RENR8331-06

December 2017
FLUID POWER SYMBOLS
Component Locations BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location MAIN AUX

Accumulator Gp - Brake (Charged) 241-3147 1 D-5 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Brake Gp - Serv/Parking (Front), STD 252-8709 COMPENSATED)
2 E-1, B-1
Brake Gp - Serv/Parking (Front), XLWS 188-5020
Breather As - Hoist Lines
Core As - Oil Clr, (Brk, Hydr.Fan, Strng)
8X-4575
251-4511
3
4
E-3
D-1
36 44 2 70 41 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT

COMPENSATED)
Core As - Oil Cooler 253-1807 5 C-5
Core As - Oil Cooler (Front Brakes) 250-6186 6 D-1 VALVE ENVELOPES VALVES VALVE PORTS

Cylinder Gp - Air/Hydr. (Frnt Serv. Brk)

STD: 8W-3406
XLWS: 230-9517
7 D-1
57
Cylinder Gp - Air/Hydr. (Rear Brake) 8W-3405 8 D-5 9 8 21 59
Cylinder Gp - Hoist,Telescoping
Filter Gp - Oil (Hydr. Oil Cooler)
121-2071
274-7575
9
10
B-2
C-5, D-2
4 ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

Filter Gp - Oil, Service Brakes Rear 246-1001 11 E-4 25 7 66 33 18 6 AB A B

Plug - Pipe, Orifice

Pump and Motor Gp - Brake Release
122-7765
8W-9925
12
13
F-4
E-4
29 28 P T P T

Pump Gp - Brake Cooling Drive 197-8885 14 D-3 69 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Pump Gp - Hoist & Brake Retract 284-3536 15 D-3 1 30 45 FLUID STORAGE RESERVOIRS
Screen As - Hoist lines 9T-3850 16 D-3
Screen As - Parking Brake 210-1753 17 D-3 10 24
Screen As - Hydr. Oil Cooler 251-7708 18 D-2
68 62 49 63 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

793D Off-Highway Truck

Screen Gp - Hoist Pump 6E-5472 19 E-3
Screen Gp - Hydr. Oil Clr Lines
Slack Adjuster Gp -Front Brakes
7J-2656
205-0559
20
21
C-5
C-1
32 MEASUREMENT ROTATING SHAFTS

Hydraulic System
Slack Adjuster Gp -Rear Brakes 205-0560 22 D-5
Switch Gp - Filter Bypass 164-7577 23 E-4, E-3 22 51 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Switch Gp - Filter Bypass 253-2673 24 C-5, D-2
Tank Gp - Brake 6E-1851 25 E-4 COMBINATION CONTROLS
Tank Gp - Hydraulic 267-5592 26 D-3 19 FDB1-120
Valve - Check 138-4733 27 E-4
Valve and Mtg Gp - Brake (Auto Rtrdr) 177-8840 28 C-5 58 52 67 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve As - Check, 9T-3752 29 D-5 OR MANUAL & PILOT PILOT OR MANUAL
Valve As - Shuttle
Valve Gp - Brake
8J-6173
149-4133
30
31
C-1, D-5
E-4
35 MANUAL CONTROL SYMBOLS

Valve Gp - Control (Hoist) 247-1437 32 B-3 to C-3

Valve Gp - Diverter, (Hydr. Oil Clr Lines) 251-7763 33 D-2
Valve Gp - Relief 6E-5855 34 D-3, D-4 31 12 27 50 15 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Traction Control 222-4742 35 C-4
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Wheel Gp - Final Drv / Brk (Rear), STD
Wheel Gp - Fnl Drv / Brk (Rear), XLWS
246-5264
188-5019
36 E-5, B-5
36 13 23 44 47
Steering and RAX System
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
NA: 205-0224 SUPPLY PRESSURE
Accumulator Gp - Steering 40 E-8
EU: 219-2538 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Adapter
Core As
132-6194
209-7824
41
42
E-7
E-8
9 11 23 43
Core As - Oil Clr (Hydr. Fan, Steering) 199-6683 43 A-8
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Cylinder Gp - Steering 9T-8912 44 C-7
Drive Gp 271-0163 45 B-7, D-3 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Filter Element - Hydr. (Steering Oil) 249-2337 46 A-8
Filter Gp - Oil, (Hydr. Fan, Steering)
Filter Gp - Oil, (Rear Axle Oil)
177-6979
192-3841
47
48
A-8
D-8
34 26 14 16 17 20 5 56 3 2 65 64 46 61 40 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

