25


2WH

LINKS

A104CC HOOD SWITCH


18DKBL (8805) CH10_44
K2A-FL

IP / ENGINE
10RS

16 18 (1702)

W/ REMOTE
START STOP
K17K
18PK
16PK
16PK
K17

W/ I6 & V8
K17

ENGINE
BATTERIES
K17M
18PK

1/ORD 2/ORD
+ +
B
B
S S N/ THERMAL
1/OBK
- - S
OVERCRANK
PROTECTION
M
W/ THERMAL ECM
K17D OVERCRANK (6020M)
B
16PK PROTECTION
G
K2-G
ENGINE
2WH
A 7 CRANK
K17L INHIBIT
18PK

THERMAL
2/0BK
2/0BK

OVERCRANK W/ REMY STARTER


(6316M)

WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
LEFT SIDE FRAME GND FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
(LOCATED AT LEFT FRAME @W/ UTILITY BODY
RAIL NEAR STARTER)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 REVISED AND REDRAWN. B 92927M
RELEASE NO. D ATE PART NO. SHEET

86976G 14FEB13
AE08058179 009

Figure 196 Starting and Cranking ISL–G Engine with Allison Transmission

196
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.13. STARTER – ALTERNATOR CONNECTIONS, P. 10

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER-ALTERNATOR CONNECTIONS
NAVISTAR, INC.

GRID HEATER ECM


K18S K18R
ENABLE #1 (6000)
18PK 18PK
(2001) CH7_03

L-N-1GA L-N-PWR
PWR @ K2 K2-FLA @ STARTER
ALT 1RD 6TN (301)
(300)

1GA
1GA PWR @
PWR @ K2 K2-FLA STARTER
ALT 1RD 6TN (301)
(330)
1GA
K2
PWR @
1RD
ALT
(330)

L-N-1GA
L-N-2GA
GND @
K2-G GND @
ALT
1WH STARTER
(400/400B)
(401)

36SI-2GA
36SI-2GA K2-G GND @
GND @ 2BK STARTER
ALT
(411)
(410)

2GA
L-N-2GA K2 K2-FLA PWR @
PWR @ 2RD 10RS STARTER
ALT (311A)
(300A)
K2-FLB
10RS

L-N-2GA 2GA
GND @ K2-G ALT GND @
ALT 2WH STARTER
(400A) (411A)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 REVISED AND REDRAWN. B 93248U
RELEASE NO. D ATE PART NO. SHEET

92372W 18DEC13
AE08058179 010

Figure 197 Starter – Alternator Connections

197
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.14. ENGINE STARTING AND CRANKING WITH CUMMINS ISB, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 5


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE STARTING AND CRANKING W/CUMMING ISB
NAVISTAR, INC.

KEY SWITCH
(1100)

BATT

OFF
S IGN ACC

A B D C
FUSE F3-A
BATTERY (1012)
A14 A14P A14PB A15
FEED
ALTERNATOR 6RD 8RD 12RD D1 10A C1 18RD
CH03_01

@A17A

%A17A
18PK
BATTERY

18PK
SEE @A17B
FEED CRANK
NOTE 18PK
CH3_01 INHIBIT
G B RELAY %A17C
K2 (1019) 18PK START
RELAY
K14H
2RD

(1010)
B4 B3

%A17-GB
85 87A
@A17C

18WH
K2-G

16PK

18PK
A17C

FUSIBLE 87
LINKS
IP/ENGINE
SEE NOTE INTERCONNECT 30
(170 2 /1 702 ) 86
A3 A4
LEFT SIDE
16 20
ENGINE D8 %A17B
@A17-G

BLOCK 18PK
18WH

GROUND DCM
CONN
K11-GL

(1800) DCM
2WH

CONN
(1800)
K92A141

%A17-GA
K17A
16PK

D7
18TN

18WH
LEFT SIDE
DASH MTD
A11-GAA

DUAL POST
12WH

GND PLATE
2/ORD

BATTERIES
ALLISON TCM
(7151)
1/ORD
+ + B
B
CH7_05
S S @ W/ ALLISION XMSN
S NEG STUD
(1004) % W/ MANUAL XMSN

1/OBK M
- -
B
G

A
2/0BK

2/0BK

THERMAL
OVERCRANK
(6304)

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 INITIAL RELEASE. A 92372W
RELEASE NO. D ATE PART NO. SHEET

92372W 18DEC13
AE08058179 011

Figure 198 Engine Starting and Cranking with Cummins ISB

198
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.15. STARTING & CRANKING WITH I6, I-367 ENGINE, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING & CRANKING W/I6, I-367 ENGINE
NAVISTAR, INC.

KEY SWITCH
(1100)

BATT

FUSE F3-A (1012)


BATTERY D1 C1
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01,29 10A OFF

18RD
S IGN ACC

A15
A B D C
ALTERNATOR
ALTERNATOR POWER
@K2B A17AL A17 IP/ENGINE
GND
R 2RD 18PK 18PK (1702)
##K2-G CH11_69
2WH %K2B
G 1RD
B

16PK
A17H
@@K2-GB *K2A START RELAY
1WH 2RD (1010)

87A
@@K2-GC %K2

30
1WH 4RD
A4
%K2-G
4WH
B3

87

A17A
18PK
A17A
16PK
K2E-FL

A17B
18PK
K2B-FL
%K2-FL

6LTBL
6LTBL
8LTBL

ENGINE
B4
BLOCK

86
A3
**A17J
GROUND

85
**A17K
16PK
A17C

18PK
A17M
16PK
XMSN CONTROL

18PK
A92#141 MODULE/TRANS
18TN MODULE 2
A17L (1502)
18PK A92#141 CH11_58
18TN

FUSIBLE IP/ENGINE
21 16 18 19 20
LINKS (1702/1702)

K92A141 TRANS MODULE1


**K17J

16PK
K17C

(1501)
16PK

18WH
**K17K
K17K
18PK

18PK
K17L
18PK
K17M

18PK

CH11_55
BATTERIES

1/ORD 2/ORD EATON GEN3


+ + TCM CONN
(7909)
STARTER
CH11_64
POWER B
(6312) B
S S
1/OBK
- - S
N/ THERMAL
OVERCRANK
M PROTECTION
ECM
2 (6020M)
G
ENGINE
1 7 CRANK
K17L INHIBIT
18PK

THERMAL
2/0BK

OVERCRANK
2/0BK

(6316M)
W/ THERMAL
OVERCRANK
PROTECTION

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

** W/ EATON AUTO/ULTRASHIFT XMSN


* FOR R/D 6103/6103A/6120/6312
@ FOR R/D 6115
% FOR R/D 6100/6313/6303/6101-4 GAUGE
@@ FOR R/D 6310/6106/6113-1 GAUGE
## FOR R/D 6104/6307/6101A/637A/6119/6350/6115-2 GAUGE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92603H
RELEASE NO. D ATE PART NO. SHEET

92603H 30MAY14
AE08058179 012

Figure 199 Starting & Cranking with I6, I-367 Engine

199
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.16. REMOTE SENSE AND GRID HEATER CONNECTIONS WITH I6, I-367 ENGINE,
P. 12A

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE SENSE AND GRID HEATER CONNECTIONS
NAVISTAR, INC.
W/I6, I-367 ENGINE

REMOTE SENSE
FUSE (1F)

A REMOTE SENSE
K7B
14RD BATTERY CONN
(945)

B
K7A REMOTE TERM
14RD (943)

GRID GRID HEATER


K14K PDM SIDE
HEATER
4RD (6561)
(6560)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058179 12A

Figure 200 Remote Sense and Grid Heater Connections with I6, I-367 Engine

200
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.17. STARTER CONTROL WITH CUMMINS ISB ENGINE WITH ULTRASHIFT


TRANSMISSION, P. 13

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER CONTROL W/CUMMINS ISB ENGINE
NAVISTAR, INC. W/ULTRASHIFT TRANSMISSION

KEY SWITCH
(1100/1100MA)

EATON GEN 3
TCM CONN BATT
(7909)
ENGINE/IP
(1702/1702)
START
ENABLE 32 K17L A17L OFF
RELAY 18PK 18PK ACC IGN S
20
(+)
C D B A

A17A
18PK
B4 B3
85
87A
87 A15
START RELAY
(1010) 16RD
A15
18RD

FUSE F3-A
86 30

D1
(1012)
A3

10A
A4
START K17K A17K
ENABLE 4

C1
18PK 18PK
RELAY 19
(-)

A14PB
12RD
A14P
8RD
START 26 K17J A17J

6RD
BATT FEED
A14
ENABLE 16PK 16PK
21 PDM TO CAB
LATCH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RELEASE NO. D ATE PART NO. SHEET

92927M 21JAN15
AE08058179 013

Figure 201 Starter Control with Cummins ISB Engine with Ultrashift Transmission

201
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.18. STARTER CONTROL WITH ISB ENGINE WITH ALLISON TRANSMISSION WITH
UTILITY BODY, P. 14

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTER CONTROL W/ISB ENGINE W/ALLISON XMSN
NAVISTAR, INC. W/UTILITY BODY

BATT

KEY SWITCH
(1100)
OFF
S IGN ACC

A B D C
FUSE F3-A
(1012)
BATTERY A14P A14PB
A14 A15

A17A
18PK
FEED 8RD 12RD
6RD D1 C1 18RD
CH3_01
10A

START RELAY
(1010)

87A
UTILITY BODY

30
INTER-
A4 A17B #A17C CONNECT
ALLISON TCM 18PK 18PK PASS
(7151) ENGINE/IP
87
B3 (8884B)
(1702/1702)

A17D
18PK
CH10_14B

K92A141 #A17E B4
VBAT 41 18TN 86
18PK A3
85

20
#A17-G A11-GAA
18WH 12WH
TCM
(7500) A17-GAE
18WH

A17-GA
A17-GB

18WH
K92A141
41 18WH NEG
18TN
STUD
A17QR
A92#141

#A17D

18PK

(1004)
A17E
18PK

18PK
18TN

IP/DCM
(1800/1800)
A3 A4 B4

85
87A
CRANK D7
87
INHIBIT
RELAY
(1019) D8
30
86

C4 C3
A17T
18PK

# N/ AUTO NEUTRAL, N/ REMOTE START/STOP

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RE LEASE NO. D ATE PART NO. SHEET

92927M 20JAN15
AE08058179 014

Figure 202 Starter Control with ISB Engine with Allison Transmission with Utility Body

202
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.19. STARTER CONTROL WITH ISB ENGINE WITH ALLISON TRANSMISSION WITH
UTILITY BODY (CONT.), P. 15

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTER CONTROL W/ISB ENGINE W/ALLISON XMSN
NAVISTAR, INC. W/UTILITY BODY (CONT)

KEY SWITCH
(1100)

BATT

OFF
S IGN ACC

A B D C
FUSE F3-A
BATTERY (1012)
A14 A14P A14PB A15
FEED 12RD
6RD 8RD C1 18RD

*A17H
CH3_01 D1

18PK
&A17H
18PK

START RELAY
(1010)
UTILITY BODY
30
87A A4 *A17J INTER-CONNECT PASS
*A17K
(8884B)
ALLISON TCM 18PK 18PK
(7151) CH10_14B
&A104CC IP/FWD CHASSIS
ENGINE/IP 87
B3 18DKBL (1700/1700)
(1702/1702)
HOOD SWITCH
*A104CC M104CC
K92A141 *A17C B4 (8805)
VBAT 41 18PK 18DKBL
18TN 18PK 43 CH10_44
20 86
A3
85

TCM
*A17-GB A11-GAA
(7500)
18WH 12WH

A17-GAE
K92A141 &A17-GAE

18WH
41 18WH
A17QR

18TN
18PK

NEG
STUD
A92#141

(1004)
*A17M

#A17D
18PK
18TN

18PK

@A17
18PK
A3 A4 B4
85
87A
CRANK
INHIBIT 87
%A17B
18PK

RELAY
(1019)
30
86

C4 C3
A17T
18PK

* W/ REMOTE START/STOP, N/AUTO NEUTRAL


& W/ REMOTE START/STOP, W/AUTO NEUTRAL
@ W/ ALLISON XMSN W/ AUTO NEUTRAL
% W/ ULTRASHIFT TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RE LEASE NO. D ATE PART NO. SHEET

92927M 20JAN15
AE08058179 015

Figure 203 Starter Control with ISB Engine with Allison Transmission with Utility Body (Cont.)

203
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.20. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH UTILITY


BODY WITH 500K BAUD RATE, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
STARTING AND CRANKING W/MANUAL XMASN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/UTILITY BODY W/500K BAUD RATE

BATT

KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C
UTILITY BODY BODY
INTERCONNECT
FUSE F3-A(1012) CONTROLLER #J6
BATTERY @A149AB PASS
A15 A14PB (1606)
FEED 18GY (8884B-21)
18RD 12RD CH3_3A,29A CH10_14G
C1 10A D1
@A149B A149AA
S
16GY 18GY

#A149B
18GY
BODY
CONTROLLER #J3
(1600)
T

A97A
@A149AC

#A149AB

B4
18PL
18GY

18GY

BODY
CONTROLLER #J7
(1607)
ALTERNATOR

B2 A97B R
18PL

G B
K2 IP/ENG
IP/DCM D8 D7 C11 A4 16
(1800/1800F) (1702/1702)
B17H
18PK

B96A
18PL
B17J
18PK

18GY

K2-G
B9V
18GY
A9V

LEFT SIDE
B9VB
18GY

ENGINE
BLOCK
GROUND
K11-GL
2WH
A9AA
18GY

FUSIBLE
A B D LINKS
C

LEFT SIDE
DASH MTD
1200 OHM

1200 OHM

E5 DUAL POST
GND PLATE

ZVR BATTERIES

BODY 2/ORD
CLUTCH + 1/ORD +
CONTROLLER
%%K17K

S WITCH
%K17M
16PK

18PK

#J5 STARTER
*K17A

(1807)
16PK

(1602) MOTOR SW
(6306)
- 1/OBK - B
2/0BK

B
S S
S

@ W/UTILITY BODY M
# N/UTILITY BODY
* W/CUMMINS ISB ENGINE
% W/I6 ENGINE N/THERMAL OVERCRANK %%K17L
G 18PK
%% W/I6 ENGINE W/THERMAL OVERCRANK
1

THERMAL OVERCRANK
2 (6316M)
2/0BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 REVISED AND REDRAWN. B 93408J
RELEASE NO. D ATE PART NO. SHEET

93248U 18AUG15
AE08058179 016

Figure 204 Starting and Cranking with Manual Transmission with Utility Body with 500K Baud Rate

204
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.21. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH UTILITY


BODY WITH 500K BAUD RATE, P. 17

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING AND CRANKING W/ALLISION XMSN
NAVISTAR, INC. W/ UTILITY BODY W/500K BAUD RATE

BATT

KEY SWITCH
(1100/#1100MA)

OFF
BODY
S IGN ACC UTILITY BODY
CONTROLLER
@A149AB INSTRUMENT
D C #J6
A B 18GY PASS
(1606)
(8884B-21)
FUSE F3-A CH10_14G
(1012)
A14PB A15 @A149B @A149AA
18GY S
12RD 18RD 18GY
D1 C1
#A15
10A #A149B
16RD
18GY
BATTERY
FEED
CH3_3A,29A
A17A
T
18PK

A92#141
18TN M
ALTERNATER

G B

K2 IP/ENG
16 20 (1702/1702)
ALLISION TCM
(7151)
K2-G

K92A141
41
18TN

LEFT SIDE
ENGINE
BLOCK
GROUND
K11-GL
2WH

%K17M
*K17A

16PK
16PK

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

FUSIBLE
LINKS

+ 1/ORD + 2/ORD

STARTER
MOTOR SW
(6306)
@ W/UTILITY BODY
- 1/OBK - B # W/CENTER PANEL
2/0BK

B
S S * W/CUMMINS ISB ENGINE
S % W/I6 ENGINE
BATTERIES

2/0BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132818 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 29DEC15
AE08058179 017

Figure 205 Starting and Cranking with Allison Transmission with Utility Body with 500K Baud Rate

205
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.22. STARTING AND CRANKING WITH EATON PROCISION TRANSMISSION WITH


500K BAUD RATE, P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING AND CRANKING W/ EATON PROCISION
NAVISTAR, INC. XMSN W/500K BAUD RATE

BATTERY BATTERY
FEED FEED
(1003) (1003B)
CH3_03A CH3_29A

BODY CONTROLLER #J6


(1606)
BATT

A14
4RD
A14
6 RD
KE Y SW ITC H
(1100)
S T M
OFF

A14P
ACC IGN S

A14P

8RD
8RD
A17B
18PK
C D B A

A92LB
18TN
FUSE F3-A
(1012)
A15

*A14PE

#A14PE
18RD

10RD

12RD
D1 C1
A149B
A14PB

10A
12RD

18GY

FUSE F8-F

A2
(1017)

30A
B2
ALTERNATOR

A92BA
A14P

18RD
R
8RD

G B
K2
A3 C3
A14

86
6RD

30
K2-G

CRANK
INHIBIT
RELAY 87
(1019) 87A
85
LEFT SIDE C4 A4 B4
ENGINE
BATTERY
BLOCK
FEED
GROUND
PD M TO CAB
(1003)
K11-GL

CH3_3A,29A
2WH

LEFT SIDE
DASH MTD
A17-G

18TN
A92L
18WH

DUAL POST
GND PLATE

BATTERIES

IP/ENGINE
2/ORD 16 19 20 (1702/1702)
K92G
18TN
K17A
16PK

K92A
18TN

STARTER
MOTO R S W
2/0BK

(6306)

B
B
S S
14
4

S
RELAY(-)

RELAY(+)
ENABLE

M
ENABLE
START

START

PROCISION TCM
VEHICLE UPPER
G
(7105)

# W/SINGLE BATTERY FEED


* W/STANDARD BATTERY FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132818 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
13JUL18 REMOVED R/D 1010. D 94591W
RELEASE NO. D ATE PART NO. SHEET

93408J 29DEC15
AE08058179 018

Figure 206 Starting and Cranking with Eaton Procision Transmission with 500K Baud Rate

206
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.23. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH F-2013 –


ISL ENGINE, P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
STARTING AND CRANKING W/ MANUAL XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2013-ISL-ENG

BATT

KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C

FUSE F3-A(1012) BATTERY BODY


A15 A14PB FEED CONTROLLER #J6
18RD 12RD CH3_3A,29A (1606)
C1 10A D1
A149B A149AA
S
18GY 18GY
A17CB A17C
T
18LTGN 18PK
BODY
A17CA
CONTROLLER #J3
18LTGN
(1600)
B3 B4
A97A 86
A149AB

30 STARTER
B4
18GY

18PL CONTROL
RELAY
(1010)
87
BODY 87A
CONTROLLER #J7 85
(1607) A4 A3
A11-GAA A17CD
12W H 18WH
B2 A97B
18PL
CAB
GROUND
(1004)

IP/DCM D8 D7 C11 A4
(1800/1800F)
%K2
ALTERNATOR 0RD
18PK

B96A
B17H

18PL
B17J
18PK

18GY
B9V

R #K2
1RD
18GY
A9V

G B
@K2
2RD
B9VB
18GY

A17CC
18BK
K2-FLB
K2-FLA

K2-FL

K2-FL
10RS
10RS

6TN

2BK
@K2-G

%K2-G
#K2-G
A9AA
18GY

2WH

0RD
1WH

A B C D

IP/ENG
16 (1702/1702)
1200 OHM

1200 OHM

E5

FUSIBLE
ZVR LINKS
LEFT SIDE
ENGINE
BODY BLOCK
CLUTCH
CONTROLLER GROUND
S WITCH
#J5 (1000)
(1807)
K17A
16PK

(1602)
BATTERIES

B
2/ORD B DELCO
+ 1/ORD + S S
S STARTER
STARTER
TERMINAL
MOTOR SW
(6305M)
(6306) M

- 1/OBK - A
K17D
2/0BK

G 16PK
@ W/2 GAUGE B
# W/1 GAUGE K17
% W/0 GAUGE 16PK

2/0BK THERMAL OVERCRANK


PROTECTION
(6316M)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058179 019

Figure 207 Starting and Cranking with Manual Transmission with F-2013 – ISL Engine

207
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.24. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH F-2013 –


ISL ENGINE, P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
STARTING AND CRANKING W/ ALLISION XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2013-ISL-ENG

BATT
KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C
BODY
FUSE F3-A(1012) CONTROLLER #J6
BATTERY
A15 A14PB (1606)
FEED
18RD 12RD CH3_3A,29A
C1 10A D1
A149B A149AA
S
18GY 18GY

A17CB A17C
T
18LTGN 18PK
A17CA
18LTGN

B3 B4
86 STARTER
30
CONTROL
RELAY
(1010)
87
87A
85
A4 A3
A11-GAA A17CD
12WH 18WH

%K2
CAB ALTERNATOR 0RD
GROUND
(1004) R #K2
1RD

G B
@K2
A92#141

2RD
A17CC

16TN
18BK
K2-FLB
K2-FLA

K2-FL

K2-FL
10RS
10RS

6TN

2BK
@K2-G

%K2-G
#K2-G

2WH

0RD
1WH

IP/ENG
ALLISON TCM
16 20 (1702/1702)
(7500)

FUSIBLE @@K92A141
LINKS 18TN 41
LEFT SIDE
ENGINE
K17A
16PK

BLOCK TRANS MODULE 1


GROUND (1501)
(1000)

BATTERIES ##K92A141
18TN 12

B
2/ORD B DELCO
+ 1/ORD + S S
S STARTER
STARTER TERMINAL
MOTOR SW (6305M)
(6306) M

- 1/OBK - A
K17D
2/0BK

G 16PK
@ W/2 GAUGE
# W/1 GAUGE B K17
% W/0 GAUGE 16PK
@@ N/INCAB TCM
## W/INCAB TCM 2/0BK THERMAL OVERCRANK
PROTECTION
(6316M)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058179 020

Figure 208 Starting and Cranking with Allison Transmission with F-2013 – ISL Engine

208
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.25. REMOTE VOLTAGE SENSE AND GRID HEATER WIRING WITH F-2013 – ISL
ENGINE, P. 21

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
REMOTE VOLTAGE SENSE AND GRID HEATER WIRING
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2013-ISL-ENG

REMOTE SENSE REMOTE SENSE


(1F) (7100)

A K1B
16RD

B
REMOTE SENSE
(7000)
K1A
16RD

GRID HEATER

AIR INTAKE
AIR INTAKE
HEATER GRID
HEATER SOLENOID
(20A)
(20)
K1A
16RD

PDM GRID HEATER

AIR INTAKE
HEATER SOLENOID
POWER PDM
(19)
(19A)

K1A
16RD

UNDER HOOD PDM GRID HEATER

UNDER HOOD POWER PDM


PDM CONN (1) CONN (2)
K1A
16RD

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. DATE PART NO. SHEET

93614H 26JUL16
AE08058179 021

Figure 209 Remote Voltage Sense and Grid Heater Wiring with F-2013 – ISL Engine

209
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.26. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH M-NGV-MD


WITH F-2017-ISB ENGINE, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING AND CRANKING W/ ALLISON XMSN
NAVISTAR, INC. W/M-NGV-MD W/F-2017-ISB-ENG

BATT
KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C

FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1

BATTERY FEED
PDM TO CAB
(1003B)
BODY
CH3_3A CONTROLLER #J6
(1606)

A149B A149AA S
18GY 18GY

A17C
T
18PK

ALTERNATOR
A92#141

R %K2
16TN

1RD

G B
*K2
GROUND 2RD

POWER
K2-FLB

K2-FLA

K2-FLA
10RS

10RS
%K2-G

*K2-G
*K2-G

6TN
1WH
2WH

2BK

IP/ENG ALLISON TCM


16 20 (1702/1702) (7500)

FUSIBLE @K92A141
41
LINKS 18TN
LEFT SIDE
ENGINE
K17A
16PK

BLOCK TRANS MODULE 1


GROUND (1501)
(1000)

BATTERIES #K92A141
12
18TN
B
2/ORD B
+ 1/ORD + S S
S

M STARTER
MOTOR SW
- 1/OBK - (6306)
2/0BK

* W/2 GAUGE
% W/1 GAUGE
@ N/INCAB TCM 2/0BK
# W/INCAB TCM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 30AUG16
AE08058179 022

Figure 210 Starting and Cranking with Allison Transmission with M-NGV-MD with F-2017-ISB Engine

210
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.27. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH M-NGV-SS


WITH F-2017-ISB ENGINE, P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING AND CRANKING W/ ALLISON XMSN
NAVISTAR, INC. W/M-NGV-SS W/F-2017-ISB-ENG

BATT
KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C

FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1

BATTERY FEED
PDM TO CAB
(1003B) BODY
CH3_3A CONTROLLER #J6
(1606)

A149B A149AA S
18GY 18GY

A17C
T
18PK

ALTERNATOR %K2 M
0RD

A92#141
R

16TN
#K2
1RD
G B
@K2
2RD
K2-FLB
K2-FLA

K2-FL

K2-FL
10RS
10RS
@K2-G

6TN
%K2-G
#K2-G

2BK
2WH

0BK
1WH

IP/ENG ALLISON TCM


16 20 (1702/1702) (7500)

FUSIBLE
LINKS @@K92A141
18TN 41
LEFT SIDE
ENGINE
K17A
16PK

BLOCK TRANS MODULE 1


GROUND (1501)
(1000)

BATTERIES ##K92A141
12
18TN
B
2/ORD B
+ 1/ORD + S S
S

STARTER
M MOTOR SW
(6306)
- 1/OBK -
2/0BK

@ W/2 GAUGE
2/0BK # W/1 GAUGE
% W/0 GAUGE
@@ N/INCAB TCM
## W/INCAB TCM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 30AUG16
AE08058179 023

Figure 211 Starting and Cranking with Allison Transmission with M-NGV-SS with F-2017-ISB Engine

211
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.28. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH M-NGV-MD


WITH F-2017-ISB ENGINE, P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
STARTING AND CRANKING W/ MANUAL XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/M-NGV-MD W/F-2017-ISB-ENG

BATT

KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C

FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1
BATTERY FEED
PDM TO CAB BODY
(1003B) CONTROLLER #J6
CH3_3A (1606)

A149B A149AA
S
BODY 18GY 18GY
CONTROLLER #J3 ENG/IP
(1600) (1702/1702)
A149AB

16
18GY

A97A A17C
B4 T
18PL 18PK

BODY
CONTROLLER #J7
(1607)

B2 A97B
18PL

IP/DCM
(1800/1800F)
D8 D7 C11 A4
ALTERNATOR

R K2
18GY

B96A
18PL
B17H
18PK

18GY
B17J
18PK
A9V

B9V

1RD

G B
K2
2RD
B9VB
18GY
A9AA
18GY

K2-FLA
K2-FLA
K2-FLB

10RS
10RS

K17A
16PK
6TN
K2-G

K2-G
K2-G

2WH

2BK
1WH

B A C D
1200 OHM

1200 OHM

E5

FUSIBLE
ZVR LINKS

LEFT SIDE
ENGINE
BODY BLOCK
CLUTCH
CONTROLLER GROUND
SWITCH
#J5 (1000)
(1807)
(1602)
BATTERIES

B
2/ORD B
+ 1/ORD + S S
S STARTER
MOTOR SW
M (6306)

- 1/OBK -
2/0BK

2/0BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 30AUG16
AE08058179 024

Figure 212 Starting and Cranking with Manual Transmission with M-NGV-MD with F-2017-ISB Engine

212
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.29. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH M-NGV-SS


WITH F-2017-ISB ENGINE, P. 25

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
STARTING AND CRANKING W/ MANUAL XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/M-NGV-SS W/F-2017-ISB-ENG

BATT

KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C

FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1
BATTERY FEED
PDM TO CAB
BODY
(1003B)
CONTROLLER #J6
CH3_3A
(1606)

A149B A149AA
S
BODY 18GY 18GY
CONTROLLER #J3 ENG/IP
(1600) (1702/1702)
A149AB

A97A 16
1 8GY

B4 A17C
18PL T
18PK

BODY
CONTROLLER #J7
(1607)

B2 A97B
18PL

IP/DCM
(1800/1800F)
D8 D7 C11 A4
ALTERNATOR %K2
0RD
R
18GY

B96A
18PL
B17H
18PK

18GY
B17J
18PK
A9V

B9V

#K2
1RD
G B
@K2
2RD
B9VB
18GY
A9AA
18GY

K2-FLB
K2-FLA

K2-FL

K2-FL
10RS
10RS

K17A
16PK
@K2-G

6TN
%K2-G
#K2-G

2BK
2WH

0BK
1WH

B A C D
1200 OHM

1200 OHM

E5 FUSIBLE
LINK

ZVR
LEFT SIDE
ENGINE
BODY BLOCK
CLUTCH
CONTROLLER GROUND
SWITCH
#J5 (1000)
(1807)
(1602)
BATTERIES

B
2/ORD B
+ 1/ORD + S S
S

STARTER
M MOTOR SW
(6306)
- 1/OBK -
2/0BK

2/0BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 30AUG16
AE08058179 025

Figure 213 Starting and Cranking with Manual Transmission with M-NGV-SS with F-2017-ISB Engine

213
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.30. STARTING AND CRANKING WITH EATON PROCISION TRANSMISSION WITH


M-NGV-MD WITH F-2017-ISB ENGINE, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING AND CRANKING W/ EATON PROCISION
NAVISTAR, INC. XMSN W/M-NGV-MD W/F-2017-ISB-ENG

BATTERY
BATT BODY CONTROLLER #J6 FEED
(1606) (1003)
CH3_3A
KEY SWITCH BATTERY
(1100) FEED
OFF (1003B)
ACC IGN S CH3_29A

4RD
A14
S T M

6RD
A14
C D B A

A17B
18PK

A14P
A92LB

8RD
18TN
FUSE F3-A

A14P
8RD
(1012)
A14PB A15
12RD 18RD
D1 C1 A149B
10A
A14P
8RD

18GY

#A14PE
12RD
*A14PE
10RD
FUSE F8-F
(1017)

A2
6RD
A14

ALTERNATOR

30A
R K2

B2
1RD

G B
K2

A92BA
18RD
BATTERY 2RD
FEED
PDM TO CAB
(1003) CRANK
CH3_3A
K2-G

INHIBIT
K2-G
K2-G

1WH

2BK
2WH

RELAY A3 C3
(1019)
86
30
K2-FLB

K2-FLA

K2-FLA
10RS

10RS

6TN

87
87A
85
FUSIBLE
LEFT SIDE C4 A4 B4
LINKS
ENGINE
BLOCK
GROUND
A17-G

A92L
18TN
18WH

(1000)

BATTERIES

IP/ENG
2/ORD 16 19 20 (1702/1702)
+
K92G
18TN
K17A
16PK

18TN
K92A

STARTER
- MOTOR SW
2/0BK

(6306)

B
B
S S
14
4

S
RELAY(-)

RELAY(+)
ENABLE

M
ENABLE
START

START

PROCISION TCM
G VEHICLE UPPER
(7105)

* W/ STANDARD BATTERY FEED


# W/ SINGLE BATTERY FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 ADDED CH3_3A,29A AT B 93810D
RELEASE NO. D ATE PART NO. SHEET

R/D 1003/1003B. 93583H 30AUG16


AE08058179 026

Figure 214 Starting and Cranking with Eaton Procision Transmission with M-NGV-MD with F-2017-ISB
Engine

214
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.31. STARTING AND CRANKING WITH EATON ULTRASHIFT TRANSMISSION WITH


M-NGV-MD WITH F-2017-ISB ENGINE, P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING AND CRANKING W/ EATON ULTRASHIFT
NAVISTAR, INC. XMSN W/M-NGV-MD W/F-2017-ISB-ENG

BODY CONTROLLER #J6 BATTERY


(1606) FEED
BATT (1003)
CH3_3A
BATTERY
KEY SWITCH FEED
(1100) (1003B)
OFF S T M CH3_29A

4RD
A14
6RD
A14
ACC IGN S

C D B A

A92LB

A14P
18TN
FUSE F3-A

8RD
(1012)

A14P
8RD
A15
18RD A149B
D1 C1 18GY
A14PB

10A
12RD

#A14PE
12RD
*A14PE
10RD
FUSE F8-F
ALTERNATOR

(1017)

A2
30A
A14P

R K2
8RD

1RD

B2
G B
K2
2RD
A17B
18PK

A92BA
18RD
6RD
A14

STARTER CONTROL
K2-G

K2-G
K2-G

1WH

RELAY
2BK
2WH

(1010)
K2-FLB

K2-FLA

K2-FLA

B4
10RS

10RS

A4
6TN

86
30

BATTERY
FEED LEFT S IDE
ENGINE 87
PDM TO CAB
BLOCK 87A
(1003)
GROUND 85
CH3_3A EATON
(1000) A3 B3
AUTOSHIFT 3
ULTRASHIFT 3
SELECTOR
(7905A)
A17BB

A92AE
A17BA

A17-G
18PK
18PK

18WH

J3
18TN
A92L

16TN

A92YB
C1
FUSIBLE 16TN
LINKS
BATTERIES

IP/ENG
2/ORD 16 21 20 19 39 31 (1702/1702)
+
K92YB
K92AE
K17J
16PK

18PK
K17L

K17K
18PK
K17A
16PK

16TN
16TN

STARTER
- MOTOR SW
2/0BK

(6306)

B
B
S S
32
26

31
4

25

S
RELAY(-)
RELAY(+)
ENABLE

SHIFTER
SHIFTER
ENABLE

M
ENABLE
LATCH
START

START

POWER
START

GND

EATON GEN3
G TCM CONN
(7909)

* W/ STANDARD BATTERY FEED


# W/ SINGLE BATTERY FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 ADDED CH3_3A,29A AT B 93810D
RELEASE NO. D ATE PART NO. SHEET

R/D 1003/1003B. 93583H 02SEP16


AE08058179 027

Figure 215 Starting and Cranking with Eaton Ultrashift Transmission with M-NGV-MD with F-2017-ISB
Engine

215
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.32. STARTING AND CRANKING WITH MANUAL TRANSMISSION WITH F-2017-ISL


ENGINE, P. 28

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
STARTING AND CRANKING W/ MANUAL XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2017-ISL-ENG

BATT

KEY SWITCH
(1100)

OFF
S IGN ACC

A B D C

FUSE F3-A(1012) BODY


A15 A14PB BATTERY CONTROLLER #J6
18RD 12RD FEED (1606)
C1 10A D1 CH3_3A
A149B A149AA
S
18GY 18GY
T
BODY
CONTROLLER #J3
(1600)

A97A
A149AB

B4
18GY

18PL

BODY
CONTROLLER #J7
(1607)

B2 A97B
18PL

IP/DCM D8 D7 C11 A4

18PK
A17C
(1800/1800F)
%K2
ALTERNATOR 0RD
18GY
B9V

R #K2
1RD
B96A
18PL
B17J
18PK

B17H
18PK
18GY
A9V

G B
@K2
GROUND 2RD
B9VB
18GY

POWER
K2-FLB
K2-FLA

K2-FL

K2-FL
10RS
10RS

6TN

2BK
#K2-G

%K2-G
@K2-G
A9AA
18GY

1WH

2WH

0BK

A B C D

IP/ENG
16 (1702/1702)
1200 OHM

1200 OHM

E5

FUSIBLE
ZVR LINKS
LEFT SIDE
ENGINE BLOCK
BODY GROUND
CLUTCH
&K17A

CONTROLLER (1200/1300/1700)
16PK

S WITCH
#J5
(1807)
(1602)
BATTERIES

B
2/ORD B
+ 1/ORD + S S
S
STARTER
MOTOR SW
(6306) M

- 1/OBK - A
*K17D
2/0BK

G 16PK

B
@ W/2 GAUGE *K17
# W/1 GAUGE 16PK
% W/0 GAUGE
* W/THERMAL OVERCRANK PROTECTION 2/0BK THERMAL OVERCRANK
& N/THERMAL OVERCRANK PROTECTION PROTECTION
(6316M)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 12SEP16
AE08058179 028

Figure 216 Starting and Cranking with Manual Transmission with F-2017-ISL Engine

216
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.33. STARTING AND CRANKING WITH ALLISON TRANSMISSION WITH F-2017-ISL


ENGINE, P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
STARTING AND CRANKING W/ ALLISON XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2017-ISL-ENG

KEY SWITCH
(1100)

BATT

OFF
S IGN ACC

A B D C

FUSE F3-A BODY


(1012) CONTROLLER #J6
A15 A14PB BATTERY
FEED (1606)
18RD 12RD
C1 D1 CH3_3A
10A

A149B A149AA
S
18GY 18GY

%K2
ALTERNATOR 0RD

R #K2
1RD

G B
@K2
A92#141

GROUND 2RD
18TN
A17A
18PK

POWER
K2-FLB
K2-FLA

K2-FL

K2-FL
10RS
10RS

6TN

2BK
#K2-G

@K2-G

%K2-G
1WH

2WH

0BK

IP/ENG ALLISON TCM


16 20 (1702/1702) (7500)

FUSIBLE @@K92A141
LINKS 18TN 41

LEFT SIDE
&K17A

ENGINE BLOCK
16PK

TRANS MODULE 1
GROUND
(1200/1300/1700)
(1501)

BATTERIES ##K92A141
18TN 12

B
2/ORD B
+ 1/ORD + S S
S
STARTER
MOTOR SW
(6306) M

- 1/OBK - A
*K17D
2/0BK

G 16PK

B
*K17
16PK
@ W/2 GAUGE
2/0BK THERMAL OVERCRANK # W/1 GAUGE
PROTECTION % W/0 GAUGE
(6316M) * W/THERMAL OVERCRANK PROTECTION
& N/THERMAL OVERCRANK PROTECTION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 12SEP16
AE08058179 029

Figure 217 Starting and Cranking with Allison Transmission with F-2017-ISL Engine

217
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.34. REMOTE VOLTAGE SENSE AND GRID HEATER WIRING WITH F-2017-ISL
ENGINE, P. 30

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
REMOTE VOLTAGE SENSE AND GRID HEATER WIRING
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2017-ISL-ENG
NAVISTAR, INC.

REMOTE SENSE REMOTE SENSE


(1F) (7100)

A K1B
16RD

B
REMOTE SENSE
(7000)
K1A
16RD

GRID HEATER

AIR INTAKE
AIR INTAKE
HEATER GRID
HEATER SOLENOID
(20A)
(20)
37A
2RD

PDM GRID HEATER

AIR INTAKE
HEATER SOLENOID
POWER PDM
(19)
(19A)

37A
2RD

UNDER HOOD PDM GRID HEATER

UNDER HOOD POWER PDM


PDM CONN (1) CONN (2)
K14A
00RD

EV SOLENOID POWER FEED

EV SOLENOID POWER PDM


POWER CONN (1) CONN (2)
K14A
00RD

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RE LEASE NO . D ATE PART NO. SH EET

93425N 07SEP16
AE08058179 030

Figure 218 Remote Voltage Sense and Grid Heater Wiring with F-2017-ISL Engine

218
ELECTRICAL CIRCUIT DIAGRAM MANUAL

FANS AND ENGINE ACCESSORIES (CHAPTER 6)


6.1. FAN WIRING, I6 / V8 ENGINES, P. 1

Figure 219 Fan Wiring, I6 / V8 Engines

219
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.2. SNOW VALVE, P. 2

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SNOWVALVE
NAVISTAR, INC.

BODY
W/IBB ENGINE W/AUTO NEUTRAL W/EAGLE INTERIOR A9ZC A9ZA
E3 CONTROLLER#
18GY 18GY
(1602)

BODY OPT
CONTROLLER#J3 SNOWVALVE WARNING LIGHT
(1600) SWITCH (1511)
(1107)
A

9
7
A23DB
A9B A23K
B15 18TN
18GY 18TN

A23DC
H

18TN
A11-GM

A23L
18TN
SNOW 18TN

2B
3
CLUSTER CONN VALVE
(1500) RELAY

1
5 (1873G) 1
DIMMER A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT

5B
4
87
8

10
85 87A
2 4 3

A23A
18TN
A23B
18TN

A23G
18TN
SNOW VALVE A13C

A11-GD
18PK

18WH
MODULE A23D
(4120) 18TN
A23E
18TN
A23C 5 1
18TN 86 30
E D C B A SNOW
VALVE
RELAY
87
(1873H)
GREEN NC REED SWITCH ORANGE
YELLOW

SUMMER POSITION INDICATOR

WINTER POSITION INDICATOR

(NORM+)

85 87A
ORANGE

WHITE
RED

2 4 3
(NORM-)

A23DA
BLACK

18TN

A13D
18PK
A11-GC
NC REED SWITCH

18WH
FUSE

A11-GAK
18WH

FUSE F5-A
(1014)
A13A
WHITE

18PK
G1 10A H1 A11-GAA
RED

A11-GA 12WH
18WH
NEG STUD
BLACK

(1004)
A23H
18TN
RED

MOTOR A23F SNOW


J
5 1 18TN VALVE
86 30
BODY
SNOW VALVE
CONTROLLER#J1
CONTROL
(1603)
RELAY
IGNITION (1873A) 87
RELAY#2 85
(A13FB) 87A
(1012/1014)
CH3_5,7,7B 2 4 3
A11-GB
18WH

A13B
18PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 UPDATED THE SNOW VALVE E 93408J
RELEASE NO. D ATE PART NO. SHEET

MODULE SYMBOL. 61229V 27APR09


AE08058180 002

Figure 220 Snow Valve

220
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.3. SNOW VALVE (CONT.), P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SNOW VALVE (CONT)
NAVISTAR, INC.

