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Electrical Circuit Diagram Manual - 3200, RXT, DuraStar®, TranStar® Natural Gas (NG), TranStar®, WorkStar®
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagram Manual
3200
RXT
DuraStar - 4100, 4300, 4400
®
0000002601
Navistar, Inc.
Revision 21
May 2020
© 2020 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. ABBREVIATIONS, P. 1. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 1
2.2. ACRONYMS, P. 2. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . . 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7.. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . . 8
2.9. SCHEMATIC SYMBOL CHART, P. 9. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. 9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P.12. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 12
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4.53. SATELLITE COMM WITH ANTENNA, CABLE AND TRANSISTOR, P. 41. . . . . . . . . . . . . . . . . . . . . . . 176
4.54. DATA LINK TRANSLATOR, P. 42.. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 177
4.55. PEOPLENET COMMUNICATIONS, P. 43.. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 178
4.56. BENDIX WINGMAN SYSTEM, P. 44.. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 179
4.57. SAFETY DIRECT PROCESSOR (SDP) CONNECTIONS (BENDIX FUSION), P. 44A. . . . . . . . . . 180
4.58. BENDIX DEPART (SMARTCRUISE WITH BENDIX FUSION), P. 44B. . . . . . . . .. . . . . . . . . .. . . . . . . . . 181
4.59. EV DISCONNECT SWITCH WITH HIGH & LOW VISIBILITY, WITH MID & LOW CAB,
WITH ISB & I6 ENGINE, P. 45. . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 182
4.60. COMPUTER PREWIRED – XATANET WITH J1939 SYSTEM, P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
4.61. PMG SYSTEM WITH XATANET, P. 47. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 184
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7.69. AAT / AMMETER / TWO-WAY RADIO WITH I6 ENGINE WITH SCR, P. 61. .. . .. .. . .. . .. .. . .. . .. 299
7.70. AAT / AMMETER / TWO-WAY RADIO WITH ISB ENGINE, P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
7.71. DRIVER CONTROL UNIT, P. 63.. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. 301
7.72. DRIVER CONTROL UNIT (CONT), P. 64. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 302
7.73. EATON PROCISION TRANSMISSION, P. 65. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 303
7.74. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE, P. 66. .. . .. . .. . . .. . .. . .. . .. . . .. 304
7.75. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 67. . . . . . . . . . . . . . . 305
7.76. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 68. . . . . . . . . . . . . . . 306
7.77. ELECTRONICS ENGINE CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 69. . . . . . . . . . . . . . . 307
7.78. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-MD, P. 70.. . .. .. . .. .. . .. .. 308
7.79. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-SS, P. 71. . . . . . . . . . . . . . . . . 309
7.80. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE, P. 72. . . . . . . . . . . . . . . . . . 310
7.81. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 73. . . . . . . . 311
7.82. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 74. . . . . . . . 312
7.83. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 75. . . . . . . . 313
7.84. PDM PRODUCT GRAPHICS WITH F-2013 ISL ENGINE, P. 76. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . 314
7.85. POWER DISTRIBUTION MODULE WITH F-2013 ISL ENGINE, P. 77.. .. .. . .. .. . .. .. .. . .. .. . .. .. 315
7.86. SURGE TANK WITH F-2013 ISL ENGINE, P. 78. .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 316
7.87. AAT / AMMETER / TWO-WAY RADIO WITH F-2013 ISL ENGINE, P. 79.. .. .. .. .. .. .. . .. .. .. .. .. 317
7.88. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE, P. 80. . . . . . . . . . . . . . . . . . . . . . . . . 318
7.89. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 81. . . . . . . . . . . . . . . 319
7.90. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 82. . . . . . . . . . . . . . . 320
7.91. ELECTRONICS ENGINE CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 83. . . . . . . . . . . . . . . 321
7.92. ENGINE BODY BUILDER WITH M-NGV-MD WITH F-2017-ISB ENGINE, P. 84. . . . . . . . . . . . . . . . 322
7.93. ENGINE BODY BUILDER WITH M-NGV-SS WITH F-2017-ISB ENGINE, P. 85.. . . . . .. . . . . . .. . . 323
7.94. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE, P. 86. . . . . . . . . . . . . . . . . . 324
7.95. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 87. .. .. . .. 325
7.96. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 88. .. .. . .. 326
7.97. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 89. .. .. . .. 327
7.98. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 90. .. .. . .. 328
7.99. DEF AND AFTERTREATMENT CONTROL WITH F-2017-ISB ENGINE (CONT.), P. 91. .. .. . .. 329
7.100. PDM PRODUCT GRAPHICS WITH F-2017-ISB ENGINE, P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
7.101. UNDERHOOD PDM WITH F-2017-ISB ENGINE, P. 93. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 331
7.102. UNDERHOOD PDM WITH F-2017-ISB ENGINE (CONT.), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
7.103. AAT / AMMETER / TWO-WAY RADIO WITH F-2017-ISB ENGINE, P. 94. . . . . . . . . . . . . . . . . . . . . . . . 333
7.104. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE, P. 95. .. .. .. . .. .. .. .. .. .. .. .. .. 334
7.105. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95A. . . . . . . . . . . . . 335
7.106. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95B. . . . . . . . . . . . . 336
7.107. ELECTRONICS ENGINE CONTROL WITH F-2017-ISL ENGINE (CONT.), P. 95C. . . . . . . . . . . . . 337
7.108. ENGINE BODY BUILDER WITH M-NGV-MD WITH F-2017-ISL ENGINE, P. 95D. . . . . . . . . . . . . . 338
7.109. ENGINE BODY BUILDER WITH M-NGV-SS WITH F-2017-ISL ENGINE, P. 95E. . . . . . . . . . . . . . . 339
7.110. PDM PRODUCT GRAPHICS WITH F-2017-ISL ENGINE, P. 95F. . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
7.111. POWER DISTRIBUTION MODULE (PDM) WITH F-2017-ISL ENGINE, P. 95G. . . . . . . . . . . . . . . . . 341
7.112. AAT / AMMETER / TWO-WAY RADIO WITH F-2017-ISL ENGINE, P. 95H. . . . . . . . . . . . . . . . . . . . . . 342
7.113. DIESEL EXHAUST FLUID (DEF) AND AFTERTREATMENT WITH F-2017-ISL ENGINE,
P. 95I.. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. 343
7.114. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95J. . . . . . . . . . . . . . . . . . . . 344
7.115. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95K. . .. . . . . . .. . . . . .. . . . 345
7.116. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95L. . . . . . . . . . . . . . . . . . . . 346
7.117. DEF AND AFTERTREATMENT WITH F-2017-ISL ENGINE (CONT.), P. 95M. . . . . . . . . . . . . . . . . . . 347
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ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 1 Abbreviations
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACRONYMS, P. 2
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
Figure 2 Acronyms
2
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
VOLTMETER LOCATION IN FUSE RATING
PRINTED A B
FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
SPLICE
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
6
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BULB TRADE
BULB APPLICATION CANDLEPOWER OR WATT
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
85
COMMON CONTACT
ENERGIZING COIL
30 86 86
30
87
85 87A 87 87A
85
30 86
85 87A 87
30 86
85 87
86
30
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
8
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
B
BUSBAR FUSE
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
LIGHT, SINGLE
BRACE FILAMENT
10
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B
MOTOR
SENDER - FUEL,
OIL, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
TERMINATING RESISTOR
120
C
SPLICE
THERMOSTAT
STUD
VALVE, ETHER
BOTTLE
B
B
S S
S
M
START MOTOR
A W/ TOCP B
G
A
B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
DIODE ASSEMBLY
SWITCH, MECHANICAL B
(NORMALLY CLOSED)
12
ELECTRICAL CIRCUIT DIAGRAM MANUAL
16LTGN
10RD
15A CH4_01
(A14MC)
A14AF
18RD MOBILEMAX POWER /
CH5_01,03,05
+ - IP CONNECTOR
STARTER B+
18RD
IBB ENGINE
I6 / V8 ENGINE
200A
A14SD
K14H
RECORDER
2RD
18RD
(827) CH4_18
A14EA XATA MODULE
16RD (1910/1910A) CH4_19
MEGA FUSE
A14F
A14M
A14K
100A
8RD
8RD
8RD
FUSE
MEGA
IMCT SYSTEM
A
A14AF
A
6RD
@@A14BD
6RD
A86R
6RD
12RD
8RD
LATCHING CH3_05
A65AB
RELAY AUX ROOF RELAY
FUSE F6-B (1015) 16OR
(1007) (1010) CH4_16,CH09_20
CH3_33 A14NB B3 A3 A12Z AUX ROOF RELAY
12RD 16LTBL (1010) CH4_16
A14J 20A
CH3_02 WINDSHIELD RELAY (LEFT)
8RD A78A
14LTGN (1019-R2) CH4_11
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(A14MC)
18RD
A14FDT IVIS DATA LINK
14RD (1981) CH4_42
A14ED QUAL COMM OMNIVISION
16RD POWER (1918A) CH4_31
A14T DFM CONN 2
FUSE F2-F (1011)
14RD (1949) CH10_63
C2 D2
BLOCK TYPE
200A
CH4_43
A14EA XATA MODULE
16RD (1910/1910A) CH4_19,46
A14ED PEOPLENET CONN
(1939) CH4_43
MEGA FUSE
18RD
B
100A B
(1003)
A14F
A14M
A14K
100A
8RD
8RD
QUALCOMM (2703/1902)
8RD
FUSE
MEGA
18RD
A
CH4_17
A14TS ZONAR V3 PREWIRE
A
6RD
IGNITION RELAY #2
A14NA
(1012 / 1014)
A14N
12RD
8RD
CH3_5A
A65AB
AUX ROOF RELAY
16OR
FUSE F6-B (1015) (1010) CH4_16,CH09_20
A14NB B3 A3 A12Z AUX ROOF RELAY
12RD 16LTBL (1010) CH4_16
A14J 20A
CH3_02A WINDSHIELD RELAY (LEFT)
8RD A78A
14LTGN (1019) CH4_11
14
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12OR
6RD
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12OR
6RD
A14FE A1 B1
A14MV MVPC FEED
12RD 16RD (1338M) CH4_29
10A
A14A
HEATED SEAT N/ PASSENGER 14RD
DRIVER SEAT POWER
SEAT A14A (1918) CH4_22
FUSE F7-H (1016)12RD
A14KA A81D DOOR POD
12RD 12LTGN (2600)
A4 30A B4
CH4_06
16
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A14H
PEC FAN RELAY
16PK
(1873) CH11_16
FUSE F3-D (1012)
D4 C4
A14HA TRAILER MARKER
(A54J)
12RD
20A A58J LIGHT RELAY
BATTERY FEED
FUSE F3-B (1012) 18WH (1012) CH10_09,053
CH3_01
A14HB D2 C2 TRAILER TAIL
(A68J) LIGHT RELAY
12RD
20A (1012) CH10_09
A14A
ROOF/TACHO GRAPH (1965)
6RD
A14
18TN
8RD
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY FEED
CH3_01
KEY SWITCH
(1100/1100MA)
6RD
A14
BATT
OFF
ACC IGN S
A14P
8RD
C A
D B FUSE F3-A (1012)
C1 D1
A15 A14PB
18RD 12RD
18LTBL
10A
A12
RELAY %A12C
A12A
(1873C) 18LTBL
CH10_30C A14MD A14M A14M BATTERY FEED
12RD 8RD 8RD CH3_01,29
BODY ACCESSORY
RELAY A12Q
BODY / ACC TRAILER
18LTBL
(1016) CH10_10 J1 A1 AUX RELAY /
AUX TRAILER SOCKET SW
86 FUSE F9-B A72B
W/ BODY BUILDER 30 (1016/1110)
(1018) 16OR
EFFECTS ACCESSORY CH10_10,15
E2 F2 WHEELCHAIR
RELAY #1 A89CA
(1013 / 1011) LIFT RELAY
87 18PL
87A 5A (1019) CH10_29
85 IP MTD ROOF AUX
A12X
A2 J2 LOAD SWITCH
18LTBL
(1106) CH4_16
12LTBL
A12-GBK
20LTBL
18WH
(2224) CH04_39
A94AM OPT WARNING LIGHT
16GY (1511) CH08_14
FUSE F4-K (1013)
B2 SWITCH PACK
A2 A12F
18LTBL (1101) CH4_15
10A
RADIO
A11-GBA
A86 CONNECTION
10WH
A86 RADIO
20LTGN
6WH
(1303)
CH04_33C
FUSE F4-B (1013)
MIRROR SWITCH /
G2 H2 A78V DRIVER POWER
(A12V) 18LTGN MIRROR
10A (3000)
CH4_09
LEFT SIDE
CAB GROUND
(4081) @ W/UTILITY BODY CONNECTION
CH3-18 % SPARE WIRING W/LOAD DISCONNECT
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.8. ACCESSORY FEED STANDARD WITH BODY BUILDER WITH 500K BAUD RATE,
P. 4A
BATT
KEY SWITCH
(1100/*1100MA) BODY
OFF CONTROLLER
S IGN ACC #J3
(1600)
A B D C
FUSE F3-A
(1012) A149C
BATTERY A1
A14PB *A15 18GY
FEED 12RD D1 C1 16RD
CH3_3A,29A 10A
%A12A
A15
18LTBL
18RD
%A149C
UTILITY BODY
14GY
INTERCONNECT
(8884B) %A12AL
CH10_14G 14PK
%A3EC
14GY
BODY
CONTROLLER
#J6
(1606) FUSE F4-K
(1013)
A148A LOC 1&2 SWITCH PACK
A12F
A 16GY (1101)
A2 18LTBL
10A B2 CH04_15
@A148AA @A148A
16GY 16GY
AUX TRAILER SOCKET SWITCH
A72B
16LTBL
(1110)
16OR
A12V
CH10_15
BODY/ACC @A148B
TRAILER 18GY WHEEL CHAIR LIFT RELAY
AUX RELAY A89CA
A72B (1019)
(1016-G1) 18PL
16OR CH10_29
CH10_10
F2 IP/MTD ROOF AUX LOAD SWITCH
FUSE F9-B (1018) A12X
E2 (1106-2B) CH4_16
18LTBL
5A OPT WARNING LIGHT
A94AM (1511)
16GY CH8_14
(A12V)
IP/CTR CHASSIS
B3 A44Z
FUSE F11-E (1020) A3 (1701)
18GY
5A CH10_8
18LTBL
A12E
Figure 20 Accessory Feed Standard with Body Builder with 500K Baud Rate
20
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD, THEFT DETERRENT,
NAVISTAR, INC.
REMOTE START / STOP
KEY SWITCH
(1100)
NOTE: CH3_29,30
BATTERY 1. * A14 IS 4RD BATT
FEED A14W IS A14, 4RD UTILITY BODY
CH3_01 @A13DBAL
A14N IS A14P INTERCONNECT
14BN
2. ** A14N IS A14H PASS (8884B)
CH10_14B
OFF
6RD
A14
S IGN ACC
W/ REMOTE (A13FC)
START / STOP
A13FD THEFT DETERRENT
18PK J3 J4 W/ REMOTE START / STOP
85
87 87A A104J
REMOTE STOP RELAY
IGNITION 16DKBL
(1018) CH10_44
RELAY #1
(1011 / 1013)
FUSE F4-D
86 30
(1013)
CH3_06
A13-GBN A4 A3
18WH
A14JB A14J *A14 BATTERY FEED
CH3_01,30
A11-GBA
FUSE F5-B
(A13FB) (1014)
CH3_07
J1 J2
A13-GFD
85
18WH
A13FE
87 87A
18PK
IGNITION
RELAY#2
(1012 / 1014)
A11-GKJ
30
86
6WH
A2 A1
TRAILER
ABS ECU
FUSE F5-D
RELAY A13FF (A13FA) (1014)
(1017) 18PK
J4 CH3_08
LEFT CH6_05 J3
SIDE CH10_10,22 85
A13-GFE
CAB GND
87A
18WH
(4081) 87 IGNITION
CH3-18 RELAY#3
(1012 / 1014)
30
86
A4 A3
TRAILER ABS
A13-GFF A14NC **A14N **A14W BATTERY FEED
ECU RELAY
18WH 12RD 8RD 6RD CH3_30
(1017)
CH10_10
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100/*1100MA)
BATT
OFF
S IGN ACC
BATTERY FEED
PDM TO CAB D C
A B
(1003)
BODY
CH3_3A,29A
FUSE F3-A (1012) CONTROLLER #J3
A14P A14PB C1 (1600)
A14 D1 A15
6RD 8RD 12RD 18RD IGN
10A *A15 *A149A SWITCH
16RD A16
18GY INPUT
%A149D DIN 15
14GY @A149AX
UTILITY BODY @A1EA 18GY
INTERCONNECT 14GY
(8884B)
@A13FAL @A13FAM
CH10_14G
14BN 18BN
A14J A14JB
8RD 12RD
A11-GBA A13-GBN
10WH 18WH
A4 A3
86
30
IGNITION
A11-GKJ
RELAY #1
A13-GFD
6WH
(1011 / 1013)
18WH
87
87A
85
J3 J4
FUSE F4-D
A148A (1013_G4)
18GY (A13FC)
CH3_6A
RELAY#2
BODY (1012 / 1014)
18WH
87
CONTROLLER #J6
87A
(1606) 85
J1 J2
FUSE F5-B
A148 A148B
B (A13FB) (1014-G2)
18GY 18GY
CH3_07A,07B
22
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F4-H (1013) **A87MB WASHER PUMP UNDER CAB WASHER PUMP
C4 D4 18GY (9745 / 9747) CH4_14
(A13FC)
10A
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(1200) CH12_01
A3 B3
10A
A13BK
18PK
RIGHT BANK OPTIONAL WARNING
A13BJ
LIGHTS MESSAGE WAIT
18PK
(1510) CH4_17,21 CH8_13
A13BH
18PK
A92#163 IP / ENGINE
16TN (1702) CH11_91,93,98E,99C,99E
A92#163 IP / ENGINE
18TN (1702) CH11_05,27,98A,98C
93408J 11JAN16
AE08058177 06A
24
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BACK-UP MONITOR
D2 A67F
FUSE F5-F (1014) C2 CONNECTION
18GY
(9999) CH4_28
10A
A67A
BENDIX WINGMAN
16PK
(8903) CH4_27C
FUSE F5-K (1014)A2 B2 A39
16GY
AIR DRYER
20A
(9900) CH10_35
A39B
16GY
AIR DRYER
AIR DRYER W/ HALDEX DRAIN VALVE
W/ STANDARD
DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_35
A13CE CADEC GPS CONN
16PK (830) CH4_20
FUSE F5-J
MOBILEMAX POWER /
(1014) A13FG
IP CONNECTOR
A1 B1 18PK
A13FB (1242) CH4_21
12PK A13SD
10A TRIPMASTER DATA RECORDER
18PK
(827) CH4_18
A70DA BRAKE PRESSURE
18GY SWITCH
(1825) CH4_18
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(A13FB)
EATON GEN3 HCM
9 VEHICLE INTERFACE
A13B K13B
(7910)
12PK 12PK
CH11_69
IP/CTR CHASSIS
A13
(1701)
14PK
CH10_63A
A39A
16GY
AIR DRYER W/ HALDEX
DRAIN VALVE
QUALCOMM OMNIVISION
FUSE F5-J (1014) POWER
A13EE
(1918A) CH04_31
A1 B1 16DKBL
A13FB
12PK PEOPLENET
10A A13EE
COMMUNICATIONS
18PK
(1939) CH4_43
26
ELECTRICAL CIRCUIT DIAGRAM MANUAL
D1
A13TC FUEL TRANSFER PUMP
FUSE F5-E (1014) C1
16PK (9102) CH10_27
10A
A116M JAW LOCK MONITOR
18GY (9989) CH10_042
E1
93408J 11JAN16
AE08058177 07B
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A13A IP / ENGINE
21 (1702)
14PK
IGNITION FUSE F5-D (1014)
RELAY #3 A92RA RETARDER RELAY
(A13FA)
(1012 / 1014) 18TN (1019) CH11_24,99
G4 H4
CH3_05 10A
FUEL PUMP/ AMMETER/
A13 TWO WAY REDIO
E4 16PK (4060A) CH4_12A
FUSE F5-H (1014) 10A
A13EE PMG MODULE
C4 16PK (1921) CH4_47
D4
(A13FA)
A71
(1010) CH9_02,2B,2C,2D
16OR
TRANSMISSION MODULE 1
A71
(IN CAB CONN) (1501)
16OR
CH11_93,99E
ALLISON TCM
A71
(7500)
16OR
CH11_91,99C
FUSE F5-C
(1014) G3 H3 A22AC TPMS 2 INCH DISPLAY
18PK (1559) CH04_39
5A
A90L DIODE CONN
18GY (4041) CH10_66
FUSE F5-L (1014) ENGINE SENSOR
A13FA A97S
INTERFACE
12PK A3 10A 14PL
(6033) CH7_30
B3
(A13FA)
E2 F2 A97DF IP/ENGINE
18PL (1702) CH7_04,54
5A OR &15A
N/ DISPLAY
(1014)
E3 W/ SEAT 2 A13AA VDR 1
A13FR
W/ DRVR
W/ F/RE TRUCK A14R SEATBELT DATA RECORDER
PROV 18RD (8998) CH04_36
##A105 HEATED SEAT DRIVER
A13FS FUSE F7-G 18LTGN (1918) CH4_23
12PK (1016)
A3 HEATED SEAT PASSENGER
A13FT B3 @A105
/ HEATED SEAT DRIVER
12PK 16LTGN
(1935 / 1918) CH4_23
*10A OR 20A %A13AB A13A
SEATBELT DATA RECORDER
18RD 18RD
(8881) CH04_36A
## HEATED SEAT N/PASSENGER SEAT *10A - DRIVER SEAT
@ HEATED SEAT W/PASSENGER SEAT 20A - DRIVER SEAT AND
% W/DISPLAY W/SEAT 2 W/FUSE PASSENGER SEAT
&15A - W/ISL-G
61229V 22APR09
AE08058177 008
28
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A13A IP / ENGINE
21
14PK (1702)
IGNITION FUSE F5-D (1014)
RELAY #3 A92RA
(A13FA) RETARDER RELAY
(1012 / 1014) G4 H4 18TN
CH3_05A 10A (1019) CH11_24
(A13FA)
CH10_08
A71
16OR
BACK-UP LAMP RELAY
A71 (1010) CH9_02
16OR
18OR
FUSE F5-L (1014)
ENGINE SENSOR
A3 B3 A97S
A13FA INTERFACE
12PK 14PL (6033) CH7_30
10A A111C WIF CONN
(A13FA)
HEAT SHRINK
FUSE F5-G (1014)C3 D3 A13B OWNER OPERATOR
16PK (1916)
10A
(A13FA)
18RD 18RD
(8998) CH04_36
N/DISPLAY A13R1
W/SEAT 2 18RD
A13AB A13A
12PK
W/ DRVR
18RD 18RD
W/ F/RE TRUCK
PROV A13AA IP/ROOF CONN
18RD (8883) CH4_36A
FUSE F7-G (1016)
A3 B3 A14R
18RD
SEATBELT DATA RECORDER
*10A OR 20A (8998) CH04_36
A14RC
18RD
A14RA VDR 1
A14R (8881) CH04_36A
18RD 18RD
A14RB IP/ROOF CONN
18RD (8883) CH4_36A
@A105 A105A HEATED SEAT PASSENGER
16LTGN 16LTGN (1935) CH4_23
A105B HEATED SEAT DRIVER
16LTGN (1918) CH4_23
93408J 11JAN16
AE08058177 08A
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
I6 ECM
(6020M) K3AB(+)
BATTERY FEED
CH7_02 18DKBL
CH3_01,29
EATON GEN3
DIAGNOSTIC
6RD
A14
TCM CONN
K3AC(+) K3AA(+) CONN
(7909)
18DKBL 18DKBL FUSE F3-A (1012) (1650)
CH11_12,
D1 C1
CH11_14,66 A14P A14PB A98H
B
8RD 12RD 18BK
10A
I6 ECM #K3A(+)
(6020) CH7_02 18DKBL ENGINE
/ IP LEFT SIDE
(1702/1702) CAB GND
K3A(+) (1005)
18DKBL
V8 ECM 35
(6020M) CH7_12 A3AA(+) A3CC(+)
K3A(-) F
18DKBL 18DKBL
18GY 36
A3AA(-) A3CC(-)
G
EATON GEN3 18GY 18GY
TCM CONN
K3AC(-) K3AA(-)
(7909) CH11_12
18GY 18GY
CH11_14,66
I6 ECM
K3AB(-)
(6020M)
18GY
CH7_2
I6 ECM #K3A(-)
(6020) CH7_02 18GY
J1708
J1708
PUBLIC (+)
PUBLIC (-)
(1660)
(1661)
A A3BB(-) A
A3BB(+)
18DKBL 18GY
B A3AC(+) B
A3AC(-)
18DKBL 18GY
TRIPMASTER DATA
MAX CONNECTION TRIPMASTER
(827) DATA
RECORDER
E
J1708
18BK
(-)
D
J1708
18BK
(+)
C C
A3C(+) A3C(-)
18DKBL 18GY
CENTER / IP
FULL POWER CHASSIS
CONNECTOR (1701/1701F)
(9511) # W/ ALLISON XMSN
19
J1708 N3C(+)
(+) 31
18DKBL
18
J1708 N3C(-)
26
(-) 18GY
61229V 24APR09
AE08058177 009
30
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C C
A3M(+) A3M(-)
18LTBL 18GY
D A3CE(+) A3CE(-) D
18DKBL 18GY
IMCT SYSTEM QUALCOMM
QUALCOMM
CONN POWER
ACU (2702 / 1902)
(2703)
B B
J1708 - 18RD D3BD(-)
18GY
A A
18BN D3BC(+)
J1708 +
18DKBL
A3AB(+)
18DKBL
A3AB(+)
18DKBL
A3BD(+) A3BD(-)
E 18DKBL 18GY E
A3AB(-)
A3BD(+) 18GY
18DKBL A3AB(-)
PEOPLENET COMM /
PEOPLENET VID INPUT XATA MODULE 18GY
(1939/1939M) (1910) A3BD(-)
F G 18GY
CH4_43
(-)
J1708
HEAT
J1708
(+)
SHRINK D
J1708(-) T3BH(-)
(1239)
C QUALCOMM
MOBILEMAX OMNIVISION
J1708(+) T3BH(+) POWER / IP ACCESSORY
(1238)
CONNECTOR (1919A)
A3BE(+) (1242)
F 18DKBL A3BE(-) F
J1939 (+)
J1939 (-)
F G
4 5
A3D(+) A3D(-)
20DKBL 20GY
A3FD(+) A3FD(-)
18DKBL 18GY
(-)
J1708 (B)
J1708 (+)
J1587 (A)
14 13 11 10
A3BA(+)
A3BA(-)
18DKBL
G 18GY G
A3BA(+) A3BA(-)
18DKBL 18GY
61229V 24APR09
AE08058177 010
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.20. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 11
J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)
DOOR POD
B A
A3D(+) E3W(+) DATA +
(DRIVER)
D
18DKBL 18DKBL
B
C E3X(-) DATA -
C
A3E(+) 18GY
18DKBL
D
A3F(+)
18DKBL
E
A3C(+)
18DKBL
DOOR POD SIGNAL
IP DOOR POD / DOOR
A (3202)
A3B(+) (3204)
18DKBL
(PASSENGER)
A
DOOR POD
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY
SW DATA
D
LINK(+)
E2 SWITCH D/L"+"
SWDL+
(J1708+)
E
SW DATA
LINK(-) E1 SWITCH D/L"-"
SWDL-
(1708-)
DATA
(+) A
DATA B
J1708 (-)
PRIVATE (-)
(1929)
D3BB(+)
18GY
18GY
D3CC(-)
A
A3B(-) IP DOOR POD / DOOR
18GY (2600)
E B
A3C(-) D3Y(+)
18GY 18DKBL
D E
A3F(-) D3Z(-)
18GY 18GY
C
A3E(-)
18GY
18GY
D3AA(-)
D3B(+)
DATA A
(+)
Figure 32 J1708 Data Link – Private with Power Window and Lock
32
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK
NAVISTAR, INC.
J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)
A5E(+)
7
18YL
N5B(-)
N5C(+)
N5C(-)
N5B(+)
18GN
18YL
18GN
18YL
A5E(-)
6
18GN
J1939
TERMINATING
RESISTOR-A
(1657)
A5LI(+)
18YL
N5A(-)
N5A(+)
A A5RM(+)
18YL
18GN
A5LI(+)
18YL J1939
18YL
OHMS
ADAPTER
J1939 ADAPTER
120
(1025)
A5RM(-) CH3_12A
18GN
C
CH03_13A
A5LI(-)
A5C(+)
A5C(-)
CENTER 18GN
(1025)
18YL
18GN
CHASSIS / A5LI(-)
62 61
IP 18GN
(1701) UTILITY BODY
INTERCONNECT
A5A(-)
A5A(+)
(8884A)
18GN
18YL
A5Y(-)
A5R(-)
A5B(+)
18GN 18GN
A4(-)
A4(+)
ECM
18YL
18GN
18GN
18YL
18YL
18GN
(6020M)
A5B(-)
A5D(+)
A5D(-)
CH3_15,31
18GN
18YL
18GN
A5(+)
A5(-)
18YL
18GN
A5B(-)
A5B(+)
18GN
18YL
12 11
F3 F2
J1939+ J1939-
J1939+ J1939-
DATALINK
37 38 C D
DATALINK
IP / FWD CHASSIS DIAGNOSTIC
CLUSTER
(1700) BODY CONNECTOR
CONNECTOR
CONTROLLER #J5 (1650)
(1501)
(1602)
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ UTILITY BODY CONNECTIONS
NAVISTAR, INC.
PAM MODULE
(4087 / 4087B)
ENGINE/IP
(1702)
A5R(-) A5P(-)
18GN 8
17 18GN
K5AA(-) K5A(-) A5R(-) A5P(-)
DCU JUMPER 18GN
18GN 18GN 18GN
INTERCONNECT A5R(-) A5P(+)
(6342) 18GN 7
18YL
CH11_48,60 11
K5AA(+) K5A(+) A5R(+) A5P(+)
61,68
18YL 18YL 18YL 18YL
A5R(+)
18YL
A5RA(+)
A5RA(-)
18YL
18GN
A5R(+)
ABS #1 18YL
(1400)
A5N(+)
8 18YL
A5N(+)
18YL
A5N(-)
7
18GN
A5N(-)
18GN
A5RJ(-)
A5RJ(+)
A5RA(+)
A5RA(-)
18GN
18YL
18YL
18GN
CLUSTER CONN
(1501)
A5D(+) A5RM(+)
12
18YL
18YL SART CLOCK
MODULE
(1610)
A5D(-) A5RM(-)
11 CH03_12B, 12C
18GN 18GN
A5C(+)
A5C(-)
18YL
18GN
A5RB(+)
18GN
18YL
@A5J(+)
18YL H
J1939
SPLICE
(1026)
@A5J(-) TPMS 2 INCH
J1939 SPLICE E DISPLAY
18GN
(1025) (1559)
A5F(-) A5M(-)
F 5
18GN 18YL
A5F(+) A5M(+) 4
G
18YL 18GN
@ W/WINGMAN,OPT,AMM,IBB.
34
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.23. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12B
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATA LINK W/ UTILITY BODY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CONNECTIONS (CONT)
11
A5RN(-) A5M(+)
18GN 18YL
A5RJ(+)
J1939 PUBLIC
18GN
18YL
(1657)
A5M(+)
A
18YL
A5M(-)
C
18GN
ABS # 1
(1400)
A5RA(+)
A5RA(-)
A5N(+)
8
18YL
18GN
18YL
A5N(-)
7
18GN
A5R(+)
A5P(+)
A5P(-)
A5R(+)
A5R(-)
A5P(+)
A5R(-)
A5R(-)
A5R(+)
A5P(-)
18YL
18GN
18YL
18YL
18GN
18YL
18GN
18YL
18GN
18GN
7 8
17 11
IP/ENGINE
LEFT PAM
(1702)
MODULE
(4087B)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.24. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12C
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO J1939 DATA LINK W/ UTILITY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BODY CONNECTIONS (CONT)
NAVISTAR, INC.
J1939 SPLICE
(1025)
G F
A5RS(+)
A5RS(-)
CLUSTER CONN
18YL
18GN
(1501)
CH03_12A
A5R(-)
18GN IP/ ENGINE
(1702)
A5RA(-) A5R(-)
18GN 18GN
A5RM(-) A5RB(-) A5R(-) 17
18GN 18GN 18GN
A5R(-)
18GN
A5RM(+) A5RB(+) A5R(+)
11
18GN 18YL 18YL
A5R(+)
18YL
A5RA(+) A5R(+)
QUALCOMM OMNI 18YL 18YL
A5RA(-)
A5RA(+)
ACCESSORY
(1937N) A5R(+)
18GN
18YL
18YL
A5Y(+)
A
18YL
C A5Y(-)
18GN
WABCO ABS
ABS# 1 CONN
(1400) (1420)
A5N(+) A5N(+)
18YL 18YL
8 A5N(+) A5N(+) 3
18YL 18YL
A5N(-) A5N(-)
18GN 18GN
A5N(-) A5N(-) 1
7
18GN 18GN
A5V(-)
A5T(+)
A5V(+)
A5T(-)
18YL
18GN
18YL
18GN
XATANET MODULE
(1910A)
A5Y(-)
D
18GN
A5Y(+)
C
18YL
36
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTION
NAVISTAR, INC.
WA BCO ABS #1
(1400)
J1939 HIGH
J1939 LOW
J1939
TE RMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)
7
J1939 J19 39 120 OHMS
(-) (+)
15 14 PAM MODULE
A C
(4087)
J1939
IP/ ENGINE
&&N5C(+)
TE RMINATING
CH3_15,37
&&N5C(-)
WABCO ABS
&& N5B(+)
&&N5B(-)
RESISTOR
(1702)
18YL
(1420)
18GN
(1657)
18YL
18GN
8
7
J1939 HIGH
J1939 LOW
J1939 ADAPTER
120
(1025)
OHMS
CH_13
A
@@A5N(-)
@@ A5N(+)
**A5P(-)
**A5P(+)
&& N5A(+)
18GN
&&N5A(-)
18YL
18GN
18YL
3
%A5P(-)
18YL
1
18GN
18GN
%A5P(+)
&A5LI(+)
18YL
&A5LI(-)
&A5R(-)
&A5R(+)
18YL
18GN
*A5RJ(+)
*A5RJ(-)
18GN
18YL
A5N(+)
A5N(-)
CENTER
18YL
18GN
18YL
18GN
CHASSIS /
62 61 %A5R(+)
IP
18YL
(1701)
&&A5A(-)
&&A5A(+)
%A5R(-)
18GN
18YL
18GN
**A5RA(+)
**A5RA(-)
&A5 RA (+)
18YL
18YL
18YL
UTILIT Y BODY &A5RA(-)
INTE RCONNECT 18GN
(8884A)
A5RL(+) A5RK(+)
18YL 18YL **A5RJ(+) %A5R(+)
12 A5AL(+) 18YL 18YL
18YL IP / ENGINE
A5RL(-) A5RK(-) (1702)
18GN 18GN **A5RJ(-) %A5R(-) CH3_15,37
A5AL(-) 18GN 18GN
13
18GN
%A5R(+)
18YL
IP / ENGINE
A5(+)
(1702)
A5(-)
18YL
18GN
%A 5R(-) CH3_15,37
A5D(+)
A5D(-)
18GN
18YL
18GN
**A5N(-)
**A5N(+)
18GN
A5B(-)
18YL
A5B(+)
18GN
18YL
F3 F2
12 11
J1939-
J1939+
J1939-
J1939+
C D
DIAGNOS TIC
7
BODY CONNECTO R
CONTROLLER #J5 (1650)
J1939-
J1939+
CLUSTER
(1602) CONNECTO R
(1501)
92218B 07AUG13
AE08058177 12D
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SHIFT SELECTOR
(1852 / 1852A)
J1939(-) 7 J1939(+)
11
10 J1939(-)
PAM PAM
(4087/ (4087/
4087B) 4087B)
CH3_14 CH3_14
RESISTOR-A
CH3_12,12A,
12B,12C
J1939 ADAPTER J1939 ADAPTER
(1025) (1026)
A
A5RF(-) A5RD(-)
18GN 18GN
B
A5FA(-)
A5R(-)
18GN
18GN
C
A5RH(-)
B
18LTGN A5C(-)
D 18GN
C
A5RE(-)
18GN
E
A5D(-) D
18GN
RESISTOR-A
CH3_12,12A
A5F(-)
18GN
F F
A5RJ(-)
18GN
G G
A5RJ(+)
18YL
A5F(+)
18YL
J
H
A5RE(+)
A5D(+)
18YL
18YL
K
L
K A5C(+)
A5RH(+)
18YL 18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL
38
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939 SPLICE
(1025)
B DIGNOSTIC CONN
A5B(-)
(1658)
18GN
CH03_34A
E
A5(-)
18GN SEATBELT DATA RECORDER
@5(-) @5A(-)
(8881)
18GN 18GN
CH04_36A
A5A(-) ROOF/ANTI-THEFT
18GN (1964)
CH10_62A
F
A5RS(-) QUAL/COMM
18GN OMNI XATA NET MODULE
(1937N/1910A)
CH03_12C,CH04_27C
A5RQ(-) A5RP(-)
18GN 18GN TPMS 2 INCH DISPLAY
A5RP(+) (1559)
A5RS(-) 18YL CH04_39
18GN
A5F(-)
18GN
A5RQ(+)
18YL
G
A5RS(+)
18YL A5M(-)
18GN TPMS 2 INCH DISPLAY/
A5F(+) A5M(+) CLUSTER CONN
18YL 18YL (1559/1501)
CH03_13A,CH04_27A
A5RS(+) CH3_39
18YL
A5M(+)
18YL
A5A(+)
18YL
A5A(-)
DATALINK TRANSLATOR
18GN
A5M(+) (1961)
A5MA(+) CH04_42
18YL 18YL
H
A5(+)
18YL
@5(+) @5A(+)
18GN 18GN
A5FD(-)
18GN IVIS DATALINK
CONN
A5FD(+) (1981)
18YL CH04_42
L
A5B(+) DIGNOSTIC CONN
18YL (1658)
CH03_34A
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939 ADAPTER
(1026)
F J1939 ADAPTER
A5RF(-) (1025)
18GN CH03_13
C
A5RE(-)
18LTGN
D
A5R(-)
18GN
A5R(-)
18GN
A5N(-)
A5P(-)
18GN
A5N(-)
AB5U(-)
A5P(-)
18GN
18GN
18GN
18GN
PEOPLENET
PAM VID INPUT
IP/ENGINE WABCO MODULE (1939M)
(1702/ ABS #1 ABS (4087/
1702) (1400) (1420) 4087B)
17
7 1 8 11
A5R(-)
18GN
12
11
8 3 7
A5P(+)
AB5U(+)
A5N(+)
A5P(+)
18YL
A5N(+)
18YL
18YL
A5R(+)
18YL
A5R(+)
18YL
18YL
18YL
A5R(+)
18YL
M
A5RD(+) A5RC(+)
18YL 18YL
G J1939 ADAPTER
A5RF(+)
(1025)
18YL
CH03_13
92218B 31JUL13
AE08058177 13B
40
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTION (CONT)
NAVISTAR, INC.
J1939 ADAPTER
(1025)
G F
A5RS(-)
A5RS(+)
A5F(-)
A5F(+)
18GN
18GN
18YL
18YL
SART CLOCK NET MODULE
MODULE (1910A)
(1610)
A5RJ(-)
18GN
A5S(-) A5Y(-)
D D
18GN 18GN
A5S(+) A5Y(+)
C C
18YL 18YL
A5RJ(+)
18YL
A5RA(+)
A5RA(-)
A5G(-)
A5G(+)
18GN
18YL
18GN
18YL
VS-400 DRIVER
DISPLAY
(1943M)
A5E(+)
7 18YL
6 A5E(-)
18GN
A5RM(+)
A5RM(-)
A5C(+)
A5C(-)
18YL
18YL
18GN
18GN
IP / FWD CHASSIS
CLUSTER CONN (1700/1700)
(1501) CH04_27A
A5D(+)
12
18YL
11 A5D(-)
18GN
A3(+)
A3(-)
18YL
18GN
A5RK(+)
A5RK(-)
A5A(-)
A5A(+)
18GN
18YL
18YL
18GN
A5W(+)
18YL
A5B(+) A5(+) A4(+)
C F3
18YL 18YL 18YL
A5B(-) A5(-) A4(-)
D F2
18GN 18GN 18GN
A5W(-)
18GN
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PAM
(4087 / 4087B)
A5P(+)
7
18YL
A5P(-)
8
18GN
A5R(+)
18YL
IP / ENGINE
(1702) CH3_15
A5R(-)
18GN
A5RA(+)
18YL
BENDIX
W/ PAM
A5RA(+) A5R(+)
18YL 18YL
A5RA(-)
18GN
J1939 TERMINATING
RESISTOR-A
(1657)
CH3_12
A5RA(-) A5R(-)
18GN 18GN
A5RD(-)
J1939
J1939 ADAPTER 18GN
DATA LINK
(1026)
CH3_13,15,37
CH3_13
A5RD(+)
18YL
J1939 A5RJ(-)
TERMINATING 18GN
RESISTOR-A ABS #1
(9530) CH3_12 A5RJ(+)
(1400)
18YL
WABCO ABS
(1420)
3 A5N(+) A5N(+)
J1939 HIGH 8 J1939 HIGH
18YL 18YL
A5N(-) A5N(-)
J1939 LOW 1 7 J1939 LOW
18GN 18GN
42
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
RESISTOR
ENGINE (7801M)
DCU
A
(6340)
CH7_17
OHMS
120
J1939
DATA LINK
CH3_13,14,12D
K5AA(+)
K5AA(+)
C
18YL
18GN
K5AA(+)
K5AA(+)
18YL
18YL
##K5C(+)
A5R(+)
A5R(-)
##K5C(-)
18YL
**K5C(+)
18GN
**K5C(-)
#K5D(+)
#K5D(-)
*K5D(+)
*K5D(-)
18YL
18GN
18YL
18GN
18YL
18GN
18YL
18GN
##K5A(+) 5KCC(+) K5B(+) ECM
IP / (6020M)
18YL 18YL 18YL
ENGINE
(1702)
#K5A(+) K5CC(+) K5B(+)
11 18YL 18YL 18YL
61 J1939 H
*K5A(+) K5CC(+) K5B(+)
18YL 18YL 18YL
K5C(+)
18YL
K5C(+)
18YL
18YL
K5AA(-)
18GN ENGINE
XMSN DCU
*K5A128
MODULE 3 (6340)
18YL K5AA(-)
(1503) CH7_17
**K5#128 18GN
CH11_31
18YL
K5AA(-)
K5B108
ENGINE
K5C(-)
18GN
18GN
18GN
18GN
XMSN MODULE
*K5#108
18YL
(7150)
18GN
**K5A128 TRANSMISSION
J1939 + 28
18YL MODULE HCM
(7151) (7910)
**K5A108
J1939 - 8
18GN
J1939 - @K5BE(-) J1939 -
8 2
18GN
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 @K5BE(+)
* W/ ALLISON LCT GEN 4 28 J1939 + 3 J1939 +
18YL
** W/ ALLISON WTEC GEN 4
@ W/ EATON HYBRID GEN 3
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
OHMS
120
C
J1939
RESISTOR
(7110)
EATON
K5C128
K5C108
K5TB(+)
K5TB(+)
GEN3 TCM
18GN
18GN
18GN
18YL
K5TB(-)
K5TB(-)
18YL
18YL
CONNECTOR
(7105)
K5V(-) 2 J1939
W/ ALLISON GEN4 3000/3500 18GN (-)
AND 4000/4500 XMSN K5V(+)
3 J1939
18YL (+)
W/ MANUAL XMSN
18GN
K5TA(+)
18YL
K5TA(-)
W/ AUTOSHIFT AND
ULTRASHIFT GEN3 XMSN ECM 1
(6018)
11 K5R(+)
A5R(+) K5S(+)
18YL 18YL 34
18YL
K5R128 K5S128
18YL 18YL
K5A128
CH3_14
18YL
K5R(-) K5S(-)
18GN 18GN
17
A5R(-) K5R(-) K5S(-)
18GN 47
18GN 18GN
K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN3 XMSN
K5B128
K5A108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR
K5B108
18GN
(7150)
J1939 (+) 28
J1939 (-) 8
44
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ MANUAL TRANSMISSION
ECM 1
DASH CONN
(6018)
(1702)
11
K5S(+) K5R(+) A5R(+)
J1939+ 34
20YL 18YL 18YL ABS #1
(1400)
17 CH03_12A,12B
K5S(-) K5R(-) A5R(-)
J1939- 47 18GN 18GN
20GN
D EF HARNESS
INTERCONNECT
(674)
K5TB(+) 17
5A(+)
18YL 18YL ACM 96
WAY J1
16 (685)
K5TB(-) 5A(-)
18GN CH07_35
18GN
K5S(+) 11
K5R(+) A5R(+)
J1939+ 34 20YL 18YL 18YL
ABS #1
K5S(-) 17 (1400)
K5R(-) A5R(-)
J1939- 47 20GN CH03_12A,12B
18GN 18GN
DEF HARNESS
INTERCONNECT
(674)
17
K5TB(+) 5A(-)
18YL 18GN
ACM 96 WAY J1
K5TB(-) 16
5A(+) (685)
18GN CH07_35
18YL
EATON GEN3
TCM CONNECTOR
(7105)
K5V(+)
J1939+ 3
18YL
K5V(-)
J1939- 2
18GN
92218B 31JUL13
AE08058177 16A
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP
NAVISTAR, INC.
NEGATIVE STUD
(1004) BODY CONTROLLER #J2
(LEFT SIDE DASH MOUNTED DUAL A11-GB DC
E (1604)
POST GROUND PLATE) 12WH GROUND
A11-GAA RADIO
12WH A86-G
(1300/1300A)
18WH
CH4_33
A86-G RADIO CONNECTION
20WH (1301) CH4_32
FULL POWER CONNECTOR /
A90-D HYD POWER PARK SWITCH
16GY (9511 / 1109) CH10_06
Figure 46 Ground – IP
46
ELECTRICAL CIRCUIT DIAGRAM MANUAL
MOBILEMAX
A11-GBE
POWER / IP CONNECTOR
18WH
(1242) CH4_21
A11-GBF MOBILEMAX
18WH POWER / IP CONNECTOR
(1242) CH4_21
A44-GBG
PARK BRAKE RELAY
18WH
(1015) CH7_09
A78-GBR
18WH WINDSHIELD RELAY (LEFT)
*A78-GBR (1019 - R3) CH4_11
16WH
A11-GBJ BODY BUILDER CONN
12WH (4450M) CH10_14
AXLE ENABLE SW /
A59-GBM LIFT AXLE CONTROL
16WH (1108 / 1227)
CH10_30,31,32,36,37,38
A58-GBM
18WH AIR SHIELD LIGHT CONNECTOR
(5117) CH4_30
A13-GBN
IGNITION RELAY #1
18WH
(1011 / 1013) CH3_05
* W/ POWER MIRROR
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
48
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LEFT SIDE
A74-G HVAC CONTROL
CAB GROUND
18WH (1200) CH12_01
(4081)
A81-GB
12WH
A81-GH DOOR POD SIGNAL
** (3209) CH4_06
** A81-GC
8WH 4 DOORS 12WH
10WH 2 DOORS
12WH 1 DOOR A81-G PASSENGER DOOR POD
K11-G
16WH
ENGINE
LEFT SIDE A72-GY AUX POWER
GROUND PLATE 12WH (1875) CH10_45
(6304A)
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
ADAPTER #01 @M11-GD
(8800) 12WH
A
M11-GD M11-G LEFT SIDE
12WH 12WH DASH MTD
DUAL POST
GND PLATE
(4307)
E
M54-GB RIGHT GUIDE POST LIGHT
16WH (8151)
CH9_04
M78-GC
16WH LEFT HEATED MIRROR
FORWARD HOOD MOUNTED
(8700/8700B)
M78-GA
CH4_10,10A
16WH
WHEELCHAIR INTERLOCK
M11-GW (4906)
16WH CH10_29
W/WHEELCHAIR INTERLOCK
F AIR PARK SOLENOID
M44-GW (4905)
16WH CH10_29
W/AIR PARK SOLENOID
ELECTRIC HORN
M85-GC M85-GA (8312)
16WH 16WH CH4_07
50
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ISOLATED GROUND
ADAPTER BODY CONTROLLER #J5
(8802) (1602)
A
N9
E7 ZVR
16GY
B
N9R RH - HDD RIGHT FUEL SENDER
18GY (9103) CH8_08
C
N9B RIGHT GAUGE FUEL SENDER
18GY (9101) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
AND W/ M - NGV - RH - HDD
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
N11-GB
12WH
N10-GN LEFT SIDE DASH MTD
18TN DUAL POST GND PLATE
N10-GL LOW VOLTAGE CONN
N10-GK (9717B)
18WH (9738) CH11_19
16WH
N10-GM
18WH
N92AD-G APG ENABLE RELAY
18WH (9739) CH11_16
B FUEL TRANSFER PUMP (XMSN MTD)
N37-G
18WH (9102A/9102) CH10_27
C
N10-GS END OF FRAME REMOTE PWR MODULE
14WH (4410M) CH10_21
N10-GR FIRST REMOTE POWER MODULE
14WH (4410A/4410D) CH10_20
N65-G CUSTOMER SUPPLIED LIGHT
14WH (9720A) CH09_16A
N112-GD LIFT GATE / MODULE
16WH (7804) CH10_28
D
N65-G WORK LIGHT
16WH (9720) CH9_16
*N112-GD
16WH LIFT GATE
*N112-GD (7803)
*N65-G
16WH 16WH
WORK LIGHT
*N11-GD *N65-G
(9718A)
16WH 16WH
*N65-G
16WH WORK LIGHT
*N65-G (9766)
16WH
N11-GD LIFT GATE/MODULE
16WH (7804)CH10_28
F
N59-G AIR SOLENOID GROUND ADAPTER
12WH (8805) CH3_24
N59A-G AIR HORN
16WH (9737) CH4_07
E
N49-G FRONT / REAR AXLE % - W/ 3 STEERABLE PUSHER AXLES
18WH DIFF LOCK WARNING LIGHT @ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
(9814 / 9815) CH8_09 @@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS
* FOR DURASTAR ONLY
61229V 27APR09
AE08058177 023
52
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR SOLENOID
GROUND ADAPTER
(8805) @N19-G FUEL HEATER
16WH (9801) CH10_22
F N19-G FUEL HEATER
16WH (9108/9109) CH10_22
N44-GB SAAR
18WH (9777M) CH10_08
**N59R-G
AIR SOLENOID
18WH
4-PACK
E (9740B) CH10_18
*N59R-G
14WH
AIR SOLENOID
D
N59L-G 4-PACK
14WH (9740A) CH10_18
AIR SOLENOID
N59X-G 4-PACK
14WH (9740B/9740C)
C CH10_17,17A
N59F-G AIR SOLENOID
14WH 4-PACK
B (9740) CH10_17
N59A-G AIR SOLENOID
14WH 4-PACK
(9736/9740) CH10_17,17A
N59A-G
16WH AIR HORN SOLENOID
(9737) CH4_07
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
M11-G
12WH LEFT SIDE DASH MTD
DUAL POST GND PLATE
(4307)
M11-GC
12WH
RADIATOR
GROUND
(8600)
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04
F
M85-GH ELECTRIC HORN #2
16WH (8305) CH4_07
54
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND ADAPTER
(6704M)
B FREON COMPRESSOR
K77-G
16WH (6200) CH12_04
D
K10-GG E-FAN
16WH (6561) CH6_01
C A
K10-GB
14WH
B
K19-GP
16PL
K19-GM
14GY
ENGINE / MELROSE
(6011) CH7_14
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND ADAPTER
(6704A)
C FREON COMPRESSOR
K77-G (6200)
16WH CH12_04
K10WH5 K92A16
10WH 14WH ECM 1
(6018)
CH7_11
K92B16
14WH
A HARNESS GROUND
K10-GB K10-GA
10WH (LOCATED AT LEFT SIDE
10WH
ENGINE BLOCK GROUND)
(6314)
ECM 0V SPLICE
(6707)
A ECM 1
K34-GA (6018)
18WH CH6_04
ECM 5V SPLICE
(6706)
E
K92A4 BODY BUILDER CONNECTOR 2
18TN
(4706)
CH6_04
B ECM 1
K34BB (6018)
18TN CH6_04
CH7_07
D
K23A1
VARIABLE SPEED FAN
18TN
(6420)
CH6_04
56
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM COMM 2
K92D16
GROUD ADAPTER (6019)
14WH
(6704) CH07_25
K92BA16
14WH ECM COMM 1
A (6018)
K92B16 K92C16
CH07_25
14WH 14WH
B ECM COMM 1
K92A16
14WH (6018)
CH07_25
DEF HARNESS
K95-GA
PWR & GROUND
10TN
(690)
D CH07_33,33A
K10WH1 K10-GA
12WH 10WH
E HARNESS GROUND
K10WH5
14WH (6314)
C FREON COMPRESSOR
K77-G
16WH (6200)
CH12_04
F K10-GL K10-GJ
12WH 16WH ENGINE SENSOR
INTERFACE
(6033)
K10-GK CH07_30
16WH
A 2
K9AA A9E A9AA
E5 ZVR
16GY 20GY 18GY
B A / C PRESSURE TRANSDUCER
K9AAA
(6201/6201B)
18GY
CH12_03
92218B 31JUL13
AE08058177 27A
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2GA STARTER
POWER
(6305A)
ALTERNATOR POWER
K2A-FL K2 2AWG BOSCH
10RS 2RD (6100G)
K2B-FL
10RS
ALTERNATOR POWER
K2A-FL K2 2AWG
10RS 2RD (6100K)
K2B-FL
10RS
STARTER POWER
ALTERNATOR POWER
DELCO K2
DELCO 1AWG
(6317M) 1RD
(6100H)
K2C-FL
10RS ALTERNATOR POWER
K2A-FL K2
2RD DELCO 2AWG
10RS
K2B-FL (6100J)
10RS
2GA
POWER
(6305B)
92218B 31JUL13
AE08058177 27B
58
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K2-G
2WH
K2-G
2WH
K2-G
1WH
K2-G
1WH
K2-G
1WH
K2-FLA K2
10RS 2RD
K2-FLB
10RS
K2-FLA K2
10RS 2RD
K2-FLB
240A,1GA 190A,1GA 210/240A 200A,1GA
1GA,PWR 10RS PWR 1GA,PWR PWR
PWR
@ STARTER (1011) (1021) (1031) (1041)
(1301)
K2-FL K2
6TN 1RD
K2-FL K2
6TN 1RD
K2-FL K2
6TN 1RD
K2-FL K2
6TN 1RD
K2-FL K2
2BK 0RD
92927M 05FEB15
AE08058177 27C
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A9ZA
E3 ZVR
18GY
AIR COMPRESSOR
A9ZB HYD BRAKES
18GY (8505) CH8_06
AC PRESSURE TRANSDUCER
A9ZB
(6201) CH12_03,01
18GY
WHEELCHAIR LIFT RELAY
A9ZC
(1019) CH10_29
18GY
AC ACCUM THERMISTOR INLET /
A75ZD
AC ACCUM THERMISTOR OUTLET
18GY
(4018 / 4019) CH12_04
A9ZE HORN SWITCH
18GY (1029) CH4_08
W/ EATON AUTOSHIFT
M 3 GEN3 XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7702) CH8_16
W/ MANUAL XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7700M) CH8_16
E
K10-GB
16WH
60
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
(6020M)
A
K97AN K97SA MAF/ATT CONN
18PL 18PL (8000-B)
CH7_48
ENGINE BLOCK
K10-GC
GROUND STUD
8WH
(6304A)
AFTER TREATMENT
K95-G
10TN (674-8)INTERCONNECT
CH7_57,59
L AC PRESSURE TRANSDUCER
K9A (8602/*8602B)
18GY CH12_03
* W/SS CARRYOVER
92603H 29MAY14
AE08058177 28A
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE (CONT)
NAVISTAR, INC.