Manifold Gp - Control (RAX Lubrication) 283-5462 49 D-8

UNIDIRECTIONAL UNIDIRECTIONAL
Motor Gp - Brake Cooling 198-6041 50 D-6, D-2
Motor Gp - Fan, Standard 242-4042
51 C-7 FLOW IN ONE PARALLEL CROSS FLOW IN
Motor Gp - Fan, Additional 240-7790 BIDIRECTIONAL BIDIRECTIONAL

MACHINE COMPONENT LOCATIONS

DIRECTION FLOW FLOW EITHER
Motor Gp - RAX Lube System 202-9940 52 C-8 DIRECTION

Motor Gp - Rear Axle Oil Cooler Fan 207-8609 53 E-8

Plug As 242-7114 54 D-8 © 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
Pump Gp - Brake Cooling 197-8885 55 D-6, D-3 All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Pump Gp - Hydr. Fan 240-7789 56 B-7
Pump Gp - Metering 9T-1318 57 D-7
Pump Gp - Rear Axle Lubrication 214-1555 58 C-8
Pump Gp - Steering 198-6040 59 B-6
Sensor Gp - Pressure, Differential 221-3414 60 D-8
Switch As - Pressure, High Steering Oil 3E-7812 61 D-8
Switch As - Pressure, Low Steering Oil 3E-7809 62 C-7
Switch Gp - Bypass 164-7577 63 D-8
Tank and Fliter Gp - Steering
Valve - Breaker Relief
248-6246
117-9152
64
65
A-8
A-8
21 ELECTRICAL SYMBOLS TABLE
Valve Gp - Check (Steering)
Valve Gp - Makeup
166-3438
183-7170
66
67
A-6
E-7
7 HYDRAULIC SYMBOLS (ELECTRICAL)

Valve Gp - Sol. and Mnfld Combination 198-6577 68 C-7

Valve Gp - Steer Solenoid & Relief 272-9849 69 E-8
35 G
Valve Gp - Steering 9T-8931 70 E-7
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
TP11
40 (FLUID) (GAS / AIR)

57
TP1
Tap Locations
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

Pressure, Sampling, and Sensor 70
Tap
Description
Schematic
TP2
69 (ADJUSTABLE) SWITCH
Number Location
WIRE NUMBER IDENTIFICATION CODES

RENR8331-06
TP1 Traction Control Valve Right Brake Press B-4
TP2 Traction Control Valve Left Brake Press C-4
TP3 Steering Pump Discharge Pressure E-7 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Steering Pump Case/ Brake Cooling
TP6 A-8 CURRENT STANDARD CURRENT STANDARD
Motor Case Drains Filter Output Pressure
Steering Pump Case/ Brake Cooling 44 44 HARNESS IDENTIFICATION CODE THIS EXAMPLE
TP7 A-8 INDICATES WIRE 135 IN HARNESS “AG”
Motor Case Drains Filter Input Pressure
Brake Cooling Motor/ Fan Motor Case WIRE
PT8 A-8
Drains Filter Output Pressure
TP5 TP3 CIRCUIT NUMBER
Brake Cooling Motor/ Fan Motor Case 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
TP9
Drains Filter Input Pressure
A-8
8
TP10 Parking Brake Pressure (Rear) D-5 64 CIRCUIT NUMBER WIRE WIRE GAUGE
TP11 Parking Brake Pressure (Front) D-1
TP12 Service Brake Pressure, Right , Rear B-5 28 IDENTIFICATION COLOR 325-PK

