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ֵ̖፫Ջᄫे

Index
ऩ‫ڣ‬

TURRET CONTROLLED BY SERVO-MOTOR TYPE TB

:(Ѷ߆Ӣ߫

AXIAL DRIVEN TOOLS TURRETS TYPE TBMA

:(3'૸է੸ӢѶ߆ԈԃӢ߫

RADIAL DRIVEN TOOLS TURRETS TYPE TBMR/VDI


:(38<*/‫ڬ‬է੸ӢѶ߆ԈԃӢ߫

RADIAL DRIVEN TOOLS TURRETS TYPE TBMR/BMT


:(38(3:‫ڬ‬է੸ӢѶ߆ԈԃӢ߫

TURRET CONTROLLED BY SERVO-MOTOR TYPE TBH

:(.Ѷ߆Ӣ߫

AXIAL DRIVEN TOOLS TURRETS TYPE TBHMA

:(.3'૸է੸ӢѶ߆ԈԃӢ߫

ELECTROMECHANICAL TURRETS TYPE TE


:+ऄԈӢ߫

ELECTROMECHANICAL TURRETS TYPE TAN


:'4ॹ‫ڔ‬ऄԈ߫

"Y-AXIS" UNIT TYPE YAX


?૸ԥҫՃҿӢ߫

TURN-MILL MULTIFUNCTION UNIT 'B AXIS TYPE BAX


(૸ԥҫ

TWO SPEED GEARBOX TYPE CE

)+ՅବՊବঔ

TOOL HOLDER DISC CATALOG


ӢदՃԈԃ‫ף‬

FRONTAL TEETH RINGS GUIDE

ؔӲ௸द
Short introduction
ࣇྲྀਨ੽

Baruffaldi S.p.a.

High precision mechanical


industries development
Baruffaldi has been in the mechanical branch since 30s
producing brakes for motorcycles.
Thanks to the development of the market and to the
experience gained, during the 70s, Baruffaldi started the ٞৢࡣ੎Ҹ՛ਘЍ঵‫ٶ‬їͫђࣿф‫ۺݦ‬૱
production of components for machine tools, gearboxes, ⣹૱‫׷ڐ‬଒ҵߑࠑԆٗ௅ֿ澞୒йђЉ‫ލ‬Շ‫ي‬
and electromechanical turrets for CNC lathes. ङ١֫Иੂ‫ڱ‬ङ‫ؗ‬૊৆௠ͫҸ՛ђЍ঵‫ٶ‬
Attentive to the needs and demands of new technology, ї‫ࣿ׷ڐ‬фߑ‫ٽ‬ԅਈୂўͫՊବঔљՃ‫ݏރ‬૱
Baruffaldi has been able to develop the precise and safe ‫ऀٽ‬ऄԈӢ߫澞
product requested by the machine tools market, with ֜١֫‫ߐ܉ޏث‬ङ䅔߈ͫҸ՛ਚԃйՇ‫޾ي‬О
particular attention to the new servomotor turrets, to the ত‫إ‬չ‫؍‬ҶङфսͫࣔӰީ‫ֺޏ‬Ѷ߆ऄߑ‫ݏ‬Ӳ
2 speed gearboxes, the toolholder discs, the driven tools ङӢ߫澝П૸ՅବՊବঔ澝Ӣद澝Ԉԃ‫ף‬љՃ
and the new B axis and Y axis devices.
‫ֺޏ‬ङ(૸Ӣ߫չ?૸ԥҫঈ澞
These products successfully met the market demands,
଑пфսЉюଌՠд١֫ङ஬ࡌͫ৲Ќ҅‫ڱ‬Ҹ
which permitted Baruffaldi to be soon a leading company
՛‫ۨڽڮ‬ОߑࠑٗЏ௅ֿИङ⚬⚬ৱ澞‫ײ‬яͫ
in the mechanical industry.
Nowadays, the products have maintained their high
଑пфս֨ગઋ澝ࡹડչࣿфୂ୹ङһգՠҁ
quality standard, but their technical characteristics have Јͫ֨ґܴҿԽ߄ङ௤սૅӹ‫ݕ‬Јͫ‫ۅߐ܉‬ਈ
been considerably improved thanks to a continuous Љ‫ލ‬ङ଒࠵澞
cooperation among the design, test, production, and sa- Ҹ՛ऩӹ߄ДЗП੽ࣿфׂ֪ͫӣӰީ͹
les departments. 9KZZGRGͧߑ‫ٽ‬ԅਈୂўͨ
Baruffaldi is now developing its business in the two NEW :XOHOGTUऄ्ख़ՠ֘չ⣹૱ͨ
branches of Settala (Machine Tools Components) and ‫ۈ‬வ॥ଇ‫ސٵ‬জ澞ପଋ୦։঒ࣲչ‫ߐ܉‬
Tribiano (Electromagnetic Clutches and Brakes), on an ‫۩ܴͫݵ‬ћङфս੧୦ЍउП੽ङٗЏԗ֢‫؟‬澞
area of 23.000 covered square meters.
Baruffaldi sells its product line and provides service all
over the world thanks to sales managers and technical
services operating in the most industrialized Countries.
3
Turrets controlled by servo-motor type TB

Ѷ߆ऄߑ૴ѹӢ߫:(঩ӧଣֺܶԧ
Index
ऩ‫ڣ‬

3 এѐ Introduction
4 ‫ߐ܉‬Հ‫ރ‬ Technicaldata
5 Ӣ߫ઌૄ՚ Ordercodeforturrets
Ӣ߫ङଣֺ Selectionofturret
6 ђӤি‫ސ‬էङӤӸԃ,, AsafunctionofthetangentialthrustFF1

Ӣ߫ङଣֺ Selectionofturret
7 ђӢ߫࠳வ૸էङЈԹԃ, AsafunctionofthepressingaxialthrustF2
ђӢ߫ਅவ૸էङ਍ख़ԃ, AsafunctionoftheliftingaxialthrustF3
8 ٗҁԽࣲ֣ Functionaldiagram
9 䃠ԹࡈԹङକ‫ݎ‬ Hydraulic/Pneumaticconnections

10 Ӓ԰䃠ङ଒োକ‫ݎ‬ feedingsconnectionsofthecoolan

11 ऄ֘କ‫ݎ‬ Electricalconnections
12 Ӣ߫ӻவ֣ Sectionview
13 TB100
TB Ӣ߫‫֣ڥי‬ Externalview
E t l i TB 100
14 TB120 Ӣ߫‫֣ڥי‬ Externalview TB 120
15 TB160 Ӣ߫‫֣ڥי‬ Externalview TB 160
16 TB200 Ӣ߫‫֣ڥי‬ Externalview TB 200
17 TB250 Ӣ߫‫֣ڥי‬ Externalview TB 250
18 TB320 Ӣ߫‫֣ڥי‬ Externalview TB 320
19 TB400 Ӣ߫‫֣ڥי‬ Externalview TB 400
20 TB500 Ӣ߫‫֣ڥי‬ Externalview TB 500
21 TBF100 Ӣ߫‫֣ڥי‬ Externalview TBF 100
22 TBF160 Ӣ߫‫֣ڥי‬ Externalview TBF 160
23 TBF200 Ӣ߫‫֣ڥי‬ Externalview TBF 200
24 TBF250 Ӣ߫‫֣ڥי‬ Externalview TBF 250
Turret TB introduction
:(Ӣ߫ѐ৅

Turrets controlled by servo-motor type TB


Ѷ߆ऄߑ૴ѹӢ߫ TB

The turretsTB… type rotatethanksto a


BRUSHLESS SERVO MOTOR, controlled by a
New generation proper driver.
Thanks tothis new combination,extremely
Reduced times and shockless positionings are
performed.
The locking of the turret occurs through the
Belleville washer that give a strong stiffness to
the turret.
The Hirth couplings, with a large diameter and highly
preloaded, give a strong stiffness to the turret.
A pneumatic actuator(standard) or hydraulic
‫ֺޏ‬ङ:(Ӣ߫ପଋ‫ޗ‬䬛ӳऄߑͫं߂‫ޏ‬ङ௜Ԉ֘ (on request) Locks/unlocks the turret.
‫ݏ‬Ӳӣ‫چ‬澞֜଑п‫ޏ‬ङুՠͫ߂‫ם‬ஒ‫چ‬ङ஑Ѻ The turrets can perform varius positions and
The turrets can perform varius positions and
Ӣ߫ङӣ‫ؔͫ୿ޞچ‬ѹ‫ޗޞ‬㞦Ԉ澞Ӣ߫୧বФեͫ Various inertia of applied masses.
ପଋӄୂङ䬈চґܴ୧বԃ૝‫ם‬फ‫ڬ‬ङঀ௸द஍Ԇ The controlling and energizing unit (driveDMS08BF)
operates on to all the phases for the positioning changes
௤௄ૺԃͫ佬Ӣ߫‫םڠ҈ݕ‬ङӪ‫ۅ‬澞
requested by the CNC.
ࡈԈૼԉ୧বߠ‫߶ͧڐ‬ӕֺ۪ͨͫৱ䃠Թૼԉ୧ব
The servo drive unitis placed in a panel.
ߠ‫וͧڐ‬ଣֺͨӢ߫ٗѹ߄‫ך‬य़ଣ‫૴ͫܫ‬Ԉۛ୏Պԗ In this way the turret result very compact and with
ਸ֠‫ࡤٺ‬澞‫ݏ‬Ӳչ‫ۼ‬੧ӣ‫چ‬ङߑߣͧ*39(, Reduceddi mensions.

‫ܛ܈‬व)4)Շӟङ݅ӢܶјѶ߆௜Ԉ֘৥йऄঔӄ Main Characteristics:

֜࠴Ӣ߫ள‫ٯ‬বӘͫѽ॥Պ‫ش‬ Very high rotating speed and minimum indexing times

Locking and unlocking without axial movement

Bi-directional rotation
• ௤૴ବͫӣ‫چ‬ବ‫ߢچ‬௤
Possibility to command the locking and the
• ୧বչߠ‫૸ޗީڐ‬էॷԈ unlocking of the turret with hydraulic or
• ՅէଣӢ pneumatic system ( * TB 320-400-500 only hydraulic sistem)
• A spring system ensures the turret’s clamping
Ӣ߫ՕљљࡈԈ۪䃠Թૼԉ also in absence of electric power
୧বչߠ‫ͧڐ‬љЇՑ߄䃠Թͨ High rigidity, due to the new design
• 䬈চ঩৏ґચӢ߫ਈ֨‫ލ‬ऄङ‫ە‬ӑЈ҉ࣀ୧ব
• Absolute positioning
‫ֺޏ‬ગઋͫӢ߫௤Ӫ‫ۅ‬
• ্‫ث‬қ৚ु֘ؔѹ Very accurate positioning
• ߢ௤ङؔѹত‫چ‬ Easy maintenance
• ৓ғএҎ
Wide range 120,160,200,250,320,400,500
• ઁࠀ௷Ҷ
• Օљ҅ऀٗѹ Possibility to use 8-12-16-24 position disc

3
Turrets controlled by servo-motor type TB
Ѷ߆ऄߑ૴ѹӢ߫:(

Technical data
‫ߐ܉‬Հ‫ރ‬

ઁࠀ
TB 100 TB 120 TB 160 TB 200 TB 250 TB 320 TB 400 TB 500
Size

ٗѹ‫ރ‬ 8 - 12 8 - 12 8 - 12 8 - 12 8 - 12 8 - 12 8 - 12 8 - 12
No. of divisions 16 16 - 24 16 - 24 16 - 24 16 - 24 16 - 24 16 - 24 16 - 24

૴Ԉۛ୏
Kgm² 0,25 0,15÷1,8 0,15÷1,8 0,4÷8 0,4÷8 0,7÷40 20÷100 100
Moment of inertia

߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Nm 450 1100 1900 4000 7500 16000 26000 75000
Max Tangential torque

߂‫ם‬ЈԹ‫܀‬ा
Max overturning torque in Nm 400 1200 2100 6000 12000 25000 41400 50000
pressing direction

߂‫ם‬਍ख़‫܀‬ा
Nm 150 700 1600 3500 6500 13000 20000 25000
Max Overturning Torque in Lifting Direction

߂‫ם‬Љ‫ٵ‬੫‫܀‬ा
Nm 3 10 15 40 60 160 470 500
Max out of balance torque

ؔѹত‫چ‬ Gradi
± 4” ± 4” ± 4” ± 4” ± 4” ± 4” ± 4” ± 4”
Positioning accuracy Deg.

୍‫ؔז‬ѹত‫چ‬ Gradi
± 1,6” ± 1,6” ± 1,6” ± 1,6” ± 1,6” ± 1,6” ± 1,6” ± 1,6”
Accuracy of Repeatibility Deg.

30° sec 0,13 0,13÷0,24 0,13÷0,24 0,20÷0,34 0,20÷0,34 0,64 0,86 0,86
ӣ‫୿ޞچ‬
45° sec 0,17 0,17÷0,28 0,17÷0,28 0,25÷0,38 0,25÷0,38 0,71 0,96 0,96
Positioning time
180° sec 0,3 0,34÷0,50 0,34÷0,50 0,53÷0,73 0,53÷0,73 1,76 2,42 2,42

ߠ‫୿ޞڐ‬ sec 0,1 0,1 0,1 0,12 0,12 0,6 0,6 0,6
Unlocking time*

୧ব‫୿ޞ‬
sec 0,1 0,1 0,1 0,12 0,12 0,6 0,6 0,6
Locking time*

࣍ߎ ࡈԹ Pneumatic s s s s s
Available version 䃠Թ Hydraulic s s s s s s s

ٗҁԹԃ ࡈԹ ͧ߶ӕͨPneumatic (standard) 5±1


Bar
Working pressure 䃠Թ ଣ୆ͨ Hydraulic (standard) 30 ± 3

4
Order code for turret Type TB
:(Ӣ߫ઌૄ՚

ઁࠀઌૄ՚ٗѹ‫ރ‬ઌૄ՚Ѷ߆‫֘םݹ‬ઌૄ՚
Servoamplifiercontrolunit code
Size code No.ofdivision code (,߶ӕऄߑչ௜Ԉ 0
MotoranddrivestandardBF
TB120 0120 8/12 0
Љ٫௜ԈͫऄߑО੼୹‫׿‬,1
2
TB160 0160 8 1 WithoutdrivepresetformotorSiemens
1FK7042
TB200 0200 12 2 Љ٫௜ԈͫऄߑОՇ଻ॠ3չ
GRVNG.<Ѷ߆ 3
TB250 0250 16 3 WithoutdrivepresetformotorFanucM3
andalpha4HV(servo)
TB320 0320 24 5 Љ٫௜Ԉչऄߑ 4
Withoutservoandmotorforturret
TB400 0400

TB500 0500

K 5 4 . . .

2 4
Vecchioold
࣍ߎઁࠀ Cod
TBF Versionspecifications
5 5 ‫ޗ‬Ӓ԰ࡊद
Modelwithoutcoolantring
0
Cod
Ӣदૄ՚ ՘Ӣ߫Ӓ԰ࡊद
1 Cod
Modelwithclockwisecollantinterception
Toolholderdisc * ring
ॹ‫ऀ҅੸؍ڔ‬

߿݇ઁࠀ߂ৄ֨ ٘Ӣ߫Ӓ԰ࡊद

࠴ࣿۨ▲З‫࠾؁‬
Modelwithcounterclockwisecollant
2 Application
verticaldown
G
interceptionring

ପऀӒ԰ࡊद
Onrequest,
3
basedonthe standardversionwithuniversalcollant
specifications,a
letterwillbe
interceptionring *
߿݇‫ۯؚ‬ઌૄ՚
assigned
('8;,,'2*/‫ݕر‬
҈߂ৄӢ߫ૄ՚
௜Ԉ‫ڔސ‬ Cod ࣍ߎઁࠀ Cod
Actuator Versionspecifications
Basedonthedata
ࡈԈ / Pneumatic
0 ߶ӕ࣍ 01 providedbythe
TB100120160200250 Standardversion
customerBaruffaldiwill
䃠Թ /Hydraulic
/ y g
TB120160200250320400500
1 refertothedrawing ֣՚ * supplythecode

5
Turrets controlled by servo-motor type TB
Ѷ߆ऄߑ૴ѹӢ߫:(

Selection of turret
Ӣ߫ଣֺ

߿݇Ј֣۱ॐӢदङՉԃ‫ە‬ӑ澞
֡ؔӢ‫੸ڇ‬୆‫୏ރ‬
બஃࣿф֌ङՀ‫ރ‬੮

,URRU]OTMJOGMXGSYXKLKXZULUXIKJGVVROKJ
ZUZUURNURJKXJOYI
,UXRUGJOTMIGVGIOZ_ULYZGZOIZUURNURJKXY
6RKGYKXKLKXZUSGT[LGIZ[XKXȑYJGZGYNKKZ
,UXZ[XXKZUVKXGZOTMIGVGHOROZOKYVRKGYK
8KLKXZUYKIZOUTZKINTOIGRJGZGVGMK

Ӥি‫ސ‬էङӤӸԃ,,
AsafunctionofthetangentialthrustFF1F1

,,ԥѹͧJG4JG4#4 tangenziale
Ӥি‫ސ‬է
tangential
100000

10000
FF1(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TB100 TB120 TB160 TB200 TB250 TB320 TB400 TB500

6
Selection of turret
Ӣ߫ଣֺ

ђӢ߫࠳வ૸էङЈԹԃ,
AsafunctionofthepressingaxialthrustF2
,,ԥѹͧJG4JG4#4 a premere
ЈԹ
to push
100000

10000
F2(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TB100 TB120 TB160 TB200 TB250 TB320 TB400 TB500

ђӢ߫ਅவ૸էङ਍ख़ԃ,
AsafunctionoftheliftingaxialthrustF3
,,ԥѹͧJG4JG4#4 ਍ख़
a sollevare
to lift
100000

10000
F3(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TB100 TB120 TB160 TB200 TB250 TB320 TB400 TB500

7
Functional diagram
ٗҁԽࣲ֣

C Drenaggio
‫ ࡈ݌‬Drainage
ࡈԈ
A ୧ব Locking
Pneumatic
B ߠ‫ڐ‬ Unlocking

Elettrovalvolaadimpulsi
٫ߑࠑґܴङ
condetenzionedellaposizione
ਉӏ‫ڔ‬ऄ्ஂ
Ariasecca Pulseelectrovalve
Pressionenominale5bar(±1) withpositiondetent
Lubrificazione nonnecessaria
Filtro50μm Tararea3:3.5bar
௄ગHGX
‫ٴ‬䓓ङॱࡈ Dryair Presetto3:3.5bar
Pressure5bar(±1)
ԹԃHGXͧr ͨ
lubricationnot
‫ޗ‬஬䃔࢝ required

C Drenaggio
ࢥ࡝ Drainage
䃠Թ
Hydraulic Chiusura Unlocking
B Apertura
୧ব

Apertura
ߠ‫ڐ‬
A Chiusura Locking
௄ગHGX

Presetto:
1.5l(TBMA 120/160/200/250) tarare a:
2.5l(TBMA 320/400/500) 23:25bar

٫ߑࠑґܴङ
Elettrovalvolaadimpulsi
ਉӏ‫ڔ‬ऄ्ஂ
Pulseelectrovalve
withpositiondetent

Թԃ Pressure30bar(±3)
ࡶ୏
0.5bar 0.5bar
Flowratemin.6l/min. (TBMA120/160/200/250)
ࡶ୏ Flowratemin.9l/min. (TBMA320/400
ଋࢡত‫ چ‬Filter50μm
Filtro50μm

஬ࡌ࡝୏ TBMA120 TBMA200 TBMA320


Requiredoilvolume TBMA160 TBMA250 TBMA400
22,6 39,4 215 • Foramoreimmediateaswerofloching/unlockingpiston,
୧ব /Locking(cm³)
weadvisetopositionthevalveveryneartotheturret
ߠ‫ڐ‬ /Unlocking(cm³) 22,6 39,4 215
•Од޾‫ڽ‬ङր‫ځ‬୧বߠ‫۩ͫڐ‬ћ
‫ڏ‬ઑ‫ஂر‬ङѹ৥ॽՕਈङ‫ݎ‬଎Ӣ߫
8
Hydraulic/pneumatic connctions
䃠ԹࡈԹङକ‫ݎ‬

TB120/160/200/250 ঒૨֨Ӣ߫ҋவକ‫ݎ‬
䃠ԹࡈԹକ‫ݎ‬ Pipesconnectedon thesideof
Hydraulicpneunatic connection

Ӣ߫՘ҋОԆٗѹ৥
A ୧ব Locking1/8''Gas
Turretusedonright
B ߠ‫ڐ‬ Unlocking1/8''Gas workingside

C ࢥࡈ Drainage1/8''Gas
* Pneumatic ࡈԈ

C ࢥ࡝ Drainage1/8''Gas
* Hidraulic 䃠Թ

঒૨֨Ӣ߫஽ୂକ‫ݎ‬
C ࢥ࡝ Drainage1/8''Gas Pipesconnectedon thetopof
* Hidraulic 䃠Թ theturret

A ୧ব Locking1/8''Gas
Ӣ߫٘ҋОԆٗѹ৥
C ࢥࡈ Drainage1/8''Gas
Turretusedonleft
* Pneumatic ࡈԈ workingside

B ߠ‫ڐ‬ Unlocking1/8''Gas

䃠Թ঒ӄ‫ڬ‬SS
Useinternal diameterpipe6mm

TB320/400/500
C ࢥ࡝ Drainage1/8''Gas
ю߄䃠Թକ‫ݎ‬
Availableonlywithhydraulicconnection
A ୧ব Locking1/4''Gas

A C1 ߠ‫ڐ‬ Drainage1/8''Gas

঒૨֨Ӣ߫஽ୂչҋவକ‫ݎ‬
Pipesconnectedon theside
andonthetopoftheturret

B A ୧ব Locking1/4''Gas

C ࢥ࡝ Drainage1/8''Gas

঒‫ش߂ڬ‬SS
Useinternal diameterpipe8mmminimum

9
Feedings connections of the coolant
Ӓ԰䃠଒োକ‫ݎ‬

TB120/160/200/250
Ӓ԰䃠૿ҵ঒‫▲ݎீڷ‬З‫ͫ؀‬HIJ଑п
‫؀‬Иङ▲Зͫͧҿѕ‫ͨ࠸دீڷ‬
Coolantinletpipetobeconnectedtooneoneofthefollowingholes: 1b1c1d
1b1c1d(otherswillhavetobeplugged) TB120 1/4"Gas
TB160 3/8"Gas
1c 1d TB200 3/8"Gas
TB250 1/2"Gas

1c
1d

1b 1b
1b

߂‫ם‬Ӓ԰䃠ԹԃHGX
Maxcoolantpressure50ba
M
r l 50 b

TB320/400/500
Ӓ԰䃠૿ҵ঒‫▲ݎீڷ‬З‫ͫ؀‬HI଑п
‫؀‬Иङ▲Зͫͧҿѕ‫ͨ࠸دீڷ‬
Coolantinletpipetobeconnectedtooneoneofthefollowingholes: 1b1c
1b1c(otherswillhavetobeplugged) TB320 3/4"Gas
TB400 3/4"Gas
TB400 3/4"Gas
1c

1b

1c

1b 1b

߂‫ם‬Ӓ԰䃠ԹԃHGX 1b
10
Maxcoolantpressure50bar
Turrets controlled by servo-motor type TB
Ѷ߆ऄߑ૴ѹӢ߫:(