BODY
W/IBB ENGINE N/AUTO NEUTRAL A9ZC A9ZA
E3 CONTROLLER#
18GY 18GY
BODY (1602)
CONTROLLER#J3 OPT
(1600) SNOWVALVE WARNING LIGHT
SWITCH (1511)
%A9B (1107)
B1 A
18GY

9
7
A23DB
A23K
@A9B 18TN
B15 18TN
18GY

A23DC
SNOW H

18TN
A11-GM

A23L
18TN
VALVE
18TN

2B
3
CLUSTER CONN RELAY
(1500) (WINTER)

1
(1017)
DIMMER G1 J1
A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT

5B
4
87

10
85 87A
J2 G2 H2

A23A
18TN
A23B
SNOW VALVE 18TN A13C

A11-GD
18PK

18WH
MODULE

A23G
18TN
A23D
(4120) 18TN
A23E
18TN
A23C G3 J3
18TN 86 30
E D C B A SNOW VALVE
RELAY
(SUMMER)
87 (1019)
GREEN NC REED SWITCH ORANGE
YELLOW

SUMMER POSITION INDICATOR

WINTER POSITION INDICATOR

(NORM+)

85 87A
ORANGE

WHITE
RED

J4 G4 H4
(NORM-)

A23DA
BLACK

18TN

A13D
18PK
A11-GC
NC REED SWITCH

18WH
FUSE

A11-GAK
18WH

FUSE F5-A
(1014)
A13A
WHITE

G1 10A H1 18PK
A11-GAA
RED

A11-GA 12WH
18WH
NEG STUD
BLACK

(1004)
A23H
18TN
RED

MOTOR A23F SNOW


J
5 1 18TN VALVE
86 30
SNOW VALVE BODY
IGNITION CONTROL CONTROLLER#J1
RELAY#2 RELAY (1603)
(A13FB) (1873A)
(1012/1014) 87
CH3_5,7,7B
85 87A
2 4 3
A11-GB
18WH

A13B
% W/ IBB ENGINE 18PK
@ W/ EAGLE INTERIOR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 UPDATED THE SNOW VALVE C 93408J
RELEASE NO. D ATE PART NO. SHEET

MODULE SYMBOL. 92218B 29JUL13


AE08058180 02A

Figure 221 Snow Valve (Cont.)

221
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.4. SNOW VALVE (CONT.), P. 2B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SNOW VALVE (CONT)
NAVISTAR, INC.

BODY
W/IBB ENGINE W/AUTO NEUTRAL A9ZC A9ZA
E3 CONTROLLER#
*W/521 EFFECTS W/MD/SS 18GY 18GY
(1602)

OPT
BODY
SNOWVALVE WARNING LIGHT
CONTROLLER#J3
SWITCH (1511)
(1600)
(1107)
A

9
7
A23DB
A9B A23K
B1 18TN
18GY 18TN

A23DC
H

18TN
A11-GM

A23L
18TN
SNOW 18TN

2B
3
CLUSTER CONN VALVE
(1500) RELAY

1
5 (1873E) 1
DIMMER A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT

5B
4
8 87

10
85 87A
2 4 3

A23A
SNOW VALVE MODULE 18TN
(4120) A23B
18TN A13C

A11-GD
18WH
A23D 18PK

A23G
18TN
18TN
A23E
18TN
A23C 5 1
18TN 86 30
E D C B A SNOW
VALVE
RELAY
%A13DA

87
18PK

(1873F)
GREEN NC REED SWITCH ORANGE
YELLOW

SUMMER POSITION INDICATOR

WINTER POSITION INDICATOR

(NORM+)

85 87A
ORANGE

WHITE
RED

2 4 3
(NORM-)

A23DA
BLACK

18TN

A13D
18PK
A11-GC
NC REED SWITCH

18WH
FUSE

A11-GAK
18WH

FUSE F5-A
(1014)
A13A
WHITE

18PK
G1 10A H1 *A13DB
A11-GAA
RED

18PK
12WH
A11-GA
18WH
NEG STUD
BLACK

(1004)
A23H
18TN
RED

MOTOR A23F SNOW


J
5 1 18TN VALVE
86 30
SNOW VALVE BODY
CONTROL CONTROLLER#J1
IGNITION
RELAY (1603)
RELAY#2
(A13FB) (1873A) 87
(1012/1014)
CH3_5,7,7B 85 87A
2 4 3
A11-GB
18WH

A13B
18PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 UPDATED THE SNOW VALVE C 93408J
RELEASE NO. D ATE PART NO. SHEET

MODULE SYMBOL. 92218B 29JUL13


AE08058180 02B

Figure 222 Snow Valve (Cont.)

222
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.5. SNOW VALVE (CONT.), P. 2C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SNOW VALVE (CONT)
NAVISTAR, INC.

N/ IBB ENGINE N/ AUTO NEUTRAL


OPT
SNOWVALVE WARNING LIGHT
SWITCH (1511)
(1107)
A

9
7
A23DB
A23A
18TN
18TN

A23DC
H

18TN
SNOW

A23E
18TN
A23C
VALVE

2B
3
18TN
CLUSTER CONN RELAY
(1500) (WINTER)

1
DIMMER G1 (1017) J1
A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT

5B
4
87
8

10
85 87A
J2 G2 H2
SNOW VALVE MODULE A23H
A23B
(4120) 18TN
18TN

A11-GD
A23J

18WH
18TN

A23G
18TN
A13C
A23K 18PK
18TN
A23L
18TN G3 J3

A23F
18TN
86 30
E D C B A
SNOW VALVE
RELAY
87 (SUMMER)
GREEN NC REED SWITCH ORANGE
YELLOW

(1019)
SUMMER POSITION INDICATOR

WINTER POSITION INDICATOR

(NORM+)

85 87A
ORANGE

WHITE
RED

J4 G4 H4
(NORM-)
BLACK

A23M
A13D
18PK
A11-GC
NC REED SWITCH

18TN
18WH
FUSE

A13DA
18PK
A23GAK
18WH

FUSE F5-A
(1014)
A13DB
WHITE

18PK
G1 10A H1
RED

A11-GA A11-GAA
18WH 12WH
BLACK

RED

MOTOR NEG STUD


(1004)

IGNITION
RELAY#2
(1012/1014) (A13FB)
CH3_5,7,7B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 UPDATED THE SNOW VALVE B 93408J
RELEASE NO. D ATE PART NO. SHEET

MODULE SYMBOL. 92974E 02APR15


AE08058180 02C

Figure 223 Snow Valve (Cont.)

223
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.6. SNOW VALVE (CONT.), P. 2D

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SNOW VALVE (CONT)
NAVISTAR, INC.

N/ IBB ENGINE N/ AUTO NEUTRAL


OPT
SNOWVALVE WARNING LIGHT
SWITCH (1511)
(1107)
A

9
7
A23DB
A23A
18TN
18TN

A23DC
H

18TN
A23E
18TN
SNOW A23C

2B
3
VALVE 18TN
CLUSTER CONN
RELAY
(1500)

1
(1873E)
DIMMER 5 1
A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT

5B
4
87
8

10 85 87A
2 4 3
SNOW VALVE MODULE A23H
A23B
(4120) 18TN
18TN

A11-GD
A23J

18WH
18TN

A23G
18TN
A13C
A23K 18PK
18TN
A23L
18TN
A23F 1
5
18WH
86 30
E D C B A
SNOW VALVE
RELAY
87 (1873F)
GREEN NC REED SWITCH ORANGE
YELLOW

SUMMER POSITION INDICATOR

WINTER POSITION INDICATOR

(NORM+)

85 87A
ORANGE

WHITE
RED

2 4 3
(NORM-)
BLACK

A23M
A13D
18PK
A11-GC
NC REED SWITCH

18TN
18WH
FUSE

A13DA
18PK
A23GAK
18WH

FUSE F5-A
(1014)
A13DB
WHITE

18PK
G1 10A H1
RED

A11-GA A11-GAA
18WH 12WH
BLACK

RED

MOTOR NEG STUD


(1004)

IGNITION
RELAY#2
(1012/1014) (A13FB)
CH3_5,7,7B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 22JAN16
AE08058180 02D

Figure 224 Snow Valve (Cont.)

224
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.7. STARTING AID – COLD START ASSIST (IBB ENGINE), P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
STARTING AID - COLD START ASSIST
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
(IBB ENGINE)
NAVISTAR, INC.

COLD START
ASSIST RELAY ENGINE SENSOR INTERFACE
(8410) (6033)

K21B3
8 19 CSRD
18TN

K21B2
7 20 CSRE
18TN

K21B1
6 21 CSRC
18TN

K21A2
2 12TN

K21A1
1 12TN

FLAME START
GLOW PLUG
(6564)

*K14A
3 8RD

K14A K21-FL
8RD 12BL

FLAME START ASSIST


BATTERY POWER
#K14A (6565)
8RD

FLAME START
(6570)

* N/ ZERO VOLT REFERENCE


# W/ ZERO VOLT REFERENCE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED : RD 6570, C 92218B
RELEASE NO. D ATE PART NO. SHEET

CIRC K14A. 61229V 27APR09


AE08058180 003

Figure 225 Starting Aid – Cold Start Assist (IBB Engine)

225
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.8. FAN WIRING – IBB ENGINE, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB ENGINE
NAVISTAR, INC.

W/ 2 SPEED FAN

ECM CONNECTOR 2 ENGINE SENSOR


(6019) INTERFACE
(6033)

7 %K97A 11
18PL

%K97 10
20
18PL

6 %K23
18TN

ECM CONNECTOR 1
(6018)
(6400)

A FAN SOLENOID
&K23
EFAN 12V 30
18TN

B
K23-G
EFAN 18 18WH

& W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT


% W/ 2 SPEED FAN W/2015 OBD & GHG COPLAINT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0239 20FEB14 REVISED AND REDRAWN. E 92524A
RELEASE NO. D ATE PART NO. SHEET

61229V 27APR09
AE08058180 004

Figure 226 Fan Wiring – IBB Engine

226
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.9. FAN WIRING – IBB ENGINE (CONT.), P. 4A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB ENGINE (CONT)
NAVISTAR, INC.

W/ VARIABLE SPEED FAN

ENGINE SENSOR INTERFACE


ECM 2 (6033)
(6019)

@K97A
7 11
18PL

@K97
20 10
18PL
LOW COLLANT
SENDER
@K23
6 (6401)
18TN

K34D
ECL 49 1
18TN

ECM CONNECTOR 1 VARIABLE SPEED


(6018) FAN DRIVE
2 (6420)
K34B
ECL 12V 42
18TN
#K23
EFAN 12V 30 18TN 3

K23-G
EFAN 18 1
18TN
K23C
58 5
18TN
K23A1
49 18TN 2

8 *K34-GA *K23B1 4
18WH 18WH

%K23B1
18WH

*K92A20 1
16GY

IP/ENG
(1702)

@ W/ VARIABLE SPEED FAN W/2015 OBD AND GHG COMPLIANT


# W/ VARIABLE SPEED FAN N/2015 OBD AND GHG COMPLIANT
* W/ VARIABLE SPEED FAN W/ ULTRASHIFT
PLUS XMSN & W/ BODY BUILDER
% W/ VARIABLE SPEED FAN N/ ULTRASHIFT
PLUS XMSN & N/ BODY BUILDER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0519 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0239 20FEB14 INITIAL RELEASE. A 92524A
RELEASE NO. D ATE PART NO. SHEET

92524A 14FEB14
AE08058180 04A

Figure 227 Fan Wiring – IBB Engine (Cont.)

227
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.10. ELECTRIC AIR COMPRESSOR WITH MD, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC AIR COMPRESSOR W/MD
NAVISTAR, INC.

FUSE F8-B
(1017)
A14HE BATTERY
A40C A14H
12RD FEED
14GY E2 F2 8RD
15A CH3_01
TRAILER ABS
FUSE F1-C ECU RELAY
(1010) (1017-G3) IGNITION
A40 A13FH A13FF RELAY#3
18GY 18PK 18PK (1 01 2/10 14)
F3 E3
CH3_05
5A

2 1

86 AIR COMPRESSOR
30 RELAY
(1874)

87
87A ELECTRIC CPRSR ELECTRIC CPRSR
85 FORWARD CHASSIS
AIR PRESSURE SW AIR PRESSURE SW
4 (1700)
5 3 (6102)
OPEN @ 115 PSI
RESET @ 90 PSI
50
A
A40-G
18GY

A40A K40A
14GY 14GY

NEGATIVE
STUD
(1004)
K40B
14GY

ELECTRIC CPRSR
AIR PRESSURE PWR
(6103)

A
+
ELECTRIC
AIR
B
CPRSR K40B-G
MOTOR 14WH
-
GROUND
STUD
(4307)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U00LXD2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 30SEP10 INITIAL RELEASE. A 68076W
RELEASE NO. D ATE PART NO. SHEET

68076W 22SEP10
AE08058180 005

Figure 228 Electric Air Compressor with MD

228
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.11. FAN WIRING – ISL–G ENGINE, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN WIRING - ISL-G ENGINE
NAVISTAR, INC.

ENGINE INTERFACE
FAN SOLENOID
(6800)
(6400)

A
K23
N
18TN

B
K23-G
P
16WH

K34E
Q
16TN

COOLANT MODULE
(1378)

LOW COOLANT SENSOR


C
(6401A)

K34
A B
16TN

B K95A1 E
16TN

K99D-C
A
ECM 18PL
(6800)
CH7_23 K95-GD
D
18WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


012 10APR13 INITIAL RELEASE. A 86976G
RELEASE NO. D ATE PART NO. SHEET

86976G 14FEB13
AE08058180 006

Figure 229 Fan Wiring – ISL–G Engine

229
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.12. FAN WIRING WITH F-2017-ISB ENGINE, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING W/F-2017-ISB-ENG
NAVISTAR, INC.

CUMMINS ECM FAN AIR SOLENOID


(6000) (600)

A
K23
78
20TN

ECM SENSOR B
K23-G
RETURN/ZVR 20TN
(6747)
CH3_71

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 30AUG16
AE08058180 007

Figure 230 Fan Wiring with F-2017-ISB Engine

230
ELECTRICAL CIRCUIT DIAGRAM MANUAL

ELECTRONIC ENGINES (CHAPTER 7)


7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.

DCU JUMPER
INTERCONNECT #1 K97KF
(6342) 20PL
CH7_63

ECM
(6020M)

K97UB
KEY IGN 31
18PL

IPR PWR 45 K97UD


2 K97XB

85
18GY

86
16VT
MAIN K97JA 5
K97J
POWER 70 18PL ECM POWER
18PL
RELAY RELAY
4

87
K97FA K97F (6022) PDM-4 WAY
ECM PWR 1 (6566-1)
14PL 10PL
K97JB

1 K97X
18VT

K97FB K97XA 1
ECM PWR 3
87A

30
14PL 10PL 10VT

K97FC K97H
ECM PWR 5 4
14PL 10RD
ECM TIMER FUSE
(7070/7070A)
K97AN K97AP K97AM
ECM TMR 46 14VT
18LTGN 14LTGN
A 5A B
26 K97AX
EGRP
18PL
29 2 K97HB
85

AAT2
18PL
86

ZVR 37 5 EGR / TURBO


POWER RELAY
(6023)
87

K97A 4
10PL 1 K97HA
10RD
87A

30

MAF / AAT CONN


(7777 / 8000)

K97E
A
18PL
K97SA
ENGINE/MELROSE B
18PL
(6011)

K97UC
KEY PWR 13 K97AT
16PL D
18PL
EGRP 14
K97A-G
MAF GND 3 E
18PL
K97A-G
18WH
K97AS
MAF PWR 4 C
18PL

ENGINE / IP
(1702)
W/ FUEL HEATER
34
FUEL HTR K19BA K19B A19 FUEL HEATER RELAY
2
PWR 14GY 12GY 12GY (1018) CH10_22
K97AZ
ACT PWR 1
14PL FUSE F10-A(1019)
1 FAN RELAY
K97Z A97Z A23
(1015)
10VT 10VT F1 18TN
E1 CH6_01
5A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. F 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 27APR09
AE08058181 001

Figure 231 Electronic Engine Controls, I6 Engines

231
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.2. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 1A

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.

ECM
(6020M)

K97-GX
ECM GND 6
14WH

K97-GW K97-GG K95-G


ECM GND 4
14WH 8WH 10TN
DEF
INTERCONNECT
K95-GF
(674)
12TN
CH7_57

ECM GND K97-GV K97-GAA K97-GC K95-GG K95-GF


2
14WH 8WH 8WH 10TN 12TN

K97-GH
C
10WH BATT NEG
ECM TERM
K97-GA
ENGINE/MELROSE B (9260/9260B)
10WH
(6011)
K97-G K97-GA
A
8WH 10WH
K97B-G
EGR GND 23
16WH

BATT ECM
K97-G A NEG TERM
4WH (9260A)
GRID HTR K97-GB
12
GND 14WH

B
K97-CG
16WH
G ZVR
FUEL HTR K19-G K10-GD
11 (6747)
GND 14GY 16WH

H
K10-GC

K10-GE
16WH
8WH

ENGINE LEFT
SIDE GROUND
(6304A)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15FEB16
AE08058181 01A

Figure 232 Electronic Engine Controls, I6 Engines (Cont.)

232
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.3. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 2

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.

ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY

K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
CH3_50,51,52,53
K5B(-)
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)

23 B4 B
APS SIGNAL K97B K97C A97B B97Y
34
GND 18PL 18PL 18PL 18PL

ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
30
K97FT A97FU B5 D
5V REF 9 B99U
18PL 18PL
18PL
K97FT K97FS
18PL 18PL 33 C6 F
K97M A97M B99E
APS2 48 18PL 18PL
18PL
32 B6 E
K97WB A97WC B99W
APS2 GND 36 18PL 18PL
18PL

IGNITION
A13FN RELAY #1
18PK (1011 / 1013)
CH3_05
FUSE F1-A
(1010) KEY SWITCH
37
K97UB K97UA A97UA A13F (1100)
KEY IGN 31 18PL 18VT 16PL 18PK CH03_05,
F1 E1
5A CH11_12

N/ ULTRASHIFT IGNITION
A13FX RELAY#2
ENGINE / IP (1012/1014)
12PK
(1702) CH3_7B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_7B,50,51,52 C 93408J
RE LEASE NO . D ATE PART NO. SHEET

AND 53. 61229V 27APR09


AE08058181 002

Figure 233 Electronic Engine Controls, I6 Engines (Cont.)

233
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.4. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 3

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.

LOW COOLANT MODULE CONN


(6710)

ECM
(6020M) K34C
A
CH7_01 14VT

IP/ENGINE K34B
C
(1702) 18TN
ACCELERATOR 23
PEDAL MODULE A97B K97C K34-GA
D
(1804) 18PL 18PL 18WH
CH7_02
E

ECM
(6020M) RIGHT SS SURGE TANK
(6401)
A
K34A
18TN
MAG
COOLANT LEVEL B
42 K34-GB
SENSOR 16WH

LEFT MD SURGE TANK


(6400)
A
K34A
18TN
MAG
B
K97C K34-G
18PL 18WH

K97B
34
18PL

K97B
TRANSMISSION
18PL
MODULE 2
(1502)

K92#141 10 ZVR
18TN

ALLISON XMSN MODULE /


ALLISON XMSN CONTROL MODULE/
ALLISON XMSN MODULE IN CAB
(7150 / 7151)

K92#141 NEUTRAL
41
18TN START

W/ AUTOSHIFT & ULTRASHIFT XMSN

K17F
START ENABLE
18PK
RELAY
K17E (1017)
18PK CH5_05

TRANSMISSION
START ENABLE K92A141 K92#141
65 12 MODULE 1
RELAY 18TN 18WH
(1501)
K92#141
18TN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. C 93408J
RELEASE NO. DATE PART NO. SHEET

61229V 27APR09
AE08058181 003

Figure 234 Electronic Engine Controls, I6 Engines (Cont.)

234
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.5. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 4

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

IGNITION
12VZA - REMOTE MOUNTED ENGINE CONTROL RELAY #3
CH3_08,8A
FUSE F11-B
(1020)
E3
A97DF F2 E2 A13FS A13FR A4 A13FA
(A13FA)
18PL 12PK 12PK 12PK
5A (1014) (1014)

ENGINE/IP
(1702)
*K47T A47T
18GY 18GY
38
ENGINE SPEED
SIGNAL
(1945)

K47B K47D A47T


18GY 16GY 16GY
9

K97DF
18PL
K47C
18GY

ECM
(6020M)

9 12V 1AMP SOURCE


VEHICLE SPEED
OUTPUT #K47B VEHICLE SPEED
72 6
18GY OUTPUT
REMOTE PRESET K97CB REMOTE PRESET
16 1
PTO 18PL PTO BODY BUILDER CONNECTION
PRIOR TO NOV 2008:
RESUME ACCESS K46A RESUME ACCESS
49 2 BLUNT CUT WIRES LOCATED
SW 18GY SW BY 42-WAY IP/ENGINE (1702)
REMOTEVARIABLE K97CC REMOTEVARIABLE
60 3
PTO 18PL PTO AFTER NOV 2008:
K46B 12-WAY (7207) & 2-WAY
SET COAST SW 68 4 SET COAST SW (7208) LOCATED BY CAB
18GY
GROUND STUD
CLEAN TACH K97AR
71 5 CLEAN TACH
OUTPUT 18PL
OUTPUT
TWO SPEED 11 K97XC TWO SPEED
11
AXLE SW 18PL AXLE SW
REM K99F REM
50 12
ACCELERATOR 18PL ACCELERATOR BODY
K99F BUILDER CONN
18PL (7207M)

K97FV
VOLTAGE 5V REF 27 8 VOLTAGE 5V REF
18PL

K97WT K97WA
SIGNAL RETURN 35 10 SIGNAL RETURN
18PL 18PL

FUEL PUMP/AMMETER
K97WS /TWO WAY RADIO
8
18PL (4060)

K97ST
18PL

WARNING ENGINE K97EW WARNING ENGINE


22 1 BODY
LAMP 18PL LAMP BUILDER CONN
(7208M)
STOP ENGINE K97SE STOP ENGINE
21 2
LAMP 18PL LAMP

* W/ ENGINE BODY CONT-12VYL (ROAD SPEED WIRE)


# W/ ENGINE BODY CONT-12VZA (ROAD CONTROL PTO)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. D 93408J
RELEASE NO. DAT E PART NO. SH EET

61229V 27APR09 AE08058181 004

Figure 235 Electronic Engine Controls, I6 Engines (Cont.)

235
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.6. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

ECM EGT1 SENSOR BLACK


(6020M) (6260)

ZERO VOLT
K95K
EGT1 8 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D

EGT2 SENSOR ENGINE / IP


LIGHT GREY (1702-2)
J
(6261)
K9E
18GY

20GY
K95J

A9E
17 2 EGT2
EGT2 18TN
K95F3 1 SIG GND
18TN

EXHAUST DELTA P
SENSOR

A9AA
18GY
BODY
(6263) CONTROLLER# J2
(1604)
K95A1 K95F1 SIG
1
18TN 18TN GND

K95 E5 ZVR
5V REF 51 3 5V REF
18TN

EXHAUST 19 K95H
18TN 2 DELTA P
DELTA P

EGT3 SENSOR
DARK GREY
(6262)

K95F2 1 SIG GND


18TN ALLISON XMSN
K95L CONTROL MODULE
EGT3 67 2 EGT3 (7151)
18TN

K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)

K47B125 K47C125 SPEED


18TN D
18TN OUTPUT
W/ LCT XMSN
W/ BODY BUILDER

K47A125 TRANSMISSION MODULE


TRANSMISSION MODULE 3
18TN (7150)
(1503) CH11_31

W/ WTEC XMSN
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 30SEP10 ADDED K47A125 TO REF B 68076W
RELEASE NO. DATE PART NO. SHEET

6020M CAV 54. RMVD REF 7152. 61229V 27APR09 AE08058181 005

Figure 236 Electronic Engine Controls, I6 Engines (Cont.)

236
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.7. CRUISE CONTROL, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL
NAVISTAR, INC.

STEERING WHEEL SWITCHES

CRUISE OFF

SET
CRUISE ON

RESUME
1210 OHM

2370 OHM
6190 OHM
B A

CLOCK SPRING
(1809)
B A

18GY
B9R
18PL
B96

18GY
B9V

DCM / IP
(1800) B12 A4
20GY

18GY
A97

A9V
A9AA
18GY

B16 E5

CRUISE
SWITCH ZVR
INPUT
AIN17

BODY CONTROLLER BODY CONTROLLER


# J3 # J5
(1600) (1602)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MEF2 22JUN10 REMOVED CONN 1009. B 67657R
RELEASE NO. D ATE PART NO. SHEET

61229V 27APR09
AE08058181 006

Figure 237 Cruise Control

237
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.8. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC.

ECM 1
(6018) ENGINE SENSOR
INTERFACE
(6033)
K41-GA
IAT GND 9 6
18WH

15 K41A
IAT 5
18TN
K41C
MAF 12V 20 8
18TN

21 K41-GB 9
MAF GND
18WH
K41B
MAF 44 7
18TN
HCI INJECTOR
(6260VH)

K95H
1 10
18TN

K95J
2 11 BODY BUILDER
18TN
CONNECTOR 2
(4706)
K92A5 ECM 5V ADAPTER
REMP1 13 18TN A (6706)

B
K34BB
FSS 5V 49
18TN
E
K92A4
BODY B
18TN
CONTROLLER
(4706) K92A3
C
18TN
BODY BUILDER CONN
FSS GND 24 (4705)

K92A17
57 J
18TN
K92A16
56 18TN H

FUSE F4-D
ENGINE / IP IGNITION
(1013)
(1702-37) H4 G4 RELAY #1
KEYPWR 17 K13A A97UA
(A13FC) (1011 / 1013)
18PK 16PL
10A CH3_06,6A
N/ ULTRASHIFT
ENG DIAGNOSTIC
CONNECTOR CRANK INHIBIT RELAY
A97UA
(4328) (1019)
16PL
CH11_13
K98GN
CAN_L 35 B
18GN W/ ULTRASHIFT
K98YL
CAN_H 48 A
18YL

EXHAUST
LAMBDA SENSOR
(6260VN)
K95VC
HEATER + 33 4
18TN

NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH

46 K95VB 3
HEATER - 18TN
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_6A. E 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 27APR09
AE08058181 007

Figure 238 Electronic Engine Controls, IBB Engines

238
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.9. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
(CONT)
NAVISTAR, INC.

ECM 1 AFTERTREATMENT
(6018) SENSOR
(6720)
K95-GC
EGT3 GND 10 6
18WH

27 K95C
EGT3 5
18TN
K95B
EGT2 16 3
18TN
K95-GA
EGT1 GND 22 2
18WH
K95A
EGT1 28 1
18TN
K95-GB
EGT2 GND 55 4
18WH
K95E
EGDP 12 8
18TN
K95DA
9
18TN

AFTERTREATMENT
FUEL TEMP & PRESS
(6260VM)
K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN
DUAL ANALOG
ENGINE / IP IP / DCM ACCELERATOR
(1702) (1800) (1804)

23 B4
B97Y B
K97B A97B
APS1 GND 23
18PL 18PL 18PL

28 C4 A
K99B A99B B99V
18PL 18PL 18PL
22 C5 C
K97C A97C B97P
APS1 5V 36 18PL 18PL 18PL

29 B6 E
K97N A97N B99W
APS2 GND 11 18PL 18PL 18PL

24 C6 F
A99D B99E
18PL 18PL

30 B5 D
K99D A97M B99U
APS2 5V 50 18PL 18PL 18PL

ECM 2
(6019)

8 AUTO - NEUTRAL
AFP2 5V
SWITCH
(1814))
APS1 54

K97M 9 C7
APS2 55 B92L C D
18PL A92DL
16TN 16TN
EATON GEN 3 TCM
(7105) 12 C8
A92DM B92DM
K92DL 16TN 18TN
19
16TN
K92DM
33
16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MEF2 22JUN10 REVISED AND REDRAWN. C 67657R
RELEASE NO. D ATE PART NO. SHEET

61229V 27APR09
AE08058181 008

Figure 239 Electronic Engine Controls, IBB Engines (Cont.)

239
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.10. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
(CONT)

12VZB - REMOTE MOUNTED ENGINE CONTROL


BODY BUILDER CONN
ECU 2 (4705)
(6019)

PTO PRESET K92A11 PTO PRESET


48 B
ENABLE 18TN ENABLE BODY CONTROLLER #J4
K92A12 PTO VARIABLE (1601)
PTO VARIABLE 35 C
18TN ENABLE
ENABLE
K92A13 PARK
PRESET 1 52 18TN D PRESET 1 A44
BRAKE F1
18GY
K92A9 RELAY
PRESET 2 23 E PRESET 2
18TN

K92A8
TACHOMETER 9 G TACHOMETER
18TN
K92A10
SPEEDOMETER 30 F SPEEDOMETER
18TN
K92A15
18TN A POWER

A46D
18GY

N/ BODY ENGINE/IP
BUILDER (1702) D3 C3
38 85
K47T
18GY 87
AIR FILTER PARK BRAKE
RESTRICTION RELAY
5
GAUGE (1015)
(6703) 30
86
K28
B ZERO VOLT
18TN 2 C4 D4
REFERENCE A46C
(6702) 18GY
20GY
A9E

A44-GBG
D
K9AAB

18WH
A
18GY

A
K9AA BODY
16GY
A9AA
18GY

CONTROLLER #J5
(1602)

ZERO
E5 VOLT
HCI FUEL REFERENCE

A11-GBA
VALVE

10WH
(6260VL)

K95K
ASV-H 7 1 BODY BUILDER
18TN
CONNECTOR 2
K95M
ASV-L 20 2 (4706)
18TN

K92A14 ENGINE WARNING


ENGINE WARNING 17 D
18TN LAMP
LAMP
OIL WATER K92A2 OIL WATER
28 E
LIGHT 18TN LIGHT
A11-GKJ

K92A96
WAIT TO START 15
6WH

18TN F WAIT TO START


SPLIT SHAFT/ SPLIT SHAFT/
K92A7
T CASE 10 G
18TN T CASE
AUX ENGINE K92A1 AUX ENGINE
13 H
SHUT DOWN 18TN SHUT DOWN

ECU 1
(6018)

REMOTE PEDAL K92A5 REMOTE PADAL


13 18TN A LEFT SIDE CAB
SIGNAL SIGNAL
GROUND
K92A4 (4081)
VOLTAGE REG 5V 37 B VOLTAGE REG 5V
18TN CH3-18
K92A3 SIGNAL GND
SIGNAL GND 24 C
18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0638 12DEC14 UPDATED FOR 12VZB ENG D 92783G
RELEASE NO. D ATE PART NO. SHEET

BODY BUILDER CIRCUIT. 61229V 27APR09


AE08058181 009

Figure 240 Electronic Engine Controls, IBB Engines (Cont.)

240
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.11. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC. (CONT)

ECU 2 HCI FUEL


(6019) PRESSURE
(6730)

K95S
APF2 50 3
18TN
K95R
APF2 GND 42 2
18TN
K95D K95DB
APF2 5V 8 1
18TN 18TN

INTAKE AIR
TEMPERATURE
(6703)

K41-G K41-GC
IAT GND 43 B
18WH 16WH
K41
A
16TN

ENGINE SENSOR
INTERFACE
(6033)

15

K97Y
EGRD 16 14
18TN

W/ DAVCO FUEL / DAVCO


WATER SEPARATOR WIF SENSOR
(1874)
K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN

RAYCOR
W/ RAYCOR FUEL / WIF SENSOR
WATER SEPARATOR (1874B)

K95-GF
2
18WH
K95W
1
18TN

AFTERTREATMENT
SENSOR
(6720)

K95-GD
EGDP GND 41 18WH 7

CHK DATE CHANGE REV REFERENCE DR AWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 28APR10 REVISED 6033;CIRC B 62476L
RELEASE NO. DATE PART NO . SHEET

K95R COLOR WAS WH. 61229V 27APR09


AE08058181 010

Figure 241 Electronic Engine Controls, IBB Engines (Cont.)

241
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.12. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
(CONT)

ECM 1
(6018)

K92C16
GROUND 6
14WH
K92BA16 K92B16 GROUND
GROUND 4 14WH 14WH ADAPTER
K92A16 (6704A)
GROUND 2 CH3_27
14WH
ECM FUSE
K14G K14J B A K14AF ECM BATTERY
BATTERY 1 FEED
14RD 10RD 10RD
14RD 30A (1027)
K14H

K14HA
BATTERY 3 14RD
14RD
K14K

K14L
TIMER 19
18RD

K14KA
BATTERY 5
14RD

ECM 2
(6019)

K14M
BATTERY 1
14RD
K92D16
GROUND 2 14WH

ENGINE SENSOR
INTERFACE
(6033)

K10-GJ
GROUND 1
16WH
GROUND
K10-GK K10WH1 ADAPTER
GROUND 2 16WH 12WH (6704A)
CH3_27

K14F ENGINE / IP FUSE F5-L


BATTERY 3
18RD (1702-42) (1014) IGNITION
K14FA K97VT1 A97S B3 A3 RELAY #3
BATTERY 4 (A13FA) (1012 / 1014)
18RD 12VT 14PL
15A CH3_05
VSS
(7600)
K47A
VSS-L 13 B
18GY
VSS-H 12 K47
A
18GY

W/ MANUAL TRANSMISSION

CHK DATE CHANGE REV REFERENCE DR AWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 28APR10 RMVD CIRC K10-GL, B 62476L
RELEASE NO. DATE PART NO . SHEET

K92#125,K14FB;CIRC K14J WAS K14S. 61229V 27APR09


AE08058181 011

Figure 242 Electronic Engine Controls, IBB Engines (Cont.)

242
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.13. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS - V8 ENGINE
NAVISTAR, INC.

ENGINE ECM
ENGINE / IP
(6020M)
(1702)

35
K3A(+) A3AA(+)
J1708 (+) 32 J1708
18DKBL 18DKBL
PUBLIC (+) / (-)
36 (1660 / 1661)
K3A(-) A3AA(-)
CH3_09
J1708 (-) 31 18GY 18GY
FUSE F1-A A13FX IGNITION RELAY#2
(1010) 12PK (1012/1014) CH3_7B
37
IGNITION K97UB A97UA A13F KEY SWITCH
97 16PL 18PK
KEY POWER 18PL F1 5A E1 CH3_05
FUSE F10-A(1019)
ENGINE /
1 E1 F1 FAN RELAY
MELROSE K97NA A97Z A23
(1015)
(6011) 10PL 10VT 18TN
5A CH6_01
CH7_14
IP / DCM ACCELERATOR
(1800) PEDAL MODULE
(1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
4 18PL
GND 18PL 18PL

28 C4 A
ACCELERATOR K99B A99B B99V
POSITION 72 18PL
18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 25 18PL 18PL
18PL

30 B5 D
IDLE K97FU A97M B99U
VALIDATION 67 18PL 18PL
18PL
SWITCH E
32 B6
K97WC A97WC B99W
MAT 47 18PL 18PL 18PL
33 C6 F
K97M A97M B99E
SIG_RTNI_2 6
18PL 18PL 18PL

38 ENG SPEED
K47T A47T
VEH SPEED O/P 89 A SIGNAL
18GY 18GY
(1945)

RESUME ACCESS K46A RESUME ACCESS


75 2
SWITCH 18GY SWITCH

SET COAST SW 77 K46B 4 SET COAST SW


18GY
K47B 6 VEH SPEED O/P
18GY
K97AR ENG ECM BODY
CLEAN TACH O/P 92 5 CLEAN TACH O/P
18PL BUILDER
REMOTE PRESET K97CB REMOTE PRESET (7207M)
79 1
PTO 18PL PTO
REMOTE K97CC REMOTE
13 3
VARIABLE PTO 18PL VARIABLE PTO

VOLTAGE 5V REF K97FV


68 8 VOLTAGE 5V REF
18PL

SIGNAL RETURN 46 K97WA 10 SIGNAL RETURN


18PL
TWO SPEED AXLE 34 K97XC TWO SPEED AXLE
11
SWITCH 18PL SWITCH
REM K99F REM
74 12
ACCELERATOR 18PL ACCELERATOR
K97ES
59 7
18PL

WARNING ENG K97EW WARNING ENG ENG ECM BODY


41 1 LAMP
LAMP 18PL BUILDER 2
K97SE (7208M)
STOP ENG LAMP 35 2 STOP ENG LAMP
18PL
ENGINE / MELROSE
9 K97T
(6011)
18PL
CH7_14

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_7B. D 93408J
RELEASE NO. D ATE PART NO. SHEET

62476L 20NOV09
AE08058181 012

Figure 243 Electronic Engine Controls, V8 Engines

243
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.14. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.

XMSN CONTROL
ECM
MODULE
(6020M)
(7150 / 7151)

K92#141 NEUTRAL
EGRTCL 60 41 START
18TN
MANUAL SPEED SENSOR
W/ MANUAL XMSN
(7601M / 7611)

B
48 K47A
ECT 18GY
XMSN CONTROL
A MODULE
K47 (7151)
18GY

K47#125 SPEEDO
25
18TN METER

K47B125 K47#125
IAT 69
18TN 18TN

ALLISON 3 / 4000
K47C125 SPEEDO VIW A ALLISON
18TN D
METER 1 / 2000 VIW C
W/ WTEC XMSN (7205M)
TCM
K47A125 (7150)
18TN

25 SPEEDO
METER

K97N ENGINE / MELROSE


K97JC
63 10PL (6011)
18PL
5 4 3 CH7_14
85 87A
ECM MAIN
POWER RELAY 87
(6022)

30
86
K14KA K97XB 2 1
INJ_H_D 98
18RD 16VT
K97XA
10PL

ENGINE / MELROSE
K97T
MAP 9 (6011)
18PL LOW COOLANT SENSOR
CH7_14
(6400)

K34AA LOW COOLANT


8 A
18TN SENSOR

B GND2

ZERO VOLT
REFERENCE
(6747)
B
K34-GG
18WH

J
K9E BODY
18GY CONTROLLER #J5
(1602)
ENG / IP
(1702-2)
A9E A9AA
18GY E5 ZVR
20GY

CHK DATE CHANG E REV REFERENCE DR AWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 28APR10 INITIAL RELEASE. A 62476L
RELEASE NO. DATE PART NO . SHEET

62476L 02DEC09
AE08058181 013

Figure 244 Electronic Engine Controls, V8 Engines (Cont.)

244
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.15. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.

ENGINE / MELROSE
(6011)

ECM
K97T
SIG_RTNI_2 6 (6020M)
18PL
CH7_12,13 ENGINE LEFT
SIDE BLOCK
GROUND
(6304A)
IP / ENGINE
CKP- K19-GM K19-GP
1 (1702)
14GY 12GY

K19BA K19B
8 34
14GY 12GY

ECM MAIN
K97NC K97NB K97D POWER RELAY
FVCV 16
14PL 10PL 16PL (6022)
CH7_13

ENGINE / IP
K97NA
(1702)
10PL
CH7_12
(6405)

K97D FUEL
B
16PL COOLER
K59A A SOLENOID
18GY

ECM
(6020M)

14
K97ND
16PL 83

K97NE
84
16PL
K97NF
85
16PL

K97-GH K97-GK
MAP 9 87
14WH 18WH

K97-GL
86
18WH

K97-GM
18WH 88

K97X K14KA
98
8VT 18RD

BATTERY
K97AA
10RD

+ -
BTRY ECM
ENG ECM FUSE
POSITIVE
(9258)
(9261)
B A
N14BC N14BD
10RD 10RD
ECM
NEGATIVE
(6260-C)
K97-GN K97-GP N14-GB
8WH 10WH 10WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 30SEP10 ADDED:CIRC K97D, K59A;B 68076W
RELEASE NO. D ATE PART NO. SHEET

REF 6405. RMVD CIR K37B. 62476L 02DEC09


AE08058181 014

Figure 245 Electronic Engine Controls, V8 Engines (Cont.)

245
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.16. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

ECM EGT1 SENSOR BLACK


(6020M) (6260)

ZERO VOLT
VREF1_1 K95KK
7 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D

A
K95NN
5 18TN

ENGINE / IP
(1702-2)
J
K9E
EGT2 SENSOR 18GY
LIGHT GREY

20GY
A9E
(6261)

K95JJ
EOP 73 2 EGT2
18TN
K95F3
1 SIG GND
18TN

A9AA
18GY
BODY
CONTROLLER# J2
(1604)
EXHAUST DELTA P
SENSOR
(6263) E5 ZVR

K95A1 K95F1 SIG


1
18TN 18TN GND

K95JT
VREF1_2 26 3 5V REF
18TN

K95HH
51 2 DELTA P
18TN

EGT3 SENSOR
DARK GREY
(6262)

K95F2 1 SIG GND


18TN
K95LL
SIG_RTN1_1 29 2 EGT3
18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 30SEP10 CONN 6020M: CAV 7 WAS B 68076W
RELEASE NO. D ATE PART NO. SHEET

27, 29 WAS 7, 73 WAS 30. 62476L 03DEC09


AE08058181 015

Figure 246 Electronic Engine Controls, V8 Engines (Cont.)