K10-GD K10-GC
16WH 8WH
G
K97KB-G
16WH
C
DU JUMPER
K97KC-G
INTERCONNECT #2
16WH
(6343/6344)
D
CH7_50
K97-GS
16WH
K97KC-G
16WH
BODY CONTROLLER
K9E A9E (1602)
18GY 20GY CH8_16
J 2
K97-CG K97-GW
16WH 14WH
B
ECM
(6020M)
CH7_50
K97-GX
14WH
W/I6 ENGINE
93248U 18AUG15
AE08058177 28B
62
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
CH5_01,03,05
+ -
STARTER B+
TERMINAL
I6 / V8 ENGINE
200A BLOCK
TYPE FUSE
2RD
12RD
(1013 / 1011) CH3_04
150A
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
A14P
8RD
CH3_05
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
A14H
A14J
A14T
8RD
8RD
8RD
IP/CTR CHASSIS
(1701/1701F)
FUSE F7-F (1016)
26 ISO TRAILER
A14ND A2 B2 A94L N94TA
SOCKET(9783M)
12RD 12GY 12YL
30A CH10_11
62476L 17NOV09
AE08058177 029
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIGAR LIGHTER
2RD
A86PA
16LTGN POWER SOURCE
FUSE F3-C (1012) (1901) CH4_02
A86N
(1003B)
14LTGN
8RD
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
CH3_5A
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
FUSE F3-A (1012)
DIAGNOSTIC CONN
A14PB D1 C1 A98H (1650) CH3_09
12RD 18BK
10A KEY SWITCH (1100)
A14P
8RD
A15 CH3_4A,5A
18RD CH10_77
CH5_16,17,18,19,20
A15 KEY SWITCH CONN
16RD (1100MA)
A14H
A14J
A14T
8RD
8RD
8RD
CH3_4A,5A CH5_17
64
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18RD
2RD
4RD
IBB ENGINE
150A
A14J
FUSE F4-A (1013) DRIVER DOOR
8RD
A14TC G1 H1 A81B POD SIGNAL
12RD 12LTGN (3202) CH4_05
30A
A14T
8RD
FUSE F4-E (1013)
PASSENGER DOOR
A14TD C1 D1 A81A POD SIGNAL
12RD 12LTGN (3202) CH4_05
A14H
30A
8RD
FUSE F6-D (1015)
A19V FUEL HEATER RELAY
A14P
A14M
8RD
12GY
8RD
A1 (1018) CH10_22
B1
A14FA
12RD
+A98H DIAGNOSTIC CONNECTOR
*20A OR 30A
18BK (1658) CH3_34,34A
* 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE FUSE F8-B (1017) A94AY ABS#1 / BENDIX
E2 12RD (1400) CH10_01
F2
A14HE
12RD
+ - I6 ENGINE 30A OR 15A A94AY WABCO ABS
14GY (1420) CH10_05
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.54. BATTERY FEED, SINGLE WITH 500K BAUD RATE (CONT.), P. 30A
A14JD F3 E3
TYPE FUSE
(A57J)
12RD TURN RELAY
15A (1011) CH10_09
FUSE F6-A (1015)
A86A
(1300/1300A)
C1 D1 18LTGN
A14JF CH4_33
18RD RADIO
A86A A86AA
10A (1301/1303)
18LTGN 20LTGN
FUSE F10-D (1019) CH4_32,33C
A14TF E4 F4 A14JT FUEL PUMP RELAY
MEGA FUSE
12OR
AUX TRAILER
A72E
SOCKET SWITCH CONNECTOR
A14J 18OR
(1110) CH10_15
8RD FUSE F2-D (1011)
A14TA E4 F4 A63 IP / ROOF
12RD 18DKBL (2000) CH9_08
A14T 10A
8RD FUSE F4-A (1013)
A14TC G1 H1 A81B DOOR POD
12RD 12LTGN (3200) CH4_05
30A
A14H
8RD FUSE F4-E (1013)
A14TD C1 D1 A81A DOOR POD
12RD 12LTGN (3204) CH4_05
30A
FUSE F6-D (1015)
B1 A1
A14FA A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_22
*20A OR 30A
FUSE F3-D (1012)
TRAILER MARKER
A14HA D4 C4
(A54J) LIGHT RELAY
12RD (1012) CH10_09
20A
93408J 08JAN16
AE08058177 30A
66
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
RESISTOR
(7801M)
J1939
OHMS
120
DATA LINK
CH3_14
CH3_12
C
##K5C(+)
##K5C(-)
**K5C(+)
**K5C(-)
A5R(-)
A5R(+)
*K5D(+)
*K5D(-)
18YL
18GN
18YL
18GN
18YL
18GN
18YL
18GN
##K5A(+) K5B(+) ECM
IP / (6020M)
18YL 20YL
ENGINE
(1702)
11
53 J1939 H
*K5A(+) K5B(+)
18YL 20YL
**K5A(+) K5B(+)
18YL 20YL
K5B128
K5C(+)
18YL
18YL
##K5A(-) K5B(-)
18GN 20GN
17
54 J1939 L
*K5A(-) K5B(-)
18GN 20GN
**K5A(-) K5B(-)
18GN 20GN
K5C(-)
K5B108
18GN
18GN
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
**K5A128
*K5#128
J1939 + 28
*K5#108
18YL
18YL
18GN
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE
(7151)
## W/ MANUAL XMSN
8 J1939 - * W/ ALLISON LCT GEN4
** W/ ALLISON WTEC GEN4
28 J1939 +
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
CUMMINS ECM ADAPTER
ENGINE/IP (1026)
(6000)
(1702/1702)
11
K5B(+) K5A(+) A5R(+)
22 18YL M
20YL 18YL
17
K5B(-) K5A(-) A5R(-)
46 18GN A
20GN 18GN
K5C(+)
K5C(-)
18YL
18GN
J1939
ALLISON TCM
(7801B)
(7751)
K5#106 K5D(+)
6 18YL A
18YL
K5#127 K5D(-)
27 18GN C
18GN
TCM
(7500)
*K5#106
6 18YL
*K5#127
27
18GN
93248U 17AUG15
AE08058177 31A
68
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
CUMMINS ECM ADAPTER
ENGINE/IP (1026)
(6000)
(1702/1702)
11
K5D(+) K5E(+) A5R(+)
22 18YL M
20YL 18YL
17
K5D(-) K5E(-) A5R(-)
46 18GN A
20GN 18GN
K5C(+)
K5C(-)
18YL
18GN
J1939
TCM
(7801B)
(7500)
K5#127 K5A(+)
27 18YL C
18YL
K5#106 K5A(-)
6 18GN A
18GN
93248U 17AUG15
AE08058177 31B
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
CUMMINS ECM ADAPTER
ENGINE/IP (1026)
(6000)
(1702/1702)
11
K5B(+) K5A(+) A5R(+)
22 M
20YL 18YL 18YL
17
K5B(-) K5A(-) A5R(-)
46 18GN A
20GN 18GN
K5C(+)
K5C(-)
18YL
18GN
*K5E(+)
18YL
J1939
*K5E(-)
(1503) (7801M)
*K5C(+)
18YL
K5#106 K5D(+)
12 18YL A
18YL
K5#127 K5D(-)
4 18GN C
18GN
*K5C(-)
18GN
* W/ WORKSTAR
93248U 17AUG15
AE08058177 31C
70
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 03
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 W/ 2013 INTL BIG BORE ENG
NAVISTAR, INC.
TC10 TCU
(7350)
17 6
*K5B106
*K5B117
18YL
18GN
ECM CONN
(6018) TCU CONN
(7150F2/7150)
*K5R117 *K5S117
20GN 18GN
*K5R106 *K5S106
20YL 18YL
ADD TRANS DEF HARNESS
MODULE 3 INTERCONNECT
(1503) (674)
K5C106
4 K5B127 18YL 17
18GN
*K5A106
18YL
K5C127
18GN 16
K5B106
12 *K5A117
18YL
18GN
IP/ENG
(1702)
K5R127
18GN
17
*K5C127
18GN
K5R106
18YL
11
*K5C106
18YL
* W/ TC10 XMSN
93248U 17AUG15
AE08058177 31D
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND ADAPTER
(8995)
1
@A11-GAN A11-GAA
18WH 12WH
#A11-GAN
14WH
LEFT SIDE
CAB GROUND
(1004)
3
A11-GAA
18WH
9
A11-GGA
18WH
4 ROOF IP (1)
A11-GBA
18WH SEAT CONNECTION
(8996)
10 CH4_34
A11-GHA
18WH
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
18WH (8997)
CH4_35
8
A11-GFA
18WH
14
A11-GMA
18WH
2
A11-G
18WH
A11AB
SEAT BELT DATA RECORDER
18WH
(8998) CH4_36 *
A11-G2 @A11-G3
(8881) CH4_36A **
18WH 18WH
* PREWIRE ONLY
@A11-G2
** WITH WELDON
18WH
62476L 18NOV09
AE08058177 032
72
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
MEGA FUSE BLOCK TYPE
(1001) FUSE
2RD
100A
+ -
200A
C
A14LA A14LA
2 F6 LOAD SHEDDING ON
18RD 18RD
B1
A
A14LB A14LB
3 F7 LOAD SHEDDING OFF
18RD 18RD
B
A14-LN A14-GL A14-GAC
1 18WH 18WH 18WH
A11-GAA
B2 A14-LM 12WH
4
18WH
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
LOAD SHEDDING CONN POST GROUND PLATE)
(1009M / 1009F)
G. 62476L 13JAN10
AE08058177 033
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DIAGNOSTIC CONN
(1658)
DIGNOSTIC CONN
A98-GCB (1650)
5 18WH LEFT SIDE CAB GROUND
(4081)
A98A
18GY J
A98B
7 18GY ECM/IP
(1702B)
A98S
18GY 8
A97ZB
9
START ENABLE RELAY 18GY
(1017)
CH10_62 A19C 10
18GY
A5A(-) E
18GN
F
ROOF/
ANTI-THEFT
G
(1964)
CH10_62A
H
A5A(+)
18YL
J
A5B(-)
14 18GN
K
A5B(+) L
6 18YL
M
82436B 08NOV11
AE08058177 034
74
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ I6 ENG
DCU JUMPER
ECM
INTERCONNECT
(6020M)
(6343)
K5B(+) K5CC(+)
61 6
18YL 18YL
*K5C(+)
18YL
K5B(-) K5CC(-)
62 18GN 5
18GN
*K5C(-)
18GN
AFTERTREATMENT
*K5D(+) INTERCONNECT
18YL (674)
K5C(+)
6
18YL
K5C(-)
9
EATON GEN3 18GN
TCM CONN
(7909) *K5D(-)
18GN
K5E(-)
2
18GN
K5E(+)
3
18YL
93248U 17AUG15
AE08058177 34A
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DCU JUMPER
ECM
INTERCONNECT
(6020M)
(6343)
*K5BB(+)
18YL
K5B(+) K5CC(+)
61 6
18YL 18YL
K5B(-) K5CC(-)
62 18GN 18GN 5
*K5BB(-)
18GN
*K5D(+)
K5C(+)
K5C(-)
18YL
18YL
*K5D(-)
18GN
18GN
K5#127 K5D(+)
27 18GN 6
18YL
K5D(-)
9
18GN
K5#106
6 *K5C(-)
18YL
18GN
TRANSMODULE 3
(1503)
*K5#127
4
18GN
*K5#106
12
18YL
#K5#106
10 18YL
#K5#127
9
18GN
93248U 18AUG15
AE08058177 34B
76
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. ENGINE GROUND - I6 ENGINE
W/ 4 GAUGE
ALTERNATOR GND
(6101)
G B
ENGINE BLOCK
K2-G K2
GROUND
4WH 4RD
(6303)
ALTERNATOR
PWR
(6100)
4GA ALTERNATOR
POWER
(6313)
K2-FL
8LTBL
W/ 2 GAUGE
ALTERNATOR GND
(6126)
R
G B
ENGINE BLOCK
K2A-G K2A
GROUND
2RD
(6350) 2WH
ALTERNATOR
PWR
(6125)
1 TO 2 GA ALTERNATOR
POWER
(6312)
K2B-FL
6LTBL
82436B 08NOV11
AE08058177 035
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE BLOCK GROUND - I6 ENG(CONT)
NAVISTAR, INC.
W/ 2/0 GAUGE
ALTERNATOR GND
(6116A/6117A)
G B
ENGINE BLOCK
K2A-G K2A
GROUND
0BK 0RD
(6352)
ALTERNATOR
PWR
(6116/6117)
2/0 GA
STARTER K2A-FL
POWER 6TN
(6118)
K2AA-FL
6TN
93248U 17AUG15
AE08058177 35A
78
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 03
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
91317U 17SEP12
AE08058177 036
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
RESISTOR
(7110/7110A)
OHMS
120
C
K5C108
K5C128
18GN
18YL
ENGINE J1939
(6803)
IP / ENGINE
(1702)
11
A5R(+) K5R128 K5S128
A
18YL 18YL 20YL
K5A128
18YL
J1939
DATA LINK
CH3_14,12D
17
K5R108 K5S108
A5R(-) B
18GN 20GN
18GN
K5B128
K5A108
18YL
18GN
K5B108
TCU CONNECTOR
18GN
(7150)
J1939 (+) 28
J1939 (-) 8
80
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ISB ENGINE
NAVISTAR, INC.
BENDIX WINGMAN
DRIVER J1939 SPLICE
DISPLAY (1025)
(1943M)
A5RM(+) A5RN(+)
7 G
18YL 18YL
A5RM(-) A5RN(-)
6 18GN F
18GN
A5RK(+)
A5RK(-)
18YL
18GN
CLUSTER CONN
(1501)
A5RJ(+)
12
18YL
A5RJ(-)
11
A5LI(-)
18GN
A5LI(+)
18GN
18YL
SART MODULE
(1610)
A5E(-)
D
18GN
A5E(+)
C
A5D(+)
A5D(-)
18YL
18YL
DIAGNOSTIC CONN
18GN
(1650)
A5C(+)
C
18YL
A5C(-)
D
18GN
A5RL(-)
A5RL(+)
18GN
18YL
BODY
CONTROLLER-J5
(1602)
A5(-)
F2
18GN
A5(+)
F3
A5B(+)
A5B(-)
18YL
18YL
18GN
IP/FORWARD
CHASSIS 62 61
(1700/1700)
M5A(-)
M5A(+)
18GN
18YL
M5C(-)
18GN
BENDIX WINGMAN
(8903)
M5C(+)
18YL
M5B(+)
1
20YL
M5B(-)
M5C(+)
M5C(-)
6
20GN
18YL
18GN
A C
J1939
TERMINATING
RESISTOR 120
(1657M) OHMS
92927M 21JAN15
AE08058177 37A
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET GROUND
NAVISTAR, INC.
N10C
8WH
N10F
8WH
N10D N10E
8WH 8WH
N10D-G
@N10D
N10D
8WH
8WH
8WH
N10F
8WH
TRAILER SOCKET
GROUND 2
(9717)
FORWARD GROUND
(4307)
82
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R94T A
A
10DKBL
B R94TA
B
12YL
TRAILER SOCKET
TRAILER GROUND GROUND
(9717F1) (9778F1)
R10A
8WH
R10
8WH
TRAILER SOCKET
TRAILER GROUND
GROUND
(9717F)
(978F)
R10A
8WH
R10
8WH
R14
8RD
M11-GC
12WH
92218B 17AUG13
AE08058177 38A
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SART CLOCK
MODULE
(1610)
FUSE F1-A
(1010) IGNITION RELAY #1
A97AA A13FN
BTRY A (1013)
18PL 18PK
F1 E1 CH03_05
GROUND STUD
A97-GA
GND B (1004)
18WH
CH03_39
BODY CNTRL-J5
(1602)
@A5Y(+)
@A5B(-)
@A5Y(-)
@A5D(+)
18GN
18YL
18GN
18GN
18YL
@A5RJ(-)
@A5RJ(+)
@A5B(+)
18GN
18YL
18YL
G F 12 11 C D 61 62
@ W/DURASTAR
92218B 31JUL13
AE08058177 039
84
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.73. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 40
J1939 PUBLIC
TERMINATING
RESISTOR CLUSTER CONN
(1657) (1501)
A
120
J
J1939 250K
SPLICE PACK D
(1026)
A5RN(+)
M 18YL G
A5RN(-)
A F
18GN
SEATBELT DATA
RECORDER
K A5RP(+) A5D2(-) A5D3(-)
(8998)
18YL 18GN 18GN
A5B(-) A5(-)
J J1939(-) 7 E
18GN 18GN
A5A(-)
5
18GN
A5LI(+)
G
18YL
A5LI(-)
F
18GN
C
Figure 85 250K J1939 Cab Data Link with 500K Regulatory Update
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.74. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE (CONT.), P. 40A
L
%A5CC(+)
12 J1939(+) PEOPLENET
18YL
VID CONN
B %A5CC(-)
11 J1939(-) (1939M)
18GN
@A5CC(+)
PMG MODULE
18YL
(1921)
@A5CC(-)
CH4_47
18YL
&&A5C(+)
J1939 11 J1939(+)
18YL GAUGE SWITCH
SPLICE PACK
PACK
(1025) &&A5C(-)
10 J1939(-) (1512)
18GN
L
*@A5C(+)
8 J1939(+)
20YL I/O MIC
B DISPLAY
*@A5C(-)
16 J1939(-) (2225)
20LTGN
&A5(+)
18YL
##A5D1(+)
8 J1939(+)
18YL VDR1
(8881)
&A5(-)
18GN 5 J1939(-)
##A5D1(-)
18GN
##A5D3(+) ##A5D2(+)
18YL 18YL
H
%%A5D(+) 6 J1939(+)
18YL
SEAT BELT
##A5D3(-) ##A5D2(-)
DATA RECORDER
18GN 18GN
E (8998)
%%A5D(-)
7 J1939(-)
18GN
**A5M(+)
18YL 6 J1939(+)
DATA LINK
**A5M(-) TRANSLATER
7 J1939(-)
18GN (1961)
@@A5AL(+) J1939(+)
12 UTILITY BODY
18YL
INTERCONNECT
@@A5AL(-) (8884A)
13 J1939(-)
18GN
* XATA PREWIRE W/J1939 DATALINK
# RIGHT SIDE AMMETER W/J1939
% PEOPLENET COMMUNICATIONS W/J1939
@ PMG SYSTEM WIRINGW/ XATA SYSTEM && SECONDARY INSTRUMENT CLUSTER
& VDR AND VDR+ DISPLAY *@ DISPLAY BASE AND PREMIUM VERSION
** J1708 W/TRANSLATOR MODULE
## VDR,DISPLAY W/2 SEAT INDICATION
%% SEATBELT PREWIRING
@@ ZERO REFERENSE GROUND W/ALTEC
93408J 21JAN16
AE08058177 40A
Figure 86 250K J1939 Cab Data Link with 500K Regulatory Update (Cont.)
86
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.75. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH 500K BAUD RATE,
P. 41
W/BENDIX
DIAGNOSTIC CONNECTOR
BODY CONTROLLER#J6
(1650)
(1606)
A5C(-)
A5C(+)
18GN
18YL
J1939 TERMINATING
ABS#1 IP/FWD CHASSIS RESISTOR
(1400) (1700) (1657M)
61
A5DA(+) C
A5A(-) M5C(-)
8 18YL 18GN 18GN
OHMS
120
A5DA(-)
7 18GN
62 A
A5A(+) M5C(+)
18YL 18YL
IP/ENGINE
(1702)
17
A5F(-)
18GN
J1939
DATALINK
11 CH3_50,52,56,63,64,69
A5F(+)
18YL
W/WABCO
18GN
18YL
62 A
A5A(+) M5C(+)
18YL 18YL
IP/ENGINE
(1702)
A5F(-) 17
18GN
J1939
DATALINK
CH3_50,52,56,63,64,69
A5F(+) 11
18YL
Figure 87 J1939 Data Link without Allison Transmission with 500K Baud Rate
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.76. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH 500K BAUD RATE
(CONT.), P. 42
A5C(-)
A5C(+)
18GN
WTEC SHIFT SELECTOR 18YL J1939 TERMINATING
IP/FWD CHASSIS RESISTOR
(1852)
(1700) (1657M)
61
A5BA(+) C
A5A(-) M5C(-)
8 18YL 18GN 18GN
OHMS
120
A5BA(-)
15 18GN
62 A
A5D(+)
A5D(-)
A5A(+) M5C(+)
18GN
18YL
18YL 18YL
ABS#1 IP/ENGINE
(1400) INTERCONNECT
(1702)
A5DA(+) 17
A5F(-) J1939
8
18YL 18GN DATALINK
CH3_47,48,49,
51,53,55,58,59,60,
A5DA(-)
7 65,66,67,68,
18GN 11
A5F(+) 72,73,74
18YL
18GN
18YL
A5BA(+) 61
C
8 18YL A5A(-) M5C(-)
18GN 18GN
OHMS
120
A5BA(-)
15 18GN
62
A5D(+)
A5D(-)
A
18YL
18GN
A5A(+) M5C(+)
18YL 18YL
WABCO ABS CONN IP/ENGINE
(1420) INTERCONNECT
(1702)
A5EA(+) A5F(+) J1939
3 18YL DATALINK
18YL
11 CH3_47,48,49,
51,53,55,58,59,60,
A5EA(-)
A5F(-) 65,66,67,68,
1 18GN 18GN 72,73,74
17
Figure 88 J1939 Data Link with Allison Transmission with 500K Baud Rate (Cont.)
88
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.77. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH WINGMAN WITH 500K
BAUD RATE, P. 43
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK W/ALLISON TRANSMISSION
NAVISTAR, INC. W/WINGMAN W/ 500K BAUD RATE
A5C(+)
A5C(-)
18YL
18GN
J1939
WTEC SHIFT SELECTOR IP/FWD CHASSIS TERMINATING
(1852) RESISTOR
(1700)
(1657M)
A5BA(+) 61
8 C
18YL A5A(-) M5A(-) M5C(-)
18GN 18GN 18GN
A5BA(-)
OHMS
15
120
18GN A5D(+)
A5D(-)
18YL
18GN
BENDIX WINGMAN
62 A
DRIVER DISPLAY
A5A(+) M5A(+) M5C(+)
(1943M)
18YL 18YL 18YL
A5CA(+)
7
18YL
BENDIX
A5CA(-) WINGMAN
6
18GN
A5E(+)
(8903)
A5E(-)
IP/ENGINE
18YL
18GN
INTERCONNECT
M5B(-)
ABS#1 (1702) 6
20GN
(1400)
M5B(+)
11 1
A5DA(+) A5F(+) 20YL
8 J1939
18YL 18YL DATALINK
17
A5DA(-) A5F(-) CH3_47-51,
7
18GN 18GN 53-55
W/BENDIX
A5C(-)
18YL
18GN
J1939
TERMINATING
WTEC SHIFT SELECTOR IP/FWD CHASSIS RESISTOR
(1852) (1700) (1657M)
A5BA(+) 61
8 C
18YL A5A(-) M5A(-) M5C(-)
18GN 18GN 18GN
A5BA(-)
OHMS
15
120
18GN
A5D(+)
A5D(-)
18YL
18GN
BENDIX WINGMAN
62 A
DRIVER DISPLAY
A5A(+) M5A(+) M5C(+)
(1943M)
18YL 18YL 18YL
A5CA(+)
7
18YL
BENDIX
A5CA(-) WINGMAN
6
18GN (8903)
A5E(+)
A5E(-)
IP/ENGINE
18YL
18GN
INTERCONNECT
M5B(-)
WABCO ABS CONN (1702) 6
20GN
(1420)
11 M5B(+)
1
A5EA(+) A5F(+) 20YL
3 J1939
18YL 18YL DATALINK
17
A5EA(-) A5F(-) CH3_47-51,
1 W/WABCO
18GN 18GN 53-55
Figure 89 J1939 Data Link with Allison Transmission with Wingman with 500K Baud Rate
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.78. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH CENTER PANEL WITH
500K BAUD RATE, P. 44
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ALLISON TRANSMISSION W/CTR
NAVISTAR, INC. PANEL W/ 500K BAUD RATE
W/WABCO
BODY
DIAGNOSTIC CONN
CONTROLLER#J6
(1650)
(1606)
A5C(+)
A5C(-)
18YL
18GN
IP/FWD J1939 TERMINATING
WTEC SHIFT CHASSIS RESISTOR
SELECTOR (1700) (1657M)
(1852A)
61
A5GA(+) A5A(-) M5C(-)
8 18GN 18GN
OHMS
18YL
120
C
62
A5GA(-) A5A(+) M5C(+)
15 18YL
18GN 18YL
A
A5G(+)
A5G(-)
18YL
18GN
WABCO ABS
IP/ENGINE
CONN
(1702)
(1420)
11
A5EA(+) A5F(+)
3
18YL 18YL J1939
DATALINK
17 CH3_48-50,
A5EA(-) A5F(-) 53-55
1
18GN 18GN
W/BENDIX
BODY
DIAGNOSTIC CONN
CONTROLLER#J6
(1650)
(1606)
A5C(-)
18YL
18GN
61
A5GA(+) A5A(-) M5C(-)
8 18GN 18GN
OHMS
18YL
120
C
62
A5GA(-) A5A(+) M5C(+)
15 18YL
18GN 18YL
A
A5G(+)
A5G(-)
18YL
18GN
IP/ENGINE
ABS#1 (1702)
(1400)
11
A5DA(+) A5F(+)
8
18YL 18YL J1939
DATALINK
17 CH3_48-50,
A5DA(-) A5F(-) 53-55
7
18GN 18GN
Figure 90 J1939 Data Link with Allison Transmission with Center Panel with 500K Baud Rate
90
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.79. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH WINGMAN WITH
500K BAUD RATE, P. 45
DIAGNOSTIC
CONN (1650)
A5C(-)
A5C(+)
18GN
18YL
J1939
BENDIX WINGMAN IP/FWD TERMINATING
DRIVER DISPLAY CHASSIS RESISTOR
(1943M) (1700) (1657M)
C
A5A(-) M5A(-) M5C(-)
A5CA(+) 18GN 18GN 18GN
7 61
OHMS
18YL
120
A5CA(-)
6 18GN A
A5A(+) M5A(+) M5C(+)
A5E(-)
A5E(+)
18GN
ABS#1
(1400) BENDIX
IP/ENGINE
WINGMAN
(1702)
(8903)
A5DA(+) A5F(+)
8 18YL M5B(-)
18YL J1939
11 20GN 6
DATALINK
CH3_50,52, M5B(+)
A5DA(-) A5F(-) 1
7 56 20YL
18GN 18GN
17
BODY
DIAGNOSTIC
CONTROLLER#J6
CONN (1650)
(1606)
(1657M)
A5C(+)
18GN
18YL
IP/FWD
BENDIX WINGMAN CHASSIS
(1700)
DRIVER DISPLAY C
(1943M) A5A(-) M5A(-) M5C(-)
18GN 18GN 18GN
61
OHMS
120
A5CA(+)
7 18YL
A
A5A(+) M5A(+) M5C(+)
A5CA(-)
6 18YL 18YL 18YL
18GN 62
A5E(-)
A5E(+)
18GN
18YL
BENDIX
WINGMAN
WABCO ABS CONN
(8903)
(1420) IP/ENGINE
(1702) M5B(-)
20GN 6
A5EA(+) A5F(+)
3 18YL J1939 M5B(+)
18YL
11 1
DATALINK 20YL
CH3_50,
A5EA(-) A5F(-) 52,56
1 18GN 18GN
17
Figure 91 J1939 Data Link without Allison Transmission with Wingman with 500K Baud Rate
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.80. J1939 DATA LINK WITH HYDRAULIC BRAKES WITH 500K BAUD RATE, P. 46
W/ALLISON XMSN
BODY
DIAGNOSTIC
CONTROLLER#J6
CONN
(1606)
(1650)
RESISTOR
18GN
IP/CTR
18YL
(9530)
CHASSIS
WTEC SHIFT (1701)
SELECTOR A5AB(-) A5A(-) A5B(-)
(1852) 18GN 18GN 18GN
OHMS
C
120
61
A5BA(-) IP/ENGINE
15 18GN INTERCONNECT HYD ABS MODULE
(1702) CONNECTOR (9511)
A5D(-)
18GN J1939
17 A5C(+)
DATALINK 14
CH3_47,49,50, 18YL
53-55
A5D(+)
18YL A5C(-)
15
11 18GN
N/ALLISON XMSN
DIAGNOSTIC
CONN IP/ENGINE
(1650) INTERCONNECT
(1702)
A5HA(+) A5C(+)
C 18YL 18YL
11 J1939
DATALINK
A5HA(-) A5C(-) CH3_50,52,56
D 18GN 18GN
17
A5B(+)
A5B(-)
18YL
18GN
BODY TERMINATING
CONTROLLER#J6 RESISTOR
IP/CTR
(1606) (9530)
CHASSIS
(1701)
A5AA(+) A5AB(+) A5A(+) A5B(+)
H 18YL 18YL 18YL 18YL
OHMS
62 A
120
A5C(-)
15
18GN
A5C(+)
14
18YL
Figure 92 J1939 Data Link with Hydraulic Brakes with 500K Baud Rate
92
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.81. J1939 DATA LINK WITH 500K BAUD RATE WITH TC10 TRANSMISSION WITH
IBB ENGINE, P. 47
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK W/ 500K BAUD RATE W/ TC10
NAVISTAR, INC. XMSN W/ IBB ENG
ECM
IP/ENGINE
(6018)
(1702)
11
*K5C106 *K5R106 34
18YL 20YL
J1939
DATALINK
CH3_42-44,46
17
*K5C117 *K5R117
47
18GN 20GN
K5S106
K5S117
18GN
18YL
TRANSMISSION
ACM 96
BULKHEAD DEF INTERCONNECT WAY J1
(7350) (674) (689)
16
*K5B117 *K5A117 5A(-) 5AC(-)
17 16
18GN 18GN 18GN 20GN
17
*K5B106 *K5A106 5A(+) 5AC(+)
6 20YL 15
18YL 18YL 18YL
PUBLIC CAN
TERM RESISTOR
(681)
A
5AB(+)
18YL
OHMS
120
C
5AB(-)
18GN
93248U 27AUG15
AE08058177 047
Figure 93 J1939 Data Link with 500K Baud Rate with TC10 Transmission with IBB Engine
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.82. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION
WITH IBB ENGINE, P. 48
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/ 500K BAUD RATE W/ ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/ IBB ENG
NAVISTAR, INC.
ECM
IP/ENGINE (6018)
(1702)
11
K5R106 K5S106
34
18YL 20YL
J1939
DATALINK
CH3_42-44
17
K5R127 K5S127
47
18GN 20GN
K5A106
K5A127
18YL
18GN
TRANSMISSION ACM 96
MODULE DEF INTERCONNECT WAY J1
(7150F2/7150) (674) (689)
16
K5B127 K5C127 5A(-) 5AC(-)
27 16
18GN 18GN 18GN 20GN
17
K5B106 K5C106 5A(+) 5AC(+)
6 20YL 15
18YL 18YL 18YL
TRANSMISSION
MODULE 3
(1503)
PUBLIC CAN
TERM RESISTOR
K5B127 (681)
4
18GN A
K5B106 5AB(+)
12 18YL
18YL
OHMS
120
C
5AB(-)
18GN
93408J 15JAN16
AE08058177 048
Figure 94 J1939 Data Link with 500K Baud Rate with Allison Transmission with IBB Engine
94
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.83. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH
CUMMINS ISB ENGINE WITH WORKSTAR, P. 49
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE W/ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/CUMMINS ISB ENG W/WORKSTAR
NAVISTAR, INC.
11
K5A(+) K5B(+)
22
J1939 18YL 20YL
DATALINK
17
CH3_42-44,46 K5A(-) K5B(-)
46
18GN 20GN
K5C(+)
K5C(-)
18YL
18GN
ALLISION
TCM
J1939
(7151)
(7801B)
K5#106 K5D(+) A
6
18YL 18YL
120
OHMS
C
K5#127 K5D(-)
27 18GN
18GN
IP / ENGINE
(1702 / 1702) CUMMINS ECM
(6000)
11
K5E(+) K5D(+)
22
J1939 18YL 20YL
DATALINK
17
CH3_42-44,46 K5E(-) K5D(-)
46
18GN 20GN
K5C(+)
K5C(-)
18YL
18GN
TCM
(7500) J1939
(7801B)
K5#106 K5A(+) A
6
18YL 18YL
120
OHMS
K5A(-) C
K5#127
27 18GN
18GN
IP / ENGINE
(1702 / 1702) CUMMINS ECM
(6000)
11
K5A(+) K5B(+)
22
J1939 18YL 20YL
DATALINK
17
CH3_42-44,46 K5A(-) K5B(-)
46
18GN 20GN
K5E(+)
K5E(-)
18YL
18GN
J1939 W/ INCAB
TRANS MODULE 3
TCM
(1503)
(7801M)
K5#106 A
K5C(+)
12
18YL 18YL
120
OHMS
K5C(-) C
K5#127
4 18GN
18GN
93408J 15JAN16
AE08058177 049
Figure 95 J1939 Data Link with 500K Baud Rate with Allison Transmission with Cummins ISB
Engine with WorkStar
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.84. J1939 DATA LINK WITH 500K BAUD RATE WITH 2010 SCR I6 ENGINE, P. 50
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/2010-SCR-I6 ENGINE
NAVISTAR, INC.
ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) 5AE(+)
20YL 14
J1939 18YL
DATALINK
CH3_41,46 17 13
K5A(-) 5AE(-)
15
18GN 20GN
*5AD(-)
*5AD(+)
20GN
ECM
20YL
DCU JUMPER
(6020M) INTERCONNECT#2
(6343)
6
K5B(+) K5CC(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN
5
K5B(-) K5CC(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL
K5C(-)
K5C(+)
18YL
18GN
EATON GEN 3
AFTERTREATMENT TCM CONN
ACM J1 CONN
INTERCONNECT (7909)
(685)
(674)
6
5AC(+) 5A(+) K5D(+) *K5E(+)
15 3
20YL 18YL 18YL 18YL
9
5AC(-) 5A(-) K5D(-) *K5E(-)
16 2
20GN 18GN 18GN 18GN
CONTROL MODULE
(7151)
TERMINATING
RESISTOR
@K5#106
(681) 6
18YL
C
5AB(-)
18GN @K5#127
27
18GN
OHMS
120
A
5AB(+)
18YL
* W/ EATON AUTOSHIFT 3
@ W/ ALLISON LCT GEN 4
93408J 15JAN16
AE08058177 050
Figure 96 J1939 Data Link with 500K Baud Rate with 2010 SCR I6 Engine
96
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.85. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH
MID / HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 51
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO J1939 DATALINK W/500K BAUD RATE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF W/ALLISON WTEC GEN 4 W/MID/HIGH CAB
NAVISTAR, INC. W/CREW CAB W/ 2010-SCR-I6-ENG
ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) K5E(+)
J1939 20YL 14
18YL
DATALINK
CH3_42-44,46 17 13
K5A(-) K5E(-)
15
18GN 20GN
*5AD(-)
*5AD(+)
20GN
ECM
20YL
DCU JUMPER
(6020M) INTERCONNECT#1
(6343)
6
K5B(+) K5BB(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN
5
K5B(-) K5BB(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL
K5D(-)
K5D(+)
18YL
18GN
6
5AC(+) 5A(+) K5C(+) *K5#106
15 6
20YL 18YL 18YL 18YL
9
5AC(-) 5A(-) K5C(-) *K5#127
16 27
20GN 18GN 18GN 18GN
TRANS MODULE 3
(1503)
TERMINATING
RESISTOR
@K5#106
(681) 12
18YL
C
5AB(-)
18GN @K5#127
4
18GN
OHMS
120
A
5AB(+)
18YL
93408J 15JAN16
AE08058177 051
Figure 97 J1939 Data Link with 500K Baud Rate with Allison WTEC Gen 4 with Mid / High Cab with
Crew Cab with 2010 SCR I6 Engine
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.86. J1939 DATA LINK WITH 500K BAUD RATE WITH BACKBONE WITH MID / HIGH
CAB WITH 2010 SCR I6 ENGINE, P. 52
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/500K BAUD RATE W/BACKBONE
NAVISTAR, INC.
W/MID/HIGH CAB W/2010-SCR-I6-ENG
ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) 5AE(+)
J1939 20YL 14
18YL
DATALINK
CH3_41,45,46 17 13
K5A(-) 5AE(-)
15
18GN 20GN
*5AD(-)
*5AD(+)
20GN
ECM
20YL
DCU JUMPER
(6020M) INTERCONNECT#1
(6343)
6
K5B(+) K5CC(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN
5
K5B(-) K5CC(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL
AFTERTREATMENT
ACM J1 CONN
INTERCONNECT
(685)
(674)
6
5AC(+) 5A(+) K5C(+)
15
20YL 18YL 18YL
9
5AC(-) 5A(-) K5C(-)
16
20GN 18GN 18GN
TERMINATING
RESISTOR
(681)
C
5AB(-)
18GN
OHMS
120
A
5AB(+)
18YL * N/ IN CAB N/CREW CAB
@ W/ IN CAB W/CREW CAB
93408J 15JAN16
AE08058177 052
Figure 98 J1939 Data Link with 500K Baud Rate with Backbone with Mid / High Cab with 2010 SCR
I6 Engine
98
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.87. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH
MID / HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 53
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO J1939 DATALINK W/500K BAUD RATE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF W/ALLISON WTEC GEN 4 W/MID/HIGH CAB
NAVISTAR, INC. W/CREW CAB W/2010-SCR-I6-ENG
ENGINE DCU
DCU JUMPER POWER AND GROUND
IP/ENGINE INTERCONNECT#1 (6340)
(1702) (6342)
11 12
K5A(+) 5AE(+)
J1939 20YL 14
18YL
DATALINK
CH3_42-44,46 17 13
K5A(-) 5AE(-)
15
18GN 20GN
*5AD(-)
*5AD(+)
20GN
ECM
20YL
DCU JUMPER
(6020M) INTERCONNECT#2
(6343)
6
K5B(+) K5CC(+) *5AC(-) *5AE(-)
61
18YL 18YL 18GN 18GN
5
K5B(-) K5CC(-) *5AC(+) *5AE(+)
62
18GN 18GN 18YL 20YL
K5C(-)
K5C(+)
18YL
18GN
6
5AC(+) 5A(+) K5D(+) K5#106
15 10
20YL 18YL 18YL 18YL
9
5AC(-) 5A(-) K5D(-) K5#127
16 9
20GN 18GN 18GN 18GN
TERMINATING
RESISTOR
(681)
C
5AB(-)
18GN
OHMS
120
A
5AB(+)
18YL
93408J 15JAN16
AE08058177 053
Figure 99 J1939 Data Link with 500K Baud Rate with Allison WTEC Gen 4 with Mid / High Cab with
Crew Cab with 2010 SCR I6 Engine
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.88. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION
WITH CUMMINS ISB ENGINE, P. 54
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE W/ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/ CUMMINS ISB ENG
NAVISTAR, INC.
CUMMINS ECM
IP/ENGINE (6000)
(1702)
11
K5A(+) K5B(+)
22
18YL 20YL
J1939
DATALINK 17
CH3_42-44,54 K5A(-) K5B(-)
46
18GN 20GN
K5C(-)
K5C(+)
18GN
18YL
J1939
TERMINATING ALLISON TCM
RESISTOR (7151)
(7801B)
A
K5D(+) %K5#106
6
18YL 18YL
OHMS
120
C
K5D(-) %K5#127
7
18GN 18GN
TRANS
MODULE 3
(1503)
@K5#106
10
18YL
@K5#127
9
18GN
@ W/ IN CAB TCM
% N/ IN CAB TCM
93408J 15JAN16
AE08058177 054
Figure 100 J1939 Data Link with 500K Baud Rate with Allison Transmission with Cummins ISB Engine
100
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.89. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION
WITH CUMMINS ISB ENGINE (CONT.), P. 55
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K BAUD RATE W/ALLISON
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
XMSN W/ CUMMINS ISB ENG (CONT)
NAVISTAR, INC.
CUMMINS ECM
IP/ENGINE (6000)
(1702)
11
K5A(+) K5B(+)
22
18YL 20YL
J1939
DATALINK 17
CH3_42-44,46 K5A(-) K5B(-)
46
18GN 20GN
K5C(-)
K5C(+)
18GN
18YL
J1939
TERMINATING
RESISTOR
TCM
(7801B)
(7500)
A
K5D(+) K5#106
6
OHMS
18YL 18YL
120
K5D(-) K5#127
7
C 18GN 18GN
K5C(+)
18GN
18YL
K5D(+) K5#106
A 12
18YL 18YL
K5D(-) K5#127
C 4
18GN 18GN
93408J 15JAN16
AE08058177 055
Figure 101 J1939 Data Link with 500K Baud Rate with Allison Transmission with Cummins ISB
Engine (Cont.)
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.90. J1939 250K / 500K EATON EPS WITH CUMMINS ISB ENGINE, P. 56
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 250K/500K EATON EPS W/CUMMINS ISB ENG
NAVISTAR, INC.
CUMMINS ECM
IP/ENGINE (6000)
(1702)
11
K5B(+) K5A(+)
22
18YL 20YL
J1939
DATALINK 17
CH3_41,45,46 K5B(-) K5A(-)
46
18GN 20GN
K5E(-)
K5E(+)
18GN
18YL
J1939
EPS TCM
TERMINATING
VEHICLE UPPER
RESISTOR
(7105)
(7801B)
A
K5C(+) K5D(+)
11
18YL 18YL
OHMS
120
C
K5C(-) K5D(-)
12
18GN 18GN
93408J 15JAN16
AE08058177 056
Figure 102 J1939 250K / 500K Eaton EPS with Cummins ISB Engine
102
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/TRANSTAR
NAVISTAR, INC.
120 120
OHMS OHMS
A C C A
M5A(-)
M5A(+)
M5A(-)
M5A(+)
18GN
18YL
18GN
18YL
TWO CHASSIS
8 9 44 43 CONNECTOR
(1700)
A5YZ(+)
A5Y(+)
A5Y(-)
18YL
18YL
18GN
A5YZ(-)
18GN
BODY CONTROLLER#J6 BODY CONTROLLER
(1606) (1602)
A5(+) A5Z(+)
H F3
18YL 18YL
A5(-) A5Z(-)
G F2
18GN 18GN
A5RJ(+)
A5RA(+)
A5RJ(-)
A5RA(-)
18YL
18YL
18GN
18GN
DIAGNOSTIC CONN
DIAGNOSTIC CONN
(1650)
(1650)
A5B(+) A5BZ(+)
C H
18YL 18YL
A5B(-) A5BZ(-)
D J
18GN
A5RH(+)
A5RK(+)
18GN
A5RK(-)
A5RH(-)
18YL
18YL
18GN
18GN
J1939 ADAPTER
IP/ENGINE
(1025)
(1702)
A5R(+) A5RL(+)
11 M
18YL 18YL
A5R(-) A5RL(-)
17 A
18GN
A5NB(+)
A5RD(+)
18GN
A5RD(-)
A5NB(-)
18YL
18YL
18GN
18GN
3 1 11 12
93408J 15JAN16
AE08058177 057
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.92. J1939 WITH 500K, MANUAL TRANSMISSION WITH F-2013 – ISL ENGINE, P. 58
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 W/500K W/MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/ F-2013-ISL-ENG
NAVISTAR, INC.
ABS#1 11
A5F(+) K5A(+) K5(+)
(1400) 22 J1939(+)
18YL 18YL 20YL
WABCO ABS
(1420) 17
A5F(-) K5A(-) K5(-)
CH3_42 46 J1939(-)
18GN 18GN 20GN
J1939
TERMINATING
RESISTOR
(7801A)
B K5B(-)
18GN
OHMS
120
A
K5B(+)
18YL
93614H 26JUL16
AE08058177 058
Figure 104 J1939 with 500K, Manual Transmission with F-2013 – ISL Engine
104
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.93. J1939 WITH 500K, ALLISON 3000 TRANSMISSION IN CAB WITH F-2013 – ISL
ENGINE, P. 59
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 W/500K ALLISON 3000 XMSN IN CAB
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2013-ISL-ENG
NAVISTAR, INC.
J1939 TERMINATING
TRANS MODULE-3 RESISTOR
(1503) (7801M)
A
K5#106 K5C(+)
J1939(+) 12
18YL 18YL
OHMS
120
B
K5#127 K5C(-)
J1939(-) 4 18GN 18GN
K5E(+)
K5E(-)
18YL
18GN
CUMMINS ECM
(6000)
K5B(+)
20YL 22 J1939(+)
K5B(-)
20GN 46 J1939(-)
K5A(+)
K5A(-)
18YL
18GN
ENGINE/IP
(1702/1702)
11
A5F(+) WABCO ABS CONN
18YL (1420)
CH3_42
ABS#1
17
A5F(-) (1400)
18GN CH3_42
93614H 26JUL16
AE08058177 059
Figure 105 J1939 with 500K, Allison 3000 Transmission in Cab with F-2013 – ISL Engine
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.94. J1939 WITH 500K, ALLISON 3000 TRANSMISSION WITH POWER TAKE-OFF
(PTO) F-2013 – ISL ENGINE, P. 60
ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5D(+) K5E(+) A5F(+) ABS#1
J1939(+) 22
20YL 18YL 18YL (1400)
WABCO ABS
17 (1420)
K5D(-) K5E(-) A5F(-) CH3_42
J1939(-) 46
20GN 18GN 18GN
K5C(+)
K5C(-)
18YL
18GN
J1939
TCM TERMINATING RESISTER
(7500) (7801B)
A
K5#106 K5A(+)
J1939(+) 6
18YL 18YL
OHMS
120
B
K5#127 K5A(-)
J1939(-) 27 18GN 18GN
93614H 26JUL16
AE08058177 060
Figure 106 J1939 with 500K, Allison 3000 Transmission with Power Take-Off (PTO) F-2013 – ISL Engine
106
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A CUMMINS ECM
K9-G
(6000)
20GY
CH7_67
B REMOTE WIF
K95-G (7112)
18WH CH7_67
G
K9B ENGINE BODY
20GY BUILDER
(7207F)
K9B-G CH7_70,71
20GY
BODY
CONTROLLER #J5
ENGINE / IP
(1602)
(1702/1702)
J 2
K146-G A9E A9AA
E5 ZVR
16GY 20GY 18GY
F FREON COMPRESSOR
K77-G
(6200)
18LTGN
CH12_06
K 2 SPEED AXLE
K9TS BOOT CONNECTOR
18GY (7103M)
CH10_16A
L A/C PRESSURE
K77-ZV TRANSDUCER
18LTGN (6201)
CH12_06
M TRANS OIL TEMP
K9T SENDER
18GY (7700M)
CH8_16A
93614H 26JUL16
AE08058177 061
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND-ENGINE W/F-2013-ISL-ENG (CONT)
NAVISTAR, INC.