Electrical connections
ऄ֘କ‫ݎ‬

AlltheseriesoftheTBturretissuppliedwitha
newdevelopeddrive,extremelystableand
sophisticated
• Thisnewdriveallowstheturretremotecontrol.
• Throughadisplayshowsconstantly:
௜Ԉ֘ङକ‫ݎ‬બՀर௜Ԉ֘҅ऀપ‫ߎ࣍ޢ‬͹ • TheDrivesupply(24Vcc)
DMS08 BF
DMS08BF • Theactualturret’sposition
• Over25activatedalarms
Fortheconnectionrefertoelectricalinstructiondrivemanual
• Possibilitytofindeasilyeventuallyproblems
DMS08BF
DMS08 BF
happenedduringtheuse
۱߄:(Ӣ߫҈ૄ‫ୃͫޞ‬٫߄߂‫ߎ࣍ޏ‬ङ௜Ԉ֘
• Positioningfeedback
ٗҁ६ؔՕழ
• ଑य़‫ޏ‬ङ௜Ԉ֘Օљ‫ؘ࣫‬Ӣ߫ଓ३‫ݏ‬Ӳ
• ՕંॶՍச‫ب઀ޞ‬
• ௜Ԉ֘ऄ࢛ͧ<IIͨ Topographicview
• Ӣ߫ؔѹӕे
• ‫ך‬ଇИङ‫ܕ‬ઊҒ‫ێ‬ ‫ݎ‬ি֣
• ‫ޣؠڮ‬ङдઆ҅ऀଋ३ИӢ߫Շଟङ୼ொ
• ؔѹѹ৥ङՆ௘%

11
Turret section view
Ӣ߫ӻவ֣

12
External view TB 100
:(‫֣ڥי‬

TB 100
K24. - 100 . - - - - - - - . 01

13
External view TB 120
:(‫֣ڥי‬

TB 120
K54. - 120 . - - - - - - - . 01

14
External view TB 160
:(‫֣ڥי‬

TB 160
K54. - 160 . - - - - - - - . 01

15
External view TB 200
:(‫֣ڥי‬

TB 200
K54. - 200 . - - - - - - - . 01

16
External view TB 250
:(‫֣ڥי‬

TB 250
K54. - 250 . - - - - - - - . 01

17
External view TB 320
:(‫֣ڥי‬

TB 320
K54. - 320 . - - - - - - - . 01

18
External view TB 400
:(‫֣ڥי‬

TB 400
K54. - 400 . - - - - - - - . 01

19
External view TB 500
:(‫֣ڥי‬

TB 500
K54. - 500 . - - - - - - - . 01

20
External view TBF 100
:(,‫֣ڥי‬

TBF 100
K25. - 100 . - - - - - - - . 01

21
External view TBF 160
:(,‫֣ڥי‬

TBF 160
K55. - 160 . - - - - - - - . 01

22
External view TBF 200
:(,‫֣ڥי‬

TBF 200
K55. - 200 . - - - - - - - . 01

23
External view TBF 250
:(,‫֣ڥי‬

TBF 250
K55. - 250 . - - - - - - - . 01

24
Axial driven tools turret type TBMA

૸է੸ӢѶ߆ԈԃӢ߫:(3'ଣֺܶԧ

ISSUED 01/2013
Index
ऩ‫ڣ‬

3 এѐ Introduction
4 ‫ߐ܉‬Հ‫ރ‬ Technicaldata
5 Ӣ߫ઌૄ՚ Ordercodeforturrets
6 ԅਈ‫ݔ‬ଚ Functiondescription
7 Ԉԃऄߑܶјપ‫ޢ‬ Commandcyclefortherotatingtooldrivemotor
8 Ӣ߫ऄ৘૿ӟ֣ Cableoutletplan
Ӣ߫ङଣֺ Selectionofturret
9
ђӤি‫ސ‬էङӤӸԃ,, AsafunctionofthetangentialthrustFF1
Ӣ߫ङଣֺ Selectionofturret
10 ђӢ߫࠳வ૸էङЈԹԃ, AsafunctionofthepressingaxialthrustF2
ђӢ߫ਅவ૸էङ਍ख़ԃ, AsafunctionoftheliftingaxialthrustF3
11 ٗҁԽࣲ֣ Functionaldiagram
12 䃠ԹࡈԹङକ‫ݎ‬ Hydraulic/Pneumaticconnections
13 Ӓ԰䃠ङ଒োକ‫ݎ‬ feedingsconnectionsofthecoolant

14 TBMA100Version1 95X=15DX 34 TBMA250Version1 200X=0DX


15 TBMA120Version1 112,5X=0DX 35 TBMA250Version2 200X=35DX
16 TBMA120Version3 112,5X=0SX 36 TBMA250Version3 200X=20DX
17 TBMA120Version4 120X=0DX 37 TBMA250Version4 222,76X=0DX
18 TBMA120Version5
TBMA 120 Version 5 120 X=0 SX
120X=0SX 38 TBMA250Version5
TBMA 250 Version 5 222 7 X=80 DX
222,7X=80DX
19 TBMA160Version1 135X=0DX 39 TBMA250Version6 200X=0SX
20 TBMA160Version2 135X=25DX 40 TBMA250Version7 200X=35DX DIN1809
21 TBMA160Version4 150X=0DX 41 TBMA250Version11 200X=0SX motorontop
22 TBMA160Version5 135X=35DX 42 TBMA320Version1 245X=0DX motorontop

23 TBMA160Version6 135X=0SX 43 TBMA320Version2 245X=55DX motorontop


24 TBMA160Version16 135X=0SX motorontop 44 TBMA320Version3 245X=0SX motorontop
25 TBMA200Version1 170X=0DX 45 TBMA320Version5 245X=0DX motorleft
26 TBMA200Version2 170X=32DX 46 TBMA320Version6 245X=55DX motorleft
27 TBMA200Version3 190X=80DX 47 TBMA320Version7 245X=0SX motorright
28 TBMA200Version4 170X=0SX 48 TBMA320Version8 245X=55SX motorontop
29 TBMA200Version6 190X=0DX 49 TBMA400Version1 310X=0DX motorontop
30 TBMA200Version7 170X=32DX 50 TBMA400Version3 310X=0SX motorontop
31 TBMA200Version11 170X=65DX 51 TBMA400Version5 310X=0DX motorleft
32 TBMA200Version12 170X=65SX 52 TBMA400Version6 310X=0SX motorright
33 TBMA200Version15 170X=0DX motorontop 53 TBMA400Version13 310X=0DX MotorleftVDI60

2
Turret TBMA introduction
:(3'Ӣ߫ѐ৅

Axial driven tools turret type TBMA


૸է੸ӢѶ߆ԈԃӢ߫:(3'

Turretswithrotatingtoolswithexternalmodulardriven
toolsistem.
ItisappliedexternallyontheTBstandardturrets.
Onlythetoolintheworkingpositionisdriven.
Automaticengagementanddisengagementofrotating
toolduringturretindexingcycle.
(Difficultorientationsoftherotatingtoolshaftare
(Difficult orientations of the rotating tool shaft are
eliminatedDEADTIMESAVING).
UseofDIN69880disc.
Everypositiononthetooldisccanreceiveeither
toolholderwithrotatingorfixedtool.
Compactoveralldimensionsofthe"Driventoolsystem
Ӣ߫‫ݠ‬٫‫ୂי‬Ԉԃֲࠥ௜ԈङԈԃӢӀ঩
doesnotcompromisetheworkingcapacityofthelathe.
৏଑य़Ӣ߫ङ‫ׂڥי‬й߶ӕङ:(Ѷ߆Ӣ߫
Ց߄Ԇٗѹ৥૿ӟԈԃԈԃ‫݅֨ף‬Ӣଋ३
ИਘԈ‫ؘ࣫‬Ԉԃৈՠ૿ӟչ਍‫ͧڐ‬આӐд
Main Characteristics:
Ԉԃ‫ؔୂ૸ף‬ѹङ஡‫ͫچ‬ਭ঳д‫ͨ୿ޞ‬
҅ऀ*/4߶ӕङӢद࠿ЗٗѹୃՕ
‫੸؍‬Ԉԃ‫ף‬Ԉԃ‫ף‬঩৏‫ڥי‬ৈߣবӘͫЉ
• Very high rotating speed and minimum indexing times
‫ڧ‬րߑ‫ٽ‬Ԇٗਈԃ
• Locking and unlocking without axial movement
• Bi-directional rotation
• ௤૴ବͫӣ‫چ‬ବ‫ߢچ‬௤
• Oil lubrication of turret and power tool sistem
• ୧বչߠ‫૸ޗީڐ‬էॷԈ
• Double proximity for the engagement control
• ՅէଣӢ
• High rigidity, due to the new design
• Ӣ߫չԈԃѮଧ঩৏࡝䃔࢝
• Absolute positioning
• Ԉԃৈՠ‫ה‬ДЗ‫ݎ‬଎‫ڐ‬Ҽ
• Very accurate positioning
• ‫ֺޏ‬ગઋ௤Ӫ‫ۅ‬
• Easy maintenance
• ্‫ث‬қ৚ु֘ؔѹ • Wide range 120,160,200,250,320,400
• ߢ௤ङؔѹত‫چ‬
• Possibility to use 8-12-16-24 position disc
• ৓ғএҎ
• ઁࠀ௷Ҷ
• Օљ҅ऀٗѹ

3
Technical data
‫ߐ܉‬Հ‫ރ‬

ઁࠀ TBMA 100 TBMA 120 TBMA 160 TBMA 200 TBMA 250 TBMA 320 TBMA 400
Size

ٗѹ‫ރ‬ 8 - 12 8 - 12 8 - 12 8 - 12 8 - 12 8 - 12 8 - 12
No. of divisions 16 16 - 24 16 - 24 16 - 24 16 - 24 16 - 24 16 - 24

૴Ԉۛ୏
Kgm² 0,25 0,15÷1,8 0,15÷1.8 0,4÷8 0,4÷8 0,7÷40 20÷100
Moment of inertia

߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Nm 450 1100 1900 4000 7500 16000 26000
Max Tangential torque

߂‫ם‬ЈԹ‫܀‬ा Nm 400 1200 2100 6000 12000 25000 41400


Max Overturning Torque in Pressing Direction

߂‫ם‬਍ख़‫܀‬ा
Nm 150 700 1600 3500 6500 13000 20000
Max Overturning Torque in Lifting Direction

߂‫ם‬Љ‫ٵ‬੫‫܀‬ा
Nm 3 10 15 40 60 160 470
Max out of balance torque

ؔѹত‫چ‬ Gradi
± 4” ± 4” ± 4” ± 4” ± 4” ± 4” ± 4”
Positioning accuracy Deg.

୍‫ؔז‬ѹত‫چ‬ Gradi
± 1,6” ± 1,6” ± 1,6” ± 1,6” ± 1,6” ± 1,6” ± 1,6”
Accuracy of Repeatibility Deg.

30° sec 0,13 0,13÷0,24 0,13÷0,24 0,20÷0,34 0,20÷0,34 0,64 0,86


ӣ‫୿ޞچ‬
45° sec 0,17 0,17÷0,28 0,17÷0,28 0,25÷0,38 0,25÷0,38 0,71 0,96
Positioning time
180° sec 0,3 0,34÷0,50 0,34÷0,50 0,53÷0,73 0,53÷0,73 1,76 2,42
ߠ‫୿ޞڐ‬
sec 0,1 0,1 0,1 0,12 0,12 0,6 0,6
Unlocking time*

୧ব‫୿ޞ‬
sec 0,1 0,1 0,1 0,12 0,12 0,6 0,6
Locking time*

* ߶ӕ࣍ߎ
Standard version.

Ԉԃ‫ߐ܉ף‬Հ‫ރ‬
Technical data power tools

Ԉԃ‫تؾ߬૸ף‬
mm 16 - 20 20 30 40 50 60 80
Toolholder shaft size

Ԉԃऄߑ߂‫܀ם‬ा
Nm 10 16 16 50 50 100 130
Max. Torque at the motor

Ԉԃऄߑ߂‫ם‬ԅࣤ
Kw 3 5 5 9 9 15 18,5
Max. Power

Ԉԃऄߑ߂‫૴ם‬ବ g/min
6000 6000 6000 5000 5000 3000 3000
Max. Motor speed RPM
ԈԃऄߑԈԃ‫ף‬
फѮ Direct 1:1 1:1 1:1 1:1 1:1 1:1 1:1
૿ӟѹ৥ѮԈࡁ
Ratio: RPM motor / RPM take power ஑ବ Reduction - - 1,25 1,315 1,52 1,45 1,85
Ӣ߫‫୏ૅۈ‬
Kg 60 80 140 170 426 500
Turret’s total weight

࣍ߎ ࡈԈ Pneumatic s s s s s
Available version 䃠Թ Hydraulic s s s s s s
ٗҁԹԃ ࡈԈͧ߶ӕͨ Pneumatic (standard) 5±1
Bar
Working pressure 䃠Թͧଣ୆ͨ Hydraulic (optional) 30 ± 3
4
Order code for turret Type TBMA
:(3'Ӣ߫ઌૄ՚

ઁࠀઌૄ՚ٗѹ‫ރ‬ઌૄ՚Ѷ߆‫֘םݹ‬ઌૄ՚
Servoamplifiercontrolunit code
Size code No.ofdivision code (,߶ӕऄߑչ௜Ԉ 0
MotoranddrivestandardBF
TBMA120 0120 8/12 0
Љ٫௜ԈͫऄߑО੼୹‫׿‬,1
TBMA160 0160 8 1 WithoutdrivepresetformotorSiemens
2
1FK7042
TBMA200 0200 12 2 Љ٫௜ԈͫऄߑОՇ଻ॠ3չ
GRVNG.<Ѷ߆ 3
TBMA250 0250 16 3 WithoutdrivepresetformotorFanucM3
andalpha4HV(servo)
TBMA320 0320 24 5 Љ٫௜Ԉչऄߑ
Withoutservoandmotorforturret
4
TBMA400 0400

K 5 6 . . .
2 6
Vecchio old

Cod  Cod
ԈԃऄߑԴ֌
Ӣदૄ՚
Toolholderdisc
* Cod
߿݇ઁࠀ߂ৄ֨
࠴ࣿۨ▲З‫࠾؁‬
Manufacturerof
themotorforthe
* ॹ‫ऀ҅੸؍ڔ‬

rotatingtools Application G
verticaldown
Onrequest, Cod
Ԉԃऄߑֺ՚
basedonthe
specifications,a
letterwillbe
Motortypefor
rotatingtools * *
߿݇‫ۯؚ‬ઌૄ՚
assigned ('8;,,'2*/‫ݕر‬
ऄߑ૸‫ڔڥ‬ cod ҈߂ৄӢ߫ૄ՚
௜Ԉ‫ڔސ‬ Cod ShaftType
Actuator ऄߑ૸Љ٫୰ 0
ࡈԈ Motorshaftwithoutkey
0 Basedonthedata
Pneumatic ऄߑ૸٫୰
1 providedbythe
䃠Թ Motorshaftwithkey
1 customerBaruffaldiwill
Hydraulic ୮૸
conicshaft 2 supplythecode

ѮԈࡁ Cod ࣍ߎઁࠀ Cod


ͧऄߑ૴ବԈԃ‫૿ף‬ӟѹ৥૴ବͨ Versionspecifications
Ratio %
(Rpmmotor/Rpmtakepower) refertothedrawing ֣՚

1:1 1 ஬੽Љգङ࣍ߎબ
‫ݎ‬䁽୦։ୂ୹
f
Ondemandareavaiablefutherversions
*
ӗବ੿‫ߐ܉‬Հ‫ރ‬ 2
Reduction seetechnicaldata contactthesalesoffice
5
External power transmission with modular power system
ֲࠥԗ‫ୂי‬ԈԃѮଧ঩৏

Function description
ԅਈ‫ݔ‬ଚ FUNCTIONDESCRIPTION
Thetransmissionofrotationofthedrivemotor M  totherotating
toolholder U ismadebyageartrain  I andfrontalHirthcluch
coupling H .
Theengagementofthecouplingwithrotatingtoolholder U
ପଋ௸૶ুͧ/ͨչঀ௸ख़ՠ֘ͧ.ͨ (ShaftasperDIN69880norms)ismadeautomaticallyduringthe
‫ر‬Ԉԃऄߑ3‫૴ޔ‬ѮଧਙԈԃ‫;ף‬澞 lockingsequenceoftheturret.
Ӣ߫୧বଋ३ИԈԃ‫ͨ;ͧף‬չঀ௸ Duringthephaseofturretindexingthecouplingisautomatically
ख़ՠ֘ङ⮓ՠީਘԈ؏ۨङ澞 disengagedandpermitstherotationofthetoolholderdisc.
֨Ӣ߫ӣ‫چ‬ӹͫख़ՠ֘ਘԈ؏ۨ਍ख़
ӢदՕљ‫૴ޔ‬ӣ‫چ‬澞 *H Couplingoftherotatingtoolismadeviapreloaded,multi
teethHirthcluch(withoutbacklash)whichassurespossibilityof
difficultmillingoperations
.Ԉԃ‫௸ঀף‬କ‫ুݎ‬Ԇૺ௄বԃ
ͧਅ‫ޗ‬஝ͨՕљਆѠ߄஡‫چ‬ङ攵ӸԆٗ
࠴‫'(ͫי‬8;,,'2*/ଐ‫▲҈ݕ‬঩ӧङ஍ў‫ޅ‬ѽ۸ԕ
ઌ૆ͫਈґચ߂৆ࡺՕழ澞҆‫ײ‬͹Ԉԃ‫ף‬澝Ӣ‫ڇ‬澞
Љ੽ࣚઽͫબ‫ݎ‬䁽୦։ୂ୹%
Baruffaldifurthermoreoffersaseriesofaccessories,which
facilitatethepurchaseofcomplete,warrantedandeconomic
fullpackage.Exampledriventools,toolholderdiscsandtool
f p g p ,
holders.Donothesitatetocontactthesalesoffice.
6
Axial driven tools turret type TBMA
૸է੸ӢѶ߆ԈԃӢ߫:(3'

Command cycle for the rotating tool drive motor


OntheTBMAturrettheindexingcycleremainsunchanged(the Ԉԃऄߑܶјપ‫ޢ‬
indexingcycleisthesameastheTBturret)withtheexception:
whenturretindexingiscalledfor,thetakepowerofrotating
toolsshouldberevolvedat500Rpm.Thisensuressmooth
engagementofthemultiteethhirtdriveclutchduringturret
lockingcyle.FortheindexingtimespleaserefertotheTBturrets
catalogue.

:(3'Ӣ߫ङӣ‫߄࡚پޞچ‬ҟ‫ݷ‬Պͧչ߶ӕङ:(Ӣ߫
1 1
▲߽ङӣ‫ͫͨپޞچ‬Ցީ֨ӣ‫ͫޞچ‬Ԉԃ‫૴ף‬ବ‫ݏ‬Ӳ֨ 0 0
૴澞଑ީОдेґ֨Ӣ߫୧ব‫ͫޞ‬Ԉԃ‫௸ঀף‬ਈ
ிӯङչख़ՠ֘⮓ՠ澞ӣ‫୿ޞچ‬બՀर:(Ӣ߽߫ߎ

Turretindexcycle n2 n2
CW
Ӣ߫ӣ‫ͫޞچ‬ऄߑ‫ݏ‬ӲӢ߫ђ֡ؔӢ‫ٗڇ‬ѹͧЉ‫ͨ૴ޔ‬ n1 n1
޾݅ӱԈԃ‫ٗף‬ѹ 0 0
 n1  n1
CCW
Motorcommandduringturretindexcyle
 
fromstationwithfixedtool(notrotating)to n2 n2
astationwitharotatingtool.

n2 n2
Ӣ߫ӣ‫ͫޞچ‬ऄߑ‫ݏ‬ӲӢ߫ђԈԃ‫ٗף‬ѹ޾݅ӱԈԃ n1
CW
n1
‫ٗף‬ѹ 0 0
 n1  n1
Motorcommandduringturretindexcy
M
el  t dd i t ti d l CCW
 
fromstationwitharotatingtooltoastation
n2 n2
witharotatingtool.
100ms
TT#Ӣ߫ӣ‫ͫޞچ‬Ԉԃ‫ף‬ৈՠ௸ङ૴‫ͨ૴ͧރ‬TT#Ԉԃऄߑٗҁ૴‫ރ‬
n1/n1=R.P.M.oftheclutchduringturretindexing(500R.P.M.) n2/n2=WorkingR.P.M.ofdrivemotor

۱߄:(Ӣ߫҈ૄ‫ୃͫޞ‬٫߄߂‫ߎ࣍ޏ‬ङ௜Ԉ֘
ٗҁ६ؔՕழ
• ଑य़‫ޏ‬ङ௜Ԉ֘Օљ‫ؘ࣫‬Ӣ߫ଓ३‫ݏ‬Ӳ
• ՕંॶՍச‫ب઀ޞ‬
• ௜Ԉ֘ऄ࢛ͧ<IIͨ
• Ӣ߫ؔѹӕे
• ‫ך‬ଇИङ‫ܕ‬ઊҒ‫ێ‬
• ‫ޣؠڮ‬ङдઆ҅ऀଋ३И
Ӣ߫Շଟङ୼ொ
• ؔѹѹ৥ङՆ௘%
AlltheseriesoftheTBturretissuppliedwitha
newdevelopeddrive,extremelystableand
sophisticated
• Thisnewdriveallowstheturretremotecontrol.
• Throughadisplayshowsconstantly:
௜Ԉ֘ङକ‫ݎ‬બՀर௜Ԉ֘҅ऀપ‫ߎ࣍ޢ‬͹
• TheDrivesupply(24Vcc)
• Theactualturret’sposition DMS08BF
• Over25activatedalarms Fortheconnectionrefertoelectricalinstructiondrivemanual
• Possibilitytofindeasilyeventuallyproblems DMS08BF
happenedduringtheuse
h d d i th

7
Axial driven tools turret type TBMA
૸է੸ӢѶ߆ԈԃӢ߫:(3'

Cable outlet plan


Ӣ߫ऄ৘૿ӟ֣

Ӣ߫6)*फ‫ڬ‬Р҆ऄߑֺ՚૿ӟ
Turret Pitchdiameter Motortypeexample Outlet
143(Fanucalpha1,5)
225
142(Siemens1FT5072)

TBMA120
143(Fanucalpha1,5)
240
142(Siemens1FT5072)

174(Fanucalpha2)
߶ӕऄ৘૿ӟ
Stndardcablesoutlet * 270
155(Siemens1FT7082)

TBMA160
174(Fanucalpha2)
300
155(Siemens1FT7082)

174(Fanucalpha2)

340
155 ( Si
155(Siemens1FT7082)
1FT7 082 ) •
210(Fanucalpha8)

TBMA200
192(Siemens1FT7102) ~
210(Fanucalpha8)
380
192(Siemens1FT7102)

ऄ৘‫ݎ‬িढ૿ӟ 174(Fanucalpha2)
Cableoutletwithbolck • 400
155(Siemens1FT7082) *
210(Fanucalpha8)

TBMA250
192(Siemens1FT7102) •
210(Fanucalpha8)
445,5
192(Siemens1FT7102)
*
266(Fanucalpha12)
TBMA320 490
260(Siemens1PH7131)
*
266(Fanucalpha15)
TBMA400 620
260(Siemens1PH7133)
*
ऄ৘եत૿ӟ
Cableoutletfromrearcover ~

8
Axial driven tools turret type TBMA
૸է੸ӢѶ߆ԈԃӢ߫:(3'

Selection of turret
Ӣ߫ଣֺ

߿݇Ј֣۱ॐӢदङՉԃ‫ە‬ӑ澞
֡ؔӢ‫ڇ‬չԈԃ‫ף‬ङ੸୆‫୏ރ‬
બஃࣿф֌ङՀ‫ރ‬੮
Ӣ߫ङӤӸਈԃબՀरআ஼

Followingdiagramsrefertoforcedapplied
totoolholderdisc.
Forloadingcapacityofstaticanddriven
toolholderspleaserefertomanufacturer’s
datasheet.
Forturretoperatingcapabilitiesplease
refertosection"technicaldata""Power
tools"page4.