246
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.17. ENGINE ECM POWER – V8 ENGINE, P. 16

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE ECM POWER - V8 ENGINE
NAVISTAR, INC.

FUEL HEATER
RELAY A13FP
(1018) 18PK
CH10_22 ENGINE / MELROSE
A37B
(6011)
18TN
FUSE (F4-D) CH7_14
@A13FFX @A13FPX
(1013-G4) 18PK
12PK
CH3_6A
D4 D3
85
AIR CHARGE 87A
87
RELAY
(1020)

30
86
C3 C4
A14JT

BATTERY FEED
20RD
20TN
A37A

CH3_01

ECM
(6020M)
ENGINE / IP
(1702)
8RD
A14
K37A
EP 20
20TN B4
FUSE F8-H
25A
(1017)
A4
A14PD A14P
10RD 10RD

@ W/ 521 EFFECTS W/ MD/SS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CIRC A13FPX AND B 93408J
RELEASE NO. D ATE PART NO. SHEET

A13FFX. 62476L 11DEC09


AE08058181 016

Figure 247 Engine ECM Power – V8 Engine

247
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.18. ELECTRONIC ENGINE CONTROLS I6 ENGINE, P. 17

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.

ENGINE DCU
(6340)CH7_17

K97KB-G
GND 1
16WH

K97KC-G
GND 2
16WH
TO ECM
K97KD-G K97-G5
GND 3 GND
16WH 14WH
CH7_01
K97KE-G
GND 4
16WH

K97KF-G
GND 5
16WH
ENGINE DCU
K97KB POSITIVE FEED
PWR 6 (9270)
16PL

K97KC
PWR 7 A DCU
16PL N97A
K97K FUSE
10RD 10RD (9269)
K97KD
PWR 8 CH7_01
16PL

K97KE
PWR 9
16PL

K5AB(+) K5AA(+)
CAN_H_2 14 J1939 H CH3_15
20YL 18YL

K5AB(-) K5AA(-)
CAN_L_2 15 J1939 L CH3_15
20LTGN 18GN

K97KF ECM IGN


IGN 52 CH7_01
20PL

ENGINE DCU ENGINE/MELROSE FUSE F10-D


(6011) A14JT (1019)
SIGNAL (6341)
16RD CH3_03,3A,30A

K97KM
10 10 ADV L
20PL

K97KL
30 9 ADV H
20PL A13FP FUEL HEATER
18PK RELAY (1018)
K97KK
21 8 AFP1 GND CH10_22
20PL

K97KG C4 D4
22 5 AFT
20PL
86
30
K97KH FUEL
23 6 AFP1 VREF
20PL PUMP
RELAY
K97KT ASV L (1020) 87A 87
11 19
20PL
85
K97KS
31 18 ASV H C3
20PL D3

K97KP
41 16 AFP2 GND
20PL

K97KR
42 17 AFP2
20PL
A37A
K97KN 16TN
43 15 AFP2 VREF
20PL

K97KJ FUEL PUMP


80 7 AFP1 (4060)
20PL
FUEL PUMP
K97KV
16PL
20 POWER

B
ECM
(6020M)

FUEL A
K97KU A37B
PUMP 76
18PL 16TN
CNTRL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U00LXD2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 UPDATED SHEET C 93614H
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 68076W 16JUL10


AE08058181 017

-
Figure 248 Electronic Engine Controls I6 Engine

248
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.19. ELECTRONIC ENGINE CONTROLS I6 ENGINE WITH EXHAUST BRAKE, P. 18

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.
W/ EXHAUST BRAKE

ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY

K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_15
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)

23 B4 B
APS SIGNAL K97B A97B B97Y
34
GND 18PL 18PL 18PL

ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL

30 B5 D
K97FT A97FU B99U
5V REF 9 18PL 18PL
18PL
33 C6 F
K97M A97M B99E
APS2 48 18PL 18PL
18PL
32 B6
K97WB E
A97WC B99W
APS2 GND 36 18PL 18PL
18PL

ECM
(6020M) ENGINE / IP
CH7_01 (1702)
IGNITION
RELAY #1
A13FN
(1011 / 1013
FUSE F1-A 18PK
CH3_05
(1010)
37 KEY SWITCH
K97UA A97UA A13F (1100)
18VT 16PL F1 18PK CH03_05,
E1
5A CH11_12
N/ ULTRASHIFT

EXHAUST
2 BRAKE RELAY
EXHAUST BRAKE 11 24A
663
18VT

5
EXHAUST BRAKE 4 24D EXHAUST EXHAUST BRAKE
18VT BRAKE FUSE
1C B5 (663R) GROUND
4
K97UA STUD
18VT (6312)
1 C6
K97UA K24B
18VT 16PL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021681 CIRCUIT DIAGRAM,42/43/44/85/


MJV0488
12AUG16 UPDATED SHEET B 93614H
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 76737G 16JUN11


AE08058181 018

Figure 249 Electronic Engine Controls I6 Engine with Exhaust Brake

249
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.20. ELECTRONIC ENGINE CONTROLS I6 ENGINE WITH WATER IN FUEL (WIF), P. 19

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
w/ W.I.F.
NAVISTAR, INC.

ECM EGT1 SENSOR BLACK


(6020M) (6260)

ZERO VOLT
K95K
EGT1 8 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D

EGT2 SENSOR ENGINE / IP


LIGHT GREY (1702-2)
(6261)

K95J 1 J
17 2 EGT2 K9E
EGT2 18TN
18GY
K95F3

20GY
1 SIG GND

A9E
18TN

EXHAUST DELTA P

20GY
A9E
SENSOR
(6263)

K95F1

A9AA
18GY
K95A1 SIG BODY
1
18TN 18TN GND CONTROLLER# J2
(1604)
K95
5V REF 51 3 5V REF
18TN

EXHAUST 19 K95H
2 DELTA P E5 ZVR
DELTA P 18TN

EGT3 SENSOR
DARK GREY
(6262)
STUD
(6304A)
K95F2 1 SIG GND W.I.F.
18TN (1874)
K95L
EGT3 67 2 EGT3
18TN

K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON XMSN
CONTROL MODULE
(7151)

K47B125 K47C125 SPEED


18TN D
18TN OUTPUT
W/ LCT XMSN
W/ BODY BUILDER
ALLISON 1/2/3/4000
K47A125 TRANSMISSION MODULE 3 BULKHEAD
18TN (1503) CH11_31 (7205M)

W/ WTEC XMSN
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A TRANSMISSION MODULE
K47 (7150)
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

U021681 CIRCUIT DIAGRAM,42/43/44/85/


MJV0488
12AUG16 UPDATED SHEET B 93614H
RE LEASE NO. DATE PART NO. SHEET

DESCRIPTION. 76737G 16JUN11


AE08058181 019

Figure 250 Electronic Engine Controls I6 Engine with Water in Fuel (WIF)

250
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.21. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM, P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - (I6 ENGINE)
NAVISTAR, INC. W/ SCR SYSTEM

ECM
CONNECTOR
(6020M)
IP/ENGINE DCM
(1702) (1800)

76 32 B6
K99W A99W
GROUND 2
20PL 18PL

80 23 C6
K99E A99E
APS 2
20PL 18PL

84 30 B5
K99U A99U
APS2 5V 20PL 18PL

78 33 B4
K97Y A97Y
GROUND 1
20PL 18PL

79 22 C4
K99V A99V
APS 1 18PL
20PL

82 28 C5
K97P A97P
APS1 5V 18PL
20PL

40 37
K97U K97UA A97UA BRAZIL IGNITION RELAY
KEY SWITCH
20PK 20PL 18PK (1971)
CH10_62
61
START K97UB K14P
SWITCH 20PK 12RD

2 SCR POWER/ENGINE
K97LB K14LA
BATTERY +3 INTERCONNECTION
14VT 12RD
(4841) CH10_58
10
K97-GV K10-GU
BATTERY -1
14WH 12WH ECM GND
CONN
11 (6334)
K97-GW
BATTERY -2 14WH A
K97-GG
5 14WH ENGINE
K97-GA
BATTERY -3 ECM GND
14WH
CONN
(8888)
6 B
K97-GB K97-G N97-G
BATTERY -4 A
14WH 10WH 10WH

3 C
K97TC K97H N97A
BATTERY +4

N97-GB
14VT 10VT 10RD

10WH
8
K97HB
BATTERY +1 14BT A BATT ECM
K97X N97AA
NEGATIVE
9 10VT 10RD
K97JA CONN
BATTERY +2 14VT CLEAN PWR & GND (9260)
(6323)
A C A B C

ENGINE ECM FEED BATT ECM


(9254) POSITIVE
N14AY N14BA
N14-GA

N97-GB

CONN
N14-G

10RD 10RD
10WH

10WH

10WH

A 40 A B (9261)
ENGINE IDM FEED
(9258)
N14BD N14BC
10RD A B 10RD
40 A

BATTERY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021653 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


2933 05DEC12 REMOVED CONN 4841A A 91776J
RELEASE NO. D ATE PART NO. SHEET

AND CIRC K14L 82436B 08NOV11


AE08058181 020

Figure 251 Electronic Engine Controls – I6 Engine with SCR System

251
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.22. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.),


P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROL - (I6 ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF W/ SCR SYSTEM (CONT)
NAVISTAR, INC.

ECM
IP/ENGINE
CONNECTOR
(1702)
(6020M)
17
A5C(-) A5R(-)
34 18LT GN 18GN
K5A(-)
J1939 L 2
20LT GN
K5E(-)
18LT GN
SCR/ENGINE CLUSTER CONN
(4840) (1501)
K5E(+) CH10_58 CH3_12
35 18YL
K5A(+)
J1939 H 2
20YL 11
A5C(+) A5R(+)
18YL 18YL

AMBIENT TEMP 62
K41
SENSOR
20TN
SCR/ENGINE INTERCONNECTION
AMBIENT TEMP 65 (4840) CH10_58
SENSOR GND K110-G
20GY

89
K98A
ISO-K
20BK
IP/ECM
66 (1702B) CH3_34
ENGINE STOP K19C
SWITCH 20GY

K12D IP/ECM
16LT BL (1702B) CH3_34

SWITCHED BATT 4 K12 2-AXLE-SPD SWITCH


K9EA
PLUS OUTPUT 14LT BL (7103) CH10_22
18TN

K47D 1
K12B
16LT BL 18GY
VEHICLE SPEED
67 2 SENSOR
K47A K47C
SPEED SENSOR (7601M)
20GY 18GY

69 3
K47 K47B
SPEED SENSOR
20GY 18GY
WIF SENSOR 24 1
K111A K111D
GROUND WIF
20TN 18TN
SENSOR LEFT SURGE
(1874) TANK
25 2
K111B K111E (6400)
WIF SENSOR
20TN 18TN

64 2
COOLANT K34B K34D
LEVEL SENSOR 20TN 18TN

MAG
68 1
COOLANT K34A K34C
LEVEL SENSOR 20TN 18TN

15
EXHAUST K24A
BRAKE 14GY EXHAUST BRAKE
FUSE
(663R)
STARTER PWR K24B K24C
(6312) CH3_35 16GY A B 16GY 2
1
15 A 30 86
EXHAUST EXHAUST BRAKE
BRAKE RELAY
(1C) (663)
87A 87 85
A 3 4 5
K24E
16GY

EXHAUST 13
K24D
BRAKE 14GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021653 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


012 07JUN13 ADDED (CONT) IN SHEET B 92055Y
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 82436B 08NOV11


AE08058181 021

Figure 252 Electronic Engine Controls – I6 Engine with SCR System (Cont.)

252
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.23. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.),


P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROL - (I6 ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/ SCR SYSTEM (CONT)
NAVISTAR, INC.

ECM ZVR/BC ZVR


(6747)

A 29 FREON
ECM CONNECTOR
K97ZD ZVR COMPRESSOR
(6020)
20PL (6200)
E
K10-GB ENGINE BLOCK GND
16WH (6304A) A
F
+K77-G
18WH
BODY CNRTL - J1
(1603) IP/ENGINE
(1702)
B
A/C C 10
+K77A +K77A
COMPRESSOR 16LT GN 16LT GN

K17-GA
G
K17-G 18WH
16WH
K17-GB
18WH 1 2
30 86

CRANKING RELAY
(662)
87A 87 85
H 3 4 5
K17CB 15
16PK K17E A17B DCM CONN
18PK 18PK (1800) CH5_1
STARTER PWR K17CA
(6312) 16PK 18
CH3_35 1 2 K17M K17M START RELAY
30 86 18PK 18PK (1010) CH5_1

START RELAY
STARTER (664)
87A 87 85
CONTROL
(6346) 3 4 5
16
K17C K17CC A17C START RELAY
16PK 16PK 16PK (1010) CH5_1
J 2
K9E A9E IP/ROOF
18GY 20GY (2000) CH9_10

L BODY CNRTL - J5
+K9A
(1602)
18GY

A E6 +5V OUT
SSOUT

A/C PRESSURE B 3
+K6A +A6A BODY CNRTL - J3
TRANSDUCER
18GY 20GY (1600)
(8602) C 4
+K77B +A77B
18LT GN 20LT GN B12 AC PRESSURE
TRANSDUCER
2-AXLE-SPD SIGNAL
SWITCH
(7103)
C 39
*K93A *K93 *A93 ROOF/TACHOGRAPH
20LT BL 20LT BL 18TN (1965) CH10_62
20LT BL

D
*K93B

*K9EA ECM CONNECTOR


18TN (6020) CH10_21 ECM CONNECTOR
(6020)
FUSE F5-L
74 2 SPEED (1014)
AXLE
B3 A3
12PK
13FA

10 A
FUSE F5-M
A 6 (1014)
K71B K71
BACK-UP LIGHT 16OR 16OR B4 A4
SWITCH 10 A
(7500)
B 7 TURN SIGNAL
K71C K71AB
* - W/ MANUAL XMSN 13GUV 16OR ADAPTER
16OR
+ - W/ AIR CONDITIONER (400) CH9_2

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021653 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


012 07JUN13 ADDED (CONT) IN SHEET B 92055Y
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 82436B 08NOV11


AE08058181 022

Figure 253 Electronic Engine Controls – I6 Engine with SCR System (Cont.)

253
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.24. ELECTRONIC ENGINE CONTROLS (ISL– G ENGINE), P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (ISL-G ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

DUAL ANALOG
ENGINE INTERFACE
ENGINE / IP IP / DCM ACCELERATOR
(6800)
(1702) (1800) (1804)

23 B4 B
K97B A97B B97Y
APS1 GND J
18PL 18PL 18PL

28 C4 A
K99B A99B B99V
APS1 X
18PL 18PL 18PL
22 C5 C
K97C A97C B97P
APS1 5V G
18PL 18PL 18PL

29 B6 E
K97N A97N B99W
APS2 GND L
18PL 18PL 18PL

24 C6 F
K97M A99D B99E
APS2 W
18PL 18PL 18PL

30 B5 D
K99D-B K99D-A A97M B99U
APS2 5V K
18PL 18PL 18PL 18PL

K99D-C
18PL COOLANT MODULE
K95-GD (1378)
18WH CH06_06

AFTERTREATMENT
ECO
(6805)

K95-GC K95-GB
H A
18WH 18WH

F K95B B
18TN

K95C
S 18TN C

ENGINE INTERFACE
(6801)

K95D AFTERTREATMENT
20 TEMP
18TN
(6804)

K95A
14 1
18TN

K95-GA
2
18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


012 10APR13 INITIAL RELEASE. A 86976G
RELEASE NO. D ATE PART NO. SHEET

86976G 14FEB13
AE08058181 023

Figure 254 Electronic Engine Controls (ISL– G Engine)

254
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.25. ELECTRONIC ENGINE CONTROLS (ISL – G ENGINE) (CONT.), P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (ISL-G ENGINE)
NAVISTAR, INC. (CONT)

(6802)

ECM FUSE
K14JA K14J B A K14AF ECM BATTERY
BATTERY 4 12RD FEED
10RD 10RD
30A (1027)
(6713)

K14JB
BATTERY 3 12RD

(6801)

K13AF ENGINE / IP FUSE F11-B


BATTERY 27 (1702)
16RD (1020) IGNITION
F2 E2 RELAY #3
K13AL K13AD A97K
BATTERY 30 (A13FA) (1012 / 1014)
16PK 14PK 14PK
42 15A CH3_05
FUSE F4-D
(1013) IGNITION
K13AE A97E H4 G4
31 (A13FC) RELAY #1
16PK 18PK
15 (1011 / 1013)
CH3_06

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


012 10APR13 INITIAL RELEASE. A 86976G
RELEASE NO. D ATE PART NO. SHEET

86976G 14FEB13
AE08058181 024

Figure 255 Electronic Engine Controls (ISL – G Engine) (Cont.)

255
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.26. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE), P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENG)
NAVISTAR, INC.

PDM 4 WAY
(6566/6568)

ECM 1 1 3
(6018) ECA
(7501)

K14G K14J2 K14N


BATTERY(+) 1 C
14RD 10RD 10RD

K14H
14RD
K11-G
B
10WH

K10-GD
10WH
K14J
10RD
K14HA
BATTERY(+) 3
14RD
K14K
14RD

K14KA 1GA ALTERNATOR


BATTERY(+) 5 GROUND
14RD
(6314)

K14L
TIMER 19
18RD

ENGINE / IP
(1702/1702)

37 ULTRASHIFT XMSN
K13A K13 A97UA
KEYPWR 17 RELAY(1019)
18PK 18PK 16PL
CH11_13

BODY BUILDER
CONNECTOR
K92A5 A
REMP1 13 (4706)
18TN
&&K92A3
REMP1 GND 24 C
18TN
W/ULTRASHIFT XMSN

ENGINE / IP
K92A3 (1702/1702)
18TN
26 OPTIONAL
##K92A20A ##K92A20 A92A3
16WH 18TN RELAY1
18WH
1 (1873C)
**K92A20 A92A20
16GY 16TN CH10_65

@K34-GA @K23B1
18WH 18WH
4 VARIABLE
%K23B1 SPEED FAN
FSS GND 8 (6420)
18WH

&K92A16 *K10WH5 K10-GA


GND 2
14WH 10GY 8WH

*K92BA16 *K92B16 **K92A16 B


GND 4 GROUND SPLICE 1GA ALTERNATOR
14WH 14GY 14WH
(6704) GROUND
#K92B16 A (6314)
*K92C16
GND 6
14WH 14WH

K98GN ENGINE
35 B
20GN DIAGNOSTIC
K98YL CONN
48 A
20YL (6704)

ECM 2 * N/ ZERO VOLT REFERENCE


(6019) # W/ ZERO VOLT REFERENCE
@ W/ ULTRASHIFT
K92D16 % N/ ULTRASHIFT
TIMER 2
14WH ** W/VARIABLE SPEED FAN
K14M ## W/2 SPEED FAN
BATTERY(+) 1
14RD
& W/MANUAL TRANSMISSION
&& W/BODY BUILDER CONNECTION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RE LEASE NO . D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 025

Figure 256 Electronic Engine Control (2010 SCR 13L Engine)

256
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.27. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL(2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.

ECM 1
(6018)

K41A
IAT 15 5
18TN
MAF 12V 54 K41C 8
18TN
MAF GND 21 K41-GB 9
18WH ENGINE SENSOR
K41B INTERFACE
MAF 44 18TN
7
(6033)
K41-GA
IAT GND 9 6
18WH

ADD TRANS K47A125 12


MODULE 3 18TN
(1503)
CH11_038

K95VC
HEATER + 33 4
18TN

NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
EXHAUST
K95VB 3 LAMBDA SENSOR
46
HEATER - 18TN (6260VN)
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN

K5S128 K5B128
CAN_BH 34 TCU CONN
20YL 18YL
(7150)
CH03_16B ACCELERATOR
ENGINE / IP PEDAL MODULE
IP / DCM
(1702/1702) (1809)
(1800)

THROTTLE IDLE
22 C5 C
K97C A97C B97P
APS1 5V 36 18PL
18PL 18PL
28 C4 A
K99B A99B B99V
18PL 18PL
18PL
23 B4 B
A97B B97Y
APS1 GND 23 K97B
18PL 18PL 18PL
30 B5 D
K99D A97M B97U
APS2 5V 50 18PL
18PL 18PL
B6 E
29
K97N A97N B99W
APS2 GND 11 18PL 18PL
18PL
24 C6 F
A99D B99E
ECM 2 18PL 18PL
(6019) 31
A92YB EATON AUTOSHIFT
18PL ULTRASHIFT
APS1 54 SELECTOR
(7905)
K97M
APS2 55 CH11_10
18PL

K92A18 K92A18A
RPRE 48
18TN 16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058181 026

Figure 257 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)

257
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.28. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 SCR 13L
NAVISTAR, INC. ENGINE)(CONT)

ECM 1 #K23
(6018) 18TN FAN SOLENOID
#K23-G (6400)
18WH CH6-04
*K23
EFAN 12V 30
18TN
VARIABLE SPEED
EFAN 18 *K23-G FAN DRIVE (6420)
18TN CH6-04
K23C
FSS 58
18TN

K34B LOW COOLANT


ECL 12V 42 2
18TN SENDER
K34D (*6401 / #6407)
1
18TN

K34B
18TN B LOW COOLANT
ECM 2
SENDER L/S
(6019) K34D
A (6408)
18TN

W/ 2 SPEED FAN
ECL 49

ENGINE SENSOR
TNTERFACE
(6033) GROUND ADAPTER
(6704)
F
K10-GJ K10-GL
1
16WH 12WH
K10-GK C
2 K10WH1
16WH 12WH
K10-GA
10WH

1GA ALTERNATOR
GROUND
(6314)

* W/ VARIABLE SPEED FAN 8600


# W/ 2 SPEED FAN 7000

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 027

Figure 258 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)

258
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.29. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 28

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (2010 SCR
NAVISTAR, INC.
13L ENG) (CONT)

12VGA - REMOTE MOUNTED ENGINE CONTROL


ECM 1
(6018)
REMOTE PADAL 13 K92A5 REMOTE PADAL
A
ENABLE 18TN ENABLE
K92A4 B
VOLTAGE REG 5V 37 VOLTAGE REG 5V
18TN
K92A3 C
SIGNAL GND 24 SIGNAL GND
18TN BODY
MULTIFUNCTION REMOTE
K92A16 BUILDER
TINDICATOR 57 J
18TN PADAL SW CONN 2
LIGHT
H AES (4706)
ENGINE RUNNING 56 K92A17
OUTPUT 18TN
D WEL

ECM 2 RED STOP


E LAMP
(6019)
F WTSL
REMOTE K92A19
PADAL SW 46 18TN SPLIT SHAFT
G I/P T CASE
AES 13 K92A1
18TN
K92A14
WEL 17
18TN
RED STOP K92A2
28 18TN
LAMP
K92A6
WTSL 15 BODY BUILDER CONN
18TN
(4705)
SPLIT SHAFT 10 K92A7
I/P T CASE 18TN
MULTIFUNCTION
H TINDICATOR BODY
LIGHT CONTROLLER
J ENGINE RUNNING #J4
OUTPUT (1601)
K92A12
VARIABLE PTO 35 C VARIABLE PTO
18TN
ENABLE ENABLE
K92A13

F1
PRESET 1 (SET) 52 D PRESET 1 (SET)
18TN
K92A8
CLEAN TACH O/P 9 G CLEAN TACH O/P
18TN

PRESET 2 K92A9 PRESET 2


23 E
(RESUME) 18TN (RESUME)
**K92A10

18GY
30 F SPEEDO O/P

A44
SPEEDO O/P 18TN

**K92A15
A POWER
18TN
*K92A11
PTO PRESET 16TN #K92A11
48 B PTO PRESET
ENABLE 18TN
ENGINE/IP ENABLE
(1702/1702) CRANK
27 INHIBIT
A92A1
RELAY D3
18TN C3
(1019)
38 CH10_65 85
&K47T A46D PARK
AIR FILTER
18GY 18GY BRAKE 87
RESTRICTION CRANK
GAUGE 34 INHIBIT RELAY
(6703A) *K92A18 *K92A18A A92A18 (1015)
RELAY
18TN 16TN 16TN 30
(1019) 86
B 5
K28 A46C CH10_65 C4 D4
A44-GBG

18TN 18GY
@@K92A18A 41
18WH
A92(+)

16TN
18YL

A 2
K9AAB A9C
18GY 20GY
A9AA
18GY

K9AAB K9AA
18GY 16GY A11-GBA
K9AAB 10WH
** W/ BODY BUILDER ZERO VOLT
F1

18GY A11-GKJ
@ N/ BODY BUILDER REFERRENCE
E5

6WH
# N/ ULTRA XMSN (6702) EATON
* W/ ULTRA PLUS XMSN BODY LEFT SIDE CAB
CH3_27A AUTOSHIFT 3
& W/ BODY BUIDER CONNECTION, CONTROLLER GROUND
ULTRASHIFT 3
ROAD SPEED #J5(1602) (4081)
SELECTOR
@@ W/ ULTRA SHIFT XMSN (7905)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0638 12DEC14 UPDATED FOR 12VGA ENG B 92783G
RELEASE NO. D ATE PART NO. SHEET

BODY BUILDER CIRCUIT. 92218B 29JUL13


AE08058181 028

Figure 259 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)

259
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.30. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 29

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (2010 SCR
NAVISTAR, INC. 13L ENG)(CONT)

AAT CHASSIS
ECM 2 ENGINE AMBIENT
INTERCONNECT
(6019) #M41E AIR TEMP
(6715)
18GY (*5899/#6013)
2
K41E *M41E
IAT GND 43 18TN 15
18TN

1
*M41D
14
18TN

#M41D
18GY ENGINE SENSOR
INTERFACE
(6033)

K41D
15
16TN

K97Y
EGRD 16 14
18TN

DAVCO
N/ M-NGV-SS-HDD FUEL / WIF SENSOR
WATER SEPARATOR (1874)

K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN

RAYCOR
W/ M-NGV-SS-HDD FUEL /
WIF SENSOR
WATER SEPARATOR
(1874B)

K95-GF
2
18WH
K95W
1
18TN

BODY CONTROLLER #J5 IP/ENGINE


(1602) (1702/1702)

12 ALTERNATOR WARNING
A28B K13
F9 LIGHT
18TN 18LTBL
(6102)

* W/ TRANSTAR
# W/ WORKSTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 029

Figure 260 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)

260
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.31. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 SCR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
13L ENG)(CONT)

ENGINE SENSOR
INTERFACE
(6033)

ENGINE / IP
K14F
BATTERY 3 (1702/1702)
14RD

42 FUSE F5-L
K14FA K97VT1 A97S
BATTERY 4 14RD 14PL (1014-B3)
14RD
CH3_08,8A

1GA ALTERNATOR
K10-GJ K10WH1 K10-GA
GROUND 1 GROUND
16WH 12GY 8WH
(6314)

K10-GK
GROUND 2
16WH

K21B3
CSRD 19 18TN FLAME START
K21B2 RELAY
CSRC 20 18TN (8410)
CH6_03
K21B1
CSRE 21 18TN

VSS
(7600)

*K47A B
VSS-L 13
18GY

*K47 A
VSS-H 12
18GY
TRANSFER CASE JUMPER
TO CENTER CHASSIS
(9750F)

#K47A
B
18GY

#K47
A
18GY

* MANUAL XMSN SPEEDO CIRC


# W/AUX XMSN EFFECTS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 ADDED CH3_8A. B 93408J
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 030

Figure 261 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)

261
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.32. ENGINE ECM POWER (2010 SCR 13L ENGINE), P. 31

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE ECM POWER (2010 SCR 13L ENG)
NAVISTAR, INC.

FUEL HEATER
RELAY A13FP
(1018) 18PK
CH10_22

D4 D3
85
87A
87 AIR CHARGE
RELAY
(1020)
30
86
C3 C4
A14JT
16RD

I6 ENGINE
FUEL PUMP
(4060)

A37A
B
16TN

A37B
A
18TN F4
FUSE F10-D
25A
(1019)
E4
A14TF A14J A14 BATTERY FEED
12RD 8RD 4RD CH3_01

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 031

Figure 262 Engine ECM Power (2010 SCR 13L Engine)

262
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.33. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE), P. 32

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L ENG)
NAVISTAR, INC.

AFTERTREATMENT CONN
(670)

ACM 96 WAY J1
(685) DPF SENSOR TABLE
(672)
7
95O 9
42 5
20TN 18GY
8
95P 95
70 6
20TN 18TN DEF DOSER
(673)
11
95S 95(+)
77 1
20TN 18TN
12
95T 95(-)
53 2
20TN 18TN

ACM 58 WAY J2
(686)
9 95A
95Q
32 18TN 7
20TN
10 6
95R
42 18GY 8
20TN

10B
3
18WH
13B
4
18PK

SCR SENSOR TABLE


DEF HARNESS
(671)
PWR & GND 3
(690) 95-GE 10 10A 9
CH7_33,33A 16TN 16WH 18WH
4
DEF HARNESS 95-EB 13 13A
10
INTERCONNECT 16TN 16PK 18PK
(674)
CH7_33

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 032

Figure 263 DEF & Aftertreatment (2010 SCR 13L Engine)

263
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.34. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF & AFTERTREATMENT (2010 SCR
NAVISTAR, INC. 13L ENG) (CONT)

DEF HARNESS NON VENTED AIR


ACM J1 W/ TRANSTAR INTERCONNECT SHUTOFF VALVE (ASOV)
(685) (674) (6260A)
1
95H K95H
79 2
20TN 18TN
2 FUEL PRESSURE
95I K95I SENSOR(FPS)
32 1
20TN 18TN (6260FP)
5
95L K95L
72 3
20TN 18TN
6
95M K95M
18 2
20TN 18TN
7
95N K95N
89 1
20TN 18TN
8
95G K95G
5 1
20TN 18TN HYDRO CARBON
9 DOSING VALVE
95F K95F
29 2 (HCI)(6260H)
20TN 18TN

ACM 58WAY J2
(686)
3
95J K95J
21 2
20TN 18TN
4 K95K FUEL SUPPLY
95K
7 18TN 1 SOLENOID(DFSOV)
18TN
(6260F)
13
95AK4A 95AK4 K95AK4
5
14TN 16TN 16TN
95AK3 12 K95-AK3
95AK3A K95-AK2 PDM 15-WAY
3 16TN 13
14TN 16TN 12TN (6567)

95AS
33
18TN
10
13BA 13B K13B K13A ECM 1
41 17
20PK 18PK 18PK 18PK (6018)

AFTERTREATMENT
PDM (679)

A8
NOX SENSOR
13BB
A10 (608)
18PK
20
95EC 95ED 95E K95E
C5 1
12TN 14TN 18TN 18TN

K95-GB
95AV AFTERTREATMENT 4
A7 18TN
10TN HARNESS
95EB INTERCONNECT
C3 K95-GA K10-GA
16TN (670) 10TN 8WH
95AU CH7_32
C1
10TN
95EA
DEF HARNESS HARNESS
16TN
A1 PWR & GROUND GROUND
(690) (6314)
95DC 95DE 95A1 1
C4 K95AKI
10TN 10TN 10TN 12TN
95DB 2
C2 95-GD1 K95-G
10TN 10TN
10TN
95DA AFTERTREATMENT
95-GI

A9
10TN

10TN 95-GE HARNESS


16TN INTERCONNECT
95-GC
B9 (670) CH7_32
18TN
95-GG 95-GH 95-GD 4
3 TANK SENSOR
DEF PUMP 12TN 12TN 16TN
TEMP/LEVEL PDM 15 WAY
(680) (678) (6567)
4
95-GB
6
16TN
95-GF 95-G
95AL 4
B8 5 12TN 14TN
16TN ACM J2
SUCTION HEATER 95-GA (686)
95AF 95AI
B2 LINE (677) 14TN 6
16TN 16TN
CH07_34
95AW
C6
12TN
B10

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 033

Figure 264 DEF & Aftertreatment (2010 SCR 13L Engine) (Cont.)

264
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.35. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR
NAVISTAR, INC. 13L ENG) (CONT)

DEF HARNESS NON VENTED AIR


ACM J1 INTERCONNECT SHUTOFF VALVE (ASOV)
W/ WORKSTAR
(685) (674) (6260A)
1
95H K95H
79 2
20TN 18TN
2 FUEL PRESSURE
95I K95I SENSOR(FPS)
32 1
20TN 18TN (6260FP)
5
95L K95L
72 3
20TN 18TN
6
95M K95M
18 2
20TN 18TN
7
95N K95N
89 1
20TN 18TN
8
95G K95G
5 1
20TN 18TN HYDRO CARBON
9 DOSING VALVE
95F K95F
29 2 (HCI)(6260H)
20TN 18TN

ACM 58WAY J2
(686)
3
95J K95J
21 2
20TN 18TN
4 K95K FUEL SUPPLY
95K
7 18TN 1 SOLENOID(DFSOV)
18TN
(6260F)
13
95AK4A 95AK4 K95AK4
5
14TN 16TN 16TN
95AK3 12 K95AK3
95AK3A K95-AK2 PDM 15-WAY
3 16TN 13
14TN 16TN 12TN (6567/6569)

95AS
33
18TN
10
13BA 13B K13B K13A ECM 1
41 17
20PK 18PK 18PK 18PK (6018)

AFTERTREATMENT
PDM (679)

A4
NOX SENSOR
13BB
A6 (608)
18PK
20
95EC 95ED 95E K95E
C5 1
12TN 14TN 18TN 18TN

K95-GB
95AV AFTERTREATMENT 4
A3 18TN
10TN HARNESS K10-GA
95EB INTERCONNECT 10WH
C3 K95-GA K10-GA
16TN (670) 10TN 8WH
95AU CH7_32
C1
10TN
95EA
DEF HARNESS HARNESS
16TN
A1 PWR & GROUND GROUND
(690) (6314)
95DC 95DE 95A1 1
C4 K95AKI
10TN 10TN 10TN 12TN
95DB 2
C2 95-GD1 K95-G
10TN 10TN
10TN
95DA AFTERTREATMENT
95-GI

A5
10TN

10TN 95-GE HARNESS


16TN INTERCONNECT
95-GC
B5 (670) CH7_32
18TN
95-GG 95-GH 95-GD 4
3 TANK SENSOR
DEF PUMP 12TN 12TN 16TN
TEMP/LEVEL PDM 15 WAY
(680) (678) (6567/6769)
95-GB 4
6
16TN
95-GF 95-G
95AL 4
B4 5 12TN 14TN
16TN ACM J2
95-GA (686)
95AF 95AI SUCTION HEATER
B2 14TN 6
16TN 16TN LINE (677)
95AW CH07_34
B6
12TN
C6

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058181 33A

Figure 265 DEF & Aftertreatment (2010 SCR 13L Engine) (Cont.)

265
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.36. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 34

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.

ACM 58
WAYJ2 SUPPLY
(686) MODULE
(680)

95Y
46 9
18TN
95X
2 8
18TN
95Z
48 10
20TN
95U
57 2
20TN
95V
45 3
20TN

34 95AB
12
20TN
TANK SENSOR
95-GB 6
(678)
16TN
CH7_33

95AJ
47 1
20TN DEF TANK
HEATING
VALVE
ACM 96 95AK
4 (691)
WAY J1 20TN
(685)

55
*95AX
B3
20TN
#95AX
63 B7 AFTERTREATMENT
20TN
PDM
95AY (679)
7 B1
20TN

95AT
8 A2 SUPPLY
20TN
MODULE
95AF (680)
B2
16TN

95W
17 4
20TN

95AA
56 11
20TN
95AC
52 1
18TN
BACK FLOW
95AG HEATER
2 PRESSURE
16TN (675)
HEATER
(676)
95AD
28 1
18TN

95AAA 95AH
2
16TN 16TN
95AE
4
18TN

1
SUCTION
HEATER
95AI (677)
2
16TN

* W/WORKSTAR
# W/TRANSTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RE LEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 034

Figure 266 DEF & Aftertreatment (2010 SCR 13L Engine) (Cont.)

266
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.37. CAB J1939 DATA LINK (2010 SCR 13L ENGINE), P. 35

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 DATA LINK (2010 SCR 13L ENG)
NAVISTAR, INC.

DEF HARNESS *K5B128


*K5A128
ACM 96 WAY INTERCONNECT
18YL 18YL
J1 (685) (674)

17 K5B(+)
5AC(+) 5A(+) TC10 TCU
15
20YL 18YL ECM1
18YL (7350)
16 (6018)
CH11_44
5AC(-) 5A(-) K5B(-) CH3_16A
16
20GN 18GN 18GN

*K5A108 *K5B108
18GN J1939 ENG
PUBLIC CAN 18GN
DIAG-CAN A C,
TERM RESISTOR (6798)
(681)
A
5AB(-)
A
18GN
B

K5B(+)

K5B(-)
5AB(+)

18YL
C

18GN
18YL
ENGINE SENSOR
INTERFACE
(6033)

K5A(+)
16
18YL

K5A(-)
17
18GN

K5C(-)
K5C(+)

18GN
18YL
NOX SENSOR
(608)
18
K5(-) K5D(-)
18GN 18GN 2
19
K5(+) K5D(+)
3
18YL 18YL

AFTERTREATMENT
HARNESS SCR SENSOR
INTERCONNECT TABLE
(670) (671)

5(+) 5 5B(+)
5A(+)
7
18YL 18YL 18YL
6
ACM 58 WAY 5(-) 5A(-) 5B(-)
8
J1 (686) 18GN 18GN 18GN
1
5BB(+) 5B(+) 5(+)
14 11
20YL 18YL 18YL
2
5BB(-) 5B(-) 5(-)
15 12
20GN 18GN 18GN

DEF SENSOR
TANK SENSOR TABLE
(678) (672)

5BA(+) K5D(+)
2 2
18YL 18YL

5BA(-) K5D(+)
1 1
18GN 18YL

* W/ ALLISON TC10 TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 22JAN14 ADDED CIRC K5A128, B 84576N
RELEASE NO. D ATE PART NO. SHEET

K5B128,K5A108 & K5B108 AT R/D 674. 92218B 29JUL13


AE08058181 035

Figure 267 Cab J1939 Data Link (2010 SCR 13L Engine)

267
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.38. INTERNATIONAL BIG BORE ENGINE (IBBE) (2010 SCR 13L ENGINE), P. 36

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL BIG BORE ENGINE (IBBE) (2010
NAVISTAR, INC. SCR 13L ENG)

CENTER/FWD HVAC
ENGINE/IP IP/FWD TEMP SENSOR/
(1702/1702) (1700/1700) AC REMOTE
(6003)
61
A41D M41A
15 1
18TN 18GY
62
A41E M41B
18 2
ECM1 18TN 18GY
(6033)
FUSE F5-L FUSE
42 A97S (1014) (1014)
K14FA K97VT1 A13FA IGNITION
4 14PL (A13FA)
14RD 14RD 12PK RELAY #2
B3 A3 A4 E4
K14F 15A (1 012 /10 14 )
3
14RD CH03_08

*A23A BODY CONTROLLER #J5


F13
16TN (1602)

* W/ FAN WIRING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 036

Figure 268 International Big Bore Engine (IBBE) (2010 SCR 13L Engine)

268
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.39. ACCELERATOR – MWM E6 (2010 SCR 13L ENGINE), P. 37

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCELERATOR - MWM E5 (2010 SCR 13L ENG)
NAVISTAR, INC.

ENG/IP IP/DCM
ECM 1 (1702/1702) (1800/1800F)
(6018)

22
K97C A99V
APS1 15V 36 C4
18PL 18PL
K99D
APS2 5V 50 18PL
23
K97B #A99E
APS1 GND 23 18PL 18PL C6

#A97M
18PL

ECM 2
(6019)

28
K99B
APS1 54 A97P
18PL C5
18PL

NEUTRAL SWITCH
(7802)

#A99W
18PL
32
K97S *A97WC
B B6
18VT 18PL
33
K97J *A97Y
A B4
18VT 18PL
30
*A97FU
18PL B5

#A99U
18PL

BODY CONTROLLER #J5


(1600) IP/DCM
(1800/1800F)

B12
B16 A97
AIN17
20GY

* ACCELERATOR W/ V8, I6 ENGINE


# ACCELERATOR W/ MWM 5 ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 037

Figure 269 Accelerator – MWM E6 (2010 SCR 13L Engine)

269
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.40. EATON VORAD – VS400 (2010 SCR 13L ENGINE), P. 38

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON VORAD - VS400 (2010 SCR 13L ENG)
NAVISTAR, INC.