CLEAN GROUND
(500)
DEF HARNESS
INTERCONNECT-1 B
K10-G3
(687)
16WH
CH7_73
AAT AMMETER C
K14-G
(4060) 12WH
CH7_79
GROUD ADAPTER
(6704)
A A
K10-GG
10WH
OEM
B
K10-G2 CROSSOVER
18WH (8500)
CH11_88
ALLISON TCM
K92#109
(7500)
18WH
CH11_92
D K92#109 TRANS MODULE -1
18WH (1501)
CH11_93
E TRANS MODULE -2
K92#169
18WH (1502)
CH11_95
AFTERTREATMENT
C
K10-G4 HARNESS
16WH (670)
CH7_72
93614H 26JUL16
AE08058177 062
108
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.97. J1939 DATA LINK WITH MANUAL TRANSMISSION WITH F-2017-ISB ENGINE,
P. 63
ENGINE/IP A5R(+)
(1702/1702) 18YL ABS #1
(1400)
A5R(-)
CUMMINS ECM CH3_77
18GN
(6000)
11
K5(+) K5A(+) A5F(+)
J1939(+) 22 18YL 18YL
20YL
ABS #1
17 (1400)
K5(-) K5A(-) A5F(-) CH3_41
J1939(-) 46 18GN
20GN 18GN
J1939 TERMINATING
RESISTOR
(7801A)
A
K5B(+)
18YL
OHMS
120
B
K5B(-)
18GN
Figure 109 J1939 Data Link with Manual Transmission with F-2017-ISB Engine
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.98. J1939 DATA LINK WITH EATON ULTRASHIFT TRANSMISSION WITH M-NGV-MD
WITH F-2017-ISB ENGINE, P. 64
ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5H(+) K5J(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
(1400)
17
CH3_41
K5H(-) K5J(-) A5F(-)
J1939(-) 46
20GN 18GN 18GN
K5G(+)
K5G(-)
18YL
18GN
J1939 TERMINATING
RESISTOR
(7801B)
A
K5F(+)
18YL
OHMS
120
B
K5F(-)
18GN
EATON GEN 3
TCM CONN
(7909)
K5E(+) J1939(+)
3
18YL
K5E(-)
2 J1939(-)
18GN
93583H 17AUG16
AE08058177 064
Figure 110 J1939 Data Link with Eaton Ultrashift Transmission with M-NGV-MD with F-2017 ISB Engine
110
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.99. J1939 DATA LINK WITH ALLISON 1 / 2000 TRANSMISSION WITH IN-CAB TCM
WITH F-2017-ISB ENGINE, P. 65
ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
(1400)
17
A5F(-) CH3_42
K5B(-) K5A(-)
J1939(-) 46 18GN
20GN K5C(+) 18GN
K5C(-)
18YL
18GN
J1939 TERMINATING
RESISTOR
(7801B)
A
K5D(+)
18YL
OHMS
120
B
K5D(-)
18GN
TRANSMISSION CONTROL
MODULE 3
(1503)
K5#106
10 J1939(+)
18YL
K5#127 J1939(-)
9
18GN
93583H 17AUG16
AE08058177 065
Figure 111 J1939 Data Link with Allison 1 / 2000 Transmission with In-Cab TCM with F-2017-ISB Engine
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.100. J1939 DATA LINK WITH ALLISON 1 / 2000 TRANSMISSION WITHOUT IN-CAB
TCM WITH F-2017-ISB ENGINE, P. 66
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATALINK W/ALLISON 1/2000 XMSN N/INCAB
NAVISTAR, INC. TCM W/F-2017-ISB-ENG
ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
(1400)
17
A5F(-) CH3_42
K5B(-) K5A(-)
J1939(-) 46 18GN
20GN 18GN
K5C(+)
K5C(-)
18YL
18GN
J1939 TERMINATING
RESISTOR
(7801B)
A
K5D(+)
18YL
OHMS
120
B
K5D(-)
18GN
ALLISON
TCM
(7151)
K5#106
6 J1939(+)
18YL
K5#127
27 J1939(-)
18GN
93583H 19AUG16
AE08058177 066
Figure 112 J1939 Data Link with Allison 1 / 2000 Transmission without In-Cab TCM with F-2017-ISB
Engine
112
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.101. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITHOUT
IN-CAB TCM WITH F-2017-ISB ENGINE, P. 67
ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL ABS #1
(1400)
17
CH3_42
K5B(-) K5A(-) A5F(-)
J1939(-) 46
20GN K5C(+) 18GN 18GN
K5C(-)
18YL
18GN
J1939 TERMINATING
RESISTOR
(7801B)
A
K5D(+)
18YL
OHMS
120
B
K5D(-)
18GN
ALLISON
TCM
(7500)
K5#106 J1939(+)
6
18YL
K5#127 J1939(-)
27
18GN
93583H 24AUG16
AE08058177 067
Figure 113 J1939 Data Link with 500K with Allison 3000 Transmission without In-Cab TCM with
F-2017-ISB Engine
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.102. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITH
IN-CAB TCM WITH F-2017-ISB ENGINE, P. 68
A5R(+)
18YL ABS #1
(1400)
ENGINE/IP A5R(-)
CUMMINS ECM CH3_77
(1702/1702) 18GN
(6000)
11
K5B(+) K5A(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL
ABS #1
17 (1400)
K5B(-) K5A(-) A5F(-) CH3_42
J1939(-) 46
20GN 18GN 18GN
K5C(+)
K5C(-)
18YL
18GN
J1939 TERMINATING
RESISTOR W/INCAB TCM
(7801M)
A
K5D(+)
18YL
OHMS
120
B
K5D(-)
18GN
TRANS MODULE 3
(1503)
K5#106
12 J1939(+)
18YL
K5#127
4 J1939(-)
18GN
Figure 114 J1939 Data Link with 500K with Allison 3000 Transmission with In-Cab TCM with
F-2017-ISB Engine
114
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.103. J1939 DATA LINK WITH 500K WITH EATON PROCISION TRANSMISSION WITH
M-NGV-MD WITH F-2017-ISB ENGINE, P. 69
ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5A(+) K5B(+) A5F(+)
J1939(+) 22 18YL
20YL 18YL ABS #1
(1400)
17
CH3_41
K5A(-) K5B(-) A5F(-)
J1939(-) 46
20GN 18GN 18GN
K5E(-)
K5E(+)
18GN
18YL
J1939 TERMINATING
RESISTOR
(7801B)
A
K5C(+)
18YL
OHMS
120
B
K5C(-)
18GN
EATON PROCISION
TCM VEHICLE UPPER
(7105)
K5D(+) J1939(+)
11
18YL
K5D(-) J1939(-)
12
18GN
93583H 24AUG16
AE08058177 069
Figure 115 J1939 Data Link with 500K with Eaton Procision Transmission with M-NGV-MD with
F-2017-ISB Engine
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CLEAN
GROUND
(6704)
C CES-AFTERTREATMENT
K10-G2 CONNECTOR
14WH (8600)
CH7_86
D
OEM CROSSOVER
K10-G3
(8500)
18WH
CH7_86
E
DEF PDM
K10-G4
(679)
16WH
CH7_91
TCM\AT GND
(500)
A
K10-G1 A
10WH
TRANS MODULE 1
(1501) *K92#109
CH11_98A 18WH
# W/0008VUR
% W/0008VUR W/ALLISON XMSN
@ W/M-NGV-MD
* W/0008VUX W/ALLISON XMSN
93583H 24AUG16
AE08058177 070
116
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K9B
20GY BODY CONTROLLER #J5
ENGINE / IP (1602)
(1702)
J 2 A9E
@K146-G A9AA
20GY 18GY E5
16GY
K146
16GY
C
K34-G LEFT SIDE SURGE TANK
18TN (6401) CH7_81
D
K41-G AAT AMMETER
18TN (4060) CH7_94,CH8_21
E ECM
K95AA
(6000)
20TN
CH7_82
F DEF HARNESS
K95AC INTERCONNECT
18TN (674) CH7_89
G
K23-G FAN AIR SOLENOID
20TN (600) CH7_82,CH6_07
REMOTE WIF/
B
K95-G CUMMINS WIF
18WH (7112/1874A)
CH7_80,CH8_21
@ W/ M-NGV-SS
93583H 24AUG16
AE08058177 071
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.106. J1939 DATA LINK WITH 500K WITH MANUAL TRANSMISSION WITH F-2017-ISL
ENGINE, P. 72
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K W/MANUAL XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2017-ISL-ENG
NAVISTAR, INC.
ABS#1 11
A5F(+) K5A(+) K5(+)
(1400) 22 J1939(+)
18YL 18YL 20YL
WABCO ABS
(1420) 17
A5F(-) K5A(-) K5(-)
CH3_42 46 J1939(-)
18GN 18GN 20GN
J1939 TERMINATING
RESISTOR
(7801A)
B K5B(-)
18GN
OHMS
120
A
K5B(+)
18YL
93425N 07SEP16
AE08058177 072
Figure 118 J1939 Data Link with 500K with Manual Transmission with F-2017-ISL Engine
118
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.107. J1939 DATA LINK WITH 500K WITH ALLISON 3000 TRANSMISSION WITH
IN-CAB TCM WITH F-2017-ISL ENGINE, P. 73
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATALINK W/500K W/ALLISON 3000 XMSN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/INCAB TCM W/F-2017-ISL-ENG
NAVISTAR, INC.
J1939 TERMINATING
TRANS MODULE 3 RESISTOR
(1503) (7801M)
A
K5#106 K5C(+)
J1939(+) 12
18YL 18YL
OHMS
120
B
K5#127 K5C(-)
J1939(-) 4 18GN 18GN
K5E(+)
K5E(-)
18YL
18GN
CUMMINS ECM
(6000)
K5B(+)
20YL 22 J1939(+)
K5B(-)
20GN 46 J1939(-)
K5A(+)
K5A(-)
18YL
18GN
ENGINE/IP
(1702/1702)
11
A5F(+) WABCO ABS CONN
18YL (1420)
CH3_42
ABS#1
17
A5F(-) (1400)
18GN CH3_42
93425N 07SEP16
AE08058177 073
Figure 119 J1939 Data Link with 500K with Allison 3000 Transmission with In-Cab TCM with
F-2017-ISL Engine
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.108. J1939 WITH 500K WITH ALLISON 3000 TRANSMISSION WITH PTO WITHOUT
IN-CAB TCM WITH F-2017-ISL ENGINE, P. 74
ENGINE/IP
CUMMINS ECM (1702/1702)
(6000)
11
K5D(+) K5E(+) K5F(+) ABS#1
J1939(+) 22
20YL 18YL 18YL (1400)
WABCO ABS
17 (1420)
K5D(-) K5E(-) K5F(-) CH3_42
J1939(-) 46
20GN 18GN 18GN
K5C(+)
K5C(-)
18YL
18GN
J1939 TERMINATING
TCM
RESISTOR
(7500)
(7801M)
A
K5#106 K5A(+)
J1939(+) 6
18YL 18YL
OHMS
B 120
K5#127 K5A(-)
J1939(-) 27 18GN 18GN
93425N 07SEP16
AE08058177 074
Figure 120 J1939 with 500K with Allison 3000 Transmission with PTO without In-Cab TCM with
F-2017-ISL Engine
120
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A CUMMINS ECM
K9-G
(6000)
20GY
CH7_95A
B REMOTE WIF
K95-G
(7112)
18WH
CH8_23
D AAT AMMETER
K41-G
(4060)
18TN
CH7_95H
E
K11-G1
16WH
GROUND
(6304)
G
#K9B ENGINE BODY
20GY BUILDER
(7207F)
*K9B-G CH7_95D,95E
20GY
BODY
CONTROLLER #J5
ENGINE / IP
(1602)
(1702/1702)
J 2
K146-G A9E A9AA
E5 ZVR
16GY 20GY 18GY
F FREON COMPRESSOR
K77-G
(6200)
18LTGN
CH12_08
K 2 SPEED AXLE
K9TS BOOT CONNECTOR
18GY (7103M)
CH10_16C
L A/C PRESSURE
K77-ZV TRANSDUCER
18LTGN (6201)
CH12_08
M TRANS OIL TEMP
K9T
SENDER
18GY
(7700M)
CH8_16C
93425N 07SEP16
AE08058177 075
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND-ENGINE W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.
CLEAN GROUND
(500)
IP/ENGINE
C
AAT/AMMETER K26A
(4060) 10WH
CH7_95H
B
K10-G6
10WH
CLEAN GROUND
(6704)
A K10-G1 A
K10-G4 K10-G5
10WH 4WH 10WH
TCM
*K92#109
(7500)
18WH
CH11_99D
D #K92#109 TRANS MODULE 1
18WH (1501)
CH11_99E
E TCM
*K92#169
18WH (7500)
CH11_99D
AT HARNESS
K10-GH K10-AG (670A)
10WH 12WH CH7_95M
* N/INCAB TCM
# W/INCAB TCM
93425N 07SEP16
AE08058177 076
122
ELECTRICAL CIRCUIT DIAGRAM MANUAL
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIGAR LIGHTER
A A84-GAF
16WH BATTERY
A11-GAA
A14W
FEED
12WH
6RD
CIGAR LTR GND CH3_01,1A
(1853)
LEFT SIDE
W/DUAL BATT FEED
CAB GROUND
(1004)
CH3-17
NOTE: CH3_29
POWER SOURCE & CIGAR LIGHTER TYPE
1. * A14, 4RD
BATTERY
FEED
CH3_01,1A
CH3_29,29A
*A14W
6RD
A14M
8RD
A86RC A86RD A
A
14LTGN 14LTGN
A86-GRC A86-GRD
B B
14WH 14WH
TWO POST
POWER SOURCE A86-GBL A11-GBA
(1861) 14WH 10WH
A
A11-GKJ
A86S
6WH
14LTGN
B
A86-GS
14WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
61229V 19APR09
AE08058178 001
124
ELECTRICAL CIRCUIT DIAGRAM MANUAL
D3 C3 A
BATTERY FEED A14W A14M A14ME A86N
CH03_01,1A,29A 6RD 8RD 12RD 14LTGN
20A
B
A11-GBA A86-GBL
10WH 14WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
BATTERY
FEED
CH3_01,1A
AUX POWER
A14W
6RD
(1901)
FUSE F3-C (1012)
BATTERY A14ME D3 C3
A14 A14M A86PA A
FEED 8RD 12RD
4RD 16LTGN
CH03_29A 20A
A11-GBA A86-GBB
B
10WH 16WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
CONSOLE CIGAR
LIGHTER
(1903) FUSE F2-B
(1011)
A84 A14MC A14M A14 BATTERY FEED
A
16LTGN 12RD 8RD 4RD CH03_29,29A
F2 E2
15A
A84-G A11-GAA
C
16WH 12WH
NEG STUD
(1004)
61229V 19APR09
AE08058178 002
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY ACCESSORY
CONTROLLER #J6 RELAY #1
(1606) (1013 / 1011)
CH3_4A CH3_04
(@A12V)
(A12V)
G2
FUSE F4-F
C2
(1013)
10A
D2
18LTGN
A86F
CB RADIO ROOF / IP
CONSOLE / ROOF
POWER CONNECTOR CONNECTION
(2502)
(2303) (2000)
12
A
C86F D86F
A
16LTGN 16LTGN
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
A11-GF
16WH
A11-GS
10WH
LEFT SIDE
CAB GROUND
(1005)
126
ELECTRICAL CIRCUIT DIAGRAM MANUAL
COMPASS MODULE
(1912)
A5CA(+)
2
18YL J1939 ADAPTER
(1026)
A5CA(-) CH3_13
3
18GN
A28-GAD
4
16WH
A11-GAA
12WH
LEFT SIDE
CAB GND
(1004)
CH3-17
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
FEED NOTE: CH3_30
CH3_01,2A 1. CIRCUIT A14 IS 4RD
CH3_30,30A
FUSE F4-E (1013)
C1 D1
*A14 A14T A14TD
6RD 8RD 12RD
30A
FUSE F4-A( 1013)
A14TC G1 H1
12RD
30A
12LTGN
12LTGN
A81A
A81B
DOOR POD
DOOR POD DOOR / IP SIGNAL
DOOR / IP
SIGNAL DOOR POD (3202)
DOOR POD
(3202) (3200) (3204)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
DOOR POD
C C
POWER E81B E81B
DOOR POD
G G POWER
12LTGN 12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
A81-GH
PASSENGER
A81-GH
A81-GH
12WH
10WH
DRIVER
8WH
A A WINDOW
WINDOW
B B WINDOW
WINDOW
LEFT SIDE
LOCK C CAB GROUND C LOCK
(1005)
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
E81A
14LTGN
E83E
E81E
E83A
14LTGN
14LTGN
E83A
E83E
E81A
E81E
B A A B B A A B
Figure 128 Front Door Windows and Locks (Power) for Crew
128
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW (CONT.), P. 6
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO FRONT DOOR WINDOWS AND LOCKS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (POWER)/FOR CREW (CONT)
NAVISTAR, INC.
BATTERY
FEED
CH3_01,2A
A3F(-)
18GY J1708
PRIVATE (+) / (-)
A14W
(1927 / 1929)
6RD
A3F(+)
18DKBL CH3_11
D81-GC
D81-GB
18DKBL
D3Y(+)
12LTGN
12LTGN
DOOR POD LEFT CREW
18GY
DOOR POD
D81C
D81D
12WH
12WH
DOOR POD
SIGNAL DOOR POD SIGNAL
(2602)
(3209) (2601) (3209)
G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
DOOR POD
DOOR POD
C B C
T3AA(-) D3AA(-) D3CC(-) T3AA(-)
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH
WINDOW A A WINDOW
LEFT CREW
RIGHT CREW
WINDOW B B WINDOW
LOCK C C LOCK
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
F81A
F81E
E81A
F83A
E83E
E81E
F83E
E83A
B A A B B A A B
Figure 129 Front Door Windows and Locks (Power) for Crew (Cont.)
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B LEFT SIDE
*M85-GF M11-G
DASH MOUNTED
16WH 12WH
DUAL POST
GROUND PLATE
GROUND (4307)
ADAPTER
(8803)
F
#M85-GF N/ ADAPTER
16WH
A
*- W/ADAPTER M11-GD M11-G
#- N/ADAPTER LEFT SIDE
12WH 12WH
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
A 21 ELECTRIC
ELECTRIC M85E A85E HORN
E
HORN 16GY 16GY 10A2
(8301/8301A)
B
M85-GC M11-G FORWARD GROUND
16WH 12WH STUD
(4307)
M85-GA
16WH
B
N59A-G
16WH
AIR SOLENOID
B GND ADAPTER
A
N59-G (8805)
12WH
F
N59A-G
16WH CHASSIS
GND ADAPTER
LEFT SIDE DASH MOUNTED A (8809)
N11-GB
DUAL POST GROUND PLATE 12WH
(9717B)
@ FOR DURASTAR ONLY.
130
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CLOCK SPRING
20GY
A100
20GY
A85B
IP / DCM (1809)
ELECTRIC
(1800/1800F)
HORN
A9ZE
18GY
B10 D
B85B
20
18GY
HORN SWITCH
(1029)
20
2B
A85L
18GY
3
PANEL LIGHT
FEED 8
SPLICE A62DE
CH9_15 18DKBL
10
A62-GAG
18WH
BODY CONTROLLER #J5 D4
AIR
(1602) A24
18GY HORN
B11 C
AIR HORN
A11-GAA
18GY
18GY
B9V
B9R
W/ CENTER PANEL
LEFT SIDE SWITCH & STEERING ZVR GROUND
WHEEL SWITCH 1 3 ADAPTER
CAB GROUND
(1004) (1009)
CH3-17
ELECTRIC HORN
ELECTRIC
BODY CONTROLLER #J1 IP / FORWARD HORN
(1603) CHASSIS (@8301/8310)
NGV - RH
(1700/1700)
NGV - RH - MRD
ELECTRIC 21 A
HORN A85E M85E
E 16GY
10A2 16GY
B
M85-GA*
M11-G
16WH
12WH
LEFT SIDE
*- N/ADAPTER DASH MOUNTED
@- FOR DURASTAR ONLY. DUAL POST STUD
(4307)
61229V 09APR09
AE08058178 008
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
* W/ HOOD HEATED
# W/ HEATED & MOTORIZED
W/ WINDSHIELD
HEATER
LIGHT
ATN GND
WSHLD RELAY(R) /
BODY
R HTD MIRROR /
CONTROLLER #J2
CH4_10,11,11A
(1604)
AXIS
U/D
AXIS
L/R
PARK MARKER
CLEARANCE
G IDENTIFICATION
A B C D F E G LAMP
10A17
CLUSTER
18LTGN
CONNECTOR 18YL
18BN
16BL
18RD
18BK
18OR
16BN
14BN
#A58
@A58
(1500)
DIMR BASE 1
OUT2 A62DA ADAPTER
5
PANEL PASS (1623)
#A78BB
16LTGN
18DKBL
LT A B C D H F J DOOR
(3003) A
18LTGN
18LTGN
18DKBL
BODY D
A78E
A62DD
A78F
16LTGN
18LTGN
A58DB
*A78B
CONTROLLER #J1
A78D
18BN
(1603) C
A58DA
18BN
RIGHT
FUSE F4-B ACCESSORY
HEATED
(1013) RELAY #1
MIRROR L
H2 G2 (1013 / 1011)
18DKBL
10A15 A78BD
A62BD
(A12V) CH3_04
18LTGN
LEFT 16LTGN
10A
A78V
(@A12V) BODY
HEATED A78A
A78-GCE
MIRROR H 16LTGN A78AD CONTROLLER #J6
16WH (1606) CH3_4A
10A16 16LTGN
A78AA *A78AB
16LTGN 16LTGN
DRIVER A78-GCF
BODY A B C D E F J G H DOOR 16WH
CONTROLLER #J1 (3000) A11-GCA
(1603) 10WH
20YL
CH4_10,11
A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN
20YL
18BK
20YL
20BN
18RD
20OR
20WH
18BK
20OR
LEFT SIDE
CAB GND
(4081)
MIRROR SW
CONN CH3-19
DRIVER POWER (254F) A1 A2 A3 A4 B1 B2 B3 B4
MIRROR
A B C D F E G
AXIS
ATN GND
L/R
AXIS
U/D
20DKBL
A78-GD
20LTGN
20LTGN
20LTGN
20LTGN
20LTGN
A78F
A62D
20RD
20WH
A78L
A78K
A78C
A78D
A78A
HEATER
LIGHT
MIRROR SWITCH
(254M)
CH4_10
132
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
DRIVER / PASSENGER A4
A78-GD
POWER MIRROR 20WH
(254F) B1
A78A
CH4_09
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
A78AA
16LTGN GROUND ADAPTER
(8800)
E F A
M11-GD
12WH
*M78-GA M78-GC
B
16WH 16WH
M11-G
A78BA
16LTGN PASS HEATED
A78BB MIRROR
16LTGN (3003) CH4_09
W/ DUAL HEATED MIRROR PWD
W/ HOOD, * W/M-NGV-MD
W/ WSHLD # W/M-NGV-SS
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
61229V 03JUN09
AE08058178 010
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RIGHT HEATED
MIRROR FWD
BODY IP/FWD CHASSIS
HOOD MID HIGH
CONTROLLER#J1 (1700 / 1700)
VISIBILITY HOOD
(1603)
(8702/&8702A)
63
RIGHT
A78BA A78BC M78BC
HEATED L A
16LTGN 16LTGN 16LTGN
MIRROR
B
*M78-GB
16WH
GROUND ADAPTER
(8800)
A
M11-GD
12WH
M11-G
12WH
#M78-GA
16WH
LEFT HEATED
MIRROR FWD
LEFT SIDE DASH MOUNTED HOOD HIGH
DUAL POST GROUND PLATE VISIBILITY HOOD
BODY (4307) (8700B/&8700C)
CONTROLLER#J1
(1603)
B
64
LEFT A78AA M78AC
A78AC
HEATED H 16LTGN 16LTGN
A
16LTGN
MIRROR
92218B 30JUL13
AE08058178 10A
134
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.
WINDSHIELD
GROUND
RIGHT
LEFT
3001 3004 3005
A78-G
A78C
12BK
14BK
LOAD RELAY
AUX ROOF
CH4_11A
(1010)
A11-GBA
10WH
A11-GKJ
A78-GBR
6WH
18WH
@A78-GBR
#A78-GBR
18WH
16WH
A78-GBH
A78C
14BK
18WH
A78-GBH
A78B
14BK
18WH
WIND A78-GBH
SHIELD 18WH LEFT SIDE
BATTERY
HEATED WINDSHIELD CAB GROUND
FEED
RELAY RELAY (LEFT) (4081)
(1003)
(1873K) (1019-R3) CH3-18
CH3_01,1A
2 A1 A2 B2 B1
5
85 85 85
87A 87A 87A WINDSHIELD
87 87 87
6RD
A14
RELAY
(RIGHT)
(1020-R4)
30 C2 30 30
86 86 86
1 3 C1 A1 A2
A14T
8RD
BATTERY
%A78AC
16LTGN
**A78AC
BODY FEED
16LTGN
14LTGN
16LTGN
14LTGN
16LTGN
%A78A
A78BC
CONTROLLER #J1
16LTGN
(1002)
A78A
A78AC
A78
C4
A14W
F16 D4 A14TA
6RD
12RD
F12 15A
**A78A
14LTGN
61229V 03JUN09
AE08058178 011
Figure 135 Mirrors (Heated, Lighted, Power and Heated Windshield) (Cont.)
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.13. POWER MIRRORS – HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB,
P. 11A
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER MIRRORS - HEATED & MOTORIZED
NAVISTAR, INC.
W/ WINDSHIELD W/ FPB
WINDSHIELD
(3004)
WINDSHIELD RELAY
A78-GBH (LEFT)
A78B 18WH (1019-R2)
RIGHT
14BK CH4_11
A65-GCK A11-GCA
18WH 10WH
D3 D4
A11-GKJ
6WH
85
87A
87
AUX ROOF
LOAD RELAY
(1010)
30
86
C4 C3
WORK
LIGHT
LEFT SIDE CAB GND
(9720)
(4081)
CH9_16
CH3-19
14BK
16OR
*A65
A78
D4 *A65AA *A65A
G WORK LIGHT
16OR 16OR
16LTGN
A78BC
15A
C4
16LTGN L MIRROR
10A15
A78BB
8RD
16LTGN (3003)
CH4_09
6RD
A14
CH3-01,3A
BATTERY FEED
62476L 03DEC09
AE08058178 11A
Figure 136 Power Mirrors – Heated and Motorized with Windshield with FPB
136
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY #1
(1011 / 1013)
CH3_05,6A
(A13FC)
A4
A13FC
12PK
N14HC
10RD
BATT RADIO
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP
A11-GAP
16LTGN
16LTGN
16WH
A14HF
A14HC
A86P
16WH
16RD
A86P
16RD
HEAT SHRINK
B A C
GND BATTERY
2-WAY
OVERHEAD MTD RADIO FLOOR
2 WAY RADIO BAT MOUNTED
CONNECTION IGN 2-WAY
(6900) (1915) RADIO
CONNECTIONS
(6334)
61229V 19APR09
AE08058178 012
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 2-WAY RADIO (CONT)
NAVISTAR, INC.
PDM 15 WAY
(6567)
K14HC
10
14RD
2-WAY RADIO
OVERHEAD
IP/ENGINE 9 5 (6900)
(1702/1702)
A14HF
14RD
A14HF
A
14RD
A11-GAP
B
14WH
A86P
C
16LTGN
2-WAY RADIO
BAT POS
(1913)
A14HC
FUEL PUMP/AMMETER/
14RD
TWO WAY RADIO
(4060A)
A14HC
14RD A14HF
14RD
A14HC
4
14RD
A11-GAP
5
14WH
2-WAY RADIO
BAT NEG
(1914)
A11-GAP
14WH
A11-GAP
14WH
A11-GAP
14WH
2-WAY RADIO
BAT IGN FUSE F4-C
FUSE F7-A
(1915) (1013) MERITOR
(1018)
A86P A13FM A13A G POWER
16LTGN (7111)
12PK G3 H3 16PK
F1 E1 CH11_13
E3
A86P
16LTGN
C3
A3
A4 IGN RELAY
A12FC #1
(A13FC)
12PK (1011/1013)
CH3_6A
138
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
B+ A82D A82E
16GY 16GY
B HVAC
PRK A82V LPM
WV50V 16GY
A (1220)
2.2uFx2
C
GND A82-G A75-G
5
14WH 12WH
A11-GKJ
4.4uH x3
D
6WH
HIGH A82K
16GY
16GY
A82M
A82N
16GY
E
LOW A82L
16GY
H4 J3 A82P J1 H2
16GY
87A 30 30 87A
WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY
TURN SIGNAL
IP / DCM
SWITCH
BODY CONTROLLER #J3 (1800)
(1810)
(1600) WIPER 0
C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY
C1 11 WIPER 1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B
A11
DIN12 20GY 18GY
WIPER 2
61229V 19APR09
AE08058178 013
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGN RELAY #1
(1013)
CH3_06,6A
TURN SIGNAL
(A13FC)
SWITCH DCM / IP
(1810) (1800F/1800) BODY CONTROLLER #J3
WASHER (1600)
12 A5
B87A #A87A #A87B WASHER PUMP
20YL A15
18GY 18GY 20GY DIN16
*A87A *A87B
6 B11-GAA A3 20GY 20GY
WASHER FLUID
20WH 18WH A87C A8 LOW SWITCH
18GY DIN9
FUSE F4-H (1013)
C4 D4 *A87MB
18GY
10A
%A87EA
#A87KA
A87DB
18GY
18GY
18GY
A11-GS A11-GA BODY CONTROLLER #J5
12WH 18WH (1602)
LEFT SIDE
CAB GND A9BB A9B
E7 ZVR
(1005) 18GY 18GY
18GY
A87BA
A9
18GY
IP / FORWARD
CHASSIS 17 19
18 20
(1700/1700) IP / CENTER
59 58 41 13 CHASSIS
18GY
M87C
(1701/1701F)
**N87EA
M9BB
18GY
@N87EA
18GY
N87C
18GY
18GY
WASHER FLUID
16GY
1
N87DA
N87DB
N87MB
M87KA
M87BA
N87MB
N87DB
N87DB
N9
LEVEL SENSOR
16GY
18GY
18GY
16GY
18GY
16GY
18GY
18GY
(W/ MD
OPTIONAL)
(@4022A/B) 2
SS
RIGHT 1 1 WASHER
UC LEVEL
LEVEL SENSOR ISOLATED
SENSOR GROUND
2 2 (9746/
(9748) 9746A/B) ADAPTER
(8802)
@N87H
18GY
**N87HA
A
18GY
N9EB
18GY D
1 2 2 1 1 2 1 2
WASHER PUMP
(W/ SS / RH - MRD)
(9745/9745B)
61229V 08APR09
AE08058178 014
140
ELECTRICAL CIRCUIT DIAGRAM MANUAL
REAR TURNS
PANEL ADAPTER
J1708 PRIVATE (1625)
(+) / (-) L C
A62DB BACKLIGHT
(1927 / 1929)
18DKBL
BODY CH3_11 CLUSTER CONN
CONTROLLER #J5 LEFT SIDE (1500)
(1602) CAB GND J DIMR OUT1
A62 4
(1004) PANEL LT
SW DATA 18DKBL
CH3-17
LINK(+) E2 A3A(+)
D
(J1708+) 18DKBL SW DATA
A3C(+) LINK (+)
SW DATA 18DKBL
E
LINK(-) E1 A3A(-) SW DATA
(J1708-) 18GY LINK (-)
A3C(-)
18GY) A
A11-GS A11-GKD
GROUND
12WH 18WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE W/ POWER WINDOWS / LOCKS
(1005) CH3_11
@ W/500K BAUD RATE
SWITCH PACK
(1101)
A
GROUND
B
TO PREVIOUS POWER
SWITCH PACK C
BACKLIGHT
D SW DATA
LINK (+)
E SW DATA
LINK (-)
F
ADDRESS
SEL
NOTE:
SWITCH PACK
FOR MULTIPLE SWITCH
(1101A)
B PACKS, CONNECT 1101
ACCESSORY OF NEXT SWITCH PACK
TO NEXT POWER TO 1101A OF PREVIOUS
C
SWITCH SWITCH PACK.
BACKLIGHT
PACK OR
D SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
GAUGE PACK LINK (+) PACK TO LAST SWITCH
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
* W/ WORK LIGHT CUSTOMER SUPPLIED ACCESSORY
RELAY #1 CONTROLLER #J6
@ W/ 500K BAUD RATE
(1606)
(1013 / 1011)
CH3_04 CH3_4A
(A12V)
ROOF AUX LOAD
CONNECTIONS
A2
12LTBL
16LTBL
@A12V
A12V
D58-GW
14WH
14BN
D58W
E2
IP / AUX ROOF
A B
(2021 / 2020) 5A
F2
BATTERY
18LTBL
A12-GB
16LTBL
A12X
FEED
A12U
16WH
CH9_17
6RD
2B
*A65AC
A12Y
16OR
D4 18LTBL 3
D3
A14N
8RD
85
87
18LTBL
AUX ROOF
A12V
RELAY
(1010)
30
86
A14NB
12RD
C4 C3
FUSE F6-B
A12-GC
7
16WH
(1015) *A65AB
16OR
B3 A3
A12Z
16LTBL
20A
9
A11-GBA A12-GBP A12-GA
10WH 16WH 16WH
A11-GKJ
6WH
CLUSTER DIMR 8
OUT2 A62DA A62DJ
CONNECTOR 5
PANEL 18DKBL 18DKBL
(1500)
LT
LEFT SIDE
CAB GROUND
(4081)
CH3-18
142
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION - QUALCOMM IMCT
NAVISTAR, INC.
A14W
RELAY #2
6RD
(A13FC)
(DU_RX+) R 24 WHOR 1 (DU_RX-) (1012 /
1014)
CH3_05,7B
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)
W/ BOTH RT SIDE
(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)
A14M
8RD
G4
WARNING
FUSE F4-G (1013)
(DU_VCC) C 18 WHYL 8 (DU_VCC)
A13FC
12PK
(DU_VCC) D 18 WHGN 9 (DU_VCC)
A14MC
C3
12RD
(A13FB)
(DU_GND) F 18 WHGY 6 (DU_GND) 10A
(NC) D3
7
SHIELDED
A13B
18PK
CABLES C2
IMCT SYSTEM QUALCOMM QUALCOMM
W/ RT SIDE
CONNECTOR POWER POWER
A13B
18PK
WARNING
10A
(2703) (2702 / 1902)
G2
YL D2
(BAT+) M 16 YL C
A13BH
C
18PK
D14AF A14AF
YL
YL 16RD 18RD
A13FB
12PK
(BAT+) R 16 YL
F F
LIGHTS / GN D62B A62B
G
RIGHT BANK
OPTIONAL A1
WARNING
LIGHTS
(1510) 10A
MESSAGE B1
WAIT
E E
WH
D13F A13FG
(IGNITION) A 18 WH
16PK 18PK
BN A A
D3AB(+) A3AB(+) J1708
(J1708+/TX) J 18 BN
18DKBL 18DKBL PUBLIC (+) / (-)
RD B B (1660 / 1661)
D3AB(-) A3AB(-)
(J1708-/RX) K 18 RD CH3_10
18GY 18GY
BK
(BAT-) S 16 BK D D
D11-GG A11-GBF A11-GBA
BK BK
16WH 18WH 10WH
(BAT-) U 16 BK
A11-GKJ
6WH
TTRACS B 18 BL A (TTRACS)
AXLE L 18 OR B (AXLE)
(NOT USED)
(PANIC)
PANIC H 18 BK A
(NOT USED)
18 GY (LOOP)
LEFT SIDE
CAB GROUND
18 GY (LOOP)
(4081)
ADHESIVE HEATSHRINK SLEEVE CH3-10
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
FEED
CH3_01
A14W
6RD
C2 D2 A52AB
A14M A14MC A52 IP/FORWARD
8RD 12RD 18YL 14YL
10A CHASSIS
(1700)
HEAD LIGHT
A53AB A53 CH9_12
W/ TRIPMASTER
18YL 14YL
& N/ SNOWPLOW
C1 A1
TRIPMASTER
DATA MAX 85
TRIPMASTER DATA CONNECTION
A53ABA
87
18YL
RECORDER (827) TRIPMASTER
HEADLIGHT
INPUT RELAY
30 (1019)
86
A2 C2
A
A14SD
+12V BATTERY 18RD 18RD
A53-G
18GY
F
SWITCH 2(LIGHT) 18YL A50S
18YL
C
A11-GSD A11-GBE A11-GBA
GROUND 18GY 18WH 18WH 10WH
A11-GKJ
E
A3AC(-)
J1708(-)
6WH
18BK
18GY J1708
PUBLIC
D
A3AC(+) CH3_09
J1708(+) 18BK 18DKBL
LEFT SIDE
CAB GROUND
(4081)
CH3-18
FUSE FUSE
FUSE F5-J F5-J F5-J
B
A13SD (1014) (1014) (1014)
IGNITION 18PK
18PK B1 A1 A2 G2 IGNITION
A13FB (A13FB) RELAY #2
G 12PK
10A (1014)
SWITCH 1(BRK) A70EA
14OR CH3_05
18OR
BRAKE PRESSURE
SWITCH DCM / IP
(1825) (1800)
C D1
B70R
18OR
D D2
B70CD A70DA
18GY 18GY
144
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY A14MC C2 D2
A14W A14M
FEED 12RD
6RD 8RD
CH3_01,1A 10A
C D1 A11-GBA
B70R A14EB
18OR 18RD 10WH
D D2
B70CD
18GY
A11-GKJ
A3BE(+)
A3BE(-)
A11-GBE
18DKBL
A14EA
16WH
18GY
6WH
16RD
A14EBA
18RD
LEFT SIDE
CAB GROUND
(4081)
WH
RD
GN
BK
J1708(-)
POWER
J1708(+)
E1
GROUND
BRAKE
61229V 16APR09
AE08058178 019
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY #2
(1012 / 1014)
CH3_05, 5A,7B
BATTERY
FEED
CH3_1,1A
(A13FB)
A11-GBA
A14W
6RD
10WH
A11-GKJ
6WH
A2
A14M
8RD
A11-GBE
A13FB
16WH
12PK
10A LEFT SIDE
FUSE F2-F (1011) CAB GROUND
A14MC C2 D2 (4081)
12RD CH3-18
10A
A13CE
16PK
A14CE
A3CE(+)
16RD
CADEC GPS
CONNECTOR A B C D E CADEC
(830/830M) J1708 (+/-)
(73)
D3CE(-)
B
18GY
D3CE(+)
18DKBL A
D11CE-G
D14CE
D13CE
16RD
16PK
16RD
CADEC CADEC
CONNECTOR #1 CONNECTOR #3
(74) (76)
D13CE1 D13CE3
A A
16PK 16PK
D14CE1 D14CE3
B B
16RD 16RD
D11CE1-G D11CE3-G
C C
16WH 16WH
CADEC
CONNECTOR #2
(75)
D14CE2
B
16RD
D13CE2
A 16PK
D11CE2-G
C
16WH
61229V 16APR09
AE08058178 020
146
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(1011 / 1013)
CH3_06,6A
IGNITION
RELAY #1
(A13FC)
FUSE F4-G
(1013)
MOBILEMAX
POWER / IP
C3 MOBILEMAX
CONNECTOR
DISCRETE
10A (1242)
(1243)
D3 E D
CH3_01,1A
B A G F C
SIDE WARNING
W/ BOTH RT
BATTERY
A13B
18PK
B
FEED
A13B
18PK
A11-GBF
A11-GBE
18DKBL
18WH
18WH
A3AB(+)
A3AB(-)
A62B
18DKBL
A13BH
A14AH
A14AF
A13FG
18PK
18GY
18RD
18RD
(1012 / 1014)
18PK
CH3_07,7B
A14W
6RD
IGNITION
RELAY #2
RIGHT BANK
OPTIONAL
B G WARNING
LIGHTS
(1510)
W/ RT SIDE
WARNING
MESSAGE
A11-GBA
WAIT
10WH
A14M
8RD
(A13FB)
A1 B1
A13FB
12PK
G2 A2 10A
LEFT SIDE
CAB GROUND
(4081)
CH3-18
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
FEED
CH3_01,2A
A11-GR
14WH
12WH
14RD
*AH
A14C
12RD
*AD
A11-GP
A14F
8RD
12WH
A14B
12RD
A14FE
12RD
*A14A
A11-GCN
14RD
*A11-GCN
12WH
14WH
A11-GCA
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
61229V 20APR09
AE08058178 022
148
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A105-GA
16LTGN
A105GCP
A105A
A105-GB
16WH
16LTGN
18LTGN
A105B
18WH
16WH
A105
HEATED SEAT
N/ PASSENGER SEAT
IGNITION
RELAY #3
(1014)
CH3_05,8A
16LTGN
A105
HEATED SEAT
W/ PASSENGER SEAT
(A13FA)
A105GCP
FUSE F7-G (1016)
16WH
A13FR A13FT A3 B3
E3
12PK 12PK
FUSE F11-C
*10A OR 20A
(1014)
A11-GCA
10WH
LEFT SIDE
CAB GROUND
(4081)
CH3-19
61229V 20APR09
AE08058178 023
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
61229V 08APR09
AE08058178 024
150
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
61229V 15APR09
AE08058178 025
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
SIGNAL
SUPPLY
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
MONITOR C
A B
CONNECTION
(6901)
A67-GAK
18GY
A67F
18WH
A67H
18GY
FUSE F5-F
C2
(1014)
10A
D2
A11-GAA
12WH
TURN SIGNAL
ADAPTER
(400)
CH9_01,02
LEFT SIDE
CAB GND
(1004)
CH3-17
152
ELECTRICAL CIRCUIT DIAGRAM MANUAL
VORAD VS-400
FORWARD / IP
SIDE SENSOR CENTER CHASSIS / CHASSIS VS-400
(1241F) FORWARD CHASSIS (1700) SIDE DISPLAY
(9300) (1942F)
12 41
N67D M67D A67D
5 2
16GY 16GY 18GY
11 40
N67C M67C A67C
4 1
16GY 16GY 18GY
10 39
N67B M67B A67B
3 3
16GY 16GY 18GY
FUSE F5-F
(1014) IGN
D2 C2 RELAY #2
(A13FB)
(1012 / 1014)
10A CH3_05
A67A
16PK
VS-400
DRIVER DISPLAY
(1943M)
9 46
N67AB M67AB A67AB A67AC
1 4
16PK 16PK 18PK 18PK
45
2 N67-GC A67-GA A67GB
16WH 5
18WH 18WH
A67-GCJ
M67-GA
18WH
16WH
J1939
TERMINATING VORAD VS-400
RESISTOR GROUND
(1657) (9771)
A
M1(+) M2(+)
37
18YL 18YL
OHMS
120
A11-GCA
10WH
C
M1(-) M2(-)
38
18GN 18GN
24
A67AA
18PK
A11-GKJ
6WH
M67AA
M3(-)
M3(+)
18PK
18GN
18YL
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLLISION AVOIDANCE SYSTEM - EATON
NAVISTAR, INC.
VORAD-VS400(CONT)
CENTER CHASSIS /
FORWARD CHASSIS FORWARD / IP
CHASSIS VS-400
(9300)
(1700/1700) SIDE DISPLAY
(1942F)
63
M67D A67D
12 2
16GY 18GY
19
11 M67C A67C
1
16GY 18GY
18
M67B A67B
10 3
16GY 18GY
IGN
FUSE F5-F(1014) RELAY #2
44 D2 C2 (1012/
M67AB A67AB A67A (A13FB) 1014)
9
16PK 18PK 16PK 10A CH3_5,7
A67AC
4
18PK VS-400
DRIVER
VORAD VS-400 47 DISPLAY
FORWARD RADAR A67-GA A67GB (1943M)
5
(8901M) 18WH 18WH
43
A67-GAA
18PK
9 M67GA
18PK
A11-GKJ
M5B(+) M5A(+) A3(+) J1939 TERMINATING
4
18YL 18YL 18YL
6WH
RESISTER
38
M5A(-) A3(-) (1657)
M5B(-)
5 CH3_13C
18GN 18GN 18GN
M5E(-)
M5E(+)
18GN
18YL
J1939
M5A(+)
M5A(-)
TERMINATING
18YL
18GN
RESISTOR
(1657) LEFT SIDE
CAB GROUND
A
M5C(+) (4081)
18YL
OHMS
120
C
M5C(-)
18GN
SART WAVE
TPMS RECEIVER
(8993F)
M5D(+)
12
18YL
M5D(-)
11
18GN
154
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
TERMINATING FORWARD
RESISTOR CHASSIS/ IP
(1657M) (1700/1700)
M5B(+) M5A(+)
18YL 18YL
A 43 FUSE F5-E
M5CC(+) M5A(+) A67AA A67A
18YL 18PK 16PK (1014)
18YL
CH04_27A
M5E(+)
OHMS
M5A(+)
120
18YL 18YL
M5B(-)
M5A(-)
18GN
18GN
C 44 A67AB
M5CC(-) M5A(-)
18GN 18GN 18PK
M5E(-) M5A(-)
18GN 18GN
SMART WAVE
TPMS RECEIVER
(8993F)
12 M5C(+)
18YL
M5D(+)
18YL
11 M5C(-)
18GN
68
M22-GA
BENDIX WINGMAN 16TN
(8903)
VS-400
A67-GB DRIVER
M5B(-) DISPLAY
6 18WH
20GN (1943M)
M5B(+) CH04_27A
1
20YL
47
M67-GA A67-GA A67-GCJ
5 A67-GCA
20WH 18WH 16WH 10WH
63
M67AA A67D VS-400
A11-GKJ
8 20PK SIDE DISPLAY
18GY
6WH
(1942F)
CH04_27A
LEFT SIDE
CAB GND
(4081)
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLLISION AVOIDANCE SYSTEM EATONVORAD-VS400
NAVISTAR, INC. (CONT)
J1939
TERMINATING FORWARD BODY CONTROLLER J5
RESISTOR CHASSIS/ IP (1602)
(1657M) (1700/1700)
A 62
M5C(+) A5Y(+) A5(+)
F3
18YL 18YL 18YL
OHMS
M5C(+)
120
18YL
C 61
M5C(-) A5Y(-) A5(-)
F2
18GN 18YL 18YL
M5C(-)
18GN
BENDIX WINGMAN
(8903)
M5B(-) M5A(-)
6
20GN 18GN
M5B(+) M5A(+)
1
20YL 18YL
47
M67-GA A67-GA A67-GCJ
5 A67-GCA
20WH 18WH 16WH 10WH
24
M67AA A67AA A67A FUSE F5-F
A11-GKJ
8 20PK 16PK
18PK (1014)
6WH
CH3_07
LEFT SIDE
CAB GND
(4081)
92927M 22JAN15
AE08058178 27C
156
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
SIGNAL
SUPPLY
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
MONITOR C
A B
CONNECTION
(6901)
A67-GAK
18GY
A67F
18WH
A67H
18GY
FUSE F5-F
C2
(1014)
10A
D2
A11-GAA
12WH
TURN SIGNAL
ADAPTER
(400)
CH9_01,02
LEFT SIDE
CAB GND
(1004)
CH3-17
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION - QUALCOMM
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IMCT W/ MVPC KEYBOARD
NAVISTAR, INC.
BATTERY
FEED
CH3_01,2A
A14W
6RD
A14F
8RD
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
GROUND ADAPTER
(1006)
B
A11-GBE
E4 BK
16WH
A11-GBA
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
61229V 27APR09
AE08058178 029
158
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HEAT SHRINK
18BK
18WH
WH
BK
AIR SHIELD B
A
LIGHT CONNECTOR
(5117)
18WH
18BK
WH
BK
IP / AUX ROOF A B
(2021 / 2022)
A58-GBM
18WH
A58C
18BN
A11-GKJ
6WH
CENTER CHASSIS/IP 4
(1701F/1701)
14BN
N68
LEFT SIDE
CAB GROUND
(4081)
CH3-18
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION - QUALCOMM OMNIVISION
NAVISTAR, INC.
QUALCOMM BATTERY
OMNI VISION FEED
POWER CH3_01,1A
(1918A)
FUSE F2-F (1011)
D2 C2 A14W
A14ED A14MC A14M
A 6RD
16RD 12RD 8RD
10A
A11-GBE
C
16WH
PREMIUM
ROOF
(2503) LEFT CONSOLE
SPEAKER
8
A86HB (2305)
18LTGN A
7 C86H
A86JB 18LTGN
18LTGN +
6 B -
QUALCOMM C86J
G 18LTGN
OMNI VISION
9
ACCESSORY
(1919A) F
RIGHT CONSOLE
SPEAKER
A86JA
G D (2304)
18LTGN
A
C86L
A86HA
20LTGN
C 18LTGN
20LTGN
F
A86K
18LTGN +
A86L
B -
C86K
A
18LTGN
B
RADIO
(1300) IGNITION
E RELAY #1
A86-GD1
(1013)
11
18WH
CH3_05,6A
QUALCOMM
OMNI VISION
SPKR SW 12
(1920)
A86J (A13FC)
14
18LTGN
A86H
13
18LTGN
A86RCD
A A
18LTGN
61229V 28APR09
AE08058178 031
160
ELECTRICAL CIRCUIT DIAGRAM MANUAL
NOTE: CH3_30
RADIO 1. * CIRCUIT A14 IS 4RD
CONNECTION
(1301)
RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN
13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301)
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN
BODY
(@A12V) CONTROLLER #J6
(1606)
CH3_4A
A86-G
GROUND 5 20WH
LEFT SIDE
CAB GND
(1004)
@ W/500K BAUD RATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BASE 1 ADAPTER
BODY CONTROLLER
(1623)
#J2 (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
IP / ROOF CONNECTION
RIGHT REAR SPEAKER
(2000)
(2301)
5 A
RIGHT REAR + A86DA D86D
9 20LTGN 18LTGN +
4 B
A86EA D86E -
RIGHT REAR - 10
20LTGN 18LTGN
GROUND A86-G
8 LEFT SIDE
18WH
CAB GND
@ W/500K BAUD RATE (1004)
90238F 27JUN12
AE08058178 033
162
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RADIO
(1300)
FUSE F4-F
ACCESSORY
(1013)
RELAY #1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
CB RADIO
A86F
POWER CONN
18LTGN
FUSE F2-E (1011) (2303) CH4_03
A86A D1 C1 A14JF A14J
RADIO MEMORY A14 BATTERY FEED
7
18LTGN 12RD 8RD 6RD CH3_01,30
10A
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)
M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT
BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
GROUND A86-G
8
18WH
LEFT SIDE
CAB GND
(1004)
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RADIO
(1300)
FUSE F4-F
ACCESSORY
(1013)
RELAY #1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
CB RADIO
A86F
POWER CONN
18LTGN
FUSE F2-E (1011) (2303) CH4_03
A86A D1 C1 A14JF A14J
RADIO MEMORY A14 BATTERY FEED
7
18LTGN 12RD 8RD 6RD CH3_01,30
10A
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)
M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT
BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
GROUND A86-G
8
18WH
LEFT SIDE
CAB GND
(1004)
164
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR (CONT)
8 A
A86H C86K
2 20LTGN 18LTGN
+
7 B -
A86J C86L
RADIO POWER 4 18LTGN
20LTGN
LEFT CONSOLE
SPEAKER
(2305)
9 A
A86K C86H
1
20LTGN 18LTGN
+
6 B -
PARK LIGHTS A86L C86J
3
20LTGN 18LTGN
13 A
A86BA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
1 B -
A86CA D86E
RIGHT FRONT + 11
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
5 A
A86DA D86B
5
20LTGN 18LTGN
+
4 B -
A86EA D86C
RADIO MEMORY 7
20LTGN 18LTGN
D1 C1 BATTERY
A86AA A86A A14JF A14J A14
LEFT REAR + 15 FEED
20LTGN 18LTGN 12RD 8RD 6RD
10A CH3_01,30,2A,30A
A86-G
LEFT REAR - 16
20WH
LEFT SIDE
CAB GND
(1004)
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR (CONT)
A86C(+) A86B(+)
1 6
18YL 20YL
A86C(-) A86B(-)
2 20LTGN 7
18GN
IP / ROOF CONN
(2000/2000F) RIGHT REAR SPEAKER
(2301A)
5 A
RIGHT FRONT + *A86K D86D
11 20LTGN 18LTGN +
4 B
*A86L D86E -
RIGHT FRONT - 12 20LTGN 18LTGN
RADIO
DCM CONN
(1302)
(1800)
D3
A86W
5 B8
18LTGN
C8
A86GA
7
20LTGN
A86GC
9
20LTGN I/O MIC DISPLAY
(225)
A86GB CH04_39
10
20LTGN
A86GD
11
20LTGN IP/ROOF
(2505)
A86A(+)
15 2
20LTGN
ACCESSORY BODY
A86A(-)
16 1 RELAY #1 CONTROLLER #J6
20LTGN
(1013/1011) (1606)
CH3_04 CH3_4A
18DKBL
18LTGN
A62DD
A86V
(@A12V)
(A12V)
RADIO
(1300A)
FUSE F4-F
(1013) CLUSTER CONN
A86AE D2 C2 (1500)
A86
4
18LTGN 18LTGN
10A
A62E A62DE A62
6 4
18DKBL 18DKBL 18DKBL
REAR TURNS
PANEL ADAPTER M J
* W/ DELUX TRIM
(1625)
@ W/ 500K BAUD RATE
166
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FRONT FRONT
DRIVER DRIVER PASSENGER PASSENGER
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2997) (2996) (2999) (2998)
(3000) (3001)
A B A B A B A B A B A B
D11-GGA
D11-GJA
D11-GAA
D11-GBA
D11-GHA
D11-GCA
D11-GG
D11-GH
D11-GC
D11-GA
D11-GB
D11-GJ
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP (1)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GAA
A11-GBA
A11-GJA
A11-GGA
A11-GHA
A11-GCA
A11-GA
A11-GB
A11-GJ
A11-GH
A11-GG
A11-GC
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
@A11-GA
@A11-GB
@A11-GG
@A11-GH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND (8999) *
ADAPTER CH4_36
(8995) (8882) **
CH3_32 CH4_36A
@A11-GA2 @A11-GA1
18WH 18WH
SEATBELT @A11-GG2 @A11-GG1
SEAT 18WH 18WH SEATBELT
INDICATOR SEAT
(8882) INDICATOR
@A11-GB2 @A11-GB1
CH4_36A (8999)
18WH 18WH
CH4_36
@A11-GH2 @A11-GH1
18WH 18WH
* PREWIRE ONLY
** WITH WELDON
62476L 22DEC09
AE08058178 034
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
REAR REAR
LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2995) (2994) (2993) (2992)
(2990) (2991)
A B A B A B A B A B A B
D11-GDA
D11-GKA
D11-GEA
D11-GLA
D11-GMA
D11-GFA
D11-GD
D11-GK
D11-GE
D11-GF
D11-GM
D11-GL
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP(2)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8997)
A11-GDA
A11-GKA
A11-GLA
A11-GMA
A11-GEA
A11-GFA
A11-GK
A11-GD
A11-GE
A11-GL
A11-GM
A11-GF
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
#A11-GM
18WH
#A11-GF
18WH
#A11-GD
#A11-GK
18WH
#A11-GE
#A11-GL
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND
(8999) *
ADAPTER
CH4_36
(8995)
(8882) **
CH3_32
CH4_36A
#A11-GD2 #A11-GD1
18WH 18WH
#A11-GK2 #A11-GK1
18WH 18WH SEATBELT
SEATBELT SEAT
SEAT #A11-GE2 #A11-GE1 INDICATOR
INDICATOR 18WH 18WH (8999)
(8882) CH4_36
CH4_36A
#A11-GL2 #A11-GL1
18WH 18WH
#A11-GF2 #A11-GF1
18WH 18WH
SEATBELT
SEAT
#A11-GM2 #A11-GM1 INDICATOR
18WH 18WH (8999)
CH4_36
* PREWIRE ONLY
** WITH WELDON
# W/VDR AND SEATBELT PREWIRE
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
62476L 18NOV09
AE08058178 035
168
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SEATBELT & SEAT SENSOR (CONT)
NAVISTAR, INC.