Ӥি‫ސ‬էङӤӸԃ,,

AsafunctionofthetangentialthrustFF1F1

,,ԥѹͧJG4JG4#4 tangenziale
Ӥি‫ސ‬է
tangential
100000

10000
FF1(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TBMA100 TBMA120 TBMA160 TBMA200 TBMA250 TBMA320 TBMA400

9
Selection of turret
Ӣ߫ଣֺ

ђӢ߫࠳வ૸էङЈԹԃ,
AsafunctionofthepressingaxialthrustF2

,,ԥѹͧJG4JG4#4 ЈԹ
a premere
to push
100000

10000
F2(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TBMA100 TBMA120 TBMA160 TBMA200 TBMA250 TBMA320 TBMA400

ђӢ߫ਅவ૸էङ਍ख़ԃ,
AsafunctionoftheliftingaxialthrustF3
,,ԥѹͧJG4JG4#4 ਍ख़
a sollevare
to lift
100000

10000
F3(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TBMA100 TBMA120 TBMA160 TBMA200 TBMA250 TBMA320 TBMA400

10
Functional diagram
ٗҁԽࣲ֣

‫ ࡈ݌‬Drainage
C Drenaggio
ࡈԈ
A ୧ব Locking
Pneumatic
B ߠ‫ڐ‬ Unlocking

Elettrovalvolaadimpulsi
٫ߑࠑґܴङ
condetenzionedellaposizione
ਉӏ‫ڔ‬ऄ्ஂ
Ariasecca Pulseelectrovalve
Pressionenominale5bar(±1) withpositiondetent
Lubrificazione nonnecessaria
Filtro50μm Tararea3:3.5bar
௄ગHGX
‫ٴ‬䓓ङॱࡈ Dryair Presetto3:3.5bar
Pressure5bar(±1)
ԹԃHGXͧr ͨ
lubricationnot
‫ޗ‬஬䃔࢝ required

C DrenaggioDrainage
ࢥ࡝ Drainage
䃠Թ
Hydraulic ChiusuraUnlocking
B AperturaUnlocking
୧ব

Apertura
ߠ‫ ڐ‬Locking
A ChiusuraLocking
௄ગHGX

Presetto:
1.5l(TBMA 120/160/200/250) tarare a:
2.5l(TBMA 320/400/500) 23:25bar

٫ߑࠑґܴङ
Elettrovalvolaadimpulsi
ਉӏ‫ڔ‬ऄ्ஂ
Pulseelectrovalve
withpositiondetent

Թԃ Pressure30bar(±3)
ࡶ୏
0.5bar 0.5bar
Flowratemin.6l/min. (TBMA120/160/200/250)
ࡶ୏ Flowratemin.9l/min. (TBMA320/400
ଋࢡত‫ چ‬Filter50μm
Pressione nominale 30bar(±3) Filtro50μm
Portatamin.6l/min. (TBMA120/160/200/250)

஬ࡌ࡝୏ TBMA120 TBMA200 TBMA320 •Од޾‫ڽ‬ङր‫ځ‬୧বߠ‫۩ͫڐ‬ћ


Requiredoilvolume TBMA160 TBMA250 TBMA400 ‫ڏ‬ઑ‫ஂر‬ङѹ৥ॽՕਈङ‫ݎ‬଎Ӣ߫
୧ব /Locking(cm³) 22,6 39,4 215
ߠ‫ڐ‬ /Unlocking(cm³) 22,6 39,4 215 • Foramoreimmediateaswerofloching/unlockingpiston,
weadvisetopositionthevalveveryneartotheturret
11
Hydraulic/pneumatic connctions
䃠ԹࡈԹङକ‫ݎ‬

TBMA
঒૨֨Ӣ߫ҋவକ‫ݎ‬
120/160/200/250 Pipesconnectedon thesideof Ӣ߫՘ҋОԆٗѹ৥
䃠ԹࡈԹକ‫ݎ‬
theturret Turretusedonright working
Hydraulicpneunatic connection
side
C1ࢥ࡝ Drainage1/8''Gas

A ୧ব Locking1/8''Gas

B ߠ‫ڐ‬ Unlocking1/8''Gas

C ࢥࡈ Drainage1/8''Gas
* Pneumatic ࡈԈ

C ࢥ࡝ Drainage1/8''Gas
* Hidraulic 䃠Թ
Ӣ߫٘ҋОԆٗѹ৥
Turretusedonleftworking
C1ࢥ࡝ Drainage1/8''Gas side

C ࢥ࡝ Drainage1/8''Gas
* Hidraulic 䃠Թ

A ୧ব Locking1/8''Gas

C ࢥࡈ Drainage1/8''Gas
* Pneumatic ࡈԈ

B ߠ‫ڐ‬ Unlocking1/8''Gas ঒૨֨Ӣ߫஽ୂକ‫ݎ‬


Pipesconnectedon
thetopoftheturret
঒‫ش߂ڬ‬SS
Useinternal diameterpipe6mmminimum

TBMA320/400/500 C ࢥ࡝ Drainage1/8''Gas
ю߄䃠Թକ‫ݎ‬
Availableonlywithhydraulicconnection
A ୧ব Locking1/4''Gas

A C1 ߠ‫ڐ‬ Drainage1/8''Gas

঒૨֨Ӣ߫஽ୂչҋவକ‫ݎ‬
Pipesconnectedon theside
andonthetopoftheturret

B A ୧ব Locking1/4''Gas

C ࢥ࡝ Drainage1/8''Gas

঒‫ش߂ڬ‬SS
Useinternal diameterpipe8mmminimum
12
Feedings connections of the coolant
Ӓ԰䃠଒োକ‫ݎ‬

TBMA120/160/200/250
Ӓ԰䃠૿ҵ঒‫▲ݎீڷ‬З‫ͫ؀‬HIJ଑п
‫؀‬Иङ▲Зͫͧҿѕ‫ͨ࠸دீڷ‬
Coolantinletpipetobeconnectedtooneoneofthefollowingholes: 1b1c1d
1b1c1d(otherswillhavetobeplugged) TBMA120 1/4"Gas
TBMA160 3/8"Gas
TBMA200 3/8"Gas
1c 1d
TBMA250 1/2"Gas

1b

1d
1b 1b

1c

1b

TBMA320/400
Ӓ԰䃠૿ҵ঒‫▲ݎீڷ‬З‫ͫ؀‬HI଑п
‫؀‬Иङ▲Зͫͧҿѕ‫ͨ࠸دீڷ‬
Coolantinletpipetobeconnectedtooneoneofthefollowingholes: 1b1c
1b1c(otherswillhavetobeplugged) TBMA320 3/4"Gas
TBMA400 3/4"Gas

1c 1b

1c

1b 1b

1b

߂‫ם‬Ӓ԰䃠ԹԃHGX
l b
Maxcoolantpressure50bar
13
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 100 Version 1


95 X = 15 DX
K26. - 100 . - - - - - - - . 01

14
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 120 Version 1


112,5 X = 0 DX
K56. - 120 . - - - - - - - . 01

15
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 120 Version 3


112,5 X = 0 SX
K56. - 120 . - - - - - - - . 03

16
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 120 Version 4


120 X = 0 DX
K56. - 120 . - - - - - - - . 04

17
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 120 Version 5


120 X = 0 SX
K56. - 120 . - - - - - - - . 05

18
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 160 Version 1


135 X = 0 DX
K56. - 160 . - - - - - - - . 01

19
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 160 Version 2


135 X = 25 DX
K56. - 160 . - - - - - - - . 02

20
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 160 Version 4


150 X = 0 DX
K56. - 160 . - - - - - - - . 04

21
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 160 Version 5


135 X = 35 DX
K56. - 160 . - - - - - - - . 05

22
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 160 Version 6


135 X = 0 SX
K56. - 160 . - - - - - - - . 06

23
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 160 Version 16


135 X = 0 SX motor on top
K56. - 160 . - - - - - - - . 16

24
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 1


170 X = 0 DX
K56. - 200 . - - - - - - - . 01

25
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 2


170 X = 32 DX
K56. - 200 . - - - - - - - . 02

26
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 3


190 X = 80 DX
K56. - 200 . - - - - - - - . 03

27
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 4


170 X = 0 SX
K56. - 200 . - - - - - - - . 04

28
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 6


190 X = 0 DX
K56. - 200 . - - - - - - - . 06

29
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 7


170 X = 32 DX
K56. - 200 . - - - - - - - . 07

30
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 11


170 X = 65 DX
K56. - 200 . - - - - - - - . 11

31
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 12


170 X = 65 SX
K56. - 200 . - - - - - - - . 12

32
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 200 Version 15


170 X = 0 DX motor on top
K56. - 200 . - - - - - - - . 15

33
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 1


200 X = 0 DX
K56. - 250 . - - - - - - - . 01

34
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 2


200 X = 35 DX
K56. - 250 . - - - - - - - . 02

35
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 3


200 X = 20 DX
K56. - 250 . - - - - - - - . 03

36
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 4


222,76 X = 0 DX
K56. - 250 . - - - - - - - . 04

37
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 5


222,76 X = 80 DX
K56. - 250 . - - - - - - - . 05

38
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 6


200 X = 0 SX
K56. - 250 . - - - - - - - . 06

39
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 7


200 X = 35 DX DIN 1809
K56. - 250 . - - - - - - - . 07

40
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 250 Version 11


200 X = 0 SX motor on top
K56. - 250 . - - - - - - - . 11

41
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 320 Version 1


245 X = 0 DX motor on top
K56. - 320 . - - - - - - - . 01

42
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 320 Version 2


245 X=55 DX motor on top
K56. - 320 . - - - - - - - . 02

43
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 320 Version 3


245 X=0 SX motor on top
K56. - 320 . - - - - - - - . 03

44
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 320 Version 5


245 X=0 DX motor left
K56. - 320 . - - - - - - - . 05

45
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 320 Version 6


245 X=55 DX motor left
K56. - 320 . - - - - - - - . 06

46
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 320 Version 7


245 X=0 SX motor right
K56. - 320 . - - - - - - - . 07

47
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 320 Version 8


245 X=55 SX motor on top
K56. - 320 . - - - - - - - . 08

48
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 400 Version 1


310 X=0 DX motor on top
K56. - 400 . - - - - - - - . 01

49
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 400 Version 3


310 X=0 SX motor on top
K56. - 400 . - - - - - - - . 03

50
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 400 Version 5


310 X=0 DX motor left
K56. - 400 . - - - - - - - . 05

51
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 400 Version 6


310 X=0 SX motor right
K56. - 400 . - - - - - - - . 06

52
Axial driven tools turret type TBMA
:(3'‫֣ڥי‬

TBMA 400 Version 13


310 X=0 DX motor left
VDI 60
K56. - 400 . - - - - - - - . 13

53
Radial driven tools turrets type TBMR/VDI

‫ڬ‬է੸ӢѶ߆ԈԃӢ߫:(38<*/ଣֺܶԧ
Radial driven tools turrets type TBMR/VDI
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38<*/

Index
ऩ‫ڣ‬

3 এѐ Introduction
4 ‫ߐ܉‬Հ‫ރ‬ Technicaldata
5 Ӣ߫ઌૄ՚ Ordercodeforturrets
6 ‫ۅ߽ך‬չࣔࢵ Versatilityand feature
7 ԅਈ‫ݔ‬ଚ Functiondescription
8 TBMR160Version1 TBMR160Version1
9 TBMR160Version2 TBMR160Version2
10 TBMR200Version1 TBMR200Version1
11 TBMR200Version2 TBMR200Version2
12 TBMR250Version1 TBMR250Version1
13 TBMR250Version2 TBMR250Version2
14 TBMR320Version1 TBMR320Version1
15 TBMR320Version2 TBMR320Version2
16 TBMR320Version2
Turret TBMR/VDI introduction
:(38<*/Ӣ߫ѐ৅

Radial driven tools turrets type TBMR


for tool-holders as per ISO 10889 (ex DIN 69880) norms
‫ڬ‬էӟӢѶ߆ԈԃӢ߫ TBMR Ӣ‫߶ڇ‬ӕ ISO10889(ex DIN 69880)

ପଋ‫ٶך‬О‫ٽߑݏރ‬ગઋչӲଭ
Ӣ߫ͫ۩ћੂՈд‫ؗךڮ‬૊৆௠澞О I]Vc`hidi]ZZmeZg^ZcXZgZVX]ZYV[iZg
࠴(GX[LLGRJO‫ڐ‬Շд㊎‫ޏ‬ङପଋӢ߫ bdgZi]Vc(%nZVghVXi^k^in^ci]ZYZh^\cVcY
ӄୂԈԃѮଧ঩৏ङԈԃӢ߫͹ egdYjXi^dcd[ijggZih[dgi]Zedh^i^dc^c\d[
:(38‫ޕ؟‬঩ӧ澞 i]Ziddahdc8C8aVi]Zh!76GJ;;6A9>]Vh
*/4TUXSY߶ӕङԈԃ‫੸؍ף‬ YZkZadeZYcZlijggZihl^i]gdiVi^c\iddahl^i]
֨Ӣद‫ڬ‬է‫ڇ‬ӄ澞 ^ciZgcVaYg^kZciddahnhiZb[Vb^anI7BG#
Ց߄ٗҁѹ৥ङԈԃ‫ף‬۵߄Ԉԃ૿ӟ I]ZiddahVgZadXViZYdcY^hXhl^i]gVY^VahZVih
࠿ЗٗѹЇୃՕљ‫੸؍‬Ԉԃ‫۪ؔ֡ף‬ VheZg9>Ccdgbh+.--%#
Ӣ‫ڇ‬澞 Dcani]Zidda^ci]Zldg`^c\edh^i^dc^hYg^kZc
VcYZkZgnedh^i^dcdci]ZiddaY^hXXVcgZXZ^kZ
Z^i]Zgidda]daYZghl^i]gdiVi^c\d[ÒmZYiddah#
଑य़Ӣ߫ͫҿП੽ࣔࢵОਈ‫݅֨ל‬Ӣ
ଋ३И‫ؘ࣫‬௤ବਘԈङԈԃৈՠչ਍ I]^hijggZi]Vh!VhbV^cX]VgVXiZg^hi^Xh!jaigV
ख़ͫԆ୸ङӢ߫势‫׿‬ਈ‫ל‬ଠ‫ځ‬ਅէԆ ]^\]heZZYVcYVjidbVi^XZc\V\ZbZciVcY
ٗ澞Ӣ߫‫ֳ֡די‬ਈଠ‫ځ‬Љգߑ‫ٽ‬٢ Y^hZc\V\ZbZcid[gdiVi^c\iddaYjg^c\ijggZi
‫ق‬ङ஬੽澞 ^cYZm^c\XnXaZ!VcZmiZcYZYcZX`jhZ[ja[dg
WVX`bVX]^c^c\deZgVi^dch!higdc\]djh^c\VcY
]^\]ÓZm^W^a^in#
П੽ࣔࢵ͹
™ ள‫ٯ‬௤ङԈԃ૿ӟ૴‫ߢͫރ‬िङӣ‫୿ޞچ‬ BV^cX]VgVXiZg^hi^Xh
™KZgn]^\]gdiVi^c\heZZYVcYb^c^bjb
™ ୧বߠ‫૸ޗڐ‬էॷԈ ^cYZm^c\i^bZh
™ ՅէଣӢ ™AdX`^c\VcYjcadX`^c\l^i]djiVm^VabdkZbZci
™ Ԉԃ঩৏҉ழ䃔࢝࡝䃔࢝ ™7^"Y^gZXi^dcVagdiVi^dc
™ Ԉԃ‫ף‬ख़ՠ֘ДЗ‫ݎ‬଎‫ڐ‬Ҽ ™D^aajWg^XVi^dcd[ijggZiVcYedlZgiddahnhiZb
™9djWaZegdm^b^in[dgi]ZiV`ZedlZg
™ ௤Ӫ‫ۅ‬ Zc\V\ZbZciXdcigda
™ ্‫ث‬қ৚ु֘ ™=^\]g^\^Y^in!YjZidi]ZcZlYZh^\c
™ Ԉԃ‫ף‬ख़ՠ֘ୂӣழ䃔࢝࡝䃔࢝ ™6WhdajiZedh^i^dc^c\
™ ؔѹߢӕे ™IV`ZedlZgajWg^XViZYl^i]d^a
™KZgnVXXjgViZedh^i^dc^c\
3
Radial driven tools turrets type TBMR/VDI
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38<*/

Technical data
‫ߐ܉‬Հ‫ރ‬

Technical data Basic turret

ઁࠀ
120 160 200 250 320
Size
ٗѹ‫ރ‬ 08 - 12 08 - 12 08 - 12 08 - 12 08 - 12
No. of divisions 16 - 24 16 - 24 16 - 24 16 - 24 16 - 24
૴Ԉۛ୏
Kgm² 0.15÷1.8 0.15÷1.8 0.4 ÷ 8 0.4 ÷ 8 0.7÷ 40
Moment of inertia
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा Nm 1100 1900 4000 7500 16000
Max Tangential torque
߂‫ם‬ЈԹ‫܀‬ा Nm 1200 2100 6000 12000 25000
Max Overturning Torque in Pressing Direction
߂‫ם‬਍ख़‫܀‬ा
Nm 700 1600 3500 6500 13000
Max Overturning Torque in Lifting Direction
߂‫ם‬Љ‫ٵ‬੫‫܀‬ा
Nm 10 15 40 60 160
Max out of balance torque
ؔѹত‫چ‬ Gradi
± 4” ± 4” ± 4” ± 4” ± 4”
Positioning accuracy Deg.
୍‫ؔז‬ѹত‫چ‬ Gradi
± 1.6” ± 1.6” ± 1.6” ± 1.6” ± 1.6”
Accuracy of Repeatibility Deg.
ӣ‫୿ޞچ‬ 30° sec 0.13÷0.24 0.13÷0.24 0.20÷0.34 0.20÷0.34 0.64
45° sec 0.17÷0.28 0.17÷0.28 0.25÷0.38 0.25÷0.38 0.71
Positioning time
180° sec 0.34÷0.50 0.34÷0.50 0.53÷0.73 0.53÷0.73 1.76
ߠ‫* ୿ޞڐ‬
sec 0.1 0.1 0.12 0.12 0.6
Unlocking time*
୧ব‫* ୿ޞ‬
sec 0.1 0.1 0.12 0.12 0.6
Locking time*

Ԉԃ‫ߐ܉ף‬Հ‫ރ‬
Technical data power tools
Ԉԃ‫تؾ߬૸ף‬
mm 20 30 40 50 60
Toolholder shaft size
Ԉԃऄߑ߂‫܀ם‬ा
Nm 16 16 50 50 100
Max Torque at the motor
Ԉԃऄߑ߂‫ם‬ԅࣤ
Kw 5 5 9 9 15
Max Power
Ԉԃऄߑ߂‫૴ם‬ବ g/min
5000 5000 4000 4000 3000
Max. Motor speed RPM
ԈԃऄߑԈԃ‫ף‬
૿ӟѹ৥ѮԈࡁ 1.23 1.23 1.25 1.25 1.33
Ratio: RPM motor / RPM take power
Ӣ߫‫୏ૅۈ‬ Kg 84 115 192 285 595
Turret’s total weight

ٗҁԹԃ ࡈԈͧ߶ӕͨ 5±1


Pneumatic version (standard)
bar
Working pressure 䃠Թͧଣ୆ͨ 30 ± 3
Hydraulic version (optional)

* . ߶ӕ࣍ߎ
Standard version.

4
Order code for turret Type TBMR
:(38Ӣ߫ઌૄ՚

ઁࠀઌૄ՚ٗѹ‫ރ‬ઌૄ՚Ѷ߆‫֘םݹ‬ઌૄ՚
Size Code Number of divisions Code Servo amplifier control unit Code

TBMR 120 0120 8/12 0 (,߶ӕऄߑչ௜Ԉ


0
Motor and drive standard BF

TBMR 160 0160 8 1 Љ٫௜ԈͫऄߑО੼୹‫׿‬,1


2
Without drive, preset for motor Siemens 1FK6 - 042
TBMR 200 0200 12 2
Љ٫௜ԈͫऄߑОՇ଻ॠ3չ
GRVNG.<Ѷ߆ 3
TBMR 250 0250 16 3 Without drive preset for motor Fanuc M3 and alpha 4HV (servo)

Љ٫௜Ԉչऄߑ
TBMR 320 0320 24 5 4
Without motor and drive for turret

@ * , Õ Õ Õ
௜Ԉ‫ڔސ‬
Actuator Code

ࡈԈ 0
Pneumatic
࣍ߎઁࠀ
䃠Թ 1 Version specifications Code
Hydraulic
֣՚
Refer to the drawing

஬੽Љգङ࣍ߎબ
Code
‫ݎ‬䁽୦։ୂ୹
*
On demand are avaiable further versions. Contact the sales office
ԈԃऄߑԴ֌
Manufacturer of the motor for
the rotating tools
*
Code

ॹ‫ऀ҅੸؍ڔ‬
G
Application vertical down
Code

Ԉԃऄߑֺ՚ Ӣ߫‫ڥי‬
Motor type for rotating tools * Turret configuration Code

Ԉԃ૿ӟ՘ଆऄߑ՘ଆ
1
Take power Right Motor Right
Ԉԃ૿ӟ٘ଆऄߑ٘ଆ
ऄߑ૸‫ڔڥ‬ 2
Take power Left Motor Left
Shaft type Code
Ԉԃ૿ӟ՘ଆऄߑ٘ଆ
3
ऄߑ૸Љ٫୰ Take power Right Motor Left
0
Motor shaft without key Ԉԃ૿ӟ٘ଆऄߑ՘ଆ
4
ऄߑ૸٫୰ Take power Left Motor Right
1
Motor shaft with key Ԉԃ૿ӟ՘ଆऄߑЇଆ
5
୮૸ Take power Right Motor On Top
2
Conic shaft Ԉԃ૿ӟ٘ଆऄߑЇଆ
6
Take power Left Motor On Top
* ߿݇‫ۯؚ‬ઌૄ՚ ('8;,,'2*/‫ݕر‬ Ԉԃ૿ӟЇଆऄߑ՘ଆ
7
҈߂ৄӢ߫ૄ՚ Take power On Top Motor Right
Ԉԃ૿ӟЈଆऄߑЇଆ
Based on the data provided by the customer Baruffaldi will supply 8
Take power Down Motor On Top
the code.
Enclose the driven tools Motor specifications: manufacturer, code, Ԉԃ૿ӟЇଆऄߑ٘ଆ
9
5 dimensions drawing. Take power On Top Motor Left
வէӢदԈԃ૿ӟவէऄߑ
Radial driven tools turrets type TBMR/VDI
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38<*/

Versatility and feature


‫ۅ߽ך‬չࣔࢵ

Ӣ߫‫ޏ‬ङ‫ͫࢵࣔߐ܉‬ਈ҅ I]ZcZliZX]c^XVa[ZVijgZh!bV`Zi]^hijggZi
ҿଠ‫ߢځ‬О‫߽ך‬ԗङ‫ऀځ‬ ZmigZbZankZghVi^aZVaadl^c\bVcnVeea^XVi^dch#

™ ગઋএԥ ™H^beaZYZh^\c
™ Ҏй৓ғ ™:VhnbV^ciZcVcXZ
™ ֺ՚ਸ֠ ™L^YZgVc\Z&'%!&+%!'%%!'*%!('%
™ Օљ‫ٗ҈ݕ‬ѹ ™Edhh^W^a^inidjhZ-"&'"&+"')
™ Օљ‫*<҈ݕ‬/ ™Edhh^W^a^inidjhZK9>'%"'*"(%")%"*%"+%
™ ٫અ‫چ‬ङԈԃ૿ӟ ™IV`ZedlZggdiVi^dc

О?૸Ӣ߫ગઋङ٫
‫چ‬અङԈԃ૿ӟ
Ӣ߫ઁࠀٗѹ‫ރ‬Ӣद‫ث‬ଆԈԃ૿ӟѹ৥
VDI Ø Take power at 30° for “y”
Turret type N. of divisions VDI Ø Key Take power
axis turrets
TBMR 120 12 20 224 ՘ଆ٘ଆ 0°
Right Left
՘ଆ٘ଆ
TBMR 120 12 25 240 0°
Right Left
՘ଆ٘ଆ
TBMR 160 12 30 270 0°
Right Left
՘ଆ٘ଆ
TBMR 160 12 30 270 30°
Right Left
՘ଆ٘ଆ
TBMR 200 12 40 320 0°
Right Left
՘ଆ٘ଆ
TBMR 200 12 40 320 30°
Right Left