ECM CONN 1 J1939 TERMINATOR


(6018) (7710B )

#K5S108 #K5A108 #K5C108


47 20GN C
18LTGN 18LTGN
*K5S 108 *K5A108 *K5C108
18G N 18GN 18G N

#K5S128 #K5A128 #K5C128


34 18YL A
20YL 18YL
*K5S128 *K5A128 *K5C128
18YL 18YL 18YL
ADD TRANS MODULE 3
(1503)

TCU CONN
*K5B 128
(7150) 12
18YL

#K5B108
8 18LTGN
*K 5B108
4
18GN

#K5B128
28
18YL

ENG INE / IP
(1702 / 1702)

#K5R128
11
18YL

*K5R128
18YL

#K5R108
17
18LTGN

*K5R108
18GN

* ALLISON XMSN IN CAB & W/ RELOCATED TERM RESISTER


# ALLISON XMSN W / RELOCATED TERM RESISTER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058181 038

Figure 270 Eaton Vorad – VS400 (2010 SCR 13L Engine)

270
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.41. EATON VORAD – VS400 (2010 SCR 13L ENGINE) (CONT.), P. 39

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON VORAD - VS400 (2010 SCR 13L ENG) (CONT)
NAVISTAR, INC.

TC10 TCU
*K5R108 *K5S108 *K5B108 (7350)
18GN 18GN 18GN CH11_44
ECM CONN 1
ENGINE / IP
(6018)
(1702 / 1702)

K5S108 K5R108
47 20GN 17
18GN
K5S108
K5R108
20GN 18GN

K5S128 K5R128
34 11
20YL 18YL
K5S128 K5R128
20YL 18YL

TC10 TCU
*K5R128 *K5S128 *K5B128
(7350)
18YL 18YL 18YL
CH11_44
K5A108

K5A128
K5A128

K5A108
18YL

18GN
18GN

18YL
DCM HARNESS
ADD TRANS MODULE 3 ENTERCONNECT
(1503) (674)

K5B128 K5C128
12 17
18YL 18YL

K5B108 K5C108
4 16
18GN 18GN

TCU CONN
(7150)

K5B128 K5C128
28 18YL 18YL

K5B108 K5C108
8
18GN 18LTGN

* W/ ALLISON TC10 TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0195 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - ADDED EFFECTS FOR B 84576N
RELEASE NO. D ATE PART NO. SHEET

ALLISON TC10 XMSN. 92218B 31JUL13


AE08058181 039

Figure 271 Eaton Vorad – VS400 (2010 SCR 13L Engine) (Cont.)

271
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.42. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD), P. 40

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONICS ENGINE CONTROL (2013 CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISB MD)
NAVISTAR, INC.

ECM
(6000) K14A PDM 4 WAY IGNITION RELAY
1
10RD (6566) (1011/1013)
CH3_06,05

(A13FC)
K14A5 K14A7 K14A6
ECM PWR 1
16RD 10RD 10RD

ECM PWR 27 K14A2


16RD
K14A1
ECM PWR 28

FUSE F4-D
16RD

(1013)
K14A4
ECM PWR 25
16RD
ENGINE/IP
K14A3 (1702/1702)
ECM PWR 26
16RD
10A 37
KEY SWITCH K13B K13A K13C K13 A97VA
INPUT SIG 5 16PK
18PK 14PK 14PK 16PL
B A
ECM IGNITION FUSE
(6100)

COOLANT DEF HARNESS


LEVEL INTERCONNEC
K13D
MODULE (672/687A)
16PK
(6401M) @K6G **(672B/672B)
CH7_41 18GY CH7_46A

SENSOR K6A K6D K6F DEF TANK HARNESS


8
SUPPLY 20GY 18GY 18GY INTERCONNECT-1
K6E (687)
18PL CH7_45

AFTERTREATMENT
K6E INTERCONNECTION
18GY
(670-10)
K6A K6C K6D CH7_44
20PL 18PL 18PL
K6B
18PL 30 DCM CONN
K6B A97M
(1800-B5)
18GY 18PL
CH7_26
ENGINE/IP
(1702/1702) REMOTE WIF/
CUMMINS WIF
(7112/1874A)
GROUND SPLICE
K95 K95A PACK
WIF 13 1 (6747)
20TN 18TN
2
B
K95-G
18WH
*K9A-G *K9B-G
20GY 20GY
ECM RETURN A
#K9
(SWITCH/ 62
20GY
TEMP1 LEVEL)
#K9-G
20GY E
*K9A *K9B
20GY 20GY

K11-G1
16WH

@K47 TRANSFER
60 A
20GY GR0UND
CASE
(6304)
@K47A JUMPER
59 B (7703)
20GY
* W/BODY BUILDER
# N/BODY BUILDER
** 15 GAL TANK
@ W/ M-NGV-SS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. D 93408J
RE LEASE NO . D ATE PART NO. SHEET

92372W 16DEC13
AE08058181 040

Figure 272 Electronics Engine Control (2013 Cummins ISB MD)

272
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.43. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 41

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONICS ENGINE CONTROL (2013 CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISB MD) (CONT)
NAVISTAR, INC.

RIGHT SIDE COOLANT LEVEL


SURGE TANK SENSOR
(6401R) (6401M)

*K34
A B
16TN
ECM
*K34B
(6000) B E
16TN

ENGINE COOLANT *K34A


35 C
LEVEL 20TN

ECM RETURN 32 K9A *K9B


D
SENSOR 20GY 18GY

ECM
*K6G
(6000) A
18GY
CH7_40

POWERTRAIN
K9 INTERCONNECT
20GY (670)
CH7_44
DEF TANK
INTERCONNECT
(687)

7
K95H 95H DPF PUMP
18TN 16TN (680)
CH7_45

K34 K34A
A
20TN 18TN

DEF HARNESS
INTERCONNECT-2 K9C
(672B) 20GY
CH7_46A K34-G1 K34-G COOLANT LEVEL
18TN 18TN SENSOR
(6401)
C
K34-G
B
GND 18TN
SPLICEPACK
(6747) E
K11-G1
16WH

GROUND
(6304)

K10-G
10WH
K10-GA K10-GF
ECM RETURN 49
16WH 10WH

K10-GB GROUND
ECM RETURN 50 16WH (6305)

K10-GC
ECM RETURN 51
16WH

ECM RETURN K10-GD


52
16WH

K10-GE
ECM RETURN 73
16WH

* W/ M-NGV-SS ONLY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REMOVED R/D 6304. C 93408J
RE LEASE NO. D ATE PART NO. SHEET

92372W 16DEC13
AE08058181 041

Figure 273 Electronics Engine Control (2013 Cummins ISB MD) (Cont.)

273
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.44. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 42

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL (2013 CUMMINS
NAVISTAR, INC.
ISB MD) (CONT)

12XAT - REMOTE MOUNTED ENGINE CONTROL

ECM ENGINE/IP
(6000) (1702)
CRANK INHIBIT
18
STARTER_LOCKOUT_ K17 A17B RELAY
83
RELAY_SIGNAL 20PK TRANS 18PK (1019)
K5E(+) MODULE - 3 CH5_3B
18YL (1503)
CH11_76 11
%K5B(+) %K5A(+) A5R(+)
J1939(+) 22 M
20YL 18YL 18YL
&K5(+) &K5A(+) A5R(-)
A
20YL 18YL 18GN

J1939 SPLICE
&K5B(+)
J1939 A TRANS (1026)
18YL
(7801A) K5E(-) MODULE - 3
&K5B(-) (1503)
C 18GN
18GN
CH11_76
17
%K5B(-) %K5A(-)
J1939(-) 46
20GN 18GN
CRANK INHIBIT
&K5B(-) &K5A(-)
RELAY
20GN 18GN A17-G
40 (1019)
K18R K18T 18WH
ECM RETURN 76 CH11_13
18PK 18PK
K18S
18PK
GRID HEATER
ENABLE-1
(2001-A)

INTAKE_AIR_ K18
75
HEATER RELAY_ 18PK
SIGNAL(MR) @K47B B
VEHICLE_SPEED_ 60 VEHICLE SPEED GRID HEATER
20GY
SENSOR_SIGNAL(+) SENSOR ENABLE#2
@K47C
59 (7600) (2000)
VEHICLE_SPEED_ 20GY A
SENSOR_SIGNAL(-)
*K47B 2
20GY VEHICLE SPEED
SENSOR
*K47C
(7601)
20GY 1
K95AA
ECM_RETURN_ 57 4
20TN
(GENERAL) COOLANT FLOW
**K23-G1 **K23-G2
VALVE
20TN 20TN
(5200)
**K23-G FAN AIR
B
K23 20TN SOLENOID
78 A
20TN (600)
K95AB
DEF_TANK_HEATING 82 1
20TN
_VALVE
K95-GA 5
DEF_SUPPLY_MODULE 95-GAD AFTERTREATMENT
_HEATER_RELAY 7 20TN 16TN PDM
K95C 1 (679)
SCR_LINE_HEATER 95C
40 20TN CH7_46
_DIAGNOSTIC 3 16TN
DEF HARNESS
INTERCONNECT 2
(672/687A)
#(672B/672B)

# W/15 GAL TANK


% AUX TRAILER-N/ETB
& AUX POWER SOURCE & AUX 40 AMP CIR
* W/ M-NGV-SS
** W/ FAN DRIVE (12THT)
@ W/ M-NGV-MD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. E 93408J
RELEASE NO. D ATE PART NO. SHEET

92372W 16DEC13
AE08058181 042

Figure 274 Electronics Engine Control (2013 Cummins ISB MD) (Cont.)

274
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.45. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 42A

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONICS ENGINE CONTROL (2013 CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISB MD) (CONT)
NAVISTAR, INC.

ACCELERATOR PEDAL
ECM IP/ DCM
MODULE
(6000) ENGINE/IP (1800/1800F)
(1804)
(1702)

23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL

ANALOG_ACCEL- C4 A
28
RATOR_POS1_ K99B A99B B99V
SIGNAL 10
20PL 18PL 18PL

22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9
_POS1_SUPPLY 20PL 18PL 18PL

K6A K6B
20PL 18PL 30
ANALOG_ACCEL- A9FU B5 B99U D
K6A K6B
RATOR_POS2_ 8 18PL 18PL
20GY 18GY
SIGNAL

33
ANALOG_ACCEL- C6 F
K97M A97M B97E
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL

32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61 20PL 18PL 18PL
RETURN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RELEASE NO. D ATE PART NO. SHEET

92927M 05FEB15
AE08058181 42A

Figure 275 Electronics Engine Control (2013 Cummins ISB MD) (Cont.)

275
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.46. ENGINE BODY BUILDER WITH CUMMINS ISB ENGINE WITH M-NGV-MD, P. 42B

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/ CUMMINS ISB ENGINE
NAVISTAR, INC.
W/ M-NGV-MD

ENGINE BODY
BUILDER
(7207M) ECM
(6000)

CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN

K97XG
3 66
20GY

REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL

K99B CRUISE_CONTROL/
CRUISE_CONTROL/ 10 90
PTO_ON/OFF_SW 20PL PTO_ON/OFF_SW

REMOTE_PTO_ K99C REMOTE_PTO_


11 94
ON/OFF_SW 20PL ON/OFF_SW

REMOTE_ACCEL_ K99F REMOTE_ACCEL_


12 67
ON/OFF_SW 20PL ON/OFF_SW

K9A-G
20GY

SIGNAL PEDAL K9C K9A REMOTE PEDAL


6 62
RETURN 20GY 20GY SIGNAL

K6C K6A
5V SUPPLY 7 8 5V SUPPLY
18GY 20GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15FEB16
AE08058181 42B

Figure 276 Engine Body Builder with Cummins ISB Engine with M-NGV-MD

276
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.47. ENGINE BODY BUILDER WITH CUMMINS ISB ENGINE WITH M-NGV-SS, P. 42C

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/ CUMMINS ISB ENGINE
NAVISTAR, INC.
W/ M-NGV-SS

ENGINE BODY
BUILDER
(7207F) ECM
(6000)

CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN

SIGNAL PEDAL K97XG SIGNAL PEDAL


6 66
RETURN 20GY RETURN

REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL

REMOTE_PTO_ K99C REMOTE_PTO_


1 94
ON/OFF_SW 20PL ON/OFF_SW

K99F REMOTE_ACCEL_
REMOTE_ACCEL_ 3 67
20PL ON/OFF_SW
ON/OFF_SW

K9A-G
20GY

CRUISE_CONTROL/ K9C K9A REMOTE PEDAL


10 62
PTO_ON/OFF_SW 20GY 20GY SIGNAL

REMOTE_ACCEL- K6A
K6C
ERATOR_PEDAL_ 8 8 5V SUPPLY
18GY 20GY
LEVEL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 15FEB16
AE08058181 42C

Figure 277 Engine Body Builder with Cummins ISB Engine with M-NGV-SS

277
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.48. AMMETER CONNECTIONS, P. 43

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AMMETER CONNECTIONS
NAVISTAR, INC.

AMMETER
(4601)

K26B
A
18TN
B K26A
18TN

AMMETER
GROUND
(6304)

AMMETER
(6332)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 INITIAL RELEASE. A 92372W
RELEASE NO. D ATE PART NO. SHEET

92372W 13JAN14
AE08058181 043

Figure 278 Ammeter Connections

278
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.49. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD), P. 44

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
NAVISTAR, INC.
ISB MD)

POWERTRAIN SCR SENSOR


DEF TANK HARNESS
HARNESS TABLE
INTERCONNECT 2
INTERCONNECT (671)
(687A/672)
(670/670)

7 1
5C(+) K5(+) 5A(+)
TERMINATING 11
RESISTOR 18YL 18YL 20YL
6 2
(681) 5C(-) K5(-) 5A(-)
CH7_46A 18GN 20GN 12
18GN
13A 10
18PK
A 5C(+)
K5(+) 18YL 7
18YL
TERMINATING 5C(-)
OHMS

8
120

RESISTOR 18GN
(681) 10A
9
18WH
C
K5(-)
DPF SENSOR TABLE
18GN
(672)

DEF HARNESS
INTERCONNECT 2 4
(672) K13A K13 13F 13B
4
*(672B) 14PK 14PK 16PK 18PK
CH7_46A

K13B
18PK
5
OEM CROSSOVER K5A(+) 5B(+) 5D(+)
(8500) 1
18YL 20YL 18YL
CH11_43,73
6
K5A(-) 5B(-) 5D(-)
2
18GN 20GN 18GN

K9 7 9A
20GY 18GY 5

ECM 10
*K6D 6A
(6000) 8
18PL 18GY
CH7_40,41
*K6E
18GY

ECM/TCM/AT GND
K10-G4
(500)
14WH
CH11_43,73

ECM/TCM/AT GND 3
K10-G4 10-GD 10B
(500) 3
14WH 16WH 18WH
CH11_43
ECM
(6000)

DPF DELTA 8
K95 95B
PRESSURE 41 6
20TN 18TN
9 95A
K95A
7
20TN 18TN
DPF OUTLET
42
PRESSURE

ECM DEF DOSER


(6000) (673)

DEF_POSING_ 11
K95(+) 95A(+)
INJ_VALVE_ 77 2
20YL 18TN
HIGH

DEF_POSING_ 12
K95(-) 95A(-)
INJ_VALVE_ 53 1
20GN 18TN
LOW

* GROUND W/TCM,W/508001
# GROUND N/TCM,W/508002
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
20DEC16 GAUGE 14 WAS 16 AT E 93810D
RELEASE NO. D ATE PART NO. SHEET

CIRC K13A,K13,K10-G4. 92372W 17DEC13


AE08058181 044

Figure 279 DEF and Aftertreatment Control (2013 - Cummins ISB MD)

279
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.50. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.),
P. 45

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISB MD) (CONT)
NAVISTAR, INC.

ECM DEF TANK HARNESS DEF PUMP


(6000) INTERCONNECT 1 (680)
(687/687) 95D
16TN
1
DEF_SUPPLY_MODULE K95D 95D
79 9
_PUMP_SUPPLY 20TN 18TN
3 95F
16TN

DEF_SUPPLY_MODUL- K95F 95F


6 10
E_PUMP_MODE/TEMP 20TN 18TN
5 95G
16TN
DEF_REVERTING_ K95G 95G
81 18TN 11
VALVE 20TN
95K
16TN
9
DEF_PRESSURE_ K95K 95K
16 20TN 3
SENSOR_SIGNAL 18TN 95L
18TN
2
DEF_SUPPLY_ K95E 95E 95L
54 20TN 18TN 8
MODULE_RETURN 16TN
95M
12
16TN
95M
16TN
ECM 7
K95H 95H
(6000) 4
CH7_41 18TN 18TN
95H
8 16TN
K6E 95J
ECM 2
18PL 18TN
(6000) 95J
CH7_40 K6F 16TN
18GY
6
DEF LINE K95-GB 95-GBD
3
HEATER RELAY 16TN 16TN
AFTERTREATMENT
10 PDM
SCR_LINE_HEATER K95A1 95A (679)
39
_DIAGNOSTIC_2 20TN 16TN CH7_46
12
SCR_LINE_HEATER K95B 95B
38
_DIAGNOSTIC_1 20TN 16TN

PRESSURE SUCTION
11 BACK FLOW
K95M HEATER HEATER
SCR_LINE_HEATER K95MB 95MA HEATER
85 (676) (677)
_CURRENT_MONITOR_2 20TN 16TN 16TN (675)
CH7_46 CH7_46
CH7_46

SCR_LINE_HEATER K95MA
84
_CURRENT_MONITOR_1 20TN

AFTERTREATMENT
4
K10-G3 10-GC PDM
ECM/TCM/AT GND 16BK 16WH (679)
(500) CH7_46A
CH11_43,73 K10-G3
16WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 UPDATED SHEET C 93614H
RE LEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 92372W 13JAN14


AE08058181 045

Figure 280 DEF and Aftertreatment Control (2013 - Cummins ISB MD) (Cont.)

280
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.51. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.),
P. 46

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
NAVISTAR, INC. ISB MD) (CONT)

DEF HARNESS
INTERCONNECT-2
HEATER LINES (687A/672)/
FUSE-F1 *(672B/672B)
(679)
E1 E2 2 PDM 15 WAY
95S 14F K14B
(6567)
16TN 16RD 16RD
15A CH11_43,73,75

BACKFLOW RELAY
16TN
95T

(679)
95-GBA
16TN
95R

86 16TN
85 B1
95TA 95-GBD
16TN A1 16TN DEF HARNESS
INTERCONNECT-1
95RA
87 (687)
16TN A3 B3
95AB 95A CH7_45
16TN 16TN
87A 30

95AA BACK FLOW


1
16TN HEATERLINE
95-GA (675)
2
PRESSURE 16TN
RELAY
(679)
95-GBB
86 16TN
85
95TB B4
16TN 95MA
A4 DEF HARNESS
16TN
95RB INTERCONNECT-1
87 (687)
16TN A6 B6
95BB 95B CH7_45
16TN 16TN
87A 30

95BA PRESSURE
1
16TN HEATERLINE
(676)
95-GB
2
16TN
SUCTION
RELAY
(679)
95-GBC
86 16TN
85
95TC B7
16TN A7
95RC
87
16TN A9 B9
95CB 95CA SUCTION
1
16TN 16TN HEATERLINE
87A 30
(677)
95-GC
2
16TN

DEF HARNESS
INTERCONNECT-2
(687A/672)/
*(672B/672B)
1 ECM
95C K95C
(6000)
16TN 20TN
CH7_42

* W/15 GAL TANK

CHK DATE CHA NGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. D 93408J
R EL EAS E NO. PART NO. S HE E T
DATE

92372W 13JAN14 AE08058181 046

Figure 281 DEF and Aftertreatment Control (2013 - Cummins ISB MD) (Cont.)

281
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.52. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.),
P. 46A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
NAVISTAR, INC. ISB MD) (CONT)

DEF HARNESS
INTERCONNECT-2
SUPPLY MODULE (687A/672)/
RELAY *(672B/672B)
(679)
5 ECM
95-GAD K95-GA
(6000)
86 16TN 20TN
85 B10 CH7_42
95PB
16TN A10
16TN
E3 95P

95PA
87
16TN A12
SUPPLY MODULE

B12 95N
5 DEF PUMP
16TN
HEATER-F2

87A 30 (680)
95N
(679)

10A

18TN

10A
E4

6
16WH

10A
DEF HARNESS
18WH
INTERCONNECT-2
(687A/672)/
16RD
14B

IGNITION RELAY *(672B/672B)


(679)
4 ECM IGN FUSE
13C K13D (6100)
86 16PK 16PK
85 CH7_40
14C E10
16RD D10
IGNITION FUSE-F3
10C (679)
87 E12
16WH D12 E5 3 POWERTRAIN
14E E6 13B 13D K13A
INTERCONNECT
16RD 16PK 16PK 16PK
87A 30 15A (670)
CH7_44
8 PDM 15 WAY
14A K14A
(6567)
14RD 16RD
CH11_43,73,75A
DEF HARNESS
10-GC INTERCONNECT-1
16WH (687)
CH7_45
10B
3
18WH

DEF HARNESS
INTERCONNECT-2 13A TANK SENSOR
(672/687A) 4 TEMP/LEVEL
18PK
(678)
6
POWERTRAIN K5(-) 5C(-) 5A(-)
1
HARNESS 18GN 18GN 18GN
INTERCONNECT-2
(670) 7
K5(+) 5C(+) 5A(+)
CH7_44 2
18YL 18YL 18YL

TERMINATING A 5B(-) DEF SENSOR


RESISTOR 18GN (3017)
(681)
5B(+)
C *16E
18YL A
16PK
DEF HARNESS
INTERCONNECTION-2 *9B
(687/687B) E
20GY
COOLANT LEVEL SENSOR 9
*K9C *9C *9A
(6401) C
20GY 18GY 20GY
CH7_41

6
*K95KA *95KA
ECM 14 B
20TN 18TN
(6000)
7
*K95KB *95KB
15 D
20TN 18TN

* W/ 15 GAL TANK
# W/CLEAN CA DEF
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. B 93408J
RE LEASE NO . D ATE PART NO. SHEET

92927M 05MAR15
AE08058181 46A

Figure 282 DEF and Aftertreatment Control (2013 - Cummins ISB MD) (Cont.)

282
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.53. PDM PRODUCT GRAPHICS WITH CUMMINS ISB ENGINE, P. 46B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PDM PRODUCT GRAPHICS W/CUMMINS ISB ENGINE
NAVISTAR, INC.

F1(15A) F2(10A) F3(15A) RELAYS

R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 SUPPLY MODULE
R5 IGNITION
F1 HEATER LINES
F2 SUPPLY MODULE HEATER
F3 IGNITION
R5

R1 R2 R3 R4
P/A 3765648C2

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 14JAN16
AE08058181 46B

Figure 283 PDM Product Graphics with Cummins ISB Engine

283
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.54. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD) (CONT.),
P. 47

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
NAVISTAR, INC. ISB MD) (CONT)

TANK SENSOR SCR SENSOR


TEMP/LEVEL TABLE
(678) (671)

5A(-) 5C(-)
1 8
18GN 18GN

5A(+) 5C(+)
2 7
18YL 18YL

10B 10A
3 9
18WH 18WH

13A 13A
4 18PK 10
18PK

DEF PUMP
(680)

10A
6
16WH

TERM RESISTOR
DEF HARNESS (681)
INTERCONNECT 2
(672/687A)

6
K5(-) 5C(-) 5B(-)
A
POWERTRAIN 18LTGN 18GN 18GN
HARNESS
INTERCONNECT
(670) 7
K5(+) 5C(+) 5B(+)
CH7_44 C
18YL 18YL 18YL

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 INITIAL RELEASE. A 92372W
RELEASE NO. D ATE PART NO. SHEET

92372W 17DEC13 AE08058181 047

Figure 284 DEF and Aftertreatment Control (2013 – Cummins ISB MD) (Cont.)

284
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.55. AIR CLEANER LEFT AND RIGHT SIDE WITH I6, I-746 ENGINE, P. 48

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
AIR CLEANER LEFT AND RIGHT SIDE W/I6, I-746
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ENGINE

ENGINE/MELROSE
(6011) DCU JUMPER INTERCONNECT #1
(6342)

K97KG
5 4
18PL

6 K97KH
5
18PL
K97KJ
7 11
18PL

8 K97KK
3
18PL
K97KL
9 6
18PL

K97KM
10 1
18PL

15 K97KN
10
18PL

K97KP
16 8
18PL
K97KR
17 18PL 9

K97KS
18 18PL 7

K97KT
19 18PL 2

ZVR
(6747) K97SA
B
CH3_28A 18PL
K97A-G
3 18PL E
MAF/AAT
K97AS CONN
4 18PL C (7777)

K97E
A
18PL

K97AT
D
18PL
ENGINE/MELROSE
(6011)
CH7_53
K97AT
D
18PL
K97A-G
18WH E
MAF/ATT
CONN
K97AS C (8000)
18PL

ZVR K97SA
B
(6747) 18PL
CH3_28A
K97E A
18PL

29 ECM
K97AX
14 (6020M)
18PL 26
ENGINE/IP

K19B 34 A19 FUSE


K19BA
2 F4-D
14GY 12GY 16GY
(1013)
CH3_06,6A
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_6A. C 93408J
RE LEASE NO . D ATE PART NO. SHEET

92603H 23MAY14
AE08058181 048

Figure 285 Air Cleaner Left and Right Side with I6, I-746 Engine

285
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.56. COMMON CLEAN POWER FEED WITH I6, I-746 ENGINE, P. 49

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COMMON CLEAN POWER FEED W/I6, I-746 ENGINE
NAVISTAR, INC.

ECM TIMER CONN


(7070)

K97AM
B
14VT

K97AP A
14LTGN
K97X
10VT

K97XB
ECM
16VT
(6020M)
K97XA
10PL

2 1 K97AN 46
18LTGN
86
30
K97FA 1
ECM POWER
14PL
RELAY
(6022) 87
87A
K97FB 3
85 14PL
5 4 3
K97F K97FC
5
10PL 14PL
PDM 4-WAY
(6566) K97JA K97J 70
18PL 18PL

1 K97HA
10PL

K97H K97HB
4
10RD 18PL

2 1
K90A
2
10RD 86
30
EGR/TURBO
POWER RELAY
(6023) 87
87A
K90B
10RD

85
5 4 3
K97JB
10PL
K97A

18VT

HYD PUMP
BATTERY FEED
(9570F)

ENGINE/MELROSE K97AZ
(6011) 14PL
CH7_53

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 92603H 12JUN14


AE08058181 049

Figure 286 Common Clean Power Feed with I6, I-746 Engine

286
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.57. COMMON CLEAN POWER FEED WITH I6, I-746 ENGINE (CONT.), P. 50

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMON CLEAN POWER FEED W/I6, I-746 ENGINE
NAVISTAR, INC. (CONT)

ECM
(6020M) BATTERY ECM
NEGATIVE CONN
(9260)
K97-GV K97-GX K97-GA
2 14WH 8WH A
10WH

K97-GW
4 14WH

K97-CG
16WH
K97-GX
6 14WH DCU JUMPER
INTERCONNECT #2
(6343/6344)

K97KB-G
16WH 1
ZERO VOLT K97-GS
REF 16WH
6747
CH3_28B K97KC-G
16WH 2

K97
PDM 15-WAY 16WH
(6567)
K97KB
16PL 3

K97K
1
12PL

K97KC
16PL 4
AFTERTREATMENT
INTERCONNECT
(674)

1 AFTERTREATMENT POWER GROUND


K95AK1 95AK1
13 (689)
12TN 12TN
CH7_59
12
K95AK3
95AK3
K95AK2 16TN ACM J2 CONN
16TN
4 12TN (686)
13
K95AK4 CH7_57
95AK4
16TN
16TN

K14AW EATON GEN3 TCM


7 12RD (7909)
CH11_64
XMSN MODULE
K92D170 K92#170
(7150)
12PK 18PK
CH11_47
K92#170 TRANSMODULE
18GY (1502)
CH11_56

K92B110 K92A110 XMSN CONTROL MODULE


12PK 18PK (7151)
CH11_45
K92A110 TRANS MODULE 1
18YL (1501)
CH11_54

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 REVISED AND REDRAWN. C 93248U
RELEASE NO. DATE PART NO. SHEET

92603H 12JUN14 AE08058181 050

Figure 287 Common Clean Power Feed with I6, I-746 Engine (Cont.)

287
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.58. RIGHT SIDE SURGE TANK WITH I6, I-746 ENGINE, P. 51

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
RIGHT SIDE SURGE TANK W/I6, I-746 ENGINE
NAVISTAR, INC.

LOW COOLANT
MODULE CONN RIGHT SS
(6710) SURGE TANK
(6401)

K34A
B A
18TN

K34-GB
E B
16WH

ECM
(6020M)

K34B
C 42
18TN

K97FT
18PL 9

K97FT
18PL
IP/DCM
ENG/IP
(1800)
(1702/1702)

K34C K97FS A97FU


A 14VT 18PL 18PL
30 B5
A97M
18PL

ZVR
K34-G
D (6747)
18WH
CH03_28A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION. 92603H 12JUN14


AE08058181 051

Figure 288 Right Side Surge Tank with I6, I-746 Engine

288
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.59. ENGINE BODY BUILDER – 12 VZA WITH I6, I-746 ENGINE, P. 52

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ENGINE BODY BUILDER -12 VZA W/I6, I-746 ENGINE

ECM
(6020M)

K97EW
22 1
18PL ENGINE ECM
BODY BUILDER 2
K97SE (7208M)
21 2
18PL

K47A125 XMSN MODULE


54 18TN (7150)
CH11_47

49 K46A
2
18GY

68 K46B
4
18GY

71 K97AR
5
18PL

ENGINE ECM
BODY BUILDER 1
16 K97CB (7207M)
1
18PL

60 K97CC
3
18PL

K97FV
27 8
18PL

11 K97XC
11
18PL

50 K99F
12
18PL

K97WT K97WA
35 10
18PL 18PL
FUEL PUMP/
K97WS
AMMETER/ TWO
18PL
WAY RADIO
IP/ENGINE CH11_67
(1702)

FUSE 11-B A97DF K97DF


9
(1020-F2) 18PL 18PL
CH3_8
38

A47T
ENGINE 18GY
SPEEDO
SIGNAL K47D
A47T
(1945) 16GY
16GY
9

K47T
18GY

K47B
72 6
18GY

K47B K47C
18GY 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RE LEASE NO . D ATE PART NO. SHEET

DESCRIPTION. 92603H 12JUN14


AE08058181 052

Figure 289 Engine Body Builder – 12 VZA with I6, I-746 Engine

289
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.60. I6, I-746 ENGINE DEF AND AFTERTREATMENT WITH SCR, P. 53

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
I6, I-746 ENGINE DEF & AFTERTREATMENT W/ SCR
NAVISTAR, INC.

MAP/AAT CONN
K97AT (7777)
18PL CH07_48
ENGINE/MELROSE MAP/AAT CONN
K97AT (8000)
(6011) 18PL CH07_48
EGR/TURBO POWER
K97AZ K97A RELAY
1
14PL 10PL (6023)
ENG/IP CH7_49
FUSE F10-A UPSTREAM
(1702/1702)
FAN RELAY NOX SENSOR
(1019)
K97Z 1 W/ I6 (608)
A97Z A23
10VT 10VT 18TN (1015)
E1 F1 CH6_01
K5C(+) K5D(+)
18YL 3
18YL
K5A(+) K5B(+)
21 18YL POWERTRAIN
18YL
INTERCONNECT
(674)

ENGINE A K5(+) 4
5(+)
DIAGNOSTIC 18YL 18YL
(6748) AFTERTREATMENT
5 5(-)
B K5(-) INTERCONNECT
18GN 18GN (670)
3 CH7_59
95E
K5A(-) K5B(-)
22 18TN
18GN 18GN
K95E
1
K5D(-) 18TN
K5C(-)
18GN 2
18GN K95-GB
4
18TN

ECM ZVR/ECM5V/
K10-GE
BC ZVR SPLICE
16WH
(6747)
K19-G K10-GD
11 CH3_28A,28B
14GY 16WH

K97B-G K97-G K97-GA


BATT ECM NEG CONN
23 16WH 10WH A
8WH (9260)
K97-GB ENGINE/IP
12 14WH (1702)

K19BA 34 FUEL HEATER RELAY


K19B A19
2 14GY (1018)
12GY 12GY CH10_22
37 FAN RELAY
K97UA A97Z
(1015)
18VT 10VT
CH6_01
POWERTRAIN INTERCONNECT
(674) ACM J2 CONN
K97UC 13B (686)
K97AT
13 16PL 18PK CH7_57
18PL 10
DEF HARNESS
13BB
INTERCONNECT #1
18PK
(690)
CH7_55
ECM
(6020M)
DCU JUMPER
K97UB K97KF 14
INTERCONNECT #1
31 18PL 20PL (6342)

K97UD
45 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 ADDED CIRC K10-GE, C 93248U
RELEASE NO. D ATE PART NO. SHEET

K10-GD AT REF R/D 6747. 92603H 12JUN14


AE08058181 053

Figure 290 I6, I-746 Engine DEF and Aftertreatment with SCR

290
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.61. I6, I-746 ENGINE DEF AND AFTERTREATMENT, P. 54

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-746 ENGINE DEF & AFTERTREATMENT
NAVISTAR, INC.

DEF HARNESS
SUPPLY MODULE ACM J2 CONN
INTERCONNECT#1
(680) (686)
(687)

8
95U 95U
2 57
20TN 20TN
6
95AB 95AB
12 34
20TN 20TN

2
95X 95X
8 18TN 2
18TN
1
95Y 95Y
9 18TN 46
18TN

3
95Z
95Z
10 20TN 48
20TN

5
95AA 95AA
11 ACM J1
20TN 20TN 56
CONN
7 (685)
95W 95W
4 17
20TN 20TN

DEF HARNESS
INTERCONNECT#2(690)

1 ACM J2
95V 95V
3 45 CONN
20TN 20TN
(686)

95AL SUPPLY MODULE HEATER


5 16TN RELAY (672_R2) CH7_55

IGNITION
95-GB 95-GC RELAY_R3
6 18WH
16WH (679-B5) TANK/SENSOR
95-GH CH7_55 TEMP/LEVEL
AFTERTREATMENT
12WH (678)
POWER & GROUND
(689)

95-GG 95-GD
3 12WH 16WH 3

95-ED
2 12TN

IGNITION FUSE
IGNITION (679-F3)
95AW 95EC 95EA
ACM J2 RELAY R3 12TN 12TN 16TN
4
CONN (679-B6) E6 15A E5
(686) CH7_55

5BA(-) 9
5BB(-) 5BA(-)
15 18GN 1
20GN 18GN
5B(-)
20GN
10
5BB(+) 5BA(+) 5BA(+)
14 18YL 18YL 2
20YL

5B(+)
20YL DEF HARNESS
INTERCONNECT#2(690)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 R/D 679 - CAV E6, E5 C 93408J
RELEASE NO. D ATE PART NO. SHEET

WAS C6, C5 RESPECTIVELY. 92603H 12JUN14


AE08058181 054

Figure 291 I6, I-746 Engine DEF and Aftertreatment

291
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.62. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 55

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-746 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.

ACM J1
LINE HEATERS FUSE
BACKFLOW (685)
(679-F1) RELAY 4
95DB 95AU 95AT 95AT
95DE (679-R1) 8
14TN E2 15A E1 10TN 20TN 20TN
10TN A1 A3

AFTERTREATMENT 30 86 DEF HARNESS


POWER & GND INTERCONNECT #1
(689) (687)

95A1 DEF HARNESS


1 87A
10TN INTERCONNECT #2
87 85 (690)
B3 B1 4
95AY 95AY

95AF
16TN
7
20TN 20TN

BACKFLOW
HEATER LINE
(675)

95AG 95AAA
1 16TN
16TN
DEF HARNESS
INTERCONNECT #2 ACM J1
(690) CONN
(685)

95AC 95AC
2 52
18TN 18TN
2

PRESSURE HEATER LINE


(676)

95AH
1
16TN

5
95AD 95AD
2 28
18TN 18TN

SUCTION HEATER LINE


(677)

95AZ
1
16TN

6
95AE 95AE
2 4
18TN 18TN

7
E4 E3 95AX 95AX
95DC 95AV 63
10TN 20TN 20TN
14TN B10
10A A10
SUPPLY MODULE 86
30
HEATER
(679-F2) SUPPLY MODULE
HEATER RELAY
ACM J2
87A (679-R4)
CONNECTOR
87 85 (686)
SUPPLY
95AL B12 A12 3
MODULE 95AS 95AS
16TN 33
(680) 18TN 18TN
CH7_54 8
95DE 95DA 13BB 13BB
10TN 18TN 18PK 18PK
D10 D12 POWERTRAIN
INTERCONNECT
AFTERTREATMENT 86
30 (674)
POWER AND GROUND
(689) ECM
IGNITION RELAY K97AT
(679-R3) 18PL (6020M)
95A1 10
1 87A CH7_53
10TN
87 85
IGNITION FUSE E10 SUPPLY MODULE
95AW E12 95-GC
(679-F3) (680)
12TN 18WH
CH7_54 CH7_54
CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. C 93408J
RE LEASE NO . D ATE PART NO. SHEET

92603H 12JUN14
AE08058181 055

Figure 292 I6, I-746 Engine DEF and Aftertreatment (Cont.)

292
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.63. PDM PRODUCT GRAPHICS WITH 2010 SCR I6 ENGINE, P. 55A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PDM PRODUCT GRAPHICS W/2010-SCR-I6 ENGINE
NAVISTAR, INC.

F1(15A) F2(10A) F3(15A) RELAYS

R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 SUPPLY MODULE
R5 IGNITION
F1 HEATER LINES
F2 SUPPLY MODULE HEATER
F3 IGNITION
R5

R1 R2 R3 R4
P/A 3765648C2

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 INITIAL RELEASE. A 93408J
RELEASE NO. D ATE PART NO. SHEET

93408J 14JAN16
AE08058181 55A

Figure 293 PDM Product Graphics with 2010 SCR I6 Engine

293
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.64. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 56

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-746 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.

ACM J1 CONN DEF DOSER


(685) (673)

95T
53 2
20TN
95T
20TN
95S 1
77
20TN
95S
20TN

COOLANT FLOW VALVE


(691)

95AK
55 4
20TN

AFTERTREATMENT
INTERCONNECT
(670)

12

11

95EA
42 7
20TN
95NN
20TN
70 95P 8
20TN
95P
20TN

DEF SENSOR TABLE


(672)

9
18GY 5

95
6
18TN

POWERTRAIN
INTERCONNECT
(674)
6 K5C(+) J1939 ADAPTER
5AC(+) 5A(+)
15 (1025)
20YL 18YL 18YL
CH11_48
9 ECM
5AC(-) 5A(-) K5C(-) (6020M)
16
20GN 18GN 18GN CH11_68

5AB(+)
A
18YL TERMINATING
RESISTOR
(681)
5AB(-) C
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RE LEASE NO . D ATE PART NO. SHEET

DESCRIPTION. 92603H 12JUN14


AE08058181 056

Figure 294 I6, I-746 Engine DEF and Aftertreatment (Cont.)

294
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.65. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 57

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
I6, I-746 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.

ACM J2 CONN AFTERTREATMENT


(686) INTERCONEECT
(670)

95EC
32 9
20TN
95RR
20TN
95R 10
42
20TN
95R
20TN

COOLANT FLOW VALVE


(691)

95AJ
47 1
20TN

DPF SENSOR TABLE


(672)

95A
18TN 7

6 8
18GY

POWERTRAIN
INTERCONNECT
(674)
10 ENGINE/MELROSE
13BA 13B K97AT
41 (6011)
20PK 18PK 18PL
CH7_53
12
95AK3A 95AK3 K95AK3
3 16TN
14TN 16TN PDM 15-WAY
(6567)
13
K95AK4 CH7_50
95AK4A 95AK4
5
14TN 16TN 16TN

7 ECM
95-GF K95-GF
4 95-G (6020M)
12WH 12TN
14WH CH7_50
8
95-GD1 K95-G K10-GB ECM ZVR
6 95-GA
10WH 10TN 16WH (6747)
14WH
CH3_28A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RELEASE NO. DATE PART NO. SHEET

DESCRIPTION. 92603H 12JUN14


AE08058181 057

Figure 295 I6, I-746 Engine DEF and Aftertreatment (Cont.)

295
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.66. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 58

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
I6, I-746 ENGINE DEF & AFTERTREATMENT (CONT)

SCR SENSOR DPF SENSOR


TABLE TABLE
(671) (672)

5D(+) 5C(+)
7 1
18YL 18YL

8 5D(-) 5C(-)
2
18GN 18GN

10A 10B
9 3
18WH 18WH

10 13A 13BF
4
18PK 18PK

AFTERTREATMENT POWER & GROUND


(689)

95ED
2
12TN

95-GJ
12WH 3

TANK/TEMP SENSOR
DEF HARNESS CONN#2 LEVEL
(690) (678)

10
5BB(+) 5BA(+) 5BA(+)
11 18YL 18YL 2
18YL
5B(+)
18YL 9
5BA(-) 5BA(-)
12 5BB(-) 1
18GN 18GN
18GN

5B(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RE LEASE NO . D ATE PART NO. SHEET

DESCRIPTION. 92603H 12JUN14


AE08058181 058

Figure 296 I6, I-746 Engine DEF and Aftertreatment (Cont.)

296
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.67. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 59

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
I6, I-746 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.