SEATBELT
SEAT INDICATOR
(8999)
#A11-GM1
18WH
A11-GM
7 18WH
#A11-GF1
18WH
6 A11-GF
18WH
#A11-GL1
18WH ROOF IP (2)
A11-GL
SEAT CONNECTION
8 18WH
#A11-GE1 (8997)
18WH CH4_35
A11-GE
5 18WH
#A11-GK1
18WH
A11-GK
9
18WH
#A11-GD1
18WH
A11-GD
4 18WH
A11-GJ
10 18WH
3 A11-GC
18WH
A11-GH
11
@A11-GH1 18WH
ROOF IP (1)
18WH
SEAT CONNECTION
A11-GB (8996)
2
18WH CH4_34
@A11-GB1
18WH
A11-GG
12
18WH
@A11-GG1
18WH
A11-GA
1
18WH
@A11-GA1
18WH
SEATBELT
DATA RECORDER @A11-G3 @A11-G
(8998) 18WH 18WH GROUND ADAPTER
(8995)
12 A11-G
CH3_32
18WH
FUSE F7-E (1016)
B3 E3 IGN RELAY # 3
A14R A3 A13FT A13FR
10 (A13FA) (1012/1014)
18RD 12PK 12PK
10A CH3_05,5A,8A
FUSE F11-C
%A13R2 %A13R3 (1014)
18RD 18RD
@A14RC @A14R
18RD 18RD SEATBELT DATA
@A14RA RECORDER
18RD (8881)CH04_36A
@A14RB IP/ROOF
18RD (8883) CH04_36A
4 A3D(+) J1708
20DKBL PUBLIC(+) / (-)
5 A3D(-) (1660 / 1661)
20GY CH3_10
6 A5D(+)
J1939 ADAPTER
18YL
(1025)
7 A5D(-) CH3_13,40A
18GN
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SEATBELT & SEAT SENSOR (CONT)
NAVISTAR, INC.
VDR2
(8882)
#A11-GM2
18WH
A11-GM
9 18WH
#A11-GF2
18WH
4 A11-GF
18WH
#A11-GL2
18WH
A11-GL
8 18WH
#A11-GE2
18WH ROOF IP (2)
A11-GE
5 SEAT CONNECTION
18WH
#A11-GK2 (8997)
18WH CH4_35
A11-GK
10
18WH
A11-GD2
18WH
A11-GD
3 18WH
A11-GJ
7 18WH
6 A11-GC
18WH
A11-GH
11
18WH ROOF IP (1)
@A11-GH2
SEAT CONNECTION
18WH
(8996)
A11-GB
2 CH4_34
18WH
@A11-GB2
18WH
A11-GG
12
18WH
@A11-GG2
18WH
A11-GA
1
18WH
@A11-GA2
VDR1 18WH
(8881)
A5(+)
8 18YL
@A5(+) @A5(+) J1939 SPLICE
18YL VDR DISPLAY
(1025)
A5(-) 18YL (2000N) **
5 CH3_13A,40 IP/ROOF
@A5(-) 18GN @A5(-)
(8883)
18GN 18GN
A
6 A5A A5A 2
18GN 18GN
B
A5B A5B
7 1
@A11-G2 18YL 18YL
18WH C
A11A A11AA A11AA
12 3
18WH @A11-G118WH 18WH
18WH A13AA D A13AA
A13A
10 4
18RD @A14RB 18RD 18RD
@A14RA 18RD
A11AB
18RD GROUND-SEAT &
@A11-G 18WH
SEATBELT (8995)
FUSE F7-E %A13AB
18WH A13AB
@A14R CH3_32
(1016) 18RD 18RD
18RD
CH04_36 %A14R
18RD
%A13R1 FUSE F7-G (1016)
18RD B3 A3 E3 IGN RELAY # 3
A13AA A13FT A13FR
(A13FA) (1012/1014)
18RD 12PK 12PK
10A CH3_05,5A,8A
A13R3
18RD
A11-GAN A11-GAA
18WH 12WH
* WITH WELDON
** WITH DISPLAY MODULE NEG STUD
@ SEAT BELT PRE WIRING 1TO3/VDR W/2 SEAT INDICATION (1004)
# W/VDR AND SEATBELT PREVIEW.
% W/521 EFFECTS W/MD/SS
71817V 30JUL10
AE08058178 36A
170
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A79A F9
18GY
A A79B A79A
18GY 18GY
C A9ZJ A9ZA E3
18GY 18GY
A9B C A9ZJ
18GY 18GY
A79C
A
18GY
C A9BD
18GY
92218B 30JUL13
AE08058178 36B
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT FEED
CH3_01
PASS
CODE FUSE
(1116) F7-H (1016)
3 B4 A4
A14A A14KA A14K A14W
18RD 12RD 8RD 6RD
30A
2B
A45D ROOF/ANTI-THEPT
G
18WH (1964)
10 A11-GAA
A62-GA A11-GAL
18WH 16WH 12WH
PANEL
8
A62D A62DF LIGHT FEED
18DKBL 18DKBL SPLICE
CH9_015
NEG STUD
(1004)
74736R 02DEC10
AE08058178 037
172
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ACCESSORY A12A
A
18LTBL
A12E
18LTBL
B4 A4
86
30
NOT USABLE
RELAY
(1020)
87 87A
85 IP/CENTER CHASSIS
(1701/1701F)
A3 B3
A44Z
41
18GY
FUSE
(1013)
A12D FUSE F4-B
(A12V)
14LTBL (1013)
E2 CH3_04
A10AE
GROUND B
18WH
A11-GAA
12WH
GROUND STUD
LEFT SIDE CAB GROUND
(1004)
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION (CONT)
NAVISTAR, INC.
POWER DISPLAY
(2224)
FUSE F10-D
(1019)
A14A A14NE A14N A14W BATTERY FEED
1
20PK 8RD CH03_01,02,1A
B1 A1 12RD 6RD
20A
A10AC
10 20WH
BODY CONTROLLER # J5
A10AD
15 (1602)
20LTGN
A9ZH A9ZA
1 E3
20WH 18GY
A5C(+)
8 20YL J1939 ADAPTER
(1026)
A5C(-) CH03_13B,40A
16
20LTGN
A86GA
11 20LTGN
A86GB RADIO CONNECTOR
12 20LTGN (1302)
A86GC CH04_33D
13 20LTGN
IP/FWD CHASSIS
A86GD (1700/1700)
14
20LTGN
26 M22-GA SMARTWAVE TPMS
TPMS 2 INCH A22-GA M22-GB
16TN 18TN RECEIVER
DISPLAY 18WH
FUSE F5-C (8993F)
(1559)
(1014) CH04_27B
A22AC FUSE F5-D
1 (A13FA)
18PK (1014)
H3 5A G3
CH3_08,8A
A22-GB A11-GBA A11-GKJ LEFT SIDE
2
18WH 10WH 6WH CAB GND CLUSTER
A5RQ(+) (4081) CONN
A5RP(+)
4 18YL J1939 ADAPTER (1501)
18YL
(1025)
A5M(+) A5F(+) A5RQ(-)
CH03_13A
18YL 18YL 18GN
A5RP(-) A5RR(-) A5RN(-)
5 18GN 18GN 11
18GN
A5M(-) A5F(-)
A5RR(+) A5RN(+)
18GN 18GN 12
18GN 18YL
A5RM(+) A5D(+)
DIAGNOSTIC
18YL 18YL
J1939 ADAPTER CONN
A5RM(-) A5D(-) (1650)
(1025) 18GN 18GN CH03_12
CH03_13A
174
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
92218B 30JUL13
AE08058178 040
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ACORE
1 1
22BK
ASHILD
2 2
22NONE
ACORE
1 22BK 1
ASHILD
2 2
22NONE
6 AWHT A
18WH
ARED
8 B
18RD
AGRN
12 D
18GN
AYEL
13 C
18YL
14 AGRY
18GY G
15 ABLU F
18DKBL
92218B 30JUL13
AE08058178 041
176
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A5MA(+) A5M(+)
6
18YL 18YL
C
A3M(+)
8
18LTBL
F
A98-GB
10 A
18WH A3BB(+)
18DKBL
DIAGNOSTIC
CONN J1708
A98-GC PUBLIC (-)
12 (1650) A
18WH (1661)
CH03_09 A3BB(-)
18GY
C
A8M(-)
9
18GY
F
A98-GAN A11-GAA
IVIS DATA LINK CONN 18WH 12WH
(1981)
A5FD(-)
D
18GN
A3FD(+)
F
18DKBL
A3FD(-)
G IVIS POWER CONN
18GY
(1982)
A11-GFE A11-GFF
A 16WH PIN
MEGA FUSE F3 E3
A14MB 10A A14FDU
(1001) RCPT
12RD 16RD
CH03_01 FUSE F8-C
(1017)
92218B 30JUL13
AE08058178 042
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PEOPLENET
COMMUNICATIONS
(1939)
A14ED
C 18RD
FUSE F5-J
A13EE (1014) IGNITION RELAY #2
A13FB
E 18PK 12PK (A13FB) (1012/1014)
B1 A1 G2 CH3_05,5A,7,7B
%A13EF
18PK
PEOPLENET CONN
(1938M)
LEFT SIDE CAB GROUND
(4081)
A11-GBF
A 14WH
FUSE F2-F
(1011)
A14EA A14MC A14W BATTERY
A14M
B 14RD 12RD FEED
8RD 6RD
D2 C2 CH03_01,1A
A3BD(+)
J1708 PUBLIC (+)
4 18DKBL
(1660) CH03_10
A5U(-)
A5RC(-) A5RD(-)
11 18GN
18GN 18GN
%A5CC(+)
18YL
178
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
TERMINATING
RESISTOR *M5C(+)
(1657)
18YL
A
M5C(+)
18YL
OHMS
120
*M5C(-)
18GN
C M5C(-)
18GN
*M5E(+)
*M5E(-)
18YL
18GN
FWD CHASSIS/IP
(1700)
BODY CONTROLLER
SMARTWARE TPMS #J7
RECEIVER (1607)
(8993F)
44
*M5D(-) *M5A(-) A104CB
11 B9
18GN 18GN 18DKBL
43
*M5D(+) *M5A(+) A9
12 18GY
18YL 18YL
BODY CONTROLLER
#J4
(1606)
BENDIX WINGMAN
(8903) *M5B(+)
L
20YL
62
M5B(+) M5A(+) A5A(+) A5AA(+)
1 H
20YL 18YL 18YL 18YL
*M5B(-)
20GN
61
M5B(-) M5A(-) A5A(-) A5AA(-) G
6
20GN 18GN 18GN 18GN
24 FUSE F5-F
M67AA A67AA A67A (1014)
8 IGN
20PK 18PK 16PK
D2 C2 RELAY #2
(A13FB)
(1012/1014)
10A CH3_5,5A
47
M67-GA M67-GA A67-GCJ A11-GCA
5
20WH 18WH 16WH 10WH
A11-GKJ
6WH
LEFT SIDE
GROUND STUD
* W/TRANSTAR (4081)
# W/BENDIX FUSION
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
180
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX DEPART (SMARTCRUISE W/BENDIX FUSION)
NAVISTAR, INC.
A62AB
8
18DKBL
BENDIX COGNEX/
A67NA TAKATA LDW
9 16PL ROOF CONN
A67NB (16B)
10
16PL
A11COG1 A11COG
1 D
18WH 18WH
A67COG
2B G
18GY
A11-GCA A67-G
LEFT SIDE
10WH 18WH
GROUND STUD
(4081)
BENDIX WINGMAN
DRIVER DISPLAY
(1943M)
A67-GD
5
20WH
A67E A13COG
4 C
20WH 16PK
A67Y
18PK
A67A
16PK
FUSE F5-F
IGNITION (1014)
A67-GY
RELAY #2
18WH
(A13FB)
(1012/1014)
C2 D2
CH3_07A 10A
24
M67AA
8
20PK
M5UE(+) 47
2
18YL
M5UE(-) 25
A5DA(+)
7 18GN F
18YL
M67GA 26
A5DA(-)
5 20WH E
18GN
FUSE F8-H
(1017)
BATTERY FEED A14H A14PD A14CSB
(1003) H
8RD 10RD 16RD
CH3_1A A4 B4
25A
93553L 18APR16
AE08058178 44B
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.59. EV DISCONNECT SWITCH WITH HIGH & LOW VISIBILITY, WITH MID & LOW
CAB, WITH ISB & I6 ENGINE, P. 45
EV SOLENOID
COIL FUSE
(9936)
5A
A B
EV DISCONNECT
J14A J59B
SWITCH 1
14RD 14RD
(9935)
J59A EV DISCONNECT
18RD SWITCH 2
(9934)
BATTERY
SOLENOID COIL
POWER
POSITIVE
(9937)
(9938)
EV SOLENOID
POWER I/P
(1) CHASSIS
K14A
POWER PDM
SOLENOID 00RD
(2)
GROUND
(9940)
BODY BUILDER
CONNECTOR PDM 15
(9931) BODY BUILDER/ENGINE WAY
(9932F/9932M) (6567)
A 14
J14A K14A
A
12RD 12RD
J11-G
B
12WH
GROUND
(9933)
Figure 182 EV Disconnect Switch with High & Low Visibility, with Mid & Low Cab, with ISB & I6 Engine
182
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F2-F
(1011)
BATTERY A14MC C2 D2
A14W A14M
FEED 12RD
6RD 8RD
CH3_1A 10A
A11-GBA
10WH
A11-GKJ
A11-GBE
A14EA
16WH
A5CG(+)
6WH
16RD
J1939 18YL
SPLICE PACK
(1026) A5CG(-)
CH3_40A 18GN
XATANET
D C A B MODULE
(1910A)
LEFT SIDE
CAB GROUND
(4081)
RD
GN
BK
YL
J1939(-)
POWER
J1939(+)
GROUND
XATA APPLICATION
MODULE (XAM) / MOBILE APPLICATION
SERVER (MAS) VEHICLE INTERFACE MODULE
93583H 20SEP16
AE08058178 046
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PMG MODULE
(1921)
A5CC(+)
7 J1939
18YL
SPLICE PACK
(1026)
A5CC(-) CH3_40A
2 18GN
FUSE F5-H
(1014)
D4 C4
A13EE IGNITION FEED
3 (A13FB)
16PK CH3_08
10A
FUSE F7-E
(1016)
B1 A1 A14FE BATTERY FEED
A14EA
5
16RD 12RD CH3_2A
10A
PEOPLENET PMG
(1924) LEFT SIDE CAB GROUND
(4081)
A11-GEF
A 14WH
FUSE F8-H
(1017)
A14ED B4 A4 A14PD BATTERY
B 14RD 10RD FEED
25A CH03_3A
93583H 20SEP16
AE08058178 047
184
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18RD
A15
BATTERY OFF
FEED S IGN ACC
ALTERNATOR G B
CH3_01
K2 A B D C
K2-G
K14H
2RD
A17H
16PK
SEE NOTE
A17C N/ ROCKER
SEE NOTE 16PK START
IP/ENGINE K17M
LEFT SIDE (1702) CH7_22 18PK
ENGIN E
A17M B4 B3
BLOCK
GROUND 18PK 85 START
87A RELAY
IP /
(1010)
K11-GL
ENGIN E 87
2WH
(1702)
ALTEC
INTERCONNECT
30 PASS (8884B)
86
16 18 15 CH10_14B
A3 A4
LEFT SIDE
DASH MTD A17A
A17BA
18PK
16PK
16PK
DUAL POST
A17H
FUSIBLE
**K17CC
*K17M
GND PLATE
*K17E
LINKS
K17K
18PK
K17E
18PK
16PK
18PK
K17C
K17M
18PK
18PK
16PK
IGNITION
RELAY #2
@A21EAL
CH3_05
18DKBL
+ 1/ORD + 2/ORD
W/ ROCKER
ROCKER
(A13FB)
START
START SW
(I6 ONLY)
CRANKING (1105)
RELAY CH5_08
BODY
- 1/OBK - (662)
CONTROLLER
CH7_22 FUSE F5-E
2/0BK
#J3
(1014)
B (1600)
BATTER IES B
S S C1 D1
S CLUTCH
10A
SWITCH
B4 INPUT
LEFT SIDE F RAME GND
A17HB
M
18PK
AIN4
(LOCATED AT LEF T FRAME
A97A
18PL
18GY
(LOC ATED AT LEFT FRAME A D7 A4
RAIL NEAR STARTER) A9V
ECM
18PK
B96A
18PL
B17H
A17B
18PK
18PK
B17J
18GY
2/0BK
B9V
(6020) THERMAL
OVERCRANK
(6316)
ENGIN E K17L
A9AA
18GY
CRANK 7
18PK N/ THERMAL OVERCRANK
INHIBIT
PROTECTION
B9VB
18GY
IP/ENGINE
(1702)
START CH7_22 E5
65
ENABLE
RELAY
ZVR
64 A B C D
ECM
(6020M) BODY
60 CONTROLLER
1200 OHM
1200 OHM
#J5
(1602)
* W/ V8 ENGINE CLUTCH
** W/ I6 ENGINE SWITCH
@ W/ ALTEC (1807)
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE L INKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
61229V 22APR09
AE08058179 001
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
W/DUAL CAB FEED
FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD D1 C1
10A
BATTERY FEED
PDM TO CAB
18RD
A15
(1003)
OFF
S IGN ACC
A B D C
A14
4RD A17A
18PK
BATTERY FEED
PDM TO CAB A17B
(1003B) 18PK
C4 B4
W/SINGLE CAB FEED
85
87A
87 START
RELAY
(1019)
IP / 30
86
ENGINE 16 18 40
(1702) A3 C3
A17-G
A17A
18PK
18WH A17C
K17A
16PK
18PK
B4 B3
85
+ 4/O RD
87
NEUTRAL
RELAY
1010)
30
86
- A3 A4
A17B
4/0 BK
18PK
B
BATTERIES B NEG STUD
S S (1004)
20PK
18PK
K18T
S
K17
A11-GAA
12WH
LEFT SIDE F RAME GND M
(LOCATED AT LEF T FRAME
RAIL NEAR STARTER)
G CLUTCH
SWITCH
B4
A17-GA
INPUT
18WH
AIN4
A97A
18PL
A17-GB BODY
18WH CONTROLLER
4/0 BK #J3
ECM
(1600)
(6000)
IP/
C11 A4
18GY
DCM
RELAY SIGNAL
83 (1800)
B17H
18PK
B96A
18PL
18PK
B17J
18GY
B9V
ECM K18R
76
GENERAL
A9AA
18GY
18PK
RETURN
B9VB
18GY
E5
KA18S
18PK ZVR
A B C D
GRID HEATER
ENABLE BODY
CLUTCH CONTROLLER
1200 OHM
1200 OHM
(2001)
SWITCH #J5
(1807) (1602)
92145L 05AUG13
AE08058179 01A
Figure 186 Starting and Cranking Cummins ISB Engine with Manual Transmission
186
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18RD
A15
OFF
S IGN ACC
A B D C
87A
30
ALTERNATOR 16PK
A4 ROCKER START
@A17H
R A17H
16PK
SWITCH
K14H
16PK
2RD
B3 (1105) CH5_08
87
W/ ROCKER START
G B
BLOCK TYPE
K2 B4
@A21EAL
86
RD
85
18DKBL
200A
FUSE
A17-GAE
A3 BODY
18WH
SEE NOTE
16PK
A17C
CONTROLLER #J3
K2-G
(1600)
WH
FUSIBLE CLUTCH
LINKS SWITCH
A11-GAA B4
SEE NOTE 12WH INPUT
AIN4
16 IP / ENGINE
ENGINE BODY
JUMP (1702/1702) LEFT SIDE CONTROLLER #J5
LEFT SIDE
START DASH MOUNTED
GROUND (1602)
STUD DUAL POST STUD
(1004)
2/ORD
CH3-17 A9AA
K17 E5 ZVR
18GY
16PK
3/ORD
A97A
18PL
A17A
18PK
18PK
A17D
18GY
A9V
B
B
S S
1/ORD S
+ +
M A4 IP / DCM
D7 D8 C11
(1800/1800F)
1/OBK 2/0BK
- - G
18GY
B9V
2BK
THERMAL
BATTERIES
OVERCRANK
(6316M)
K11-G
B96A
18PL
18PK
18PK
B17J
B17H
4WH
2WH
B9VB
18GY
2/0BK
D CLUTCH SWITCH
A B C
(1807)
1200 OHM
1200 OHM
@ W/ ALTEC
Figure 187 Starting and Cranking IBB Engine with Manual Transmission
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
FUSE F3-A (1012) (1100)
BATTERY D1 C1
A14 A14P A14PB
FEED BATT
6RD 8RD 12RD
CH3_01,29 10A
ALTERNATOR
18RD
BATTERY OFF
A15
FEED S IGN ACC
R
CH3_01
A B D C
G B
N/ ROCKER START
K2 START RELAY
A17H
(1010)
K14H
2RD
16PK
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY
87A
SEE NOTE 18PK
30
(1019) CH11_25
K2-G
87
W/ ROCKER START
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND
86
A3
CRANK INHIBIT RELAY
85
A17QR
A17C
16PK
A17M
18PK
LINKS
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
W/ I6 & V8
K17K
18PK
BATTERIES
ENGINE W/ V8 ENGINE
ECM
K17M
K17M
18PK
18PK
1/ORD (6020M)
+ + 2/ORD
ENGINE
B 64 CRANK
B
S S INHIBIT
1/OBK
- - S
M N/ THERMAL
ECM
OVERCRANK
(6020M)
B PROTECTION
G
ENGINE
A 7 CRANK
K17L INHIBIT
18PK
THERMAL W/ THERMAL
OVERCRANK OVERCRANK
2/0BK
(6316M) PROTECTION
2/0BK
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
Figure 188 Starting and Cranking I6 and V8 Engine with Allison Transmission
188
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
W/DUAL CAB FEED FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD C1 D1
10A
BATTERY FEED
PDM TO CAB
18RD
A15
(1003)
OFF
S IGN ACC
A B D C
A14
4RD
BATTERY FEED
A17A
PDM TO CAB
18PK
(1003B)
A17B
W/SINGLE CAB FEED 18PK
C4 B4
85
87A
87 CRANK
INHIBIT
(1019)
30
86
+ 4/O RD A3 C3
A17A
18PK
A17-G
18WH A17B
IP / 18PK
ENGINE A17C
- (1702) 18PK
B4 B3
4/0 BK
B
BATTERIES B
S S
S
85
16 20 18 40
M 87
NEUTRAL
RELAY
A92#141
1010)
18TN
K17A
16PK
4/0 BK
A17-GB A11-GAA
18WH 12WH
ALLISON TCM K92A141
41
(7151) 18TN
18PK
K18T
20PK
K17
TCM 2 K92A141
(1502) 10
18TN
ECM
(6000)
ECM K18R
76
GENERAL 18PK
RETURN
KA18S
18PK
GRID HEATER
ENABLE
(2001)
Figure 189 Starting and Cranking Cummins ISB Engine with Allison Transmission
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100/1100MA)
W/DUAL CAB FEED FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD D1 C1
10A
BATTERY FEED
PDM TO CAB
18RD
A15
(1003)
OFF
S IGN ACC
A B D C
A14
4RD
BATTERY FEED
A17A
PDM TO CAB
18PK
(1003B)
A17B
W/SINGLE CAB FEED 18PK
C4 B4
85
87A
4/O RD CRANK
+ 87
INHIBIT
(1019)
18PK
A17H
A17A
18PK
30
86
- A92#141 A3 C3
4/0 BK
18TN
18PK
A17T
A17-G
A17B
18PK
B 18WH
BATTERIES B
S S
S A17C
IP /
18PK
ENGINE B4 B3
M (1702)
85
LEFT SIDE
STARTER 18 87
NEUTRAL
16 20 40
FRAME GND RELAY
G MAG
(LOCATED AT 1010)
SWITCH
LEFT FRAME
(6306)
RAIL NEAR 30
86
STARTER)
K17A
16PK
A3 A4
4/0 BK
ALLISON TCM
(7151)
A17-GAE
18PK
K18T
20PK
18WH
K17
TCM-1
(IN CAB)
(1501) K92A141
12
18TN
ECM
(6000)
K92A141
KA18S 18TN 41
18PK
GRID HEATER
ENABLE
(2001)
92927M 05FEB15
AE08058179 03B
Figure 190 Starting and Cranking Cummins ISB Engine with Allison Transmission (Cont.)
190
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18RD
A15
NOTE: CH3_29
1. * A14, 4RD OFF
S IGN ACC
W/ ROCKER START A B
D C
START RELAY
(1010) N/ ROCKER START
87A
A17H UTILITY BODY
30
16PK INTERCONNECT
ROCKER START PASS (8884B)
ALTERNATOR A4 A17H SWITCH CH10_14B
16PK (1105) CH5_08
R SEE NOTE
87
B3
W/ REMOTE START STOP
A104CC HOOD SWITCH
B4 18DKBL (8805) CH10_44
G B @A21EAL A17H
K2
A17-GAE
18DKBL
86
16PK
CAB RD
18WH
85
A17R
POWER AUTO NEUTRAL LIGHT RELAY
A3 18PK
(1019)
16PK
STUD
A17C
CH11_25
K2-G
A92#141
WH
2X12BL A11-GAA
FUSIBLE 18TN
12WH W/ AUTO NEUTRAL
LINKS LEFT SIDE
DASH MOUNTED
DUAL POST STUD
K14H
CH3-17 IP / ENGINE
20 (1702/1702)
16
ENGINE EATON GEN3
BLOCK TCM CONNECTOR
BLOCK TYPE
GROUND (7105)
JUMP
16PK
K17
200A
FUSE
2/ORD
START START
K17B
STUD 32 ENABLE
18PK
3/ORD RELAY +
3/ORD
W/ EATON XMSN
BATTERIES B
B
S S
S ALLISON TCU CONN
+ 1/ORD
+ (7150 / 7151(IN CAB))
M
K92#141
41 NEUTRAL
18TN START
1/OBK 2/OBK
- - G
LEFT SIDE
2BK
FRAME GROUND
(LOCATED AT
LEFT FRAME RAIL
N14AZ
10RD
K11-G
NEAR STARTER)
4WH
2WH
(9260) B
N92-G K92-G K92#109
14WH 9 GROUND
12WH 18GY
A
B K92#169
ECM POSITIVE 69 GROUND
LEFT SIDE 18TN
(9261) A
CAB GND N14BB N92A K92A170 K92#170 70 BATTERY +
10RD 12RD 14RD 18TN
A
K92#110 10 BATTERY +
NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL 18PK
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
@ W/ UTILITY BODY
Figure 191 Starting and Cranking IBB Engine with Allison Transmission
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
OFF
18RD
A15
S IGN ACC
A B D C
N/ ROCKER START,
EATON HYBRID
ALTERNATOR BATTERY
FEED A17H
R CH3_01 16PK
SEE
ALTEC INTERCONNECT
NOTE
PASS (8884B)
G @A21EAL @A17H
B CH10_14B
16PK
K14H
18DKBL
2RD
K2
W/ EATON HYBRID
87A
A17H
CH3_01
30
START RELAY 16PK
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
K2-G
FUSIBLE B3
87
W/ ROCKER
A17A
18PK
LINKS START
START ENABLE RELAY
SEE NOTE B4 (1017)
N/ EATON
86
85
87A
A3 HYBRID
LEFT SIDE
30
18PK
A17M
ENGINE A17J J1
BLOCK 16PK
GROUND
A17EB
A17B
16PK
87
K11-GL
18PK
A17HB
G2
16PK
2WH
W/ HYBRID
A17L
85
86
A17C
16PK
18PK G1
J2
LEFT SIDE CRANKING
DASH MTD RELAY-R2
DUAL POST (1019)
A17K
GND PLATE CH11_15
18PK
D1
IP / ENGINE
2/ORD
16 18 15 21 20 19
(1702)
C1 10A
K17C
16PK
K17K
18PK
K17L
18PK
K17J
16PK
BATTERIES
K17F
18PK
K17K
18PK
1/ORD
+ + B
B
S S
S
A1
M
A13FB
1/OBK
- -
12PK
EATON GEN 3
TCM CONNECTOR
18PK
K17M
B
(7909 / 7105)
G
CH11_12,14,26
A ECM A2
2/0BK
N/ THERMAL (6020M)
OVERCRANK
G2
2/0BK
(6304)
(A13FB)
RELAY
ENGINE
7 CRANK
INHIBIT
W/ THERMAL
LEFT SIDE FRAME GND OVERCRANK
(LOCATED AT LEFT FRAME PROTECTION
RAIL NEAR STARTER)
NOTE: IGN RELAY #2
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL (1012 / 1014)
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS CH3_05
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL
@ W/ ALTEC
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 192 Starting and Cranking I6 Engine with Autoshift, Ultrashift Transmission and Eaton Hybrid
192
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
FUSE F3-A (1012)
BATTERY FEED A14 A14P A14PB BATT
CH3_03 6RD 8RD 12RD
D1 10A
C1
18RD
A15
OFF
S IGN ACC
A B D C
N/ ROCKER
START
A17H UTILITY BODY
ALTERNATOR 16PK INTERCONNECT PASS
START RELAY
(1010) (8884B) CH10_14B
R
@A21EAL @A17H
87A
SEE NOTE
16PK
30
18DKBL
G B ROCKER START
A17H
K2 16PK SWITCH (1105)
A4
RD CH5_08
87
B3
W/ ROCKER START
CAB
K2-G
86
POWER SEE NOTE B4
WH
85
STUD
A17K
18PK
A3
A17J
16PK
16PK
A17C
A17L
18PK
FUSIBLE
LINKS
K14H
2RD
IP / ENGINE
(1702/1702)
ENGINE 16 21 19 20
LEFT SIDE
GROUND JUMP
BLOCK TYPE
START
STUD
200A
FUSE
2/ORD
16PK
K17
EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
START
K17B ENABLE
3/ORD 32
+ 1/ORD
+ 18PK RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
1/OBK B
- - S S
B
K17C START
S 16PK 26 ENABLE
LATCH
BATTERIES
M
2/0BK
K11-G
4WH
G
2WH
2BK
2/0BK
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
NOTE: RAIL NEAR STARTER)
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
@ W/UTILITY BODY
Figure 193 Starting and Cranking IBB Engines with Autoshift Ultrashift
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ALTERNATOR J1939
FIELD RESISTOR
(9740) (7801L)
A
K1(+)
14RD 120
150A OHMS
B CHARGE
K1(-)
14WH FIELD
C A
A- A+
INVERTER
3 PHASE AC C A
(9743) B
K106C
4OR
3 PHASE AC
(9742)
K5F(+)
K106B
K5F(-)
18YL
18GN
4OR
3 PHASE AC
(9741)
K106A INVERTER
4OR J1939 CONN
(7801R)
A A
K5E(+) K5G(+)
18YL 18YL
OHMS
120
C C
K5E(-) K5G(-)
18GN 18GN
J1939
INVERTER
(7801F)
INVERTER IGN
(7899) ENGINE / IP
+ - (1702-5) FUSE F5-B (1014)
J1939 IGN RELAY #2
A K13Z A13Z
A (A13FB) (1012 / 1014)
18PK 18PK G2
B H2 CH3_05,7B
10A
IGN
C
GFCI
-
STUDS
+ - + INVERTER
BATTERIES
1/0RD + 1/0RD +
150A
1/0BK - 1/0BK -
61229V 20APR09
AE08058179 007
194
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUEL PUMP
2B 3 START RELAY
RELAY A13FJ A17H
(1020) (1010)
18PK 16PK
CH10_22 CH5_02,04,06
CLUSTER
CONNECTOR
(1500)
DIMR 8 10 FWD/IP
OUT2 A62DA A62DH A62-GCB A67-GD
5 (1700)
PANEL 18DKBL 18DKBL 18WH 18WH (CH4_27)
LT
A11-GCA
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
BATT
18RD
S IGN ACC
A15
A B D C
CNG STATUS
(1873P)
ALTERNATOR
CH10_64
A147DE
R
G (1019-F1)
B
K2 START RELAY CH10_61
A147C
A147A
18PK
18PK
2RD (1010)
W/ AUTO NEUTRAL
87A
A17 CRANK INHIBIT RELAY
30
18PK (1019) CH11_25
K2-G
87
SEE NOTE W/ ROCKER START
A17A
18PK
K2B-FL
10RS
LEFT SIDE
ENGINE B4
W/ AUTO NEUTRAL
86
BLOCK
A3
85
GROUND
A17C
16PK
A17M
18PK
A17QR
A147B
18PK
LINKS
IP / ENGINE
10RS
16 18 (1702)
W/ REMOTE
START STOP
K17K
18PK
16PK
16PK
K17
W/ I6 & V8
K17
ENGINE
BATTERIES
K17M
18PK
1/ORD 2/ORD
+ +
B
B
S S N/ THERMAL
1/OBK
- - S
OVERCRANK
PROTECTION
M
W/ THERMAL ECM
K17D OVERCRANK (6020M)
B
16PK PROTECTION
G
K2-G
ENGINE
2WH
A 7 CRANK
K17L INHIBIT
18PK
THERMAL
2/0BK
2/0BK
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
LEFT SIDE FRAME GND FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
(LOCATED AT LEFT FRAME @W/ UTILITY BODY
RAIL NEAR STARTER)
86976G 14FEB13
AE08058179 009
Figure 196 Starting and Cranking ISL–G Engine with Allison Transmission
196
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER-ALTERNATOR CONNECTIONS
NAVISTAR, INC.
L-N-1GA L-N-PWR
PWR @ K2 K2-FLA @ STARTER
ALT 1RD 6TN (301)
(300)
1GA
1GA PWR @
PWR @ K2 K2-FLA STARTER
ALT 1RD 6TN (301)
(330)
1GA
K2
PWR @
1RD
ALT
(330)
L-N-1GA
L-N-2GA
GND @
K2-G GND @
ALT
1WH STARTER
(400/400B)
(401)
36SI-2GA
36SI-2GA K2-G GND @
GND @ 2BK STARTER
ALT
(411)
(410)
2GA
L-N-2GA K2 K2-FLA PWR @
PWR @ 2RD 10RS STARTER
ALT (311A)
(300A)
K2-FLB
10RS
L-N-2GA 2GA
GND @ K2-G ALT GND @
ALT 2WH STARTER
(400A) (411A)
92372W 18DEC13
AE08058179 010
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
BATT
OFF
S IGN ACC
A B D C
FUSE F3-A
BATTERY (1012)
A14 A14P A14PB A15
FEED
ALTERNATOR 6RD 8RD 12RD D1 10A C1 18RD
CH03_01
@A17A
%A17A
18PK
BATTERY
18PK
SEE @A17B
FEED CRANK
NOTE 18PK
CH3_01 INHIBIT
G B RELAY %A17C
K2 (1019) 18PK START
RELAY
K14H
2RD
(1010)
B4 B3
%A17-GB
85 87A
@A17C
18WH
K2-G
16PK
18PK
A17C
FUSIBLE 87
LINKS
IP/ENGINE
SEE NOTE INTERCONNECT 30
(170 2 /1 702 ) 86
A3 A4
LEFT SIDE
16 20
ENGINE D8 %A17B
@A17-G
BLOCK 18PK
18WH
GROUND DCM
CONN
K11-GL
(1800) DCM
2WH
CONN
(1800)
K92A141
%A17-GA
K17A
16PK
D7
18TN
18WH
LEFT SIDE
DASH MTD
A11-GAA
DUAL POST
12WH
GND PLATE
2/ORD
BATTERIES
ALLISON TCM
(7151)
1/ORD
+ + B
B
CH7_05
S S @ W/ ALLISION XMSN
S NEG STUD
(1004) % W/ MANUAL XMSN
1/OBK M
- -
B
G
A
2/0BK
2/0BK
THERMAL
OVERCRANK
(6304)
92372W 18DEC13
AE08058179 011
198
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
BATT
18RD
S IGN ACC
A15
A B D C
ALTERNATOR
ALTERNATOR POWER
@K2B A17AL A17 IP/ENGINE
GND
R 2RD 18PK 18PK (1702)
##K2-G CH11_69
2WH %K2B
G 1RD
B
16PK
A17H
@@K2-GB *K2A START RELAY
1WH 2RD (1010)
87A
@@K2-GC %K2
30
1WH 4RD
A4
%K2-G
4WH
B3
87
A17A
18PK
A17A
16PK
K2E-FL
A17B
18PK
K2B-FL
%K2-FL
6LTBL
6LTBL
8LTBL
ENGINE
B4
BLOCK
86
A3
**A17J
GROUND
85
**A17K
16PK
A17C
18PK
A17M
16PK
XMSN CONTROL
18PK
A92#141 MODULE/TRANS
18TN MODULE 2
A17L (1502)
18PK A92#141 CH11_58
18TN
FUSIBLE IP/ENGINE
21 16 18 19 20
LINKS (1702/1702)
16PK
K17C
(1501)
16PK
18WH
**K17K
K17K
18PK
18PK
K17L
18PK
K17M
18PK
CH11_55
BATTERIES
THERMAL
2/0BK
OVERCRANK
2/0BK
(6316M)
W/ THERMAL
OVERCRANK
PROTECTION
92603H 30MAY14
AE08058179 012
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.16. REMOTE SENSE AND GRID HEATER CONNECTIONS WITH I6, I-367 ENGINE,
P. 12A
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE SENSE AND GRID HEATER CONNECTIONS
NAVISTAR, INC.
W/I6, I-367 ENGINE
REMOTE SENSE
FUSE (1F)
A REMOTE SENSE
K7B
14RD BATTERY CONN
(945)
B
K7A REMOTE TERM
14RD (943)
93614H 26JUL16
AE08058179 12A
Figure 200 Remote Sense and Grid Heater Connections with I6, I-367 Engine
200
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER CONTROL W/CUMMINS ISB ENGINE
NAVISTAR, INC. W/ULTRASHIFT TRANSMISSION
KEY SWITCH
(1100/1100MA)
EATON GEN 3
TCM CONN BATT
(7909)
ENGINE/IP
(1702/1702)
START
ENABLE 32 K17L A17L OFF
RELAY 18PK 18PK ACC IGN S
20
(+)
C D B A
A17A
18PK
B4 B3
85
87A
87 A15
START RELAY
(1010) 16RD
A15
18RD
FUSE F3-A
86 30
D1
(1012)
A3
10A
A4
START K17K A17K
ENABLE 4
C1
18PK 18PK
RELAY 19
(-)
A14PB
12RD
A14P
8RD
START 26 K17J A17J
6RD
BATT FEED
A14
ENABLE 16PK 16PK
21 PDM TO CAB
LATCH
92927M 21JAN15
AE08058179 013
Figure 201 Starter Control with Cummins ISB Engine with Ultrashift Transmission
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.18. STARTER CONTROL WITH ISB ENGINE WITH ALLISON TRANSMISSION WITH
UTILITY BODY, P. 14
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTER CONTROL W/ISB ENGINE W/ALLISON XMSN
NAVISTAR, INC. W/UTILITY BODY
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
FUSE F3-A
(1012)
BATTERY A14P A14PB
A14 A15
A17A
18PK
FEED 8RD 12RD
6RD D1 C1 18RD
CH3_01
10A
START RELAY
(1010)
87A
UTILITY BODY
30
INTER-
A4 A17B #A17C CONNECT
ALLISON TCM 18PK 18PK PASS
(7151) ENGINE/IP
87
B3 (8884B)
(1702/1702)
A17D
18PK
CH10_14B
K92A141 #A17E B4
VBAT 41 18TN 86
18PK A3
85
20
#A17-G A11-GAA
18WH 12WH
TCM
(7500) A17-GAE
18WH
A17-GA
A17-GB
18WH
K92A141
41 18WH NEG
18TN
STUD
A17QR
A92#141
#A17D
18PK
(1004)
A17E
18PK
18PK
18TN
IP/DCM
(1800/1800)
A3 A4 B4
85
87A
CRANK D7
87
INHIBIT
RELAY
(1019) D8
30
86
C4 C3
A17T
18PK
92927M 20JAN15
AE08058179 014
Figure 202 Starter Control with ISB Engine with Allison Transmission with Utility Body
202
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.19. STARTER CONTROL WITH ISB ENGINE WITH ALLISON TRANSMISSION WITH
UTILITY BODY (CONT.), P. 15
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTER CONTROL W/ISB ENGINE W/ALLISON XMSN
NAVISTAR, INC. W/UTILITY BODY (CONT)
KEY SWITCH
(1100)
BATT
OFF
S IGN ACC
A B D C
FUSE F3-A
BATTERY (1012)
A14 A14P A14PB A15
FEED 12RD
6RD 8RD C1 18RD
*A17H
CH3_01 D1
18PK
&A17H
18PK
START RELAY
(1010)
UTILITY BODY
30
87A A4 *A17J INTER-CONNECT PASS
*A17K
(8884B)
ALLISON TCM 18PK 18PK
(7151) CH10_14B
&A104CC IP/FWD CHASSIS
ENGINE/IP 87
B3 18DKBL (1700/1700)
(1702/1702)
HOOD SWITCH
*A104CC M104CC
K92A141 *A17C B4 (8805)
VBAT 41 18PK 18DKBL
18TN 18PK 43 CH10_44
20 86
A3
85
TCM
*A17-GB A11-GAA
(7500)
18WH 12WH
A17-GAE
K92A141 &A17-GAE
18WH
41 18WH
A17QR
18TN
18PK
NEG
STUD
A92#141
(1004)
*A17M
#A17D
18PK
18TN
18PK
@A17
18PK
A3 A4 B4
85
87A
CRANK
INHIBIT 87
%A17B
18PK
RELAY
(1019)
30
86
C4 C3
A17T
18PK
92927M 20JAN15
AE08058179 015
Figure 203 Starter Control with ISB Engine with Allison Transmission with Utility Body (Cont.)