TBMR 200 16 30 380 ՘ଆ٘ଆ 0° Ԉԃ૿ӟ֨Ӣ߫૸িЇ


Right Left
՘ଆ٘ଆ Take power on the axis
TBMR 200 16 30 380 30°
Right Left
՘ଆ٘ଆ
TBMR 250 12 50 380 0°
Right Left
՘ଆ٘ଆ
TBMR 250 12 50 380 30°
Right Left
՘ଆ٘ଆ
TBMR 250 16 40 420 0°
Right Left
՘ଆ٘ଆ
TBMR 250 16 40 420 30°
Right Left
՘ଆ٘ଆ
TBMR 320 12 60 500
Right Left
* 6
࠴੮‫݇ރ‬ѹॐ҆ͫՕљӲؔ଒▲࠵஬ࡌङઆӐ‫ࠄސ‬
* the table is indicative, on demand further solutions can be elaborated
Radial driven tools turrets type TBMR/VDI
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38<*/

Function description
™ ԈԃऄߑչԈԃ‫ף‬Ф୿ପଋज٫૶ͧ6ͨ ԅਈ‫ݔ‬ଚ
௸૶չঀ௸ুўһգѮଧԈԃ澞
™I]ZigVchb^hh^dcd[gdiVi^dcd[i]ZYg^kZbdidg
idi]ZgdiVi^c\idda]daYZg^hbVYZWnVejaaZn
™ Ӣ߫୧ব‫௸ঀͫޞ‬չԈԃ‫ͧף‬Ԉԃ‫ף‬ E!\ZVghVcYV[gdciVa=^gi]XajiX]Xdjea^c\
૸߬О*/4ͨङৈՠީਘԈ؏ۨ澞 ™I]ZZc\V\ZbZcid[i]ZXdjea^c\l^i]i]Z
gdiVi^c\idda]daYZgh]V[iVheZg9>C+.--%
™ Ӣ߫੽ӣ‫ױ௸ঀͫޞچ‬Ԉԃ‫ף‬ਘԈ cdgbh^hbVYZVjidbVi^XVaanYjg^c\i]Z
਍ख़ͫӢदਈ‫ל‬ਘं૴Ԉ adX`^c\hZfjZcXZd[i]ZijggZi#
™9jg^c\i]Ze]VhZd[ijggZi^cYZm^c\i]Z
Xdjea^c\^hVjidbVi^XVaanY^hZc\V\ZYVcY
egZb^ii]ZgdiVi^dcd[i]Zidda]daYZgY^hX#

ֲࠥԗङӄୂԈԃѮଧ঩৏љՃ٫߄ДЗ‫ݎ‬ >ciZgcVaedlZgigVhb^hh^dcl^i]bdYjaVg
଎‫ڐ‬Ҽेґ୧বչߠ‫ޞڐ‬ङԈԃ঩৏ङख़ՠ edlZghnhiZbVcYYdjWaZegdm^b^in[dgi]Z
Zc\V\ZbZciXdcigda

ДЗ‫ݎ‬଎‫ڐ‬Ҽे
ґԈԃ঩৏ख़ՠ
Double proximity for the
engagement control

Drive supply / Mode 0 / Zero Research not ٫‫ުރ‬ङ௜Ԉ֘


executed / In rotation
௜Ԉପऄࠥ‫܇ڔ‬னߌ‫ۼ‬੧֨‫૴ޔ‬ Drive with integrated control
display
Actual station Activated alarm
‫ؘ‬எٗѹ‫ܕ‬ઊ՚

‫ֺޏ‬ङ:(Ӣ߫ପଋ‫ޗ‬䬛ӳऄߑͫं I]ZcZlijggZihI7½ineZgdiViZ!i]Vc`hidV
߂‫ޏ‬ङ௜Ԉ֘‫ݏ‬Ӳӣ‫چ‬澞 7GJH=A:HHH:GKD"BDIDG!ZcZg\^hZYWnV
֜଑п‫ޏ‬ङুՠͫ߂‫ם‬ஒ‫چ‬ङ஑Ѻ cZl\ZcZgVi^dcegdeZgYg^kZ#
Ӣ߫ङӣ‫ؔͫ୿ޞچ‬ѹ‫ޗޞ‬㞦Ԉ澞 I]Vc`hidi]^hcZlXdbW^cVi^dc!ZmigZbZan
Ӣ߫୧বФեͫପଋӄୂङ䬈চґܴ gZYjXZYi^bZhVcYh]dX`aZhhedh^i^dc^c\VgZ
୧বԃ eZg[dgbZY#
ࡈԈૼԉ୧বߠ‫߶ͧڐ‬ӕֺ۪ͨͫৱ䃠 I]ZadX`^c\d[i]ZijggZidXXjghi]gdj\]i]Z
Թૼԉ୧বߠ‫וͧڐ‬ଣֺͨ 7ZaaZk^aaZlVh]Zg#
7 6ecZjbVi^XVXijVidghiVcYVgYdg]nYgVja^Xdc
gZfjZhiadX`h$jcadX`hi]ZijggZi#
Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬

3բ੸‫؀‬
M12 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺӢ߫
AZ[ikZgh^dcVkV^aVWaZdcgZfjZhi

*,#6&+%#'%&#%&
8
Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬
3բ੸‫؀‬
M12 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺӢ߫
AZ[ikZgh^dcVkV^aVWaZdcgZfjZhi

*,#6&+%#'%&#%'

9
Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬

3բ੸‫؀‬
M16 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺ۪ৱࣔ࠺ֺӢ߫ 

AZ[ikZgh^dcVcYheZ^VaVeea^XVi^dch
VkV^aVWaZdcgZfjZhi

*,#6'%%#'%&#%&

10

Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬

3բ੸‫؀‬
M16 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺ۪ৱࣔ࠺ֺӢ߫

AZ[ikZgh^dcVcYheZ^VaVeea^XVi^dch
VkV^aVWaZdcgZfjZhi

*,#6'%%#'%&#%'

11
Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬

3բ੸‫؀‬
M16 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺ۪ৱࣔ࠺ֺӢ߫

AZ[ikZgh^dcVcYheZ^VaVeea^XVi^dch
VkV^aVWaZdcgZfjZhi

*,#6'*%#'%&#%&

12

Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬

3բ੸‫؀‬
M16 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺ۪ৱࣔ࠺ֺӢ߫

AZ[ikZgh^dcVcYheZ^VaVeea^XVi^dch
VkV^aVWaZdcgZfjZhi

*,#6'*%#'%&#%'

13

Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬

3բ੸‫؀‬
M27 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺ۪ৱࣔ࠺ֺӢ߫

AZ[ikZgh^dcVcYheZ^VaVeea^XVi^dch
VkV^aVWaZdcgZfjZhi

8dc[^\jgVo^dcZ& 8dc[^\jgVo^dcZ'
8dc[^\jgVi^dc& 8dc[^\jgVi^dc'
8dc[^\jgVo^dcZ(
BdidgZ^cVaid
8dc[^\jgVi^dc(
Bdidgdcide

',#6('%#'%&#%& 14
Radial driven tools turrets type TBMR/VDI
:(38‫֣ڥי‬
3բ੸‫؀‬
M16 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺ۪ৱࣔ࠺ֺӢ߫

AZ[ikZgh^dcVcYheZ^VaVeea^XVi^dch
VkV^aVWaZdcgZfjZhi

8dc[^\jgVo^dcZ(
BdidgZ^cVaid
8dc[^\jgVo^dcZ& 8dc[^\jgVo^dcZ'
8dc[^\jgVi^dc(
8dc[^\jgVi^dc& 8dc[^\jgVi^dc'
Bdidgdcide

',#6('%#'%&#%'

15
Radial driven tools turrets type TBMR/VDI


:(38‫֣ڥי‬

3բ੸‫؀‬
M16 lifting hole
‫ݎ‬িঀ‫׿‬
Terminal board
Ԉԃऄߑ
Take power tools motor
Ӣ߫ӣ‫چ‬ऄߑ
Turret motor
6-ऄ৘૿ӟՍ
PG13,5 outlet for supply cables
-Ӓ԰䃠૿ҵ‫؀‬
G3/8 coolant iniet

‫ײ‬஬੽Օ‫٘҈ݕ‬۴ֺ۪ৱࣔ࠺ֺӢ߫

AZ[ikZgh^dcVcYheZ^VaVeea^XVi^dch
VkV^aVWaZdcgZfjZhi

*,#6('%#'%&#%'

16
Radial driven tools turrets type TBMR/BMT

‫ڬ‬է੸ӢѶ߆ԈԃӢ߫:(38(3:ଣֺܶԧ
Radial driven tools turrets type TBMR/BMT
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38(3:

Index
ऩ‫ڣ‬

3 এѐ Introduction
4 ‫ߐ܉‬Հ‫ރ‬ Technicaldata
5 Ӣ߫ઌૄ՚ Ordercodeforturrets
6 ‫ۅ߽ך‬չࣔࢵ Versatilityand feature
7 ԅਈ‫ݔ‬ଚ Functiondescription
8 TBMR160Version1 TBMR160Version1
9 TBMR160Version2 TBMR160Version2
10 TBMR200Version1 TBMR200Version1
11 TBMR200Version2 TBMR200Version2
12 TBMR250Version1 TBMR250Version1
13 TBMR250Version2 TBMR250Version2
14 TBMR320Version1 TBMR320Version1
15 TBMR320Version2 TBMR320Version2
16 TBMR320Version2
Turret TBMR/VDI introduction
:(38<*/Ӣ߫ѐ৅

Radial driven tools turrets type TBMR


for tool-holders series BMT
‫ڬ‬էӟӢѶ߆ԈԃӢ߫ TBMR Ӣ‫߶ڇ‬ӕ
ӕ BMT
‫߶ڇ‬ӕ

ପଋ‫ٶך‬О‫ٽߑݏރ‬ગઋչӲଭ I]Vc`hidi]ZZmeZg^ZcXZgZVX]ZYV[iZg
Ӣ߫ͫ۩ћੂՈд‫ؗךڮ‬૊৆௠澞О bdgZi]Vc(%nZVghVXi^k^in^ci]ZYZh^\cVcY
࠴(GX[LLGRJO‫ڐ‬Շд㊎‫ޏ‬ङପଋӢ߫ egdYjXi^dcd[ijggZih[dgi]Zedh^i^dc^c\d[
ӄୂԈԃѮଧ঩৏ङԈԃӢ߫͹ i]Ziddahdc8C8aVi]Zh!76GJ;;6A9>]Vh
:(38‫ޕ؟‬঩ӧ澞 YZkZadeZYcZlijggZihl^i]gdiVi^c\iddal^i]
(3:‫ڔڥ‬ङ֡ؔӢ‫ڇ‬չԈԃ‫੸؍ף‬ ^ciZgcVaYg^kZciddahhnhiZb[Vb^anI7BG#
֨Ӣद‫ڬ‬է‫ڇ‬ӄ澞Ԉԃ‫ף‬ৈՠ௸О I]ZhiVi^XVcYgdiVi^c\idda]daYZghVgZadXViZY
*/4TUXSY߶ӕ dcY^hXhl^i]gVY^VahZVihineZ7BI#
I]ZgdiVi^c\idda]daYZghjhZViV`Z
Ց߄ٗҁѹ৥ङԈԃ‫ף‬۵߄Ԉԃ૿ӟ
edlZg!VheZg9>Ccdgbh&-%.#
࠿ЗٗѹЇୃՕљ‫੸؍‬Ԉԃ‫۪ؔ֡ף‬
Dcani]Zidda^ci]Zldg`^c\edh^i^dc^hYg^kZc
Ӣ‫ڇ‬澞
VcYZkZgnedh^i^dcdci]ZiddaY^hXXVcgZXZ^kZ
଑य़Ӣ߫ͫҿП੽ࣔࢵОਈ‫݅֨ל‬Ӣ Z^i]Zgidda]daYZghl^i]gdiVi^c\dgÒmZYiddah#
ଋ३И‫ؘ࣫‬௤ବਘԈङԈԃৈՠչ਍ I]^hijggZiegZhZcihjaigV]^\]heZZY!V
ख़ͫԆ୸ङӢ߫势‫׿‬ਈ‫ל‬ଠ‫ځ‬ਅէԆ h^bea^ÒZYhnhiZb[dgi]ZZc\V\ZbZciVcY
ٗ澞Ӣ߫‫ֳ֡די‬ਈଠ‫ځ‬Љգߑ‫ٽ‬٢ Y^hZc\V\ZbZcid[i]ZiV`ZedlZg!VcZmiZcYZY
‫ق‬ङ஬੽澞 cZX`jhZ[ja[dgWVX`bVX]^c^c\deZgVi^dch!
higdc\]djh^c\VcY]^\]ÓZm^W^a^in#

BV^cX]VgVXiZg^hi^Xh
П੽ࣔࢵ͹ ™KZgn]^\]gdiVi^c\heZZYVcYb^c^bjb
™ ள‫ٯ‬௤ङԈԃ૿ӟ૴‫ߢͫރ‬िङӣ‫୿ޞچ‬ ^cYZm^c\i^bZh
™AdX`^c\VcYjcadX`^c\l^i]djiVm^VabdkZbZci
™ ୧বߠ‫૸ޗڐ‬էॷԈ ™7^"Y^gZXi^dcVa
™ ՅէଣӢ ™D^aajWg^XVi^dcd[ijggZiVcYedlZgiddahnhiZb
™ Ԉԃ঩৏҉ழ䃔࢝࡝䃔࢝ ™7BI7VhZBdjciZYIdda]daYZgÒm^c\hnhiZb
™ ֡ؔӢ‫ڇ‬չԈԃ‫ף‬ [dghiVi^XZgdiVi^c\iddah
୊ऀ(3:ͧ‫੸؍ڇڂ‬Ӣ‫ؔ֡ͨڇ‬঩৏ ™=^\]g^\^Y^in!YjZidi]ZcZlYZh^\c
™ ௤Ӫ‫ۅ‬ ™:VhnVa^\cbZcii]Vc`hidi]Z`ZnegZhZcidc
™ ্‫ث‬қ৚ु֘ i]Z7BIidda]daYZg
™ Ԉԃ‫ף‬ख़ՠ֘ୂӣழ䃔࢝࡝䃔࢝ ™6WhdajiZedh^i^dc^c\
™ ؔѹߢӕे ™KZgnh^beaZgZa^VWaZiV`ZedlZg
™KZgnVXXjgViZedh^i^dc^c\i]Vc`hid7BI
3 idda]daYZg
Radial driven tools turrets type TBMR/BMT
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38(3:

Technical data
‫ߐ܉‬Հ‫ރ‬

Technical data Basic turret

ઁࠀ
120 160 200 250 320
Size
ٗѹ‫ރ‬ 08 - 12 08 - 12 08 - 12 08 - 12 08 - 12
No. of divisions 16 - 24 16 - 24 16 - 24 16 - 24 16 - 24
૴Ԉۛ୏
Kgm² 0.15÷1.8 0.15÷1.8 0.4 ÷ 8 0.4 ÷ 8 0.7÷ 40
Moment of inertia
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा Nm 1100 1900 4000 7500 16000
Max Tangential torque
߂‫ם‬ЈԹ‫܀‬ा Nm 1200 2100 6000 12000 25000
Max Overturning Torque in Pressing Direction
߂‫ם‬਍ख़‫܀‬ा
Nm 700 1600 3500 6500 13000
Max Overturning Torque in Lifting Direction
߂‫ם‬Љ‫ٵ‬੫‫܀‬ा
Nm 10 15 40 60 160
Max out of balance torque
ؔѹত‫چ‬ Gradi
± 4” ± 4” ± 4” ± 4” ± 4”
Positioning accuracy Deg.
୍‫ؔז‬ѹত‫چ‬ Gradi
± 1.6” ± 1.6” ± 1.6” ± 1.6” ± 1.6”
Accuracy of Repeatibility Deg.
ӣ‫୿ޞچ‬ 30° sec 0.13÷0.24 0.13÷0.24 0.20÷0.34 0.20÷0.34 0.64
45° sec 0.17÷0.28 0.17÷0.28 0.25÷0.38 0.25÷0.38 0.71
Positioning time
180° sec 0.34÷0.50 0.34÷0.50 0.53÷0.73 0.53÷0.73 1.76
ߠ‫* ୿ޞڐ‬
sec 0.1 0.1 0.12 0.12 0.6
Unlocking time*
୧ব‫* ୿ޞ‬
sec 0.1 0.1 0.12 0.12 0.6
Locking time*

Ԉԃ‫ߐ܉ף‬Հ‫ރ‬
Technical data power tools
(3:‫تؾ‬ 55 65 75
mm 45 45
BMT size 65 75 85
Ԉԃऄߑ߂‫܀ם‬ा
Nm 16 16 50 50 100
Max Torque at the motor
Ԉԃऄߑ߂‫ם‬ԅࣤ
Kw 5 5 9 9 15
Max Power
Ԉԃऄߑ߂‫૴ם‬ବ g/min
6000 6000 5000 5000 3000
Max. Motor speed RPM
ԈԃऄߑԈԃ‫ף‬
૿ӟѹ৥ѮԈࡁ 1 1 1 1 1
Ratio: RPM motor / RPM take power

ࡈԈͧ߶ӕͨ 5±1
ٗҁԹԃ Pneumatic version (standard)
bar
Working pressure 䃠Թͧଣ୆ͨ 30 ± 3
Hydraulic version (optional)

* ߶ӕ࣍ߎ
Standard version.

4
Order code for turret Type TBMR
:(38Ӣ߫ઌૄ՚

ઁࠀઌૄ՚ٗѹ‫ރ‬ઌૄ՚Ѷ߆‫֘םݹ‬ઌૄ՚
Size Code Number of divisions Code Servo amplifier control unit Code

TBMR 120 0120 8/12 0 (,߶ӕऄߑչ௜Ԉ


0
Motor and drive standard BF

TBMR 160 0160 8 1 Љ٫௜ԈͫऄߑО੼୹‫׿‬,1


2
Without drive preset for motor Siemens 1FK6 - 042
TBMR 200 0200 12 2
Љ٫௜ԈͫऄߑОՇ଻ॠ3չ
GRVNG.<Ѷ߆ 3
TBMR 250 0250 16 3 Without drive, preset for motor Fanuc M3 and alpha 4HV (servo)

Љ٫௜Ԉչऄߑ
TBMR 320 0320 24 5 4
Without motor and drive for turret

@ , , Õ Õ Õ
௜Ԉ‫ڔސ‬
Actuator Code

ࡈԈ 0
Pneumatic
࣍ߎઁࠀ
䃠Թ 1 Version specifications Code
Hydraulic
(3:‫تؾ‬
BMT dimension
Ӣद‫ث‬ଆ‫تؾ‬
Code
Key
ҿѕઁࠀ
*
ԈԃऄߑԴ֌ Further specifications

Manufacturer of the motor for


the rotating tools
*
Code

ॹ‫ऀ҅੸؍ڔ‬
G
Application vertical down
Code

Ԉԃऄߑֺ՚ Ӣ߫‫ڥי‬
Motor type for rotating tools * Turret configuration Code

Ԉԃ૿ӟ՘ଆऄߑ՘ଆ
1
Take power Right Motor Right
Ԉԃ૿ӟ٘ଆऄߑ٘ଆ
ऄߑ૸‫ڔڥ‬ 2
Take power Left Motor Left
Shaft type Code
Ԉԃ૿ӟ՘ଆऄߑ٘ଆ
3
ऄߑ૸Љ٫୰ Take power Right Motor Left
0
Motor shaft without key Ԉԃ૿ӟ٘ଆऄߑ՘ଆ
4
ऄߑ૸٫୰ Take power Left Motor Right
1
Motor shaft with key Ԉԃ૿ӟ՘ଆऄߑЇଆ
5
୮૸ Take power Right Motor On Top
2
Conic shaft Ԉԃ૿ӟ٘ଆऄߑЇଆ
6
Take power Left Motor On Top
߿݇‫ۯؚ‬ઌૄ՚ ('8;,,'2*/‫ݕر‬ Ԉԃ૿ӟЇଆऄߑ՘ଆ
7
* ҈߂ৄӢ߫ૄ՚ Take power On Top Motor Right
Based on the data provided by the customer Baruffaldi will supply Ԉԃ૿ӟЈଆऄߑЇଆ
the code.
8
Take power Down Motor On Top
Ԉԃ૿ӟЇଆऄߑ٘ଆ
9
5 Take power On Top Motor Left
வէӢदԈԃ૿ӟவէऄߑ
Radial driven tools turrets type TBMR/BMT
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38(3:

Versatility and feature


‫ۅ߽ך‬չࣔࢵ

Ԉԃ‫ף‬ৈՠ௸О
*/4TUXSY߶ӕ
*
New take power as per DIN 1809.

Ӣ߫‫ޏ‬ङ‫ͫࢵࣔߐ܉‬ਈ҅ I]ZcZliZX]c^XVa[ZVijgZh!bV`Zi]^hijggZi
ҿଠ‫ߢځ‬О‫߽ך‬ԗङ‫ऀځ‬ ZmigZbZankZghVi^aZVaadl^c\bVcnVeea^XVi^dch#

™ ગઋএԥ ™H^beaZYZh^\c
™ Ҏй৓ғ ™:VhnbV^ciZcVcXZ
™ ֺ՚ਸ֠ ™L^YZgVc\Z&'%!&+%!'%%!'*%!('%
™ Օљ‫ٗ҈ݕ‬ѹ ™Edhh^W^a^inidjhZ-"&'"&+"')
™ Օљ‫(҈ݕ‬3: ™Edhh^W^a^inijjhZ7BI)*"**"+*",*"-*
™ ٫અ‫چ‬ङԈԃ૿ӟ ™IV`ZedlZggdiVi^dc

6
Radial driven tools turrets type TBMR/BMT
‫ڬ‬էӟӢѶ߆ԈԃӢ߫:(38(3:

External view
‫֣ڥי‬

Ӣֺ߫՚ٗѹ‫ރ‬ A B C D
Turret type N. of divisions Ӣद‫ث‬ଆ Key BMT

TBMR 120 12 mm 100 mm 90 mm 290 45

TBMR 160 12 mm 100 mm 90 mm 290 45

TBMR 200 12 mm 105 mm 100 mm 350 55

TBMR 200 12 mm 105 mm 110 mm 365 65

TBMR 250 12 mm 125 mm 110 mm 365 65

TBMR 250 12 mm 125 mm 115 mm 430 75

TBMR 320 12 mm 160 mm 140 mm 530 85

࠴੮‫݇ރ‬ѹॐ҆ͫՕљӲؔ଒▲࠵஬ࡌङઆӐ‫ࠄސ‬
The table is indicative, on demand further solutions can be elaborated.

VDI Presetting ER Collect


BMT Presetting Tool shank
[DIN 69880] DIN [6499]

‫تؾ‬Ӣ߬ ‫تؾ‬Ӣ߬ mm
ER 20
BMT 45 Ø 45 VDI 20 Ø 20 16
0.5 ~ 13
ER 25
BMT 55 Ø 55 VDI 30 Ø 30 20
2.0 ~ 16
ER 32
BMT 65 Ø 65 VDI 40 Ø 40 25
0.3 ~ 20
ER 40
BMT 75 Ø 75 VDI 50 Ø 50 32
4 ~ 26
ER 50
BMT 85 Ø 85 VDI 60 Ø 60 32
6 ~ 34

7
Turrets controlled by servo-motor type TBH

Ѷ߆ऄߑ૴ѹӢ߫:(.঩ӧଣֺܶԧ
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Index
ऩ‫ڣ‬

3 :(.Ӣ߫ѐ৅ Turret TBH introduction


4 ‫ߐ܉‬Հ‫ރ‬ Technical data
5 :(.Ӣ߫ઌૄ՚ Order code for turret Type TBH

Ӣ߫ଣֺ Selection of turret


6 ђӤি‫ސ‬էङӤӸԃ,,
As a function of the tangential thrust F-F1

ђӢ߫࠳வ૸էङЈԹԃ, As a function of the pressing axial thrust F2


7 ђӢ߫ਅவ૸էङ਍ख़ԃ, As a function of the lifting axial thrust F3

8 ٗҁԽࣲ֣ Functional diagram


9 Ӓ԰䃠ङ଒োକ‫ݎ‬ Feedings connections of the coolant

10 (GX[LLGRJOѶ߆ऄߑչӢ߫ङ‫ݎ‬ি Baruffaldi brushless motor

11 Ӣ߫௜Ԉ֘ऄ्ஂକ‫ݎ‬ Turret - Drive - Electrovalve connections


12 Ӣ߫଍੧‫֣پޞ‬ Command cycle
13 Ӣ߫ӻவ֣ Turret section view
14 :(.‫֣ڥי‬ External view TBH 160
15 :(.‫֣ڥי‬ External view TBH 200
16 :(.‫֣ڥי‬ External view TBH 250
Turret TBH introduction
:(.Ӣ߫ѐ৅

Turrets controlled by servo-motor type TBH


Ѷ߆ऄߑ૴ѹӢ߫ TBH

A new line of turrets has been designed, in order to Од‫׍‬ԆҶࣱ١֫ङॼжԃͫ‫ֺޏ‬ङӢ߫


match the global competition. ‫ځ‬଍৲ࣿ澞થӢ߫䃠Թ୧ব
They use a hydraulic locking system.