AFTERTREATMENT
INTERCONNECT
(670) ACM J2 CONN
(686)

5B(+) 5BB(+)
1 14
18YL 20YL

5B(-) 5BB(-)
2 18GN 15
20GN
POWERTRAIN
INTERCONNECT
(674)

5(+) 4 K5(+)
5 18YL 18YL
UPSTREAME NOX
SENSOR
(608)
5(-) 5 K5(-) CH7_53
6 18GN 18GN

8 K10-GB ECM ZVR


95-GE 95-GD K95-G
3 16WH (6747)
16WH 10WH 10GN
CH3_28A
UPSTREAME NOX
95EB 95E 3 K95E SENSOR
4 16TN 18TN
18TN (608)
CH7_53
1
K95AK1
12TN PDM 15 WAY
(6567)
95-GE

CH7_50
16WH

95A1
1 AFTERTREATMENT
10TN
POWER & GROUND
95-GJ 3 (689)
12WH
95ED
16TN

2
95EB

12TN
SCR SENSOR
TABLE
(671)

13A
10
18PK

10A
9
18WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 UPDATED SHEET B 92927M
RE LEASE NO . D ATE PART NO. SHEET

DESCRIPTION. 92603H 12JUN14


AE08058181 059

Figure 297 I6, I-746 Engine DEF and Aftertreatment (Cont.)

297
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.68. I6, I-746 ENGINE DEF AND AFTERTREATMENT (CONT.) P. 60

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-746 ENGINE DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.

PDM PRODUCT GRAPHIC (18 WAY)

P/N 4021611C2
A R1
R2
R3 SUPPLY DEF
IGNITION MODULE LINE
HEATER HEATER
B

F2(10A) F1(15A)
F3(15A)
C SUPPLY HEATER
IGNITION
MODULE LINE

RELAYS FUSES

R1 LINE HEATERS F1 LINE HEATERS


R2 SUPPLY MODULE F2 SUPPLY MODULE
HEATER HEATER
R3 IGNITION F3 IGNITION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 REVISED AND REDRAWN. C 93408J
RELEASE NO. D ATE PART NO. SHEET

92603H 12JUN14
AE08058181 060

Figure 298 I6, I-746 Engine DEF and Aftertreatment (Cont.)

298
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.69. AAT / AMMETER / TWO-WAY RADIO WITH I6 ENGINE WITH SCR, P. 61

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AAT/AMMETER/TWO WAY RADIO/W/I6 ENGINE W/SCR
NAVISTAR, INC.

IP/ENGINE
(4060A/4060)
ECM
CONVEX (6020M)
AMBIENT
MIRROR
AIR TEMP DOOR/IP
SWITCH
SENSOR (3000)
(3205)
2 J 8
E78AA A97ST K97ST
GND 35 GND
20LTGN 18GY 18PL

*K97WS *K97WT
18PL 18PL

4 K 3
E78AC A10S K10S
AAT 47 AMBIENT
20LTGN 18GY 18GY
AIR
TEMP

ENGINE ECM
*K97WA BODY BUILDER 1
18PL (7207M-10)
CH7_52

PAM MODULE
(4087/4087B)
AMMETER
6 CONNECTION
A26A
11 K26A (6333)
18TN A
14TN

A26B 7 AMMETER
K26B
10 18TN A CONNECTION
14TN
BATT SIDE
(6332)

2 WAY RADIO
OVERHEAD
(6900)

ALL-GAP 5 2 WAY RADIO


K14-GD
B 14WH A BATT GND
10WH
(9263F)

A14HF 4 K14HC
A A 2 WAY RADIO
14RD 10RD
BATT PWR
(9264M)

* W/BODY BUILDER

CHK DATE CHA NGE REV REFERENCE DRAWN NA ME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
R EL EASE NO. PART NO. S HEE T
DATE

92927M 13MAR15 AE08058181 061

Figure 299 AAT / Ammeter / Two-Way Radio with I6 Engine with SCR

299
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.70. AAT / AMMETER / TWO-WAY RADIO WITH ISB ENGINE, P. 62

CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AAT/AMMETER/TWO WAY RADIO W/ISB ENGINE
NAVISTAR, INC.

IP/ENGINE
(4060A/4060)

ECM
AMBIENT AIR DOOR/IP (6000)
TEMP SENSOR (3000)

4 K 3 AMBIENT
E78AC A10S K41A K41
AAT 2 65 AIR
20LTGN 18GY 20TN 18TN
TEMP.

2 J 8 D
E78AA A97ST K41-G
GND 1
20LTGN 18GY 18TN

CONVEX E
K11-G
MIRROR
16WH
SWITCH
(3205)
GROUND
GND SPLICE PACK
(6304)
(6747)

PAM MODULE
(4087/4087B)

A26B 7
K26A AMMETER
10 18TN A
18TN (6332)

6 AMMETER
A26A K26B
11 A GND
18TN 18TN (6335)

2 WAY RADIO
OVERHEAD
(6900)
ALL-GAP 5 2WAY RADIO
K14-G
B 14WH A BATT GND
12WH
(9263F)

4 2 WAY RADIO
A14HF K14A BATT PWR
A A
14RD 12RD (9264M)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RELEASE NO . DATE PART NO. SHEET

92927M 13MAR15
AE08058181 062

Figure 300 AAT / Ammeter / Two-Way Radio with ISB Engine

300
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.71. DRIVER CONTROL UNIT, P. 63

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DRIVER CONTROL UNIT
NAVISTAR, INC.

DCU JUMPER ENG DCU


INTERCONNECT #2 POWER & GND
(6343) (6340)

1 97KB-G
1
16WH

2 97KC-G
2
16WH

3 97KB
6
16PL

4 97KC
7
16PL
*5AC(+) *5AE(+)
5 14
18YL 20YL

*5AC(-) *5AE(-)
6 15
18GN 18GN

DCU JUMPER
INTERCONNECT #1
(6342)

5AE(+)
12
20YL

5AE(-)
13
20GN

14 *97KF 52
20PL

*5AD(-)
13 20GN

*5AD(+)
12 20YL

* W/ 500K J1939

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 UPDATED DESCRIPTION B 94139C
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 6342. 93248U 17AUG15


AE08058181 063

Figure 301 Driver Control Unit

301
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.72. DRIVER CONTROL UNIT (CONT), P. 64

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DRIVER CONTROL UNIT (CONT)
NAVISTAR, INC.

ENG DCU
DCU JUMPER
SIGNAL
INTERCONNECT #1
(6341)
(6342)

97KM
1 10
20PL

97KT
2 11
20PL

97KK
3 21
20PL

97KG
4 22
20PL

97KH 23
5
20PL

97KL
6 30
20PL

97KS
7 31
20PL

97KP
8 41
20PL

97KR
9 42
20PL

97KN
10 43
20PL

97KJ
11 80
20PL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 INITIAL RELEASE. A 93248U
RELEASE NO. D ATE PART NO. SHEET

93248U 17AUG15
AE08058181 064

Figure 302 Driver Control Unit (Cont.)

302
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.73. EATON PROCISION TRANSMISSION, P. 65

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON PROCISION TRANSMISSION
NAVISTAR, INC.

EATON AUTOSHIFT 3 /
ULTRASHIFT 3 FUEL PUMP / AMMETER /
SELECTOR 2-WAY RADIO
(7905) (4060A)

F1 A92(+)
1
18YL

F2 A92(-)
2
18GN

CLUSTER
A62P CONN
B3 6
18DKBL (1500)

(1 70 2/17 02)

1 EATON PROCISION TCM


H2 A92 K92D
9 VEHICLE UPPER
18TN 18T
(7105)

FUSE F4-C
(1013) 8 EATON GEN 3
A13D K13D
(A13FC) 35 TCM CONN
G3 H3 18PK 14PK
(7909)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 EATON PROCISION B 93408J
RELEASE NO. D ATE PART NO. SHEET

WAS EPS. 93248U 27AUG15


AE08058181 065

Figure 303 Eaton Procision Transmission

303
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.74. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE, P. 66

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/ F-2013-ISL-ENG
NAVISTAR, INC.

ACCELERATOR PEDAL
CUMMINS ECM IP/ DCM
MODULE
(6000) ENGINE/IP (1800/1800F)
(1804)
(1702)

23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL

ANALOG_ACCEL- C4 A
28
RATOR_POS1_ K99B A99B B99V
10
SIGNAL 20PL 18PL 18PL

22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9 20PL
_POS1_SUPPLY 18PL 18PL

K6A K6B
20PL 18PL 30
ANALOG_ACCEL- B5 D
K6A K6B A97FU B99U
RATOR_POS2_ 8 18PL 18PL
20GY 18GY
SIGNAL

33
ANALOG_ACCEL- C6 F
K97M A97M B97E
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL

32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61 20PL 18PL 18PL
RETURN

CHK DATE C HANGE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RE LEASE NO . DAT E PART NO. SH EET

93614H 26JUL16
AE08058181 066

Figure 304 Electronics Engine Control with F-2013 ISL Engine

304
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.75. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 67

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL W/F-2013-ISL-ENG
NAVISTAR, INC.
(CONT)

CUMMINS ECM
(6000) K14A PDM 4 WAY IGNITION RELAY
1
10RD (6566) (1011/1013)
CH3_06

(A13FC)
K14A5 K14A7 K14A6
ECM PWR 1
16RD 10RD 10RD

ECM PWR 27 K14A2


16RD
K14A1
ECM PWR 28

FUSE F4-D
16RD

G4
(1013)
K14A4
ECM PWR 25

10A
16RD
ENGINE/IP
K14A3 (1702/1702)
ECM PWR 26

H4
16RD
KEY SWITCH 10A 37
K13B K13A K13C K13 A97UA
INPUT SIG 5 16PK
18PK 14PK 14PK 16PL
B A
ECM IGNITION FUSE DEF HARNESS
COOLANT
@K6G (6100) INTERCONNECT
LEVEL K13D
18GY (672/687A)
MODULE 16PK
(672B/672B)
(6401M)
ENGINE BODY CH7_75
CH7_68 @K6C BUILDER
18GY (7207F)
CH7_70,71

SENSOR @K6A @K6D @K6F DEF TANK HARNESS


8
SUPPLY 20GY 18GY 18GY INTERCONNECT-1
*K6F (687)
18PL CH7_73

@K6E AFTERTREATMENT
18GY INTERCONNECTION
(670-10)
*K6A *K6D *K6E CH7_72
20PL 18PL 18PL

K95 K95A
WIF 13 1
20TN 18TN WIF CONN
(7112)
K95-G
2
18WH

GROUND SPLICE
ECM RETURN PACK
K9-G (6747)
(SWITCH/ 62 20GY CH3_61
TEMP1 LEVEL)
TRANSFER CASE
TRANSFER CASE JUMPER SPEEDO
TO CTR CHASSIS (9755/9755D)
(7703/9750)
VEHICLE SPEED #K47 N47A
60 A
SENSOR SIGNAL 20GY 16GY
(+) A
#K47A N47B
VEHICLE SPEED 59 B
20GY 16GY
SENSOR SIGNAL B
(-)

%K47B B VEHICLE
20GY SPEED
SENSOR
%K47C
(7601)
20GY A
@ W/BODY BUILDER
* N/BODY BUILDER
# W/TRANSFER CASE
% N/TRANSFER CASE

CHK DATE C HANGE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. DAT E PART NO. SHEET

93614H 26JUL16
AE08058181 067

Figure 305 Electronics Engine Control with F-2013 ISL Engine (Cont.)

305
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.76. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 68

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2013-ISL-ENG
NAVISTAR, INC. (CONT)

COOLANT LEVEL
SENSOR
(6401M)

*K34
B
RIGHT SIDE 16TN
SURGE TANK
MAG
CUMMINS ECM (6401R)
(6000) *K34B
E
16TN

ENGINE COOLANT *K34A


35 C
LEVEL 20TN

ECM RETURN K9A *K9B


32 D
SENSOR 20GY 18GY

CUMMINS ECM
*K6G
(6000) A
18GY
CH7_67

POWERTRAIN
K9 INTERCONNECT
20GY (670)
CH7_72

DEF TANK
INTERCONNECT
(687)

7
K95H 95H DPF PUMP
18TN 16TN (680)
CH7_73

K34 K34A
A
20TN 18TN

COOLANT LEVEL
SENSOR
K34-G1 K34-G (6401)
18TN 18TN

C
K34-G
GND B
18TN
SPLICEPACK
(6747) E
CH3_61 K11-G1
16WH

GROUND
(6304)

K10-G
10WH
K10-GA K10-GF
ECM RETURN 49
16WH 10WH

K10-GB GROUND
ECM RETURN 50 16WH (6305)

K10-GC
ECM RETURN 51
16WH

K10-GD
ECM RETURN 52
16WH

K10-GE
ECM RETURN 73
16WH
* W/ M-NGV-SS ONLY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 068

Figure 306 Electronics Engine Control with F-2013 ISL Engine (Cont.)

306
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.77. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 69

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/ F-2013-ISL-ENG
NAVISTAR, INC. (CONT)

CUMMINS ECM
ENGINE/IP
(6000)
(1702/1702)

18
STARTER_LOCKOUT_ K17
83
RELAY_SIGNAL 20PK

40
K18R K18T
ECM RETURN 76
18PK 18PK
K18S
18PK
GRID HEATER
ENABLE-1
(2001-A)

INTAKE_AIR_
HEATER RELAY_ 75 K18
18PK
SIGNAL(MR)
GRID HEATER
ENABLE#2
(2000)

COOLANT FLOW
VALVE
(5200)
ECM_RETURN_ K95AA
57 20TN 4
(GENERAL)
**K23-G1 **K23-G2
20TN 20TN

**K23-G FAN AIR


B
K23 20TN SOLENOID
78 A
20TN (600)
DEF_TANK_HEATING K95AB
82 1
_VALVE 20TN DEF HARNESS
INTERCONNECT 2
(672B/672/672)

K95-GA 5
DEF_SUPPLY_MODULE 95-GAD AFTERTREATMENT
_HEATER_RELAY 7 20TN 16TN PDM
K95C 1 (679)
SCR_LINE_HEATER 95C
40 CH7_74,75
_DIAGNOSTIC 3 20TN 16TN

** W/FAN DRIVE (12THT)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 069

Figure 307 Electronics Engine Control with F-2013 ISL Engine (Cont.)

307
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.78. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-MD, P. 70

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ENGINE BODY BUILDER W/F-2013-ISL-ENG
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/M-NGV-MD

ENGINE BODY
BUILDER
(7207F) CUMMINS ECM
(6000)

CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN

K97XG
3 66
20GY

REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL
CUMMINS ECM
K6C (6000)
18GY CH7_67

CRUISE_CONTROL/ K99B CRUISE_CONTROL/


10 90
20PL PTO_ON/OFF_SW
PTO_ON/OFF_SW

REMOTE_PTO_ K99C REMOTE_PTO_


11 94
ON/OFF_SW 20PL ON/OFF_SW

REMOTE_ACCEL_ K99F REMOTE_ACCEL_


12 67
ON/OFF_SW 20PL ON/OFF_SW

GROUND SPLICE PACK


SIGNAL PEDAL K9B-G
6 (6747)
RETURN 20GY
CH3_61

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 070

Figure 308 Engine Body Builder with F-2013 ISL Engine with M-NGV-MD

308
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.79. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-SS, P. 71

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/F-2013-ISL-ENG
NAVISTAR, INC. W/M-NGV-SS

ENGINE BODY
BUILDER CUMMINS ECM
(7207F) (6000)

CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN

SIGNAL PEDAL K97XG SIGNAL PEDAL


6 66
RETURN 20GY RETURN

REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL

REMOTE_PTO_ K99C REMOTE_PTO_


1 94
ON/OFF_SW 20PL ON/OFF_SW

K99F REMOTE_ACCEL_
REMOTE_ACCEL_ 3 67
20PL ON/OFF_SW
ON/OFF_SW

CUMMINS ECM
K6C
7 (6000)
18GY
CH7_67

GROUND SPLICE PACK


CRUISE_CONTROL/ K9B
10 (6747)
PTO_ON/OFF_SW 20GY
CH3_61

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 071

Figure 309 Engine Body Builder with F-2013 ISL Engine with M-NGV-SS

309
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.80. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE, P. 72

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT CONTROL
NAVISTAR, INC. W/F-2013-ISL-ENG

POWERTRAIN
DEF TANK HARNESS HARNESS SCR SENSOR
INTERCONNECT 2 INTERCONNECT TABLE
(687A/672) (670/670) (671)

7 1
5C(+) @K5(+) 5A(+)
TERMINATING 11
RESISTOR 18YL 18YL 20YL
6 2
(681) 5C(-) @K5(-) 5A(-)
CH7_75 18GN 20GN 12
18GN
13A 10
16PK
A 5C(+)
#K5(+) 18YL 7
18YL
TERMINATING 5C(-)
OHMS

8
120

RESISTOR 18GN
(681) 10A
9
16WH
C
#K5(-)
18GN DPF SENSOR TABLE
(672)

13AA 13B
DEF HARNESS 18PK 4
8PK
INTERCONNECT 2 4
(672) K13A K13 13F
*(672B) 16PK 16PK 16PK
CH7_75
13F
K13B
14PK
18PK
OEM CROSSOVER 5
(8500) K5A(+) 5B(+) 5D(+)
1
CH11_88 18YL 20YL 18YL
6
K5A(-) 5B(-) 5D(-)
2
18GN 20GN 18GN

K9 7 9A
20GY 18GY 5

COMMINS ECM 10
%K6E 6A
(6000) 8
18PL 18GY
CH7_67,68
%%K6E
18GY

10C
14WH

GND ADAPTER 3
K10-G4 10-GD 10B
(6704) 3
16WH 16WH 18WH
CH3_62
CUMMINS ECM
(6000)

8
DPF DELTA K95 95B
PRESSURE 41 6
20TN 18TN
9 95A
DPF OUTLET 42 K95A
7
PRESSURE 20TN 18TN

DEF DOSER
(673)

11
DEF_POSING_ K95(+) 95A(+) 2
INJ_VALVE_ 77 20YL 18TN
HIGH
12
DEF_POSING_ 53 K95(-) 95A(-)
1
INJ_VALVE_ 20GN 18TN
* W/15 GAL
LOW
@ W/DIGITAL SENSOR
# W/ANALOG SENSOR
% N/BODY BUILDER
%%W/BODY BUILDER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 072

Figure 310 DEF and Aftertreatment Control with F-2013 ISL Engine

310
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.81. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 73

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROL
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2013-ISL-ENG (CONT)
NAVISTAR, INC.

DEF TANK HARNESS


CUMMINS ECM INTERCONNECT 1
(6000) DPF PUMP
(687/687)
#95D (680)
16TN
1
DEF_SUPPLY_MODULE K95D @95D
79 9
_PUMP_SUPPLY 20TN 18TN
#95F
16TN
@95F
18TN
3
DEF_SUPPLY_MODUL- K95F %95F
6 10
E_PUMP_MODE/TEMP 20TN 20TN

#95G
16TN

%95G
20TN
5
DEF_REVERTING_ K95G @95G
81 18TN 11
VALVE 20TN

#95K
16TN

9
DEF_PRESSURE_ K95K @95K
16 20TN 3
SENSOR_SIGNAL 18TN
%95L
20TN
@95L
18TN
2
DEF_SUPPLY_ K95E 95E #95L
54 20TN 18TN 8
MODULE_RETURN 16TN
#95M
12
16TN
@95M
18TN
CUMMINS %95M
7 20TN
ECM K95H @95H
4
(6000) 18TN 18TN
CH7_68 #95H
16TN
%95H
8 20TN
CUMMINS *K6F @95J
2
ECM 18PL 18TN
#95J
(6000)
**K6F 16TN
CH7_67
18GY
%95J
6 20TN
DEF LINE K95-GB 95-GBD
3
HEATER RELAY 16TN 16TN
AFTERTREATMENT
10 PDM
SCR_LINE_HEATER K95A1 95A
39 (679)
_DIAGNOSTIC_2 20TN 16TN
CH7_74
12
SCR_LINE_HEATER K95B 95B
38
_DIAGNOSTIC_1 20TN 16TN

11 BACK FLOW PRESSURE SUCTION


SCR_LINE_HEATER K95MB K95M 95MA HEATER HEATER HEATER
85
_CURRENT_MONITOR_2 20TN 16TN 16TN (675) (676) (677)
CH7_74 CH7_74 CH7_74
SCR_LINE_HEATER K95MA
84
_CURRENT_MONITOR_1 20TN

AFTERTREATMENT
4 PDM
K10-G3 10-GC
CLEAN GND (679)
16WH 16WH @ W/0007BJY
(500) CH7_75 # W/DIGITAL
CH3_62
% W/DEF 15 GAL
* N/BODY BUILDER
**W/BODY BUILDER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 073

Figure 311 DEF and Aftertreatment Control with F-2013 ISL Engine (Cont.)

311
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.82. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 74

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL
NAVISTAR, INC. W/ F-2013-ISL-ENG (CONT)

DEF HARNESS
INTERCONNECT-2
HEATER LINES (687A/672)/
FUSE-F1 *(672B/672B)
(679)
E2 2 PDM 15 WAY
95S E1 14F K14B (6567)
16TN 16RD 16RD CH11_77
15A

BACKFLOW RELAY
16TN
95T

(679)
95-GBA
16TN
95R

86 16TN
85 B1
95TA 95-GBD
16TN A1 16TN DEF HARNESS
INTERCONNECT-1
95RA
87 (687)
16TN A3 B3
95AB 95A CH7_73
16TN 16TN
87A 30

95AA BACK FLOW


1
16TN HEATER LINE
95-GA (675)
2
PRESSURE 16TN
RELAY
(679)
95-GBB
86 16TN
85
95TB B4
16TN 95MA
A4 DEF HARNESS
16TN
95RB INTERCONNECT-1
87 (687)
16TN A6 B6
95BB 95B CH7_73
16TN 16TN
87A 30

95BA PRESSURE
1
16TN HEATER LINE
(676)
95-GB
2
16TN
SUCTION
RELAY
(679)
95-GBC
86 16TN
85 SUCTION
95TC B7
HEATER LINE
16TN A7 (677)
95RC
87
16TN A9 B9
95CB 95CA
1
16TN 16TN
87A 30
95-GC
2
16TN

DEF HARNESS
INTERCONNECT-2
(687A/672)/
*(672B/672B)
1 CUMMINS ECM
95C K95C (6000)
16TN 20TN CH7_69

* W/15 GAL TANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 074

Figure 312 DEF and Aftertreatment Control with F-2013 ISL Engine (Cont.)

312
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.83. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 75

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL
NAVISTAR, INC. W/F-2013-ISL-ENG (CONT)

DEF HARNESS
INTERCONNECT-2
SUPPLY MODULE (687A/672)/
RELAY %(672B/672B)
(679)
5 CUMMINS ECM
95-GAD K95-GA
(6000)
86 16TN 20TN
85 CH7_69
95PB B10
16TN A10
#95N
16TN
E3 95P

95PA 16TN
87
16TN A12
SUPPLY MODULE

B12 #95N
5
20TN
HEATER-F2

87A 30
@95N DEF PUMP
(679)

10A

18TN (680)

#10A
E4

6
16WH

@10A
DEF HARNESS
18WH
INTERCONNECT-2
(687A/672)/
16RD
14B

IGNITION RELAY %(672B/672B)


(679)
4 ECM IGN FUSE
13C K13D
(6100)
86 16PK 16PK CH7_67
85
14C E10
16RD D10
IGNITION FUSE-F3
10C (679)
87 E12 POWERTRAIN
16WH D12 E5 3
14E E6 13B 13D K13A INTERCONNECT
16RD 16PK 14PK 16PK (670)
87A 30 15A
CH7_72

8 PDM 15 WAY
14AA 14A K14A
(6567)
10RD 14RD 16RD
CH11_77
DEF HARNESS
10-GC INTERCONNECT-1
16WH (687)
CH7_73
10B
3
18WH
DEF HARNESS
INTERCONNECT-2
(672/687A) 13A TANK SENSOR
4
18PK TEMP/LEVEL
6 (678)
POWERTRAIN K5(-) 5C(-) 5A(-)
1
HARNESS 18GN 18GN 18GN
INTERCONNECT-2
(670) 7 5A(+)
K5(+) 5C(+)
CH7_72 2
18YL 18YL 18YL

A
5B(-)
18GN
TERMINATING DEF SENSOR
OHMS
120

RESISTOR (3017)
(681)
%16E
C A
5B(+) 16PK
DEF HARNESS
18YL
INTERCONNECTION-2 %9B
(672/672B) E
GROUND SPLICE 20GY
PACK 9
%K9C %9C %9A
(6747) C
20GY 18GY 20GY
CH3_61
6
CUMMINS %K95KA %95KA
14 B
% W/DEF 15 GAL ECM 20TN 18TN
(6000) 7
@ W/0007BJY %K95KB %95KB
15 D
# W/DIGITAL 20TN 18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 075

Figure 313 DEF and Aftertreatment Control with F-2013 ISL Engine (Cont.)

313
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.84. PDM PRODUCT GRAPHICS WITH F-2013 ISL ENGINE, P. 76

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PDM PRODUCT GRAPHICS W/ F-2013-ISL-ENG
NAVISTAR, INC.

F1(15A) F2(10A) F3(15A) RELAYS

R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 SUPPLY MODULE
R5 IGNITION
F1 HEATER LINES
F2 SUPPLY MODULE HEATER
F3 IGNITION
R5

R1 R2 R3 R4
P/A 3765648C2

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 076

Figure 314 PDM Product Graphics with F-2013 ISL Engine

314
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.85. POWER DISTRIBUTION MODULE WITH F-2013 ISL ENGINE, P. 77

Figure 315 Power Distribution Module with F-2013 ISL Engine

315
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.86. SURGE TANK WITH F-2013 ISL ENGINE, P. 78

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SURGE TANK W/F-2013-ISL-ENG
NAVISTAR, INC.

W/M-NGV-MD,SS N/ANALOG SENSOR W/LOW HOOD

CUMMINS ECM LEFT SIDE


(6000) SURGE TANK
(6401)

A
K34 K34A
35 20TN 18TN
MAG
B
K11-G1 K34-G
16WH 18TN
E C

GROUND
GROUND SPLICE PACK
(6304) (6747)

W/M-NGV-MD W/ANALOG SENSOR

CUMMINS ECM LEFT SIDE


(6000) SURGE TANK
(6401)

A
K34 K34A
35 20TN 18TN
MAG
B
K11-G1 K34-G K34-G
16WH 18TN 18TN
E C

GROUND
GROUND SPLICE PACK
(6304) (6747)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 CHAPTER DESCRIPTION B 93583H
RELEASE NO. D ATE PART NO. SHEET

7 WAS 5. 93614H 26JUL16


AE08058181 078

Figure 316 Surge Tank with F-2013 ISL Engine

316
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.87. AAT / AMMETER / TWO-WAY RADIO WITH F-2013 ISL ENGINE, P. 79

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AAT/AMMETER/TWO WAY RADIO W/ F-2013-ISL-ENG
NAVISTAR, INC.

AMMETER/AAT AMMETER
(4060A/4060)
CONVEX
MIRROR CUMMINS ECM
AMBIENT AIR SWITCH DOOR/IP (6000)
TEMP SENSOR (3205) (3000)

4 K 3 AMBIENT
E78AC A10S K41 K41A
AAT 2 65 AIR
20LTGN 18GY 18TN 20TN
TEMP.

2 J 8 D
E78AA A97ST K41-G
GND 1
20LTGN 18GY 18TN GROUND
SPLICE PACK
E (6747)
K11-G1
CH3_61
16WH

GROUND
(6304)
PAM MODULE
(4087/4087B)

A26B 7 CLEAN GROUND


K26A
10 18TN (6704-F)
18TN
CH3_62

6
A26A K26B
11 18TN 18TN

2 WAY RADIO AMMETER GND


OVERHEAD (6335)
(6900)
5 CLEAN GROUND
A11-GAP K14-G
B (500-C)
14WH 12WH
CH3_62

4 2 WAY RADIO
A14HF K14A
A A BATT PWR
14RD 12RD
(9264M)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058181 079

Figure 317 AAT / Ammeter / Two-Way Radio with F-2013 ISL Engine

317
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.88. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE, P. 80

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
NAVISTAR, INC.

PDM 4 WAY IGNITION RELAY


K14A
(6566) (1011/1013)
10RD
CH7_93 CH3_06A
CUMMINS ECM
(6000)

(A13FC)
K14A5 K14A7 K14A6
ECM PWR 1
16RD 10RD 10RD

ECM PWR 27 K14A2


16RD
K14A1
ECM PWR 28

FUSE F4-D
16RD

(1013)

G4
K14A4
ECM PWR 25
16RD
K14A3
ECM PWR 26

H4
ENGINE/IP
16RD
(1702/1702)
ECM IGNITION FUSE
(6100)
KEY SWITCH 37
K13B K13A K13C K13 A97UA
INPUT SIG 5 16PK
18PK 14PK B A 14PK 16PL
10A

REMOTE WIF
(7112)
1
K95 K95A
WIF 13
20TN 18TN

K95-G
18WH
*K9A-G *K9B-G
20GY 20GY ECM SENSOR
ECM RETURN #K9 RETURN/ZVR
(SWITCH/ 62 (6747)
20GY
TEMP1 LEVEL) #K9-G CH3_71
20GY

*K9A *K9B
20GY 20GY

TRANSFER CASE JUMPER


(7703/9750)
A
VEHICLE @K47 N47A
60 A TRANSFER CASE
SIGNAL+ 20GY 16GY
SPEEDO
B (9755/9755D)
VEHICLE @K47A N47B
59 B
SIGNAL- 20GY 16GY

AFT DEF PUMP K95A SUPPLY MODULE


79 RELAY
RELAY 20TN
(679)
CH7_91

@ W/M-NGV-SS W/T-CASE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 29AUG16
AE08058181 080

Figure 318 Electronics Engine Control with F-2017-ISB Engine

318
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.89. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 81

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
NAVISTAR, INC. (CONT)

RIGHT SS SURGE TANK


(6401R)
B

MAG
A

@K34
B
CUMMINS ECM 16TN
(6000) @K34B
E
16TN
COOLANT
ENG COOLANT @K34A LEVEL
35 C
LEVEL 1 20TN MODULE
(6401M)
OEM SENSOR @K9A @K9B
32 D
RETURN 20GY 18GY
@K6G
A
18GY

@K6C
18TN
@K6C
20TN
CES AFTERTREATMENT
CONNECTOR
(8600)
CH7_86

LEFT SIDE SURGE TANK


(6401)

A
K34 K34A
20TN 18TN
MAG
ECM SENSOR B
RETURN/ZVR K34-G
(6747) 18TN
CH3_71

K10-G
10WH
K10-GA K10-GF
49
ECM GND 16WH 10WH

K10-GB ECM GROUND


ECM GND 50 16WH (6305)

K10-GC
ECM GND 51
16WH

K10-GD
ECM GND 52
16WH

K10-GE
ECM GND 73
16WH

@ W/ M-NGV-SS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. DATE PART NO. SHEET

93583H 24AUG16 AE08058181 081

Figure 319 Electronics Engine Control with F-2017-ISB Engine (Cont.)

319
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.90. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 82

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
NAVISTAR, INC. (CONT)

ENGINE/IP
CUMMINS ECM
(6000) (1702)

18
STARTER_LOCKOUT_ K17
83
RELAY_SIGNAL 20PK

40
K18R K18T
ECM RETURN 76
18PK 18PK

GRID HEATER
K18S ENABLE-1
18PK (2001-A)

INTAKE_AIR_
HEATER RELAY_ GRID HEATER
75 K18 ENABLE#2
SIGNAL(MR)
18PK (2000)

VEHICLE_SPEED_ B
@K47B VEHICLE SPEED
SENSOR_SIGNAL(+) 60
20GY SENSOR
VEHICLE_SPEED_ @K47C (7600)
59
SENSOR_SIGNAL(-) 20GY A

*K47B 2
VEHICLE SPEED
20GY SENSOR
*K47C (7601)
20GY 1

K95AA
OEM HIGH SIDE 57 ECM SENSOR
20TN
RETURN 2 RETURN/ZVR
(6747)
CH3_71

A
ECM_RETURN_ K23
78
(GENERAL) 20TN FAN AIR
SOLENOID
B
K23-G (600)
20TN

AFTERTREATMENT
DEF_TANK_HEATING K95AB INTERCONNECT
82 (674)
_VALVE 20TN
CH7_89

* W/ M-NGV-SS
@ W/ M-NGV-MD

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO . D ATE PART NO. SHEET

93583H 24AUG16
AE08058181 082

Figure 320 Electronics Engine Control with F-2017-ISB Engine (Cont.)

320
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.91. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 83

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
(CONT)

ACCELERATOR PEDAL
CUMMINS ECM MODULE
(6000) (1804)
ENGINE/IP IP/DCM
(1702/1702) (1800/1800F)

23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL

ANALOG_ACCEL- C4 A
28
RATOR_POS1_ K99B A99B B99V
SIGNAL 10
20PL 18PL 18PL

22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9 20PL
_POS1_SUPPLY 18PL 18PL

K6A @K6B
20TN 18TN

ANALOG_ACCEL- 30 B5 D
K6A *K6B A97FU B99U
RATOR_POS2_ 8 18PL
20GY 18GY 18PL
SIGNAL

ANALOG_ACCEL- 33 C6 F
K97M A97M B99E
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL

32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61 20PL 18PL 18PL
RETURN

* W/ HIGH HOOD
@ W/ LOW HOOD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 24AUG16
AE08058181 083

Figure 321 Electronics Engine Control with F-2017-ISB Engine (Cont.)

321
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.92. ENGINE BODY BUILDER WITH M-NGV-MD WITH F-2017-ISB ENGINE, P. 84

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/M-NGV-MD W/F-2017-ISB-
NAVISTAR, INC.
ENG

ENGINE BODY
BUILDER
(7207M) CUMMINS ECM
(6000)

CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN

K97XG
MAX ENG SPEED 3 66 MAX ENG SPEED
20GY

REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL

K99B CRUISE_CONTROL/
CRUISE_CONTROL/ 10 90
PTO_ON/OFF_SW 20PL PTO_ON/OFF_SW

REMOTE_PTO_ K99C REMOTE_PTO_


11 94
ON/OFF_SW 20PL ON/OFF_SW

REMOTE_ACCEL_ K99F REMOTE_ACCEL_


12 67
ON/OFF_SW 20PL ON/OFF_SW

SIGNAL PEDAL K9C K9A REMOTE PEDAL


6 62
RETURN 20GY 20GY SIGNAL

K6D K6A
5V SUPPLY 7 8 5V SUPPLY
18TN 20TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 24AUG16
AE08058181 084

Figure 322 Engine Body Builder with M-NGV-MD with F-2017-ISB Engine

322
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.93. ENGINE BODY BUILDER WITH M-NGV-SS WITH F-2017-ISB ENGINE, P. 85

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE BODY BUILDER W/M-NGV-SS W/F-2017-ISB-
NAVISTAR, INC. ENG

ENGINE BODY CUMMINS ECM


BUILDER (6000)
(7207F)

CRUISE_CONTROL/ K46A CRUISE_CONTROL/


2 19
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN

SIGNAL PEDAL K97XG SIGNAL PEDAL


6 66
RETURN 20GY RETURN

REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL

REMOTE_PTO_ K99C REMOTE_PTO_


1 94
ON/OFF_SW 20PL ON/OFF_SW

K99F REMOTE_ACCEL_
REMOTE_ACCEL_ 3 67
20PL ON/OFF_SW
ON/OFF_SW

CRUISE_CONTROL/ K9C-G K9A-G REMOTE PEDAL


10 62
PTO_ON/OFF_SW 20GY 20GY SIGNAL

REMOTE_ACCEL- K6E K6A


ERATOR_PEDAL_ 8 8 5V SUPPLY
18GY 20GY
LEVEL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO. D ATE PART NO. SHEET

93583H 24AUG16
AE08058181 085

Figure 323 Engine Body Builder with M-NGV-SS with F-2017-ISB Engine

323
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.94. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE, P. 86

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROLW/F-2017-ISB-ENG
NAVISTAR, INC.

CES AFTERTREATMENT
CONNECTOR CUMMINS ECM
(8600) (6000)

K95EL AFT DEF DOSING


1 53
18TN VALVE(-)

K95EH
2 77 AFT DEF DOSING
18TN VALVE(+)

K95 AFT DEF DIFF


3 41
20TN PRESSURE

K95A AFT DEF OUTLET


4 42
20TN GAS PRESSURE
*K9C *K9A
20TN 20TN
K9A OEM SENSOR
7 32
20TN RETURN

K95K AFT DEF ING


8 16
20TN PRESSURE SIGNAL
*K9C *K9A
20TN 20TN
K6C K6A OEM SENSOR
5 8
18TN 20TN SUPPLY

*K6C *K6D *K6A


20TN 18GY 20GY

*K6C
18TN COOLANT LEVEL
*K6G MODULE
18GY (6401M) OEM CROSSOVER
CH7_81 (8500)

K5A(+)
9 18YL 2

K5A(-)
10 9
18GN
K10-G3
CLEAN GROUND 18WH 13
(6704)
CH3_70 6

K10-G2 TCM/AT GND


11 14WH (6704)
CH3_70

K13A K13B
12
14PK 18PK

K13R
16PK
K5B(+) DEFTANK
13 18YL INTERCONNECT
(674)
CH7_89
K5B(-)
14
18GN

* W/ M-NGV-SS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO . D ATE PART NO. SHEET

93583H 25AUG16
AE08058181 086

Figure 324 DEF and Aftertreatment Control with F-2017-ISB Engine

324
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.95. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 87

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL W/F-2017-ISB-
NAVISTAR, INC. ENG (CONT)

CUMMINS ECM DEF TANK


(6000) INTERCONNECT
(674) BACKFLOW HEATER
LINE
7
K95A1 K95AS1 95AS (675)
39 20TN 16TN
18TN CH7_88

8 PRESSURE HEATER
K95B K95AT1 95AT
38 LINE
20TN 18TN 16TN
(676)
CH7_88
9
K95AU2 K95C 95AT SUCTION HEATER
40
20TN 18TN 16TN LINE
(677)
CH7_88

SUCTION RELAY
K95AU3 (679)
16TN CH7_90

K95AT3
16TN PRESSURE RELAY
(679)
K95AT3 CH7_90
16TN

K9SAS3
16TN BACKFLOW RELAY
K95GBA (679)
16BK CH7_90

AFT DEF LINE K95GBE


3
HTR RELAY 16BK
PRESSURE RELAY
K95GBB
(679)
16BK CH7_90
K95GBD SUCTION RELAY
16BK (679)
CH7_90

AFT DEF PUMP K95A SUPPLY MODULE


HTR RELAY 79 RELAY
20TN
(679)
CH7_91

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO . D ATE PART NO. SHEET

93583H 25AUG16
AE08058181 087

Figure 325 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)

325
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.96. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 88

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT CONTROLW/F-2017-ISB-
NAVISTAR, INC. ENG (CONT)

DEF TANK BACKFLOW HEATER


INTERCONNECT LINE
(674) (675)

7
95AS
1
16TN

CLEAN GROUND 10
K10-G5 95-G 95-GA 2
(6704)
16WH 16TN 16TN
CH3_70

PRESSURE HEATER
LINE
(676)

95-GB
2
16TN

K95AS1
18TN
CUMMINS ECM 8
K95AT1 95AT
(6000) 1
18TN 16TN
CH7_87

K95C
18TN

SUCTION HEATER
LINE
(677)

95-GC
2
16TN

9
95AU
1
16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO . D ATE PART NO. SHEET

93583H 25AUG16
AE08058181 088

Figure 326 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)

326
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.97. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 89

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROL
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2017-ISB-ENG (CONT)
NAVISTAR, INC.

DEF TANK
CUMMINS ECM INTERCONNECT
(6000) (674)

1
AFT DEF PUMP 54 K95N
MOTOR RETURN 20TN
DEF TANK
2
MOTOR SPEED K95F HEATING VALVE
6 (691)
CONTROL 20TN

5
AFT DEF TANK K95AB 95AC
82 1
HTR VALVE 20TN 18TN

ECM SENSOR RETURN/ZVR 6


K95AC 95AB
(6747) 4
18TN 18PL
CH3_71

TANK SENSOR
TEMP/LEVEL
(678)

CLEAN GROUND 11
(6704) K10-G1 10-GL
3
CH3_70 16WH 18WH
13A
4
18PK

13
K5B(+) 5(+) 5A(+) 2
CES AFT 18YL 18YL 18YL
CONNECTOR 14
K5B(-) 5(-) 5A(-)
(8600) 1
18GN 18GN 18GN
CH7_86
K13A
14PK
A
5B(-)
18GN
TERMINATING

OHMS
OEM CROSSOVER

120
(8500) RESISTOR
12 (681)
K13B K13R
6
18PK 16PK B
5B(+)
18YL

95E
4
18TN
DEF PUMP
95F
3 SUPPLY MODULE
18TN
4 (680)
K95AR2 K95AR1 95AR
8 2
18TN 18TN 18TN
3
K95MC 95H
1 1
20TN 18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 25AUG16
AE08058181 089

Figure 327 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)

327
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.98. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 90

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROLW/F-2017-ISB-
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENG (CONT)
NAVISTAR, INC.