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
UTILITY BODY BODY
INTERCONNECT
FUSE F3-A(1012) CONTROLLER #J6
BATTERY @A149AB PASS
A15 A14PB (1606)
FEED 18GY (8884B-21)
18RD 12RD CH3_3A,29A CH10_14G
C1 10A D1
@A149B A149AA
S
16GY 18GY
#A149B
18GY
BODY
CONTROLLER #J3
(1600)
T
A97A
@A149AC
#A149AB
B4
18PL
18GY
18GY
BODY
CONTROLLER #J7
(1607)
ALTERNATOR
B2 A97B R
18PL
G B
K2 IP/ENG
IP/DCM D8 D7 C11 A4 16
(1800/1800F) (1702/1702)
B17H
18PK
B96A
18PL
B17J
18PK
18GY
K2-G
B9V
18GY
A9V
LEFT SIDE
B9VB
18GY
ENGINE
BLOCK
GROUND
K11-GL
2WH
A9AA
18GY
FUSIBLE
A B D LINKS
C
LEFT SIDE
DASH MTD
1200 OHM
1200 OHM
E5 DUAL POST
GND PLATE
ZVR BATTERIES
BODY 2/ORD
CLUTCH + 1/ORD +
CONTROLLER
%%K17K
S WITCH
%K17M
16PK
18PK
#J5 STARTER
*K17A
(1807)
16PK
(1602) MOTOR SW
(6306)
- 1/OBK - B
2/0BK
B
S S
S
@ W/UTILITY BODY M
# N/UTILITY BODY
* W/CUMMINS ISB ENGINE
% W/I6 ENGINE N/THERMAL OVERCRANK %%K17L
G 18PK
%% W/I6 ENGINE W/THERMAL OVERCRANK
1
THERMAL OVERCRANK
2 (6316M)
2/0BK
93248U 18AUG15
AE08058179 016
Figure 204 Starting and Cranking with Manual Transmission with Utility Body with 500K Baud Rate
204
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100/#1100MA)
OFF
BODY
S IGN ACC UTILITY BODY
CONTROLLER
@A149AB INSTRUMENT
D C #J6
A B 18GY PASS
(1606)
(8884B-21)
FUSE F3-A CH10_14G
(1012)
A14PB A15 @A149B @A149AA
18GY S
12RD 18RD 18GY
D1 C1
#A15
10A #A149B
16RD
18GY
BATTERY
FEED
CH3_3A,29A
A17A
T
18PK
A92#141
18TN M
ALTERNATER
G B
K2 IP/ENG
16 20 (1702/1702)
ALLISION TCM
(7151)
K2-G
K92A141
41
18TN
LEFT SIDE
ENGINE
BLOCK
GROUND
K11-GL
2WH
%K17M
*K17A
16PK
16PK
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
FUSIBLE
LINKS
+ 1/ORD + 2/ORD
STARTER
MOTOR SW
(6306)
@ W/UTILITY BODY
- 1/OBK - B # W/CENTER PANEL
2/0BK
B
S S * W/CUMMINS ISB ENGINE
S % W/I6 ENGINE
BATTERIES
2/0BK
93408J 29DEC15
AE08058179 017
Figure 205 Starting and Cranking with Allison Transmission with Utility Body with 500K Baud Rate
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY BATTERY
FEED FEED
(1003) (1003B)
CH3_03A CH3_29A
A14
4RD
A14
6 RD
KE Y SW ITC H
(1100)
S T M
OFF
A14P
ACC IGN S
A14P
8RD
8RD
A17B
18PK
C D B A
A92LB
18TN
FUSE F3-A
(1012)
A15
*A14PE
#A14PE
18RD
10RD
12RD
D1 C1
A149B
A14PB
10A
12RD
18GY
FUSE F8-F
A2
(1017)
30A
B2
ALTERNATOR
A92BA
A14P
18RD
R
8RD
G B
K2
A3 C3
A14
86
6RD
30
K2-G
CRANK
INHIBIT
RELAY 87
(1019) 87A
85
LEFT SIDE C4 A4 B4
ENGINE
BATTERY
BLOCK
FEED
GROUND
PD M TO CAB
(1003)
K11-GL
CH3_3A,29A
2WH
LEFT SIDE
DASH MTD
A17-G
18TN
A92L
18WH
DUAL POST
GND PLATE
BATTERIES
IP/ENGINE
2/ORD 16 19 20 (1702/1702)
K92G
18TN
K17A
16PK
K92A
18TN
STARTER
MOTO R S W
2/0BK
(6306)
B
B
S S
14
4
S
RELAY(-)
RELAY(+)
ENABLE
M
ENABLE
START
START
PROCISION TCM
VEHICLE UPPER
G
(7105)
93408J 29DEC15
AE08058179 018
Figure 206 Starting and Cranking with Eaton Procision Transmission with 500K Baud Rate
206
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
30 STARTER
B4
18GY
18PL CONTROL
RELAY
(1010)
87
BODY 87A
CONTROLLER #J7 85
(1607) A4 A3
A11-GAA A17CD
12W H 18WH
B2 A97B
18PL
CAB
GROUND
(1004)
IP/DCM D8 D7 C11 A4
(1800/1800F)
%K2
ALTERNATOR 0RD
18PK
B96A
B17H
18PL
B17J
18PK
18GY
B9V
R #K2
1RD
18GY
A9V
G B
@K2
2RD
B9VB
18GY
A17CC
18BK
K2-FLB
K2-FLA
K2-FL
K2-FL
10RS
10RS
6TN
2BK
@K2-G
%K2-G
#K2-G
A9AA
18GY
2WH
0RD
1WH
A B C D
IP/ENG
16 (1702/1702)
1200 OHM
1200 OHM
E5
FUSIBLE
ZVR LINKS
LEFT SIDE
ENGINE
BODY BLOCK
CLUTCH
CONTROLLER GROUND
S WITCH
#J5 (1000)
(1807)
K17A
16PK
(1602)
BATTERIES
B
2/ORD B DELCO
+ 1/ORD + S S
S STARTER
STARTER
TERMINAL
MOTOR SW
(6305M)
(6306) M
- 1/OBK - A
K17D
2/0BK
G 16PK
@ W/2 GAUGE B
# W/1 GAUGE K17
% W/0 GAUGE 16PK
93614H 26JUL16
AE08058179 019
Figure 207 Starting and Cranking with Manual Transmission with F-2013 – ISL Engine
207
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
BODY
FUSE F3-A(1012) CONTROLLER #J6
BATTERY
A15 A14PB (1606)
FEED
18RD 12RD CH3_3A,29A
C1 10A D1
A149B A149AA
S
18GY 18GY
A17CB A17C
T
18LTGN 18PK
A17CA
18LTGN
B3 B4
86 STARTER
30
CONTROL
RELAY
(1010)
87
87A
85
A4 A3
A11-GAA A17CD
12WH 18WH
%K2
CAB ALTERNATOR 0RD
GROUND
(1004) R #K2
1RD
G B
@K2
A92#141
2RD
A17CC
16TN
18BK
K2-FLB
K2-FLA
K2-FL
K2-FL
10RS
10RS
6TN
2BK
@K2-G
%K2-G
#K2-G
2WH
0RD
1WH
IP/ENG
ALLISON TCM
16 20 (1702/1702)
(7500)
FUSIBLE @@K92A141
LINKS 18TN 41
LEFT SIDE
ENGINE
K17A
16PK
BATTERIES ##K92A141
18TN 12
B
2/ORD B DELCO
+ 1/ORD + S S
S STARTER
STARTER TERMINAL
MOTOR SW (6305M)
(6306) M
- 1/OBK - A
K17D
2/0BK
G 16PK
@ W/2 GAUGE
# W/1 GAUGE B K17
% W/0 GAUGE 16PK
@@ N/INCAB TCM
## W/INCAB TCM 2/0BK THERMAL OVERCRANK
PROTECTION
(6316M)
93614H 26JUL16
AE08058179 020
Figure 208 Starting and Cranking with Allison Transmission with F-2013 – ISL Engine
208
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.25. REMOTE VOLTAGE SENSE AND GRID HEATER WIRING WITH F-2013 – ISL
ENGINE, P. 21
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
REMOTE VOLTAGE SENSE AND GRID HEATER WIRING
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2013-ISL-ENG
A K1B
16RD
B
REMOTE SENSE
(7000)
K1A
16RD
GRID HEATER
AIR INTAKE
AIR INTAKE
HEATER GRID
HEATER SOLENOID
(20A)
(20)
K1A
16RD
AIR INTAKE
HEATER SOLENOID
POWER PDM
(19)
(19A)
K1A
16RD
93614H 26JUL16
AE08058179 021
Figure 209 Remote Voltage Sense and Grid Heater Wiring with F-2013 – ISL Engine
209
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1
BATTERY FEED
PDM TO CAB
(1003B)
BODY
CH3_3A CONTROLLER #J6
(1606)
A149B A149AA S
18GY 18GY
A17C
T
18PK
ALTERNATOR
A92#141
R %K2
16TN
1RD
G B
*K2
GROUND 2RD
POWER
K2-FLB
K2-FLA
K2-FLA
10RS
10RS
%K2-G
*K2-G
*K2-G
6TN
1WH
2WH
2BK
FUSIBLE @K92A141
41
LINKS 18TN
LEFT SIDE
ENGINE
K17A
16PK
BATTERIES #K92A141
12
18TN
B
2/ORD B
+ 1/ORD + S S
S
M STARTER
MOTOR SW
- 1/OBK - (6306)
2/0BK
* W/2 GAUGE
% W/1 GAUGE
@ N/INCAB TCM 2/0BK
# W/INCAB TCM
93583H 30AUG16
AE08058179 022
Figure 210 Starting and Cranking with Allison Transmission with M-NGV-MD with F-2017-ISB Engine
210
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1
BATTERY FEED
PDM TO CAB
(1003B) BODY
CH3_3A CONTROLLER #J6
(1606)
A149B A149AA S
18GY 18GY
A17C
T
18PK
ALTERNATOR %K2 M
0RD
A92#141
R
16TN
#K2
1RD
G B
@K2
2RD
K2-FLB
K2-FLA
K2-FL
K2-FL
10RS
10RS
@K2-G
6TN
%K2-G
#K2-G
2BK
2WH
0BK
1WH
FUSIBLE
LINKS @@K92A141
18TN 41
LEFT SIDE
ENGINE
K17A
16PK
BATTERIES ##K92A141
12
18TN
B
2/ORD B
+ 1/ORD + S S
S
STARTER
M MOTOR SW
(6306)
- 1/OBK -
2/0BK
@ W/2 GAUGE
2/0BK # W/1 GAUGE
% W/0 GAUGE
@@ N/INCAB TCM
## W/INCAB TCM
93583H 30AUG16
AE08058179 023
Figure 211 Starting and Cranking with Allison Transmission with M-NGV-SS with F-2017-ISB Engine
211
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1
BATTERY FEED
PDM TO CAB BODY
(1003B) CONTROLLER #J6
CH3_3A (1606)
A149B A149AA
S
BODY 18GY 18GY
CONTROLLER #J3 ENG/IP
(1600) (1702/1702)
A149AB
16
18GY
A97A A17C
B4 T
18PL 18PK
BODY
CONTROLLER #J7
(1607)
B2 A97B
18PL
IP/DCM
(1800/1800F)
D8 D7 C11 A4
ALTERNATOR
R K2
18GY
B96A
18PL
B17H
18PK
18GY
B17J
18PK
A9V
B9V
1RD
G B
K2
2RD
B9VB
18GY
A9AA
18GY
K2-FLA
K2-FLA
K2-FLB
10RS
10RS
K17A
16PK
6TN
K2-G
K2-G
K2-G
2WH
2BK
1WH
B A C D
1200 OHM
1200 OHM
E5
FUSIBLE
ZVR LINKS
LEFT SIDE
ENGINE
BODY BLOCK
CLUTCH
CONTROLLER GROUND
SWITCH
#J5 (1000)
(1807)
(1602)
BATTERIES
B
2/ORD B
+ 1/ORD + S S
S STARTER
MOTOR SW
M (6306)
- 1/OBK -
2/0BK
2/0BK
93583H 30AUG16
AE08058179 024
Figure 212 Starting and Cranking with Manual Transmission with M-NGV-MD with F-2017-ISB Engine
212
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
FUSE F3-A(1012)
A15 A14PB A14P A14
18RD 12RD 8RD 4RD
C1 10A D1
BATTERY FEED
PDM TO CAB
BODY
(1003B)
CONTROLLER #J6
CH3_3A
(1606)
A149B A149AA
S
BODY 18GY 18GY
CONTROLLER #J3 ENG/IP
(1600) (1702/1702)
A149AB
A97A 16
1 8GY
B4 A17C
18PL T
18PK
BODY
CONTROLLER #J7
(1607)
B2 A97B
18PL
IP/DCM
(1800/1800F)
D8 D7 C11 A4
ALTERNATOR %K2
0RD
R
18GY
B96A
18PL
B17H
18PK
18GY
B17J
18PK
A9V
B9V
#K2
1RD
G B
@K2
2RD
B9VB
18GY
A9AA
18GY
K2-FLB
K2-FLA
K2-FL
K2-FL
10RS
10RS
K17A
16PK
@K2-G
6TN
%K2-G
#K2-G
2BK
2WH
0BK
1WH
B A C D
1200 OHM
1200 OHM
E5 FUSIBLE
LINK
ZVR
LEFT SIDE
ENGINE
BODY BLOCK
CLUTCH
CONTROLLER GROUND
SWITCH
#J5 (1000)
(1807)
(1602)
BATTERIES
B
2/ORD B
+ 1/ORD + S S
S
STARTER
M MOTOR SW
(6306)
- 1/OBK -
2/0BK
2/0BK
93583H 30AUG16
AE08058179 025
Figure 213 Starting and Cranking with Manual Transmission with M-NGV-SS with F-2017-ISB Engine
213
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
BATT BODY CONTROLLER #J6 FEED
(1606) (1003)
CH3_3A
KEY SWITCH BATTERY
(1100) FEED
OFF (1003B)
ACC IGN S CH3_29A
4RD
A14
S T M
6RD
A14
C D B A
A17B
18PK
A14P
A92LB
8RD
18TN
FUSE F3-A
A14P
8RD
(1012)
A14PB A15
12RD 18RD
D1 C1 A149B
10A
A14P
8RD
18GY
#A14PE
12RD
*A14PE
10RD
FUSE F8-F
(1017)
A2
6RD
A14
ALTERNATOR
30A
R K2
B2
1RD
G B
K2
A92BA
18RD
BATTERY 2RD
FEED
PDM TO CAB
(1003) CRANK
CH3_3A
K2-G
INHIBIT
K2-G
K2-G
1WH
2BK
2WH
RELAY A3 C3
(1019)
86
30
K2-FLB
K2-FLA
K2-FLA
10RS
10RS
6TN
87
87A
85
FUSIBLE
LEFT SIDE C4 A4 B4
LINKS
ENGINE
BLOCK
GROUND
A17-G
A92L
18TN
18WH
(1000)
BATTERIES
IP/ENG
2/ORD 16 19 20 (1702/1702)
+
K92G
18TN
K17A
16PK
18TN
K92A
STARTER
- MOTOR SW
2/0BK
(6306)
B
B
S S
14
4
S
RELAY(-)
RELAY(+)
ENABLE
M
ENABLE
START
START
PROCISION TCM
G VEHICLE UPPER
(7105)
Figure 214 Starting and Cranking with Eaton Procision Transmission with M-NGV-MD with F-2017-ISB
Engine
214
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4RD
A14
6RD
A14
ACC IGN S
C D B A
A92LB
A14P
18TN
FUSE F3-A
8RD
(1012)
A14P
8RD
A15
18RD A149B
D1 C1 18GY
A14PB
10A
12RD
#A14PE
12RD
*A14PE
10RD
FUSE F8-F
ALTERNATOR
(1017)
A2
30A
A14P
R K2
8RD
1RD
B2
G B
K2
2RD
A17B
18PK
A92BA
18RD
6RD
A14
STARTER CONTROL
K2-G
K2-G
K2-G
1WH
RELAY
2BK
2WH
(1010)
K2-FLB
K2-FLA
K2-FLA
B4
10RS
10RS
A4
6TN
86
30
BATTERY
FEED LEFT S IDE
ENGINE 87
PDM TO CAB
BLOCK 87A
(1003)
GROUND 85
CH3_3A EATON
(1000) A3 B3
AUTOSHIFT 3
ULTRASHIFT 3
SELECTOR
(7905A)
A17BB
A92AE
A17BA
A17-G
18PK
18PK
18WH
J3
18TN
A92L
16TN
A92YB
C1
FUSIBLE 16TN
LINKS
BATTERIES
IP/ENG
2/ORD 16 21 20 19 39 31 (1702/1702)
+
K92YB
K92AE
K17J
16PK
18PK
K17L
K17K
18PK
K17A
16PK
16TN
16TN
STARTER
- MOTOR SW
2/0BK
(6306)
B
B
S S
32
26
31
4
25
S
RELAY(-)
RELAY(+)
ENABLE
SHIFTER
SHIFTER
ENABLE
M
ENABLE
LATCH
START
START
POWER
START
GND
EATON GEN3
G TCM CONN
(7909)
Figure 215 Starting and Cranking with Eaton Ultrashift Transmission with M-NGV-MD with F-2017-ISB
Engine
215
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
KEY SWITCH
(1100)
OFF
S IGN ACC
A B D C
A97A
A149AB
B4
18GY
18PL
BODY
CONTROLLER #J7
(1607)
B2 A97B
18PL
IP/DCM D8 D7 C11 A4
18PK
A17C
(1800/1800F)
%K2
ALTERNATOR 0RD
18GY
B9V
R #K2
1RD
B96A
18PL
B17J
18PK
B17H
18PK
18GY
A9V
G B
@K2
GROUND 2RD
B9VB
18GY
POWER
K2-FLB
K2-FLA
K2-FL
K2-FL
10RS
10RS
6TN
2BK
#K2-G
%K2-G
@K2-G
A9AA
18GY
1WH
2WH
0BK
A B C D
IP/ENG
16 (1702/1702)
1200 OHM
1200 OHM
E5
FUSIBLE
ZVR LINKS
LEFT SIDE
ENGINE BLOCK
BODY GROUND
CLUTCH
&K17A
CONTROLLER (1200/1300/1700)
16PK
S WITCH
#J5
(1807)
(1602)
BATTERIES
B
2/ORD B
+ 1/ORD + S S
S
STARTER
MOTOR SW
(6306) M
- 1/OBK - A
*K17D
2/0BK
G 16PK
B
@ W/2 GAUGE *K17
# W/1 GAUGE 16PK
% W/0 GAUGE
* W/THERMAL OVERCRANK PROTECTION 2/0BK THERMAL OVERCRANK
& N/THERMAL OVERCRANK PROTECTION PROTECTION
(6316M)
93425N 12SEP16
AE08058179 028
Figure 216 Starting and Cranking with Manual Transmission with F-2017-ISL Engine
216
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
BATT
OFF
S IGN ACC
A B D C
A149B A149AA
S
18GY 18GY
%K2
ALTERNATOR 0RD
R #K2
1RD
G B
@K2
A92#141
GROUND 2RD
18TN
A17A
18PK
POWER
K2-FLB
K2-FLA
K2-FL
K2-FL
10RS
10RS
6TN
2BK
#K2-G
@K2-G
%K2-G
1WH
2WH
0BK
FUSIBLE @@K92A141
LINKS 18TN 41
LEFT SIDE
&K17A
ENGINE BLOCK
16PK
TRANS MODULE 1
GROUND
(1200/1300/1700)
(1501)
BATTERIES ##K92A141
18TN 12
B
2/ORD B
+ 1/ORD + S S
S
STARTER
MOTOR SW
(6306) M
- 1/OBK - A
*K17D
2/0BK
G 16PK
B
*K17
16PK
@ W/2 GAUGE
2/0BK THERMAL OVERCRANK # W/1 GAUGE
PROTECTION % W/0 GAUGE
(6316M) * W/THERMAL OVERCRANK PROTECTION
& N/THERMAL OVERCRANK PROTECTION
93425N 12SEP16
AE08058179 029
Figure 217 Starting and Cranking with Allison Transmission with F-2017-ISL Engine
217
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.34. REMOTE VOLTAGE SENSE AND GRID HEATER WIRING WITH F-2017-ISL
ENGINE, P. 30
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
REMOTE VOLTAGE SENSE AND GRID HEATER WIRING
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2017-ISL-ENG
NAVISTAR, INC.
A K1B
16RD
B
REMOTE SENSE
(7000)
K1A
16RD
GRID HEATER
AIR INTAKE
AIR INTAKE
HEATER GRID
HEATER SOLENOID
(20A)
(20)
37A
2RD
AIR INTAKE
HEATER SOLENOID
POWER PDM
(19)
(19A)
37A
2RD
93425N 07SEP16
AE08058179 030
Figure 218 Remote Voltage Sense and Grid Heater Wiring with F-2017-ISL Engine
218
ELECTRICAL CIRCUIT DIAGRAM MANUAL
219
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SNOWVALVE
NAVISTAR, INC.
BODY
W/IBB ENGINE W/AUTO NEUTRAL W/EAGLE INTERIOR A9ZC A9ZA
E3 CONTROLLER#
18GY 18GY
(1602)
BODY OPT
CONTROLLER#J3 SNOWVALVE WARNING LIGHT
(1600) SWITCH (1511)
(1107)
A
9
7
A23DB
A9B A23K
B15 18TN
18GY 18TN
A23DC
H
18TN
A11-GM
A23L
18TN
SNOW 18TN
2B
3
CLUSTER CONN VALVE
(1500) RELAY
1
5 (1873G) 1
DIMMER A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT
5B
4
87
8
10
85 87A
2 4 3
A23A
18TN
A23B
18TN
A23G
18TN
SNOW VALVE A13C
A11-GD
18PK
18WH
MODULE A23D
(4120) 18TN
A23E
18TN
A23C 5 1
18TN 86 30
E D C B A SNOW
VALVE
RELAY
87
(1873H)
GREEN NC REED SWITCH ORANGE
YELLOW
(NORM+)
85 87A
ORANGE
WHITE
RED
2 4 3
(NORM-)
A23DA
BLACK
18TN
A13D
18PK
A11-GC
NC REED SWITCH
18WH
FUSE
A11-GAK
18WH
FUSE F5-A
(1014)
A13A
WHITE
18PK
G1 10A H1 A11-GAA
RED
A11-GA 12WH
18WH
NEG STUD
BLACK
(1004)
A23H
18TN
RED
A13B
18PK
220
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
W/IBB ENGINE N/AUTO NEUTRAL A9ZC A9ZA
E3 CONTROLLER#
18GY 18GY
BODY (1602)
CONTROLLER#J3 OPT
(1600) SNOWVALVE WARNING LIGHT
SWITCH (1511)
%A9B (1107)
B1 A
18GY
9
7
A23DB
A23K
@A9B 18TN
B15 18TN
18GY
A23DC
SNOW H
18TN
A11-GM
A23L
18TN
VALVE
18TN
2B
3
CLUSTER CONN RELAY
(1500) (WINTER)
1
(1017)
DIMMER G1 J1
A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT
5B
4
87
10
85 87A
J2 G2 H2
A23A
18TN
A23B
SNOW VALVE 18TN A13C
A11-GD
18PK
18WH
MODULE
A23G
18TN
A23D
(4120) 18TN
A23E
18TN
A23C G3 J3
18TN 86 30
E D C B A SNOW VALVE
RELAY
(SUMMER)
87 (1019)
GREEN NC REED SWITCH ORANGE
YELLOW
(NORM+)
85 87A
ORANGE
WHITE
RED
J4 G4 H4
(NORM-)
A23DA
BLACK
18TN
A13D
18PK
A11-GC
NC REED SWITCH
18WH
FUSE
A11-GAK
18WH
FUSE F5-A
(1014)
A13A
WHITE
G1 10A H1 18PK
A11-GAA
RED
A11-GA 12WH
18WH
NEG STUD
BLACK
(1004)
A23H
18TN
RED
A13B
% W/ IBB ENGINE 18PK
@ W/ EAGLE INTERIOR
221
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
W/IBB ENGINE W/AUTO NEUTRAL A9ZC A9ZA
E3 CONTROLLER#
*W/521 EFFECTS W/MD/SS 18GY 18GY
(1602)
OPT
BODY
SNOWVALVE WARNING LIGHT
CONTROLLER#J3
SWITCH (1511)
(1600)
(1107)
A
9
7
A23DB
A9B A23K
B1 18TN
18GY 18TN
A23DC
H
18TN
A11-GM
A23L
18TN
SNOW 18TN
2B
3
CLUSTER CONN VALVE
(1500) RELAY
1
5 (1873E) 1
DIMMER A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT
5B
4
8 87
10
85 87A
2 4 3
A23A
SNOW VALVE MODULE 18TN
(4120) A23B
18TN A13C
A11-GD
18WH
A23D 18PK
A23G
18TN
18TN
A23E
18TN
A23C 5 1
18TN 86 30
E D C B A SNOW
VALVE
RELAY
%A13DA
87
18PK
(1873F)
GREEN NC REED SWITCH ORANGE
YELLOW
(NORM+)
85 87A
ORANGE
WHITE
RED
2 4 3
(NORM-)
A23DA
BLACK
18TN
A13D
18PK
A11-GC
NC REED SWITCH
18WH
FUSE
A11-GAK
18WH
FUSE F5-A
(1014)
A13A
WHITE
18PK
G1 10A H1 *A13DB
A11-GAA
RED
18PK
12WH
A11-GA
18WH
NEG STUD
BLACK
(1004)
A23H
18TN
RED
A13B
18PK
222
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9
7
A23DB
A23A
18TN
18TN
A23DC
H
18TN
SNOW
A23E
18TN
A23C
VALVE
2B
3
18TN
CLUSTER CONN RELAY
(1500) (WINTER)
1
DIMMER G1 (1017) J1
A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT
5B
4
87
8
10
85 87A
J2 G2 H2
SNOW VALVE MODULE A23H
A23B
(4120) 18TN
18TN
A11-GD
A23J
18WH
18TN
A23G
18TN
A13C
A23K 18PK
18TN
A23L
18TN G3 J3
A23F
18TN
86 30
E D C B A
SNOW VALVE
RELAY
87 (SUMMER)
GREEN NC REED SWITCH ORANGE
YELLOW
(1019)
SUMMER POSITION INDICATOR
(NORM+)
85 87A
ORANGE
WHITE
RED
J4 G4 H4
(NORM-)
BLACK
A23M
A13D
18PK
A11-GC
NC REED SWITCH
18TN
18WH
FUSE
A13DA
18PK
A23GAK
18WH
FUSE F5-A
(1014)
A13DB
WHITE
18PK
G1 10A H1
RED
A11-GA A11-GAA
18WH 12WH
BLACK
RED
IGNITION
RELAY#2
(1012/1014) (A13FB)
CH3_5,7,7B
223
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9
7
A23DB
A23A
18TN
18TN
A23DC
H
18TN
A23E
18TN
SNOW A23C
2B
3
VALVE 18TN
CLUSTER CONN
RELAY
(1500)
1
(1873E)
DIMMER 5 1
A62DA A62DG
OUT 2 5 86 30
18DKBL 18LTBL
PANEL LT
5B
4
87
8
10 85 87A
2 4 3
SNOW VALVE MODULE A23H
A23B
(4120) 18TN
18TN
A11-GD
A23J
18WH
18TN
A23G
18TN
A13C
A23K 18PK
18TN
A23L
18TN
A23F 1
5
18WH
86 30
E D C B A
SNOW VALVE
RELAY
87 (1873F)
GREEN NC REED SWITCH ORANGE
YELLOW
(NORM+)
85 87A
ORANGE
WHITE
RED
2 4 3
(NORM-)
BLACK
A23M
A13D
18PK
A11-GC
NC REED SWITCH
18TN
18WH
FUSE
A13DA
18PK
A23GAK
18WH
FUSE F5-A
(1014)
A13DB
WHITE
18PK
G1 10A H1
RED
A11-GA A11-GAA
18WH 12WH
BLACK
RED
IGNITION
RELAY#2
(1012/1014) (A13FB)
CH3_5,7,7B
93408J 22JAN16
AE08058180 02D
224
ELECTRICAL CIRCUIT DIAGRAM MANUAL
COLD START
ASSIST RELAY ENGINE SENSOR INTERFACE
(8410) (6033)
K21B3
8 19 CSRD
18TN
K21B2
7 20 CSRE
18TN
K21B1
6 21 CSRC
18TN
K21A2
2 12TN
K21A1
1 12TN
FLAME START
GLOW PLUG
(6564)
*K14A
3 8RD
K14A K21-FL
8RD 12BL
FLAME START
(6570)
225
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ 2 SPEED FAN
7 %K97A 11
18PL
%K97 10
20
18PL
6 %K23
18TN
ECM CONNECTOR 1
(6018)
(6400)
A FAN SOLENOID
&K23
EFAN 12V 30
18TN
B
K23-G
EFAN 18 18WH
61229V 27APR09
AE08058180 004
226
ELECTRICAL CIRCUIT DIAGRAM MANUAL
@K97A
7 11
18PL
@K97
20 10
18PL
LOW COLLANT
SENDER
@K23
6 (6401)
18TN
K34D
ECL 49 1
18TN
K23-G
EFAN 18 1
18TN
K23C
58 5
18TN
K23A1
49 18TN 2
8 *K34-GA *K23B1 4
18WH 18WH
%K23B1
18WH
*K92A20 1
16GY
IP/ENG
(1702)
92524A 14FEB14
AE08058180 04A
227
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F8-B
(1017)
A14HE BATTERY
A40C A14H
12RD FEED
14GY E2 F2 8RD
15A CH3_01
TRAILER ABS
FUSE F1-C ECU RELAY
(1010) (1017-G3) IGNITION
A40 A13FH A13FF RELAY#3
18GY 18PK 18PK (1 01 2/10 14)
F3 E3
CH3_05
5A
2 1
86 AIR COMPRESSOR
30 RELAY
(1874)
87
87A ELECTRIC CPRSR ELECTRIC CPRSR
85 FORWARD CHASSIS
AIR PRESSURE SW AIR PRESSURE SW
4 (1700)
5 3 (6102)
OPEN @ 115 PSI
RESET @ 90 PSI
50
A
A40-G
18GY
A40A K40A
14GY 14GY
NEGATIVE
STUD
(1004)
K40B
14GY
ELECTRIC CPRSR
AIR PRESSURE PWR
(6103)
A
+
ELECTRIC
AIR
B
CPRSR K40B-G
MOTOR 14WH
-
GROUND
STUD
(4307)
68076W 22SEP10
AE08058180 005
228
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE INTERFACE
FAN SOLENOID
(6800)
(6400)
A
K23
N
18TN
B
K23-G
P
16WH
K34E
Q
16TN
COOLANT MODULE
(1378)
K34
A B
16TN
B K95A1 E
16TN
K99D-C
A
ECM 18PL
(6800)
CH7_23 K95-GD
D
18WH
86976G 14FEB13
AE08058180 006
229
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
K23
78
20TN
ECM SENSOR B
K23-G
RETURN/ZVR 20TN
(6747)
CH3_71
93583H 30AUG16
AE08058180 007
230
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.
DCU JUMPER
INTERCONNECT #1 K97KF
(6342) 20PL
CH7_63
ECM
(6020M)
K97UB
KEY IGN 31
18PL
85
18GY
86
16VT
MAIN K97JA 5
K97J
POWER 70 18PL ECM POWER
18PL
RELAY RELAY
4
87
K97FA K97F (6022) PDM-4 WAY
ECM PWR 1 (6566-1)
14PL 10PL
K97JB
1 K97X
18VT
K97FB K97XA 1
ECM PWR 3
87A
30
14PL 10PL 10VT
K97FC K97H
ECM PWR 5 4
14PL 10RD
ECM TIMER FUSE
(7070/7070A)
K97AN K97AP K97AM
ECM TMR 46 14VT
18LTGN 14LTGN
A 5A B
26 K97AX
EGRP
18PL
29 2 K97HB
85
AAT2
18PL
86
K97A 4
10PL 1 K97HA
10RD
87A
30
K97E
A
18PL
K97SA
ENGINE/MELROSE B
18PL
(6011)
K97UC
KEY PWR 13 K97AT
16PL D
18PL
EGRP 14
K97A-G
MAF GND 3 E
18PL
K97A-G
18WH
K97AS
MAF PWR 4 C
18PL
ENGINE / IP
(1702)
W/ FUEL HEATER
34
FUEL HTR K19BA K19B A19 FUEL HEATER RELAY
2
PWR 14GY 12GY 12GY (1018) CH10_22
K97AZ
ACT PWR 1
14PL FUSE F10-A(1019)
1 FAN RELAY
K97Z A97Z A23
(1015)
10VT 10VT F1 18TN
E1 CH6_01
5A
61229V 27APR09
AE08058181 001
231
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM
(6020M)
K97-GX
ECM GND 6
14WH
K97-GH
C
10WH BATT NEG
ECM TERM
K97-GA
ENGINE/MELROSE B (9260/9260B)
10WH
(6011)
K97-G K97-GA
A
8WH 10WH
K97B-G
EGR GND 23
16WH
BATT ECM
K97-G A NEG TERM
4WH (9260A)
GRID HTR K97-GB
12
GND 14WH
B
K97-CG
16WH
G ZVR
FUEL HTR K19-G K10-GD
11 (6747)
GND 14GY 16WH
H
K10-GC
K10-GE
16WH
8WH
ENGINE LEFT
SIDE GROUND
(6304A)
93408J 15FEB16
AE08058181 01A
232
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
CH3_50,51,52,53
K5B(-)
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)
23 B4 B
APS SIGNAL K97B K97C A97B B97Y
34
GND 18PL 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
30
K97FT A97FU B5 D
5V REF 9 B99U
18PL 18PL
18PL
K97FT K97FS
18PL 18PL 33 C6 F
K97M A97M B99E
APS2 48 18PL 18PL
18PL
32 B6 E
K97WB A97WC B99W
APS2 GND 36 18PL 18PL
18PL
IGNITION
A13FN RELAY #1
18PK (1011 / 1013)
CH3_05
FUSE F1-A
(1010) KEY SWITCH
37
K97UB K97UA A97UA A13F (1100)
KEY IGN 31 18PL 18VT 16PL 18PK CH03_05,
F1 E1
5A CH11_12
N/ ULTRASHIFT IGNITION
A13FX RELAY#2
ENGINE / IP (1012/1014)
12PK
(1702) CH3_7B
233
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM
(6020M) K34C
A
CH7_01 14VT
IP/ENGINE K34B
C
(1702) 18TN
ACCELERATOR 23
PEDAL MODULE A97B K97C K34-GA
D
(1804) 18PL 18PL 18WH
CH7_02
E
ECM
(6020M) RIGHT SS SURGE TANK
(6401)
A
K34A
18TN
MAG
COOLANT LEVEL B
42 K34-GB
SENSOR 16WH
K97B
34
18PL
K97B
TRANSMISSION
18PL
MODULE 2
(1502)
K92#141 10 ZVR
18TN
K92#141 NEUTRAL
41
18TN START
K17F
START ENABLE
18PK
RELAY
K17E (1017)
18PK CH5_05
TRANSMISSION
START ENABLE K92A141 K92#141
65 12 MODULE 1
RELAY 18TN 18WH
(1501)
K92#141
18TN
61229V 27APR09
AE08058181 003
234
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
IGNITION
12VZA - REMOTE MOUNTED ENGINE CONTROL RELAY #3
CH3_08,8A
FUSE F11-B
(1020)
E3
A97DF F2 E2 A13FS A13FR A4 A13FA
(A13FA)
18PL 12PK 12PK 12PK
5A (1014) (1014)
ENGINE/IP
(1702)
*K47T A47T
18GY 18GY
38
ENGINE SPEED
SIGNAL
(1945)
K97DF
18PL
K47C
18GY
ECM
(6020M)
K97FV
VOLTAGE 5V REF 27 8 VOLTAGE 5V REF
18PL
K97WT K97WA
SIGNAL RETURN 35 10 SIGNAL RETURN
18PL 18PL
FUEL PUMP/AMMETER
K97WS /TWO WAY RADIO
8
18PL (4060)
K97ST
18PL
235
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ZERO VOLT
K95K
EGT1 8 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
20GY
K95J
A9E
17 2 EGT2
EGT2 18TN
K95F3 1 SIG GND
18TN
EXHAUST DELTA P
SENSOR
A9AA
18GY
BODY
(6263) CONTROLLER# J2
(1604)
K95A1 K95F1 SIG
1
18TN 18TN GND
K95 E5 ZVR
5V REF 51 3 5V REF
18TN
EXHAUST 19 K95H
18TN 2 DELTA P
DELTA P
EGT3 SENSOR
DARK GREY
(6262)
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
W/ WTEC XMSN
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3
6020M CAV 54. RMVD REF 7152. 61229V 27APR09 AE08058181 005
236
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CRUISE OFF
SET
CRUISE ON
RESUME
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
18GY
B9R
18PL
B96
18GY
B9V
DCM / IP
(1800) B12 A4
20GY
18GY
A97
A9V
A9AA
18GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
61229V 27APR09
AE08058181 006
237
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM 1
(6018) ENGINE SENSOR
INTERFACE
(6033)
K41-GA
IAT GND 9 6
18WH
15 K41A
IAT 5
18TN
K41C
MAF 12V 20 8
18TN
21 K41-GB 9
MAF GND
18WH
K41B
MAF 44 7
18TN
HCI INJECTOR
(6260VH)
K95H
1 10
18TN
K95J
2 11 BODY BUILDER
18TN
CONNECTOR 2
(4706)
K92A5 ECM 5V ADAPTER
REMP1 13 18TN A (6706)
B
K34BB
FSS 5V 49
18TN
E
K92A4
BODY B
18TN
CONTROLLER
(4706) K92A3
C
18TN
BODY BUILDER CONN
FSS GND 24 (4705)
K92A17
57 J
18TN
K92A16
56 18TN H
FUSE F4-D
ENGINE / IP IGNITION
(1013)
(1702-37) H4 G4 RELAY #1
KEYPWR 17 K13A A97UA
(A13FC) (1011 / 1013)
18PK 16PL
10A CH3_06,6A
N/ ULTRASHIFT
ENG DIAGNOSTIC
CONNECTOR CRANK INHIBIT RELAY
A97UA
(4328) (1019)
16PL
CH11_13
K98GN
CAN_L 35 B
18GN W/ ULTRASHIFT
K98YL
CAN_H 48 A
18YL
EXHAUST
LAMBDA SENSOR
(6260VN)
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
46 K95VB 3
HEATER - 18TN
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
61229V 27APR09
AE08058181 007
238
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM 1 AFTERTREATMENT
(6018) SENSOR
(6720)
K95-GC
EGT3 GND 10 6
18WH
27 K95C
EGT3 5
18TN
K95B
EGT2 16 3
18TN
K95-GA
EGT1 GND 22 2
18WH
K95A
EGT1 28 1
18TN
K95-GB
EGT2 GND 55 4
18WH
K95E
EGDP 12 8
18TN
K95DA
9
18TN
AFTERTREATMENT
FUEL TEMP & PRESS
(6260VM)
K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN
DUAL ANALOG
ENGINE / IP IP / DCM ACCELERATOR
(1702) (1800) (1804)
23 B4
B97Y B
K97B A97B
APS1 GND 23
18PL 18PL 18PL
28 C4 A
K99B A99B B99V
18PL 18PL 18PL
22 C5 C
K97C A97C B97P
APS1 5V 36 18PL 18PL 18PL
29 B6 E
K97N A97N B99W
APS2 GND 11 18PL 18PL 18PL
24 C6 F
A99D B99E
18PL 18PL
30 B5 D
K99D A97M B99U
APS2 5V 50 18PL 18PL 18PL
ECM 2
(6019)
8 AUTO - NEUTRAL
AFP2 5V
SWITCH
(1814))
APS1 54
K97M 9 C7
APS2 55 B92L C D
18PL A92DL
16TN 16TN
EATON GEN 3 TCM
(7105) 12 C8
A92DM B92DM
K92DL 16TN 18TN
19
16TN
K92DM
33
16TN
61229V 27APR09
AE08058181 008
239
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K92A8
TACHOMETER 9 G TACHOMETER
18TN
K92A10
SPEEDOMETER 30 F SPEEDOMETER
18TN
K92A15
18TN A POWER
A46D
18GY
N/ BODY ENGINE/IP
BUILDER (1702) D3 C3
38 85
K47T
18GY 87
AIR FILTER PARK BRAKE
RESTRICTION RELAY
5
GAUGE (1015)
(6703) 30
86
K28
B ZERO VOLT
18TN 2 C4 D4
REFERENCE A46C
(6702) 18GY
20GY
A9E
A44-GBG
D
K9AAB
18WH
A
18GY
A
K9AA BODY
16GY
A9AA
18GY
CONTROLLER #J5
(1602)
ZERO
E5 VOLT
HCI FUEL REFERENCE
A11-GBA
VALVE
10WH
(6260VL)
K95K
ASV-H 7 1 BODY BUILDER
18TN
CONNECTOR 2
K95M
ASV-L 20 2 (4706)
18TN
K92A96
WAIT TO START 15
6WH
ECU 1
(6018)
240
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K95S
APF2 50 3
18TN
K95R
APF2 GND 42 2
18TN
K95D K95DB
APF2 5V 8 1
18TN 18TN
INTAKE AIR
TEMPERATURE
(6703)
K41-G K41-GC
IAT GND 43 B
18WH 16WH
K41
A
16TN
ENGINE SENSOR
INTERFACE
(6033)
15
K97Y
EGRD 16 14
18TN
RAYCOR
W/ RAYCOR FUEL / WIF SENSOR
WATER SEPARATOR (1874B)
K95-GF
2
18WH
K95W
1
18TN
AFTERTREATMENT
SENSOR
(6720)
K95-GD
EGDP GND 41 18WH 7
241
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM 1
(6018)
K92C16
GROUND 6
14WH
K92BA16 K92B16 GROUND
GROUND 4 14WH 14WH ADAPTER
K92A16 (6704A)
GROUND 2 CH3_27
14WH
ECM FUSE
K14G K14J B A K14AF ECM BATTERY
BATTERY 1 FEED
14RD 10RD 10RD
14RD 30A (1027)
K14H
K14HA
BATTERY 3 14RD
14RD
K14K
K14L
TIMER 19
18RD
K14KA
BATTERY 5
14RD
ECM 2
(6019)
K14M
BATTERY 1
14RD
K92D16
GROUND 2 14WH
ENGINE SENSOR
INTERFACE
(6033)
K10-GJ
GROUND 1
16WH
GROUND
K10-GK K10WH1 ADAPTER
GROUND 2 16WH 12WH (6704A)
CH3_27
W/ MANUAL TRANSMISSION
242
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE ECM
ENGINE / IP
(6020M)
(1702)
35
K3A(+) A3AA(+)
J1708 (+) 32 J1708
18DKBL 18DKBL
PUBLIC (+) / (-)
36 (1660 / 1661)
K3A(-) A3AA(-)
CH3_09
J1708 (-) 31 18GY 18GY
FUSE F1-A A13FX IGNITION RELAY#2
(1010) 12PK (1012/1014) CH3_7B
37
IGNITION K97UB A97UA A13F KEY SWITCH
97 16PL 18PK
KEY POWER 18PL F1 5A E1 CH3_05
FUSE F10-A(1019)
ENGINE /
1 E1 F1 FAN RELAY
MELROSE K97NA A97Z A23
(1015)
(6011) 10PL 10VT 18TN
5A CH6_01
CH7_14
IP / DCM ACCELERATOR
(1800) PEDAL MODULE
(1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
4 18PL
GND 18PL 18PL
28 C4 A
ACCELERATOR K99B A99B B99V
POSITION 72 18PL
18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 25 18PL 18PL
18PL
30 B5 D
IDLE K97FU A97M B99U
VALIDATION 67 18PL 18PL
18PL
SWITCH E
32 B6
K97WC A97WC B99W
MAT 47 18PL 18PL 18PL
33 C6 F
K97M A97M B99E
SIG_RTNI_2 6
18PL 18PL 18PL
38 ENG SPEED
K47T A47T
VEH SPEED O/P 89 A SIGNAL
18GY 18GY
(1945)
62476L 20NOV09
AE08058181 012
243
ELECTRICAL CIRCUIT DIAGRAM MANUAL
XMSN CONTROL
ECM
MODULE
(6020M)
(7150 / 7151)
K92#141 NEUTRAL
EGRTCL 60 41 START
18TN
MANUAL SPEED SENSOR
W/ MANUAL XMSN
(7601M / 7611)
B
48 K47A
ECT 18GY
XMSN CONTROL
A MODULE
K47 (7151)
18GY
K47#125 SPEEDO
25
18TN METER
K47B125 K47#125
IAT 69
18TN 18TN
ALLISON 3 / 4000
K47C125 SPEEDO VIW A ALLISON
18TN D
METER 1 / 2000 VIW C
W/ WTEC XMSN (7205M)
TCM
K47A125 (7150)
18TN
25 SPEEDO
METER
30
86
K14KA K97XB 2 1
INJ_H_D 98
18RD 16VT
K97XA
10PL
ENGINE / MELROSE
K97T
MAP 9 (6011)
18PL LOW COOLANT SENSOR
CH7_14
(6400)
B GND2
ZERO VOLT
REFERENCE
(6747)
B
K34-GG
18WH
J
K9E BODY
18GY CONTROLLER #J5
(1602)
ENG / IP
(1702-2)
A9E A9AA
18GY E5 ZVR
20GY
62476L 02DEC09
AE08058181 013
244
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE / MELROSE
(6011)
ECM
K97T
SIG_RTNI_2 6 (6020M)
18PL
CH7_12,13 ENGINE LEFT
SIDE BLOCK
GROUND
(6304A)
IP / ENGINE
CKP- K19-GM K19-GP
1 (1702)
14GY 12GY
K19BA K19B
8 34
14GY 12GY
ECM MAIN
K97NC K97NB K97D POWER RELAY
FVCV 16
14PL 10PL 16PL (6022)
CH7_13
ENGINE / IP
K97NA
(1702)
10PL
CH7_12
(6405)
K97D FUEL
B
16PL COOLER
K59A A SOLENOID
18GY
ECM
(6020M)
14
K97ND
16PL 83
K97NE
84
16PL
K97NF
85
16PL
K97-GH K97-GK
MAP 9 87
14WH 18WH
K97-GL
86
18WH
K97-GM
18WH 88
K97X K14KA
98
8VT 18RD
BATTERY
K97AA
10RD
+ -
BTRY ECM
ENG ECM FUSE
POSITIVE
(9258)
(9261)
B A
N14BC N14BD
10RD 10RD
ECM
NEGATIVE
(6260-C)
K97-GN K97-GP N14-GB
8WH 10WH 10WH
245
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ZERO VOLT
VREF1_1 K95KK
7 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
A
K95NN
5 18TN
ENGINE / IP
(1702-2)
J
K9E
EGT2 SENSOR 18GY
LIGHT GREY
20GY
A9E
(6261)
K95JJ
EOP 73 2 EGT2
18TN
K95F3
1 SIG GND
18TN
A9AA
18GY
BODY
CONTROLLER# J2
(1604)
EXHAUST DELTA P
SENSOR
(6263) E5 ZVR
K95JT
VREF1_2 26 3 5V REF
18TN
K95HH
51 2 DELTA P
18TN
EGT3 SENSOR
DARK GREY
(6262)
246
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE ECM POWER - V8 ENGINE
NAVISTAR, INC.
FUEL HEATER
RELAY A13FP
(1018) 18PK
CH10_22 ENGINE / MELROSE
A37B
(6011)
18TN
FUSE (F4-D) CH7_14
@A13FFX @A13FPX
(1013-G4) 18PK
12PK
CH3_6A
D4 D3
85
AIR CHARGE 87A
87
RELAY
(1020)
30
86
C3 C4
A14JT
BATTERY FEED
20RD
20TN
A37A
CH3_01
ECM
(6020M)
ENGINE / IP
(1702)
8RD
A14
K37A
EP 20
20TN B4
FUSE F8-H
25A
(1017)
A4
A14PD A14P
10RD 10RD
247
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE DCU
(6340)CH7_17
K97KB-G
GND 1
16WH
K97KC-G
GND 2
16WH
TO ECM
K97KD-G K97-G5
GND 3 GND
16WH 14WH
CH7_01
K97KE-G
GND 4
16WH
K97KF-G
GND 5
16WH
ENGINE DCU
K97KB POSITIVE FEED
PWR 6 (9270)
16PL
K97KC
PWR 7 A DCU
16PL N97A
K97K FUSE
10RD 10RD (9269)
K97KD
PWR 8 CH7_01
16PL
K97KE
PWR 9
16PL
K5AB(+) K5AA(+)
CAN_H_2 14 J1939 H CH3_15
20YL 18YL
K5AB(-) K5AA(-)
CAN_L_2 15 J1939 L CH3_15
20LTGN 18GN
K97KM
10 10 ADV L
20PL
K97KL
30 9 ADV H
20PL A13FP FUEL HEATER
18PK RELAY (1018)
K97KK
21 8 AFP1 GND CH10_22
20PL
K97KG C4 D4
22 5 AFT
20PL
86
30
K97KH FUEL
23 6 AFP1 VREF
20PL PUMP
RELAY
K97KT ASV L (1020) 87A 87
11 19
20PL
85
K97KS
31 18 ASV H C3
20PL D3
K97KP
41 16 AFP2 GND
20PL
K97KR
42 17 AFP2
20PL
A37A
K97KN 16TN
43 15 AFP2 VREF
20PL
B
ECM
(6020M)
FUEL A
K97KU A37B
PUMP 76
18PL 16TN
CNTRL
-
Figure 248 Electronic Engine Controls I6 Engine
248
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.
W/ EXHAUST BRAKE
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_15
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
34
GND 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
30 B5 D
K97FT A97FU B99U
5V REF 9 18PL 18PL
18PL
33 C6 F
K97M A97M B99E
APS2 48 18PL 18PL
18PL
32 B6
K97WB E
A97WC B99W
APS2 GND 36 18PL 18PL
18PL
ECM
(6020M) ENGINE / IP
CH7_01 (1702)
IGNITION
RELAY #1
A13FN
(1011 / 1013
FUSE F1-A 18PK
CH3_05
(1010)
37 KEY SWITCH
K97UA A97UA A13F (1100)
18VT 16PL F1 18PK CH03_05,
E1
5A CH11_12
N/ ULTRASHIFT
EXHAUST
2 BRAKE RELAY
EXHAUST BRAKE 11 24A
663
18VT
5
EXHAUST BRAKE 4 24D EXHAUST EXHAUST BRAKE
18VT BRAKE FUSE
1C B5 (663R) GROUND
4
K97UA STUD
18VT (6312)
1 C6
K97UA K24B
18VT 16PL
249
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
w/ W.I.F.
NAVISTAR, INC.
ZERO VOLT
K95K
EGT1 8 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
K95J 1 J
17 2 EGT2 K9E
EGT2 18TN
18GY
K95F3
20GY
1 SIG GND
A9E
18TN
EXHAUST DELTA P
20GY
A9E
SENSOR
(6263)
K95F1
A9AA
18GY
K95A1 SIG BODY
1
18TN 18TN GND CONTROLLER# J2
(1604)
K95
5V REF 51 3 5V REF
18TN
EXHAUST 19 K95H
2 DELTA P E5 ZVR
DELTA P 18TN
EGT3 SENSOR
DARK GREY
(6262)
STUD
(6304A)
K95F2 1 SIG GND W.I.F.
18TN (1874)
K95L
EGT3 67 2 EGT3
18TN
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON XMSN
CONTROL MODULE
(7151)
W/ WTEC XMSN
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A TRANSMISSION MODULE
K47 (7150)
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3
Figure 250 Electronic Engine Controls I6 Engine with Water in Fuel (WIF)
250
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
CONNECTOR
(6020M)
IP/ENGINE DCM
(1702) (1800)
76 32 B6
K99W A99W
GROUND 2
20PL 18PL
80 23 C6
K99E A99E
APS 2
20PL 18PL
84 30 B5
K99U A99U
APS2 5V 20PL 18PL
78 33 B4
K97Y A97Y
GROUND 1
20PL 18PL
79 22 C4
K99V A99V
APS 1 18PL
20PL
82 28 C5
K97P A97P
APS1 5V 18PL
20PL
40 37
K97U K97UA A97UA BRAZIL IGNITION RELAY
KEY SWITCH
20PK 20PL 18PK (1971)
CH10_62
61
START K97UB K14P
SWITCH 20PK 12RD
2 SCR POWER/ENGINE
K97LB K14LA
BATTERY +3 INTERCONNECTION
14VT 12RD
(4841) CH10_58
10
K97-GV K10-GU
BATTERY -1
14WH 12WH ECM GND
CONN
11 (6334)
K97-GW
BATTERY -2 14WH A
K97-GG
5 14WH ENGINE
K97-GA
BATTERY -3 ECM GND
14WH
CONN
(8888)
6 B
K97-GB K97-G N97-G
BATTERY -4 A
14WH 10WH 10WH
3 C
K97TC K97H N97A
BATTERY +4
N97-GB
14VT 10VT 10RD
10WH
8
K97HB
BATTERY +1 14BT A BATT ECM
K97X N97AA
NEGATIVE
9 10VT 10RD
K97JA CONN
BATTERY +2 14VT CLEAN PWR & GND (9260)
(6323)
A C A B C
N97-GB
CONN
N14-G
10RD 10RD
10WH
10WH
10WH
A 40 A B (9261)
ENGINE IDM FEED
(9258)
N14BD N14BC
10RD A B 10RD
40 A
BATTERY
251
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
IP/ENGINE
CONNECTOR
(1702)
(6020M)
17
A5C(-) A5R(-)
34 18LT GN 18GN
K5A(-)
J1939 L 2
20LT GN
K5E(-)
18LT GN
SCR/ENGINE CLUSTER CONN
(4840) (1501)
K5E(+) CH10_58 CH3_12
35 18YL
K5A(+)
J1939 H 2
20YL 11
A5C(+) A5R(+)
18YL 18YL
AMBIENT TEMP 62
K41
SENSOR
20TN
SCR/ENGINE INTERCONNECTION
AMBIENT TEMP 65 (4840) CH10_58
SENSOR GND K110-G
20GY
89
K98A
ISO-K
20BK
IP/ECM
66 (1702B) CH3_34
ENGINE STOP K19C
SWITCH 20GY
K12D IP/ECM
16LT BL (1702B) CH3_34
K47D 1
K12B
16LT BL 18GY
VEHICLE SPEED
67 2 SENSOR
K47A K47C
SPEED SENSOR (7601M)
20GY 18GY
69 3
K47 K47B
SPEED SENSOR
20GY 18GY
WIF SENSOR 24 1
K111A K111D
GROUND WIF
20TN 18TN
SENSOR LEFT SURGE
(1874) TANK
25 2
K111B K111E (6400)
WIF SENSOR
20TN 18TN
64 2
COOLANT K34B K34D
LEVEL SENSOR 20TN 18TN
MAG
68 1
COOLANT K34A K34C
LEVEL SENSOR 20TN 18TN
15
EXHAUST K24A
BRAKE 14GY EXHAUST BRAKE
FUSE
(663R)
STARTER PWR K24B K24C
(6312) CH3_35 16GY A B 16GY 2
1
15 A 30 86
EXHAUST EXHAUST BRAKE
BRAKE RELAY
(1C) (663)
87A 87 85
A 3 4 5
K24E
16GY
EXHAUST 13
K24D
BRAKE 14GY
Figure 252 Electronic Engine Controls – I6 Engine with SCR System (Cont.)
252
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A 29 FREON
ECM CONNECTOR
K97ZD ZVR COMPRESSOR
(6020)
20PL (6200)
E
K10-GB ENGINE BLOCK GND
16WH (6304A) A
F
+K77-G
18WH
BODY CNRTL - J1
(1603) IP/ENGINE
(1702)
B
A/C C 10
+K77A +K77A
COMPRESSOR 16LT GN 16LT GN
K17-GA
G
K17-G 18WH
16WH
K17-GB
18WH 1 2
30 86
CRANKING RELAY
(662)
87A 87 85
H 3 4 5
K17CB 15
16PK K17E A17B DCM CONN
18PK 18PK (1800) CH5_1
STARTER PWR K17CA
(6312) 16PK 18
CH3_35 1 2 K17M K17M START RELAY
30 86 18PK 18PK (1010) CH5_1
START RELAY
STARTER (664)
87A 87 85
CONTROL
(6346) 3 4 5
16
K17C K17CC A17C START RELAY
16PK 16PK 16PK (1010) CH5_1
J 2
K9E A9E IP/ROOF
18GY 20GY (2000) CH9_10
L BODY CNRTL - J5
+K9A
(1602)
18GY
A E6 +5V OUT
SSOUT
A/C PRESSURE B 3
+K6A +A6A BODY CNRTL - J3
TRANSDUCER
18GY 20GY (1600)
(8602) C 4
+K77B +A77B
18LT GN 20LT GN B12 AC PRESSURE
TRANSDUCER
2-AXLE-SPD SIGNAL
SWITCH
(7103)
C 39
*K93A *K93 *A93 ROOF/TACHOGRAPH
20LT BL 20LT BL 18TN (1965) CH10_62
20LT BL
D
*K93B
10 A
FUSE F5-M
A 6 (1014)
K71B K71
BACK-UP LIGHT 16OR 16OR B4 A4
SWITCH 10 A
(7500)
B 7 TURN SIGNAL
K71C K71AB
* - W/ MANUAL XMSN 13GUV 16OR ADAPTER
16OR
+ - W/ AIR CONDITIONER (400) CH9_2
Figure 253 Electronic Engine Controls – I6 Engine with SCR System (Cont.)