П੽ࣔࢵ
Main characteristics:
 High speed rotation  ௤ବ૴ѹ
 Extremely simple design  ગઋএԥ
 Minimum maintenance  ৓ғҎ݈

An additional AC servo motor is required for the tool ௌ‫י‬୆৥')Ѷ߆ऄߑՕљ‫ؘ࣫‬ԈԃԆٗ


drive.

3
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Technical data
‫ߐ܉‬Հ‫ރ‬

Size TBH TBH TBH TBH


ઁࠀ 120 160 200 250
N° of divisions 8 - 12 8 - 12 8 - 12 8 - 12
ٗѹ‫ރ‬
Moment of inertia
kgm 0.15÷1.8 0.15÷1.8 0.4÷8 0.4÷8
૴Ԉۛ୏
Max tangential torque
Nm 1100 1900 4000 7500
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max overturning torque in pressing direction 1200 2100 6000 12000
Nm
߂‫ם‬ЈԹ‫܀‬ा
Max overturning torque in lifting direction
Nm 700 1600 3500 6500
߂‫ם‬਍ख़‫܀‬ा
Max out of balance torque 10 15 40 60
Nm
߂‫ם‬Љ‫ٵ‬੫‫܀‬ा
Positioning accuracy
Deg. Gradi ±4" ±4" ±4" ±4"
ؔѹত‫چ‬
Accuracy of repeability ±1.6" ±1.6" ±1.6" ±1.6"
Deg. Gradi
୍‫ؔז‬ѹত‫چ‬
30° sec 0.13÷0.24 0.13÷0.24 0.20÷0.34 0.20÷0.34
Positioning time 0.25÷0.38
45° sec 0.17÷0.28 0.17÷0.28 0.25÷0.38
ӣ‫୿ޞچ‬ 0.53÷0.73
180° sec 0.34÷0.50 0.34÷0.50 0.53÷0.73

Unlocking time* 0.12 0.12


sec 0.1 0.1
ߠ‫୿ޞڐ‬
Locking time*
sec 0.1 0.1 0.12 0.12
୧ব‫୿ޞ‬
Working pressure Hydraulic 䃠Թ
Bar 40 ± 3
ٗҁԹԃ

4
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Order code for turret Type TBH


:(.Ӣ߫ઌૄ՚
Ѷ߆‫֘םݹ‬ઌૄ՚
Servoamplifiercontrolunit code
ઁࠀઌૄ՚ (,߶ӕऄߑչ௜Ԉ 0
Size code ٗѹ‫ރ‬ઌૄ՚ MotoranddrivestandardBF

No.ofdivision code Љ٫௜ԈͫऄߑО੼୹‫׿‬,1


TBH120 0012 2
WithoutdrivepresetformotorSiemens
8/12 0 1FK7042
TBH160 0016
8 1 Љ٫௜ԈͫऄߑОՇ଻ॠ3չ
TBH200 0020 GRVNG.<Ѷ߆ 3
WithoutdrivepresetformotorFanucM3
12 2 andalpha4HV(servo)
TBH250 0025
Љ٫௜Ԉչऄߑ 4
Withoutservoandmotorforturret

K 5 4 . . .

࣍ߎઁࠀ Cod
Versionspecifications
‫ޗ‬Ӓ԰ࡊद
0
Modelwithoutcoolantring
Cod
Ӣदૄ՚ ՘Ӣ߫Ӓ԰ࡊद
1 Cod
Modelwithclockwisecollantinterception
Toolholderdisc * ring
ॹ‫ऀ҅੸؍ڔ‬

߿݇ઁࠀ߂ৄ֨ ٘Ӣ߫Ӓ԰ࡊद

࠴ࣿۨ▲З‫࠾؁‬
Modelwithcounterclockwisecollant
2 Application
verticaldown
G
interceptionring

ପऀӒ԰ࡊद
Onrequest,
3
basedonthe standardversionwithuniversalcollant
specifications,a
letterwillbe
interceptionring *
߿݇‫ۯؚ‬ઌૄ՚
assigned
('8;,,'2*/‫ݕر‬
҈߂ৄӢ߫ૄ՚
௜Ԉ‫ڔސ‬ Cod ࣍ߎઁࠀ Cod
Actuator Versionspecifications
Basedonthedata
߶ӕ࣍ 01 providedbythe
䃠Թ /Hydraulic
/ y 1 Standardversion
customerBaruffaldiwill
g
refertothedrawing ֣՚ * supply the code
supplythecode

5
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Selection of turret
Ӣ߫ଣֺ
߿݇Ј֣۱ॐӢदङՉԃ‫ە‬ӑ澞
֡ؔӢ‫੸ڇ‬୆‫୏ރ‬
બஃࣿф֌ङՀ‫ރ‬੮

Followingdiagramsrefertoforcedapplied
totoolholderdisc.
Forloadingcapacityofstatictoolholders
pleaserefertomanufacturer’sdatasheet.
Forturretoperatingcapabilitiesplease
refertosection"technicaldata"page4.

Ӥি‫ސ‬էङӤӸԃ,,
AsafunctionofthetangentialthrustFF1F1

,,ԥѹͧJG4JG4#4 tangenziale
Ӥি‫ސ‬է
tangential
100000

10000
FF1(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TB120
TBH120 TB160
TBH160 TB200
TBH200 TB250
TBH250

6
Selection of turret
Ӣ߫ଣֺ

ђӢ߫࠳வ૸էङЈԹԃ,
AsafunctionofthepressingaxialthrustF2

,,ԥѹͧJG4JG4#4 a premere
ЈԹ
to push
100000

10000
F2(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TBH120 TBH160 TBH200 TBH250

ђӢ߫ਅவ૸էङ਍ख़ԃ,
AsafunctionoftheliftingaxialthrustF3
,,ԥѹͧJG4JG4#4 ਍ख़
a sollevare
to lift
100000

10000
F3(daN)

1000

100
0 100 200 300 400 500 600
a(mm)
TBH120 TBH160 TBH200 TBH250

7
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Functional diagram
ٗҁԽࣲ֣
ٗҁԹԃ#HGXr 
ଋࢡ#Ŧ S
䃠Թ࡝溒‫چ‬#SSY
Թԃ‫ڐ‬ҼગؔHGX
(ߠ‫ڐ‬ȕMGY
'୧বȕMGY

Ev 1 A B
a b
P T

P=40 bar V=
=2l

A
࡝୏੽ࡌ B ՅէՕଣକ‫ݎ‬
20 Ϥm filter
TBH 160 200 250
3
A ୧ব (cm ) -- 63 93

B ߠ‫( ڐ‬cm3) -- 63 93
Q=4
Q l/min

䃠Թ࡝ࡠࢥՍѹ৥Ӭ‫׷‬ԗ

‫ر‬Ӣ߫‫੸؍‬ӱߑ‫ٽ‬ЇФեͫ‫݇߿੽ீڷ‬Ӣ߫ङ‫ߛڔސ੸؍‬લ‫ޅ‬䃠Թ࡝ࡠரՍङѹ৥

ӹयःၸ னࣽᢵःၸ
ၸ 90° ःၸ

E (ch. 14 m
mm)
R


0

20°
°-30°
20°-30°

ࡠரՍ‫ͧףݎ‬8ͨ‫ৄ׷ீڷ‬ґܴࡊ‫ސٵ‬էq q ࡠர‫ׇ‬

8
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Feedings connections of the coolant


Ӓ԰䃠଒োକ‫ݎ‬

:(.Ӣ߫Օљ‫܈‬Չ߂௤HGXङӒ԰䃠Թԃ澞‫ײ‬஬޾௤ͫબ‫ݎ‬䁽۩ћ‫୹ୂߐ܉‬
Ӓ԰䃠૿ҵ঒‫ீڷ‬କ‫֨ݎ‬Јவ଒ࡊՍФ▲ )۪)۪)ͧҿѕՍ‫ׇீڷ‬ѻͨ

ᣤЙ


 ᆋ C3

ᆋ C1 C
C1-C2-C3
3
Ӣ߫ઁࠀ‫؀‬
ᆋ C2
160 G 3/8”
3
2
200 G 3/8”
3

ᣤѢ
ᣤ 2
250 G 1/2”
1

ᆋ ᆋ
٘՘

‫رৄ׷ீڷ‬ЉऀङӒ԰䃠૿ҵՍ‫ׇ‬ѻஅ࠲ࡠர
9
Turrets controlled by servo-motor type TBH
 
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Connections for turrets with Baruffaldi brushless motor


(GX[LLGRJOѶ߆ऄߑչӢ߫ङ‫ݎ‬ি

10
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Turret - Drive - Electrovalve connections


Ӣ߫௜Ԉ֘ऄ्ஂକ‫ݎ‬

11
Turrets controlled by servo-motor type TBH
 
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Command cycle
Ӣ߫଍੧‫֣پޞ‬

TBH 200/250= T>4”


TBH 160= T>2”

12
Turrets controlled by servo-motor type TBH
Ѷ߆ऄߑ૴ѹӢ߫ TBH

Turret section view


Ӣ߫ӻவ֣

ѧ౵ᩙጊ

ѧ౵ౚध

13
External view TBH 160
:(.‫֣ڥי‬


Externalview TB 320

14
External view TBH 200
:(.‫֣ڥי‬


15
External view TBH 250
:(.‫֣ڥי‬


16
Electromechanical Turrets type TE

ऄԈӢֺ߫՚:+঩ӧଣֺܶԧ
Electromechanical Turrets type TE
ऄԈӢֺ߫՚:+঩ӧ

Index
ऩ‫ڣ‬

3 এѐ Introduction
4 ‫ߐ܉‬Հ‫ރ‬ Technicaldata
5 Ӣ߫ઌૄ՚ Ordercodeforturrets
Ӣ߫ङଣֺ Selectionofturret
6 ђӤি‫ސ‬էङӤӸԃ,,
AsafunctionofthetangentialthrustFF1

Ӣ߫ङଣֺ Selectionofturret
7 ђӢ߫࠳வ૸էङЈԹԃ, AsafunctionofthepressingaxialthrustF2
ђӢ߫ਅவ૸էङ਍ख़ԃ, AsafunctionoftheliftingaxialthrustF3
8 ଍੧‫֣پޞ‬ Opertationchart
9 ݅Ӣ‫ݔ‬ଚ y p
CycleDescription
10 ऄ֘ҫўઁࠀ Electricalcomponentspecification
11 ऄ֘କ‫ݎ‬ Electricalconnections
12 :+‫֣ڥי‬ ExternalviewTE120
13 :+‫֣ڥי‬ ExternalviewTE160
14 :+‫֣ڥי‬ ExternalviewTE200
15 :+‫֣ڥי‬ ExternalviewTE250

2
Turrets TE introduction
:+Ӣ߫ѐ৅

Electromechanical turrets type TE


ऄԈӢ߫ TE

ପଋ‫ٶך‬О‫ٽߑݏރ‬ગઋչӲଭ
Thankstotheexperiencereachedaftermorethan30
Ӣ߫ͫ۩ћੂՈд‫ؗךڮ‬૊৆௠澞О yearsactivityinthedesignandproductionof
࠴(GX[LLGRJO‫ڐ‬Շд㊎‫ޏ‬ङऄԈӢ߫:+঩ӧ eletromechanicalturretsforthepositioningofthetools
ߛࢠૡ١֫௤੽ࡌङфս͹ onCNClathes,BARUFFALDIhasdevelopednewturrets
familyTEtype,thisinordertosatisfythealwayshigher
requestcomingfromthemarket.

Ӣ߫ОऄԈߑߣ‫ݏݱ‬ՅէଣӢ Turretwithtotallyelectromechanicaloperation
bothforrotationandlocking

П੽ࣔࢵ Main Characteristics:

• ள‫ڽٯ‬ङ૴ѹବ‫شߢچ‬ङӣ‫୿ޞچ‬ • Very high rotating speed and minimum indexing times


• ୧বչߠ‫ڐ‬Ӣ߫‫૸ޗ‬էॷԈ • Locking and unlocking without axial movement
• ՅէଣӢ • Bi-directional rotation
• ௤ବ௤િਾ • High load capacity in spite of high speed

• 䬈চ঩৏ेґӢ߫֨‫ލ‬ऄ‫ޞ‬ • A spring system ensures the turret’s clamping


also in absence of electric power
҉‫ޛ‬ґܴ୧বԃ
• ‫ֺޏ‬ગઋӪ‫ߢۅ‬௤ • High rigidity, due to the new design
• ؔѹতे • Very accurate positioning
• ৓‫ܔ‬এԥ • Easy maintenance
• фսઁࠀ • Wide range 120,160,200,250.
• Օљ୆‫ٗו‬ѹӢद • Possibility to use 6-8-12 position disc

3
Electromechanical Turrets type TE
ऄԈӢֺ߫՚:+঩ӧ

Technical data
‫ߐ܉‬Հ‫ރ‬

ઁࠀ
TE 120 TE 160 TE 200 TE 250
Size

ٗѹ‫ރ‬
8 - 12 8 - 12 8 - 12 8 - 12
No. of divisions

૴Ԉۛ୏
Kgm² 1,2 1,2 6 6
Moment of inertia

߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Nm 1100 1900 4000 7500
Max Tangential torque

߂‫ם‬ЈԹ‫܀‬ा
Nm 1200 2100 6000 12000
Max Overturning Torque in Pressing Direction

߂‫ם‬਍ख़‫܀‬ा
Nm 700 1600 3500 6500
Max Overturning Torque in Lifting Direction

߂‫ם‬Љ‫ٵ‬੫‫܀‬ा
Nm 10 15 40 60
Max out of balance torque

ؔѹত‫چ‬ Gradi
± 4” ± 4” ± 4” ± 4”
Positioning accuracy Deg.

୍‫ؔז‬ѹত‫چ‬ Gradi
± 1,6” ± 1,6” ± 1,6” ± 1.6”
Accuracy of Repeatibility Deg.

ӣ‫୿ޞچ‬.@ͧߠ‫૴ޔڐ‬ 30° sec 0,36 0,36 0,45 0,45


୧বͨ 45° sec 0,45 0,45 0,57 0,57
IndexingTime 50 Hz (open + rotation + close) 180° sec 1,25 1,25 1,7 1,7
юӣ‫୿ޞچ‬.@ 30° sec 0,18 0,18 0,24 0,24
Only rotation time 50 Hz 45° sec 0,24 0,24 0,36 0,36
ӣ‫چ‬ைࣤ
n/h 800 800 800 800
Indexing Frequency

4
Electromechanical Turrets type TE
ऄԈӢֺ߫՚:+঩ӧ

Order code for turret Type TE


:+Ӣ߫ઌૄ՚
૴Ԉۛ୏ૄ՚
ઁࠀૄ՚ٗѹ‫ૄރ‬՚
Momentofinertia code
Size code No.ofdivision code
TE120
1.2 Kg x m²
TE120 0120 8 1 TE160
0
TE160 0160 12 2 TE200
6 Kg x m²
TE250
TE200 0200

TE250 0250

K 3 5 . . .

Cod ӣࡊद Cod


Ӣदૄ՚ Coolantliquidinterceptionsystem
Љ٫ӣࡊद
Toolholderdisc * Modelwithoutcoolantring
0

٫߄߶ӕପऀֺӣࡊद
߿݇ઁࠀ߂ৄ֨
1 Cod
࠴ࣿۨ▲З‫࠾؁‬ standardversionwithuniversalcollant
interceptionring ॹ‫ऀ҅ڔ‬

Onrequest,
basedonthe ઁࠀ࣍ߎ Cod
Application
verticaldown
G
specifications,a Versionspecifications
letterwillbe ߶ӕ࣍ߎ
assigned Standardversion
01

֣঻՚
refertothedrawing *
ऄߑऄԹ Cod
Voltagemotor
110V50/60Hz 0
220V50/60Hz
380V50/60Hz
1
2
*
Basedonthedata
߿݇‫҈ݕۯؚ‬Ғ‫ێ‬
440V50Hz 3 providedbythe
('8;,,'2*/ࣿۨૄ՚ customerBaruffaldiwill
440V60Hz 4
supplythecode

5
Electromechanical Turrets type TE
ऄԈӢֺ߫՚:+঩ӧ

Selection of turret
Ӣ߫ଣֺ
߿݇Ј֣۱ॐӢदङՉԃ‫ە‬ӑ澞
֡ؔӢ‫੸ڇ‬୆‫୏ރ‬
બஃࣿф֌ङՀ‫ރ‬੮
Ӣ߫ङӤӸਈԃબՀरআ஼

Followingdiagramsrefertoforcedapplied
totoolholderdisc.
Forloadingcapacityofstatictoolholders
pleaserefertomanufacturer’sdatasheet.
Forturretoperatingcapabilitiesplease
refertosection"technicaldata"page4.

ђӤি‫ސ‬էङӤӸԃ,,
As a function of the tangential thrust FF1
AsafunctionofthetangentialthrustFF1

tangenziale
tangential
100000

10000
FF1(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TE120 TE160 TE200 TE250

6
Selection of turret
Ӣ߫ଣֺ

ђӢ߫࠳வ૸էङЈԹԃ,
AsafunctionofthepressingaxialthrustF2

a premere
to push
100000

10000
F2(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TE120 TE160 TE200 TE250

ђӢ߫ਅவ૸էङ਍ख़ԃ,
AsafunctionoftheliftingaxialthrustF3
a sollevare
to lift
100000

10000
F3(daN)

1000

100
0 100 200 300 400 500 600
a(mm)

TE120 TE160 TE200 TE250

7
Electromechanical Turrets type TE
ऄԈӢֺ߫՚:+঩ӧ
Opertation chart
଍੧‫֣پޞ‬
START
START
կԈ

DEENERGIZEBRAKE
DEENERGIZEBRAKE
ߠ‫ڐ‬⣹૱

SELECTIONOFTHE
DIRECTIONOF
ଣ‫ސܫ‬է
MOTORFEEDINGWITH
MOTORFEEDINGWITH MOTORFEEDINGWITH
CLOCKWISEROTATION COUNTERCLOCKWISE
COUNTERCLOCKWISE
CLOCKWISEROTATION
ऄߑி‫ސ୓ޞ‬է‫૴ޔ‬ऄߑଢ‫ސ୓ޞ‬է‫૴ޔ‬

ENCODERSTROBESIGNALOF ऩ߶Ӣ՚ङӹ▲Ӣ՚ङ৚ु֘ଣପҒ՚
STROBE THEPREVIOUSPOSITION
NO SIGNAL=LOW? RESPECTTHETARGETPOSITION
ଣପҒ՚Ј஑

 

YES
ENERGIZETHEELECTROMAGNET
ENERGIZE THE
ENERGIZETHE
ࢬՇऄ्୞
ELECTROMAGNET NO LOCKING
PROXIMITYIS
୧ব‫ݎ‬଎‫ڐ‬Ҽ



YES
NO PREINDEXING STOPTHEMOTOR
PROXIMITYIS ON?
PROXIMITYIS STOPTHEMOTOR
ON? Ҡ࠲ऄߑ
ঠؔѹ‫ݎ‬଎‫ڐ‬ҼОUT%


ENERGIZEDTHEBRAKE
ENERGIZEDTHEBRAKE
⣹૱ପऄ
YES
STOPTHEMOTOR
STOPTHEMOTOR CHECKENCODERPOSITION
Ҡ࠲ऄߑ CHECKENCODERPOSITION
ANDENABLECNC
ANDENABLECNC
ࠒ߲৚ु֘ѹ৥չ঩৏ީի▲ਚ
WAIT150ms
WAIT150ms
ঈ‫ࡄڭ‬ॡ WAIT200ms
WAIT200ms
ঈ‫ࡄڭ‬ॡ
REVERSETHEMOTORSENSE
REVERSETHEMOTORSENSE
ROTATION ROTATION
ऄߑՆ૴ DEENERGIZEELECTOMAGNET
DEENERGIZETHE
ऄ्୞݊ऄ

READYTOWORK
ӕ‫ו‬Ԇٗ

8
Cycle Description
݅Ӣ‫ݔ‬ଚ

ђ՚Ӣ ђ՚Ӣ
݅ӱ՚Ӣ ݅ӱ՚Ӣ



֘

ऄ्୞

௄ӣ‫ݎچ‬଎‫ڐ‬Ҽ

୧ব‫ݎ‬଎‫ڐ‬Ҽ

⣹૱

Іबऄߑ

ऩ߶Ӣ՚ङӹ▲Ӣ՚ङଣପҒ՚О

ऄߑՆ૴ӹࡄॡङ޶Ҡ

߂‫ם‬Ҫકङ‫ޞڍ‬Оࡄॡ

ऄ्୞݊ऄӹࡄॡङ޶Ҡ

Theaboveoperationdiagramshowsthesequencetobe
• Їଚ‫ݱ‬ҁԈҁީܶђ՚ٗѹ •
followedinordertomovefromposition1toposition2,in
ி‫݅୓ޞ‬ӱ՚ٗѹͧவ‫ث‬Ӣ
clockwiserotation(withtheturrettoolholderdiskinfront),
दͨљՃђ՚ٗѹଢ‫݅୓ޞ‬
andfromposition2toposition11inanticlockwiserotation.
ӱ՚ٗѹङ‫پޞ‬

Thebrakeisfirstdeenergisedandthemotorfeedfor
• ௙ү⣹૱݊ऄͫऄߑܷࣁଣؔङ •
rotationinthedirectionselected.WaituntiltheSTROBE
‫ސ‬է‫૴ޔ‬澞ঈӱੴଣٗѹଣପҒ signaloftherequestedone,goesdownto"zero"level.
՚Ј஑ӱি‫ـޞ‬Օਈ‫ڽ‬ङࢬՇ Energisingthepreindexingelectromagnetasquicklyas
௄ӣ‫چ‬ऄ्୞ͧ߂‫ם‬Ҫકङ‫ޞڍ‬ possible(withinthemaximumpermitteddelaytime),
ӄͨ

சवऄ्୞ੴࢬՇͫঈ௄ӣ‫ݎچ‬଎ Withtheelectromagnetenergised,thepreindexing
• •
‫ڐ‬ҼङҒ՚ӟ࣫եͫ௄ӣ‫ؔچ‬ѹ୦ proximityswithcsignalisawaited,whichconfirmsthat
rotationhasbeenhaltedbymeansoftheindexkey.Upon
ӰҠӢ߫ङӣ‫چ‬澞߿݇଑ЗҒ՚ͫ
receptionofthissignalthemotorinimmediatlyhaltedand
ऄߑॹӶҠ࠲૴Ԉ‫ࡄ֨ٷ‬ॡ޶Ҡ
therotationsenseisreversedafter150mspause.
եՆ૴
Thelockingproximityswitchsignalisthenawaited,before
• ঈӱ୧ব‫ݎ‬଎‫ڐ‬Ҽӟ࣫եͫ‫ـ‬Օਈ •
haltingthemotorasrapidlyaspossibleandenergisingthe
‫ڽ‬ङ֨ऄߑҠ࠲ӹ‫ر‬⣹૱ପऄͧ֨ brake(withinthemaximumpermitteddelaytime)
߂‫ם‬Ҫકङ‫ޞڍ‬қӄͨ
Asafetycheckcanbecarriedoutatthispointandconsent
• ଑З‫ޞ‬Ҙ‫؍‬Ҷࠒ߲؏ࡂ঩৏Շӟ •
formachiningcanbegiven,followedbyelectromagnet
ઍՕҒ՚ͫࡄॡեͫऄ्୞
9 deenergisingafter200mspause
݊ऄ
Electromechanical Turrets type TE
ऄԈӢֺ߫՚:+঩ӧ
Electrical component specification
ऄ֘ҫўઁࠀ

D E B C

ऄ्୞͹ 24Vdc65WED50%
A Electromagnet: 24Vdc65WED50%

Іबऄߑ͹߶ӕङО\.`٫ࢽґ‫ڐܔ‬Ҽ
B Threephasemotor: 380V50Hzothervoltagesonrequest,tempeartureprobeswithtermostaticswitchNC

৚ु֘͹<JIи଒Ӳ৚ु٫‫ר‬Ң߻௠չଣପ૿ӟ646
C Encoder: 24VdcBinarycodewithParityandstrobecontroleoutputsPNP.
Protectedegainstpolarityinversionsandshortciruits

௄ӣ‫ݎچ‬଎‫ڐ‬Ҽ͹<JI૿ӟ64645
D PreindexProximity: 24VdcOutputsPNPNOProtectedegainstpolarityinversionsandshortciruits

୧ব‫ݎ‬଎‫ڐ‬Ҽ͹<JI૿ӟ64645
E LockingProximity: 24VdcOutputsPNPNOProtectedegainstpolarityinversionsandshortciruits
10
Electrical connections
ऄ֘କ‫ݎ‬

ऄ्୞
Elettromagnete
Electromagnet

୧ব‫ݎ‬଎‫ڐ‬Ҽ
Proximitydichiusura Locking
௄ӣ‫ݎچ‬଎‫ڐ‬Ҽ
Proximitydipreindex ‫ ֪ݎ‬Ground
Terra
‫ى‬੕‫ك‬
SchermoShielding
(0)Volt ऄߑ
Motore
(+)24V 380V
ଣପ Strobe Motor

‫ר‬Ң߻௠ Parity
BIT8 Termiche
ࢽґ‫ܔ‬
BIT4 Termic
BIT2 Freno
⣹૱
BIT1 Brake

৚ु֘৚ु੮
Encodercodetable
ٗѹ‫ר‬Ңଣପ • ૿ҵऄ࢛<फࡶr 
A B C D Strobe
Position Parity • 646૿ӟͧ߂‫؍ࡄם‬и଒Ӳु
• ‫ר‬Ң߻௠չଣପҒ՚
1 • • • • Նէߢ‫ۅ‬ґ‫ܔ‬
• ૿ӟि૨ґ‫ܔ‬
2 • • • • ৚ु֘չ‫ݎ‬଎‫ڐ‬Ҽ஬҅ऀ‫ى‬੕ऄ৘
љҲЉ‫੽ڷ‬ङ‫ߛײ҆܃ٴ‬ਘऄߑङ‫܃ٴ‬
3 • • •
‫ى‬੕িज‫ݎீڷ‬ӱऄঔ‫די‬Ї
4 • • •
5 • • • • PowersupplyDC24Volt+/10%Ripple10%
• PNPOutputs(max.load50mA)inBINARYcode
6 • • • • PARITYCheckandSTROBEsignal
• Reversepolarityprotected
7 • • • • • • Outputshortcircuitprotected
• Theuseofshieldedcable(8/10poles)forEncoderandproximity
8 • • • isrequired.Thisisnecessarytoensureagainstnoiseinterference
etc.fromtheelectricmotor.
9 • • • Shieldmustbeconnectedtotheelectricbox.