HEATER LINES
FUSE-F1
(679) PDM 15-WAY
K95H9 K95H7 K14 K14A
12RD (6567)
18PK 16PK E1 E2 16RD
15A CH7_93

K95H8
16PK

CUMMINS ECM
BACKFLOW RELAY (6000)
(679)

K95-GBA K95GBE
3
16BK 16BK
86 B1
K95H1
16PK A1
85
B3
87

30
K95H2 K95AS3 K95A1
39
16PK A3 16TN 20TN

K95B
38
20TN

PRESSURE RELAY K95AU2


40
(679) 20TN

K95GBB
16BK
86 B4
K95H3
16PK A4 K95AS1
85
B6 18TN
87
DEF TANK
30 HARNESS
K95H4 K95AT3 K95AT1
INTERCONNECT
16PK 16TN 18TN
A6 (674)
CH7_87
K95C
18TN

SUCTION RELAY
(679)
K95GBD
B7 16BK
86
K95H5
16PK
A7
85
B9
87

K95H6 30
K95AU3
16PK 16TN
A9

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 25AUG16
AE08058181 090

Figure 328 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)

328
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.99. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 91

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT CONTROL W/F-2017-ISB-
NAVISTAR, INC.
ENG (CONT)

SUPPLY MODULE
RELAY
(679)
CLEAN GROUND
DEF PUMP A12 K10-G4 (6704)
FUSE 16WH CH3_70
(679) 85
K14B A10 OEM CROSSOVER
K95P
16RD E4 E3 16PK (8500)
10A 86
K95AR3 K95AR2
87 8
B12 18TN 18TN

ECM 30
K95A 5
(6000) 20TN
CH7_080 B10

IGNITION RELAY
(679)
CES
PDM E10 K95TB AFTERTREATMENT
IGNITION FUSE
(6567) D10 18GY CONNECTOR
(679) 85
CH7_93 K14A K14C K95PB K95PA (8600)
12RD 14RD E6 E5 14PK 14PK
15A 86 K95KD K13A
87 12
E12 14RD 14PK

K95PC 30
16PK
D12

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RE LEASE NO . D ATE PART NO. SHEET

93583H 25AUG16
AE08058181 091

Figure 329 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)

329
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.100. PDM PRODUCT GRAPHICS WITH F-2017-ISB ENGINE, P. 92

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PDM PRODUCT GRAPHICS W/ F-2017-ISB-ENG
NAVISTAR, INC.

F1(15A) F2(10A) F3(15A) RELAYS

R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 DEF PUMP
R5 IGNITION
F1 HEATER LINES
F2 DEF PUMP
F3 IGNITION
R5

R1 R2 R3 R4
P/N 4079447C1

F1 HEATER LINES FUSE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 30AUG16
AE08058181 092

Figure 330 PDM Product Graphics with F-2017-ISB Engine

330
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.101. UNDERHOOD PDM WITH F-2017-ISB ENGINE, P. 93

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
UNDERHOOD PDM W/F-2017-ISB-ENG
NAVISTAR, INC.

BATTERY PDM POW ER


(+)VE FEED#1
(100) (101)
PDM 4-WAY
14-FL 14A
(6566)
8LTBL 4RD FUEL HEATER
40A RELAY
K18G K18C
2C 10PK 10PK (6710)
3 CH8_22
30A
K90A K90B HYD BRAKE
2D
10RD 10RD (9570F)
2
CH8_22
40A
K14A K14A5 CUMMINS ECM
2E
10RD 16RD (6000)
1
CH7_80
40A
2B
4
PDM 15-WAY
(6567) EPS TCM VEHICLE
UN-FUSED
30A UPPER(7105)
OUTPUT *K14C
3D
16RD CH11_98H
7
EATON GEN3
@K14AW TCM CONNECTOR
12RD (7909)
CH11_98K
K14A K14B
18RD ALLISON
12RD
TCM
(7151)
K14C CH11_98C
18RD

K14B
18RD TRANSMODULE 1
(1501)
CH11_98A
K92#110
18RD

K14C
18RD TRANSMODULE 2
(1502)
K92#170 CH11_98A
18RD

K92#110
18RD TCM
(7500)
K92#170 CH11_98E
18RD
BATTERY EPS TCM
1B 100A
FEED CAB A14 15A VEHICLE UPPER
K14J
(1003B) 6RD 3E
16RD (7105)
4
BATTERY CH11_98H
1C 100A 20A
FEED CAB A14 3F
(1003) 4RD
1
POWER 1A 80A
K14A
PDM CONN
00RD
(2) 30A
2A
15
20A AFTERTREATMENT PDM
3C K14B
16RD (679)CH7_90,91
10
20A EV DISCONNECT
K14A
3A A SWITCH
12RD
PDM POWER 14 (9932M)
FEED#2 30A
3B K14A K14
(101) 12RD 16RD AFTERTREATMENT
BATTERY
14C 13 PDM
(+)VE
(102) 00RD K14C (679)
14RD CH7_90,91

* W/EATON XMSN
@ W/ALLISON XMSN

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEAS E NO . DATE PART NO. SHEET

93583H 25AUG16
AE08058181 093

Figure 331 Underhood PDM with F-2017-ISB Engine

331
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.102. UNDERHOOD PDM WITH F-2017-ISB ENGINE (CONT.), P. 93A

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
UNDERHOOD PDM W/F-2017-ISB-ENG(CONT)
NAVISTAR, INC.

REFER TO NAVISTAR
PART NUMBER 4019336C1 MINI 3A

MINI 3B
JCASE 2A

MINI 3C
MIDI 1C
JCASE 2B
MIDI 1B

MIDI 1A JCASE 2C

JCASE 2D
POWER FEED #2
(BATTERY POWER)

JCASE 2E

UN-FUSED OUTPUT

MINI 3D

MINI 3E
MIDI OUTPUT 1A
MINI 3F

MIDI OUTPUT 1B
POWER FEED #1
MIDI OUTPUT 1C (CLEAN POWER)

COVER NOT SHOWN


FUSES SHOWN FOR REFERENCE ONLY

TERMINAL LOCATION STUD SIZE WIRE SIZE NAVISTAR PN SUPPLIER SUPPLIER PN


POWER FEED #1 3/8 6 AWG 3752567C1 MOLEX 19221-0229
POWER FEED #1 3/8 4 AWG 0475961C1 JULIAN 5C4O14452AA
POWER FEED #2 3/8 2/0 3661946C1 MOLEX 19221-0244
POWER FEED #2 3/8 4/0 3753293C1 JULIAN JE128SP0916
UN-FUSED OUTPUT 3/8 10 AWG 3752568C1 DELPHI 2962953
MIDI OUTPUT 1A 5/16 8 AWG 3752570C1 MOLEX 19221-0483
MIDI OUTPUT 1B 5/16 6 AWG 3752569C1 AMP 328143
MIDI OUTPUT 1C 5/16 6 AWG 3752569C1 AMP 328143
MIDI OUTPUT 1C 5/16 4 AWG 2015884C1 PACKARD 12146365

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132818 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 27SEP16
AE08058181 93A

Figure 332 Underhood PDM with F-2017-ISB Engine (Cont.)

332
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.103. AAT / AMMETER / TWO-WAY RADIO WITH F-2017-ISB ENGINE, P. 94

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AAT/AMMETER/TWO WAY RADIO W/F-2017-ISB-ENG
NAVISTAR, INC.

CONVEX MIRROR CUMMINS ECM


IP/ENGINE
SWITCH DOOR/IP (6000)
(4060A/4060)
(3205) (3000)

2 K 3 AMBIENT
E78AC A10S K41 K41A
AAT 2 65 AIR
20LTGN 18GY 18TN 20TN
TEMP

ECM SENSOR
1 J 8
E78AA A97ST K41-G RETURN/ZVR
GND 1
20LTGN 18GY 18TN (6747)
CH3_71

PAM MODULE
(4087/4087B)

7
A26B K26A AMMETER
10 A
18TN 18TN (6332)

6
A26A K26B
11
18TN 18TN
AMMETER
GND
(6335)

2 WAY RADIO
OVERHEAD
(6900)
5 2WAY RADIO
A11-GAP K14-G
B A BATT GND
14WH 12WH
(9263F)

4 2 WAY RADIO
A14HF K14A
A A BATT PWR
14RD 12RD
(9264M)

A92(+) 1
@K92(+)
F1 18YL 1
18YL EPS TCM
VEHICLE UPPER
(7105)
@K92(-)
18GN 2

F2 A92(-)
18GN
*K92(+)
18DKBL 28
EATON AUTOSHIFT3 EATON GEN3
ULTRASHIFT3 TCM CONN
SELECTOR 2 (7909)
(7905) *K92(-) 27
18GY

@ W/ EATON PROCISION XMSN


* W/ EATON ULTRASHIFT XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 25AUG16
AE08058181 094

Figure 333 AAT / Ammeter / Two-Way Radio with F-2017-ISB Engine

333
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.104. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE, P. 95

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC.

ACCELERATOR PEDAL
CUMMINS ECM ENGINE/IP IP/ DCM
MODULE
(6000) (1702/1702) (1800/1800F) (1804)

23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL

C4 A
ANALOG_ACCEL- 28
K99B A99B B99V
RATOR_POS1_ 10
20PL 18PL 18PL
SIGNAL

22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9
_POS1_SUPPLY 20PL 18PL 18PL

*K6A *K6B
20PL 18PL 30
ANALOG_ACCEL- A97FU B5 B99U D
@K6A @K6B
RATOR_POS2_ 8 18PL 18PL
20GY 18GY
SIGNAL

33
ANALOG_ACCEL- A97M C6 B97E F
K97M
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL

32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61
20PL 18PL 18PL
RETURN

@ W/BODY BUILDER
* N/BODY BUILDER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 095

Figure 334 Electronics Engine Control with F-2017-ISL Engine

334
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.105. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95A

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC.
(CONT)

K14A PDM 4 WAY


10RD (6566)
CUMMINS ECM CH7_95G
(6000) IGNITION RELAY
(1011/1013)
CH3_6A

(A13FC)
K14A6
ECM PWR 1 K14A5
10RD
16RD
K14A4
ECM PWR 25 16RD
K14A3
ECM PWR 26

FUSE F4-D
16RD

G4
(1013)
K14A1
ECM PWR 27

10A
16RD
K14A2 ENGINE/IP
ECM PWR 28 (1702/1702)

H4
16RD

KEY SWITCH 10A 37


K13B K13A K13C K13 A97UA
INPUT SIG 5 16PK
18PK 14PK 14PK 16PL
B A
COOLANT ECM IGNITION FUSE
LEVEL @K6G (6100)
MODULE 18GY
(6401M)
CH7_95B ENGINE BODY
@K6C BUILDER
18GY (7207F)
CH7_95D,95E

SENSOR @K6A @K6D


8 AT HARNESS
SUPPLY 20GY 18TN
(670A)
*K6A *K6D CH7_95N
20PL 18TN

GROUND SPLICE
ECM RETURN
K9-G PACK
(SWITCH/ 62 20GY (6747)
TEMP1 LEVEL)
CH3_75

TRANSFER CASE JUMPER


TO CTR CHASSIS
(7703/9750)
A
VEHICLE SPEED #K47 N47A TRANSFER CASE
60 A
SENSOR SIGNAL 20GY 16GY SPEEDO
(+) B (9755/9755D)
#K47A N47B
VEHICLE SPEED 59 B
20GY 16GY
SENSOR SIGNAL
(-)

%K47B B VEHICLE
20GY SPEED
SENSOR
%K47C
(7601)
20GY A

@ W/BODY BUILDER
* N/BODY BUILDER
# W/TRANSFER CASE
% N/TRANSFER CASE

CHK DATE C HANGE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. DAT E PART NO. SHEET

93425N 08SEP16
AE08058181 95A

Figure 335 Electronics Engine Control with F-2017-ISL Engine (Cont.)

335
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.106. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95B

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC. (CONT)

COOLANT LEVEL
MODULE
(6401M)

A
K34
B
RIGHT SIDE 16TN
SURGE TANK
MAG
CUMMINS ECM (6401R)
B
(6000) K34B
E
16TN

ENGINE COOLANT *K34A


35 C
LEVEL 20TN

ECM RETURN 32 *K9A *K9B


D
SENSOR 20GY 18GY

LEFT SIDE
SURGE TANK
#K34 #K34A
(6401)
20TN 18TN

MAG
GND C B
K34-G
SPLICE
18TN
PACK
(6747) E
CH3_75 K11-G1
16WH

GROUND
(6304)

K10-G
10WH
K10-GA K10-GF
ECM RETURN 49
16WH 10WH

K10-GB ECM
ECM RETURN 50
16WH GROUND
(6305)
K10-GC
ECM RETURN 51
16WH

K10-GD
ECM RETURN 52
16WH

K10-GE
ECM RETURN 73
16WH

* W/ M-NGV-SS HIGH HOOD


# W/ LOW HOOD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 95B

Figure 336 Electronics Engine Control with F-2017-ISL Engine (Cont.)

336
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.107. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95C

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC. (CONT)

CUMMINS ECM
ENGINE/IP
(6000)
(1702/1702)

18
STARTER_LOCKOUT_ K17
83
RELAY_SIGNAL 20PK
40
K18R K18T
ECM RETURN 76
18PK 18PK
GRID HEATER
K18S ENABLE-1
18PK (2001-A)

INTAKE_AIR_ GRID HEATER


HEATER RELAY_ 75 K18 ENABLE#2
18PK (2000)
SIGNAL(MR)

*K23-G
20TN

B
FAN AIR
SOLENOID
(600)
A
K23
78
20TN

DEF TANK
INTERCONNECT
(674)

6
*K23-G1 *K95AB 95AB
ECM_RETURN_ 57 20TN 20TN 18PL
(GENERAL)
COOLANT
CONTROL VALVE
#K95AA (691)
20TN CH7_95J
5
K95AC 95AC
DEF_TANK_HEATING 82 20TN 18TN
_VALVE

SUCTION HEATER
9 LINE
SCR_LINE_HEATER K95AU2 K95AU1 95AU (677)
40
_DIAGNOSTIC 3 20TN 18TN 16TN CH7_95L

SUCTION RELAY
K95AU3
(690)
18TN
CH7_95L

AFT_DEF PUMP DEF PUMP


K95SB RELAY
_RELAY 79 20TN (690)
CH7_95K

* W/FAN DRIVE
# N/FAN DRIVE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 95C

Figure 337 Electronics Engine Control with F-2017-ISL Engine (Cont.)

337
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.108. ENGINE BODY BUILDER WITH M-NGV-MD WITH F-2017-ISL ENGINE, P. 95D

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/M-NGV-MD
NAVISTAR, INC. W/F-2017-ISL-ENG

ENGINE BODY
BUILDER
(7207F) CUMMINS ECM
(6000)

CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN

K97XG
3 66
20GY

REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL

CRUISE_CONTROL/ K99B CRUISE_CONTROL/


10 90
20PL PTO_ON/OFF_SW
PTO_ON/OFF_SW

REMOTE_PTO_ K99C REMOTE_PTO_


11 94
ON/OFF_SW 20PL ON/OFF_SW

REMOTE_ACCEL_ K99F REMOTE_ACCEL_


12 67
ON/OFF_SW 20PL ON/OFF_SW

GROUND SPLICE PACK


SIGNAL PEDAL K9B-G
6 (6747)
RETURN 20GY
CH3_75

CUMMINS ECM
K6C (6000)
7 18GY CH7_95A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 95D

Figure 338 Engine Body Builder with M-NGV-MD with F-2017-ISL Engine

338
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.109. ENGINE BODY BUILDER WITH M-NGV-SS WITH F-2017-ISL ENGINE, P. 95E

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/M-NGV-SS
NAVISTAR, INC. W/F-2017-ISL-ENG

ENGINE BODY
BUILDER CUMMINS ECM
(7207F) (6000)

CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW

CRUISE_CONTROL/ K46B CRUISE_CONTROL/


4 12
PTO_SET_SW 20GY PTO_SET_SW

TACHOMETER_ K97AR TACHOMETER_


5 30
OUTPUT_SIGNAL 20PL OUTPUT_SIGNAL

REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN

SIGNAL PEDAL K97XG SIGNAL PEDAL


6 66
RETURN 20GY RETURN

REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL

REMOTE_PTO_ K99C REMOTE_PTO_


1 94
ON/OFF_SW 20PL ON/OFF_SW

REMOTE_ACCEL_ K99F REMOTE_ACCEL_


3 67
ON/OFF_SW 20PL ON/OFF_SW

REMOTE_ACCEL_ CUMMINS ECM


K6C
PEDAL_LEVEL 8 (6000)
18GY
CH7_95A

GROUND SPLICE PACK


CRUISE_CONTROL/ K9B
10 (6747)
PTO_ON/OFF_SW 20GY
CH3_75

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 95E

Figure 339 Engine Body Builder with M-NGV-SS with F-2017-ISL Engine

339
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.110. PDM PRODUCT GRAPHICS WITH F-2017-ISL ENGINE, P. 95F

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PDM PRODUCT GRAPHICS W/ F-2017-ISL-ENG
NAVISTAR, INC.

F1(15A) F2(10A) F3(15A) RELAYS

R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 DEF PUMP
R5 IGNITION
F1 HEATER LINES
F2 DEF PUMP
F3 IGNITION
R5

R1 R2 R3 R4
P/A 4079447C1

F1-HEATER LINES

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 09SEP16
AE08058181 95F

Figure 340 PDM Product Graphics with F-2017-ISL Engine

340
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.111. POWER DISTRIBUTION MODULE (PDM) WITH F-2017-ISL ENGINE, P. 95G

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER DISTRIBUTION MODULE W/F-2017-ISL-ENG
NAVISTAR, INC.

PDM 15 WAY EV DISCONNECT


(6567) SWITCH
(9932M)

K14A A
14
12RD

HEATER LINE
FUSE-F1
K14D K14AA
13 (690)
12RD 18RD
CH7_95L

DEF PUMP
K14B FUSE-F2
10RD (690)
CH7_95K

K14C IGNITION FUSE-F3


10RD (690)
CH7_95J

#K14 K92#110
7
12RD 18RD TCM
(7500)
CH11_99D
K92#170
18RD

TRANS MODULE 1
@K14A K92#110
(1501)
12RD 18RD
CH11_99E

TRANS MODULE 2
K92#170
(1502)
18RD CH11_99G

PDM 4-WAY
(6566)

K14A K14A6 K14A5


1
10RD 10RD 16RD
CUMMINS ECM
(6000)
K14A1 CH7_95A
16RD

# N/INCAB TCM
@ W/INCAB TCM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 95G

Figure 341 Power Distribution Module (PDM) with F-2017-ISL Engine

341
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.112. AAT / AMMETER / TWO-WAY RADIO WITH F-2017-ISL ENGINE, P. 95H

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AAT/AMMETER/TWO WAY RADIO W/F-2017-ISL-ENG
NAVISTAR, INC.

CONVEX
MIRROR IP/ENGINE CUMMINS ECM
AMBIENT AIR SWITCH DOOR/IP AAT/AMMETER (6000)
TEMP SENSOR (3205) (3000) (4060A/4060)

4 K 3 AMBIENT
E78AC A10S K41 K41A
AAT 2 65 AIR
20LTGN 18GY 18TN 20TN
TEMP.

2 J 8 D
E78AA A97ST K41-G
GND 1
20LTGN 18GY 18TN GROUND
SPLICE PACK
E (6747)
K11-G1
CH3_75
16WH

GROUND
(6304)
PAM MODULE
(4087/4087B)

A26B 7 CLEAN GROUND


K26A
10 18TN (500)
10WH
CH3_76

6
A26A K26B
11 18TN 18TN

2 WAY RADIO AMMETER GND


OVERHEAD (6335)
(6900)
5 CLEAN GROUND
A11-GAP K14-G
B (6704)
14WH 12WH
CH3_76

4 2 WAY RADIO
A14HF K14A
A A BATT PWR
14RD 12RD
(9264M)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 14SEP16
AE08058181 95H

Figure 342 AAT / Ammeter / Two-Way Radio with F-2017-ISL Engine

342
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.113. DIESEL EXHAUST FLUID (DEF) AND AFTERTREATMENT WITH F-2017-ISL


ENGINE, P. 95I

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG
NAVISTAR, INC.

OEM CROSSOVER
(8500)

CLEAN GROUND
K10-GK K10-G
13 (6704)
16BK 10WH
CH3_76

DEF TANK
INTERCONNECT
(674)

TANK SENSOR
12 TEMP/LEVEL
K13AA 13A
18PK (678)
18PK
CH7_95J
4
K95AR2 K95AR1 95AR
8 18TN DEF PUMP
18RD 18TN
SUPPLY MODULE
(680)
3
K95H 95H CH7_95K
1
18TN 18TN

K95TB
5
18GY IGNITION RELAY
(690)
K13AB K95KD
6 CH7_95J
18RD 10TN
K13R2
10PK

K13RA
12PK

K5A(+) AT HARNESS
2 (670A)
18YL
CH7_95M

K5A(-)
9 18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 14SEP16
AE08058181 95I

Figure 343 Diesel Exhaust Fluid (DEF) and Aftertreatment with F-2017-ISL Engine

343
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.114. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95J

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.

DEF TANK COOLANT


INTERCONNECT CONTROL VALVE
(674/674) (691)

5
K95AC 95AC
1
20TN 18TN

CUMMINS ECM
(6000)
CH7_95C

6
K23-G1 K95AB 95AB
4
20TN 20TN 18PL

OEM K13AB
CROSSOVER 18RD
(8500)
CH11_95I K95TB
18GY

K95PB K95PC
10PK 10PK
E10 D12
IGNITION

E5
FUSE-F3
(690)

86
30
15A

IGNITION
RELAY TANK SENSOR
E6

(690-R5) TEMP/LEVEL
87 87A
(678)
K14C
10RD

85

D10 E12 12
K95PA K95KD K13AA 13A 4
10PK 10TN 18PK 18PK

CLEAN GROUND 11
12RD
K14A

K10-G K10-GL 10-GL


(6704) 3
10WH 18WH 18WH
CH3_76

13
K5(+) 5(+) 5A(+) 2
AT HARNESS 18YL 18YL 18YL
CH7_95G
(6567)
PDM-15 WAY

(670A) 14
K5(-) 5(-) 5A(-)
CH7_95M 1
18GN 18GN 18GN

TERMINATING
RESISTOR
(681)

A
5B(-)
18GN
OHMS
120

B
5B(+)
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. DATE PART NO. SHEET

93425N 08SEP16 AE08058181 95J

Figure 344 DEF and Aftertreatment with F-2017-ISL Engine (Cont.)

344
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.115. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95K

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.

DEF PUMP
DEF TANK
SUPPLY MODULE
CUMMINS ECM INTERCONNECT
(680)
(6000) (674/674)

1
DEF PUMP_ K95E 95E
4
MOTOR_RETURN 54 20TN 18TN

DEF PUMP_ 2
K95F 95F
MOTOR_SPEED_ 6 3
20TN 18TN
CONTROL

OEM CROSSOVER
(8500)
4
K95AR2 K95AR1 95AR
8 2
18TN 18TN 18TN
3
K95H 95H
1 1
18TN 18TN

DEF PUMP
FUSE-F2
CLEAN (690) PDM-15
GROUND K95P K14B K14A WAY
K10-G1 K10-G3
(6704) 18RD 12RD (6567)
10WH 18WH E3 10A E4 10RD
CH3_76 B10 A10 CH7_95G

86
30
DEF PUMP
RELAY
(690)
87 87A
85

A12 B12
CUMMINS K95AR3
ECM K95SB 18TN
(6000) 20TN
CH7_95C

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 95K

Figure 345 DEF and Aftertreatment with F-2017-ISL Engine (Cont.)

345
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.116. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95L

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.

HEATER LINES
FUSE-F1
(690)
K95H7 K14A PDM-15 WAY
K14AA
18PK 12RD (6567)
E1 E2 18RD
15A CH7_95G
CUMMINS ECM
(6000)

K95GBA K95-GBC K95GBE


18BK 16BK 3
K95H2 16TN
18PK
B1 A3
86
30

BACKFLOW
RELAY
(690-R1) 87 87A
85

K95H1 A1 B3 K95AS3
K95A52
18PK 18TN 39
20TN

K95GBB K95AT2
38
18BK 20TN
K95H4
18PK K95AU2
B4 A6
40
20TN
86
30

PRESSURE
RELAY
(690-R2) 87 87A
85

A4 B6
K95H3 K95AT3
18PK 18TN BACKFLOW HEATER
DEF TANK
INTERCONNECT LINE
K95GBD
18BK (674/674) (675)
K95H6
18PK 7
B7 A9 K95AS1 95AS
16TN 1
18TN
86
30
SUCTION
RELAY 8 95-GA
K95AT1
2
(690-R3) 18TN 16TN
87 87A
85
9 SUCTION HEATER
K95H5 A7 B9 K95AU3 K95AU1 LINE
18PK 18TN 18TN (677)

95AU
16TN 1
10
CLEAN GROUND K95-GB 95-GC
K10-G 95-G
(6704) 2
10WH 16BK 16TN 16TN
CH3_76

PRESSURE HEATER
LINE
(676)

95-GB
16TN 2

95AT 1
16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RE LEASE NO . D ATE PART NO. SHEET

93425N 08SEP16
AE08058181 95L

Figure 346 DEF and Aftertreatment with F-2017-ISL Engine (Cont.)

346
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.117. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95M

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.

CUMMINS ECM
(6000) AFTERTREATMENT HARNESS
INTERCONNECT
(670A)

CRUISE_CONTROL/ K95DVL
53 1
PTO_RESUME_SW 20TN

CRUISE_CONTROL/ K95DVH
77 2
PTO_SET_SW 20TN

TACHOMETER_ K95BA
41 3
OUTPUT_SIGNAL 20TN

REMOTE_PTO_ K95BC
42 4
ON/OFF_SW 20TN

SIGNAL PEDAL K95K


16 8
RETURN 20TN

ECM RETURN *K9A *K9


32 7
SENSOR 20GY 18GY

#K9A #K9
20GY 18GY

ANALOG_ACCEL_ @K6A @K6D


5
POS2_SIGNAL 8 20GY 18TN

%K6A %K6D
20PL 18TN

K5A(+)
9
18YL

OEM CROSSOVER K5A(-)


(8500) 10
18GN
CH11_99

K13AB K13R2 K13RA


10PK 12
18RD 12PK

CLEAN GND
K10-G K10-AH K10-AG
(6704) 11
10WH 10WH 12WH
CH3_76

K5(+)
DEF TANK 13
18YL
INTERCONNECT
(674/674)
K5(-)
CH7_95K 14
18GN

* W/M-NGV-SS HIGH HOOD


# W/LOW HOOD
@ W/BODY BUILDER
% N/BODY BUILDER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 14SEP16
AE08058181 95M

Figure 347 DEF and Aftertreatment with F-2017-ISL Engine (Cont.)

347
ELECTRICAL CIRCUIT DIAGRAM MANUAL

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)


8.1. IP / GAUGES, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IP / GAUGES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INSTRUMENT PANEL GAUGES

WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -
INSIDE CAB-DASH
AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PNL
STEERING COL
AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AREA
WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE

NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 28APR09 AE08058182 001

Figure 348 IP / Gauges

348
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.2. WARNING LIGHT LIST, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WARNING LIGHTS LIST
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP WARNING LIGHTS
WARNING LIGHT
SIGNAL PATH SENSOR LOCATION
TITLE
RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(YELLOW LED)
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RED LED)
BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
COLD AMB PROT SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 28APR09 AE08058182 002

Figure 349 Warning Light List

349
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS


CONTROLLER, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WARNING LIGHTS CONTROLLED BY ENGINE,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION, ABS CONTROLLER

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE,TRANSMISSION,


OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITS
THAT CAN BE OR NEEDS TO BE SHOWN:

DO NOT SHIFT

ENGINE (YELLOW LENS)

ENGINE (RED LENS)

TRAC CTRL

CHECK TRANS

TRAILER ABS

CHECK ELECTR SYS

ABS

WAIT TO START

RETARD OVERHEAT

AUTO NEUTRAL

OPTIMIZED IDLE

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 28APR09 AE08058182 003

Figure 350 Warning Lights Controlled by Engine, Transmission, ABS Controller

350
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,


VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. VOLTMETER & WATER TEMP GAUGE CIRCUITS

REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER


DIAGNOSTICS MANUAL EGES-175 (DT466E), EGES-190 (T444E), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUIT FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK DATE CHANGE REV REFER ENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 18SEP09 INITIAL RELEASE. A 61229V
REL EASE NO. DATE PART NO. SHEET

61229V 28APR09 AE08058182 004

Figure 351 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits

351
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.5. IP GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.

CLUSTER CONNECTOR
(1500) FUSE F2-G
(1011)
BATTERY
A28 D3 C3 A14PA A14P A14 FEED
2
16TN 12RD 8RD 6RD CH3_01,29,3A,29A
BATTERY
15A

DIMR OUT1 A62 REAR TURNS IGNITION


4 PANEL ADAPTER
PANEL LT 18DKBL RELAY #1
(1625) CH9_15 (1011 / 1013)
CH3_06,6A
A62BD DRIVER DOOR
18DKBL CONN (3000)
CH4_09

(A13FC)
DIMR OUT2 A62DA PANEL LIGHT FEED
5
PANEL LT 18DKBL SPLICE CH9_15

A62P ETON T-HANDLE SHIFTER


18DKBL (7900) CH11_11
A4
A62BE WTEC SHIFT SELECTOR
18GY (1852A) CH11_23
DIMR OUT3
6
PANEL LT

A13FC
12PK
A62P ETON AUTOSHIFT 3
18DKBL ULTRASHIFT SELECTOR
(7905) CH11_10
A62BE SHIFT SELECTOR
18GY (1852)
FUSE F4-L (1013)
IGNITION CH11_05
A28A B3 A3
7
18TN
10A
A28-G A11-GS
GROUND 1 12WH
16WH

LEFT SIDE
CAB GND
(1005)
AUX TRLR
SOCKET SW A72CA
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
A72D CONNECTOR
SOCKET SW 10
(DIN2) 18OR (1110)
BODY CONTROLLER #J5 CH10_15
(1602)

HEAD LIGHT
HEADLIGHT A52C
14 E11 ENABLE
ENABLE 20YL
HLE

FWD / CENTER HVAC


IP / FWD CHASSIS TEMP SENDER / AC REMOTE
(1700) (6003 / 6005)

25 2
A110AD M110AD
ZVR 8 18GY
18GY
2

CLUSTER CONNECTOR
(1501)

16 1
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)

AUX TRLR A110C


SOCKET SW 4
18GY
(ZVR)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_3A,29A AND D 93408J
RELEASE NO. D ATE PART NO. SHEET

6A. 61229V 08APR09


AE08058182 005

Figure 352 IP Gauges and Warning Lights — Gauge Cluster

352
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUT CIRCUIT
NAVISTAR, INC.

PRIMARY AIR
TRANSDUCER
(1811)

A
B9VC
18GY

BODY IP / DCM
(1800)

#B6HB
CONTROLLER#J5

B9VF
18GY
SECONDARY AIR

18GY
B9VE
18GY
(1602) TRANSDUCER
A4 (1812)
A9AA A9V B9V
ZVR E5
18GY 18GY 18GY A
*B6H
18GY
B3 B
+5V OUTPUT A6 #B6H B6HA
E4
SSOUT 18GY 18GY 18GY

C
+5V OUTPUT A6H
E8
SSOUT 18GY

BODY

18GY
B6HC
BRAKE SYSTEM AIR APPLICATION
CONTROLLER#J3
KNEELING BUS TRANSDUCER
(1600)
(1822)
PRIMARY AIR C12
A40 B40 A
PRESSURE B2 18GY 18GY
AIN2
B2
SECONDARY AIR B40A B
A40A
PRESSURE B3
18GY 18GY
AIN3
BRAKE C2 C
A40B B40F
APPLICATION B14
18GY 18GY
PRESSURE * W/ HYD & AIR PARK BRAKE
AIN15 # W/ AIR BRAKE

WITH HYDRAULIC BRAKES


BODY CONTROLLER#J5
(1602) IP / FORWARD AIR COMPRESSOR
CH3-28 CHASSIS HYD BRAKES
(1700/1700) (8505)

27 A
ZVR A9ZA A9ZB M9A
E3
18GY 18GY 18GY

BODY 28 B
+5V OUTPUT A6A M6A
CONTROLLER#J5 E8 18GY
SSOUT 18GY
(1602)

29 C
BODY PRIMARY AIR A40 M40
CONTROLLER#J3 PRESSURE B2 18GY 18GY
(1600) AIN2
WABCO AIR ABS
LEFT FRONT MODULATOR
(8508A)

*M94AB M94ABF M94ABM


3
14GY 12GY 14GY

*M94AA M94AAF M94AAM


2
14GY 12GY 14GY

*M94AL M94ALF M94ALM


1
14GY 12GY 14GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REVISED AND REDRAWN. D 92372W
RELEASE NO. DATE PART NO. SHEET

61229V 09APR09
AE08058182 006

Figure 353 Air Pressure Input Circuit

353
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, GAUGE INPUT CIRCUIT
NAVISTAR, INC.

REAR REAR AXLE


TEMP SENSOR
@R9C (9812)
18GY
2
%R9
18GY

W/ REAR AXLE TEMP

1
R32
18TN

FORWARD REAR AXLE


*R9C TEMP SENSOR
18GY (9811)

2
%R9A
18GY

*R32
18TN
1
18GY
R9B

%R32A
18TN

R70
18OR
BLACKOUT
LIGHTING
CENTER / REAR CHASSIS (9720)
A
(9800/9800) 11 6 5

B
R68
18BN
18GY

N32A
18TN
18TN
18GY

N9H

N32
N9F

BODY
CENTER CHASSIS / IP CONTROLLER #J3
(1701/1701F) (1600)

ISOLATED GROUND FRONT AXLE


43
ADAPTER A32A OIL TEMP
B10
(8802) 18TN AIN11
F 44
A32 B11 REAR AXLE
18TN OIL TEMP
AIN12

E
N9F BODY CONTROLLER #J5
18GY (1602)
CENTER CHASSIS/IP
(1701F/1701)
A
N9 A9 A9B
E7 ZVR
16GY 18GY 18GY
13

* W/ REAR AXLE TEMP 6X2


% W/ REAR & RR AXLE TEMP
@ W/ REAR AXLE TEMP

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED CIRC R9C, R32. C 92218B
RELEASE NO. D ATE PART NO. SHEET

61229V 08APR09
AE08058182 007

Figure 354 Axle Temperature, Gauge Input Circuit

354
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
FUEL GAUGE CIRCUITRY (SINGLE TANK AND
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DUAL TANK)
NAVISTAR, INC.

BODY CONTROLLER #J3


(1600)

FUEL SNSR
SIGNAL 1 A36A
B8
DRAW TANK 18TN
SENSOR RESISTANCE
FUEL SNSR A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 EMPTY - 234 TO 246 OHMS
18TN
STORAGE TANK

IP / CENTER
LEFT FUEL 29 27 CHASSIS RIGHT FUEL
STORAGE TANK (1701/1701F) DRAW TANK
LEVEL SENSOR LEVEL SENSOR
(9100/*9100A) (9101)

A A
N36B N36A
18TN 18TN

B B
N9A N9B
18GY 18GY

AF MOUNTED N9B
LEFT FUEL RH - HDD RIGHT
REAR / CENTER 16GY
STORAGE TANK DRAW TANK
CHASSIS FUEL LEVEL SENSOR
LEVEL SENSOR
(9800/9800) (9103)
(9100)

A 5 A
R36 N36A N36A
18TN 18TN 18TN

B 10 B
R9D N9G N9R
18GY 16GY 18GY

BODY CONTROLLER #J5


CENTER CHASSIS / IP
(1602)
(1701/1701F)

13 A9 A9B ZVR
E7
18GY 18GY
16GY
N9

B C A * W/DURASTAR

ISOLATED GROUND
ADAPTER
(8802)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - ADDED R/D 9100A. D 92372W
RELEASE NO. D ATE PART NO. SHEET

61229V 08APR09
AE08058182 008

Figure 355 Fuel Gauge Circuitry (Single Tank and Dual Tank)

355
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.9. FUEL GAUGE CIRCUITRY, P. 8A

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL GUAGE CIRCUITARY
NAVISTAR, INC.

DAVCO WIF SENSOR POWERTRAIN/CTR CHASSIS RACOR WIF


(*7113A/B/C/D/E/F/G) WIF CONNECTION POWERTRAIN/CENTRE
BOC LSM
(7112) CHASSIS WIF CONN
(7113)
(5500A)

1 N95A
1
18TN N95
1 A
N95-GA 16TN
2 2
18WH N95-G
2 B
16WH

IDLE CONTROL IDLE CONTROL


TEMP SENDER TEMP SENDER
(#9809) (#9810)

N41
1 1
16TN

2 N41-G
2
16TN BODY CONTROLLER #J3
(1600)

A36B FUEL LEVEL SENSOR


B9 LEFT-AIN10
18TN

A36A
B8 FUEL LEVEL SENSOR
18TN RIGHT-AIN09

IP/CTR CHASSIS
29 27 (1701/1701F)

FUEL SENDER
(9102/V/E/X)

N36B A
18TN

LSM FUEL SENDER


N36A B
(9100/&9100A) N9B
18TN
18GY
A N36B
18TN
N36B N36A LEFT SIDE FUEL
18GY 18TN SENDER DUAL TANK
(#9103A/9103)
B A
N9A
18GY
N36B
18TN
LSM FUEL SENDER N9A
(9101/&9101A) 18GY
B
A N9-G
&N36A BODY
18TN 18GY
CONTROLLER
#J5
(1602)

B
&N9B 13
N9 A9 A9B E7 ZVR
18GY
16GY 18GY 18GY
* W/ WORKSTAR
CTR CHASSIS/IP # W/ TRANSTAR
B C A (1701/1701F) & W/ DURASTAR
RIGHT UC FUEL SENDER - 9102/9102X
ISOLATED GROUND ADAPTER RIGHT BOC FUEL SENDER - 9102E
(8802) RSM BOC FUEL SENDER - 9102V

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 REVISED AND REDRAWN. C 92927M
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058182 08A

Figure 356 Fuel Gauge Circuitry

356
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.10. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DIFFERENTIAL LOCK WARNING LAMPS
NAVISTAR, INC.

IGNITION RELAY #1
(1011 / 1013) (A13FC) A4
CH3_06,6A

A13FC
12PK
FUSE F4-G (1013)

A3
REAR REAR AXLE DIFF

C3
LOCK WARNING LIGHT /
RR AXLE DIFF MERITOR

10A
LEFT BANK OPTIONAL
WARNING LIGHT
WARNING LIGHTS
(*9815 / #9815A) REAR / CENTER CENTER CHASSIS / IP (1511)

D3
CHASSIS (1701F/1701)
#R49A (9800/9800) RR AXLE
18WH DIFF LOCK
8 45 E
*R49A N49A A49A
A
18GY 18GY 18GY
D
9 A13BG
R49-GA N49-G

A13B
18PK
B 18PK
18WH 18WH

R49-GA R10-GB
18WH 18WH

FR AXLE
R49-G DIFF LOCK
B
B A13BD
18WH
18PK
7 50 G
*R49 N49 A49
A
18GY 18GY 18GY

#R49
18WH

FRONT REAR AXLE DIFF


LOCK WARNING LIGHT /
REAR AXLE MERITOR
LOCK WARN LIGHT
(*9814 / #9814A)

E
CHASSIS GROUND
ADAPTER
(8809) A
N11-GB
12WH

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(9717B)

* W/ REAR AXLE DIFF LOCK WARNING LIGHT


# W/ REAR AXLE MERITOR DIFF LOCK WARNING LIGHT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/75


MJV0488
18MAR16 ADDED CH3_6A. D 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 08APR09
AE08058182 009

Figure 357 Differential Lock Warning Lamps

357
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.11. PARK BRAKE SWITCH HYDRAULIC, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER


DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PARK BRAKE SWITCH HYDRAULIC
NAVISTAR, INC.

W/ HYDRAULIC BRAKES

PARK BRAKE
(1815)
A B

WHITE
18WH

18BK
BLK1
B44BB
18WH

18GY
B9V

DCM / IP
B7 A4
(1800)
18GY
A9V
A44A
16GY

A9AA
20GY

A12 E5

PARK BRAKE
ZVR
SWITCH DIN3

BODY BODY
CONTROLLER J3 CONTROLLER #J5
(1600) (1602)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MEF2 22JUN10 REVISED AND REDRAWN. B 67657R
RELEASE NO. D ATE PART NO. SHEET

61229V 03JUN09
AE08058182 010

Figure 358 Park Brake Switch Hydraulic

358
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.12. GAUGES AND WARNING LIGHTS – AMMETER, P. 11

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GAUGES & WARNING LIGHTS - AMMETER
NAVISTAR, INC.