253
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DUAL ANALOG
ENGINE INTERFACE
ENGINE / IP IP / DCM ACCELERATOR
(6800)
(1702) (1800) (1804)
23 B4 B
K97B A97B B97Y
APS1 GND J
18PL 18PL 18PL
28 C4 A
K99B A99B B99V
APS1 X
18PL 18PL 18PL
22 C5 C
K97C A97C B97P
APS1 5V G
18PL 18PL 18PL
29 B6 E
K97N A97N B99W
APS2 GND L
18PL 18PL 18PL
24 C6 F
K97M A99D B99E
APS2 W
18PL 18PL 18PL
30 B5 D
K99D-B K99D-A A97M B99U
APS2 5V K
18PL 18PL 18PL 18PL
K99D-C
18PL COOLANT MODULE
K95-GD (1378)
18WH CH06_06
AFTERTREATMENT
ECO
(6805)
K95-GC K95-GB
H A
18WH 18WH
F K95B B
18TN
K95C
S 18TN C
ENGINE INTERFACE
(6801)
K95D AFTERTREATMENT
20 TEMP
18TN
(6804)
K95A
14 1
18TN
K95-GA
2
18TN
86976G 14FEB13
AE08058181 023
254
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(6802)
ECM FUSE
K14JA K14J B A K14AF ECM BATTERY
BATTERY 4 12RD FEED
10RD 10RD
30A (1027)
(6713)
K14JB
BATTERY 3 12RD
(6801)
86976G 14FEB13
AE08058181 024
255
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PDM 4 WAY
(6566/6568)
ECM 1 1 3
(6018) ECA
(7501)
K14H
14RD
K11-G
B
10WH
K10-GD
10WH
K14J
10RD
K14HA
BATTERY(+) 3
14RD
K14K
14RD
K14L
TIMER 19
18RD
ENGINE / IP
(1702/1702)
37 ULTRASHIFT XMSN
K13A K13 A97UA
KEYPWR 17 RELAY(1019)
18PK 18PK 16PL
CH11_13
BODY BUILDER
CONNECTOR
K92A5 A
REMP1 13 (4706)
18TN
&&K92A3
REMP1 GND 24 C
18TN
W/ULTRASHIFT XMSN
ENGINE / IP
K92A3 (1702/1702)
18TN
26 OPTIONAL
##K92A20A ##K92A20 A92A3
16WH 18TN RELAY1
18WH
1 (1873C)
**K92A20 A92A20
16GY 16TN CH10_65
@K34-GA @K23B1
18WH 18WH
4 VARIABLE
%K23B1 SPEED FAN
FSS GND 8 (6420)
18WH
K98GN ENGINE
35 B
20GN DIAGNOSTIC
K98YL CONN
48 A
20YL (6704)
92218B 29JUL13
AE08058181 025
256
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM 1
(6018)
K41A
IAT 15 5
18TN
MAF 12V 54 K41C 8
18TN
MAF GND 21 K41-GB 9
18WH ENGINE SENSOR
K41B INTERFACE
MAF 44 18TN
7
(6033)
K41-GA
IAT GND 9 6
18WH
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
EXHAUST
K95VB 3 LAMBDA SENSOR
46
HEATER - 18TN (6260VN)
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
K5S128 K5B128
CAN_BH 34 TCU CONN
20YL 18YL
(7150)
CH03_16B ACCELERATOR
ENGINE / IP PEDAL MODULE
IP / DCM
(1702/1702) (1809)
(1800)
THROTTLE IDLE
22 C5 C
K97C A97C B97P
APS1 5V 36 18PL
18PL 18PL
28 C4 A
K99B A99B B99V
18PL 18PL
18PL
23 B4 B
A97B B97Y
APS1 GND 23 K97B
18PL 18PL 18PL
30 B5 D
K99D A97M B97U
APS2 5V 50 18PL
18PL 18PL
B6 E
29
K97N A97N B99W
APS2 GND 11 18PL 18PL
18PL
24 C6 F
A99D B99E
ECM 2 18PL 18PL
(6019) 31
A92YB EATON AUTOSHIFT
18PL ULTRASHIFT
APS1 54 SELECTOR
(7905)
K97M
APS2 55 CH11_10
18PL
K92A18 K92A18A
RPRE 48
18TN 16TN
92218B 31JUL13
AE08058181 026
Figure 257 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)
257
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM 1 #K23
(6018) 18TN FAN SOLENOID
#K23-G (6400)
18WH CH6-04
*K23
EFAN 12V 30
18TN
VARIABLE SPEED
EFAN 18 *K23-G FAN DRIVE (6420)
18TN CH6-04
K23C
FSS 58
18TN
K34B
18TN B LOW COOLANT
ECM 2
SENDER L/S
(6019) K34D
A (6408)
18TN
W/ 2 SPEED FAN
ECL 49
ENGINE SENSOR
TNTERFACE
(6033) GROUND ADAPTER
(6704)
F
K10-GJ K10-GL
1
16WH 12WH
K10-GK C
2 K10WH1
16WH 12WH
K10-GA
10WH
1GA ALTERNATOR
GROUND
(6314)
92218B 29JUL13
AE08058181 027
Figure 258 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)
258
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (2010 SCR
NAVISTAR, INC.
13L ENG) (CONT)
F1
PRESET 1 (SET) 52 D PRESET 1 (SET)
18TN
K92A8
CLEAN TACH O/P 9 G CLEAN TACH O/P
18TN
18GY
30 F SPEEDO O/P
A44
SPEEDO O/P 18TN
**K92A15
A POWER
18TN
*K92A11
PTO PRESET 16TN #K92A11
48 B PTO PRESET
ENABLE 18TN
ENGINE/IP ENABLE
(1702/1702) CRANK
27 INHIBIT
A92A1
RELAY D3
18TN C3
(1019)
38 CH10_65 85
&K47T A46D PARK
AIR FILTER
18GY 18GY BRAKE 87
RESTRICTION CRANK
GAUGE 34 INHIBIT RELAY
(6703A) *K92A18 *K92A18A A92A18 (1015)
RELAY
18TN 16TN 16TN 30
(1019) 86
B 5
K28 A46C CH10_65 C4 D4
A44-GBG
18TN 18GY
@@K92A18A 41
18WH
A92(+)
16TN
18YL
A 2
K9AAB A9C
18GY 20GY
A9AA
18GY
K9AAB K9AA
18GY 16GY A11-GBA
K9AAB 10WH
** W/ BODY BUILDER ZERO VOLT
F1
18GY A11-GKJ
@ N/ BODY BUILDER REFERRENCE
E5
6WH
# N/ ULTRA XMSN (6702) EATON
* W/ ULTRA PLUS XMSN BODY LEFT SIDE CAB
CH3_27A AUTOSHIFT 3
& W/ BODY BUIDER CONNECTION, CONTROLLER GROUND
ULTRASHIFT 3
ROAD SPEED #J5(1602) (4081)
SELECTOR
@@ W/ ULTRA SHIFT XMSN (7905)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
Figure 259 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)
259
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (2010 SCR
NAVISTAR, INC. 13L ENG)(CONT)
AAT CHASSIS
ECM 2 ENGINE AMBIENT
INTERCONNECT
(6019) #M41E AIR TEMP
(6715)
18GY (*5899/#6013)
2
K41E *M41E
IAT GND 43 18TN 15
18TN
1
*M41D
14
18TN
#M41D
18GY ENGINE SENSOR
INTERFACE
(6033)
K41D
15
16TN
K97Y
EGRD 16 14
18TN
DAVCO
N/ M-NGV-SS-HDD FUEL / WIF SENSOR
WATER SEPARATOR (1874)
K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN
RAYCOR
W/ M-NGV-SS-HDD FUEL /
WIF SENSOR
WATER SEPARATOR
(1874B)
K95-GF
2
18WH
K95W
1
18TN
12 ALTERNATOR WARNING
A28B K13
F9 LIGHT
18TN 18LTBL
(6102)
* W/ TRANSTAR
# W/ WORKSTAR
92218B 29JUL13
AE08058181 029
Figure 260 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)
260
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE SENSOR
INTERFACE
(6033)
ENGINE / IP
K14F
BATTERY 3 (1702/1702)
14RD
42 FUSE F5-L
K14FA K97VT1 A97S
BATTERY 4 14RD 14PL (1014-B3)
14RD
CH3_08,8A
1GA ALTERNATOR
K10-GJ K10WH1 K10-GA
GROUND 1 GROUND
16WH 12GY 8WH
(6314)
K10-GK
GROUND 2
16WH
K21B3
CSRD 19 18TN FLAME START
K21B2 RELAY
CSRC 20 18TN (8410)
CH6_03
K21B1
CSRE 21 18TN
VSS
(7600)
*K47A B
VSS-L 13
18GY
*K47 A
VSS-H 12
18GY
TRANSFER CASE JUMPER
TO CENTER CHASSIS
(9750F)
#K47A
B
18GY
#K47
A
18GY
92218B 29JUL13
AE08058181 030
Figure 261 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)
261
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUEL HEATER
RELAY A13FP
(1018) 18PK
CH10_22
D4 D3
85
87A
87 AIR CHARGE
RELAY
(1020)
30
86
C3 C4
A14JT
16RD
I6 ENGINE
FUEL PUMP
(4060)
A37A
B
16TN
A37B
A
18TN F4
FUSE F10-D
25A
(1019)
E4
A14TF A14J A14 BATTERY FEED
12RD 8RD 4RD CH3_01
92218B 29JUL13
AE08058181 031
262
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AFTERTREATMENT CONN
(670)
ACM 96 WAY J1
(685) DPF SENSOR TABLE
(672)
7
95O 9
42 5
20TN 18GY
8
95P 95
70 6
20TN 18TN DEF DOSER
(673)
11
95S 95(+)
77 1
20TN 18TN
12
95T 95(-)
53 2
20TN 18TN
ACM 58 WAY J2
(686)
9 95A
95Q
32 18TN 7
20TN
10 6
95R
42 18GY 8
20TN
10B
3
18WH
13B
4
18PK
92218B 29JUL13
AE08058181 032
263
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ACM 58WAY J2
(686)
3
95J K95J
21 2
20TN 18TN
4 K95K FUEL SUPPLY
95K
7 18TN 1 SOLENOID(DFSOV)
18TN
(6260F)
13
95AK4A 95AK4 K95AK4
5
14TN 16TN 16TN
95AK3 12 K95-AK3
95AK3A K95-AK2 PDM 15-WAY
3 16TN 13
14TN 16TN 12TN (6567)
95AS
33
18TN
10
13BA 13B K13B K13A ECM 1
41 17
20PK 18PK 18PK 18PK (6018)
AFTERTREATMENT
PDM (679)
A8
NOX SENSOR
13BB
A10 (608)
18PK
20
95EC 95ED 95E K95E
C5 1
12TN 14TN 18TN 18TN
K95-GB
95AV AFTERTREATMENT 4
A7 18TN
10TN HARNESS
95EB INTERCONNECT
C3 K95-GA K10-GA
16TN (670) 10TN 8WH
95AU CH7_32
C1
10TN
95EA
DEF HARNESS HARNESS
16TN
A1 PWR & GROUND GROUND
(690) (6314)
95DC 95DE 95A1 1
C4 K95AKI
10TN 10TN 10TN 12TN
95DB 2
C2 95-GD1 K95-G
10TN 10TN
10TN
95DA AFTERTREATMENT
95-GI
A9
10TN
92218B 29JUL13
AE08058181 033
Figure 264 DEF & Aftertreatment (2010 SCR 13L Engine) (Cont.)
264
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.35. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33A
ACM 58WAY J2
(686)
3
95J K95J
21 2
20TN 18TN
4 K95K FUEL SUPPLY
95K
7 18TN 1 SOLENOID(DFSOV)
18TN
(6260F)
13
95AK4A 95AK4 K95AK4
5
14TN 16TN 16TN
95AK3 12 K95AK3
95AK3A K95-AK2 PDM 15-WAY
3 16TN 13
14TN 16TN 12TN (6567/6569)
95AS
33
18TN
10
13BA 13B K13B K13A ECM 1
41 17
20PK 18PK 18PK 18PK (6018)
AFTERTREATMENT
PDM (679)
A4
NOX SENSOR
13BB
A6 (608)
18PK
20
95EC 95ED 95E K95E
C5 1
12TN 14TN 18TN 18TN
K95-GB
95AV AFTERTREATMENT 4
A3 18TN
10TN HARNESS K10-GA
95EB INTERCONNECT 10WH
C3 K95-GA K10-GA
16TN (670) 10TN 8WH
95AU CH7_32
C1
10TN
95EA
DEF HARNESS HARNESS
16TN
A1 PWR & GROUND GROUND
(690) (6314)
95DC 95DE 95A1 1
C4 K95AKI
10TN 10TN 10TN 12TN
95DB 2
C2 95-GD1 K95-G
10TN 10TN
10TN
95DA AFTERTREATMENT
95-GI
A5
10TN
92218B 31JUL13
AE08058181 33A
Figure 265 DEF & Aftertreatment (2010 SCR 13L Engine) (Cont.)
265
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ACM 58
WAYJ2 SUPPLY
(686) MODULE
(680)
95Y
46 9
18TN
95X
2 8
18TN
95Z
48 10
20TN
95U
57 2
20TN
95V
45 3
20TN
34 95AB
12
20TN
TANK SENSOR
95-GB 6
(678)
16TN
CH7_33
95AJ
47 1
20TN DEF TANK
HEATING
VALVE
ACM 96 95AK
4 (691)
WAY J1 20TN
(685)
55
*95AX
B3
20TN
#95AX
63 B7 AFTERTREATMENT
20TN
PDM
95AY (679)
7 B1
20TN
95AT
8 A2 SUPPLY
20TN
MODULE
95AF (680)
B2
16TN
95W
17 4
20TN
95AA
56 11
20TN
95AC
52 1
18TN
BACK FLOW
95AG HEATER
2 PRESSURE
16TN (675)
HEATER
(676)
95AD
28 1
18TN
95AAA 95AH
2
16TN 16TN
95AE
4
18TN
1
SUCTION
HEATER
95AI (677)
2
16TN
* W/WORKSTAR
# W/TRANSTAR
92218B 29JUL13
AE08058181 034
Figure 266 DEF & Aftertreatment (2010 SCR 13L Engine) (Cont.)
266
ELECTRICAL CIRCUIT DIAGRAM MANUAL
17 K5B(+)
5AC(+) 5A(+) TC10 TCU
15
20YL 18YL ECM1
18YL (7350)
16 (6018)
CH11_44
5AC(-) 5A(-) K5B(-) CH3_16A
16
20GN 18GN 18GN
*K5A108 *K5B108
18GN J1939 ENG
PUBLIC CAN 18GN
DIAG-CAN A C,
TERM RESISTOR (6798)
(681)
A
5AB(-)
A
18GN
B
K5B(+)
K5B(-)
5AB(+)
18YL
C
18GN
18YL
ENGINE SENSOR
INTERFACE
(6033)
K5A(+)
16
18YL
K5A(-)
17
18GN
K5C(-)
K5C(+)
18GN
18YL
NOX SENSOR
(608)
18
K5(-) K5D(-)
18GN 18GN 2
19
K5(+) K5D(+)
3
18YL 18YL
AFTERTREATMENT
HARNESS SCR SENSOR
INTERCONNECT TABLE
(670) (671)
5(+) 5 5B(+)
5A(+)
7
18YL 18YL 18YL
6
ACM 58 WAY 5(-) 5A(-) 5B(-)
8
J1 (686) 18GN 18GN 18GN
1
5BB(+) 5B(+) 5(+)
14 11
20YL 18YL 18YL
2
5BB(-) 5B(-) 5(-)
15 12
20GN 18GN 18GN
DEF SENSOR
TANK SENSOR TABLE
(678) (672)
5BA(+) K5D(+)
2 2
18YL 18YL
5BA(-) K5D(+)
1 1
18GN 18YL
Figure 267 Cab J1939 Data Link (2010 SCR 13L Engine)
267
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.38. INTERNATIONAL BIG BORE ENGINE (IBBE) (2010 SCR 13L ENGINE), P. 36
CENTER/FWD HVAC
ENGINE/IP IP/FWD TEMP SENSOR/
(1702/1702) (1700/1700) AC REMOTE
(6003)
61
A41D M41A
15 1
18TN 18GY
62
A41E M41B
18 2
ECM1 18TN 18GY
(6033)
FUSE F5-L FUSE
42 A97S (1014) (1014)
K14FA K97VT1 A13FA IGNITION
4 14PL (A13FA)
14RD 14RD 12PK RELAY #2
B3 A3 A4 E4
K14F 15A (1 012 /10 14 )
3
14RD CH03_08
* W/ FAN WIRING
92218B 29JUL13
AE08058181 036
Figure 268 International Big Bore Engine (IBBE) (2010 SCR 13L Engine)
268
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENG/IP IP/DCM
ECM 1 (1702/1702) (1800/1800F)
(6018)
22
K97C A99V
APS1 15V 36 C4
18PL 18PL
K99D
APS2 5V 50 18PL
23
K97B #A99E
APS1 GND 23 18PL 18PL C6
#A97M
18PL
ECM 2
(6019)
28
K99B
APS1 54 A97P
18PL C5
18PL
NEUTRAL SWITCH
(7802)
#A99W
18PL
32
K97S *A97WC
B B6
18VT 18PL
33
K97J *A97Y
A B4
18VT 18PL
30
*A97FU
18PL B5
#A99U
18PL
B12
B16 A97
AIN17
20GY
92218B 29JUL13
AE08058181 037
269
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TCU CONN
*K5B 128
(7150) 12
18YL
#K5B108
8 18LTGN
*K 5B108
4
18GN
#K5B128
28
18YL
ENG INE / IP
(1702 / 1702)
#K5R128
11
18YL
*K5R128
18YL
#K5R108
17
18LTGN
*K5R108
18GN
92218B 29JUL13
AE08058181 038
270
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TC10 TCU
*K5R108 *K5S108 *K5B108 (7350)
18GN 18GN 18GN CH11_44
ECM CONN 1
ENGINE / IP
(6018)
(1702 / 1702)
K5S108 K5R108
47 20GN 17
18GN
K5S108
K5R108
20GN 18GN
K5S128 K5R128
34 11
20YL 18YL
K5S128 K5R128
20YL 18YL
TC10 TCU
*K5R128 *K5S128 *K5B128
(7350)
18YL 18YL 18YL
CH11_44
K5A108
K5A128
K5A128
K5A108
18YL
18GN
18GN
18YL
DCM HARNESS
ADD TRANS MODULE 3 ENTERCONNECT
(1503) (674)
K5B128 K5C128
12 17
18YL 18YL
K5B108 K5C108
4 16
18GN 18GN
TCU CONN
(7150)
K5B128 K5C128
28 18YL 18YL
K5B108 K5C108
8
18GN 18LTGN
Figure 271 Eaton Vorad – VS400 (2010 SCR 13L Engine) (Cont.)
271
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONICS ENGINE CONTROL (2013 CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISB MD)
NAVISTAR, INC.
ECM
(6000) K14A PDM 4 WAY IGNITION RELAY
1
10RD (6566) (1011/1013)
CH3_06,05
(A13FC)
K14A5 K14A7 K14A6
ECM PWR 1
16RD 10RD 10RD
FUSE F4-D
16RD
(1013)
K14A4
ECM PWR 25
16RD
ENGINE/IP
K14A3 (1702/1702)
ECM PWR 26
16RD
10A 37
KEY SWITCH K13B K13A K13C K13 A97VA
INPUT SIG 5 16PK
18PK 14PK 14PK 16PL
B A
ECM IGNITION FUSE
(6100)
AFTERTREATMENT
K6E INTERCONNECTION
18GY
(670-10)
K6A K6C K6D CH7_44
20PL 18PL 18PL
K6B
18PL 30 DCM CONN
K6B A97M
(1800-B5)
18GY 18PL
CH7_26
ENGINE/IP
(1702/1702) REMOTE WIF/
CUMMINS WIF
(7112/1874A)
GROUND SPLICE
K95 K95A PACK
WIF 13 1 (6747)
20TN 18TN
2
B
K95-G
18WH
*K9A-G *K9B-G
20GY 20GY
ECM RETURN A
#K9
(SWITCH/ 62
20GY
TEMP1 LEVEL)
#K9-G
20GY E
*K9A *K9B
20GY 20GY
K11-G1
16WH
@K47 TRANSFER
60 A
20GY GR0UND
CASE
(6304)
@K47A JUMPER
59 B (7703)
20GY
* W/BODY BUILDER
# N/BODY BUILDER
** 15 GAL TANK
@ W/ M-NGV-SS
92372W 16DEC13
AE08058181 040
272
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONICS ENGINE CONTROL (2013 CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISB MD) (CONT)
NAVISTAR, INC.
*K34
A B
16TN
ECM
*K34B
(6000) B E
16TN
ECM
*K6G
(6000) A
18GY
CH7_40
POWERTRAIN
K9 INTERCONNECT
20GY (670)
CH7_44
DEF TANK
INTERCONNECT
(687)
7
K95H 95H DPF PUMP
18TN 16TN (680)
CH7_45
K34 K34A
A
20TN 18TN
DEF HARNESS
INTERCONNECT-2 K9C
(672B) 20GY
CH7_46A K34-G1 K34-G COOLANT LEVEL
18TN 18TN SENSOR
(6401)
C
K34-G
B
GND 18TN
SPLICEPACK
(6747) E
K11-G1
16WH
GROUND
(6304)
K10-G
10WH
K10-GA K10-GF
ECM RETURN 49
16WH 10WH
K10-GB GROUND
ECM RETURN 50 16WH (6305)
K10-GC
ECM RETURN 51
16WH
K10-GE
ECM RETURN 73
16WH
* W/ M-NGV-SS ONLY
92372W 16DEC13
AE08058181 041
Figure 273 Electronics Engine Control (2013 Cummins ISB MD) (Cont.)
273
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL (2013 CUMMINS
NAVISTAR, INC.
ISB MD) (CONT)
ECM ENGINE/IP
(6000) (1702)
CRANK INHIBIT
18
STARTER_LOCKOUT_ K17 A17B RELAY
83
RELAY_SIGNAL 20PK TRANS 18PK (1019)
K5E(+) MODULE - 3 CH5_3B
18YL (1503)
CH11_76 11
%K5B(+) %K5A(+) A5R(+)
J1939(+) 22 M
20YL 18YL 18YL
&K5(+) &K5A(+) A5R(-)
A
20YL 18YL 18GN
J1939 SPLICE
&K5B(+)
J1939 A TRANS (1026)
18YL
(7801A) K5E(-) MODULE - 3
&K5B(-) (1503)
C 18GN
18GN
CH11_76
17
%K5B(-) %K5A(-)
J1939(-) 46
20GN 18GN
CRANK INHIBIT
&K5B(-) &K5A(-)
RELAY
20GN 18GN A17-G
40 (1019)
K18R K18T 18WH
ECM RETURN 76 CH11_13
18PK 18PK
K18S
18PK
GRID HEATER
ENABLE-1
(2001-A)
INTAKE_AIR_ K18
75
HEATER RELAY_ 18PK
SIGNAL(MR) @K47B B
VEHICLE_SPEED_ 60 VEHICLE SPEED GRID HEATER
20GY
SENSOR_SIGNAL(+) SENSOR ENABLE#2
@K47C
59 (7600) (2000)
VEHICLE_SPEED_ 20GY A
SENSOR_SIGNAL(-)
*K47B 2
20GY VEHICLE SPEED
SENSOR
*K47C
(7601)
20GY 1
K95AA
ECM_RETURN_ 57 4
20TN
(GENERAL) COOLANT FLOW
**K23-G1 **K23-G2
VALVE
20TN 20TN
(5200)
**K23-G FAN AIR
B
K23 20TN SOLENOID
78 A
20TN (600)
K95AB
DEF_TANK_HEATING 82 1
20TN
_VALVE
K95-GA 5
DEF_SUPPLY_MODULE 95-GAD AFTERTREATMENT
_HEATER_RELAY 7 20TN 16TN PDM
K95C 1 (679)
SCR_LINE_HEATER 95C
40 20TN CH7_46
_DIAGNOSTIC 3 16TN
DEF HARNESS
INTERCONNECT 2
(672/687A)
#(672B/672B)
92372W 16DEC13
AE08058181 042
Figure 274 Electronics Engine Control (2013 Cummins ISB MD) (Cont.)
274
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.45. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 42A
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONICS ENGINE CONTROL (2013 CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISB MD) (CONT)
NAVISTAR, INC.
ACCELERATOR PEDAL
ECM IP/ DCM
MODULE
(6000) ENGINE/IP (1800/1800F)
(1804)
(1702)
23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL
ANALOG_ACCEL- C4 A
28
RATOR_POS1_ K99B A99B B99V
SIGNAL 10
20PL 18PL 18PL
22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9
_POS1_SUPPLY 20PL 18PL 18PL
K6A K6B
20PL 18PL 30
ANALOG_ACCEL- A9FU B5 B99U D
K6A K6B
RATOR_POS2_ 8 18PL 18PL
20GY 18GY
SIGNAL
33
ANALOG_ACCEL- C6 F
K97M A97M B97E
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL
32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61 20PL 18PL 18PL
RETURN
92927M 05FEB15
AE08058181 42A
Figure 275 Electronics Engine Control (2013 Cummins ISB MD) (Cont.)
275
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.46. ENGINE BODY BUILDER WITH CUMMINS ISB ENGINE WITH M-NGV-MD, P. 42B
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/ CUMMINS ISB ENGINE
NAVISTAR, INC.
W/ M-NGV-MD
ENGINE BODY
BUILDER
(7207M) ECM
(6000)
CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW
K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN
K97XG
3 66
20GY
REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL
K99B CRUISE_CONTROL/
CRUISE_CONTROL/ 10 90
PTO_ON/OFF_SW 20PL PTO_ON/OFF_SW
K9A-G
20GY
K6C K6A
5V SUPPLY 7 8 5V SUPPLY
18GY 20GY
93408J 15FEB16
AE08058181 42B
Figure 276 Engine Body Builder with Cummins ISB Engine with M-NGV-MD
276
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.47. ENGINE BODY BUILDER WITH CUMMINS ISB ENGINE WITH M-NGV-SS, P. 42C
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/ CUMMINS ISB ENGINE
NAVISTAR, INC.
W/ M-NGV-SS
ENGINE BODY
BUILDER
(7207F) ECM
(6000)
CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW
REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN
REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL
K99F REMOTE_ACCEL_
REMOTE_ACCEL_ 3 67
20PL ON/OFF_SW
ON/OFF_SW
K9A-G
20GY
REMOTE_ACCEL- K6A
K6C
ERATOR_PEDAL_ 8 8 5V SUPPLY
18GY 20GY
LEVEL
93408J 15FEB16
AE08058181 42C
Figure 277 Engine Body Builder with Cummins ISB Engine with M-NGV-SS
277
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AMMETER
(4601)
K26B
A
18TN
B K26A
18TN
AMMETER
GROUND
(6304)
AMMETER
(6332)
92372W 13JAN14
AE08058181 043
278
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7 1
5C(+) K5(+) 5A(+)
TERMINATING 11
RESISTOR 18YL 18YL 20YL
6 2
(681) 5C(-) K5(-) 5A(-)
CH7_46A 18GN 20GN 12
18GN
13A 10
18PK
A 5C(+)
K5(+) 18YL 7
18YL
TERMINATING 5C(-)
OHMS
8
120
RESISTOR 18GN
(681) 10A
9
18WH
C
K5(-)
DPF SENSOR TABLE
18GN
(672)
DEF HARNESS
INTERCONNECT 2 4
(672) K13A K13 13F 13B
4
*(672B) 14PK 14PK 16PK 18PK
CH7_46A
K13B
18PK
5
OEM CROSSOVER K5A(+) 5B(+) 5D(+)
(8500) 1
18YL 20YL 18YL
CH11_43,73
6
K5A(-) 5B(-) 5D(-)
2
18GN 20GN 18GN
K9 7 9A
20GY 18GY 5
ECM 10
*K6D 6A
(6000) 8
18PL 18GY
CH7_40,41
*K6E
18GY
ECM/TCM/AT GND
K10-G4
(500)
14WH
CH11_43,73
ECM/TCM/AT GND 3
K10-G4 10-GD 10B
(500) 3
14WH 16WH 18WH
CH11_43
ECM
(6000)
DPF DELTA 8
K95 95B
PRESSURE 41 6
20TN 18TN
9 95A
K95A
7
20TN 18TN
DPF OUTLET
42
PRESSURE
DEF_POSING_ 11
K95(+) 95A(+)
INJ_VALVE_ 77 2
20YL 18TN
HIGH
DEF_POSING_ 12
K95(-) 95A(-)
INJ_VALVE_ 53 1
20GN 18TN
LOW
* GROUND W/TCM,W/508001
# GROUND N/TCM,W/508002
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
Figure 279 DEF and Aftertreatment Control (2013 - Cummins ISB MD)
279
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.50. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.),
P. 45
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISB MD) (CONT)
NAVISTAR, INC.
PRESSURE SUCTION
11 BACK FLOW
K95M HEATER HEATER
SCR_LINE_HEATER K95MB 95MA HEATER
85 (676) (677)
_CURRENT_MONITOR_2 20TN 16TN 16TN (675)
CH7_46 CH7_46
CH7_46
SCR_LINE_HEATER K95MA
84
_CURRENT_MONITOR_1 20TN
AFTERTREATMENT
4
K10-G3 10-GC PDM
ECM/TCM/AT GND 16BK 16WH (679)
(500) CH7_46A
CH11_43,73 K10-G3
16WH
Figure 280 DEF and Aftertreatment Control (2013 - Cummins ISB MD) (Cont.)
280
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.51. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.),
P. 46
DEF HARNESS
INTERCONNECT-2
HEATER LINES (687A/672)/
FUSE-F1 *(672B/672B)
(679)
E1 E2 2 PDM 15 WAY
95S 14F K14B
(6567)
16TN 16RD 16RD
15A CH11_43,73,75
BACKFLOW RELAY
16TN
95T
(679)
95-GBA
16TN
95R
86 16TN
85 B1
95TA 95-GBD
16TN A1 16TN DEF HARNESS
INTERCONNECT-1
95RA
87 (687)
16TN A3 B3
95AB 95A CH7_45
16TN 16TN
87A 30
95BA PRESSURE
1
16TN HEATERLINE
(676)
95-GB
2
16TN
SUCTION
RELAY
(679)
95-GBC
86 16TN
85
95TC B7
16TN A7
95RC
87
16TN A9 B9
95CB 95CA SUCTION
1
16TN 16TN HEATERLINE
87A 30
(677)
95-GC
2
16TN
DEF HARNESS
INTERCONNECT-2
(687A/672)/
*(672B/672B)
1 ECM
95C K95C
(6000)
16TN 20TN
CH7_42
Figure 281 DEF and Aftertreatment Control (2013 - Cummins ISB MD) (Cont.)
281
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.52. DEF AND AFTERTREATMENT CONTROL (2013 - CUMMINS ISB MD) (CONT.),
P. 46A
DEF HARNESS
INTERCONNECT-2
SUPPLY MODULE (687A/672)/
RELAY *(672B/672B)
(679)
5 ECM
95-GAD K95-GA
(6000)
86 16TN 20TN
85 B10 CH7_42
95PB
16TN A10
16TN
E3 95P
95PA
87
16TN A12
SUPPLY MODULE
B12 95N
5 DEF PUMP
16TN
HEATER-F2
87A 30 (680)
95N
(679)
10A
18TN
10A
E4
6
16WH
10A
DEF HARNESS
18WH
INTERCONNECT-2
(687A/672)/
16RD
14B
DEF HARNESS
INTERCONNECT-2 13A TANK SENSOR
(672/687A) 4 TEMP/LEVEL
18PK
(678)
6
POWERTRAIN K5(-) 5C(-) 5A(-)
1
HARNESS 18GN 18GN 18GN
INTERCONNECT-2
(670) 7
K5(+) 5C(+) 5A(+)
CH7_44 2
18YL 18YL 18YL
6
*K95KA *95KA
ECM 14 B
20TN 18TN
(6000)
7
*K95KB *95KB
15 D
20TN 18TN
* W/ 15 GAL TANK
# W/CLEAN CA DEF
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
92927M 05MAR15
AE08058181 46A
Figure 282 DEF and Aftertreatment Control (2013 - Cummins ISB MD) (Cont.)
282
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 SUPPLY MODULE
R5 IGNITION
F1 HEATER LINES
F2 SUPPLY MODULE HEATER
F3 IGNITION
R5
R1 R2 R3 R4
P/A 3765648C2
93408J 14JAN16
AE08058181 46B
283
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.54. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD) (CONT.),
P. 47
5A(-) 5C(-)
1 8
18GN 18GN
5A(+) 5C(+)
2 7
18YL 18YL
10B 10A
3 9
18WH 18WH
13A 13A
4 18PK 10
18PK
DEF PUMP
(680)
10A
6
16WH
TERM RESISTOR
DEF HARNESS (681)
INTERCONNECT 2
(672/687A)
6
K5(-) 5C(-) 5B(-)
A
POWERTRAIN 18LTGN 18GN 18GN
HARNESS
INTERCONNECT
(670) 7
K5(+) 5C(+) 5B(+)
CH7_44 C
18YL 18YL 18YL
Figure 284 DEF and Aftertreatment Control (2013 – Cummins ISB MD) (Cont.)
284
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.55. AIR CLEANER LEFT AND RIGHT SIDE WITH I6, I-746 ENGINE, P. 48
ENGINE/MELROSE
(6011) DCU JUMPER INTERCONNECT #1
(6342)
K97KG
5 4
18PL
6 K97KH
5
18PL
K97KJ
7 11
18PL
8 K97KK
3
18PL
K97KL
9 6
18PL
K97KM
10 1
18PL
15 K97KN
10
18PL
K97KP
16 8
18PL
K97KR
17 18PL 9
K97KS
18 18PL 7
K97KT
19 18PL 2
ZVR
(6747) K97SA
B
CH3_28A 18PL
K97A-G
3 18PL E
MAF/AAT
K97AS CONN
4 18PL C (7777)
K97E
A
18PL
K97AT
D
18PL
ENGINE/MELROSE
(6011)
CH7_53
K97AT
D
18PL
K97A-G
18WH E
MAF/ATT
CONN
K97AS C (8000)
18PL
ZVR K97SA
B
(6747) 18PL
CH3_28A
K97E A
18PL
29 ECM
K97AX
14 (6020M)
18PL 26
ENGINE/IP
92603H 23MAY14
AE08058181 048
Figure 285 Air Cleaner Left and Right Side with I6, I-746 Engine
285
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COMMON CLEAN POWER FEED W/I6, I-746 ENGINE
NAVISTAR, INC.
K97AM
B
14VT
K97AP A
14LTGN
K97X
10VT
K97XB
ECM
16VT
(6020M)
K97XA
10PL
2 1 K97AN 46
18LTGN
86
30
K97FA 1
ECM POWER
14PL
RELAY
(6022) 87
87A
K97FB 3
85 14PL
5 4 3
K97F K97FC
5
10PL 14PL
PDM 4-WAY
(6566) K97JA K97J 70
18PL 18PL
1 K97HA
10PL
K97H K97HB
4
10RD 18PL
2 1
K90A
2
10RD 86
30
EGR/TURBO
POWER RELAY
(6023) 87
87A
K90B
10RD
85
5 4 3
K97JB
10PL
K97A
18VT
HYD PUMP
BATTERY FEED
(9570F)
ENGINE/MELROSE K97AZ
(6011) 14PL
CH7_53
Figure 286 Common Clean Power Feed with I6, I-746 Engine
286
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.57. COMMON CLEAN POWER FEED WITH I6, I-746 ENGINE (CONT.), P. 50
ECM
(6020M) BATTERY ECM
NEGATIVE CONN
(9260)
K97-GV K97-GX K97-GA
2 14WH 8WH A
10WH
K97-GW
4 14WH
K97-CG
16WH
K97-GX
6 14WH DCU JUMPER
INTERCONNECT #2
(6343/6344)
K97KB-G
16WH 1
ZERO VOLT K97-GS
REF 16WH
6747
CH3_28B K97KC-G
16WH 2
K97
PDM 15-WAY 16WH
(6567)
K97KB
16PL 3
K97K
1
12PL
K97KC
16PL 4
AFTERTREATMENT
INTERCONNECT
(674)
Figure 287 Common Clean Power Feed with I6, I-746 Engine (Cont.)
287
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LOW COOLANT
MODULE CONN RIGHT SS
(6710) SURGE TANK
(6401)
K34A
B A
18TN
K34-GB
E B
16WH
ECM
(6020M)
K34B
C 42
18TN
K97FT
18PL 9
K97FT
18PL
IP/DCM
ENG/IP
(1800)
(1702/1702)
ZVR
K34-G
D (6747)
18WH
CH03_28A
Figure 288 Right Side Surge Tank with I6, I-746 Engine
288
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
(6020M)
K97EW
22 1
18PL ENGINE ECM
BODY BUILDER 2
K97SE (7208M)
21 2
18PL
49 K46A
2
18GY
68 K46B
4
18GY
71 K97AR
5
18PL
ENGINE ECM
BODY BUILDER 1
16 K97CB (7207M)
1
18PL
60 K97CC
3
18PL
K97FV
27 8
18PL
11 K97XC
11
18PL
50 K99F
12
18PL
K97WT K97WA
35 10
18PL 18PL
FUEL PUMP/
K97WS
AMMETER/ TWO
18PL
WAY RADIO
IP/ENGINE CH11_67
(1702)
A47T
ENGINE 18GY
SPEEDO
SIGNAL K47D
A47T
(1945) 16GY
16GY
9
K47T
18GY
K47B
72 6
18GY
K47B K47C
18GY 18GY
Figure 289 Engine Body Builder – 12 VZA with I6, I-746 Engine
289
ELECTRICAL CIRCUIT DIAGRAM MANUAL
MAP/AAT CONN
K97AT (7777)
18PL CH07_48
ENGINE/MELROSE MAP/AAT CONN
K97AT (8000)
(6011) 18PL CH07_48
EGR/TURBO POWER
K97AZ K97A RELAY
1
14PL 10PL (6023)
ENG/IP CH7_49
FUSE F10-A UPSTREAM
(1702/1702)
FAN RELAY NOX SENSOR
(1019)
K97Z 1 W/ I6 (608)
A97Z A23
10VT 10VT 18TN (1015)
E1 F1 CH6_01
K5C(+) K5D(+)
18YL 3
18YL
K5A(+) K5B(+)
21 18YL POWERTRAIN
18YL
INTERCONNECT
(674)
ENGINE A K5(+) 4
5(+)
DIAGNOSTIC 18YL 18YL
(6748) AFTERTREATMENT
5 5(-)
B K5(-) INTERCONNECT
18GN 18GN (670)
3 CH7_59
95E
K5A(-) K5B(-)
22 18TN
18GN 18GN
K95E
1
K5D(-) 18TN
K5C(-)
18GN 2
18GN K95-GB
4
18TN
ECM ZVR/ECM5V/
K10-GE
BC ZVR SPLICE
16WH
(6747)
K19-G K10-GD
11 CH3_28A,28B
14GY 16WH
K97UD
45 18GY
Figure 290 I6, I-746 Engine DEF and Aftertreatment with SCR
290
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-746 ENGINE DEF & AFTERTREATMENT
NAVISTAR, INC.
DEF HARNESS
SUPPLY MODULE ACM J2 CONN
INTERCONNECT#1
(680) (686)
(687)
8
95U 95U
2 57
20TN 20TN
6
95AB 95AB
12 34
20TN 20TN
2
95X 95X
8 18TN 2
18TN
1
95Y 95Y
9 18TN 46
18TN
3
95Z
95Z
10 20TN 48
20TN
5
95AA 95AA
11 ACM J1
20TN 20TN 56
CONN
7 (685)
95W 95W
4 17
20TN 20TN
DEF HARNESS
INTERCONNECT#2(690)
1 ACM J2
95V 95V
3 45 CONN
20TN 20TN
(686)
IGNITION
95-GB 95-GC RELAY_R3
6 18WH
16WH (679-B5) TANK/SENSOR
95-GH CH7_55 TEMP/LEVEL
AFTERTREATMENT
12WH (678)
POWER & GROUND
(689)
95-GG 95-GD
3 12WH 16WH 3
95-ED
2 12TN
IGNITION FUSE
IGNITION (679-F3)
95AW 95EC 95EA
ACM J2 RELAY R3 12TN 12TN 16TN
4
CONN (679-B6) E6 15A E5
(686) CH7_55
5BA(-) 9
5BB(-) 5BA(-)
15 18GN 1
20GN 18GN
5B(-)
20GN
10
5BB(+) 5BA(+) 5BA(+)
14 18YL 18YL 2
20YL
5B(+)
20YL DEF HARNESS
INTERCONNECT#2(690)
291
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-746 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.
ACM J1
LINE HEATERS FUSE
BACKFLOW (685)
(679-F1) RELAY 4
95DB 95AU 95AT 95AT
95DE (679-R1) 8
14TN E2 15A E1 10TN 20TN 20TN
10TN A1 A3
95AF
16TN
7
20TN 20TN
BACKFLOW
HEATER LINE
(675)
95AG 95AAA
1 16TN
16TN
DEF HARNESS
INTERCONNECT #2 ACM J1
(690) CONN
(685)
95AC 95AC
2 52
18TN 18TN
2
95AH
1
16TN
5
95AD 95AD
2 28
18TN 18TN
95AZ
1
16TN
6
95AE 95AE
2 4
18TN 18TN
7
E4 E3 95AX 95AX
95DC 95AV 63
10TN 20TN 20TN
14TN B10
10A A10
SUPPLY MODULE 86
30
HEATER
(679-F2) SUPPLY MODULE
HEATER RELAY
ACM J2
87A (679-R4)
CONNECTOR
87 85 (686)
SUPPLY
95AL B12 A12 3
MODULE 95AS 95AS
16TN 33
(680) 18TN 18TN
CH7_54 8
95DE 95DA 13BB 13BB
10TN 18TN 18PK 18PK
D10 D12 POWERTRAIN
INTERCONNECT
AFTERTREATMENT 86
30 (674)
POWER AND GROUND
(689) ECM
IGNITION RELAY K97AT
(679-R3) 18PL (6020M)
95A1 10
1 87A CH7_53
10TN
87 85
IGNITION FUSE E10 SUPPLY MODULE
95AW E12 95-GC
(679-F3) (680)
12TN 18WH
CH7_54 CH7_54
CHK DATE CHANGE REV REFERENCE DRAWN NAME
92603H 12JUN14
AE08058181 055
292
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 SUPPLY MODULE
R5 IGNITION
F1 HEATER LINES
F2 SUPPLY MODULE HEATER
F3 IGNITION
R5
R1 R2 R3 R4
P/A 3765648C2
93408J 14JAN16
AE08058181 55A
293
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-746 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.
95T
53 2
20TN
95T
20TN
95S 1
77
20TN
95S
20TN
95AK
55 4
20TN
AFTERTREATMENT
INTERCONNECT
(670)
12
11
95EA
42 7
20TN
95NN
20TN
70 95P 8
20TN
95P
20TN
9
18GY 5
95
6
18TN
POWERTRAIN
INTERCONNECT
(674)
6 K5C(+) J1939 ADAPTER
5AC(+) 5A(+)
15 (1025)
20YL 18YL 18YL
CH11_48
9 ECM
5AC(-) 5A(-) K5C(-) (6020M)
16
20GN 18GN 18GN CH11_68
5AB(+)
A
18YL TERMINATING
RESISTOR
(681)
5AB(-) C
18GN
294
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
I6, I-746 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.
95EC
32 9
20TN
95RR
20TN
95R 10
42
20TN
95R
20TN
95AJ
47 1
20TN
95A
18TN 7
6 8
18GY
POWERTRAIN
INTERCONNECT
(674)
10 ENGINE/MELROSE
13BA 13B K97AT
41 (6011)
20PK 18PK 18PL
CH7_53
12
95AK3A 95AK3 K95AK3
3 16TN
14TN 16TN PDM 15-WAY
(6567)
13
K95AK4 CH7_50
95AK4A 95AK4
5
14TN 16TN 16TN
7 ECM
95-GF K95-GF
4 95-G (6020M)
12WH 12TN
14WH CH7_50
8
95-GD1 K95-G K10-GB ECM ZVR
6 95-GA
10WH 10TN 16WH (6747)
14WH
CH3_28A
295
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
I6, I-746 ENGINE DEF & AFTERTREATMENT (CONT)
5D(+) 5C(+)
7 1
18YL 18YL
8 5D(-) 5C(-)
2
18GN 18GN
10A 10B
9 3
18WH 18WH
10 13A 13BF
4
18PK 18PK
95ED
2
12TN
95-GJ
12WH 3
TANK/TEMP SENSOR
DEF HARNESS CONN#2 LEVEL
(690) (678)
10
5BB(+) 5BA(+) 5BA(+)
11 18YL 18YL 2
18YL
5B(+)
18YL 9
5BA(-) 5BA(-)
12 5BB(-) 1
18GN 18GN
18GN
5B(-)
18GN
296
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AFTERTREATMENT
INTERCONNECT
(670) ACM J2 CONN
(686)
5B(+) 5BB(+)
1 14
18YL 20YL
5B(-) 5BB(-)
2 18GN 15
20GN
POWERTRAIN
INTERCONNECT
(674)
5(+) 4 K5(+)
5 18YL 18YL
UPSTREAME NOX
SENSOR
(608)
5(-) 5 K5(-) CH7_53
6 18GN 18GN
CH7_50
16WH
95A1
1 AFTERTREATMENT
10TN
POWER & GROUND
95-GJ 3 (689)
12WH
95ED
16TN
2
95EB
12TN
SCR SENSOR
TABLE
(671)
13A
10
18PK
10A
9
18WH
297
ELECTRICAL CIRCUIT DIAGRAM MANUAL
P/N 4021611C2
A R1
R2
R3 SUPPLY DEF
IGNITION MODULE LINE
HEATER HEATER
B
F2(10A) F1(15A)
F3(15A)
C SUPPLY HEATER
IGNITION
MODULE LINE
RELAYS FUSES
92603H 12JUN14
AE08058181 060
298
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP/ENGINE
(4060A/4060)
ECM
CONVEX (6020M)
AMBIENT
MIRROR
AIR TEMP DOOR/IP
SWITCH
SENSOR (3000)
(3205)
2 J 8
E78AA A97ST K97ST
GND 35 GND
20LTGN 18GY 18PL
*K97WS *K97WT
18PL 18PL
4 K 3
E78AC A10S K10S
AAT 47 AMBIENT
20LTGN 18GY 18GY
AIR
TEMP
ENGINE ECM
*K97WA BODY BUILDER 1
18PL (7207M-10)
CH7_52
PAM MODULE
(4087/4087B)
AMMETER
6 CONNECTION
A26A
11 K26A (6333)
18TN A
14TN
A26B 7 AMMETER
K26B
10 18TN A CONNECTION
14TN
BATT SIDE
(6332)
2 WAY RADIO
OVERHEAD
(6900)
A14HF 4 K14HC
A A 2 WAY RADIO
14RD 10RD
BATT PWR
(9264M)
* W/BODY BUILDER
Figure 299 AAT / Ammeter / Two-Way Radio with I6 Engine with SCR
299
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AAT/AMMETER/TWO WAY RADIO W/ISB ENGINE
NAVISTAR, INC.
IP/ENGINE
(4060A/4060)
ECM
AMBIENT AIR DOOR/IP (6000)
TEMP SENSOR (3000)
4 K 3 AMBIENT
E78AC A10S K41A K41
AAT 2 65 AIR
20LTGN 18GY 20TN 18TN
TEMP.
2 J 8 D
E78AA A97ST K41-G
GND 1
20LTGN 18GY 18TN
CONVEX E
K11-G
MIRROR
16WH
SWITCH
(3205)
GROUND
GND SPLICE PACK
(6304)
(6747)
PAM MODULE
(4087/4087B)
A26B 7
K26A AMMETER
10 18TN A
18TN (6332)
6 AMMETER
A26A K26B
11 A GND
18TN 18TN (6335)
2 WAY RADIO
OVERHEAD
(6900)
ALL-GAP 5 2WAY RADIO
K14-G
B 14WH A BATT GND
12WH
(9263F)
4 2 WAY RADIO
A14HF K14A BATT PWR
A A
14RD 12RD (9264M)
92927M 13MAR15
AE08058181 062
300
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1 97KB-G
1
16WH
2 97KC-G
2
16WH
3 97KB
6
16PL
4 97KC
7
16PL
*5AC(+) *5AE(+)
5 14
18YL 20YL
*5AC(-) *5AE(-)
6 15
18GN 18GN
DCU JUMPER
INTERCONNECT #1
(6342)
5AE(+)
12
20YL
5AE(-)
13
20GN
14 *97KF 52
20PL
*5AD(-)
13 20GN
*5AD(+)
12 20YL
* W/ 500K J1939
301
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DRIVER CONTROL UNIT (CONT)
NAVISTAR, INC.
ENG DCU
DCU JUMPER
SIGNAL
INTERCONNECT #1
(6341)
(6342)
97KM
1 10
20PL
97KT
2 11
20PL
97KK
3 21
20PL
97KG
4 22
20PL
97KH 23
5
20PL
97KL
6 30
20PL
97KS
7 31
20PL
97KP
8 41
20PL
97KR
9 42
20PL
97KN
10 43
20PL
97KJ
11 80
20PL
93248U 17AUG15
AE08058181 064
302
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON PROCISION TRANSMISSION
NAVISTAR, INC.
EATON AUTOSHIFT 3 /
ULTRASHIFT 3 FUEL PUMP / AMMETER /
SELECTOR 2-WAY RADIO
(7905) (4060A)
F1 A92(+)
1
18YL
F2 A92(-)
2
18GN
CLUSTER
A62P CONN
B3 6
18DKBL (1500)
(1 70 2/17 02)
FUSE F4-C
(1013) 8 EATON GEN 3
A13D K13D
(A13FC) 35 TCM CONN
G3 H3 18PK 14PK
(7909)
303
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/ F-2013-ISL-ENG
NAVISTAR, INC.
ACCELERATOR PEDAL
CUMMINS ECM IP/ DCM
MODULE
(6000) ENGINE/IP (1800/1800F)
(1804)
(1702)
23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL
ANALOG_ACCEL- C4 A
28
RATOR_POS1_ K99B A99B B99V
10
SIGNAL 20PL 18PL 18PL
22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9 20PL
_POS1_SUPPLY 18PL 18PL
K6A K6B
20PL 18PL 30
ANALOG_ACCEL- B5 D
K6A K6B A97FU B99U
RATOR_POS2_ 8 18PL 18PL
20GY 18GY
SIGNAL
33
ANALOG_ACCEL- C6 F
K97M A97M B97E
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL
32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61 20PL 18PL 18PL
RETURN
93614H 26JUL16
AE08058181 066
304
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL W/F-2013-ISL-ENG
NAVISTAR, INC.