10 • • •
11 • • • • •
12 • • •
11
TE 120

: Ingresso refrigerante
Coolant inlet

: Uscita refrigerante
Coolant outlet

: Uscita cavi elettrici


Outlet for supply cables

: Superfici su cui è possibile eseguire la spinatura


Area in which is possible to drill holes for the pins
:+‫֣ڥי‬
External view TE 120

12
13
TE 160
:+‫֣ڥי‬
External view TE 160

: Ingresso refrigerante
Coolant inlet

: Uscita refrigerante
Coolant outlet

: Uscita cavi elettrici


Outlet for supply cables

: Superfici su cui è possibile eseguire la spinatura


Area in which is possible to drill holes for the pins
TE 200

: Ingresso refrigerante
Coolant inlet

: Uscita refrigerante
Coolant outlet

: Uscita cavi elettrici


Outlet for supply cables

: Superfici su cui è possibile eseguire la spinatura


Area in which is possible to drill holes for the pins
:+‫֣ڥי‬
External view TE 200

14
15
TE 250
:+‫֣ڥי‬
External view TE 250

: Ingresso refrigerante
Coolant inlet

: Uscita refrigerante
Coolant outlet

: Uscita cavi elettrici


Outlet for supply cables

: Superfici su cui è possibile eseguire la spinatura


Area in which is possible to drill holes for the pins
Electromechanical Turrets type TAN

ॹ‫ڔ‬ऄԈӢ߫:'4঩ӧଣֺܶԧ
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Index
ऩ‫ڣ‬
3 এѐ Introduction
4 ‫ߐ܉‬Հ‫ރ‬ Technical data
5 Ӣ߫ઌૄ՚ Order code for turrets
Ӣ߫ङଣֺ Selection of turret
6
ђӤি‫ސ‬էङӤӸԃ,, As a function of the tangential thrust F-F1

7 ଍੧‫پޞ‬ Operating sequence


8 ଍੧֣ Operation diagram
9 ऄ֘କ‫ݎ‬ Electrical connections
10 Ӓ԰䃠ஂ Coolant valves
11 :'4ӻவ֣ Section view TAN 160-210-265
Assemblage schema
12 :'4ȍ:'4੸୆֣
from TAN160/4 to TAN 440/4

13 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 160/4 PS


14 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 210/4 PS
15 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 210/6 PS
16 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 265/4 PS
17 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 265/6 PS
18 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 340/4 PS
19 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 340/6 PS
20 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 440/4 PS
21 :'4ٗѹ‫֣ڥי‬ Overall dimensions TAN 440/6 PS
22 ࣔ࠺‫ऀځ‬ Special Applications
23 ஍ў Accessories
24 :'4Ӣ߫ઌૄ۱஬Ғ‫ێ‬ Needed infornations to order TAN
25
26 Ԇٗѹ৥ Tabella lati di lavoro
Turrets TAN introduciton
TAN Ӣ߫ѐ৅

Electromechanical turrets type TAN


ऄԈӢ߫ TAN
TAN series turrets are built by a fixed basis and a
rotating head both of hardened and grinded steel.
A single motor commands the phases of release, of
rotation of positioning and locking.
TAN series turrets can be mounted with the axis in
horizontal, vertical or slanting position.
It is possible furthermore to select any work station
without necessity of stopping in the intermediate
stations.
Turrets are normally built for carryng 4 tool, as per
DIN norms 3425; on demand can be supplied with a
different number of faces and every face is supplied
with a slot for the positioning of the tools
(presetting), solution which allows to reduce the
dead times necessary for the presetting of the tools.

ଣ୆
Available on demand
:'4Ӣ߫ީं৆ଋࢽ‫ࣲה‬ङ‫ڇׂ੸؍‬չ
‫૴ޔ‬ѽһգুۨङ澞
ԥऄߑ‫ݏ‬ӲӢ߫ߠ‫૴ޔͫڐ‬ӣ‫چ‬չ୧ব
:'4঩ӧӢ߫Օљࡊ‫۪੸؍ٵ‬ৱॹ‫؍ڔ‬
੸ଣ‫ܫ‬Ԇٗٗѹ‫ޗޞ‬஬֨И୿ٗѹҠூ
Ӣ߫ପ‫ٯ‬О֚ٗѹ*/4TUXSYͫ Electronic card type BA 93/ EL 820
‫ߧײ‬஬੽ ٫߄ӢӀؔѹङ୰ࠤͫ଑߽Օ The electronic card type BA 93/EL 820 is provided for
љਭम޾݅ӢӀ۩ћՕљ‫҈ݕ‬Љգङٗ indexing & management of the Baruffaldi turrets
ѹ‫࠿ͫރ‬ЗٗѹҪક۱஬੽ङҠߑ‫୿ޞ‬澞 serie TAN.
It handles all communications, timing and alarm
signals between the turret and the cnc.
('+2‫ݏ‬Ӳߡ
• Microprocessor with built in Eprom, running at
('+2‫ݏ‬Ӳߡ‫ݏ‬Ӳ:'4Ӣ߫ӣ‫چ‬չҒ՚‫ࣲה‬ 8 MHz
ѕ‫ݏ݋‬Ӣ߫չ঩৏Ф୿ङପ઒ͫ‫پޞ‬չ‫ܕ‬ઊҒ՚ • Possibility to manage up to 31 indexing positions
• ‫ࣲ֘הڳ‬ӄ৥+VXUS‫؂‬ҥ֘ͫ଍੧ைࣤ3.` • Automatic turret resetting command by button on
• Օљ‫ךݏݱ‬ଇٗѹ card
• ‫ݏ‬ӲߡЇङܷ୚ՕљਘԈ‫ؘ࣫‬Ӣ߫‫ז‬ѹ • Dip-switch settings for turret positions number,
‫҈ݕުރ‬Ӣ߫ٗѹ‫ރ‬澝Ӣֺ߫՚չ‫੽ڷ‬ङઋ‫ޞ‬ selection of turret type and necessary timing

• Fixed and codified alarm display
• ުॐ‫ܕ‬ઊ՚ु
• Autotest on power up
• ପऄਘࠒ
• ґ‫ܔ‬Њ⣹૱չऄ्୞କ‫ݎ‬ङ৐ऄ֘ङ௤Շ‫ݻ‬ஞ͹ • Protections against high frequency troubles, on
• ि૨չࡋС‫ۅ‬ङଋૺ reIay connections for Brake and Electromagnet,
short circuit and permanent overload.
3
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Technical data
‫ߐ܉‬Հ‫ރ‬
ઁࠀ
Size
TAN 160 TAN 210 TAN 265 TAN 340 TAN 440

ٗѹ‫ރ‬
No. Of divisions
4 4 4-6 4-6 4-6-8

૴Ԉۛ୏
Moment of inertia of masses to be carried
Kgm² 1 3 8 21 55

߂‫ם‬Օ‫ݠ‬٫ӢӀ୍୏
Maximum permissible weight to be carried by turret
Kg 35 75 120 220 320

߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Nm 1100 1800 3600 12000 22000
Max Tangential torque

߂‫ם‬Љ‫ٵ‬੫‫܀‬ा
Max out of balance torque on horizontal axis
Nm 8 35 130 200 400

ؔѹত‫چ‬ Gradi
Indexing accuracy Deg.
± 6" ± 6" ± 6" ± 6" ± 6"

୍‫ؔז‬ѹত‫چ‬ Gradi
Accuracy of Repeatibility Deg.
± 2" ± 2" ± 2" ± 2" ± 2"

ߠ‫ڐ‬չ‫ܗ‬૜‫୿ޞ‬
Unlocking and lift time
sec 0,28 0,35 0,50 0,70 0,80

‫▲૴ޔ‬յ‫୿ޞ‬
Time taken for one revolution
sec 1,66 4 5 7,5 10

Ј੊չ୧ব‫୿ޞ‬
Lowering and locking time
sec 0,82 0,85 1 1,4 1,6

110 110 110 110 110


ऄߑऄ࢛ைࣤ.` 220 220 220 220 220
V
Supply voltage for motor 50/60 Hz 380 380 380 380 380
400 400 400 400 400

⣹૱۱஬ԅࣤ
Power requirements for brake
W 4,4 3,6 6,8 6,8 6,8

⣹૱۱஬ऄԹ
Power requirements for brake
V 24 24 24 24 24

Ӣ୍߫୏
Turret’s total weight
Kg 31 62 116 250 430
4
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Order code for turret Type TAN


:'4Ӣ߫ઌૄ՚
ֺ՚ٗѹ‫ރ‬Љ٫ஂͧ߶ӕͨ٫ஂ

Ӣ‫ڇ‬Љ٫ӄӒ঩৏Ӣ‫ڇ‬٫߄ӄӒ঩৏
Withoutvalve (STANDARD) Withvalve
numberof
Type without coolant system with coolant system
Positions through the tool holder through the tool holder
ӣ‫ૄރچ‬՚
TAN120* 4 6722 X
numberof
TAN160 4 5951 6922
Divisions
TAN210 4 5998 6923 CODE
TAN265 4 5999 6924 4 6
TAN265 6 6555 6925 5 A
TAN340 4 4782 6718 6 0
TAN340 6 6926 6772 8 1
TAN440 4 6719 4777 12 2
TAN440 6 6776 6775
TAN440 8 6935 6972

6 3 . .

 CODE ‫ऀځ‬ CODE 


ऄߑைࣤ Applications
Motor ࣔ࠺ङ‫ऀځ‬Օ
 tension
 and
 ߶ӕ љؔӲӀѽ৻
frequency

ପଋଣ‫ڐܫ‬Ҽӣ‫چ‬ ঩୦։ୂ୹
110V 50HZ 0 0
110V 60HZ 1 Standard
220V 50HZ 4 Positioningwithselectorswitch
220V 60HZ 6 TANE* Arefurthermore
    availableondemand,
380V 50HZ 2 ପଋ৚ु֘ӣ‫چ‬ 2 specialapplications,
380V 60HZ 8
forinformationand
440V 50HZ 5 Positioningcontrolwithencoder codecontactthesales
440V 60HZ 3 ՅէଣӢ * office
8
480V 60HZ 7 Bidirectional *

*ࣔ࠺ऄߑ
 ଣ୆  CODE
* Specialmotor Optional
400V 50HZ G
400V 60HZ E Љ٫ப‫ؿ‬৅ࡹ୏
    0
415V 50HZ A WithoutprearrangementforRENICHAW
460V 60HZ B
500V 50HZ C ‫ݠ‬٫ப‫ؿ‬৅ࡹ୏
   * 1
500V 60HZ F WithprearrangementforRENICHAW
575V 60HZ H ࣔ࠺ङ‫ऀځ‬ՕؔӲ
*Specialapplicationspossiblyavailableonlyondemand
5
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Seleciton of turret
Ӣ߫ङଣ‫ܫ‬
ҁऀ֨ӢӀЇ߂‫ם‬ЈԹԃͧ,ͨ૥ख़Ӣ߫И‫ͧڶ‬8ͨ
ҁऀ֨ӢӀЇ߂‫ם‬਍ख़ԃͧ,૥ख़Ӣ߫И‫૸ڶ‬ি8
Max pushing force on tool (F) vs. distance from turret axis (R) .
Max lifting force on tool (F1) vs. distance from turret axis (R) .

,ԥѹͧJG4JG4#4 ਍ख़ԃ

to lift
100000
F1 (daN)

10000

1000
100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000
R (mm)
TAN 160 TAN 210 TAN 265 TAN340 TAN 440

,ԥѹͧJG4JG4#4 ЈԹԃ

to push
100000
F (daN)

10000

1000
100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000
R (mm)
TAN 160 TAN210 TAN 265 TAN340 TAN 440

6
Opertation chart
଍੧‫֣پޞ‬ 
 
Ҽ୻Ӓ԰ࡊ  
Closethecoolantsupply

կԈ NO
ߠ‫࠵ڐ‬௢ Ӣ߫ީիӱѹ
Unlockingsequence POSITION REACHED?
ߠ‫ڐ‬⣹૱ ୧ব࠵௢
BRAKE DEENERGIZE ީ YES

Positioningsequenceindicatedbyselectorswitch
Lockingsequence
Ӣ߫ٝӱѹ   Ӣ߫ٝӱѹ
Turret inposition Turret inposition
⣹૱਍्
਍्‫ ୿ޞ‬30 -50 ms
ेؔӢ߫⣹૱
BRAKEDEMAGNETIZING
ٝ৆ߠ‫ڐ‬ Ӣ߫ऄߑி‫ސ୓ޞ‬է‫૴ޔ‬
Demagnetizingtime30 -50 ms (OFF) CW
Be surethatthe Turnmotor(turret)on
brakeis clockwiseCW
de energized(OFF)
޶Ҡ 50 ms
50ms PAUSE

NO
‫૴ޔ‬ऄߑͫ଑߽Ӣ߫‫ࣁܷ׷ڐ‬ ‫ڳ‬Ԉ‫ڐ‬Ҽ୧বҒ՚
ଢ‫ސ୓ޞ‬էII]‫૴ޔ‬ MICROSWITCH
Turn themotorONsothattheturret
LOCKSIGNAL
LOCK SIGNAL
rotatescounterclockwiseCCW
ީ YES

ࠒ߲ٗѹ՚ 
VERIFYPOSITION
ࡨ۞͹֨݅Ӣߊ୿ͧӢ߫‫ͨ૴ޔ‬ОдЉ҅Ӓ
԰䃠࢜ࢥͫ۩ћ‫ڏ‬ઑ‫ر‬Ӓ԰䃠ஂ୹Ҽ୻澞
Ӓ԰䃠ङ࢜ࢥ߄Օਈѫ‫ڧ‬րӢ߫ङԈҁ ޶Ҡ t 
ѫфࣿ୼ொ۪‫ږ‬૜Ӣ߫‫ݻ‬ஞ PAUSE t
TAN120200msTAN160350ms
 ࡨ۞ TAN210350msTAN265350ms
ЉખѾ‫ޞ‬⣹૱ऄ࢛ͧ<फࡶͨ‫ڐލ‬ TAN340600msTAN440600ms
•֨ߑ‫ޞߑڐٽ‬
•‫ۄ‬Ҡե
•ॳࣀҠऄͫք㔇ީ‫ڮ‬िङ‫୿ޞ‬ ⣹૱Їऄ
Ӣ߫҉‫ٗ֨ޛ‬ѹЇͫѸ‫ۼޏ୍ீڷ‬੧ BRAKEENERGIZING
୧বଋ३
଑З࠵௢ީेґӢ߫ӄୂ୧বߑߣ߄▲ؔङ‫ݐ‬ԃ

޶Ҡ t
Attention:
PAUSE t
Wheneverbrakepowersupply(24Vdc)getsoff
TAN120150msTAN160150ms
•  Atthemachineswitchon
•  AfteranEMERGENCYRESET TAN210150msTAN265150ms
• Afterablackout,evenforshorttime TAN340150msTAN440150ms
WITHTURRETINPOSITIONITISCOMPULSORYTOEXECUTE
A*LOCKINGSEQUENCE.
ऄߑҠ࠲
Thistoensureaproperthrusttotheinternallocking STOPMOTOR
mechanism.
۸‫ڐ‬Ӓ԰ࡊ
7 Open thecoolantsupply
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Operation diagram
଍੧֣
଒ো
Feeding
⣹૱
BRAKE
਍् 30 - 50 ms
Demagnetizing
t₁ t₂

‫૴ޔ‬
Rotation
ऄߑ
MOTOR
୧ব 50 ms
Locking

ଣ‫ڐܫ‬Ҽ
SELECTOR - SWITCH

୧ব‫ڐ‬Ҽ
LOKING SWITCH

ٗ‫׷ڐپ‬ӱଇऩ߶ٗѹ୧ব⣹૱ٗ‫پ‬ৈߘ
Cycle start Position reached Locking Brake Cycle end

ٗ‫ݔپ‬ଚ Cycle description


• The above operation diagram shows the sequence to be
• ОдӢ߫ਈ࠳ेङ݅Ӣ▲ؔ੽ܷࣁЇଚ଍੧֣
ङ࠵௢ߛ‫ۼ‬੧ followed in order to correctly position the turret.

• The brake is first de-energized and de-magnetizing and, after


• ⣹૱௙ү‫ע‬ऄ‫ٷ‬਍्ͫ৆ଋࡄॡङҠூե
50 ms of pause, the motor is feeded for counterclockwise
଒োऄߑଢ‫ͧ૴ޔ୓ޞ‬வ‫ث‬Ӣ߫஽ୂͨ
rotation (with the turret tool-holder disk in front).

• ঈ‫ڭ‬ଣ‫ڐܫ‬Ҽङऩ߶ӢѹҒ՚ͧ੿ऄ֘କ‫ݎ‬ • Wait the signal from the selector switch related at the
஼Иङ‫ڦ‬਩‫ݎ‬িুՠͨࣀեՆ૴ऄߑ required position (see
page
colours combination) and electrical
then reverseconnections for the wires
the motor rotation.

• ঈ‫ڭ‬୧ব‫ڳ‬Ԉ‫ڐ‬ҼҒ՚ӟ࣫եͫ‫޶׷ڐ‬ҠZ
• The locking microswitch signal is then awaited for start the
଑З޶Ҡ‫ͫ୿ޞ‬ਈ؏Ҷङ୧বӢ߫
first pause t₁ to permit the completely locking of the turret.

֨଑З޶Ҡৈߘ‫ޞ‬⣹૱‫ீڷ‬ପऄ At the end of this pause the brake must be energized.


‫׷ڐ‬আиЗ޶ҠZͫҪક⣹૱୧ѻ۱߄ Start now the second pause t₂ to allow the brake to lock all
ङ଍ԈୂўͫФեҠ࠲ऄߑ cinematic parts and after that stop the motor.

• ⣹૱‫ৄ׷ீڷ‬Їऄफӱ‫ޏ‬ङ݅Ӣ‫׷ڐ‬ • Brake must be energized until a new requested position.