PAM MODULE
(4087/4087B)

FUSE F2-H (1011)


BATTERY
D4 C4 A14TA A14T A14
6 A26D FEED
18TN 12RD 8RD 6RD
10A CH3_01,3A

W/ I6 &
V8 ENGINE
IP / ENGINE
AMMETER AMMETER CONN
(4061) (6333)

A A
*A26A K26A K26A
11 10TN
18TN 18TN

STARTER
GROUND

ENGINE HARNESS
AMMETER
SENSE BATTERY
(6332) AMMETER
B A SENSE
*A26B K26B N26B N26B
10
18TN 18TN 14TN 10TN

FUEL PUMP/AMMETER/
TWO WAY RADIO
(4060A)
BATTERY
NEGATIVE
POST
#A26A 6
18TN

#A26B
7 CLUSTER CONNECTOR
18TN
(1501)

A5P(+) A5RA(+) A5RJ(+) A5D(+)


7 12 J1939+
18YL 18YL 18YL 18YL

A5P(-) A5RA(-) A5RJ(-) A5D(-)


8 11 J1939-
18GN 18GN 18GN 18GN

A11-GBD A11-GBA
12
18WH 10WH
A11-GKJ
6WH

* W/ LEFT SIDE AMMETER


# W/ LEFT SIDE AMMETER W/ SCR

LEFT SIDE
CAB GROUND
(4081)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_3A. F 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 24APR09
AE08058182 011

Figure 359 Gauges and Warning Lights – Ammeter

359
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT AXLE ENGAGEMENT WARNING LAMP
NAVISTAR, INC.

FUSE F4-G
(1013)
IGNITION A4 A3 C3 D3
RELAY #1 A13FC A13B
(A13FC)
(1011 / 1013) 12PK 18PK
10A
CH3_05,6A
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)

C
A13BE
18PK FR AXLE
F ENGAGED

TRANSFER CASE
SWITCH PIGTAIL
CENTER / IP
(9754B)
CHASSIS
(1701-65) CHASSIS SOLENOID
A
N42 A42 GND ADAPTER
16GY 16GY (8806)

A B

N42-G
B 18WH
B

A
N11-GC

TRANSFER CASE
14WH

SWITCH PIGTAIL
(9754D)

A CHASSIS GND
N42
ADAPTER
16GY
(8807)
A
E
N42-G
N42-G 18WH
C 16GY
C
N42-G
16GY

N11-GA A
N/ LIFT AXLE 12WH

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(9717B)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 ADDED CH3_6A. C 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 28APR09
AE08058182 012

Figure 360 Front Axle Engagement Warning Lamp

360
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.14. WARNING LIGHTS – RIGHT BANK – OPTIONAL, P. 13

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WARNING LIGHTS - RIGHT BANK - OPTIONAL
NAVISTAR, INC.

RIGHT BANK OPTIONAL


WARNING LIGHTS
(1510) W/ SIX SPEED LCT

BODY CONTROLLER #J4


A92AA
A (1601)
18TN
CH11_01
A13BK A13B FUSE
18PK 18PK (1013-D3)
CH03_06,6A
A13BJ
18PK

W/ RT SIDE WARNING

FUSE F4-G (1013) IGNITION


C3 A3 A4
A13B D3 A13FC RELAY #1
B (A13FC)
18PK 12PK (1013) (1011 / 1013)
10A
W/ BOTH RT CH3_06,6A
SIDE WARNING

A13BH A13B
18PK 18PK
N/ AUTO NEUTRAL
RETARDER RELAY
A92RK W/ RETARDER
C (1019)
18TN
CH11_24
QUALCOMM
OMNIVISION QUALCOMM CONN POWER MCT
(1919A) (2701) CONNECTOR

D62B A 62QA
A98F F
B 16DKBL 16LTGN LIGHT
18TN
QUALCOMM CONN POWER IMCT
(2703) CONNECTOR
F D98F F LIGHTS
A62B 18GN G
18DKBL 18TN / RPM
QUALCOMM QUALCOMM CONN POWER TMCT
(1902) (2701F) CONNECTOR
C
D62QA MESSAGE
W/ QUALCOMM SATELLITE 22GN 12
16RD LIGHT
COMMUNICATION SYSTEM
A62B MOBILE MAX
G B
18DKBL DISCRETE
(1243)
W/ MOBILEMAX SATELLITE

A92-GAL
F
18WH

N/ AUTO NEUTRAL W/ RETARDER


W/ SIX SPEED LCT
A92-GAJ
H
18TN

A111-GA A62-G A11-GAL


A11-GAA

18WH 18WH 16WH


12WH

A92APA
E AUTO NEUTRAL
18TN
LIGHT RELAY
A92-GR A92-GJ (1019)
D 18WH 18WH CH11_25,35

WIF CONN
A110D A110 (1962)
20TN 18TN CH10_62A

LEFT SIDE
CAB GND
(1004)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_6A. F 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 28APR09
AE08058182 013

Figure 361 Warning Lights – Right Bank – Optional

361
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.15. WARNING LIGHTS – LEFT BANK – OPTIONAL, P. 14

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WARNING LIGHTS - LEFT BANK - OPTIONAL
NAVISTAR, INC.

BODY CONTROLLER
@A148A #J6
18GY (1606)
FUSE F9-B
FUSE F4-K CH3_4A
(1018)
A94AM A12V (1013) ACC RELAY #1
(A12V)
16GY 12LTBL (1011 / 1013)
F2 E2 A2 G2
CH3_04
W/ SWITCH-AUX ISO IGNITION IGNITION
TRAILER SOCKET RELAY #3 RELAY #1
(1012 / 1014) (1011 / 1013)
FUSE F5-D CH3_05 CH3_05,6A
(1014)
LEFT BANK OPTIONAL
WARNING LIGHTS A94AM H4 G4
(A13FA)

(A13FC)
(1511) 16GY
10A
A94TA ISO TRAILER SOCKET
12YL (9783M) CH10_11
A SNOWVALVE
A23M
(1107)
18TN
SNOWVALVE CH6_02

A4
H
A23F SNOWVALVE
18TN (4120)
G CH6_02

A13FC
A49

12PK
REAR REAR FRONT REAR AXLE
18GY
AXLE DIFFERNTIAL LOCK
DIFF LOCK B WARNING LIGHT
A13BD
18PK (9814) FUSE F4-G
CH8_09 (1013)
D
A13BG A13B D3 C3 A3
FRONT REAR
18PK 18PK
AXLE 10A
E
DIFF LOCK A49A
18GY BODY CONTROLLER #J4
*A94A-G3
C 18WH (1601)
A13BE
FRONT REAR 18PK *A94
AXLE F E14
18GY
DIFF LOCK A42
16GY

REAR REAR AXLE


FRONT AXLE DIFFERENTIAL
ENGAGEMENT LOCK WARNING LIGHT
IP / CENTER
SENSOR (9815)
CHASSIS
(9754) CH8_09
(1701F/1701)
A 65
N42
16GY

A
CHASSIS GND
ADAPTER
(8806)
B
B B
N42-G
18WH

CHASSIS GND
N42-G
18WH

ADAPTER
(8807)

E
N11-GC
14WH

A
N11-GA
12WH
N/ LIFT AXLE

LEFT SIDE DASH MOUNTED @ W/ 500K BAUD RATE


DUAL POST GROUND PLATE * W/ WARN LT-L CONN,ESC,IGN FEED
(9717B)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED R/D 1601, E 94139C
RELEASE NO. D ATE PART NO. SHEET

CIRC A94A-G3 AT R/D 1511. 61229V 28APR09


AE08058182 014

Figure 362 Warning Lights – Left Bank – Optional

362
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.16. LOAD MONITORING, P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LOAD MONITORING
NAVISTAR, INC.

ZERO VOLT REFERENCE


ZERO VOLT REFERENCE

SENSOR #2 )- FRONT
SENSOR #1 )- REAR

AIN 2 (PRESSURE
AIN 1 (PRESSURE

5 VOLT OUT
CLUSTER CONN 7 1 2 8 8 CLUSTER CONN
(1501) (1500)

W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
A110B

18GY
A106

18GY
18GY

A110AD
A61
A106B

18GY
18GY
18GY
A61B

A106B

A106A
18GY

18GY
IP / CENTER
56 57 CHASSIS IP / FWD CHASSIS
55
(1701/1701F) 19 20 25 (1700/1700)
N106B

M110AD
N110B
N61B
18GY

18GY

18GY

M106A

18GY
18GY
18GY
M61

CENTER /
C B A REAR CHASSIS
(9775)
18GY

18GY
R61C
18GY

18GY

18GY

R61D
18GY

R9N
R6J
R9M
R6H

TEMP SENSOR
M110AA
(6004/8601)
18GY
CH10_48,48A
B B B
M110AB
18GY

C C C

A A
A

REAR LOAD REAR LOAD


FRONT LOAD
INDICATOR (4X2) OR INDICATOR (6X4)
INDICATOR
(9830) (9832)
(8750)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED REF FOR R/D 8601C 92218B
RELEASE NO. D ATE PART NO. SHEET

. 61229V 28APR09
AE08058182 015

Figure 363 Load Monitoring

363
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.17. LOAD MONITORING (CONT.), P. 15A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LOAD MONITORING (CONT)
NAVISTAR, INC.

CLUSTER CONNECTOR
(1501)

IP/CENTER CHASSIS
(1701/1701F)

57
ZERO VOLT A110B N110B
1
REFERENCE 18GY 18GY

56
A106B N106B
5V OUT 2
18GY 18GY

AIN I 55
A61B N61B B
(PRESSURE 7 18GY 18GY
SENSOR #1
REAR)

LOAD
INDICATOR
C
(9865M)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 29JUL13
AE08058182 15A

Figure 364 Load Monitoring (Cont.)

364
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.18. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMPERATURE GAUGE,
P. 16

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AIR PARK BRAKE & MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
OIL TEMP GAUGE
NAVISTAR, INC.

MANUAL TRANSMISSION OIL TEMP GAUGE BODY CONTROLLER #J3


BODY CONTROLLER #J5
(1600)
(1602)
MANUAL
XMSN OIL
A9AA A9E A31
ZVR E5 B7 TEMP
18GY 20GY 18TN
SENSOR
AIN8
IP / ENGINE
2 34 13
EATON XMSN OIL TEMP (1702/1702)
(7700K/7700L/7700T)

1 K31
18TN
XMSN OIL TEMP SENSOR

##K9AA
@@K9AAD

16GY

K31F

K31B
18TN

18TN
(7703)
18GY
1
K31E
2
K9AA 16TN
16GY
W/ MERITOR-G
& W/ I6 ENGINE
##K9AAD
18GY 2
K9T
ZVR 18GY
(6702)

C W/ IBB ENG
K9AAD
K30BC
16TN
18GY
K9E

18GY
XMSN OIL TEMP SENSOR
(7700M)
W/ IBB ENG
A 1
**K9AA
16GY
E
K9AA
16GY W/ MANUAL
XMSN
2
K9T
B A
18GY

AUTO STOP/START
XMSN OIL TEMP SENSOR
ENGINE OIL
(7702)
TEMP SENSOR
1 (2010) * N/ AC
** W/ AC
@@ W/ REMOTE AC
** N/ REMOTE AC

2
K9T
18GY J M ZERO VOLT
REFERENCE
W/ I6 (6747)

AIR PARK BRAKE


*B44BB *WHITE
BODY CONTROLLER #J3 IP / DCM
18WH 18WH PARK
(1600) (1800/1800F)
PARK BRAKE BRAKE
(1813) (1815)
AIR PARK B7
BRAKE A44A #B44BB
A12 18GY A
SWITCH 16GY C
DIN13
B9VD D
B
BODY CONTROLLER #J5 18GY
(1602)

A4
A9AA A9V B9V *BLK1
ZVR E5
18GY 18GY 18GY 18BK

* W/ HYD FULL POWER BRAKE & LEVER PARK


# W/ AIR BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 ADDED R/D 7700L,7700T.E 93248U
RELEASE NO. D ATE PART NO. SHEET

61229V 03JUN09
AE08058182 016

Figure 365 Air Park Brake and Manual Transmission Oil Temperature Gauge

365
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.19. OIL TEMP GAUGE WITH MANUAL TRANSMISSION F-2013 ISL ENGINE, P. 16A

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
OIL TEMP GAUGE W/ MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2013-ISL-ENG

TRANS OIL
BODY
TEMP SENSOR ENGINE / IP CONTROLLER #J3
(7700M) (1702/1702) (1600)

1 13 MANUAL XMSN
K31B A31
18TN B7 OIL TEMP
18TN
SENSOR

2
K9T K11-G1
18GY 16WH

M E

GROUND
GROUND (6304)
SPLICE PACK
(6747)
CH3_61

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 15JUL16
AE08058182 16A

Figure 366 Oil Temp Gauge with Manual Transmission F-2013 ISL Engine

366
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.20. OIL TEMP GAUGE WITH F-2017 ISB ENGINE, P. 16B

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF OIL TEMP GAUGE W/F-2017-ISB-ENG
NAVISTAR, INC.

TRANS OIL
BODY
TEMP SENSOR ENGINE / IP CONTROLLER #J3
(7700M) (1702/1702) (1600)

1 13 MANUAL XMSN
K31B A31
18TN B7 OIL TEMP
18TN
SENSOR

2 ECM SENSOR
K9T RETURN/ZVR
18GY (6747)
CH3_71

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 30AUG16
AE08058182 16B

Figure 367 Oil Temp Gauge with F-2017 ISB Engine

367
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.21. OIL TEMP GAUGE WITH MANUAL TRANSMISSION WITH F-2017 ISL ENGINE,
P. 16C

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
OIL TEMP GAUGE W/MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2017-ISL-ENG

TRANS OIL
BODY
TEMP SENSOR ENGINE / IP CONTROLLER #J3
(7700M) (1702/1702) (1600)

1 13 MANUAL XMSN
K31B A31
18TN B7 OIL TEMP
18TN
SENSOR

2
K9T K11-G1
18GY 16WH

M E

GROUND
GROUND (6304)
SPLICE PACK
(6747)
CH3_75

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 07SEP16
AE08058182 16C

Figure 368 Oil Temp Gauge with Manual Transmission with F-2017 ISL Engine

368
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.22. FUEL HEATER CONNECTIONS, P. 17

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL HEATER CONNECTIONS
NAVISTAR, INC.

GROUND
SPLICE
#K18F-G PACK
16WH (6747)
H
K18F
10WH
K11-G1 E
16WH

GROUND
(6304)
FUEL HEATER
#K18D-G #K18E-G
(6709)
18WH 10WH

K18D K18E
10WH B
18WH
FUEL HEATER A
RELAY K18C K18G
3
5 (6710) 1 10PK 10PK PDM 4 WAY
85 (6566)
30 2
HYD BRAKE
(9570F)

K90A K90B
87 87A 10RD A
10RD ENGINE/IP
86
(1702/1702)
2 4 K18B
10PK 34 LEFT HIGH BEAM OR
K18A *A92A18 PUMP-1 RELAY
18WH 16TN (1019-C3)
#A19 FUSE F4-D
16GY (1013-H4)
CH3_06

* W/ ULTRASHIFTVP & ENGINE BRKE


# W/ ISB ENGINE MTD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 ADDED CIRC K18D-G, B 92927M
RELEASE NO. D ATE PART NO. SHEET

K18F-G,K18E-G,K18A. 92372W 10JAN14


AE08058182 017

Figure 369 Fuel Heater Connections

369
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.23. FUEL HEATER CONNECTIONS (CONT.), P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL HEATER CONNECTION (CONT)
NAVISTAR, INC.

CTR CHASSIS/IP
FUEL POWER N90E (1701F/1701)
CONN 18GY
(9511) N90C N90E FUSE F1-C
18GY 16GY 24 (1010)
N90E A90E A13FK
1
18GY 18GY 18PK
F3 E3

ROCOR FUEL HEATER


15"/24"/34"/41"/66" BOC CTR CHASSIS/IP
(@4042F/@4042G/@4042H/@4042J/@4042K) (1701F/1701)
FUEL HEATER
67 RELAY
A N19A A19
D3 (1018)
16GY 16GY
86

B N19-G 85
16WH F4

87 D4
DAVCO FUEL HEATER
8"/24"/34"/41"/66" BOC
(@9108J/@9108L/@9108M/@9108N/@9108P) 30 87A

N19
A
16GY

F3

A19-CGC
B N19-G

18WH
16WH
AIR SOLENOID
GROUND SPLICE PACK
(8805)
FUEL HEATER F
(4042A)

N19
A
16GY

A11-GCA
B N19-G

10WH
16WH

FUEL HEATER A
(4042B)

A N19B
16GY

CHASSIS GND
N19B-G
B SPLICE PACK
16WH

A11-GKJ
(8809)

6WH
F
FUEL HEATER N59-G
(4042C) 12WH

A N19C
16GY A
N11-GB

B N19C-G
12WH

16WH

FUEL HEATER
(4042D)

A N19D
16GY
GROUNG AT
DASH
B N19D-G (9717B)
16GY

LEFT SIDE
BATTERY FEED GROUND STUD
(1000/1002) FUSE F8-A
(4081)
(1015)
A14W A14F A14FA A19V
6RD 8RD 12RD B1 12GY
A1
@ W/ F-2013-ISL-ENG
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 REVISED AND REDRAWN. C 93614H
RELEASE NO. D ATE PART NO. SHEET

92603H 29MAY14
AE08058182 018

Figure 370 Fuel Heater Connections (Cont.)

370
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.24. BATTERY WARNING INDICATOR, P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY WARNING INDICATOR
NAVISTAR, INC.

BATTERY INDICATER
FEED MEGA FUSE TO CAB
(1849)

BATTERY INDICATER
(1313)

A
A14BA
18RD

B
A11-GBA
18WH

IND GND
(1849)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500


0488 24MAR15 INITIAL RELEASE. A 92927M
RELEASE NO. D ATE PART NO. SHEET

92927M 11FEB15
AE08058182 019

Figure 371 Battery Warning Indicator

371
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.25. RACOR / DAVCO WATER IN FUEL (WIF) SENSOR WIRING, P. 20

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RACOR/DAVCO WIF SENSOR WIRING
NAVISTAR, INC.

POWERTRAIN/CTR RACOR/DAVCO WIF SENSOR


CHASSIS WIF 8"/15"/24"/34"/41"/66" BOC
CUMMINS ECM CONNECTION (7113B/7113C/7113D/7113E/
(6000) (7112) 7113F/7113G)

1 1
K95 K95A N95
13
20TN 18TN 18TN

2
GROUND SPLICE
PACK
(6747)

B 2
K95-G N95-G
18WH 18WH

E
K11-G1
16WH

GR0UND
(6304)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/310615 44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 26JUL16
AE08058182 020

Figure 372 Racor / Davco Water in Fuel (WIF) Sensor Wiring

372
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.26. AMBIENT AIR TEMPERATURE WITH F-2017-ISB ENGINE, P. 21

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AMBIENT AIR TEMPERATURE W/ F-2017-ISB-ENG
NAVISTAR, INC.

AMMETER
(4060)

K41
3
18TN

K41-G
8
18TN

AMBIENT
CUMMINS ECM AIR TEMP
(6000) (6715)

K41A *K41
65 2
20TN 18TN

*K41-G
1
ECM SENSOR 18TN
RETURN/ZVR
(6747)
CH3_71 CUMMINS WIF
(1874A)
2
K95-G
18WH

1
K95 K95A
13
20TN 18TN

* W/ M-NGV-MD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 29AUG16
AE08058182 021

Figure 373 Ambient Air Temperature with F-2017-ISB Engine

373
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.27. FUEL HEATER EFFECTS WITH F-2017-ISB ENGINE, P. 22

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL HEATER EFFECTS W/F-2017-ISB-ENG
NAVISTAR, INC.

K11-G1
10WH

GROUND
(6304)

FUEL HEATER
(6709)

K18D K18E
10WH B
18WH

K18B
A
10PK

FUEL HEATER
RELAY K18C K18G
5 (6710) 1 10PK 10PK PDM 4 WAY
(6566)
85
30 K90B K90A CH7_93
10RD 10RD

87 HYD BRAKE
(9570F)
86
2 4
A

ENGINE/IP
(1702/1702)
34 FUSE F4-D
K18A A19
16GY (1013-H4)
18WH
CH3_6A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. D ATE PART NO. SHEET

93583H 29AUG16
AE08058182 022

Figure 374 Fuel Heater Effects with F-2017-ISB Engine

374
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.28. RACOR / DAVCO WIF SENSOR WIRING WITH F-2017-ISL ENGINE, P. 23

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
RACOR/DAVCO WIF SENSOR WIRING
NAVISTAR, INC.
W/ F-2017-ISL-ENG

RACOR/DAVCO WIF SENSOR


8"/15"/24"/34"/41"/66" BOC
CUMMINS ECM REMOTE WIF (7113B/7113C/7113D/7113E/
(6000) (7112) 7113F/7113G)

1 1
K95 K95A N95
13
20TN 18TN 18TN

B 2
K95-G N95-G
GROUND SPLICE 18WH 18WH
PACK
(6747) E
CH3_75 K11-G1
16WH

GR0UND
(6304)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 07SEP16
AE08058182 023

Figure 375 Racor / Davco WIF Sensor Wiring with F-2017-ISL Engine

375
ELECTRICAL CIRCUIT DIAGRAM MANUAL

LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT - N/ ALLISON TRANSMISSION
NAVISTAR, INC.

BODY CONTROLLER #J1 LIFT AXLE


(1603) REVERSE RELAY
CHASSIS BACK-UP MONITOR
(1019)
CONN CONNECTION

TURN SIGNAL
RIGHT FRONT
CH10_30,36,
(9761) (9999)
37,38
CH10_33 CH4_28
BODY A71D
CONTROLLER #J5 180R
(1602)

10A4
CH9_16 TURN SIGNAL
ADAPTER
(400)

M A

W/ LIFT
A
A57A AXLE
16OR
A71P
IGNITION 180R
RELAY #3
A71N
(1012 / 1014)
160R
CH3_08,8A
L N/ BODY BUILDER
A67H
W/ BODY BUILDER 18GY
K
(A13FA)

A71A
16OR CHASSIS GND
ADAPTER
A71BA A71A
(8807)
J 16OR 16OR
B
A71BB
16LTBL

FUSE F5-M (1014) IP / CENTER


A4 B4 CHASSIS A
73 1 N11-GA
(1701)
12WH
N10-G

BACKUP 10A
12WH

BODY
N71A
14OR

LIGHT
BUILDER A71BB
SWITCH
(4450M) 16LTBL LEFT SIDE
(7500M) A B CH10_14 DASH MOUNTED
A71AB
16OR
16OR

DUAL POST
A71
A71B
18TN

CENTER /
BACK-UP GROUND PLATE
REAR
A71A
18OR

1 12 ALARM (9717B)
CHASSIS
(102 dBA)
(9800)
R10-G
R10-G
14OR

12WH

IP / ENGINE
12WH
R71

14OR

6 7
R71

(1702)
16BK
W/ V8 ENGINE

16RD
R10-GA
R71A
14OR

BACK-UP
12WH
16OR
K71B

K71A
16OR

16OR
K71A
16OR

16OR
K71B
K71

ALARM
(1808)
K71C
16OR

LEFT TAIL RIGHT TAIL


W/ I6 ENGINE A E LIGHT LIGHT A E
(71) (72)
W/ IBB ENGINE A A
S71C
14LTBL
BACK-UP A B
E E
LIGHT S10-GC
SWITCH 14WH
SEE NOTE
BACK-UP LIGHT
BACK UP ALARM (+VE)
(829)

A
R71C
14OR

A NOTE:
R10-GC
12WH STOP,TAIL W/ I6 ENGINE :(7502M,7500M,7500MA)
& TURN W/ IBB ENGINE :(7500W)
(830) (9303) W/ V8 ENGINE :(7500M)
BACK UP ALARM (-VE) @ W/ ALLISON TC10 TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
17MAR16 ADDED CH3_8A. E 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 21APR09
AE08058183 001

Figure 376 Back-Up Lights without Allison Transmission

376
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.2. BACK-UP LIGHTS WITH ALLISON TRANSMISSION, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT - W/ ALLISON TRANSMISSION
NAVISTAR, INC.

@ W/EATON PROCISION W/ISB ENGINE


TURN SIGNAL ADAPTER * W/ INCAB BODY BUILDER
(400) # W/ BODY BUILDER
M
A71D BODY
18OR CONTROLLER #J5
(1602) CH9_16

A71N CHASSIS CONN


16OR (9761) CH10_33
BACK-UP
BACK-UP
L ALARM
MONITOR
A67H (102 DBA)
CONNECTION
18GY
(9999) CH4_28
W/ LIFT AXLE
LIFT AXLE
A71P
REVERSE RELAY 16BK
180R
(1019)
W/ BACK-UP LIGHT CH10_30,36,37,38
ALLISON CENTER CHASSIS / 16RD
IP / CENTER REAR CHASSIS
CHASSIS (9800)
(1701/1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA #A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
E A (1808)
*A71BB
16LTBL

BODY A A
73 BUILDER S71C
#A71BB #N71BB
(4450M) 14LTBL
16LTBL 16LTBL
CH10_14
E E
S10-GC
BODY 14WH
BUILDER CHASSIS GROUND
J (4450M) ADAPTER
CH10_13A (71) (72)
(8807)

B
N10-G
K71AB
16OR

12WH

RADIO CONN A
N11-GA LEFT TAIL RIGHT TAIL
(1302) 12WH LIGHT LIGHT
A71AB

CH4_33D
16OR

BACK-UP
LIGHT
18LTGN

LEFT SIDE I6 / V8 TCM W/ LCT


A71D

DASH MOUNTED (7151)


IP/ENGINE
DUAL POST I6 / V8 TCM W/ WTEC
(1702)
GROUND PLATE (7150)
CH7_22
(9717B) IBBE TCM
W/MUTE
IP/ENGINE (7150)
RADIO
(1702)
A92#165 K92#165 REVERSE
18TN 65
18TN WARNING
7

XMSN MODULE #1
BACK-UP LAMP (1501)
D2 D1
RELAY
85 K92#165
87A (1010)
18TN 17
87

XMSN MODULE #2
(1502)
30
86
FUSE F5-M K92#165
C1 C2 2
(1014) 18TN

A71C A71 B4 A4 IGNITION


(A13FA)
18OR 16OR RELAY #3
10A (1012 / 1014)
CH3_08
IP/ENGINE @K92K
EATON PROCISION BODY
(1702) 18TN
CONN BACK SHIFT
@A17C @K92 (7106)
18WH 18TN CH11_81
9

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 ADDED CIRC N71BB AT F 93583H
RELEASE NO. D ATE PART NO. SHEET

CAV 73 OF R/D 1701. 61229V 22APR09


AE08058183 002

Figure 377 Back-Up Lights with Allison Transmission

377
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.3. BACK-UP LIGHTS WITH EATON PROCISION TRANSMISSION, P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT - W/EATON PROCISION XMSN
NAVISTAR, INC.

TURN SIGNAL BODY BACK-UP


ADAPTER CONTROLLER #J5 ALARM
(400) (1602) (102 DBA)
M
A71D
18OR F10
16BK

16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS
(9800/9800F)
(1701/1701F)
K 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA 1
A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
E A (1808)

A A
S71C
14LTBL

E E
S10-GC
14WH
CHASSIS GROUND
J ADAPTER
(71) (72)
(8807)

B
N10-G
12WH

A
N11-GA LEFT TAIL RIGHT TAIL
12WH LIGHT LIGHT
A71AB
18OR

BACK-UP
LIGHT
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(9717B)

IP/ENGINE
(1702)
EATON PROCISION BODY
A92#165 K92K
CONN BACK SHIFT
18TN 18TN
7 (7106)
CH11_81

D2 D1
85
87A
BACK-UP LAMP
87 RELAY
(1010)

30
86
FUSE F5-M
C1 C2 (1014)
A71 B4 A4 IGNITION
(A13FA)
18OR RELAY #3
10A (1012 / 1014)
CH3_08
IP/ENGINE
(1702)
EATON PROCISION BODY
A71C K92 CONN BACK SHIFT
18WH 18TN
9 (7106)
CH11_81

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
21JUL16 INITIAL RELEASE. A 93208Y
RELEASE NO. D ATE PART NO. SHEET

93208Y 11JUL16
AE08058183 02A

Figure 378 Back-Up Lights with Eaton Procision Transmission

378
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.4. BACK-UP LIGHTS WITH ALLISON TRANSMISSION WITH F-2013 ISL ENGINE,
P. 2B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT W/ALLISON XMSN W/F-2013-ISL-ENG
NAVISTAR, INC.

TURN SIGNAL BODY BACK-UP


ADAPTER CONTROLLER #J5 ALARM
(400) (1602) (102 DBA)
M
A71D
18OR F10
16BK

16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS (9800/9800F)
(1701/1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
12 (9303) BACK-UP
A71BA A71A R10-G
ALARM A E
16OR 16OR 12WH
E A (1808)

A A
CHASSIS GROUND S71C
ADAPTER 14LTBL
(8807)
E E
S10-GC
B
N10-G 14WH
12WH
J
A (71) (72)
N11-GA
12WH

LEFT SIDE DASH MOUNTED


LEFT TAIL RIGHT TAIL
DUAL POST GROUND PLATE
LIGHT LIGHT
A71AB
A71AB

(9717B)
16OR
18OR

BACK-UP
LIGHT

IP/ENGINE
A71AB
(1702)
16OR
7 ALLISON TCM
A92#165 @K92#165 (7500)
18TN 18TN CH11_91
TRANS MODULE-2
#K92#165
(1502)
18TN
CH11_95
A
D2 D1 *K71B
18TN BACKUP
85
87A LIGHT
BACK-UP
LAMP 87 6 B SWITCH
A71 K71A (7500M)
RELAY
16OR 18OR
(1010)
30
86
C1 C2 FUSE F5-M
(1014)
A71C A71 IGNITION
(A13FA)
18OR 16OR B4 A4 RELAY #3
10A (1012 / 1014)
CH3_08

@ N/INCAB TCM
# W/INCAB TCM
* W/BACK UP LIGHT SWITCH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. DATE PART NO. SHEE T

93614H 27JUL16
AE08058183 02B

Figure 379 Back-Up Lights with Allison Transmission with F-2013 ISL Engine

379
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.5. BACK-UP LIGHTS WITH ALLISON AND EATON PROCISION TRANSMISSION


WITH F-2017 ISB ENGINE, P. 2C

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK-UP LIGHT - W/ALLISON & EATON PROCISION
NAVISTAR, INC. XMSN W/F-2017-ISB-ENG

TURN SIGNAL BODY BACK-UP


ADAPTER CONTROLLER #J5 ALARM
(400) (1602) (102 DBA)
M
A71D
18OR F10
16BK

16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS (9800/9800F)
(1701/1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
12 (9303) BACK-UP
A71BA A71A R10-G
ALARM A E
16OR 16OR 12WH
E A (1808)

A A
CHASSIS GROUND S71C
ADAPTER 14LTBL
(8807)
E E
S10-GC
B
N10-G 14WH
12WH
J
A (71) (72)
N11-GA
12WH

LEFT SIDE DASH MOUNTED


LEFT TAIL RIGHT TAIL
DUAL POST GROUND PLATE
#A71AB

LIGHT LIGHT
@A71AB

(9717B)
16OR
18OR

BACK-UP
LIGHT

W/STD XMSN EATON PROCISION


@K92K BODY CONN
A71AB IP/ENGINE 18TN (7106)
16OR (1702) CH11_98J
7 ALLISON TCM
A92#165 %K92#165 (7151/7500)
18TN 18TN CH11_98C,98E
TRANS MODULE-1
#K92#165
(1501)
18TN
CH11_98A
N/ALLISON
B
D2 D1 XMSN K71B
18TN BACKUP
85
87A LIGHT
BACK-UP
LAMP 87 6 A SWITCH
A71 K71A (7500M)
RELAY
16OR 18OR
(1010)
30
86
C1 C2 FUSE F5-M
(1014)
A71C A71 IGNITION
(A13FA)
18OR 16OR B4A4 RELAY #3
10A (1012/1014)
IP/ENGINE
(1702) CH3_8A
W/ALLISON XMSN
EATON PROCISION
@A71C 9
@K92 BODY CONN
18WH 18TN (7106)
CH11_98J

% W/ALLISON XMSN N/INCAB TCM


# W/ALLISON XMSN W/INCAB TCM
@ W/EATON PROCISION XMSN

CHK DATE C HANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93583H
RELEASE NO. DAT E PART NO. SH EET

93583H 14SEP16
AE08058183 02C

Figure 380 Back-Up Lights with Allison and Eaton Procision Transmission with F-2017 ISB Engine

380
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.6. BACK-UP LIGHTS WITH ALLISON TRANSMISSION WITH F-2017 ISL ENGINE,
P. 2D

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT - W/ALLISON XMSN
NAVISTAR, INC. W/F-2017-ISL-ENG

TURN SIGNAL BODY BACK-UP


ADAPTER CONTROLLER #J5 ALARM
(400) (1602) (102 DBA)
M
A71D
18OR F10
16BK

16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS (9800/9800F)
(1701/1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
12 (9303) BACK-UP
A71BA A71A R10-G
ALARM A E
16OR 16OR 12WH
E A (1808)

A A
CHASSIS GROUND S71C
ADAPTER 14LTBL
(8807)
E E
S10-GC
B
N10-G 14WH
12WH
J
A (71) (72)
N11-GA
12WH

LEFT SIDE DASH MOUNTED


LEFT TAIL RIGHT TAIL
DUAL POST GROUND PLATE
LIGHT LIGHT
%A71AB

(9717B)
16OR

BACK-UP
W/MANUAL XMSN LIGHT

IP/ENGINE
A71AB
(1702)
16OR
7 TCM
A92#165 @K92#165 (7500)
18TN 18TN CH11_99C
TRANS MODULE 2
#K92#165
(1502)
18TN
CH11_99G
B
D2 D1 *K71B
18TN BACKUP
85
87A LIGHT
BACK-UP
LAMP 87 6 A SWITCH
A71 *K71A (7500M)
RELAY
16OR 18OR
(1010)
30 TRANS MODULE 1
86 #K92#145
18OR (1501)
C1 C2 CH11_99E
FUSE F5-M
(1014) IGNITION
A71C A71
(A13FA) RELAY #3
18OR 16OR B4 A4 (1012/1014)
10A
CH3_08

@ N/INCAB TCM, W/ALLISON XMSN


# W/INCAB TCM, W/ALLISON XMSN
* W/BACKUP LIGHT SWITCH
% W/ALLISON XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23143204 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 INITIAL RELEASE. A 93425N
RELEASE NO. D ATE PART NO. SHEET

93425N 14SEP16
AE08058183 02D

Figure 381 Back-Up Lights with Allison Transmission with F-2017 ISL Engine, p. 2D

381
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.7. LIGHT SYSTEM CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS,
P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
NAVISTAR, INC. TURN & STOP LIGHTS

TURN SIGNAL
ADAPTER * W/ BODY BUILDER
A57E TSS CONN 2
(400) # W/ BB INSIDE CAB
16LTGN CH10_52
A57A
A 16OR RIGHT FRONT BODY CONTROLLER#J1
N/ VORAD A TURN SIGNAL (1603)
A57AB A57A 10A4
16OR 16OR
W/ VORAD EATON VORAD
A57NA CONN #2
18OR (1231)
VS-400
A57AC 4 SIDE DISPLAY CH4_25
16OR (1942F)
D
A57
18OR
B
A57D RIGHT FRONT
16OR MARKER & TURN LIGHT (8000) /
64 BODY BUILDER
*A57BC N57BC SNOWPLOW HARNESS
16LTGN 16LTGN (4450AM/4460AM) CONNECTOR (8102)
IP/CENTER CHASSIS CH10_14 CH9_04,14, 14A
C (1701/1701F)
#A57BC BODY BUILDER TURN / STOP
16LTGN (4460M)
E LEFT FRONT BODY
A56A CH10_13A
B TURN SIGNAL CONTROLLER#J1
16OR
10A3 (1603)

A56E
TSS CONN 2
16YL LEFT FRONT
F CH10_52
A56D MARKER & TURN LIGHT (8801) /
16OR SNOWPLOW HARNESS CONNECTOR (8102)
42 BODY BUILDER
*A56BC N56BC CH9_04,14, 14A
16YL 16YL (4450AM/4460AM)
IP/CENTER CHASSIS CH10_14
G BODY BUILDER TURN / STOP
#A56BC (1701/1701F)
(4460M)
16YL
J CH10_13A
A71AB
BACK-UP LIGHT SWITCH /
16OR
BACK-UP LIGHT RELAY (1010)
N/ BODY BUILDER CH9_01,02
A71A
K 16OR STOP , TAIL & TURN LIGHTS
(9303)
A71BA A71A CH9_05
16OR 16OR
W/ BODY IP/CTR CHASSIS (1701)
A71BB
BUILDER CH10_14
L 16LTBL
A67H BACK-UP MONITOR CONNECTION (9999)
18GY CH4_28
70
A71N N71N CHASSIS CONNECTOR
16OR 16OR (9761)
IP/CENTER CHASSIS CH10_33
(1701/1701F) LIFT AXLE REVERSE RELAY
A71P
18OR (1019)
CH10_30,36,37,38
A58C IP / AUX ROOF
W/ AIR SHIELD LIGHT 18BN (2021)
CH4_30
A68
16BN STOP,TAIL & TURN LIGHTS
4 (9303)
BODY N68
CONTROLLER#J2 CH9_05
14BN
(1604) IP/CENTER CHASSIS
(1701/1701F) A54D RADIO (1300)
18BN CH4_33
TAIL LIGHTS A68A A58DA DRIVER POWER MIRROR
F
10A18 16BN 18BN (3000) CH4_09
A68 A58DB PASSENGER POWER MIRROR
16BN 18BN (3003) CH4_09
PARK MARKER W/ TAIL LIGHT A58T CLEARANCE LIGHT
CLEARANCE 18BN (345) CH9_06
STANDARD
IDENTIFICATION G A54B
LEFT & RIGHT FRONT MARKER &
16BN

LAMP 16BN
A58

10A17 TURN LIGHT /


SNOWPLOW HARNESS CONNECTOR
(8102) CH9_04,14, 14A
@A68A STOP,TAIL & TURN LIGHTS
16BN (9303A/9303D)
% W/ AIR SHIELD
CH9_05
@ W/ ROOF %A68
AIR SHIELD LIGHTS
16BN
(5117)
BASE 1 CH4_30
A B C D E F G ADAPTER
(1623)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 ADDED CAV G & D AT D 93583H
RE LEASE NO. D ATE PART NO. SHEET

R/D 1623,400 RESPECTIVELY. 61229V 07APR09


AE08058183 003

Figure 382 Light System Clearance, Marker, Park, Tail, Turn and Stop Lights

382
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.8. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 3A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.

TURN SIGNAL ADAPTER


(400)
*A56D IP/FWD CHASSIS
*A56B
16OR (1700/1700)
16OR

F 14 M56B
A56D A56F
16OR
16YL 16YL RIGHT/LEFT
HEADLIGHT
TURN SIGNAL
B 15
M57B (8000/8001)
A57D A57F
16OR CH09_14
16LTGN 16LTGN

*A57D *A57B
16OR 16OR IP/CENTER CHASSIS
(1701/1701F)

30
A56J N56J
16YL 16OR MODESTY LAMP
INCANDESCENT
*A56J
LIGHT
16OR 28
N10-GC (9357)
A57J 16WH CH09_18
16LTGN
@N56BB
H 12 16YL
A56R
N56BB
16YL BODY BUILDER
16YL
CONN
(4450M/4450AM)
D 63 CH10_14
N57BB
A57R 16LTGN
16LTGN @N57BB
16LTGN
E
*A56A BODY
B
16OR CONTROLLER #J1
(1603)

RT MODESTY TURN LAMP


(8053)

A
*A10-G
16WH
B
*A57J
16OR

REAR TURNS
PANEL SPLICE
IP/CENTER CHASSIS
(1625)
(1701/1701F)

2
A70B N56
B 16RD 14OR STOP TAIL & TURN
LIGHTS
(9303D)
3 CH09_05,18
A57 N57
160R 14OR

* W/ TRANSTAR
@ W/ DURASTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
07SEP17 ADDED R/D 8053. D 94139C
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058183 03A

Figure 383 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

383
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.9. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 4

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.

GROUND
ADAPTER#01
(8800 / 8803)

E D A

M11-GD M11-G
LEFT FRONT 12WH 12WH
MARKER & TURN
RIGHT FRONT
LIGHT
LEFT MARKER &
TURN LIGHT GUIDE TURN LIGHT
POST RIGHT GUIDE
LIGHT LEFT SIDE
POST LIGHT
DASH MOUNTED
M54-GA

M54-GB
DUAL POST
16WH

16WH
RIGHT GROUND STUD
PARK LIGHT
FENDER (4307)
TURN LIGHT
LEFT FENDER
TURN LIGHT (8150/ (8151/
A B
*8150A) B A
*8151A)

M54J
16BN
16BN
M54H

B E D (8000/*8000A)

(8001/*8001A) D E B M11-GA M11-G


14WH 12WH
BODY BUILDER M11-GB M11-G
(4450M) 14WH 12WH
M57B
16OR
C LEFT SIDE DASH MTD M54D
14BN
M54B

B
DUAL POST GND STUD 14BN LEFT SIDE
(4307) DASH MOUNTED
M54C
DUAL POST
14BN
16LTGN

N56BB
N57BB

GROUND STUD
16YL

M56B (4307)
16OR

FORWARD / IP 14 5 15
CHASSIS
IP / CENTER (1700) A54B BASE 1
BODY ADAPTER PACK
CHASSIS 16BN
A57B
16OR

63 12 CONTROLLER #J1 (1623)


(1701)
(1603) CH9_03
LEFT REAR
D TURN SIGNAL
10A6

RIGHT REAR A57D


M TURN SIGNAL
A56BB

TURN SIGNAL ADAPTER


16LTGN

16OR
16YL
A57BB

10A7 (400)
A56C
16OR
A57C
16OR

A56B A56D CH9_03


16OR 16OR

C G E A B F
16OR

A56J

A57J
16OR

16OR
16OR
A56

A57

REAR TURNS
PANEL ADAPTER
(1625)

CH9_05 * W/ WORKSTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 25JUN14 ADDED R/D 8150A,8151A C 92603H
RELEASE NO. D ATE PART NO. SHEET

8000A,8001A. 61229V 07APR09


AE08058183 004

Figure 384 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

384
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.10. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 5

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.