(CONT)
CUMMINS ECM
(6000) K14A PDM 4 WAY IGNITION RELAY
1
10RD (6566) (1011/1013)
CH3_06
(A13FC)
K14A5 K14A7 K14A6
ECM PWR 1
16RD 10RD 10RD
FUSE F4-D
16RD
G4
(1013)
K14A4
ECM PWR 25
10A
16RD
ENGINE/IP
K14A3 (1702/1702)
ECM PWR 26
H4
16RD
KEY SWITCH 10A 37
K13B K13A K13C K13 A97UA
INPUT SIG 5 16PK
18PK 14PK 14PK 16PL
B A
ECM IGNITION FUSE DEF HARNESS
COOLANT
@K6G (6100) INTERCONNECT
LEVEL K13D
18GY (672/687A)
MODULE 16PK
(672B/672B)
(6401M)
ENGINE BODY CH7_75
CH7_68 @K6C BUILDER
18GY (7207F)
CH7_70,71
@K6E AFTERTREATMENT
18GY INTERCONNECTION
(670-10)
*K6A *K6D *K6E CH7_72
20PL 18PL 18PL
K95 K95A
WIF 13 1
20TN 18TN WIF CONN
(7112)
K95-G
2
18WH
GROUND SPLICE
ECM RETURN PACK
K9-G (6747)
(SWITCH/ 62 20GY CH3_61
TEMP1 LEVEL)
TRANSFER CASE
TRANSFER CASE JUMPER SPEEDO
TO CTR CHASSIS (9755/9755D)
(7703/9750)
VEHICLE SPEED #K47 N47A
60 A
SENSOR SIGNAL 20GY 16GY
(+) A
#K47A N47B
VEHICLE SPEED 59 B
20GY 16GY
SENSOR SIGNAL B
(-)
%K47B B VEHICLE
20GY SPEED
SENSOR
%K47C
(7601)
20GY A
@ W/BODY BUILDER
* N/BODY BUILDER
# W/TRANSFER CASE
% N/TRANSFER CASE
93614H 26JUL16
AE08058181 067
Figure 305 Electronics Engine Control with F-2013 ISL Engine (Cont.)
305
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2013-ISL-ENG
NAVISTAR, INC. (CONT)
COOLANT LEVEL
SENSOR
(6401M)
*K34
B
RIGHT SIDE 16TN
SURGE TANK
MAG
CUMMINS ECM (6401R)
(6000) *K34B
E
16TN
CUMMINS ECM
*K6G
(6000) A
18GY
CH7_67
POWERTRAIN
K9 INTERCONNECT
20GY (670)
CH7_72
DEF TANK
INTERCONNECT
(687)
7
K95H 95H DPF PUMP
18TN 16TN (680)
CH7_73
K34 K34A
A
20TN 18TN
COOLANT LEVEL
SENSOR
K34-G1 K34-G (6401)
18TN 18TN
C
K34-G
GND B
18TN
SPLICEPACK
(6747) E
CH3_61 K11-G1
16WH
GROUND
(6304)
K10-G
10WH
K10-GA K10-GF
ECM RETURN 49
16WH 10WH
K10-GB GROUND
ECM RETURN 50 16WH (6305)
K10-GC
ECM RETURN 51
16WH
K10-GD
ECM RETURN 52
16WH
K10-GE
ECM RETURN 73
16WH
* W/ M-NGV-SS ONLY
93614H 26JUL16
AE08058181 068
Figure 306 Electronics Engine Control with F-2013 ISL Engine (Cont.)
306
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/ F-2013-ISL-ENG
NAVISTAR, INC. (CONT)
CUMMINS ECM
ENGINE/IP
(6000)
(1702/1702)
18
STARTER_LOCKOUT_ K17
83
RELAY_SIGNAL 20PK
40
K18R K18T
ECM RETURN 76
18PK 18PK
K18S
18PK
GRID HEATER
ENABLE-1
(2001-A)
INTAKE_AIR_
HEATER RELAY_ 75 K18
18PK
SIGNAL(MR)
GRID HEATER
ENABLE#2
(2000)
COOLANT FLOW
VALVE
(5200)
ECM_RETURN_ K95AA
57 20TN 4
(GENERAL)
**K23-G1 **K23-G2
20TN 20TN
K95-GA 5
DEF_SUPPLY_MODULE 95-GAD AFTERTREATMENT
_HEATER_RELAY 7 20TN 16TN PDM
K95C 1 (679)
SCR_LINE_HEATER 95C
40 CH7_74,75
_DIAGNOSTIC 3 20TN 16TN
93614H 26JUL16
AE08058181 069
Figure 307 Electronics Engine Control with F-2013 ISL Engine (Cont.)
307
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.78. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-MD, P. 70
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ENGINE BODY BUILDER W/F-2013-ISL-ENG
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/M-NGV-MD
ENGINE BODY
BUILDER
(7207F) CUMMINS ECM
(6000)
CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW
K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN
K97XG
3 66
20GY
REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL
CUMMINS ECM
K6C (6000)
18GY CH7_67
93614H 26JUL16
AE08058181 070
Figure 308 Engine Body Builder with F-2013 ISL Engine with M-NGV-MD
308
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.79. ENGINE BODY BUILDER WITH F-2013 ISL ENGINE WITH M-NGV-SS, P. 71
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/F-2013-ISL-ENG
NAVISTAR, INC. W/M-NGV-SS
ENGINE BODY
BUILDER CUMMINS ECM
(7207F) (6000)
CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW
REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN
REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL
K99F REMOTE_ACCEL_
REMOTE_ACCEL_ 3 67
20PL ON/OFF_SW
ON/OFF_SW
CUMMINS ECM
K6C
7 (6000)
18GY
CH7_67
93614H 26JUL16
AE08058181 071
Figure 309 Engine Body Builder with F-2013 ISL Engine with M-NGV-SS
309
ELECTRICAL CIRCUIT DIAGRAM MANUAL
POWERTRAIN
DEF TANK HARNESS HARNESS SCR SENSOR
INTERCONNECT 2 INTERCONNECT TABLE
(687A/672) (670/670) (671)
7 1
5C(+) @K5(+) 5A(+)
TERMINATING 11
RESISTOR 18YL 18YL 20YL
6 2
(681) 5C(-) @K5(-) 5A(-)
CH7_75 18GN 20GN 12
18GN
13A 10
16PK
A 5C(+)
#K5(+) 18YL 7
18YL
TERMINATING 5C(-)
OHMS
8
120
RESISTOR 18GN
(681) 10A
9
16WH
C
#K5(-)
18GN DPF SENSOR TABLE
(672)
13AA 13B
DEF HARNESS 18PK 4
8PK
INTERCONNECT 2 4
(672) K13A K13 13F
*(672B) 16PK 16PK 16PK
CH7_75
13F
K13B
14PK
18PK
OEM CROSSOVER 5
(8500) K5A(+) 5B(+) 5D(+)
1
CH11_88 18YL 20YL 18YL
6
K5A(-) 5B(-) 5D(-)
2
18GN 20GN 18GN
K9 7 9A
20GY 18GY 5
COMMINS ECM 10
%K6E 6A
(6000) 8
18PL 18GY
CH7_67,68
%%K6E
18GY
10C
14WH
GND ADAPTER 3
K10-G4 10-GD 10B
(6704) 3
16WH 16WH 18WH
CH3_62
CUMMINS ECM
(6000)
8
DPF DELTA K95 95B
PRESSURE 41 6
20TN 18TN
9 95A
DPF OUTLET 42 K95A
7
PRESSURE 20TN 18TN
DEF DOSER
(673)
11
DEF_POSING_ K95(+) 95A(+) 2
INJ_VALVE_ 77 20YL 18TN
HIGH
12
DEF_POSING_ 53 K95(-) 95A(-)
1
INJ_VALVE_ 20GN 18TN
* W/15 GAL
LOW
@ W/DIGITAL SENSOR
# W/ANALOG SENSOR
% N/BODY BUILDER
%%W/BODY BUILDER
93614H 26JUL16
AE08058181 072
Figure 310 DEF and Aftertreatment Control with F-2013 ISL Engine
310
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.81. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 73
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROL
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2013-ISL-ENG (CONT)
NAVISTAR, INC.
#95G
16TN
%95G
20TN
5
DEF_REVERTING_ K95G @95G
81 18TN 11
VALVE 20TN
#95K
16TN
9
DEF_PRESSURE_ K95K @95K
16 20TN 3
SENSOR_SIGNAL 18TN
%95L
20TN
@95L
18TN
2
DEF_SUPPLY_ K95E 95E #95L
54 20TN 18TN 8
MODULE_RETURN 16TN
#95M
12
16TN
@95M
18TN
CUMMINS %95M
7 20TN
ECM K95H @95H
4
(6000) 18TN 18TN
CH7_68 #95H
16TN
%95H
8 20TN
CUMMINS *K6F @95J
2
ECM 18PL 18TN
#95J
(6000)
**K6F 16TN
CH7_67
18GY
%95J
6 20TN
DEF LINE K95-GB 95-GBD
3
HEATER RELAY 16TN 16TN
AFTERTREATMENT
10 PDM
SCR_LINE_HEATER K95A1 95A
39 (679)
_DIAGNOSTIC_2 20TN 16TN
CH7_74
12
SCR_LINE_HEATER K95B 95B
38
_DIAGNOSTIC_1 20TN 16TN
AFTERTREATMENT
4 PDM
K10-G3 10-GC
CLEAN GND (679)
16WH 16WH @ W/0007BJY
(500) CH7_75 # W/DIGITAL
CH3_62
% W/DEF 15 GAL
* N/BODY BUILDER
**W/BODY BUILDER
93614H 26JUL16
AE08058181 073
Figure 311 DEF and Aftertreatment Control with F-2013 ISL Engine (Cont.)
311
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.82. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 74
DEF HARNESS
INTERCONNECT-2
HEATER LINES (687A/672)/
FUSE-F1 *(672B/672B)
(679)
E2 2 PDM 15 WAY
95S E1 14F K14B (6567)
16TN 16RD 16RD CH11_77
15A
BACKFLOW RELAY
16TN
95T
(679)
95-GBA
16TN
95R
86 16TN
85 B1
95TA 95-GBD
16TN A1 16TN DEF HARNESS
INTERCONNECT-1
95RA
87 (687)
16TN A3 B3
95AB 95A CH7_73
16TN 16TN
87A 30
95BA PRESSURE
1
16TN HEATER LINE
(676)
95-GB
2
16TN
SUCTION
RELAY
(679)
95-GBC
86 16TN
85 SUCTION
95TC B7
HEATER LINE
16TN A7 (677)
95RC
87
16TN A9 B9
95CB 95CA
1
16TN 16TN
87A 30
95-GC
2
16TN
DEF HARNESS
INTERCONNECT-2
(687A/672)/
*(672B/672B)
1 CUMMINS ECM
95C K95C (6000)
16TN 20TN CH7_69
93614H 26JUL16
AE08058181 074
Figure 312 DEF and Aftertreatment Control with F-2013 ISL Engine (Cont.)
312
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.83. DEF AND AFTERTREATMENT CONTROL WITH F-2013 ISL ENGINE (CONT.), P. 75
DEF HARNESS
INTERCONNECT-2
SUPPLY MODULE (687A/672)/
RELAY %(672B/672B)
(679)
5 CUMMINS ECM
95-GAD K95-GA
(6000)
86 16TN 20TN
85 CH7_69
95PB B10
16TN A10
#95N
16TN
E3 95P
95PA 16TN
87
16TN A12
SUPPLY MODULE
B12 #95N
5
20TN
HEATER-F2
87A 30
@95N DEF PUMP
(679)
10A
18TN (680)
#10A
E4
6
16WH
@10A
DEF HARNESS
18WH
INTERCONNECT-2
(687A/672)/
16RD
14B
8 PDM 15 WAY
14AA 14A K14A
(6567)
10RD 14RD 16RD
CH11_77
DEF HARNESS
10-GC INTERCONNECT-1
16WH (687)
CH7_73
10B
3
18WH
DEF HARNESS
INTERCONNECT-2
(672/687A) 13A TANK SENSOR
4
18PK TEMP/LEVEL
6 (678)
POWERTRAIN K5(-) 5C(-) 5A(-)
1
HARNESS 18GN 18GN 18GN
INTERCONNECT-2
(670) 7 5A(+)
K5(+) 5C(+)
CH7_72 2
18YL 18YL 18YL
A
5B(-)
18GN
TERMINATING DEF SENSOR
OHMS
120
RESISTOR (3017)
(681)
%16E
C A
5B(+) 16PK
DEF HARNESS
18YL
INTERCONNECTION-2 %9B
(672/672B) E
GROUND SPLICE 20GY
PACK 9
%K9C %9C %9A
(6747) C
20GY 18GY 20GY
CH3_61
6
CUMMINS %K95KA %95KA
14 B
% W/DEF 15 GAL ECM 20TN 18TN
(6000) 7
@ W/0007BJY %K95KB %95KB
15 D
# W/DIGITAL 20TN 18TN
93614H 26JUL16
AE08058181 075
Figure 313 DEF and Aftertreatment Control with F-2013 ISL Engine (Cont.)
313
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 SUPPLY MODULE
R5 IGNITION
F1 HEATER LINES
F2 SUPPLY MODULE HEATER
F3 IGNITION
R5
R1 R2 R3 R4
P/A 3765648C2
93614H 26JUL16
AE08058181 076
314
ELECTRICAL CIRCUIT DIAGRAM MANUAL
315
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SURGE TANK W/F-2013-ISL-ENG
NAVISTAR, INC.
A
K34 K34A
35 20TN 18TN
MAG
B
K11-G1 K34-G
16WH 18TN
E C
GROUND
GROUND SPLICE PACK
(6304) (6747)
A
K34 K34A
35 20TN 18TN
MAG
B
K11-G1 K34-G K34-G
16WH 18TN 18TN
E C
GROUND
GROUND SPLICE PACK
(6304) (6747)
316
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AAT/AMMETER/TWO WAY RADIO W/ F-2013-ISL-ENG
NAVISTAR, INC.
AMMETER/AAT AMMETER
(4060A/4060)
CONVEX
MIRROR CUMMINS ECM
AMBIENT AIR SWITCH DOOR/IP (6000)
TEMP SENSOR (3205) (3000)
4 K 3 AMBIENT
E78AC A10S K41 K41A
AAT 2 65 AIR
20LTGN 18GY 18TN 20TN
TEMP.
2 J 8 D
E78AA A97ST K41-G
GND 1
20LTGN 18GY 18TN GROUND
SPLICE PACK
E (6747)
K11-G1
CH3_61
16WH
GROUND
(6304)
PAM MODULE
(4087/4087B)
6
A26A K26B
11 18TN 18TN
4 2 WAY RADIO
A14HF K14A
A A BATT PWR
14RD 12RD
(9264M)
93614H 26JUL16
AE08058181 079
Figure 317 AAT / Ammeter / Two-Way Radio with F-2013 ISL Engine
317
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
NAVISTAR, INC.
(A13FC)
K14A5 K14A7 K14A6
ECM PWR 1
16RD 10RD 10RD
FUSE F4-D
16RD
(1013)
G4
K14A4
ECM PWR 25
16RD
K14A3
ECM PWR 26
H4
ENGINE/IP
16RD
(1702/1702)
ECM IGNITION FUSE
(6100)
KEY SWITCH 37
K13B K13A K13C K13 A97UA
INPUT SIG 5 16PK
18PK 14PK B A 14PK 16PL
10A
REMOTE WIF
(7112)
1
K95 K95A
WIF 13
20TN 18TN
K95-G
18WH
*K9A-G *K9B-G
20GY 20GY ECM SENSOR
ECM RETURN #K9 RETURN/ZVR
(SWITCH/ 62 (6747)
20GY
TEMP1 LEVEL) #K9-G CH3_71
20GY
*K9A *K9B
20GY 20GY
@ W/M-NGV-SS W/T-CASE
93583H 29AUG16
AE08058181 080
318
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
NAVISTAR, INC. (CONT)
MAG
A
@K34
B
CUMMINS ECM 16TN
(6000) @K34B
E
16TN
COOLANT
ENG COOLANT @K34A LEVEL
35 C
LEVEL 1 20TN MODULE
(6401M)
OEM SENSOR @K9A @K9B
32 D
RETURN 20GY 18GY
@K6G
A
18GY
@K6C
18TN
@K6C
20TN
CES AFTERTREATMENT
CONNECTOR
(8600)
CH7_86
A
K34 K34A
20TN 18TN
MAG
ECM SENSOR B
RETURN/ZVR K34-G
(6747) 18TN
CH3_71
K10-G
10WH
K10-GA K10-GF
49
ECM GND 16WH 10WH
K10-GC
ECM GND 51
16WH
K10-GD
ECM GND 52
16WH
K10-GE
ECM GND 73
16WH
@ W/ M-NGV-SS
319
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
NAVISTAR, INC. (CONT)
ENGINE/IP
CUMMINS ECM
(6000) (1702)
18
STARTER_LOCKOUT_ K17
83
RELAY_SIGNAL 20PK
40
K18R K18T
ECM RETURN 76
18PK 18PK
GRID HEATER
K18S ENABLE-1
18PK (2001-A)
INTAKE_AIR_
HEATER RELAY_ GRID HEATER
75 K18 ENABLE#2
SIGNAL(MR)
18PK (2000)
VEHICLE_SPEED_ B
@K47B VEHICLE SPEED
SENSOR_SIGNAL(+) 60
20GY SENSOR
VEHICLE_SPEED_ @K47C (7600)
59
SENSOR_SIGNAL(-) 20GY A
*K47B 2
VEHICLE SPEED
20GY SENSOR
*K47C (7601)
20GY 1
K95AA
OEM HIGH SIDE 57 ECM SENSOR
20TN
RETURN 2 RETURN/ZVR
(6747)
CH3_71
A
ECM_RETURN_ K23
78
(GENERAL) 20TN FAN AIR
SOLENOID
B
K23-G (600)
20TN
AFTERTREATMENT
DEF_TANK_HEATING K95AB INTERCONNECT
82 (674)
_VALVE 20TN
CH7_89
* W/ M-NGV-SS
@ W/ M-NGV-MD
93583H 24AUG16
AE08058181 082
320
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONICS ENGINE CONTROL W/F-2017-ISB-ENG
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
(CONT)
ACCELERATOR PEDAL
CUMMINS ECM MODULE
(6000) (1804)
ENGINE/IP IP/DCM
(1702/1702) (1800/1800F)
23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL
ANALOG_ACCEL- C4 A
28
RATOR_POS1_ K99B A99B B99V
SIGNAL 10
20PL 18PL 18PL
22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9 20PL
_POS1_SUPPLY 18PL 18PL
K6A @K6B
20TN 18TN
ANALOG_ACCEL- 30 B5 D
K6A *K6B A97FU B99U
RATOR_POS2_ 8 18PL
20GY 18GY 18PL
SIGNAL
ANALOG_ACCEL- 33 C6 F
K97M A97M B99E
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL
32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61 20PL 18PL 18PL
RETURN
* W/ HIGH HOOD
@ W/ LOW HOOD
93583H 24AUG16
AE08058181 083
321
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/M-NGV-MD W/F-2017-ISB-
NAVISTAR, INC.
ENG
ENGINE BODY
BUILDER
(7207M) CUMMINS ECM
(6000)
CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW
K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN
K97XG
MAX ENG SPEED 3 66 MAX ENG SPEED
20GY
REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL
K99B CRUISE_CONTROL/
CRUISE_CONTROL/ 10 90
PTO_ON/OFF_SW 20PL PTO_ON/OFF_SW
K6D K6A
5V SUPPLY 7 8 5V SUPPLY
18TN 20TN
93583H 24AUG16
AE08058181 084
Figure 322 Engine Body Builder with M-NGV-MD with F-2017-ISB Engine
322
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE BODY BUILDER W/M-NGV-SS W/F-2017-ISB-
NAVISTAR, INC. ENG
REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN
REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL
K99F REMOTE_ACCEL_
REMOTE_ACCEL_ 3 67
20PL ON/OFF_SW
ON/OFF_SW
93583H 24AUG16
AE08058181 085
Figure 323 Engine Body Builder with M-NGV-SS with F-2017-ISB Engine
323
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROLW/F-2017-ISB-ENG
NAVISTAR, INC.
CES AFTERTREATMENT
CONNECTOR CUMMINS ECM
(8600) (6000)
K95EH
2 77 AFT DEF DOSING
18TN VALVE(+)
*K6C
18TN COOLANT LEVEL
*K6G MODULE
18GY (6401M) OEM CROSSOVER
CH7_81 (8500)
K5A(+)
9 18YL 2
K5A(-)
10 9
18GN
K10-G3
CLEAN GROUND 18WH 13
(6704)
CH3_70 6
K13A K13B
12
14PK 18PK
K13R
16PK
K5B(+) DEFTANK
13 18YL INTERCONNECT
(674)
CH7_89
K5B(-)
14
18GN
* W/ M-NGV-SS
93583H 25AUG16
AE08058181 086
324
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL W/F-2017-ISB-
NAVISTAR, INC. ENG (CONT)
8 PRESSURE HEATER
K95B K95AT1 95AT
38 LINE
20TN 18TN 16TN
(676)
CH7_88
9
K95AU2 K95C 95AT SUCTION HEATER
40
20TN 18TN 16TN LINE
(677)
CH7_88
SUCTION RELAY
K95AU3 (679)
16TN CH7_90
K95AT3
16TN PRESSURE RELAY
(679)
K95AT3 CH7_90
16TN
K9SAS3
16TN BACKFLOW RELAY
K95GBA (679)
16BK CH7_90
93583H 25AUG16
AE08058181 087
Figure 325 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)
325
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT CONTROLW/F-2017-ISB-
NAVISTAR, INC. ENG (CONT)
7
95AS
1
16TN
CLEAN GROUND 10
K10-G5 95-G 95-GA 2
(6704)
16WH 16TN 16TN
CH3_70
PRESSURE HEATER
LINE
(676)
95-GB
2
16TN
K95AS1
18TN
CUMMINS ECM 8
K95AT1 95AT
(6000) 1
18TN 16TN
CH7_87
K95C
18TN
SUCTION HEATER
LINE
(677)
95-GC
2
16TN
9
95AU
1
16TN
93583H 25AUG16
AE08058181 088
Figure 326 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)
326
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROL
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/F-2017-ISB-ENG (CONT)
NAVISTAR, INC.
DEF TANK
CUMMINS ECM INTERCONNECT
(6000) (674)
1
AFT DEF PUMP 54 K95N
MOTOR RETURN 20TN
DEF TANK
2
MOTOR SPEED K95F HEATING VALVE
6 (691)
CONTROL 20TN
5
AFT DEF TANK K95AB 95AC
82 1
HTR VALVE 20TN 18TN
TANK SENSOR
TEMP/LEVEL
(678)
CLEAN GROUND 11
(6704) K10-G1 10-GL
3
CH3_70 16WH 18WH
13A
4
18PK
13
K5B(+) 5(+) 5A(+) 2
CES AFT 18YL 18YL 18YL
CONNECTOR 14
K5B(-) 5(-) 5A(-)
(8600) 1
18GN 18GN 18GN
CH7_86
K13A
14PK
A
5B(-)
18GN
TERMINATING
OHMS
OEM CROSSOVER
120
(8500) RESISTOR
12 (681)
K13B K13R
6
18PK 16PK B
5B(+)
18YL
95E
4
18TN
DEF PUMP
95F
3 SUPPLY MODULE
18TN
4 (680)
K95AR2 K95AR1 95AR
8 2
18TN 18TN 18TN
3
K95MC 95H
1 1
20TN 18TN
93583H 25AUG16
AE08058181 089
Figure 327 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)
327
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF AND AFTERTREATMENT CONTROLW/F-2017-ISB-
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENG (CONT)
NAVISTAR, INC.
HEATER LINES
FUSE-F1
(679) PDM 15-WAY
K95H9 K95H7 K14 K14A
12RD (6567)
18PK 16PK E1 E2 16RD
15A CH7_93
K95H8
16PK
CUMMINS ECM
BACKFLOW RELAY (6000)
(679)
K95-GBA K95GBE
3
16BK 16BK
86 B1
K95H1
16PK A1
85
B3
87
30
K95H2 K95AS3 K95A1
39
16PK A3 16TN 20TN
K95B
38
20TN
K95GBB
16BK
86 B4
K95H3
16PK A4 K95AS1
85
B6 18TN
87
DEF TANK
30 HARNESS
K95H4 K95AT3 K95AT1
INTERCONNECT
16PK 16TN 18TN
A6 (674)
CH7_87
K95C
18TN
SUCTION RELAY
(679)
K95GBD
B7 16BK
86
K95H5
16PK
A7
85
B9
87
K95H6 30
K95AU3
16PK 16TN
A9
93583H 25AUG16
AE08058181 090
Figure 328 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)
328
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT CONTROL W/F-2017-ISB-
NAVISTAR, INC.
ENG (CONT)
SUPPLY MODULE
RELAY
(679)
CLEAN GROUND
DEF PUMP A12 K10-G4 (6704)
FUSE 16WH CH3_70
(679) 85
K14B A10 OEM CROSSOVER
K95P
16RD E4 E3 16PK (8500)
10A 86
K95AR3 K95AR2
87 8
B12 18TN 18TN
ECM 30
K95A 5
(6000) 20TN
CH7_080 B10
IGNITION RELAY
(679)
CES
PDM E10 K95TB AFTERTREATMENT
IGNITION FUSE
(6567) D10 18GY CONNECTOR
(679) 85
CH7_93 K14A K14C K95PB K95PA (8600)
12RD 14RD E6 E5 14PK 14PK
15A 86 K95KD K13A
87 12
E12 14RD 14PK
K95PC 30
16PK
D12
93583H 25AUG16
AE08058181 091
Figure 329 DEF and Aftertreatment Control with F-2017-ISB Engine (Cont.)
329
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 DEF PUMP
R5 IGNITION
F1 HEATER LINES
F2 DEF PUMP
F3 IGNITION
R5
R1 R2 R3 R4
P/N 4079447C1
93583H 30AUG16
AE08058181 092
330
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
UNDERHOOD PDM W/F-2017-ISB-ENG
NAVISTAR, INC.
K14B
18RD TRANSMODULE 1
(1501)
CH11_98A
K92#110
18RD
K14C
18RD TRANSMODULE 2
(1502)
K92#170 CH11_98A
18RD
K92#110
18RD TCM
(7500)
K92#170 CH11_98E
18RD
BATTERY EPS TCM
1B 100A
FEED CAB A14 15A VEHICLE UPPER
K14J
(1003B) 6RD 3E
16RD (7105)
4
BATTERY CH11_98H
1C 100A 20A
FEED CAB A14 3F
(1003) 4RD
1
POWER 1A 80A
K14A
PDM CONN
00RD
(2) 30A
2A
15
20A AFTERTREATMENT PDM
3C K14B
16RD (679)CH7_90,91
10
20A EV DISCONNECT
K14A
3A A SWITCH
12RD
PDM POWER 14 (9932M)
FEED#2 30A
3B K14A K14
(101) 12RD 16RD AFTERTREATMENT
BATTERY
14C 13 PDM
(+)VE
(102) 00RD K14C (679)
14RD CH7_90,91
* W/EATON XMSN
@ W/ALLISON XMSN
93583H 25AUG16
AE08058181 093
331
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
UNDERHOOD PDM W/F-2017-ISB-ENG(CONT)
NAVISTAR, INC.
REFER TO NAVISTAR
PART NUMBER 4019336C1 MINI 3A
MINI 3B
JCASE 2A
MINI 3C
MIDI 1C
JCASE 2B
MIDI 1B
MIDI 1A JCASE 2C
JCASE 2D
POWER FEED #2
(BATTERY POWER)
JCASE 2E
UN-FUSED OUTPUT
MINI 3D
MINI 3E
MIDI OUTPUT 1A
MINI 3F
MIDI OUTPUT 1B
POWER FEED #1
MIDI OUTPUT 1C (CLEAN POWER)
93583H 27SEP16
AE08058181 93A
332
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AAT/AMMETER/TWO WAY RADIO W/F-2017-ISB-ENG
NAVISTAR, INC.
2 K 3 AMBIENT
E78AC A10S K41 K41A
AAT 2 65 AIR
20LTGN 18GY 18TN 20TN
TEMP
ECM SENSOR
1 J 8
E78AA A97ST K41-G RETURN/ZVR
GND 1
20LTGN 18GY 18TN (6747)
CH3_71
PAM MODULE
(4087/4087B)
7
A26B K26A AMMETER
10 A
18TN 18TN (6332)
6
A26A K26B
11
18TN 18TN
AMMETER
GND
(6335)
2 WAY RADIO
OVERHEAD
(6900)
5 2WAY RADIO
A11-GAP K14-G
B A BATT GND
14WH 12WH
(9263F)
4 2 WAY RADIO
A14HF K14A
A A BATT PWR
14RD 12RD
(9264M)
A92(+) 1
@K92(+)
F1 18YL 1
18YL EPS TCM
VEHICLE UPPER
(7105)
@K92(-)
18GN 2
F2 A92(-)
18GN
*K92(+)
18DKBL 28
EATON AUTOSHIFT3 EATON GEN3
ULTRASHIFT3 TCM CONN
SELECTOR 2 (7909)
(7905) *K92(-) 27
18GY
93583H 25AUG16
AE08058181 094
333
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC.
ACCELERATOR PEDAL
CUMMINS ECM ENGINE/IP IP/ DCM
MODULE
(6000) (1702/1702) (1800/1800F) (1804)
23 B4 B
PWM_ACCELRATOR K97B A97B B97Y
33
_POS1_RETURN 20PL 18PL 18PL
C4 A
ANALOG_ACCEL- 28
K99B A99B B99V
RATOR_POS1_ 10
20PL 18PL 18PL
SIGNAL
22 C5 C
PWM_ACCELRATOR K97C A97C B97P
9
_POS1_SUPPLY 20PL 18PL 18PL
*K6A *K6B
20PL 18PL 30
ANALOG_ACCEL- A97FU B5 B99U D
@K6A @K6B
RATOR_POS2_ 8 18PL 18PL
20GY 18GY
SIGNAL
33
ANALOG_ACCEL- A97M C6 B97E F
K97M
RATOR_POS2_ 64 18PL 18PL
20PL
SIGNAL
32 B6 E
ANALOG_ACCEL-
K97N A97WC B99W
RATOR_POS2_ 61
20PL 18PL 18PL
RETURN
@ W/BODY BUILDER
* N/BODY BUILDER
93425N 08SEP16
AE08058181 095
334
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC.
(CONT)
(A13FC)
K14A6
ECM PWR 1 K14A5
10RD
16RD
K14A4
ECM PWR 25 16RD
K14A3
ECM PWR 26
FUSE F4-D
16RD
G4
(1013)
K14A1
ECM PWR 27
10A
16RD
K14A2 ENGINE/IP
ECM PWR 28 (1702/1702)
H4
16RD
GROUND SPLICE
ECM RETURN
K9-G PACK
(SWITCH/ 62 20GY (6747)
TEMP1 LEVEL)
CH3_75
%K47B B VEHICLE
20GY SPEED
SENSOR
%K47C
(7601)
20GY A
@ W/BODY BUILDER
* N/BODY BUILDER
# W/TRANSFER CASE
% N/TRANSFER CASE
93425N 08SEP16
AE08058181 95A
335
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC. (CONT)
COOLANT LEVEL
MODULE
(6401M)
A
K34
B
RIGHT SIDE 16TN
SURGE TANK
MAG
CUMMINS ECM (6401R)
B
(6000) K34B
E
16TN
LEFT SIDE
SURGE TANK
#K34 #K34A
(6401)
20TN 18TN
MAG
GND C B
K34-G
SPLICE
18TN
PACK
(6747) E
CH3_75 K11-G1
16WH
GROUND
(6304)
K10-G
10WH
K10-GA K10-GF
ECM RETURN 49
16WH 10WH
K10-GB ECM
ECM RETURN 50
16WH GROUND
(6305)
K10-GC
ECM RETURN 51
16WH
K10-GD
ECM RETURN 52
16WH
K10-GE
ECM RETURN 73
16WH
93425N 08SEP16
AE08058181 95B
336
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL W/F-2017-ISL-ENG
NAVISTAR, INC. (CONT)
CUMMINS ECM
ENGINE/IP
(6000)
(1702/1702)
18
STARTER_LOCKOUT_ K17
83
RELAY_SIGNAL 20PK
40
K18R K18T
ECM RETURN 76
18PK 18PK
GRID HEATER
K18S ENABLE-1
18PK (2001-A)
*K23-G
20TN
B
FAN AIR
SOLENOID
(600)
A
K23
78
20TN
DEF TANK
INTERCONNECT
(674)
6
*K23-G1 *K95AB 95AB
ECM_RETURN_ 57 20TN 20TN 18PL
(GENERAL)
COOLANT
CONTROL VALVE
#K95AA (691)
20TN CH7_95J
5
K95AC 95AC
DEF_TANK_HEATING 82 20TN 18TN
_VALVE
SUCTION HEATER
9 LINE
SCR_LINE_HEATER K95AU2 K95AU1 95AU (677)
40
_DIAGNOSTIC 3 20TN 18TN 16TN CH7_95L
SUCTION RELAY
K95AU3
(690)
18TN
CH7_95L
* W/FAN DRIVE
# N/FAN DRIVE
93425N 08SEP16
AE08058181 95C
337
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.108. ENGINE BODY BUILDER WITH M-NGV-MD WITH F-2017-ISL ENGINE, P. 95D
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/M-NGV-MD
NAVISTAR, INC. W/F-2017-ISL-ENG
ENGINE BODY
BUILDER
(7207F) CUMMINS ECM
(6000)
CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW
K97XC
REAR AXLE RATIO 9 70 REAR AXLE RATIO
20TN
K97XG
3 66
20GY
REMOTE_ACCEL-
REMOTE_ACCEL- K99A
8 63 ERATOR_PEDAL_
ERATOR_PEDAL_ 20PL
LEVEL
LEVEL
CUMMINS ECM
K6C (6000)
7 18GY CH7_95A
93425N 08SEP16
AE08058181 95D
Figure 338 Engine Body Builder with M-NGV-MD with F-2017-ISL Engine
338
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.109. ENGINE BODY BUILDER WITH M-NGV-SS WITH F-2017-ISL ENGINE, P. 95E
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE BODY BUILDER W/M-NGV-SS
NAVISTAR, INC. W/F-2017-ISL-ENG
ENGINE BODY
BUILDER CUMMINS ECM
(7207F) (6000)
CRUISE_CONTROL/ K46A
2 19 CRUISE_CONTROL/
PTO_RESUME_SW 20GY PTO_RESUME_SW
REMOTE_PTO_ K97XC
11 70 REAR AXLE RATIO
ON/OFF_SW 20TN
REMOTE_ACCEL_ REMOTE_ACCEL-
K99A
ON/OFF_SW 12 63 ERATOR_PEDAL_
20PL
LEVEL
93425N 08SEP16
AE08058181 95E
Figure 339 Engine Body Builder with M-NGV-SS with F-2017-ISL Engine
339
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R1 BACKFLOW
R2 PRESSURE
R3 SUCTION
FUSES R4 DEF PUMP
R5 IGNITION
F1 HEATER LINES
F2 DEF PUMP
F3 IGNITION
R5
R1 R2 R3 R4
P/A 4079447C1
F1-HEATER LINES
93425N 09SEP16
AE08058181 95F
340
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K14A A
14
12RD
HEATER LINE
FUSE-F1
K14D K14AA
13 (690)
12RD 18RD
CH7_95L
DEF PUMP
K14B FUSE-F2
10RD (690)
CH7_95K
#K14 K92#110
7
12RD 18RD TCM
(7500)
CH11_99D
K92#170
18RD
TRANS MODULE 1
@K14A K92#110
(1501)
12RD 18RD
CH11_99E
TRANS MODULE 2
K92#170
(1502)
18RD CH11_99G
PDM 4-WAY
(6566)
# N/INCAB TCM
@ W/INCAB TCM
93425N 08SEP16
AE08058181 95G
341
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AAT/AMMETER/TWO WAY RADIO W/F-2017-ISL-ENG
NAVISTAR, INC.
CONVEX
MIRROR IP/ENGINE CUMMINS ECM
AMBIENT AIR SWITCH DOOR/IP AAT/AMMETER (6000)
TEMP SENSOR (3205) (3000) (4060A/4060)
4 K 3 AMBIENT
E78AC A10S K41 K41A
AAT 2 65 AIR
20LTGN 18GY 18TN 20TN
TEMP.
2 J 8 D
E78AA A97ST K41-G
GND 1
20LTGN 18GY 18TN GROUND
SPLICE PACK
E (6747)
K11-G1
CH3_75
16WH
GROUND
(6304)
PAM MODULE
(4087/4087B)
6
A26A K26B
11 18TN 18TN
4 2 WAY RADIO
A14HF K14A
A A BATT PWR
14RD 12RD
(9264M)
93425N 14SEP16
AE08058181 95H
342
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG
NAVISTAR, INC.
OEM CROSSOVER
(8500)
CLEAN GROUND
K10-GK K10-G
13 (6704)
16BK 10WH
CH3_76
DEF TANK
INTERCONNECT
(674)
TANK SENSOR
12 TEMP/LEVEL
K13AA 13A
18PK (678)
18PK
CH7_95J
4
K95AR2 K95AR1 95AR
8 18TN DEF PUMP
18RD 18TN
SUPPLY MODULE
(680)
3
K95H 95H CH7_95K
1
18TN 18TN
K95TB
5
18GY IGNITION RELAY
(690)
K13AB K95KD
6 CH7_95J
18RD 10TN
K13R2
10PK
K13RA
12PK
K5A(+) AT HARNESS
2 (670A)
18YL
CH7_95M
K5A(-)
9 18GN
93425N 14SEP16
AE08058181 95I
Figure 343 Diesel Exhaust Fluid (DEF) and Aftertreatment with F-2017-ISL Engine
343
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.
5
K95AC 95AC
1
20TN 18TN
CUMMINS ECM
(6000)
CH7_95C
6
K23-G1 K95AB 95AB
4
20TN 20TN 18PL
OEM K13AB
CROSSOVER 18RD
(8500)
CH11_95I K95TB
18GY
K95PB K95PC
10PK 10PK
E10 D12
IGNITION
E5
FUSE-F3
(690)
86
30
15A
IGNITION
RELAY TANK SENSOR
E6
(690-R5) TEMP/LEVEL
87 87A
(678)
K14C
10RD
85
D10 E12 12
K95PA K95KD K13AA 13A 4
10PK 10TN 18PK 18PK
CLEAN GROUND 11
12RD
K14A
13
K5(+) 5(+) 5A(+) 2
AT HARNESS 18YL 18YL 18YL
CH7_95G
(6567)
PDM-15 WAY
(670A) 14
K5(-) 5(-) 5A(-)
CH7_95M 1
18GN 18GN 18GN
TERMINATING
RESISTOR
(681)
A
5B(-)
18GN
OHMS
120
B
5B(+)
18YL
344
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.
DEF PUMP
DEF TANK
SUPPLY MODULE
CUMMINS ECM INTERCONNECT
(680)
(6000) (674/674)
1
DEF PUMP_ K95E 95E
4
MOTOR_RETURN 54 20TN 18TN
DEF PUMP_ 2
K95F 95F
MOTOR_SPEED_ 6 3
20TN 18TN
CONTROL
OEM CROSSOVER
(8500)
4
K95AR2 K95AR1 95AR
8 2
18TN 18TN 18TN
3
K95H 95H
1 1
18TN 18TN
DEF PUMP
FUSE-F2
CLEAN (690) PDM-15
GROUND K95P K14B K14A WAY
K10-G1 K10-G3
(6704) 18RD 12RD (6567)
10WH 18WH E3 10A E4 10RD
CH3_76 B10 A10 CH7_95G
86
30
DEF PUMP
RELAY
(690)
87 87A
85
A12 B12
CUMMINS K95AR3
ECM K95SB 18TN
(6000) 20TN
CH7_95C
93425N 08SEP16
AE08058181 95K
345
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.
HEATER LINES
FUSE-F1
(690)
K95H7 K14A PDM-15 WAY
K14AA
18PK 12RD (6567)
E1 E2 18RD
15A CH7_95G
CUMMINS ECM
(6000)
BACKFLOW
RELAY
(690-R1) 87 87A
85
K95H1 A1 B3 K95AS3
K95A52
18PK 18TN 39
20TN
K95GBB K95AT2
38
18BK 20TN
K95H4
18PK K95AU2
B4 A6
40
20TN
86
30
PRESSURE
RELAY
(690-R2) 87 87A
85
A4 B6
K95H3 K95AT3
18PK 18TN BACKFLOW HEATER
DEF TANK
INTERCONNECT LINE
K95GBD
18BK (674/674) (675)
K95H6
18PK 7
B7 A9 K95AS1 95AS
16TN 1
18TN
86
30
SUCTION
RELAY 8 95-GA
K95AT1
2
(690-R3) 18TN 16TN
87 87A
85
9 SUCTION HEATER
K95H5 A7 B9 K95AU3 K95AU1 LINE
18PK 18TN 18TN (677)
95AU
16TN 1
10
CLEAN GROUND K95-GB 95-GC
K10-G 95-G
(6704) 2
10WH 16BK 16TN 16TN
CH3_76
PRESSURE HEATER
LINE
(676)
95-GB
16TN 2
95AT 1
16TN
93425N 08SEP16
AE08058181 95L
346
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF AND AFTERTREATMENT W/F-2017-ISL-ENG (CONT)
NAVISTAR, INC.
CUMMINS ECM
(6000) AFTERTREATMENT HARNESS
INTERCONNECT
(670A)
CRUISE_CONTROL/ K95DVL
53 1
PTO_RESUME_SW 20TN
CRUISE_CONTROL/ K95DVH
77 2
PTO_SET_SW 20TN
TACHOMETER_ K95BA
41 3
OUTPUT_SIGNAL 20TN
REMOTE_PTO_ K95BC
42 4
ON/OFF_SW 20TN
#K9A #K9
20GY 18GY
%K6A %K6D
20PL 18TN
K5A(+)
9
18YL
CLEAN GND
K10-G K10-AH K10-AG
(6704) 11
10WH 10WH 12WH
CH3_76
K5(+)
DEF TANK 13
18YL
INTERCONNECT
(674/674)
K5(-)
CH7_95K 14
18GN
93425N 14SEP16
AE08058181 95M
347
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -
INSIDE CAB-DASH
AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PNL
STEERING COL
AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AREA
WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE
NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE
348
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP WARNING LIGHTS
WARNING LIGHT
SIGNAL PATH SENSOR LOCATION
TITLE
RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(YELLOW LED)
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RED LED)
BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
COLD AMB PROT SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE
349
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DO NOT SHIFT
TRAC CTRL
CHECK TRANS
TRAILER ABS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
OPTIMIZED IDLE
350
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SPEEDOMETER GAUGE
TACHOMETER GAUGE
Figure 351 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits
351
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.
CLUSTER CONNECTOR
(1500) FUSE F2-G
(1011)
BATTERY
A28 D3 C3 A14PA A14P A14 FEED
2
16TN 12RD 8RD 6RD CH3_01,29,3A,29A
BATTERY
15A
(A13FC)
DIMR OUT2 A62DA PANEL LIGHT FEED
5
PANEL LT 18DKBL SPLICE CH9_15
A13FC
12PK
A62P ETON AUTOSHIFT 3
18DKBL ULTRASHIFT SELECTOR
(7905) CH11_10
A62BE SHIFT SELECTOR
18GY (1852)
FUSE F4-L (1013)
IGNITION CH11_05
A28A B3 A3
7
18TN
10A
A28-G A11-GS
GROUND 1 12WH
16WH
LEFT SIDE
CAB GND
(1005)
AUX TRLR
SOCKET SW A72CA
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
A72D CONNECTOR
SOCKET SW 10
(DIN2) 18OR (1110)
BODY CONTROLLER #J5 CH10_15
(1602)
HEAD LIGHT
HEADLIGHT A52C
14 E11 ENABLE
ENABLE 20YL
HLE
25 2
A110AD M110AD
ZVR 8 18GY
18GY
2
CLUSTER CONNECTOR
(1501)
16 1
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)
352
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PRIMARY AIR
TRANSDUCER
(1811)
A
B9VC
18GY
BODY IP / DCM
(1800)
#B6HB
CONTROLLER#J5
B9VF
18GY
SECONDARY AIR
18GY
B9VE
18GY
(1602) TRANSDUCER
A4 (1812)
A9AA A9V B9V
ZVR E5
18GY 18GY 18GY A
*B6H
18GY
B3 B
+5V OUTPUT A6 #B6H B6HA
E4
SSOUT 18GY 18GY 18GY
C
+5V OUTPUT A6H
E8
SSOUT 18GY
BODY
18GY
B6HC
BRAKE SYSTEM AIR APPLICATION
CONTROLLER#J3
KNEELING BUS TRANSDUCER
(1600)
(1822)
PRIMARY AIR C12
A40 B40 A
PRESSURE B2 18GY 18GY
AIN2
B2
SECONDARY AIR B40A B
A40A
PRESSURE B3
18GY 18GY
AIN3
BRAKE C2 C
A40B B40F
APPLICATION B14
18GY 18GY
PRESSURE * W/ HYD & AIR PARK BRAKE
AIN15 # W/ AIR BRAKE
27 A
ZVR A9ZA A9ZB M9A
E3
18GY 18GY 18GY
BODY 28 B
+5V OUTPUT A6A M6A
CONTROLLER#J5 E8 18GY
SSOUT 18GY
(1602)
29 C
BODY PRIMARY AIR A40 M40
CONTROLLER#J3 PRESSURE B2 18GY 18GY
(1600) AIN2
WABCO AIR ABS
LEFT FRONT MODULATOR
(8508A)
61229V 09APR09
AE08058182 006
353
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1
R32
18TN
2
%R9A
18GY
*R32
18TN
1
18GY
R9B
%R32A
18TN
R70
18OR
BLACKOUT
LIGHTING
CENTER / REAR CHASSIS (9720)
A
(9800/9800) 11 6 5
B
R68
18BN
18GY
N32A
18TN
18TN
18GY
N9H
N32
N9F
BODY
CENTER CHASSIS / IP CONTROLLER #J3
(1701/1701F) (1600)
E
N9F BODY CONTROLLER #J5
18GY (1602)
CENTER CHASSIS/IP
(1701F/1701)
A
N9 A9 A9B
E7 ZVR
16GY 18GY 18GY
13
61229V 08APR09
AE08058182 007
354
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUEL SNSR
SIGNAL 1 A36A
B8
DRAW TANK 18TN
SENSOR RESISTANCE
FUEL SNSR A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 EMPTY - 234 TO 246 OHMS
18TN
STORAGE TANK
IP / CENTER
LEFT FUEL 29 27 CHASSIS RIGHT FUEL
STORAGE TANK (1701/1701F) DRAW TANK
LEVEL SENSOR LEVEL SENSOR
(9100/*9100A) (9101)
A A
N36B N36A
18TN 18TN
B B
N9A N9B
18GY 18GY
AF MOUNTED N9B
LEFT FUEL RH - HDD RIGHT
REAR / CENTER 16GY
STORAGE TANK DRAW TANK
CHASSIS FUEL LEVEL SENSOR
LEVEL SENSOR
(9800/9800) (9103)
(9100)
A 5 A
R36 N36A N36A
18TN 18TN 18TN
B 10 B
R9D N9G N9R
18GY 16GY 18GY
13 A9 A9B ZVR
E7
18GY 18GY
16GY
N9
B C A * W/DURASTAR
ISOLATED GROUND
ADAPTER
(8802)
61229V 08APR09
AE08058182 008
Figure 355 Fuel Gauge Circuitry (Single Tank and Dual Tank)
355
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL GUAGE CIRCUITARY
NAVISTAR, INC.
1 N95A
1
18TN N95
1 A
N95-GA 16TN
2 2
18WH N95-G
2 B
16WH
N41
1 1
16TN
2 N41-G
2
16TN BODY CONTROLLER #J3
(1600)
A36A
B8 FUEL LEVEL SENSOR
18TN RIGHT-AIN09
IP/CTR CHASSIS
29 27 (1701/1701F)
FUEL SENDER
(9102/V/E/X)
N36B A
18TN
B
&N9B 13
N9 A9 A9B E7 ZVR
18GY
16GY 18GY 18GY
* W/ WORKSTAR
CTR CHASSIS/IP # W/ TRANSTAR
B C A (1701/1701F) & W/ DURASTAR
RIGHT UC FUEL SENDER - 9102/9102X
ISOLATED GROUND ADAPTER RIGHT BOC FUEL SENDER - 9102E
(8802) RSM BOC FUEL SENDER - 9102V
92218B 29JUL13
AE08058182 08A
356
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION RELAY #1
(1011 / 1013) (A13FC) A4
CH3_06,6A
A13FC
12PK
FUSE F4-G (1013)
A3
REAR REAR AXLE DIFF
C3
LOCK WARNING LIGHT /
RR AXLE DIFF MERITOR
10A
LEFT BANK OPTIONAL
WARNING LIGHT
WARNING LIGHTS
(*9815 / #9815A) REAR / CENTER CENTER CHASSIS / IP (1511)
D3
CHASSIS (1701F/1701)
#R49A (9800/9800) RR AXLE
18WH DIFF LOCK
8 45 E
*R49A N49A A49A
A
18GY 18GY 18GY
D
9 A13BG
R49-GA N49-G
A13B
18PK
B 18PK
18WH 18WH
R49-GA R10-GB
18WH 18WH
FR AXLE
R49-G DIFF LOCK
B
B A13BD
18WH
18PK
7 50 G
*R49 N49 A49
A
18GY 18GY 18GY
#R49
18WH
E
CHASSIS GROUND
ADAPTER
(8809) A
N11-GB
12WH
61229V 08APR09
AE08058182 009
357
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ HYDRAULIC BRAKES
PARK BRAKE
(1815)
A B
WHITE
18WH
18BK
BLK1
B44BB
18WH
18GY
B9V
DCM / IP
B7 A4
(1800)
18GY
A9V
A44A
16GY
A9AA
20GY
A12 E5
PARK BRAKE
ZVR
SWITCH DIN3
BODY BODY
CONTROLLER J3 CONTROLLER #J5
(1600) (1602)
61229V 03JUN09
AE08058182 010
358
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GAUGES & WARNING LIGHTS - AMMETER
NAVISTAR, INC.
PAM MODULE
(4087/4087B)
W/ I6 &
V8 ENGINE
IP / ENGINE
AMMETER AMMETER CONN
(4061) (6333)
A A
*A26A K26A K26A
11 10TN
18TN 18TN
STARTER
GROUND
ENGINE HARNESS
AMMETER
SENSE BATTERY
(6332) AMMETER
B A SENSE
*A26B K26B N26B N26B
10
18TN 18TN 14TN 10TN
FUEL PUMP/AMMETER/
TWO WAY RADIO
(4060A)
BATTERY
NEGATIVE
POST
#A26A 6
18TN
#A26B
7 CLUSTER CONNECTOR
18TN
(1501)
A11-GBD A11-GBA
12
18WH 10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
61229V 24APR09
AE08058182 011
359
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F4-G
(1013)
IGNITION A4 A3 C3 D3
RELAY #1 A13FC A13B
(A13FC)
(1011 / 1013) 12PK 18PK
10A
CH3_05,6A
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)
C
A13BE
18PK FR AXLE
F ENGAGED
TRANSFER CASE
SWITCH PIGTAIL
CENTER / IP
(9754B)
CHASSIS
(1701-65) CHASSIS SOLENOID
A
N42 A42 GND ADAPTER
16GY 16GY (8806)
A B
N42-G
B 18WH
B
A
N11-GC
TRANSFER CASE
14WH
SWITCH PIGTAIL
(9754D)
A CHASSIS GND
N42
ADAPTER
16GY
(8807)
A
E
N42-G
N42-G 18WH
C 16GY
C
N42-G
16GY
N11-GA A
N/ LIFT AXLE 12WH
61229V 28APR09
AE08058182 012
360
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WARNING LIGHTS - RIGHT BANK - OPTIONAL
NAVISTAR, INC.