8
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Electrical connections
ٗѹ ऄ֘କ‫ݎ‬
POSITION ٗѹӢ߫ٗѹӢ߫ٗѹӢ߫ٗѹӢ߫
4 positions turrets 6 positions turrets 8 positions turrets 12 positions turrets
1 ग঱ Whiter-Red ভ Violet ভ Violet ভ Violet

2 ভ Violet ࠖ঱ Brown-Red ࡷ੒ Light Blue ভग Violet-White

3 ࠖ঱ Brown-Red ௰ Yellow ࠖ঱ Brown-Red ࠖ঱ Brown-Red

4 ௰ Yellow ࠖग Brown-White ࠧग Orange-White ࠧग Orange-White

5 ࡷ੒ Light Blue ௰ Yellow ௰ Yellow

6 ग঱ White-red জ௰ Beije জ௰ Beije

7 ࠖग Brown-White ग White

8 ग঱ White-red ࡷ੒঱ Light Blu-Red

9 ঱ Red

# ࡷ੒ Light Blue

# ࠖग Brown-White

# ࠖ Brown

ଣ‫ڐܫ‬Ҽ SELECTOR SWITCH

COMMON +24 V ঞ਩ Pink

Ӣ߫୧ব‫ڳ‬Ԉ‫ڐ‬Ҽ LOCKED TURRET MICROSWITCH


‫ڳ‬Ԉ‫ڐ‬Ҽ‫୻ٯ‬ Normally closed ௰ग Yellow-white
‫ڳ‬Ԉ‫ڐ‬Ҽ‫ڐٯ‬ Normally open ࡷ੒ग Light blue-White

ࢽґ‫ڐܔ‬Ҽ TERMOSTATIC SWITCH


৕঱ Green-Red

‫ڳ‬Ԉ‫ڐ‬Ҽ‫୻ٯ‬ Normally closed 120 °C


௰঱ Yellow-Red

⣹૱ BRAKE 24 V dc
௲ Black

௲ Black

ऄߑ MOTOR

঱ Red
M ঱ Red
঱ Red
3~
‫ ֪ݎ‬GND ௰৕ Yellow-Green

9
Ӓ԰䃠ஂ
Coolant valves
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Coolant valves
Ӓ԰䃠ஂ
‫ߧײ‬஬੽ͫӢ߫Օљ‫҈ݕ‬٫߄ӄӒ঩৏
On request the turret are available with coolant system
ђӢ‫ڇ‬ӄୂӟࡊ
through the tool holder

‫֥ͧدإ‬5ֺ֥ͨஊ࠲Ӓ԰䃠‫ࡶי‬
Ӣ߫ङӢ‫ڇ‬ѽ
Seal (O-ring) to prevent the
Toolholder housing of the turret
outlet of coolant

ઇՇѽ
SHUTTER

ஂҼ୻
Valve closed

Dowel of toolholder Ӣ‫ڇ‬䓃‫ف‬

ஂ۸‫ڐ‬
Valve open

Ӓ԰䃠ࡊ૨
Way of coolant

Ӓ԰䃠ࡊ૨
Way of coolant
Ӣ‫ڇ‬
toolholder
ઇՇѽ
Shutter

H 5ֺ֥ஊ࠲Ӓ԰䃠‫ࡶי‬
O-ring to prevent the loss of coolant

10
Section view TAN160-210-265
:'4ӻவ֣

ଣ‫ڐܫ‬Ҽ
Selector switch 1

‫ڳ‬Ԉ‫ڐ‬Ҽ 3
Microswitch 18
2
4
7 19
6

5 13

14
18

9
12
25
10
19
20

22 TAN 265 26
16

25 26 TAN 160 - 210 27 28 29 24 30

஽त ӢӀ‫ֲ੸؍‬ 1 Top cover 15 Plate for carryng pre-set tools


5ֺ֥ ࠀ‫֥ܞ‬ 2 O-Ring 16 Gasket
ѮԈߑߣѽ ٫ࡣҺदङ‫࣪دإ‬ 3 Housing for operating 17 Flanged packing ring
ऄߑ କ‫૸ݎ‬ mechanism 18 Pinion
લ‫࣪ޅ‬ କ‫૸ݎ‬П૸‫׬܈‬
4 Motor assembly 19 Primary bearing bush for pinion
‫ݐ‬ԃ૸‫܈‬ ‫ڟ‬চ
‫ݐ‬ԃ૸‫࣪ڶؔ܈‬ 5 Adjustment ring 20 Spring
ؔѹ୰
૸‫ݵ࣪ڶؔ܈‬㣜࣪ 6 Thrust bearing 22 Trailing key
И‫ڶ‬ѽ
ӄ夊়ѽ ׂ‫ڇ‬ 7 Ring for centering of 23 Centre column
௜Ԉ夊࠾ thrust bearing 24 Base-plate
କ‫׬܈૸ࠩ૸ݎ‬
௜Ԉ夊࠾‫ݵ‬㣜࣪ ௸૶ 8 Support ring for 25 Secondary bearing bush for pinion
Ӣ‫੸؍ڇ‬ѽ ௜ԈࡣҺ centering bearing ring 26 Gear
٫࣪夊В И‫૸ڶ‬⣹૱ 9 Housing with internal 27 Driving flange
ӢӀԆবߑߣ ‫ڂ‬त Thread 28 Countershaft-brake assembly
ऄ৘ 10 Driving screw 29 Bottom cover
Ҹ‫ףݖ‬ 11 Support ring for driving 30 Electrical supply cable
࠾‫ףݖ‬ screw 31 Plug
‫ڇݖ୓ݖ‬ 12 Toolholder Housing 32 Socket
13 Collar screw 33 Contact pin socket
14 Tool clamp
11
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ
Assemblage schema TAN160/4 to TAN440/4
:'4ȍ:'4੸୆֣

16
18
17

20 1
23
19
30 2
22
24 31 3
E
32
B
33 4
25
5
26 28
6
27 7
29
8
F F
C 9
A ୧ব夊࠾
B Ӓ԰䃠П૿ҵՍ 13
C ؔѹՀৰࠤ 10
E ‫ࡈ݌੸؍‬঒ՃӒ⢹࣒‫؀‬
F ‫ܜ‬ԳࡣҺѽ夊়‫؀‬
14 11
G Ӓ԰䃠ӟࡊ঒‫؀੸؍‬

G 12

A Locking screw
B Inlet hole for connection of main
coolant supply tube
C Reference arrow for positioning
E Hole for fitting tube for venting and
bleeding condensate
F Tapped holes for withdrawing flanged 15
housing
G Outlet hole for coolant supply pipe 12
Overall dimensions TAN160/4 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

13
Overall dimensions TAN210/4 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

14
Overall dimensions TAN210/6 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

15
Overall dimensions TAN265/4 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

16
Overall dimensions TAN265/6 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

17
Overall dimensions TAN340/4 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

18
Overall dimensions TAN340/6 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

19
Overall dimensions TAN440/4 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

20
Overall dimensions TAN440/6 ps
:'4ٗѹ‫֣ڥי‬

* ۱߄வॆ‫چ‬.XI

B Ӓ԰䃠૿ҵ‫؀‬

D ऄ৘

E ࡈ‫؀‬

G Ӓ԰䃠૿ӟ

H ӄӒӟࡊѹ৥

* All sides hardened Hrc. 55


B Inlet holes for coolant supply
D Electrical supply
E Vent hole
G Outlet for
H Position of the
valves for coolant
outlet through the tool

21
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ
Special Applications
ࣔ࠺ङ:'4ٗѹӢ߫
ࣔ࠺‫ऀځ‬ TAN 5 Positions special

(GX[LLGRJOՕљ߿݇‫ࡌ੽ۯؚ‬
‫࠺ࣔ҈ݕ‬ङ:'4Ӣ߫
બ‫ݎ‬䁽‫୹ୂߐ܉‬

On demand Baruffaldi can supply


special TAN turrets.
For information contact the technical office

ࣔ࠺ङ:'4ٗѹӢ߫
TAN 8 Posizioni
ࣔ࠺ङ:'4ٗѹӢ߫
TAN 5 Positions special

ࣔ࠺ङ:'4ٗѹӢ߫
TAN 6 Posizioni speciale

22
Electromechanical Turrets type TAN
ऄԈӢֺ߫՚:'4঩ӧ

Accessories
࠴‫'(ͫי‬8;,,'2*/ଐ‫▲҈ݕ‬঩ӧङ஍ў
‫ޅ‬ѽ۸ԕઌ૆ͫਈґચ߂৆ࡺՕழ澞 ஍ў
եவ‫رۓ‬रӱ▲пӢ‫ڇ‬ Baruffaldi furthermore offers a series of accessories, which facilitate
‫ײ‬஬ࣔ࠺ङઁࠀͫՕљؔӲ澞 the purchase of complete, warranted and economic full package.
Љ੽ࣚઽͫબ‫ݎ‬䁽୦։ୂ୹ You will afterwards find an example of a few toolholders, which are
at your disposal.
There are further versions available on demand, do not hesitate to
contact the sales office.

ѠѾ:'4Ӣ߫ୃՕљ୆‫ו‬িӳ
љஅ࠲Ӣ߫ѽЈୂୂўչׂ‫ڇ‬
ФЇङୂўФ୿ङ॥ㆼ
଑य़‫ە‬ӑЈׂͫ‫ڇ‬ѫ߿݇Јவ
ङ੮ࠀИङ‫݇ރ‬୆‫ו‬Дߚ୸ि
ૡљ੾त‫ޅ‬З‫تؾ‬ङিӳ澞

At request any type TAN turret can be


suppied with wire brushes to avoid
accumulation of shavings between the
lower part of the housing and the upper
part or top of the base plate.
In such a case the base plate will be
furnished with two strips which modify
the overall dimensions according to the
values stated in the table.

B
A

Tottetta A B Turret A B
TAN 120-4 144 188 TAN 265-4 363 363
TAN 160-4 230 191 TAN 340-4 384 454
TAN 210-4 288 288 TAN 440-4 484 554

Ӣ‫ڇ‬
Toolholder
Іவ੸ӢङӢ‫ڇ‬ ૸է斖Ӣ‫ڇ‬ ૸էӢ‫ڇ‬
*/4TUXSY */4TUXSY */4TUXSY
Triple toolholder for turrets Axial toolholder for boring Axial toolholder for turrets as
as per din DIN norms 3425 bars for turret as per DIN per DIN norms 3425

23
For fast processing of your request - confirm the following information
Одਈ޾‫ڽ‬ङдઆ‫ۓ‬ङ஬ࡌબेઍљЈҒ‫ێ‬

TAN TURRET ‫ۯؚ‬դ०ઌԥ՚


Customer Name Order
1 2 3 4 5 6 7 8

63 . .
ֺ՚ / Type
Љ٫ӟࡊஂͧ߶ӕͨ٫ӟࡊஂ
/ Without valve (STANDARD) / With valve

‫י‬ӒӄӒ
without coolant system through the tool holder with coolant system through the tool holder
code code
TAN 160 4 positions 5951 TAN 160 4 positions 6922
TAN 210 4 positions 5998 TAN 210 4 positions
1 2 3 4 TAN 265 4 positions 5999 TAN 265 4 positions 6924
TAN 265 6 positions 6555 TAN 265 6 positions 6925
TAN 340 4 positions 4782 TAN 340 4 positions 6718
TAN 340 6 positions 6926 TAN 340 6 positions 6772
TAN 440 4 positions 6749 TAN 440 4 positions 4777
TAN 440 6 positions 6776 TAN 440 6 positions 6775
TAN 440 8 positions 6935 TAN 440 8 positions 6972

ٗѹ‫ރ‬ Numero di Division


5 code code
4 positions 6 6 positions 0
5 positions A 8 positions 1
12 positions

ऄߑՀ‫ރ‬ /
߶ӕऄߑࣔ࠺ऄߑ
/ standard motor / Special motor *
code code code code
6 110V 50HZ 0 380V 50HZ 2 400V 50HZ G 500V 50HZ C
110V 60HZ 1 380V 60HZ 8 400V 60HZ E 500V 60HZ F
220V 50HZ 4 440V 50HZ 5 415V 50HZ A 575V 60HZ H
220V 60HZ 6 440V 60HZ 3 460V 60HZ
‫ऀځ‬ / Applications
7 STANDARD code 0 TANE * code 2 SPECIAL * code 8

ଣ‫ڐܫ‬Ҽଣѹ৚ु֘ଣѹՅէӣ‫چ‬
Positioning with selector switch Positioning control with encoder Bidirectional positioning

Opzionale / Optional
8 STANDARD code 0 SPECIAL * code 1
Љ٫ப‫ؿ‬৅ࡹ୏‫ݠ‬٫ப‫ؿ‬৅ࡹ୏
Without-prearrangement for RENICHAW With-prearrangement for RENICHAW
޾଒▲࠵ङҒ‫ێ‬ / Further information
ऄ৘୸‫چ‬জफ૿ӟԆٗѹ৥
A
- Work's side
Cable lenght Meters straight Output
է՘‫૿چ‬ӟ P R
B
ࢎ࡬ӳީի 90° right output
cleaning brushes YES NO է٘‫૿چ‬ӟ S S1
C
90° left output
ऄ৘‫ީףݎ‬ի version - ࣍ߎ
Cable connector YES NO
Y X
Baruffaldi technical support for order confirmation is only indicative for turrets type selection. Customer is always responsible
for the final choice, as BF cannot be aware of all technical implications of the whole machine. 24
Needed informations to order TAN turrets
:'4Ӣ߫ઌૄ۱஬Ғ‫ێ‬

Type of turret
Ӣֺ߫՚ࢎ࡬ӳ
cleaning brushes
TAN 160 TAN 340 ѠѾ:'4֚ٗѹӢ߫ୃՕљ୆‫ו‬িӳ
љஅ࠲Ӣ߫ѽЈୂୂўչׂ‫ڇ‬
TAN 210 TAN 440 ФЇङୂўФ୿ङ॥ㆼ
On request the TAN 4 positions can be supplied with wire brushes
TAN 265 to avoid accumulation of chips between the lower part or top of
the base plate. Yes No
߿݇‫ۯؚ‬஬੽୆‫࡬ࢎו‬ӳͫௌ‫י‬іો
Brushes Supplied upon request and charged separately

ٗѹ‫ރ‬଒োऄߑՀ‫ރ‬ऄ৘‫ ףݎ‬- Cable connector


Number of divisions Feeding motor data

4 6 8 110 V 220 V 380 V ߿݇‫ۯؚ‬஬੽୆‫ו‬Љգङऄ֘‫ףݎ‬


஬੽ௌ‫י‬іો
400 V 50 Hz 60 Hz On request we can supply a connector to
ऄ৘୸‫چ‬ facilitate the Machine electrical connection.
Cable lenght ҿѕ /other V Supplied upon request and charged separately
জ /Meters Yes No

ऄ৘૝ଋজ஬੽ௌ‫י‬іો
Over the 1,5 meters the cable will be charged ऄ৘૿ӟ- Cable output

फӟ
A straight Output

Ӓ԰䃠ஂ
Coolant Valve է՘‫૿چ‬ӟ
B 90° right output
Yes No
‫ߧײ‬஬੽Օ‫҈ݕ‬٫ӄӒङӢ߫ է٘‫૿چ‬ӟ
On request the turret are available with
ௌ‫י‬іો
C 90° left output
coolant system through the tool holder charged separately

Ԇٗѹ৥ - Work's side


Ԇٗѹ৥ Ԇٗѹ৥
Work's side P Work's side R
߿݇ԪदߛेؔԆٗѹ৥ͫ‫ڇڂ‬ङ‫੸؍‬
ѹ৥љՃऄ৘૿ӟѹ৥
Specify the work side referring to the chuck, to Ԇٗѹ৥ Ԇٗѹ৥
the fixing plate positioning and the cable Work's side S Work's side S1
output
࣍ߎ ࣍ߎ
ٗѹӢ߫Э஬੽ेؔԆٗѹ৥ Version Y Version X
FOR THE 6 POSITIONS TURRET SPECIFY ALSO
THE WORKING SIDE VERSION
੿Ј஼Հ‫ރ‬੮
SEE ENCLOSED TABLE
25
Table work's side
Ԇٗѹ৥੮

P
Work's side
Ԇٗѹ৥ B

B A

A C

C Ԇٗѹ৥
Work's side R

B Ԇٗѹ৥
Work's side S1
A
B
C
A
Ԇٗѹ৥
Work's side S C

࣍ߎ Version X
P B

B A

A C

R
Ԇٗѹ৥
C
࣍ߎ Version X Work's side

࣍ߎ Version
Y
S1
Ԇٗѹ৥
B Work's side

A
B

C
A

Ԇٗѹ৥
Work's side S Y
C
26
࣍ߎ Version
Y-Axis""unit type YAX

?૸ԥҫ?'>ଣֺܶԧ
Y-Axis""unit type YAX
?૸ԥҫֺ՚?'>

Index
ऩ‫ڣ‬

3 ?'>ѐ৅ Y-Axis unit introduction


4 ‫ߐ܉‬Հ‫ރ‬ Technical data
5 ?'>ୂўুۨ
 Assemblage schema YAX

6 ?'>䃠Թ⣹૱ YAX hydraulic brake

7 ‫૳ح‬௄ૺ঩৏ Guideways preload system

8 ‫૳ح‬௄ૺ঩৏ Guideways preload system

9 தИ䃔࢝ Centralized lubrication

10 ‫୿૳ح‬஝ࢃஔ঩৏ Recovering guideways backlash

11 ?૸ԥҫ?'>*֣ YAX 3D drawing

12 ?'>‫֣ڥי‬ External view YAX 16.16

13 ?'>‫֣ڥי‬ External view YAX 25.25

14 ?'>‫֣ڥי‬ External view YAX 40.32


15 ?'>ऀӢ߫ Turret for Y-Axis unit
16 :(?':(?8‫ߐ܉‬Հ‫ރ‬ TBYA/TBYR Technical data
Y-Axis unit introduction

!
W
?'>ѐ৅

NE
“Y-axis” unit type YAX
?૸ԥҫ ?'>

The YAX unit allows displacement of tools in lathe


Y-direction, in order to produce manifolds where
out-of-axis operations are required, such as face
millings, holes and tappings, key-slots and so on. ?'>ԥҫՕљ҅ӢӀ֨?૸‫ސ‬է଒੧१Ԉͫђ৲
 
       ‫ؘ࣫‬ଋ૸ԆٗљࢠૡԆٗঝֺङ஬ࡌ澞҆‫ײ‬͹
bed lathes, where required y-axis movement is ঀவ攵Ӹͫ‫؀‬Ԇٗչ‫ݸ‬Вͫ୰ࠤԆٗঈ澞
perpendicular to machine slide. ?'>Օљ֨‫ٽٵ‬૯૱‫ٽ‬չ‫ٽފ‬૯૱‫ٽ‬ЇͫҁО߄?
The rugged meehanite cast iron column with wide ૸‫ސ‬է१Ԉङࣔ࠺஬ࡌङָफй࢝૳҅ऀ澞
sliding guideways and all other strongly designed
٫߄‫૳ء‬չҿѕԆ֡ୂўङ௤‫چڠ‬敉୞ߴͫљՃ
components, together with hydraulic guideways
䃠Թ‫૳ح‬௄િਾ঩৏ͧЋӯͨՕљ‫܈‬Չ௤‫چڠ‬ङ
preload system (patent pending) allow hard ma-
     
     ૱ӸՃԈԃԆٗ澞
tools. ंй҅ऀֲࠥԗગઋͫ?'>߄Іय़ֺ՚͹
Thanks to the modular design, YAX is available in ?'>ଠ‫ځ‬йչӢ߫ͨ
3 sizes: YAX 16 (for 120 and 160 size turrets), YAX ?'>ଠ‫ځ‬йչӢ߫ͨ
25 (for 200 and 250 size turrets) and YAX 40 (for 320 ?'>ଠ‫ځ‬йչӢ߫ͨ
and 400 size turrets). TBYA as well as TBYR turrets :(?'չ:(?8Ӣ߫Օљ҅ऀ澞߶ӕङ੧३Օљ߿݇
 
        ПߑԴ੽ࡌӲؔͧ৻঩۩ћ‫ͨ୹ୂߐ܉‬
     
   
Department).

П੽ࣔࢵ͹

Main features:
 Strong meehanite cast iron column for optimal  ֳ֡ङ௤‫چڠ‬敉୞ߴͫਈ‫ױ߂ל‬ङ‫܌‬Ӳ㞦Ԉ
vibration dampening results and stable in time  ଇӱ६ؔङ‫ߧݼ‬
 Very wide and strong hardened sliding guideways  ள‫ءٯ‬ङ৆ଋࢽ‫ࣲה‬ङ࢝૳ͫ՟З‫ސ‬է֮٫
with backlash recovery devices in all directions,  ߄ࢃஔਅ஝ङ੸৥ͫԕխИ‫ס‬䃔࢝঩৏ͧ䃔࢝
centralized lubrication included (except oil supply  ࡝঩৏Љխͨ
unit)  Օલ‫ޅ‬ङ䃠Թ‫૳ح‬௄િਾ঩৏ͧЋӯͨਈଠ‫ځ‬
 Adjustable hydraulic guideways preload system  ௤‫چڠ‬ङ‫ݱ‬ҁ
(patent pending) for extremely hard operations  ٫߄௤‫چڠ‬ङ?૸‫ސ‬էङ䃠Թ⣹૱
 Strong hydraulic Y-direction brake  ‫ם‬੧३ͫՕ߿݇੽ࡌؔӲ
 High strokes, available as standard as well as  ۱߄߶ӕӢ߫ୃՕљܷࣁ҅ऀͫ࠳էԆ۪ٗৱ
custom
 

      
  ՆէԆٗ
back-machining
03


Y-Axis""unit type YAX

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NE
?૸ԥҫֺ՚?'>

Technical data
‫ߐ܉‬Հ‫ރ‬

Size
YAX16 YAX25 YAX40
ઁࠀ
Turret size
120 160 200 250 320 400
Ӣֺ߫՚
Minimum suggested motor torque
S1 4 6 10 13 25 30
߂‫ش‬ऄߑ‫܀਼ݐ‬ा
Ball screw diameter x pitch
mm 32x5 32x5 40x5 40x5 63x10 63x10
࣯࢞Вߙफ‫^ڬ‬夊૥
Max feed speed in Y direction
m/min 10 10 10 10 10 10
߂‫?ם‬է଒োବ‫چ‬
Max feed force in Y-direction
N 8000 12000 18000 27000 00
32000 39
39000
߂‫?ם‬է଒োԃ
Nominal stroke
mm ± 40 ± 40 ± 70 ± 70 ± 100 ± 100
߶ӕ੧३
Hydraulic brake force in Y-direction*
N/bar 50 50 90 90 180 180
?է䃠Թ⣹૱ԃ
Max. Y-direction hydraulic brake oil pressure**
bar 00(150 100(150)
100(150) 100(150) 100(150) 100(150) 100(150) 00(150)
߂‫?ם‬է䃠Թ⣹૱࡝Թ
ऄߑ৚ु֘ 20 20 20 20 20 
Positioning accuracy
࣯࢞Вߙ৚ु֘ͧଣ୆ͨ m 15 15 15 15 15 15
ؔѹত‫چ‬ फি৚ु֘ͧଣ୆ͨ 10 10 10 10 10 10

       ‫ݳݦ‬঩‫ރ‬L#


** 100 bar maximum standard pressure, 150 bar on request ** HGX߂‫߶ם‬ӕԹԃͫHGXͧଣ୆ͨ

04
Y-Axis""unit type YAX

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NE
?૸ԥҫֺ՚?'>

Assemblage schema YAX


 ?'> ୂўুۨ
ॹߴ 06
࢝૳
னѹ‫ݎ‬଎‫ڐ‬Ҽͧ‫ͨڐٯ‬
ஒѹ‫ݎ‬଎‫ڐ‬Ҽͧ‫ͨ୻ٯ‬ (*) ߿݇‫҈ݕࠀઁۯؚ‬
‫ݎ‬଎‫ڐ‬Ҽत
஽त
?૸ऄߑͧЉ֨҈ૄਸ֠ͨ
?૸ऄߑࡣҺͧͨ
?૸ऄߑज٫૶ͧͨ
Њ‫ٽ‬૯‫؀੸؍‬ 06
?૸ज٫
?૸ज٫૶
բ੸‫؀‬
ஒѹ۟‫ֲځ‬
‫ݎ‬িঀ‫׿‬
?૸⣹૱
11 09
07 08
?૸⣹૱૸
‫૳ح‬௄ૺࡴ‫֚ͧ׉‬Зͨ
ত‫࣯࢞إ‬Вߙ
13
தИ䃔ֲ࢝
ͧGͨЇ‫ֻ࣌૳ح‬
15
ͧGͨЈ‫ֻ࣌૳ح‬ 13

12 44a

44

16

19
01
17

18

20
05
02

45

16 14
17 03 04
20 04
45a 57 10

05
Y-Axis""unit type YAX

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NE
?૸ԥҫֺ՚?'>

YAX hydraulic brake


?'>䃠Թ⣹૱

When the unit is in fixed position, before starting machining operations either with fixed tools or with
live tools, it is necessary to activate Y-Axis brake, in order to prevent the slide from displacing
downwards/upwards due to machining forces. This is necessary even if Y-Axis motor has a brake,
because elastic and mechanically reversible components in unit kinematic system might allow the slide
to move under machining forces and vibrations.

‫૸?ڢ‬ԥҫ֡ؔ֨߮▲Зѹ৥‫֨ͫޞ‬կԈ૱ӸԆ۪ٗԈԃԆٗ३‫پ‬ӹͫ
‫૸?رீڷ‬଒੧⣹૱ͫљஅӤӸԃ ҅࢝ߡЇЈ१Ԉ澞‫૸?ߧײ‬ऄߑ٫⣹૱ͫ

଑З࠵௢Эީ‫੽ڷ‬ङͫ֜О?૸ԥҫ଍ԈୂўИङ▲п٫߄‫ۅڟ‬ङ

ߑࠑЇՕଢङୂўͫѫ֨ӤӸԃҁऀЈ҅‫ߡ࢝ڱ‬ѹ१۪஭Ԉ澞

1500
1400
1300
1200
1100
1000
Fy (daN)

900
800
700
600 YAX 25
500
400
300
200
100
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
P (bar)

06
Y-Axis""unit type YAX

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NE
?૸ԥҫֺ՚?'>

Guideways preload system


‫૳ح‬௄ૺ঩৏
Y-Axis guideways preload system consists of 4 hydraulic cylinders that pull the slide against the
guideways when the unit is in fixed position. This system prevents turret from displacing due to high
machining forces that arise during turning operations, especially when guideways have been working
for a while and some backlash, even very small, may be present due to wear.
Preload cylinders can be activated with different oil pressures, according to machining forces that are
applied to the unit. Once estimated such machining forces, the right oil pressure can be evaluated and
set on hydraulic valves in power pack unit.