TURN SIGNAL ADAPTER


(400)
CH9_03
TURN
BASE 1 SIGNAL REAR TURNS
REAR TURNS PANEL SPLICE
ADAPTER ADAPTER
PANEL SPLICE (1625)
(1623) (400)
(1625) CH9_04
CH9_03 CH9_03
CH9_04

16BN
A68A

A57J
A56J
16OR

16OR
A71A
16OR
16BN
16OR

16OR
A68
A56

A57
IP /
CENTER
CHASSIS 2 4 1 3 30 28
(1701/
1701F)
14OR

14BN
N56

14OR
N71A
14OR
N68

N57

N56J
16OR
CHASSIS GND
ADAPTER
(8807)

E
N10-GB

N10-GD
14WH
N10-GC

N57J
16OR
16WH
16WH

B
N10-G
12WH
A

CENTER / REAR B C N11-GA C B


CHASSIS 12WH
(9800) 3
2 4 12 1 (9315) (9316)
R10-G
14OR

12WH

14OR
14BN

14OR
R56

R71
R68

R57

LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
STOP , TAIL LEFT SIDE DASH MOUNTED
& TURN LIGHTS DUAL POST GROUND PLATE
(9303/9303A) (9717B)
RIGHT TAIL
B D E A C LIGHT
(9303C)
C

E
TAIL LIGHT
A

TURN / STOP BACK-UP LIGHT BACK-UP LIGHT


TURN / STOP
LIGHT
LIGHT
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
25OCT16 ADDED R/D 1625,1623, E 93583H
RELEASE NO. D ATE PART NO. SHEET

400. 61229V 07APR09


AE08058183 005

Figure 385 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

385
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.11. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 6

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
TURN & STOP LIGHTS (CONT)

A58TA A58T
W/ SUNSHADE 16BN
9 16BN
E
D58N D58L A58T
18BN 18BN 18BN BASE 1
2 ADAPTER
D58-GF D58-GA A63-GA (1623)
18WH 18WH 16WH A
CONNECT SUNSHADE (345)

A11-GT
B

12WH
TO MID MARKER LAMP (2004) A ROOF / IP
(2000)

D58-GA
18WH
D58A
18BK

14BN
A58
LEFT SIDE
CAB GND
(1005)
D58-GD
18WH

D58-GF
D58-GC
D58-GB

D58-GE

18WH
18WH
18WH

18WH
G

18BN
D58E
18BN

18BN
D58D

D58F
18BN
D58B

18BN
D58C

PARK MARKER
CLEARANCE
IDENTIFICATION
A B A B A B A B A B LAMP
10A17

BODY
CONTROLLER#J2
CLEARANCE CLEARANCE CLEARANCE CLEARANCE CLEARANCE
(1604)
LIGHT LIGHT LIGHT LIGHT LIGHT
(520) (521) (522) (523) (524)

BASE 1
CAB MOUNTED - N/ SUNSHADE
A E ADAPTER
(1623)

A58T A63-GA A11-GT


BODY 18BN 16WH 12WH
CONTROLLER #J2 A58T A58TA
(1604) 16BN 16BN
IP / ROOF 9 2
PARK MARKER W/ EXTENDED CAB
(2000)
CLEARANCE LEFT SIDE
IDENTIFICATION A58 CAB GND
D63-GA

G
W/ STANDARD CAB
18WH

LAMP 14BN (1005)


10A17
D63-GA
18BN
D58L

18WH

REAR DOME
D63-GH
LIGHT
18WH
D58-GC

(2115)
18WH

CH9_09
D58-GF
D58-GD

D58-GE

D58-GJ
D58-GH
18BN

18BN
D58Z

D58M

18BN

18BN
D58N

D58R
D58P
18WH

18WH

18BN
18WH

18WH
18WH

A B A B A B A B A B

LEFT LEFT RIGHT


MID RIGHT
CLEARANCE LAMP MARKER LAMP CLEARANCE LAMP
MARKER LAMP MARKER LAMP
(2002) (2003) (2006)
(2004) (2005)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CIRCUIT A58TA AT C 93408J
RELEASE NO. D ATE PART NO. SHEET

R/D 2000 IN CAV 9. 61229V 20APR09


AE08058183 006

Figure 386 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

386
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.12. LIGHT SYSTEMS – CLEARANCE AND MARKER LIGHTS WITH BENDIX FUSION,
P. 6A

Figure 387 Light Systems – Clearance and Marker Lights with Bendix Fusion

387
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.13. LIGHT SYSTEMS – TURN SIGNAL AND STOP SWITCHES, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM - TURN SIGNAL & STOP SWITCHES
NAVISTAR, INC.

LEFT RIGHT
TURN TURN HAZARD
150

6.8V

STOP LIGHT#1
D C CONNECTOR
(1823)
W/ AIR
BRAKES

18GY
B9VG

B70A
18OR
STOP LIGHT#2
CONNECTOR
(1824)
TURN SIGNAL 1 2 7
SWITCH

6.8V
(1810) D
B9VH
18GY

150
C
B70
18OR
B56A
18OR

B57A
18OR

B9S
18GY
18GY
B9V

DCM / IP A1 A2 A4 A6 B9
(1800/1800F)
A56L

A57R
20OR

20OR

18GY
#A70

BODY
20RD

20RD
*A70
A70A
18GY
A9V

CONTROLLER#J3
(1600)

LEFT TURN
SIGNAL SWITCH
INPUT A7
DIN8

RIGHT TURN
A9AA
18GY

SIGNAL SWITCH A6
INPUT
DIN7
BODY
CONTROLLER#J5
(1602)

ZVR E5

BRAKE SWITCH
INPUT E15
AIN5

BRAKE SWITCH
INPUT E14
AIN5

* BRAKE SYSTEM INTERLOCK W/ BRKR


# BRAKE - TRW HYD W/ FUSE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED CIRC A70 TO RD C 92218B
RELEASE NO. D ATE PART NO. SHEET

1800. 61229V 25APR09


AE08058183 007

Figure 388 Light Systems – Turn Signal and Stop Switches

388
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.14. DOME LIGHT, MAP LIGHT, P. 8

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT
NAVISTAR, INC.

BODY
W/ FRONT DOOR CIRCUITRY
CONTROLLER #J2
(1604)

CAB
* N/ CITIZEN BAND DOME LIGHT
# W/ DUAL CITIZEN BAND CIRCUIT
@ W/ STANDARD CAB 10A8

A11-GBA
** W/ EXTENDED /

10WH
J
TRAVEL CREW CAB

A63-GBC
% W/ EXTENDED CAB BATTERY

18WH
A14
## W/ TRAVEL CREW CAB FEED

18DKBL
6RD

18DKBL
CH3_01,30,3A,30A

A63A

A63A
A14T
8RD

A11-GKJ
FUSE F2-D (1011)
A63DA

6WH
C4 E4 F4
A14TA 18DKBL
12RD
10A

18DKBL
A63DC
A11-GT

A63-GDV
A63-GDW
12WH

18DKBL
A63DB

18WH
A11-GS

18WH
A63-GA
LEFT SIDE
12WH

18DKBL
A11-GF

16WH
CAB GROUND

16WH

A63
(4081)
CH3_18
DOOR / IP DOOR / IP
LEFT SIDE CONNECTOR F E F E CONNECTOR
DASH MOUNTED (3200) (3204)
IP /

18DKBL
DUAL POST

18DKBL

E63-G
E63BB
ROOF

E63-G
E63BB

18WH
11 10 6 2

18WH
GROUND PLATE
(2000)
(1005)

**D63-GA
@D11-GF

**D11-GF
18DKBL

18DKBL
@D63D

18DKBL
**D63D
@D63E

**D63E
18DKBL
16WH

18WH
16WH

(3400) A B A B (3400)

ROOF / CONSOLE REAR DOME LIGHT DRIVER SIDE PASS SIDE


(2502) (2115) CH9_09 COURTESY LIGHT COURTESY LIGHT

W/ PREMIUM TRIM DOME / MAP CONSOLE / ROOF


(2117M) *C11-GF
(2502)
16WH
B B
#C63-GE #C11-GF D11-GF
18WH 16WH 16WH
%D63J
18DKBL
C C
C63D @D63D
REAR
18DKBL 18DKBL
DOME
##D63N LIGHT
18DKBL (2115)
F D CH9_09
C63E @D63E
DOME 18DKBL 18DKBL
LIGHT MAP MAP
**D63C
LIGHT LIGHT
18DKBL

W/ STANDARD TRIM DOME LAMP ROOF / CONSOLE


(2116M) (2502)
*C11-GF
16WH D11-GF
B B 16WH
#C63-GE #C11-GF
18WH 16WH %D63J
18DKBL
C @D63D
C63D REAR DOME LIGHT
C 18DKBL (2115)
18DKBL
##D63N
CH9_09
A 18DKBL
C63E @D63E
18DKBL 18DKBL
D
**D63C
18DKBL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_3A,30A. D 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 19APR09
AE08058183 008

Figure 389 Dome Light, Map Light

389
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.15. DOME LIGHT, MAP LIGHT (CONT.), P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT (CONT)
NAVISTAR, INC.

BODY CONTROLLER #J2


(1604)
IP/ROOF
A63DA A63A
(2000) J
20DKBL 18DKBL
CH09_08

W/ EXTENDED CAB

A11-GBA
A63-GBC
REAR DOME

10WH
18WH
LIGHT
(2115)

B
D63-GA D63-GH
16WH 18WH

18DKBL
A63-GDW

A63-GDV

A11-GKJ
18DKBL
A63DB

A63DC
C

18WH

18WH
D63K

6WH
D63E
IP /
18DKBL 18DKBL
ROOF
A
(2000) D63D D63L
CH9_08 18DKBL 18DKBL
18DKBL

18DKBL

D11-GF
D63J

D63C

16WH
LEFT SIDE
CAB GROUND
(4081)

A B A B

IP/DOOR COURTESY IP/DOOR COURTESY


LIGHT & SPEAKER LIGHT & SPEAKER
ROOF / CONSOLE (3206)
(3205M)
(2502)
CH9_08

W/ TRAVEL CREW CAB

D63-GA D63-GH
16WH 18WH
REAR DOME LIGHT
D63-GK (2115)
18DKBL
18DKBL

B
D63E

IP / ROOF
(2000)
CH9_08
C
D63L
18DKBL
18DKBL
D63D

D63-GJ
18DKBL

18DKBL

A
D63P
D63R

18DKBL

D63M
18DKBL
18DKBL
D11-GF

18DKBL
D63N
16WH

D63C

ROOF / DOOR
A B A B ROOF / DOOR
(2116 / 3201)
(2117 / 3201)
18DKBL
18DKBL

E63BB
E63-G

E63-G
E63BB

18WH

18WH

ROOF / CONSOLE
(2502)
CH9_08

LEFT CREW RIGHT CREW


COURTESY COURTESY
LIGHT LIGHT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 ADDED RD 3205M, 3206, B 92218B
RELEAS E NO. DATE PART NO. SHEET

1604. 61229V 21APR09 AE08058183 009

Figure 390 Dome Light, Map Light (Cont.)

390
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.16. DOME LIGHT, MAP LIGHT (CONT.), P. 10

Figure 391 Dome Light, Map Light (Cont.)

391
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.17. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 10A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.

TURN SIGNAL ADAPTER


(400)
CH09_03

* WASHER BOTTLE EFFECT 2010 SCR FORWARD CHASSIS/IP


# REAR & RR AXLE TEMP (1700/1700)
CH9_04

BODY BODY CONTROLLER


CONTROLLER #J5 (1604)
REAR TURN
PANEL (1600)
SPLICE CH08_07
(1625) F

16OR

16OR
A56J

A57J
A71A
16OR
18TN

16BN

16OR
A32

A68
16OR

A57
A56

IP /
CENTER
CHASSIS 2 44 4 1 3 30 28
(1701/1701F)
*N10-GC
16WH
#N32
18TN
14OR

14BN
N56

14OR
N71A
14OR

CHASSIS GND
N68

N57

N56J
16OR
ADAPTER
(8807)

E
N10-GB
14WH

N10-GD
N10-GC

N57J
16OR
16WH
16WH
N10-G
12WH

(9316/9316A)

(9315/9315A)
B C C B
N11-GA
12WH

CENTER/REAR
CHASSIS 12 2 4 6 1 3
(9800/9800)
R11-GTL

14OR

R10-G

14OR
14BN

14OR
14OR
R56

12WH

R71
12WH

R68

R57
R70

LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
LEFT SIDE DASH MOUNTED
STOP , TAIL DUAL POST GROUND PLATE
& TURN LIGHTS (9717B)
(9303A/9303D)
F B D E A C

C C
S57B
14LTGN
B B
S68C
14BN
E E
S10-GC
14WH
A A
S71C
14LTBL

LEFT TAIL RIGHT TAIL


TAIL LIGHT
LIGHT LIGHT
(71) (72)

TURN / STOP BACK-UP LIGHT BACK-UP LIGHT


LIGHT

TURN / STOP

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 09AUG16
AE08058183 10A

Figure 392 Light System – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

392
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.18. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 10B

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.

GROUND
ADAPTER#01
(8800 / 8803)

E D A

M11-GD M11-G
LEFT FRONT 12WH 12WH
MARKER & TURN
RIGHT FRONT
LIGHT
LEFT MARKER &
TURN LIGHT GUIDE TURN LIGHT
POST RIGHT GUIDE
LIGHT LEFT SIDE
POST LIGHT
DASH MOUNTED

M54-GA

M54-GB
DUAL POST

16WH

16WH
RIGHT GROUND STUD
PARK LIGHT
FENDER (4307)
TURN LIGHT
LEFT FENDER
TURN LIGHT
A B
B A
16BN
M54H

(8150) (8151)

M54J
16BN
RADIATOR GROUND B E D A C
(8000)
(8600)

(8001) A C D E M11-GC
B
12WH

M11-GB M11-G M11-GA M11-G


14WH 12WH 14WH 12WH

M57B
16OR
LEFT SIDE DASH MTD M54D LEFT SIDE
14BN
M54B

DUAL POST GND STUD 14BN DASH MOUNTED


(4307) DUAL POST
M54C GROUND STUD
14BN MA52D (4307)
M56B 14BN
16OR
MA52
14YL

M53B FORWARD / IP
MA53 1 2 14 5 15 3 4
14BN CHASSIS
14YL
(1700/1700)
BODY
A57B
16OR

CONTROLLER #J1
(1603)
LEFT REAR BASE 1
ADAPTER PACK
D TURN SIGNAL A54B
(1623)
10A6 16BN
CH9_03
RIGHT REAR A57D
M TURN SIGNAL 16OR TURN SIGNAL ADAPTER
10A7 (400)
A56C
16OR
A57C
16OR

A56B A56D CH9_03


16OR 16OR

E A B F
16OR

A56J

A57J
16OR

16OR
16OR
A56

A57

REAR TURNS
PANEL ADAPTER
(1625)

(STOP, TAIL & TURN LIGHTS)


(9303)
CH9_05

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 INITIAL RELEASE. A 93614H
RELEASE NO. D ATE PART NO. SHEET

93614H 09AUG16
AE08058183 10B

Figure 393 Light System – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

393
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.19. DOME LIGHT WITH BENDIX FUSION, P. 10C

Figure 394 Dome Light with Bendix Fusion

394
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.20. LIGHT SYSTEM, FOG LIGHT, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM, FOG LIGHT
NAVISTAR, INC.

BODY
CONTROLLER #J1
(1603)

RIGHT FOG LAMP A64B


K
10A9 16YL

LEFT FOG LAMP A64A


10A14 F 16YL

GROUND GROUND
*M64-GA
ADAPTER#01 ADAPTER#01
16WH
(8800) (8800)
IP /
B FORWARD
M64-GA
16WH 22 23 CHASSIS C A
(1700/1700)
A
M11-GD M11-G
12WH 12WH

M11-GD
12WH
M64-GB
LEFT SIDE
*M64B
*M64A

16YL
M64A

M64B
16YL

16YL

16YL

16WH
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)

*M64-GB
16WH
W/ RH - HDD
GROUND

M11-G
12WH
ADAPTER
W/ RH - HDD
(8803)

C
M64-GB
16WH

B
M64-GA
16WH LEFT SIDE
DASH MOUNTED
A
M11-GD DUAL POST
12WH B A GROUND PLATE
A B (4307)
M11-G
12WH

RIGHT FOG
LIGHT
LEFT FOG
(8200/8200X)
LIGHT
(8201/8201X)

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE * FOR DURASTAR ONLY.
(4307)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - ADDED CIRC M64-GA & D 92372W
RELEASE NO. D ATE PART NO. SHEET

M64-GB AT R/D 8800 & 8200/8200X. 61229V 08APR09


AE08058183 011

Figure 395 Light System, Fog Light

395
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.21. HEADLIGHTS, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEADLIGHTS
NAVISTAR, INC.

BODY
BODY BODY
CONTROLLER #J2
CONTROLLER #J3 CONTROLLER #J5
(1604)
(1600) (1602)

HEADLIGHT
HIGH LOW HIGH LOW FTP
DIMMER
BEAM BEAM BEAM BEAM SWITCH
SWITCH
LEFT LEFT RIGHT RIGHT DIN15 ZVR
DIN4
10A11 10A13 10A10 10A12

C B K H A4 A14 E5

LEFT A52PC
HIGH / LOW 14YL
BEAM RELAY
(1018) A53PB
CH9_13 14YL
A52AA
14YL

A53AA

A52PD

A53PA
14YL

14YL
A53B
14YL
14YL
14YL
A52D
14YL
14YL

A53
HEADLIGHT

A102A
A52

A9AA
18GY
20YL
A52A

20YL
W/ TRIPMASTER
& N/ SNOWPLOW

TRIPMASTER A53AB
HEADLIGHT 18YL
INPUT RELAY
RIGHT
(1019) A52AB
HIGH /
CH4_18 18YL
LOW
14YL

18GY
14YL

A53

A9V
A52

BEAM
RELAY
(1018)
HEADLIGHT CH9_13
STANDARD

IP / FORWARD
IP / DCM
CHASSIS 1 2 3 4 A7 A8 A4
(1800)
(1700)

18GY
B9V
14YL

M53B
14YL
14YL

14YL
M52D
M52

M53

B102A
18YL
B52A

18YL
M11-GA
14WH

W/ GUIDE

18GY
POST LIGHTS

B9S
M11-GB
14WH
M11-G
12WH

B A C A C B 3 4 7

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
DIMMER FTP

RIGHT HEADLIGHT TURN SIGNAL SWITCH


LEFT HEADLIGHT
TURN / SIGNAL HARNESS (1810)
TURN / SIGNAL HARNESS
(8001/8001A) (8000/8000A)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 25JUN14 ADDED R/D 8001A,8000A.D 92603H
RELEASE NO. D ATE PART NO. SHEET

61229V 08APR09
AE08058183 012

Figure 396 Headlights

396
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.22. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HEADLIGHTS, SNOWPLOW LIGHTS
NAVISTAR, INC.

BODY
CONTROLLER #J4
(1601)

RIGHT PLOW

RD12 (HSD)
RD30 (HSD)
LEFT PLOW

LIGHTS
LIGHTS

BODY
CONTROLLER #J2
(1604)
CH9_12

F9 E14
A96LA
18YL

A96RA
18YL
A96RB

A52PD
14YL
18YL
A53PB
14YL

A52PC

A53PA
14YL

14YL
A96LB
18YL

LEFT LOW LEFT HIGH RIGHT LOW RIGHT HIGH


BEAM RELAY BEAM RELAY BEAM RELAY
BEAM RELAY
(1018) (1018) (1018) (1018)
G3 J3 A3 C3 G1 J1 A1 C1

86 86 86 86
30 30 30 30

87 87 87 87

87A 87A 87A 87A


85 85 85 85
J4 J2 C2 A2 B2
G4 H4 C4 A4 B4 G2 H2
A96-GCC
18YL

A96-GC
A96-GD

14YL
A52D
18YL

A52E
14YL

14YL
14YL
A53F

A53B
14YL
18YL
A52
14YL
A52B

A96-GB
18YL
A11-GCA

A53
10WH

14YL
A53E
14YL
A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081) IP / FORWARD CHASSIS
CH3_19 (1700)
CH9_14

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 RMVD R/D 1003,1008; C 74736R
RELEASE NO. D ATE PART NO. SHEET

RVSD GROUND CIRCUITS. 61229V 07APR09


AE08058183 013

Figure 397 Auxiliary Headlights, Snow Plow Lights

397
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.23. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.

TURN SIGNAL
DFM TURN
ADAPTER
BASE 1 CONN 1 SIGNAL (400)
ADAPTER (1948) ADAPTER HEADLIGHT RELAY CH9_03A
(1623) CH10_63(400) DFM CONN 1 (1018)
CH9_03 (1948)
CH9_03 CH9_13
CH10_63
A56D
16OR

A57D
16OR

16LTGN

A52D
14YL
14YL
A53B
A57F

14YL
@A57
16OR
@A56
16OR
16BN
A54B

A56F
16YL

A53F
14YL

14YL
A52B
A53E

A52E
14YL

14YL

A52

14YL
A53
16OR
A57B
A56B
16OR

IP / FORWARD
CHASSIS
(1700/1700)

5 14 15 8 9 10 11 1 2 4 3 RIGHT HEADLIGHT
TURN SIGNAL
(8000/8000A)
M53E
14YL

M53F
14YL

M52B
14YL

M52E
14YL
@M57B
@M56B

M57B
16OR

16OR
M54B

M56B
14BN

16OR
16OR

M52D
A
14YL
M53B
C
14YL

M57C D
16OR
M54D
E
14BN
B

M11-GA
14WH
W/DURASTAR ONLY
M53
C
14YL

M11-G
12WH
M52
A
14YL

LEFT
SIDE
M56C D CAB
16OR GND
(4307)
M54C
E
14BN LEFT HEADLIGH
M11-G M11-GB TURN SIGNAL
B (8001/8001A)
12WH 14WH
14OR
M57D

LEFT SIDE DASH MTD RADIATOR


M11-GC
DUAL POST GND PLATE GROUND
12WH
M64HI
M64LO

(4307)
M64LO

14YL
M64HI
14YL

(8600A)
14YL
14BN
M54F

14YL
16OR
M57D
160R
M56D

DURASTAR ONLY

D
M11-GE
14WH

A
E F C A B M11-G M11-GD
D
12WH 12WH
GROUND
SNOWPLOW LEFT SIDE
ADAPTER#01
HARNESS CONN CAB GND
@ W/ DIAGNOSTIC FLASHER MODULE (8800)
(8102A/8102/*8103/8103A) (4307)
* W/ M-NGV-SS
CHK DATE C HANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 REVISED AND REDRAWN. H 93248U
RELEAS E NO. DATE PART NO. SHE ET

61229V 07APR09 AE08058183 014

Figure 398 Auxiliary Headlights, Snow Plow Lights (Cont.)

398
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.24. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUXILLARY HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.

LEFT HEADLIGHT
TURN SIGNAL
(8001)

M56D M56C D
LE FT AUX SNOW 16YL 16O R
PLOW LIGHT M54C
M64LOL
(8102L) 14BN E
14YL
D
M 11L-GE M11-GE
A
14WH 14WH GROUND
ADAPTER #1
(8800)
M64HIL
A
14YL M11-GE
M54FL 14WH
B M54D E
14BN
14BN
M57C D
16O R

RIGHT AUX SNOW


PLOW LIGHT
(8102R) M11R-GE RIGHT HEADLIGHT
14W H TURN SIGNAL
(8000)

M11-G
M 64HIR

12WH
A
14YL

M64LOR
14YL
LEFT SIDE
B M54FR CAB GROUND
14BN (4307)
M57D
16LTGN
M64LO
14YL

M64HI
14YL
M53F
14YL
M56B
16OR

14YL
M52E
14YL
M52B
14YL
M53E

14BN
M54B

M57B
16OR

IP/FORWARD CHASSIS
14 8 9 10 11 5 15
(1700/1700)
16BN
A54B

A57B
16OR
14YL
A52E
A53F
14YL

14YL
A52B
A56B
16OR

14YL
A53E

CH09_13
HEADLIGHT

(1018)
RELAY

A57D
16OR
A56D
16OR

TURN

ADAPTER

CH09_03
(400)
SIGNAL
ADAPTER

CH09_03
BASE 1

(1623)
TURN

ADAPTER

CH09_03
(400)
SIGNAL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 09SEP15 ADDED CKTS M64LO AND B 93248U
RE LEASE NO. D ATE PART NO. SHEET

M64HI IN R/D 1018. 92218B 31JUL13


AE08058183 14A

Figure 399 Auxiliary Headlights, Snow Plow Lights (Cont.)

399
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.25. HEADLIGHTS WITH SNOW PLOW LIGHTS WITHOUT TRIPMASTER (CONT.),


P. 14B

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEAD LIGHT W/SNOWPLOW & N/TRIPMASTER
NAVISTAR, INC.

BASE 1
ADAPTER
FWD CHASSIS/IP BODY
RIGHT HEADLIGHT (1623)
(1700/1700) CONTROLLER #J2
T/S HARNESS CONN
(1604)
(8000)
F A

D 15
M57C M57B
16OR 16OR

PARK MARKER
E 5
CLEARANCE
M54D M54B A54B A58 ID LAMP
G
14BN 14BN 16BN 14BN 10A17

4
A LOW BEAM
A53B A53B
H RIGHT
14YL 14YL
3 10A12
C
A52D A52B
K HIGH BEAM
14YL 14YL
RIGHT
10A10
B
M11-GA
14WH A53A LOW BEAM
B
14YL LEFT
10A13

M11-G
12WH A52A
C HIGH BEAM
14YL
LEFT
10A11

FORWARD
GROUND
(4307)

LEFT HEADLIGHT
T/S HARNESS CONN
(8001)

M11-GB
14WH
B

TURN SIGNAL
2
ADAPTER
M53 (400)
14YL
1
M52
14YL

M54C A57B A57D


B
14BN 16OR 16OR

14
M56C M56B A56B A56D
F
16OR 16OR 16OR 16OR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
21JUL16 INITIAL RELEASE. A 93208Y
RELEASE NO. D ATE PART NO. SHEET

93208Y 29JUN16
AE08058183 14B

Figure 400 Headlights with Snow Plow Lights Without Tripmaster (Cont.)

400
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.26. HEADLIGHTS WITH SNOW PLOW LIGHTS WITHOUT TRIPMASTER (CONT.),


P. 14C

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEAD LIGHT W/SNOWPLOW & N/TRIPMASTER (CONT)
NAVISTAR, INC.

TURN SIGNAL
ADAPTER
(400)
SNOWPLOW FWD CHASSIS/IP
HARNESS CONN (1700/1700)
(8102)

F 15
M57D M57B A57B A57D
B
16LTGN 16OR 16OR 16OR

E 5
M54F M54B A54B
14BN 14BN 16BN
F
BASE 1
ADAPTER BODY
(1623) CONTROLLER #J2
(1604)

14BN
A58
PARK MARKER
CLEARANCE
G IDENTIFICATION
LAMP
10A17

BODY
CONTROLLER #J6
(1606)

A
9
M64HI A64B
W
14YL 14YL

C 8
M64LO A64A
J
14YL 14YL

B M11-GE
14WH M11-GD M11-G
12WH 12WH

D A
FORWARD
GROUND
(4307)
GROUND
ADAPTER #1
(8800)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
21JUL16 INITIAL RELEASE. A 93208Y
RE LEASE NO . D ATE PART NO. SHEET

93208Y 29JUN16
AE08058183 14C

Figure 401 Headlights with Snow Plow Lights Without Tripmaster (Cont.)

401
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.27. PANEL LIGHTS, P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
PANEL LIGHTS

ENGINE BRAKE
A62B (1115)
18DKBL CH10_67

A62DA CLUSTER
18DKBL CONNECTOR
(1500)
CH8_05
TSS TRLR
A62DB A62TT
(1957)
18DKBL 18DKBL
CH10_51
A62DG SNOW VALVE SWITCH
18LTBL (1107)
CH6_02
A62DD DRIVER DOOR
18DKBL (3000)
CH4_09

ROCKER START SWITCH


A62DH (1105)
18DKBL CH5_08

IP MTD ROOF AUX


A62DJ LOAD SWITCH
18DKBL (1106)
CH4_16

AUX TRAILER SOCKET


A62DK SWITCH CONNECTOR
18DKBL (1110)
CH10_15

A62DE HORN SWITCH


18DKBL (1029)
CH4_08

A62DF A62D PASS CODE


18DKBL 18DKBL (1116)
CH4_37

REAR TURNS
PANEL ADAPTER
(1625)

J A62 CLUSTER CONNECTOR


18DKBL (1500)
CH8_05

M RADIO
A62E
18DKBL (1300)
CH4_33

K A62DA HVAC CONTROL


18DKBL (1200)
CH12_01

L
A62DB SWITCH PACK
18DKBL (1101)
CH4_15

C
A57BB
16LTGN
BODY BUILDER
(4450M)
G CH10_14
A56BB
16YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24JAN14 REMOVED CIRC A62DK. D 92372W
RELEASE NO. D ATE PART NO. SHEET

61229V 20APR09
AE08058183 015

Figure 402 Panel Lights

402
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.28. PANEL LIGHTS (CONT.), P. 15A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PANEL LIGHTS (CONT)
NAVISTAR, INC.

BODY CONTROLLER #J1


(1603)
REAR TURNS
PANEL ADAPTER
(1625) A57C
M
16OR
A
A70A
D
16RD
IP/CTR CHASSIS
(1701/1701F)

B 2
A70B N56
16RD 14OR STOP, TAIL &
3 TURN
A57 N57
LIGHTS
16OR 14OR
(9303A)
4
N68 CH09_05
14BN
BODY BUILDER TURN/STOP
A70BB
(4460M)
16RD
CH10_13A
C
A70BB A70B L BODY BUILDER TURN/STOP/
16RD 16RD IP/CTR CHASSIS
(4460M/1701)
CH10_13A,14
A70BB
16RD
IP/CTR CHASSIS
A57BB (1701/1701F)
16LTGN CH10_14
A57BB
16LTGN BODY BUILDER
E
A56C (4450M)
16OR CH10_13A

A68A
F
16BN

F
A56
16OR BODY CONTROLLER #J2
(1604)
A68B
16BN

A56BB
G 16YL
A68BB
16BN IP/CTR CHASSIS
(1701/1701F)
71
A68BB N68BB
14BN BODY BUILDER
16BN
12 (4450M)
A56BB N56BB CH10_14)
16YL 16YL
H
A56K
16OR TRAILER LEFT TURN RELAY
D (1011)
A57K CH10_09
16OR

J
A62 CLUSTER CONNECTOR
18DKBL (1500)
CH08_05

K HVAC CONTROL
A62DA
18DKBL (1200)
CH12_01

L SW ITCH PACK
A62DB
18DKBL (1101)
CH04_15

A62DE A62E RADIO


18DKBL 18DKBL (1300A)
CH04_33D
M
A62E
RADIO
18DKBL
(1300)
CH04_33

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058183 15A

Figure 403 Panel Lights (Cont.)

403
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.29. LIGHT SYSTEM, WORK LIGHT, P. 16

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM, WORK LIGHT
NAVISTAR, INC.

WORK LIGHTS BOC


AUX ROOF LOAD RELAY
*A65
(1010)
BODY 16OR
CH4_11A WORK
CONTROLLER #J1 IP / CENTER
(1603) LIGHT
CHASSIS WORK BOC CHASSIS
(9720)
(1701/1701F) (9718A)

68 A A
WORK LIGHT G A65 N65 J65
10A5 16OR 16OR 16BK WORK
D B B LIGHT
N65-G J11-GK
16WH 16WH

N65-G GROUND ADAPTER


WORK 16WH (8809)
LIGHT BOC CH10_28
A
N11-GB
12WH WORK LIGHT
GROUND BOC / LIFT GATE
ADAPTER
* W/ WORK LIGHT (8809)
LEFT SIDE DASH MOUNTED
W/ DAYCAB & CUSTOMER
DUAL POST GROUND PLATE
INSTALLED ON
(9717B)
W/ BACK-UP

WORK LIGHTS EOF


BODY WORK
CONTROLLER #J1 IP / CENTER CTR/RR WORK EOF
(1603) CHASSIS CHASSIS CHASSIS
(1701/1701F) (9766) (9767)

68 A A
WORK LIGHT G A65 N65 R65
10A5 16OR 16OR 16OR
D B B
N65-G R65-G
16WH 16WH

GROUND
ADAPTER N65-G
GROUND ADAPTER
16WH

J11-GK
(8809) WORK (8809)

16BK
16WH

J65
LIGHT EOF CH10_28
A
N11-GB
12WH
WORK LIGHT
EOF / LIFT GATE

LEFT SIDE DASH MOUNTED


WORK
DUAL POST GROUND PLATE
LIGHT B A
(9717B)
(9720)

CUSTOMER
PROVIDED
WORK LIGHT

WORK LIGHTS ON W/ BACKUPS


BODY
CONTROLLER #J5
(1602)
TURN SIGNAL ADAPTER
(400)

M
BACKUP LIGHT A71D
F10
STATE 18OR
DIN23

J
BACK-UP LIGHT SWITCH / A71AB
BACK-UP LAMP RELAY 16OR
(1010) CH9_01,02

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0488 24MAR15 CIRC A71AB WAS A71A C 92927M
RELEAS E NO. D ATE PART NO. SHEET

IN R/D 400. 61229V 09APR09 AE08058183 016

Figure 404 Light System, Work Light

404
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.30. LIGHT SYSTEM, WORK LIGHT (CONT.), P. 16A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM, WORK LIGHT (CONT)
NAVISTAR, INC.

CUSTOMER SUPPLIED
WORK LIGHT LSM
CTR CHASSIS/IP
(9719A)
(1701F/1701)

A 70
N65A A65AC AUX ROO F
N65C
16OR RELAY
16OR 16OR
68 (1010)
B
N65-GC A65 CH09_020
16WH 16OR BODY
CONTROLLER #J1
(1603)

CUSTOMER SUPPLIED
W ORK LIGHT RSM
(9720A )

A
N65B
16OR
B
N65-GD N65-GB
16WH 16WH

CUSTOMER SUPPLIED GROUND ADAP TER


W ORK LIGHT RSM N65-GA N65-G (8809)
(9718A ) 16 WH 14WH
D
*N65-G N11-GD
16WH 16WH
B
#N65-G
16WH A
A
N65 N11-GB
16OR 12WH

GROUND AT DASH
(9717B )

* WORKLIGHT W/ LIFT GATE


# W ORKLIGHT N/ LIFT GATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


0610 12NOV13 INITIAL RELEASE. A 92218B
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058183 16A

Figure 405 Light System, Work Light (Cont.)

405
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.31. CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CUSTOMER SUPPLIED WORK LIGHT WIRING
NAVISTAR, INC.

AUX ROOF RELAY


A65AC
(1010)
16OR
CH4_16

CUSTOMER SUPPLIED CUSTOMER SUPPLIED


WORK LIGHT WORK LIGHT
(2200) (2201)

A65AD A65AE
A B
18OR 18OR

A65-GC A65-GD
B A
18WH 18WH
A65-GAG
16WH
A11-GAA
12WH

LEFT SIDE
CAB GROUMD
(1004)
CH3_17

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13JUN11 RMVD R/D 1003; B 74736R
RELEASE NO. D ATE PART NO. SHEET

REVISED CIRCUITS. 62476L 03DEC09


AE08058183 017

Figure 406 Customer Supplied Work Light Wiring

406
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.32. INTENTIONALLY LEFT BLANK, P. 18

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021681 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 REMOVED GEOMETRY. C 93614H
RELEASE NO. D ATE PART NO. SHEET

76737G 16JUN11
AE08058183 018

Figure 407 Intentionally Left Blank

407
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.33. INTENTIONALLY LEFT BLANK, P. 19

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U021681 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 REMOVED GEOMETRY. B 93614H
RELEASE NO. D ATE PART NO. SHEET

76737G 16JUN11
AE08058183 019

Figure 408 Intentionally Left Blank

408
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.34. CUSTOMER SUPPLIED LIGHTS, P. 20

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CUSTOMER SUPPLIED LIGHTS

CUSTOMER SUPPLIED
WORK LIGHT
(2200/2202)

A65AD A65AC
A
18OR 16OR

A65-GC A65GAG
B
18WH 16WH
A11-GKJ
6WH

A11-GAA
CUSTOMER SUPPLIED

12WH

A11-GCA
WORK LIGHT

10WH
(2201/2203)

A65-GD
A
18WH

A65AE
B
18OR

A65-GCK
CENTER CHASSIS/IP

18WH
(1701F/1701)

CUST SUPPLIED
70
WORK LIGHT LSM N65C A65AC
(9719A) 16OR 16OR
CH9_16A

FUSE F6-B
(1015)
BATTERY FEED A14N A14NB B3 A3 A65AB
CH03_01,1A 8RD 12RD 16OR
20A

BODY CONTROLLER #J1


(1603)

A65
G
16OR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_1A. B 93408J
RELEASE NO. D ATE PART NO. SHEET

92218B 31JUL13
AE08058183 020

Figure 409 Customer Supplied Lights

409
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.35. BACK UP LIGHT SWITCH WITH I6, I-367 ENGINE, P. 21

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK UP LIGHT SWITCH W/I6,I-367 ENGINE
NAVISTAR, INC.

A
K71
BACKUP 18OR ROOF/ FUSE F5-L
LIGHT TACHOGRAPH (1014)
(1965) A13B A13A
SWITCH
B CH10_62A 18PK 18PK
(7502M) K71A B3 A3
16OR CH03_8A

ENGINE/IP
(1702/1702) FUSE F5-M
6 (1014)
A A13FA
K71B A71
16OR 16OR 12PK
BACKUP B4 A4
LIGHT
SWITCH B 7 TURN SIGNAL
(7500M) K71C A71AB ADAPTER
16OR 16OR (400-J)
CH9_02

A
K71D
BACKUP 16OR
LIGHT
SWITCH
B
(7500MA) K71E
16OR

MERITTOR
POWER
(7111)

FUSE F4-C
IGNITION
8 (1013)
K13A RELAY
A13A
A (A13FC) (1011/
16PK 16PK
H3 G3 1013)
CH3_05,06,6A
K11-G
B
16WH

ENGINE BLOCK
GROUND
(6304A)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
12AUG16 REMOVED R/D 1F,943, C 93614H
RELEASE NO. D ATE PART NO. SHEET

945,6560,6561. 92603H 12JUN14


AE08058183 021

Figure 410 Back Up Light Switch with I6, I-367 Engine

410
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHASSIS ACCESSORIES (CHAPTER 10)


10.1. ABS – BENDIX AIR, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ABS - BENDIX AIR
NAVISTAR, INC.

ABS#1
(1400)
FUSE F8-B (1017)

E2 F2 BATTERY
A94AY A14HE A14H A14
BATTERY 16 FEED
12RD 12RD 8RD 6RD
30A CH3_01,3A,30A
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7
18GN J1939
DATA LINK
A5N(+) CH3_14
J1939 HIGH 8 18YL

@A5DA(-)
18GN J1939
DATA LINK
@A5DA(+) CH3_41
18YL

J1587 (B) / A3BA(-)


J1708 (-) 13 18GY J1708 PUBLIC
DATALINK
A3BA(+) CH3_10
J1587 (A) /
14
J1708 (+) 18DKBL
BENDIX AUTO
W/ TRACTION
TRACTION
CONTROL
CONTROL
IP / CENTER CENTER / REAR
CHASSIS CHASSIS (4950 / 4952 /
(1701/1701F) (9800/9800) 4953)
2

15 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN

14 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL

RIGHT REAR
WHEEL SPEED
(9503) SENSOR
1
R94C
18BK
16DKBL

2
R94D
18BK
16YL
18 15
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY
BENDIX AIR
19 16
A94BF ABS 6S/6M RIGHT WHEEL
WSS DA N94BF
11 16GY SPEED SENSOR
RIGHT (-) 16GY
(9523) FRONT REAR AXLE

1
R94PP
A94-GA 18BK
GROUND 1 16DKBL
12WH
LEFT SIDE 2
R94RR
CAB GROUND 18BK
16YL
(1004)

@ W/500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


MJV0488
18MAR16 ADDED CH3_3A,30A. D 93408J
RELEASE NO. D ATE PART NO. SHEET

61229V 08APR09
AE08058184 001

Figure 411 ABS – Bendix Air

411

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