W/ RT SIDE WARNING
A13BH A13B
18PK 18PK
N/ AUTO NEUTRAL
RETARDER RELAY
A92RK W/ RETARDER
C (1019)
18TN
CH11_24
QUALCOMM
OMNIVISION QUALCOMM CONN POWER MCT
(1919A) (2701) CONNECTOR
D62B A 62QA
A98F F
B 16DKBL 16LTGN LIGHT
18TN
QUALCOMM CONN POWER IMCT
(2703) CONNECTOR
F D98F F LIGHTS
A62B 18GN G
18DKBL 18TN / RPM
QUALCOMM QUALCOMM CONN POWER TMCT
(1902) (2701F) CONNECTOR
C
D62QA MESSAGE
W/ QUALCOMM SATELLITE 22GN 12
16RD LIGHT
COMMUNICATION SYSTEM
A62B MOBILE MAX
G B
18DKBL DISCRETE
(1243)
W/ MOBILEMAX SATELLITE
A92-GAL
F
18WH
A92APA
E AUTO NEUTRAL
18TN
LIGHT RELAY
A92-GR A92-GJ (1019)
D 18WH 18WH CH11_25,35
WIF CONN
A110D A110 (1962)
20TN 18TN CH10_62A
LEFT SIDE
CAB GND
(1004)
61229V 28APR09
AE08058182 013
361
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WARNING LIGHTS - LEFT BANK - OPTIONAL
NAVISTAR, INC.
BODY CONTROLLER
@A148A #J6
18GY (1606)
FUSE F9-B
FUSE F4-K CH3_4A
(1018)
A94AM A12V (1013) ACC RELAY #1
(A12V)
16GY 12LTBL (1011 / 1013)
F2 E2 A2 G2
CH3_04
W/ SWITCH-AUX ISO IGNITION IGNITION
TRAILER SOCKET RELAY #3 RELAY #1
(1012 / 1014) (1011 / 1013)
FUSE F5-D CH3_05 CH3_05,6A
(1014)
LEFT BANK OPTIONAL
WARNING LIGHTS A94AM H4 G4
(A13FA)
(A13FC)
(1511) 16GY
10A
A94TA ISO TRAILER SOCKET
12YL (9783M) CH10_11
A SNOWVALVE
A23M
(1107)
18TN
SNOWVALVE CH6_02
A4
H
A23F SNOWVALVE
18TN (4120)
G CH6_02
A13FC
A49
12PK
REAR REAR FRONT REAR AXLE
18GY
AXLE DIFFERNTIAL LOCK
DIFF LOCK B WARNING LIGHT
A13BD
18PK (9814) FUSE F4-G
CH8_09 (1013)
D
A13BG A13B D3 C3 A3
FRONT REAR
18PK 18PK
AXLE 10A
E
DIFF LOCK A49A
18GY BODY CONTROLLER #J4
*A94A-G3
C 18WH (1601)
A13BE
FRONT REAR 18PK *A94
AXLE F E14
18GY
DIFF LOCK A42
16GY
A
CHASSIS GND
ADAPTER
(8806)
B
B B
N42-G
18WH
CHASSIS GND
N42-G
18WH
ADAPTER
(8807)
E
N11-GC
14WH
A
N11-GA
12WH
N/ LIFT AXLE
362
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SENSOR #2 )- FRONT
SENSOR #1 )- REAR
AIN 2 (PRESSURE
AIN 1 (PRESSURE
5 VOLT OUT
CLUSTER CONN 7 1 2 8 8 CLUSTER CONN
(1501) (1500)
W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
A110B
18GY
A106
18GY
18GY
A110AD
A61
A106B
18GY
18GY
18GY
A61B
A106B
A106A
18GY
18GY
IP / CENTER
56 57 CHASSIS IP / FWD CHASSIS
55
(1701/1701F) 19 20 25 (1700/1700)
N106B
M110AD
N110B
N61B
18GY
18GY
18GY
M106A
18GY
18GY
18GY
M61
CENTER /
C B A REAR CHASSIS
(9775)
18GY
18GY
R61C
18GY
18GY
18GY
R61D
18GY
R9N
R6J
R9M
R6H
TEMP SENSOR
M110AA
(6004/8601)
18GY
CH10_48,48A
B B B
M110AB
18GY
C C C
A A
A
. 61229V 28APR09
AE08058182 015
363
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CLUSTER CONNECTOR
(1501)
IP/CENTER CHASSIS
(1701/1701F)
57
ZERO VOLT A110B N110B
1
REFERENCE 18GY 18GY
56
A106B N106B
5V OUT 2
18GY 18GY
AIN I 55
A61B N61B B
(PRESSURE 7 18GY 18GY
SENSOR #1
REAR)
LOAD
INDICATOR
C
(9865M)
92218B 29JUL13
AE08058182 15A
364
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.18. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMPERATURE GAUGE,
P. 16
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AIR PARK BRAKE & MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
OIL TEMP GAUGE
NAVISTAR, INC.
1 K31
18TN
XMSN OIL TEMP SENSOR
##K9AA
@@K9AAD
16GY
K31F
K31B
18TN
18TN
(7703)
18GY
1
K31E
2
K9AA 16TN
16GY
W/ MERITOR-G
& W/ I6 ENGINE
##K9AAD
18GY 2
K9T
ZVR 18GY
(6702)
C W/ IBB ENG
K9AAD
K30BC
16TN
18GY
K9E
18GY
XMSN OIL TEMP SENSOR
(7700M)
W/ IBB ENG
A 1
**K9AA
16GY
E
K9AA
16GY W/ MANUAL
XMSN
2
K9T
B A
18GY
AUTO STOP/START
XMSN OIL TEMP SENSOR
ENGINE OIL
(7702)
TEMP SENSOR
1 (2010) * N/ AC
** W/ AC
@@ W/ REMOTE AC
** N/ REMOTE AC
2
K9T
18GY J M ZERO VOLT
REFERENCE
W/ I6 (6747)
A4
A9AA A9V B9V *BLK1
ZVR E5
18GY 18GY 18GY 18BK
61229V 03JUN09
AE08058182 016
Figure 365 Air Park Brake and Manual Transmission Oil Temperature Gauge
365
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.19. OIL TEMP GAUGE WITH MANUAL TRANSMISSION F-2013 ISL ENGINE, P. 16A
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
OIL TEMP GAUGE W/ MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2013-ISL-ENG
TRANS OIL
BODY
TEMP SENSOR ENGINE / IP CONTROLLER #J3
(7700M) (1702/1702) (1600)
1 13 MANUAL XMSN
K31B A31
18TN B7 OIL TEMP
18TN
SENSOR
2
K9T K11-G1
18GY 16WH
M E
GROUND
GROUND (6304)
SPLICE PACK
(6747)
CH3_61
93614H 15JUL16
AE08058182 16A
Figure 366 Oil Temp Gauge with Manual Transmission F-2013 ISL Engine
366
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF OIL TEMP GAUGE W/F-2017-ISB-ENG
NAVISTAR, INC.
TRANS OIL
BODY
TEMP SENSOR ENGINE / IP CONTROLLER #J3
(7700M) (1702/1702) (1600)
1 13 MANUAL XMSN
K31B A31
18TN B7 OIL TEMP
18TN
SENSOR
2 ECM SENSOR
K9T RETURN/ZVR
18GY (6747)
CH3_71
93583H 30AUG16
AE08058182 16B
367
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.21. OIL TEMP GAUGE WITH MANUAL TRANSMISSION WITH F-2017 ISL ENGINE,
P. 16C
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
OIL TEMP GAUGE W/MANUAL TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/F-2017-ISL-ENG
TRANS OIL
BODY
TEMP SENSOR ENGINE / IP CONTROLLER #J3
(7700M) (1702/1702) (1600)
1 13 MANUAL XMSN
K31B A31
18TN B7 OIL TEMP
18TN
SENSOR
2
K9T K11-G1
18GY 16WH
M E
GROUND
GROUND (6304)
SPLICE PACK
(6747)
CH3_75
93425N 07SEP16
AE08058182 16C
Figure 368 Oil Temp Gauge with Manual Transmission with F-2017 ISL Engine
368
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL HEATER CONNECTIONS
NAVISTAR, INC.
GROUND
SPLICE
#K18F-G PACK
16WH (6747)
H
K18F
10WH
K11-G1 E
16WH
GROUND
(6304)
FUEL HEATER
#K18D-G #K18E-G
(6709)
18WH 10WH
K18D K18E
10WH B
18WH
FUEL HEATER A
RELAY K18C K18G
3
5 (6710) 1 10PK 10PK PDM 4 WAY
85 (6566)
30 2
HYD BRAKE
(9570F)
K90A K90B
87 87A 10RD A
10RD ENGINE/IP
86
(1702/1702)
2 4 K18B
10PK 34 LEFT HIGH BEAM OR
K18A *A92A18 PUMP-1 RELAY
18WH 16TN (1019-C3)
#A19 FUSE F4-D
16GY (1013-H4)
CH3_06
369
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CTR CHASSIS/IP
FUEL POWER N90E (1701F/1701)
CONN 18GY
(9511) N90C N90E FUSE F1-C
18GY 16GY 24 (1010)
N90E A90E A13FK
1
18GY 18GY 18PK
F3 E3
B N19-G 85
16WH F4
87 D4
DAVCO FUEL HEATER
8"/24"/34"/41"/66" BOC
(@9108J/@9108L/@9108M/@9108N/@9108P) 30 87A
N19
A
16GY
F3
A19-CGC
B N19-G
18WH
16WH
AIR SOLENOID
GROUND SPLICE PACK
(8805)
FUEL HEATER F
(4042A)
N19
A
16GY
A11-GCA
B N19-G
10WH
16WH
FUEL HEATER A
(4042B)
A N19B
16GY
CHASSIS GND
N19B-G
B SPLICE PACK
16WH
A11-GKJ
(8809)
6WH
F
FUEL HEATER N59-G
(4042C) 12WH
A N19C
16GY A
N11-GB
B N19C-G
12WH
16WH
FUEL HEATER
(4042D)
A N19D
16GY
GROUNG AT
DASH
B N19D-G (9717B)
16GY
LEFT SIDE
BATTERY FEED GROUND STUD
(1000/1002) FUSE F8-A
(4081)
(1015)
A14W A14F A14FA A19V
6RD 8RD 12RD B1 12GY
A1
@ W/ F-2013-ISL-ENG
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
92603H 29MAY14
AE08058182 018
370
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY INDICATER
FEED MEGA FUSE TO CAB
(1849)
BATTERY INDICATER
(1313)
A
A14BA
18RD
B
A11-GBA
18WH
IND GND
(1849)
92927M 11FEB15
AE08058182 019
371
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RACOR/DAVCO WIF SENSOR WIRING
NAVISTAR, INC.
1 1
K95 K95A N95
13
20TN 18TN 18TN
2
GROUND SPLICE
PACK
(6747)
B 2
K95-G N95-G
18WH 18WH
E
K11-G1
16WH
GR0UND
(6304)
93614H 26JUL16
AE08058182 020
372
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AMBIENT AIR TEMPERATURE W/ F-2017-ISB-ENG
NAVISTAR, INC.
AMMETER
(4060)
K41
3
18TN
K41-G
8
18TN
AMBIENT
CUMMINS ECM AIR TEMP
(6000) (6715)
K41A *K41
65 2
20TN 18TN
*K41-G
1
ECM SENSOR 18TN
RETURN/ZVR
(6747)
CH3_71 CUMMINS WIF
(1874A)
2
K95-G
18WH
1
K95 K95A
13
20TN 18TN
* W/ M-NGV-MD
93583H 29AUG16
AE08058182 021
373
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL HEATER EFFECTS W/F-2017-ISB-ENG
NAVISTAR, INC.
K11-G1
10WH
GROUND
(6304)
FUEL HEATER
(6709)
K18D K18E
10WH B
18WH
K18B
A
10PK
FUEL HEATER
RELAY K18C K18G
5 (6710) 1 10PK 10PK PDM 4 WAY
(6566)
85
30 K90B K90A CH7_93
10RD 10RD
87 HYD BRAKE
(9570F)
86
2 4
A
ENGINE/IP
(1702/1702)
34 FUSE F4-D
K18A A19
16GY (1013-H4)
18WH
CH3_6A
93583H 29AUG16
AE08058182 022
374
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
RACOR/DAVCO WIF SENSOR WIRING
NAVISTAR, INC.
W/ F-2017-ISL-ENG
1 1
K95 K95A N95
13
20TN 18TN 18TN
B 2
K95-G N95-G
GROUND SPLICE 18WH 18WH
PACK
(6747) E
CH3_75 K11-G1
16WH
GR0UND
(6304)
93425N 07SEP16
AE08058182 023
Figure 375 Racor / Davco WIF Sensor Wiring with F-2017-ISL Engine
375
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT - N/ ALLISON TRANSMISSION
NAVISTAR, INC.
TURN SIGNAL
RIGHT FRONT
CH10_30,36,
(9761) (9999)
37,38
CH10_33 CH4_28
BODY A71D
CONTROLLER #J5 180R
(1602)
10A4
CH9_16 TURN SIGNAL
ADAPTER
(400)
M A
W/ LIFT
A
A57A AXLE
16OR
A71P
IGNITION 180R
RELAY #3
A71N
(1012 / 1014)
160R
CH3_08,8A
L N/ BODY BUILDER
A67H
W/ BODY BUILDER 18GY
K
(A13FA)
A71A
16OR CHASSIS GND
ADAPTER
A71BA A71A
(8807)
J 16OR 16OR
B
A71BB
16LTBL
BACKUP 10A
12WH
BODY
N71A
14OR
LIGHT
BUILDER A71BB
SWITCH
(4450M) 16LTBL LEFT SIDE
(7500M) A B CH10_14 DASH MOUNTED
A71AB
16OR
16OR
DUAL POST
A71
A71B
18TN
CENTER /
BACK-UP GROUND PLATE
REAR
A71A
18OR
1 12 ALARM (9717B)
CHASSIS
(102 dBA)
(9800)
R10-G
R10-G
14OR
12WH
IP / ENGINE
12WH
R71
14OR
6 7
R71
(1702)
16BK
W/ V8 ENGINE
16RD
R10-GA
R71A
14OR
BACK-UP
12WH
16OR
K71B
K71A
16OR
16OR
K71A
16OR
16OR
K71B
K71
ALARM
(1808)
K71C
16OR
A
R71C
14OR
A NOTE:
R10-GC
12WH STOP,TAIL W/ I6 ENGINE :(7502M,7500M,7500MA)
& TURN W/ IBB ENGINE :(7500W)
(830) (9303) W/ V8 ENGINE :(7500M)
BACK UP ALARM (-VE) @ W/ ALLISON TC10 TRANSMISSION
61229V 21APR09
AE08058183 001
376
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY A A
73 BUILDER S71C
#A71BB #N71BB
(4450M) 14LTBL
16LTBL 16LTBL
CH10_14
E E
S10-GC
BODY 14WH
BUILDER CHASSIS GROUND
J (4450M) ADAPTER
CH10_13A (71) (72)
(8807)
B
N10-G
K71AB
16OR
12WH
RADIO CONN A
N11-GA LEFT TAIL RIGHT TAIL
(1302) 12WH LIGHT LIGHT
A71AB
CH4_33D
16OR
BACK-UP
LIGHT
18LTGN
XMSN MODULE #1
BACK-UP LAMP (1501)
D2 D1
RELAY
85 K92#165
87A (1010)
18TN 17
87
XMSN MODULE #2
(1502)
30
86
FUSE F5-M K92#165
C1 C2 2
(1014) 18TN
377
ELECTRICAL CIRCUIT DIAGRAM MANUAL
16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS
(9800/9800F)
(1701/1701F)
K 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA 1
A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
E A (1808)
A A
S71C
14LTBL
E E
S10-GC
14WH
CHASSIS GROUND
J ADAPTER
(71) (72)
(8807)
B
N10-G
12WH
A
N11-GA LEFT TAIL RIGHT TAIL
12WH LIGHT LIGHT
A71AB
18OR
BACK-UP
LIGHT
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(9717B)
IP/ENGINE
(1702)
EATON PROCISION BODY
A92#165 K92K
CONN BACK SHIFT
18TN 18TN
7 (7106)
CH11_81
D2 D1
85
87A
BACK-UP LAMP
87 RELAY
(1010)
30
86
FUSE F5-M
C1 C2 (1014)
A71 B4 A4 IGNITION
(A13FA)
18OR RELAY #3
10A (1012 / 1014)
CH3_08
IP/ENGINE
(1702)
EATON PROCISION BODY
A71C K92 CONN BACK SHIFT
18WH 18TN
9 (7106)
CH11_81
93208Y 11JUL16
AE08058183 02A
378
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.4. BACK-UP LIGHTS WITH ALLISON TRANSMISSION WITH F-2013 ISL ENGINE,
P. 2B
16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS (9800/9800F)
(1701/1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
12 (9303) BACK-UP
A71BA A71A R10-G
ALARM A E
16OR 16OR 12WH
E A (1808)
A A
CHASSIS GROUND S71C
ADAPTER 14LTBL
(8807)
E E
S10-GC
B
N10-G 14WH
12WH
J
A (71) (72)
N11-GA
12WH
(9717B)
16OR
18OR
BACK-UP
LIGHT
IP/ENGINE
A71AB
(1702)
16OR
7 ALLISON TCM
A92#165 @K92#165 (7500)
18TN 18TN CH11_91
TRANS MODULE-2
#K92#165
(1502)
18TN
CH11_95
A
D2 D1 *K71B
18TN BACKUP
85
87A LIGHT
BACK-UP
LAMP 87 6 B SWITCH
A71 K71A (7500M)
RELAY
16OR 18OR
(1010)
30
86
C1 C2 FUSE F5-M
(1014)
A71C A71 IGNITION
(A13FA)
18OR 16OR B4 A4 RELAY #3
10A (1012 / 1014)
CH3_08
@ N/INCAB TCM
# W/INCAB TCM
* W/BACK UP LIGHT SWITCH
93614H 27JUL16
AE08058183 02B
Figure 379 Back-Up Lights with Allison Transmission with F-2013 ISL Engine
379
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK-UP LIGHT - W/ALLISON & EATON PROCISION
NAVISTAR, INC. XMSN W/F-2017-ISB-ENG
16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS (9800/9800F)
(1701/1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
12 (9303) BACK-UP
A71BA A71A R10-G
ALARM A E
16OR 16OR 12WH
E A (1808)
A A
CHASSIS GROUND S71C
ADAPTER 14LTBL
(8807)
E E
S10-GC
B
N10-G 14WH
12WH
J
A (71) (72)
N11-GA
12WH
LIGHT LIGHT
@A71AB
(9717B)
16OR
18OR
BACK-UP
LIGHT
93583H 14SEP16
AE08058183 02C
Figure 380 Back-Up Lights with Allison and Eaton Procision Transmission with F-2017 ISB Engine
380
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.6. BACK-UP LIGHTS WITH ALLISON TRANSMISSION WITH F-2017 ISL ENGINE,
P. 2D
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT - W/ALLISON XMSN
NAVISTAR, INC. W/F-2017-ISL-ENG
16RD
CTR/REAR CHASSIS
IP/CTR CHASSIS (9800/9800F)
(1701/1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
12 (9303) BACK-UP
A71BA A71A R10-G
ALARM A E
16OR 16OR 12WH
E A (1808)
A A
CHASSIS GROUND S71C
ADAPTER 14LTBL
(8807)
E E
S10-GC
B
N10-G 14WH
12WH
J
A (71) (72)
N11-GA
12WH
(9717B)
16OR
BACK-UP
W/MANUAL XMSN LIGHT
IP/ENGINE
A71AB
(1702)
16OR
7 TCM
A92#165 @K92#165 (7500)
18TN 18TN CH11_99C
TRANS MODULE 2
#K92#165
(1502)
18TN
CH11_99G
B
D2 D1 *K71B
18TN BACKUP
85
87A LIGHT
BACK-UP
LAMP 87 6 A SWITCH
A71 *K71A (7500M)
RELAY
16OR 18OR
(1010)
30 TRANS MODULE 1
86 #K92#145
18OR (1501)
C1 C2 CH11_99E
FUSE F5-M
(1014) IGNITION
A71C A71
(A13FA) RELAY #3
18OR 16OR B4 A4 (1012/1014)
10A
CH3_08
93425N 14SEP16
AE08058183 02D
Figure 381 Back-Up Lights with Allison Transmission with F-2017 ISL Engine, p. 2D
381
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.7. LIGHT SYSTEM CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS,
P. 3
TURN SIGNAL
ADAPTER * W/ BODY BUILDER
A57E TSS CONN 2
(400) # W/ BB INSIDE CAB
16LTGN CH10_52
A57A
A 16OR RIGHT FRONT BODY CONTROLLER#J1
N/ VORAD A TURN SIGNAL (1603)
A57AB A57A 10A4
16OR 16OR
W/ VORAD EATON VORAD
A57NA CONN #2
18OR (1231)
VS-400
A57AC 4 SIDE DISPLAY CH4_25
16OR (1942F)
D
A57
18OR
B
A57D RIGHT FRONT
16OR MARKER & TURN LIGHT (8000) /
64 BODY BUILDER
*A57BC N57BC SNOWPLOW HARNESS
16LTGN 16LTGN (4450AM/4460AM) CONNECTOR (8102)
IP/CENTER CHASSIS CH10_14 CH9_04,14, 14A
C (1701/1701F)
#A57BC BODY BUILDER TURN / STOP
16LTGN (4460M)
E LEFT FRONT BODY
A56A CH10_13A
B TURN SIGNAL CONTROLLER#J1
16OR
10A3 (1603)
A56E
TSS CONN 2
16YL LEFT FRONT
F CH10_52
A56D MARKER & TURN LIGHT (8801) /
16OR SNOWPLOW HARNESS CONNECTOR (8102)
42 BODY BUILDER
*A56BC N56BC CH9_04,14, 14A
16YL 16YL (4450AM/4460AM)
IP/CENTER CHASSIS CH10_14
G BODY BUILDER TURN / STOP
#A56BC (1701/1701F)
(4460M)
16YL
J CH10_13A
A71AB
BACK-UP LIGHT SWITCH /
16OR
BACK-UP LIGHT RELAY (1010)
N/ BODY BUILDER CH9_01,02
A71A
K 16OR STOP , TAIL & TURN LIGHTS
(9303)
A71BA A71A CH9_05
16OR 16OR
W/ BODY IP/CTR CHASSIS (1701)
A71BB
BUILDER CH10_14
L 16LTBL
A67H BACK-UP MONITOR CONNECTION (9999)
18GY CH4_28
70
A71N N71N CHASSIS CONNECTOR
16OR 16OR (9761)
IP/CENTER CHASSIS CH10_33
(1701/1701F) LIFT AXLE REVERSE RELAY
A71P
18OR (1019)
CH10_30,36,37,38
A58C IP / AUX ROOF
W/ AIR SHIELD LIGHT 18BN (2021)
CH4_30
A68
16BN STOP,TAIL & TURN LIGHTS
4 (9303)
BODY N68
CONTROLLER#J2 CH9_05
14BN
(1604) IP/CENTER CHASSIS
(1701/1701F) A54D RADIO (1300)
18BN CH4_33
TAIL LIGHTS A68A A58DA DRIVER POWER MIRROR
F
10A18 16BN 18BN (3000) CH4_09
A68 A58DB PASSENGER POWER MIRROR
16BN 18BN (3003) CH4_09
PARK MARKER W/ TAIL LIGHT A58T CLEARANCE LIGHT
CLEARANCE 18BN (345) CH9_06
STANDARD
IDENTIFICATION G A54B
LEFT & RIGHT FRONT MARKER &
16BN
LAMP 16BN
A58
Figure 382 Light System Clearance, Marker, Park, Tail, Turn and Stop Lights
382
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.8. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 3A
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
F 14 M56B
A56D A56F
16OR
16YL 16YL RIGHT/LEFT
HEADLIGHT
TURN SIGNAL
B 15
M57B (8000/8001)
A57D A57F
16OR CH09_14
16LTGN 16LTGN
*A57D *A57B
16OR 16OR IP/CENTER CHASSIS
(1701/1701F)
30
A56J N56J
16YL 16OR MODESTY LAMP
INCANDESCENT
*A56J
LIGHT
16OR 28
N10-GC (9357)
A57J 16WH CH09_18
16LTGN
@N56BB
H 12 16YL
A56R
N56BB
16YL BODY BUILDER
16YL
CONN
(4450M/4450AM)
D 63 CH10_14
N57BB
A57R 16LTGN
16LTGN @N57BB
16LTGN
E
*A56A BODY
B
16OR CONTROLLER #J1
(1603)
A
*A10-G
16WH
B
*A57J
16OR
REAR TURNS
PANEL SPLICE
IP/CENTER CHASSIS
(1625)
(1701/1701F)
2
A70B N56
B 16RD 14OR STOP TAIL & TURN
LIGHTS
(9303D)
3 CH09_05,18
A57 N57
160R 14OR
* W/ TRANSTAR
@ W/ DURASTAR
92218B 31JUL13
AE08058183 03A
Figure 383 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
383
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.9. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 4
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
GROUND
ADAPTER#01
(8800 / 8803)
E D A
M11-GD M11-G
LEFT FRONT 12WH 12WH
MARKER & TURN
RIGHT FRONT
LIGHT
LEFT MARKER &
TURN LIGHT GUIDE TURN LIGHT
POST RIGHT GUIDE
LIGHT LEFT SIDE
POST LIGHT
DASH MOUNTED
M54-GA
M54-GB
DUAL POST
16WH
16WH
RIGHT GROUND STUD
PARK LIGHT
FENDER (4307)
TURN LIGHT
LEFT FENDER
TURN LIGHT (8150/ (8151/
A B
*8150A) B A
*8151A)
M54J
16BN
16BN
M54H
B E D (8000/*8000A)
B
DUAL POST GND STUD 14BN LEFT SIDE
(4307) DASH MOUNTED
M54C
DUAL POST
14BN
16LTGN
N56BB
N57BB
GROUND STUD
16YL
M56B (4307)
16OR
FORWARD / IP 14 5 15
CHASSIS
IP / CENTER (1700) A54B BASE 1
BODY ADAPTER PACK
CHASSIS 16BN
A57B
16OR
16OR
16YL
A57BB
10A7 (400)
A56C
16OR
A57C
16OR
C G E A B F
16OR
A56J
A57J
16OR
16OR
16OR
A56
A57
REAR TURNS
PANEL ADAPTER
(1625)
CH9_05 * W/ WORKSTAR
Figure 384 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
384
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.10. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 5
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
16BN
A68A
A57J
A56J
16OR
16OR
A71A
16OR
16BN
16OR
16OR
A68
A56
A57
IP /
CENTER
CHASSIS 2 4 1 3 30 28
(1701/
1701F)
14OR
14BN
N56
14OR
N71A
14OR
N68
N57
N56J
16OR
CHASSIS GND
ADAPTER
(8807)
E
N10-GB
N10-GD
14WH
N10-GC
N57J
16OR
16WH
16WH
B
N10-G
12WH
A
12WH
14OR
14BN
14OR
R56
R71
R68
R57
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
STOP , TAIL LEFT SIDE DASH MOUNTED
& TURN LIGHTS DUAL POST GROUND PLATE
(9303/9303A) (9717B)
RIGHT TAIL
B D E A C LIGHT
(9303C)
C
E
TAIL LIGHT
A
Figure 385 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
385
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.11. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 6
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
TURN & STOP LIGHTS (CONT)
A58TA A58T
W/ SUNSHADE 16BN
9 16BN
E
D58N D58L A58T
18BN 18BN 18BN BASE 1
2 ADAPTER
D58-GF D58-GA A63-GA (1623)
18WH 18WH 16WH A
CONNECT SUNSHADE (345)
A11-GT
B
12WH
TO MID MARKER LAMP (2004) A ROOF / IP
(2000)
D58-GA
18WH
D58A
18BK
14BN
A58
LEFT SIDE
CAB GND
(1005)
D58-GD
18WH
D58-GF
D58-GC
D58-GB
D58-GE
18WH
18WH
18WH
18WH
G
18BN
D58E
18BN
18BN
D58D
D58F
18BN
D58B
18BN
D58C
PARK MARKER
CLEARANCE
IDENTIFICATION
A B A B A B A B A B LAMP
10A17
BODY
CONTROLLER#J2
CLEARANCE CLEARANCE CLEARANCE CLEARANCE CLEARANCE
(1604)
LIGHT LIGHT LIGHT LIGHT LIGHT
(520) (521) (522) (523) (524)
BASE 1
CAB MOUNTED - N/ SUNSHADE
A E ADAPTER
(1623)
G
W/ STANDARD CAB
18WH
18WH
REAR DOME
D63-GH
LIGHT
18WH
D58-GC
(2115)
18WH
CH9_09
D58-GF
D58-GD
D58-GE
D58-GJ
D58-GH
18BN
18BN
D58Z
D58M
18BN
18BN
D58N
D58R
D58P
18WH
18WH
18BN
18WH
18WH
18WH
A B A B A B A B A B
Figure 386 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
386
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.12. LIGHT SYSTEMS – CLEARANCE AND MARKER LIGHTS WITH BENDIX FUSION,
P. 6A
Figure 387 Light Systems – Clearance and Marker Lights with Bendix Fusion
387
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LEFT RIGHT
TURN TURN HAZARD
150
6.8V
STOP LIGHT#1
D C CONNECTOR
(1823)
W/ AIR
BRAKES
18GY
B9VG
B70A
18OR
STOP LIGHT#2
CONNECTOR
(1824)
TURN SIGNAL 1 2 7
SWITCH
6.8V
(1810) D
B9VH
18GY
150
C
B70
18OR
B56A
18OR
B57A
18OR
B9S
18GY
18GY
B9V
DCM / IP A1 A2 A4 A6 B9
(1800/1800F)
A56L
A57R
20OR
20OR
18GY
#A70
BODY
20RD
20RD
*A70
A70A
18GY
A9V
CONTROLLER#J3
(1600)
LEFT TURN
SIGNAL SWITCH
INPUT A7
DIN8
RIGHT TURN
A9AA
18GY
SIGNAL SWITCH A6
INPUT
DIN7
BODY
CONTROLLER#J5
(1602)
ZVR E5
BRAKE SWITCH
INPUT E15
AIN5
BRAKE SWITCH
INPUT E14
AIN5
388
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT
NAVISTAR, INC.
BODY
W/ FRONT DOOR CIRCUITRY
CONTROLLER #J2
(1604)
CAB
* N/ CITIZEN BAND DOME LIGHT
# W/ DUAL CITIZEN BAND CIRCUIT
@ W/ STANDARD CAB 10A8
A11-GBA
** W/ EXTENDED /
10WH
J
TRAVEL CREW CAB
A63-GBC
% W/ EXTENDED CAB BATTERY
18WH
A14
## W/ TRAVEL CREW CAB FEED
18DKBL
6RD
18DKBL
CH3_01,30,3A,30A
A63A
A63A
A14T
8RD
A11-GKJ
FUSE F2-D (1011)
A63DA
6WH
C4 E4 F4
A14TA 18DKBL
12RD
10A
18DKBL
A63DC
A11-GT
A63-GDV
A63-GDW
12WH
18DKBL
A63DB
18WH
A11-GS
18WH
A63-GA
LEFT SIDE
12WH
18DKBL
A11-GF
16WH
CAB GROUND
16WH
A63
(4081)
CH3_18
DOOR / IP DOOR / IP
LEFT SIDE CONNECTOR F E F E CONNECTOR
DASH MOUNTED (3200) (3204)
IP /
18DKBL
DUAL POST
18DKBL
E63-G
E63BB
ROOF
E63-G
E63BB
18WH
11 10 6 2
18WH
GROUND PLATE
(2000)
(1005)
**D63-GA
@D11-GF
**D11-GF
18DKBL
18DKBL
@D63D
18DKBL
**D63D
@D63E
**D63E
18DKBL
16WH
18WH
16WH
(3400) A B A B (3400)
61229V 19APR09
AE08058183 008
389
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ EXTENDED CAB
A11-GBA
A63-GBC
REAR DOME
10WH
18WH
LIGHT
(2115)
B
D63-GA D63-GH
16WH 18WH
18DKBL
A63-GDW
A63-GDV
A11-GKJ
18DKBL
A63DB
A63DC
C
18WH
18WH
D63K
6WH
D63E
IP /
18DKBL 18DKBL
ROOF
A
(2000) D63D D63L
CH9_08 18DKBL 18DKBL
18DKBL
18DKBL
D11-GF
D63J
D63C
16WH
LEFT SIDE
CAB GROUND
(4081)
A B A B
D63-GA D63-GH
16WH 18WH
REAR DOME LIGHT
D63-GK (2115)
18DKBL
18DKBL
B
D63E
IP / ROOF
(2000)
CH9_08
C
D63L
18DKBL
18DKBL
D63D
D63-GJ
18DKBL
18DKBL
A
D63P
D63R
18DKBL
D63M
18DKBL
18DKBL
D11-GF
18DKBL
D63N
16WH
D63C
ROOF / DOOR
A B A B ROOF / DOOR
(2116 / 3201)
(2117 / 3201)
18DKBL
18DKBL
E63BB
E63-G
E63-G
E63BB
18WH
18WH
ROOF / CONSOLE
(2502)
CH9_08
390
ELECTRICAL CIRCUIT DIAGRAM MANUAL
391
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.17. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 10A
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
16OR
16OR
A56J
A57J
A71A
16OR
18TN
16BN
16OR
A32
A68
16OR
A57
A56
IP /
CENTER
CHASSIS 2 44 4 1 3 30 28
(1701/1701F)
*N10-GC
16WH
#N32
18TN
14OR
14BN
N56
14OR
N71A
14OR
CHASSIS GND
N68
N57
N56J
16OR
ADAPTER
(8807)
E
N10-GB
14WH
N10-GD
N10-GC
N57J
16OR
16WH
16WH
N10-G
12WH
(9316/9316A)
(9315/9315A)
B C C B
N11-GA
12WH
CENTER/REAR
CHASSIS 12 2 4 6 1 3
(9800/9800)
R11-GTL
14OR
R10-G
14OR
14BN
14OR
14OR
R56
12WH
R71
12WH
R68
R57
R70
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
LEFT SIDE DASH MOUNTED
STOP , TAIL DUAL POST GROUND PLATE
& TURN LIGHTS (9717B)
(9303A/9303D)
F B D E A C
C C
S57B
14LTGN
B B
S68C
14BN
E E
S10-GC
14WH
A A
S71C
14LTBL
TURN / STOP
93614H 09AUG16
AE08058183 10A
Figure 392 Light System – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
392
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.18. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 10B
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
GROUND
ADAPTER#01
(8800 / 8803)
E D A
M11-GD M11-G
LEFT FRONT 12WH 12WH
MARKER & TURN
RIGHT FRONT
LIGHT
LEFT MARKER &
TURN LIGHT GUIDE TURN LIGHT
POST RIGHT GUIDE
LIGHT LEFT SIDE
POST LIGHT
DASH MOUNTED
M54-GA
M54-GB
DUAL POST
16WH
16WH
RIGHT GROUND STUD
PARK LIGHT
FENDER (4307)
TURN LIGHT
LEFT FENDER
TURN LIGHT
A B
B A
16BN
M54H
(8150) (8151)
M54J
16BN
RADIATOR GROUND B E D A C
(8000)
(8600)
(8001) A C D E M11-GC
B
12WH
M57B
16OR
LEFT SIDE DASH MTD M54D LEFT SIDE
14BN
M54B
M53B FORWARD / IP
MA53 1 2 14 5 15 3 4
14BN CHASSIS
14YL
(1700/1700)
BODY
A57B
16OR
CONTROLLER #J1
(1603)
LEFT REAR BASE 1
ADAPTER PACK
D TURN SIGNAL A54B
(1623)
10A6 16BN
CH9_03
RIGHT REAR A57D
M TURN SIGNAL 16OR TURN SIGNAL ADAPTER
10A7 (400)
A56C
16OR
A57C
16OR
E A B F
16OR
A56J
A57J
16OR
16OR
16OR
A56
A57
REAR TURNS
PANEL ADAPTER
(1625)
93614H 09AUG16
AE08058183 10B
Figure 393 Light System – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
393
ELECTRICAL CIRCUIT DIAGRAM MANUAL
394
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER #J1
(1603)
GROUND GROUND
*M64-GA
ADAPTER#01 ADAPTER#01
16WH
(8800) (8800)
IP /
B FORWARD
M64-GA
16WH 22 23 CHASSIS C A
(1700/1700)
A
M11-GD M11-G
12WH 12WH
M11-GD
12WH
M64-GB
LEFT SIDE
*M64B
*M64A
16YL
M64A
M64B
16YL
16YL
16YL
16WH
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
*M64-GB
16WH
W/ RH - HDD
GROUND
M11-G
12WH
ADAPTER
W/ RH - HDD
(8803)
C
M64-GB
16WH
B
M64-GA
16WH LEFT SIDE
DASH MOUNTED
A
M11-GD DUAL POST
12WH B A GROUND PLATE
A B (4307)
M11-G
12WH
RIGHT FOG
LIGHT
LEFT FOG
(8200/8200X)
LIGHT
(8201/8201X)
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE * FOR DURASTAR ONLY.
(4307)
395
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.21. HEADLIGHTS, P. 12
BODY
BODY BODY
CONTROLLER #J2
CONTROLLER #J3 CONTROLLER #J5
(1604)
(1600) (1602)
HEADLIGHT
HIGH LOW HIGH LOW FTP
DIMMER
BEAM BEAM BEAM BEAM SWITCH
SWITCH
LEFT LEFT RIGHT RIGHT DIN15 ZVR
DIN4
10A11 10A13 10A10 10A12
C B K H A4 A14 E5
LEFT A52PC
HIGH / LOW 14YL
BEAM RELAY
(1018) A53PB
CH9_13 14YL
A52AA
14YL
A53AA
A52PD
A53PA
14YL
14YL
A53B
14YL
14YL
14YL
A52D
14YL
14YL
A53
HEADLIGHT
A102A
A52
A9AA
18GY
20YL
A52A
20YL
W/ TRIPMASTER
& N/ SNOWPLOW
TRIPMASTER A53AB
HEADLIGHT 18YL
INPUT RELAY
RIGHT
(1019) A52AB
HIGH /
CH4_18 18YL
LOW
14YL
18GY
14YL
A53
A9V
A52
BEAM
RELAY
(1018)
HEADLIGHT CH9_13
STANDARD
IP / FORWARD
IP / DCM
CHASSIS 1 2 3 4 A7 A8 A4
(1800)
(1700)
18GY
B9V
14YL
M53B
14YL
14YL
14YL
M52D
M52
M53
B102A
18YL
B52A
18YL
M11-GA
14WH
W/ GUIDE
18GY
POST LIGHTS
B9S
M11-GB
14WH
M11-G
12WH
B A C A C B 3 4 7
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
DIMMER FTP
61229V 08APR09
AE08058183 012
396
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER #J4
(1601)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
LIGHTS
LIGHTS
BODY
CONTROLLER #J2
(1604)
CH9_12
F9 E14
A96LA
18YL
A96RA
18YL
A96RB
A52PD
14YL
18YL
A53PB
14YL
A52PC
A53PA
14YL
14YL
A96LB
18YL
86 86 86 86
30 30 30 30
87 87 87 87
A96-GC
A96-GD
14YL
A52D
18YL
A52E
14YL
14YL
14YL
A53F
A53B
14YL
18YL
A52
14YL
A52B
A96-GB
18YL
A11-GCA
A53
10WH
14YL
A53E
14YL
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081) IP / FORWARD CHASSIS
CH3_19 (1700)
CH9_14
397
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.
TURN SIGNAL
DFM TURN
ADAPTER
BASE 1 CONN 1 SIGNAL (400)
ADAPTER (1948) ADAPTER HEADLIGHT RELAY CH9_03A
(1623) CH10_63(400) DFM CONN 1 (1018)
CH9_03 (1948)
CH9_03 CH9_13
CH10_63
A56D
16OR
A57D
16OR
16LTGN
A52D
14YL
14YL
A53B
A57F
14YL
@A57
16OR
@A56
16OR
16BN
A54B
A56F
16YL
A53F
14YL
14YL
A52B
A53E
A52E
14YL
14YL
A52
14YL
A53
16OR
A57B
A56B
16OR
IP / FORWARD
CHASSIS
(1700/1700)
5 14 15 8 9 10 11 1 2 4 3 RIGHT HEADLIGHT
TURN SIGNAL
(8000/8000A)
M53E
14YL
M53F
14YL
M52B
14YL
M52E
14YL
@M57B
@M56B
M57B
16OR
16OR
M54B
M56B
14BN
16OR
16OR
M52D
A
14YL
M53B
C
14YL
M57C D
16OR
M54D
E
14BN
B
M11-GA
14WH
W/DURASTAR ONLY
M53
C
14YL
M11-G
12WH
M52
A
14YL
LEFT
SIDE
M56C D CAB
16OR GND
(4307)
M54C
E
14BN LEFT HEADLIGH
M11-G M11-GB TURN SIGNAL
B (8001/8001A)
12WH 14WH
14OR
M57D
(4307)
M64LO
14YL
M64HI
14YL
(8600A)
14YL
14BN
M54F
14YL
16OR
M57D
160R
M56D
DURASTAR ONLY
D
M11-GE
14WH
A
E F C A B M11-G M11-GD
D
12WH 12WH
GROUND
SNOWPLOW LEFT SIDE
ADAPTER#01
HARNESS CONN CAB GND
@ W/ DIAGNOSTIC FLASHER MODULE (8800)
(8102A/8102/*8103/8103A) (4307)
* W/ M-NGV-SS
CHK DATE C HANGE REV REFERENCE DRAWN NAME
398
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUXILLARY HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.
LEFT HEADLIGHT
TURN SIGNAL
(8001)
M56D M56C D
LE FT AUX SNOW 16YL 16O R
PLOW LIGHT M54C
M64LOL
(8102L) 14BN E
14YL
D
M 11L-GE M11-GE
A
14WH 14WH GROUND
ADAPTER #1
(8800)
M64HIL
A
14YL M11-GE
M54FL 14WH
B M54D E
14BN
14BN
M57C D
16O R
M11-G
M 64HIR
12WH
A
14YL
M64LOR
14YL
LEFT SIDE
B M54FR CAB GROUND
14BN (4307)
M57D
16LTGN
M64LO
14YL
M64HI
14YL
M53F
14YL
M56B
16OR
14YL
M52E
14YL
M52B
14YL
M53E
14BN
M54B
M57B
16OR
IP/FORWARD CHASSIS
14 8 9 10 11 5 15
(1700/1700)
16BN
A54B
A57B
16OR
14YL
A52E
A53F
14YL
14YL
A52B
A56B
16OR
14YL
A53E
CH09_13
HEADLIGHT
(1018)
RELAY
A57D
16OR
A56D
16OR
TURN
ADAPTER
CH09_03
(400)
SIGNAL
ADAPTER
CH09_03
BASE 1
(1623)
TURN
ADAPTER
CH09_03
(400)
SIGNAL
399
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEAD LIGHT W/SNOWPLOW & N/TRIPMASTER
NAVISTAR, INC.
BASE 1
ADAPTER
FWD CHASSIS/IP BODY
RIGHT HEADLIGHT (1623)
(1700/1700) CONTROLLER #J2
T/S HARNESS CONN
(1604)
(8000)
F A
D 15
M57C M57B
16OR 16OR
PARK MARKER
E 5
CLEARANCE
M54D M54B A54B A58 ID LAMP
G
14BN 14BN 16BN 14BN 10A17
4
A LOW BEAM
A53B A53B
H RIGHT
14YL 14YL
3 10A12
C
A52D A52B
K HIGH BEAM
14YL 14YL
RIGHT
10A10
B
M11-GA
14WH A53A LOW BEAM
B
14YL LEFT
10A13
M11-G
12WH A52A
C HIGH BEAM
14YL
LEFT
10A11
FORWARD
GROUND
(4307)
LEFT HEADLIGHT
T/S HARNESS CONN
(8001)
M11-GB
14WH
B
TURN SIGNAL
2
ADAPTER
M53 (400)
14YL
1
M52
14YL
14
M56C M56B A56B A56D
F
16OR 16OR 16OR 16OR
93208Y 29JUN16
AE08058183 14B
Figure 400 Headlights with Snow Plow Lights Without Tripmaster (Cont.)
400
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEAD LIGHT W/SNOWPLOW & N/TRIPMASTER (CONT)
NAVISTAR, INC.
TURN SIGNAL
ADAPTER
(400)
SNOWPLOW FWD CHASSIS/IP
HARNESS CONN (1700/1700)
(8102)
F 15
M57D M57B A57B A57D
B
16LTGN 16OR 16OR 16OR
E 5
M54F M54B A54B
14BN 14BN 16BN
F
BASE 1
ADAPTER BODY
(1623) CONTROLLER #J2
(1604)
14BN
A58
PARK MARKER
CLEARANCE
G IDENTIFICATION
LAMP
10A17
BODY
CONTROLLER #J6
(1606)
A
9
M64HI A64B
W
14YL 14YL
C 8
M64LO A64A
J
14YL 14YL
B M11-GE
14WH M11-GD M11-G
12WH 12WH
D A
FORWARD
GROUND
(4307)
GROUND
ADAPTER #1
(8800)
93208Y 29JUN16
AE08058183 14C
Figure 401 Headlights with Snow Plow Lights Without Tripmaster (Cont.)
401
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE BRAKE
A62B (1115)
18DKBL CH10_67
A62DA CLUSTER
18DKBL CONNECTOR
(1500)
CH8_05
TSS TRLR
A62DB A62TT
(1957)
18DKBL 18DKBL
CH10_51
A62DG SNOW VALVE SWITCH
18LTBL (1107)
CH6_02
A62DD DRIVER DOOR
18DKBL (3000)
CH4_09
REAR TURNS
PANEL ADAPTER
(1625)
M RADIO
A62E
18DKBL (1300)
CH4_33
L
A62DB SWITCH PACK
18DKBL (1101)
CH4_15
C
A57BB
16LTGN
BODY BUILDER
(4450M)
G CH10_14
A56BB
16YL
61229V 20APR09
AE08058183 015
402
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B 2
A70B N56
16RD 14OR STOP, TAIL &
3 TURN
A57 N57
LIGHTS
16OR 14OR
(9303A)
4
N68 CH09_05
14BN
BODY BUILDER TURN/STOP
A70BB
(4460M)
16RD
CH10_13A
C
A70BB A70B L BODY BUILDER TURN/STOP/
16RD 16RD IP/CTR CHASSIS
(4460M/1701)
CH10_13A,14
A70BB
16RD
IP/CTR CHASSIS
A57BB (1701/1701F)
16LTGN CH10_14
A57BB
16LTGN BODY BUILDER
E
A56C (4450M)
16OR CH10_13A
A68A
F
16BN
F
A56
16OR BODY CONTROLLER #J2
(1604)
A68B
16BN
A56BB
G 16YL
A68BB
16BN IP/CTR CHASSIS
(1701/1701F)
71
A68BB N68BB
14BN BODY BUILDER
16BN
12 (4450M)
A56BB N56BB CH10_14)
16YL 16YL
H
A56K
16OR TRAILER LEFT TURN RELAY
D (1011)
A57K CH10_09
16OR
J
A62 CLUSTER CONNECTOR
18DKBL (1500)
CH08_05
K HVAC CONTROL
A62DA
18DKBL (1200)
CH12_01
L SW ITCH PACK
A62DB
18DKBL (1101)
CH04_15
92218B 31JUL13
AE08058183 15A
403
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM, WORK LIGHT
NAVISTAR, INC.
68 A A
WORK LIGHT G A65 N65 J65
10A5 16OR 16OR 16BK WORK
D B B LIGHT
N65-G J11-GK
16WH 16WH
68 A A
WORK LIGHT G A65 N65 R65
10A5 16OR 16OR 16OR
D B B
N65-G R65-G
16WH 16WH
GROUND
ADAPTER N65-G
GROUND ADAPTER
16WH
J11-GK
(8809) WORK (8809)
16BK
16WH
J65
LIGHT EOF CH10_28
A
N11-GB
12WH
WORK LIGHT
EOF / LIFT GATE
CUSTOMER
PROVIDED
WORK LIGHT
M
BACKUP LIGHT A71D
F10
STATE 18OR
DIN23
J
BACK-UP LIGHT SWITCH / A71AB
BACK-UP LAMP RELAY 16OR
(1010) CH9_01,02
404
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CUSTOMER SUPPLIED
WORK LIGHT LSM
CTR CHASSIS/IP
(9719A)
(1701F/1701)
A 70
N65A A65AC AUX ROO F
N65C
16OR RELAY
16OR 16OR
68 (1010)
B
N65-GC A65 CH09_020
16WH 16OR BODY
CONTROLLER #J1
(1603)
CUSTOMER SUPPLIED
W ORK LIGHT RSM
(9720A )
A
N65B
16OR
B
N65-GD N65-GB
16WH 16WH
GROUND AT DASH
(9717B )
92218B 31JUL13
AE08058183 16A
405
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A65AD A65AE
A B
18OR 18OR
A65-GC A65-GD
B A
18WH 18WH
A65-GAG
16WH
A11-GAA
12WH
LEFT SIDE
CAB GROUMD
(1004)
CH3_17
406
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
76737G 16JUN11
AE08058183 018
407
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
76737G 16JUN11
AE08058183 019
408
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CUSTOMER SUPPLIED LIGHTS
CUSTOMER SUPPLIED
WORK LIGHT
(2200/2202)
A65AD A65AC
A
18OR 16OR
A65-GC A65GAG
B
18WH 16WH
A11-GKJ
6WH
A11-GAA
CUSTOMER SUPPLIED
12WH
A11-GCA
WORK LIGHT
10WH
(2201/2203)
A65-GD
A
18WH
A65AE
B
18OR
A65-GCK
CENTER CHASSIS/IP
18WH
(1701F/1701)
CUST SUPPLIED
70
WORK LIGHT LSM N65C A65AC
(9719A) 16OR 16OR
CH9_16A
FUSE F6-B
(1015)
BATTERY FEED A14N A14NB B3 A3 A65AB
CH03_01,1A 8RD 12RD 16OR
20A
A65
G
16OR
92218B 31JUL13
AE08058183 020
409
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK UP LIGHT SWITCH W/I6,I-367 ENGINE
NAVISTAR, INC.
A
K71
BACKUP 18OR ROOF/ FUSE F5-L
LIGHT TACHOGRAPH (1014)
(1965) A13B A13A
SWITCH
B CH10_62A 18PK 18PK
(7502M) K71A B3 A3
16OR CH03_8A
ENGINE/IP
(1702/1702) FUSE F5-M
6 (1014)
A A13FA
K71B A71
16OR 16OR 12PK
BACKUP B4 A4
LIGHT
SWITCH B 7 TURN SIGNAL
(7500M) K71C A71AB ADAPTER
16OR 16OR (400-J)
CH9_02
A
K71D
BACKUP 16OR
LIGHT
SWITCH
B
(7500MA) K71E
16OR
MERITTOR
POWER
(7111)
FUSE F4-C
IGNITION
8 (1013)
K13A RELAY
A13A
A (A13FC) (1011/
16PK 16PK
H3 G3 1013)
CH3_05,06,6A
K11-G
B
16WH
ENGINE BLOCK
GROUND
(6304A)
410
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ABS#1
(1400)
FUSE F8-B (1017)
E2 F2 BATTERY
A94AY A14HE A14H A14
BATTERY 16 FEED
12RD 12RD 8RD 6RD
30A CH3_01,3A,30A
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7
18GN J1939
DATA LINK
A5N(+) CH3_14
J1939 HIGH 8 18YL
@A5DA(-)
18GN J1939
DATA LINK
@A5DA(+) CH3_41
18YL
15 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN
14 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL
RIGHT REAR
WHEEL SPEED
(9503) SENSOR
1
R94C
18BK
16DKBL
2
R94D
18BK
16YL
18 15
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY
BENDIX AIR
19 16
A94BF ABS 6S/6M RIGHT WHEEL
WSS DA N94BF
11 16GY SPEED SENSOR
RIGHT (-) 16GY
(9523) FRONT REAR AXLE
1
R94PP
A94-GA 18BK
GROUND 1 16DKBL
12WH
LEFT SIDE 2
R94RR
CAB GROUND 18BK
16YL
(1004)
61229V 08APR09
AE08058184 001
411