TP13 Service Brake Pressure, Left , Rear E-5 PREVIOUS STANDARD

22
TP7 TP9 TP8 WIRE WIRE COLOR

30 Page,
325-PK-14 B A

TP6 13 TP4
1 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

TP10
Related Manuals
STEER
50 68
Description Media Number
47 11
Parts Manual: 59
Parts Book: SEBP3976 31
Machine System:
47 FAN 35
Air System & Brake SOTA RENR8330
Steering System RENR8336
Fan Drive Hydraulic System
Traction Control System
RENR8341
SENR2986
56
Electrical System:
Schematic RENR8333
TP13
Air System: TP12
Schematic RENR9866

FILTERS BRAKES STEERING

 8 7 6 5 4 3 2 1

STEERING SYSTEM
CYLINDERS GP
STEERING
F 9T-8912 F
HOIST, BRAKE COOLING, PARKING BRAKE RETRACT & TRACTION CONTROL SYSTEMS

PLUG - PIPE TANK GP

MOTOR GP ORIFICE BRAKE
FAN 122-7765 6E-1851
REAR AXLE OIL COOLER
207-8609
CR
CL VALVE GP
CORE AS STEERING LEFT
209-7824 VALVE GP
9T-8931 REAR BREATHER AS
BRAKE
HOIST LINES
149-4133
8X-4575
L R
BRAKE GP
SERV./ PARKING
FRONT
P STD: 252-8709
WHEEL GP SWITCH GP XLWS: 188-5020
FINAL DRIVE FILTER SCREEN GP SWITCH GP
ACCUMULATOR GP BYPASS HOIST PUMP FILTER
BREAK , REAR
STEERING 164-7577 6E-5472 BYPASS LEFT
STD :
E NA: 205-0224 EF 164-7577 FRONT E
VALVE GP 246-5264
EU:219-2538
STEER T XLWS :
SOL. / RELIEF 188-5019 TP13 PUMP/ MOTOR GP
272-9849 BRK RELEASE
HP LS
HT 8W-9925
AUXILARY
POWER
UNIT PORT
TP3
CYLINDER GP VALVE AS
AIR/ HYDR. CHECK
ADAPTER 138-4733 FILTER GP
132-6194 REAR BRK
8W-3405 OIL,
SCREEN AS
SERV BRK, REAR PUMP GP CYLINDER GP
HYDR. OIL
246-1001 HOIST/ AIR/ HYDR.
M BRK RTRCT
COOLERS
251-7708 FRONT SERV. BRK
DRIVE GP 284-3536 STD: 8W-3405
271-0163
XLWS: 230-9517
SWITCH GP
PUMP
BYPASS OIL
SAMPLE
164-7577 SENSOR GP PORT DRIVE
PRESSURE SWITCH AS SLACK ADJ BOX
DIFFERENTIAL PRESSURE GP - REAR
221-3414 HIGH STEERING OIL BRAKES VALVE AS VALVE GP CORE AS
RELIEF TANK GP VALVE GP FILTER GP
3E-7812 205-0560 SHUTTLE OIL CLR
6E-5855 HYDRAULIC RELIEF HYDR. OIL
8J-6173 FRONT BRK
267-5592 6E-5855 COOLER
250-6186
274-7575
D FILTER GP ACCMLTR GP SCREEN GP
D
OIL, PUMP GP
BRAKE HOIST LINES
REAR AXLE OIL METERING
CHARGED 9T-3850
192-3841 9T-1318 TP10 241-3147 VALVE AS
CHECK SCREEN GP
MOTOR GP 9T-3752 PARK BRK
BRAKE COOLING 210-1753
198-6041 CORE AS
PUMP GP MOTOR GP OIL CLR
BRK COOLING BRAKE COOLING BRK,HYDR. FAN,
PLUG AS SCREEN GP STEERING
DRIVE 198-6041
242-7114 HYDR. OIL SWITCH GP 251-4511
197-8885
CLR LINES FILTER VALVE GP
7J-2656 BYPASS TP11
DIVERTER
253-2673 HYDR. OIL
PUMP GP VALVE AS
CLR LINES SHUTTLE
MANIFOLD GP BRAKE COOLING 251-7763
(Dimensions: 39 inches x 28 inches)

CONTROL 197-8885 8J-6173

(RAX LUBRICATION ROD END VENT
SLOT ACROSS STEM VENT ORIFICE FOR
SWITCH GP COUNTERBALANCE VALVE
PUMP GP
PRESSURE COUNTERBALANCE VALVE SLACK ADJ. GP
REAR AXLE LUBRICATION
RENR8331-06

LOW STEERING OIL CARTRIDGE FRONT BRAKES

214-1555
3E-7809 205-0559
CORE AS
OIL CLR
C VALVE GP 253-1807
VALVE / MTG GP C
SOL. / MNFLD COMBINATION TP2 BRAKE
198-6577 AUTO RETRDR CYLINDER
177-8840 LOWER ROD END
FINAL DIFFERENTIAL
VALVE GP
DRIVE LEFT BRAKE
MAKEUP FLOAT SIGNAL ORIFICE #2
MOTOR GP 183-7170 SIGNAL ORIFICE #1
MOTOR GP SWITCH GP
RAX LUBE SYSTEM FILTER GP
FAN FILTER SNUB
202-9940 HYDR. OIL
STANDARD: BYPASS COOLER
242-4042 253-2673 HOLD
CYLINDER
274-7575 HEAD END
BANJO HOUSING SUMP ADDITIONAL:
240-7790
BRAKE
RAISE COOLING
COOLING
RELIEF
PORT
RIGHT
FRONT

BRAKE GP
30 Page,

BRAKE SERV./ PARKING

RIGHT BRAKE FRONT
PUMP GP VALVE GP STD: 252-8709
STEERING CONTROL LOW PRESSURE XLWS: 188-5020
PUMP GP 198-6040 TP1 HOIST
RELIEF
CYLINDER GP
MAIN RELIEF
HYDR. FAN VALVE GP 247-1437 DUMP SPOOL HOIST
TP12 HIGH PRESSURE TELESCOPING
B 240-7789 TRACTION CONTROL
RIGHT
222-4742
RELIEF
121-2071
B
L REAR
A M G T1
L1 T1 G M A WHEEL GP
DUAL STAGE
FINAL DRIVE SIGNAL SPOOL
BREAK , REAR
VALVE GP FILTER GP PUMP STD :
V g min V g max Vg max Vg min
BREAKER HYDR. FAN DRIVE 246-5264
RELIEF STEERING BOX XLWS :
117-9152 177-6979 188-5019

S M1 T2 R L2 L2 R T2 M1 S

DRIVE GP
271-0163 VALVE GP
CHECK (STEERING)
CORE AS 166-3438
TP7 TP9
OIL COOLER
HYDR. FAN / STEERING
199-6683

LINE PATTERNS
TP6 TP8
Pressure Line

A TANK AND FILTER GP Pilot / Load Sensing Pressure

A
STEERING
Drain / Return Lines
248-6246 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
FILTER ELEMENTS Air Line BRAKE SYSTEM CHARGE PUMP OUTPUT
AUXILIARY POWER UNIT FAN PUMP AND CIRCUIT
HYDR. PORT Component Group HOIST PUMP AND CONTROL CIRCUIT
STEERING OIL STEERING CIRCUIT
249-2337 CALLOUTS SUPPLY LINE
THIS SCHEMATIC IS FOR THE 793D OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
PARKING BRAKE CONTROL CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) REAR BRAKE COOLING SYSTEM MEDIA NUMBER: RENR8331-06
FRONT BRAKE COOLING SYSTEM
DL DL D Connectors (By letter) DRAIN / RETURN LINE SCHEMATIC PART NUMBER: 193-6202, CHANGE: 01, VERSION: (-)
SERVICE BRAKES CONTROL CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component
STEERING, RAX FAN, AND BREAK COOLING in neutral and with parking brake set.
(Machine Location from (52) VALVE GP - CONTROL Name
MOTOR PUMP OUTPUT
Component LocationsTable) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
138-1234 Part Number
RAX SYSTEM Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1