?૸‫૳ح‬௄ૺ঩৏ं֚З䃠Թ࡝儏ুۨͫ‫૸?ڢ‬஬੽
֡ؔ֨߮Зѹ৥‫ͫޞ‬ѕѫ‫ߡ࢝ر‬չ‫▲֨ܞܱ૳ح‬૜澞
଑З঩৏Օљ֨ߑ‫ٽ‬଒੧૱Ӹٗҁ‫ޞ‬அ࠲ंй௤‫ڠ‬
‫چ‬ӤӸԃͫ৲‫ث‬Ӣ߫фࣿङ१Ԉ澞‫ػ‬ҿީ‫ٗ૳حڢ‬ҁ
▲࠼‫୿ޞ‬եͫࣾਙंй䭎݃৲фࣿङ‫୿شڳ‬஝澞
߿݇Ԇٗ‫૸?֨ͫޞ‬ԥҫЇфࣿङӤӸԃͫ௄ૺ࡝
儏ՕљԆૺЉգङԹԃ澞▲‫ޚ‬ѳઋӟӤӸԃͫब‫ځ‬ङ
䃠ԹԹԃѫପଋ䃠ԹॻЇङ䃠ԹஂߛԆԹ澞

07
Guideways preload system

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‫૳ح‬௄ૺ঩৏

2.000
1.750
Ty (daN*m)

1.500
1.250
1.000
750 YAX 25
500
250
0
30 40 50 60 70 80 90 100
P (bar)

3.000
2.750
2.500
Tz (daN*m)

2.250
2.000
1.750
1.500
1.250
1.000 YAX 25
750
500
250
0
30 40 50 60 70 80 90 100
P (bar)

14.000
13.000
12.000
11.000
Fx (daN)

10.000
9.000
8.000
7.000 YAX 25
6.000
5.000
4.000
3.000
30 40 50 60 70 80 90 100
P (bar)

08
Y-Axis""unit type YAX

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?૸ԥҫֺ՚?'>

Centralized lubrication
தИ䃔࢝

YAX unit is equipped with a centralized


lubrication system, to ensure
lubricating oil supply to sliding 䃔࢝࡝बҼҒ‫ێ‬
guideways and ball screw. ࡝Թ͹6#HGX
ࡶ୏͹7#IS‫࣪ڲ‬
䃔࢝յߊ͹‫ޞش࣪ڲ‬
䃔࢝࡝ড‫چ‬͹I9Z
䃔࢝劮͹42-/
?'>ԥҫ٫߄தИ䃔࢝঩৏ͫ
љेґ࢝૳չ࣯࢞Вߙङ䃔࢝

䃔࢝࡝֕‫( ୏ذ‬0,10 cm3/ ‫) ࣪ڲ‬

Дଆ֮Օ

‫ث‬வ୶Ҧ

䃔࢝࡝҈࡝‫( ؀‬M10x1)

09
Y-Axis""unit type YAX

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NE
?૸ԥҫֺ՚?'>

Recovering guideways backlash


‫୿૳ح‬஝ࢃஔ঩৏
YAX unit moves upon flat sliding guideways, by means of a sliding material applied to the moving parts
and to sliding wedges.
The unit is equipped with 3 backlash recovery wedges, 1 for transverse backlash recovery (48) and 2 for
orthogonal backlash recovery (49,50)

‫֣ંڂ‬

36a
36c
36b

஽ં֣
37c
37b
37a

?'>ԥҫଋҁऀ֨଍Ԉୂўչ࢝Ԉֲࠞङ࢝Ԉѽͫ֨‫૳࢝ء‬Ї१Ԉ澞?'>ԥҫ▲һ߄З୿஝ࢃஔֲࠞͫЗऀ
йࢃஔࠦէ୿஝ͧͨͫՐ‫י‬Зऀйࢃஔָफ୿஝ͧͨ

10
Y-Axis""unit type YAX

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NE
?૸ԥҫֺ՚?'>

“Y-axis” unit type YAX


?૸ԥҫ ?'> *֣

11
Y-Axis""unit type YAX

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W
YAX 16.16

NE
?૸ԥҫֺ՚?'>

12
Y-Axis""unit type YAX

!
W
YAX 25.25

NE
?૸ԥҫֺ՚?'>

13
Y-Axis""unit type YAX

!
W
YAX 40.32

NE
?૸ԥҫֺ՚?'>

14
Turret for Y-Axis""unit
?'>ऀӢ߫

Y axis Axial and Radial driven tools turrets type TBYA/TBYR


for tool-holders as per ISO norms 10889 (ex DIN 69880)
?૸ऀ૸էչ‫ڬ‬էӟӢѶ߆ԈԃӢ߫ TBYA/TBYR
Ӣ‫߶ڇ‬ӕ ISO10889(ex DIN 69880)

This turret has been designed for use on the Y axis


of turning centres. ଑࠮Ӣ߫ީЋ୹О૱攵И‫ڶ‬ङ?૸ગઋङ
The turret has compact overall dimensions towards ‫ث‬Ԫद澝‫ڇف‬љՃ࢝૳ߛપͫӢ߫ߑߣবӘ
the chuck, the tailstock and the slide.
଑य़‫ࠄސ‬Օљ҅ऀ߶ӕफ‫ڬ‬ङӢद澞
This solution allows use of toolholder discs with
standard dimensions.

П੽ࣔ‫ۅ‬չѩࢵ͹

Main characteristics and advantages:
 These turrets can be supplied together with Baruf-  ଑пӢ߫Օљչ?૸ԥҫু੸ե▲գ҈‫ֳ֡ͫځ‬
faldi Y-axis unit (see YAX section), for a rugged,  ত‫ٷإ‬Ќ‫ۅ‬џࡁ߂ѩ澞
precise and cost-effective solution  ‫ۯؚ‬уՕԥࣞ૆б଑य़Ӣ߫ͫ੸୆֨ਘٜङ?૸ԥҫЇ
          -
 :(?'չ:(?8Օࣞॹ‫֨੸؍‬बգङ?૸Ї
mer’s Y-axis unit
 Both frontal TBYA and radial TBYR turrets can be  ҿѕП੽ࣔ‫ۅ‬չ:(3'љՃ:(38बѷ
used on the same Y-axis  Օଣઁࠀ͹
 Main features of these turrets are similar to TBMA
and TBMR turrets 
 Available sizes 120-160-200-250-320. 

1. For technical data refer to TBMA, TBMR-VDI and TBMR-BMT ‫ߐ܉‬Հ‫ރ‬Հৰ:(3':(38<*/չ:(38(3:ୂӣ


sections.
2. For Y-axis unit see YAX section. 2. ?૸ԥҫબՀ੿?'>ୂӣ

15
TBYA/TBYR Technical data
:(?':(?8‫ߐ܉‬Հ‫ރ‬

TBYA live tools technical data


:(?'Ԉԃ‫ߐ܉ף‬Հ‫ރ‬

Size TBYA TBYA TBYA TBYA TBYA


ઁࠀ 120 160 200 250 320

Toolholder shaft size


mm 20 30 40 50 60
Ԉԃ‫تؾ߬૸ף‬
Max torque at the motor
Nm 16 16 50 50 100
Ԉԃऄߑ߂‫܀ם‬ा
Max power
Kw 5 5 9 9 15
Ԉԃऄߑ߂‫ם‬ԅࣤ
Max motor speed RPM
6000 6000 5000 5000 3000
Ԉԃऄߑ߂‫૴ם‬ବ g/min

Ratio: RPM motor / RPM take power Direct 1:1 1:1 1:1 1:1 1:1
ԈԃऄߑԈԃ‫૿ף‬ӟѹ৥ѮԈࡁ Reduction - 1.25 1.315 1.52 1.45
Turret's total weight
Kg 60 80 140 170 426
Ӣ߫‫୏ૅۈ‬
Available version Pneumatic ࡈԹ    
࣍ߎ Hydraulic 䃠Թ     
Working pressure ࡈԹ 5±1
Bar
ٗҁԹԃ 䃠Թ 30 ± 3

TBYR - VDI live tools technical data


:(?8<*/Ԉԃ‫ߐ܉ף‬Հ‫ރ‬

Size TBYR TBYR TBYR TBYR TBYR


ઁࠀ 120 160 200 250 320
Toolholder shaft size
mm 20 30 40 50 60
Ԉԃ‫تؾ߬૸ף‬
Max torque at the motor
Nm 16 16 50 50 100
Ԉԃऄߑ߂‫܀ם‬ा
Max power
Kw 5 5 9 9 15
Ԉԃऄߑ߂‫ם‬ԅࣤ
Max motor speed RPM
5000 5000 4000 4000 3000
Ԉԃऄߑ߂‫૴ם‬ବ g/min

Ratio: RPM motor / RPM take power Direct 1:1 1:1 1:1 1:1 1:1
ԈԃऄߑԈԃ‫૿ף‬ӟѹ৥ѮԈࡁ Reduction 1.23 1.23 1.25 1.25 1.33
Turret's total weight
Kg 84 115 192 285 595
Ӣ߫‫୏ૅۈ‬
Available version Pneumatic ࡈԹ    
࣍ߎ Hydraulic 䃠Թ     
Working pressure ࡈԹ 5±1
Bar
ٗҁԹԃ 䃠Թ 30 ± 3

TBYR - BMT live tools technical data


:(?8(3:Ԉԃ‫ߐ܉ף‬Հ‫ރ‬

Size TBYR TBYR TBYR TBYR TBYR


ઁࠀ 120 160 200 250 320
BMT size Dimensione 55 65 75
mm 45 45
Ԉԃ‫تؾ߬૸ף‬ 65 75 85
Max torque at the motor
Nm 16 16 50 50 100
Ԉԃऄߑ߂‫܀ם‬ा
Max power
Kw 5 5 9 9 15
Ԉԃऄߑ߂‫ם‬ԅࣤ
Max motor speed RPM
6000 6000 5000 5000 3000
Ԉԃऄߑ߂‫૴ם‬ବ g/min

Ratio: RPM motor / RPM take power


1 1 1 1 1
ԈԃऄߑԈԃ‫૿ף‬ӟѹ৥ѮԈࡁ
Turret's total weight
Kg 84 115 192 285 595
Ӣ߫‫୏ૅۈ‬
Available version Pneumatic ࡈԹ    
࣍ߎ Hydraulic 䃠Թ     
Working pressure ࡈԹ 5±1
Bar
ٗҁԹԃ 䃠Թ 30 ± 3 16
Turn-Mill multifunction unit B-Axis type BAX

૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>ଣֺܶԧ
"BAX unit introduciton
('>ԥҫএѐ
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>
૱攵‫ז‬ՠԥҫȔ(૸ȕֺ՚͹('>
(GX[LLGRJO‫ڐ‬Շ(૸Ӣֺ߫՚('>ͫђ৲؏
֑д૱‫ٽ‬չԆٗИ‫ڶ‬ԅਈ஍ўङय़ঝ澞
('>ԥҫͫՕљ଒੧ࡁ‫ײ‬૱澝攵澝ଢ଼澝գ
૸Ҟ‫ڶ‬澝љՃѠ۞અ‫چ‬ङ‫ݸ‬Вͫ৲ЌଐՕ
љ଒੧І৓‫ڥי‬ङԆٗ('>ԥҫ߿݇ऄП
૸‫܀‬ाङЉգ߄ІЗઁࠀ͹4Sͧ('>ͨ
4Sͧ('>ͨչ4Sͧ('>ͨ
ЉգङӢ‫ڇ‬঩৏֮Օ҅ऀͫࡁ‫ײ‬.91
)'6:5ঈ澞ֳ֡ङୖৈߣͫ‫ם‬फ‫௸ڬ‬दչ‫ޗ‬
ਅ஝‫ݢ‬ԈѮଧेґ‫םڠ҈ݕৄ׷‬ङӤӸਈԃ
չӤӸত‫چ‬澞

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™ বӘङગઋͫ߿݇‫ͫࡌ੽ۯؚ‬Օљ XdVm^Va!d[[hZiVcYViVcnVc\aZ"eajhi]gZZ"
‫ر‬Ӣ߫չߑ‫ߡ࢝ٽ‬ҟۨ▲З‫ޅ‬ѽ Y^bZch^dcVaegdÒa^c\XVcWZXVgg^ZYdji#
™ ՕؔӲय़ঝ௷ҶङऄП૸ 76Mjc^i^hVkV^aVWaZ^ci]gZZh^oZh!l^i]
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Ԇٗङ஬੽ &%%Cb76M&%%!'%%Cb76M'%%VcY((%Cb
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ͧ࡝Թ௤ଇHGXͨ VcYXdchiVciegZX^h^dcdkZgi^bZ#

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3
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

Technical data
‫ߐ܉‬Հ‫ރ‬

BAX 100 BAX 200 BAX 330


Size ઁࠀ

Deg° ± 105°
Swiveling angle ‫ݢ‬Ԉઅ‫چ‬
ӣ‫چ‬ত‫چ‬ ௸द୧ব Index clamping Every 5°
Deg°
Angular positioning ⣹૱୧বͧͨBrake clamping (1) અु֘ Resolution 0,4”

ؔѹত‫چ‬ ௸द୧ব Index clamping ± 4”


Deg°
Positioning accuracy ⣹૱୧বͧͨBrake clamping (1) ± 15”

୍‫ؔז‬ѹত‫چ‬ ௸द୧ব Index clamping ± 1,5”


Deg°
Positioning repeatability ⣹૱୧বͧͨ Brake clamping (1) ± 5”

߂‫ם‬ӤӸ‫ސ‬է‫܀‬ा 50 bar 4000 4000 7700


Nm
Maximum tangential torque 70 bar 5600 5600 10800

࡝Թ
bar 50 - 70 bar (according to duty)
Oil pressure

ऄП૸
Electrospindle

߂‫ش‬П૸‫܀‬ा9ͧͨ Nm 100 200 330


Maximum electrospindle torque - S1 (2) RPM 0 - 2000 0 - 1500 0 - 1300

߂‫ش‬П૸‫܀‬ा9 ͧͨ
Nm 130 260 430
Maximum electrospindle torque - S6 40% (2)

߂‫ם‬ऄП૸‫૴ޔ‬ବ‫ͨͧچ‬
RPM 14.000 14.000 8.000
Maximum electrospindle rotating speed (2)

ӢӀ‫ݎ‬Ս HSK A50 - A63 HSK A63 - A80 HSK A80 - A100
Tool coupling (3) CAPTO C5 - C6 CAPTO C6 - C8 CAPTO C8
࡝Թ
bar 50 - 70 bar (according to duty)
Oil pressure

* Sono possibili differenti posizioni di montaggio.


Different mounting positions are possible.

1 ੮Иङ‫߶ऀީ݇ރ‬ӕङ৚ु֘ͫѺ▲пङ‫݇ރ‬Օљପଋ 1 Values achieved with standard encoder. Lower values can be achieved by using
҅ऀ޾তेङ৚ु֘ a more accurate encoder
2 ‫ؘ‬எ‫܀‬ाͫ߂‫ם‬ବ‫چ‬ՕљؔӲ
2 Actual torque, defluxing speed and maximum speed can be customized
3 Different couplings upon request
3 ՕљࢠૡЉգङକ‫ݎ‬

4
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

Turn-Mill multifunction unit B-Axis 100Nm


૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫ(૸࣐জ

The device is designed as a “C”-shaped structure comprising:

Steel base, where turning table is fitted


Welded steel column
Cast-iron upper structure, where swiveling motor is fitted
Electrospindle
Swiveling +/- 105° or more if necessary.

(૸Ӣ߫ગઋ‫ڥי‬ОIৈߣ
‫ٗ૴ޔ‬ҁՖО୞‫ڇڂ‬
ୖ䐁‫ߴॹݎ‬
ऄߑ‫ݢ‬ԈչѮଧ۱֨ङЇୂৈߣОୖ䐁‫ݎ‬
ऄП૸

‫ݢ‬Ԉઅ‫چ‬r q ۪ৱ޾‫ך‬


TURNING TABLE

Main features

Turning upon axial and radial needle bearings


Swiveling by means of a direct Torque Motor, no mechanical plays and wear, thus no periodical adjustments
requested
Indexed locking every 5 deg on 3-part Hirth rings
Free angle locking by means of a hydraulic brake
N°2 inductive sensors for locked/unlocked Hirth rings signal
Interpolation machining possible during finish-milling, different table bearings pre-loads can be set.

૱ӸٗҁՖ
૱Ӹ‫૸ͫޞ‬էչ‫ڬ‬է࢞୓૸‫܈‬

ପଋ‫܀‬ाऄߑफ‫ݎ‬௜Ԉ‫ݢ‬Ԉͫ‫ࠑߑޗ‬Ԉҁչ䭎݃ͫ֜࠴‫ޗ‬஬յߊ‫ۅ‬ङલ‫ޅ‬

௸दৈߣͫӣ‫چ‬ত‫چ‬q

䃠Թ⣹૱Ѡ۞અ‫چ‬ӣ‫چ‬୧ব

ପଋДЗѮ۟֘Ѯ૿ߠ‫ڐ‬୧বҒ՚
ত攵‫ޞ‬Օљ‫ݖ‬੭ԆٗͫՕљ҅ऀЉգङٗҁՖ௄ૺ૸‫܈‬

B-Axis_100Nm PS rev.00 7/5/2009


5
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

Mechanical performances
ߑࠑ‫ۅ‬ਈ

)
9

)
+
)
+

)$
)
9

࡝Թ͹('8
OIL PRESSURE: 50 BAR
௸द୧বͧ૱Ӹٗ‫ͨپ‬
Hirth rings locked (Turning operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F -*b) 4000 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 4000 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 14800 N
C = 3400 Nm
߂‫૸ם‬էԃ
Max axial force (F A ) 26000 N
䃠Թ⣹૱୧বͧӢӀ‫૴ޔ‬Ԇٗٗ‫ͨپ‬
Hydraulic brake locked (Rotating tool operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F -*b) 2500 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 4000 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 14800 N
C = 3400 Nm
߂‫૸ם‬էԃ
Max axial force (FA ) 26000 N
‫ݖ‬੭ͧত攵ͨ
Interpolation (Finish-milling)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 616 Nm (standard motor)

1320 Nm (on request)

B-Axis_100Nm PS rev.00 7/5/2009 6


Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

࡝Թ͹('8
OIL PRESSURE: 70 BAR

௸द୧বͧ૱Ӹٗ‫ͨپ‬
Hirth rings locked (Turning operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 5600 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 5600 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 20700 N
C = 4760 Nm
߂‫૸ם‬էԃ
Max axial force (FA ) 36400 N
䃠Թ⣹૱୧বͧӢӀ‫૴ޔ‬Ԇٗٗ‫ͨپ‬
Hydraulic brake locked (Rotating tool operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F -*b) 3500 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 5600 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 20700 N
C = 4760 Nm
߂‫૸ם‬էԃ
Max axial force (FA ) 36400 N
‫ݖ‬੭ͧত攵ͨ
Interpolation (Finish-milling)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 616 Nm (standard motor)

1320 Nm (on request)

B-Axis_100Nm PS rev.00 7/5/2009

7
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

ELECTROSPINDLE ऄП૸
Tool coupling ӢӀ‫ݎ‬Ս Capto C5/C6 – HSK A63 (others on request)

Motor features: ऄߑՀ‫ރ‬ Synchronous Phase Motor TK195-90


Cmax (S1) = 100 Nm (0-2000 rpm)
Max power = 23.7 kW
Max turning speed = 14.000 rpm

No maintenance, permanent grease bearings lubrication


Liquid motor cooling
Encoder L+B GEL 2442 KN for spindle vectorial control and positioning
Front air pressurization
Tool coupling air cleaning during tool change
Hydraulic cylinder for tool change operations
Tool change operations control by means of inductive sensors
Rotating joint for through-tool coolant supply
Vacuum device for coolant rotating joint leaks draining
Outer coolant supply through built-in nozzles
Spindle hydraulic locking on 3-part Hirth rings for turning operations (spindle bearings are released)

‫ޗ‬஬৓‫૸ͫܔ‬էࡋС‫ۅ‬劮䃔࢝
䃠ѽऄߑӒ԰
ପଋ৚ु֘2(-+214‫ث‬П૸़୏‫ݏ‬Ӳչؔѹ
ӹୂॱࡈ‫׍‬Թ
݅Ӣ‫ثͫޞ‬ӢӀ‫ݎ‬Ս⩾ࡈࢎ࡬
ପଋ䃠Թ儏଒੧݅Ӣ‫ݱ‬ҁ
ପଋѮ۟֘଒੧݅Ӣ‫ݱ‬ҁङ‫ݏ‬Ӳ
‫ףݎ૴ޔ‬ӢӀИ‫ڶ‬ӟࡊ
ऱॱ੸৥ґચӒ԰䃠‫ףݎ૴ޔ‬ङࡠர

B-Axis_100Nm PS rev.00 7/5/2009 8


Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

POSSIBLE MACHINING OPERATIONS WITH 50 BAR TABLE LOCKING


ٗҁՖԹԃ('8‫ޞ‬ङԆٗ‫ە‬ӑ

Material to be machined: low alloy steel, Rm=600 N/mm2 ٗўߕ‫މ‬͹Ѻՠ୐ୖͫ8S4SS


Ӣ࣌
Insert tools.

Outer diameter turning (table Hirth rings locked, electrospindle Hirth rings locked)
Ԇٗ‫֤ٗͧי‬ҁՖ௸द୧বͫऄП૸௸द୧বͨ

D= 300mm workpiece diameter ٗўफ‫ڬ‬


Vc=180 m/min cutting speed ӤӸବ‫چ‬
ap= 7 mm depth of cut ӤӸࢋ‫چ‬

fn= 0.6 mm/rev feed per revolution িବ‫چ‬

Center drilling (table Hirth rings locked, electrospindle Hirth rings locked)
ଢ଼И‫ٗͧ؀ڶ‬ҁՖ௸द୧বͫऄП૸௸द୧বͨ

d=63mm drill diameter ଢ଼‫ף‬फ‫ڬ‬


Vc=200 m/min cutting speed ଢ଼Ӹବ‫چ‬
fn=0.15 mm/rev feed per revolution িବ‫چ‬

Off-center drilling with electrospindle (table Hirth rings locked, electrospindle turning)
ଢ଼Ҟ‫ٗͧ؀ڶ‬ҁՖ௸द୧বͫऄП૸‫ͨ૴ޔ‬

d=40 mm drill diameter ଢ଼‫ף‬फ‫ڬ‬


Vc=170 m/min cutting speed ଢ଼Ӹବ‫چ‬
fn=0.13 mm/rev feed per revolution িବ‫چ‬

Face milling (hydraulic brake locked, electrospindle turning)


ঀவ攵Ӹͧ䃠Թ⣹૱୧বͫऄП૸‫ͨ૴ޔ‬

d=63 mm mill diameter 攵Ӣफ‫ڬ‬


Vc=250 m/min cutting speed 攵Ӹବ‫چ‬

ap= 5 mm axial depth of cut ૸է攵Ӹࢋ‫چ‬

ae=47 mm radial depth of cut ‫ڬ‬է攵Ӹࢋ‫چ‬


fz=0.14 mm/tooth mill feed per tooth 攵Ӹ଒ো୏
z=7 teeth number of teeth 攵Ӣ௸‫୏ރ‬

B-Axis_100Nm PS rev.00 7/5/2009


9
10
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

Turn-Mill multifunction unit B-Axis 200Nm


૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫ(૸࣐জ

The device is designed as a “C”-shaped structure comprising: Nm


Steel base, where turning table is fitted
Welded steel column
Cast-iron upper structure, where swiveling motor is fitted
Electrospindle
Swiveling +/- 105° or more if necessary.

(૸Ӣ߫ગઋ‫ڥי‬ОIৈߣ
‫ٗ૴ޔ‬ҁՖО୞‫ڇڂ‬
ୖ䐁‫ߴॹݎ‬
ऄߑ‫ݢ‬ԈչѮଧ۱֨ङЇୂৈߣОୖ䐁‫ݎ‬
ऄП૸

‫ݢ‬Ԉઅ‫چ‬r q ۪ৱ޾‫ך‬

TURNING TABLE
૱ӸٗҁՖ
Main features

Turning upon axial and radial needle bearings


Swiveling by means of a direct Torque Motor, no mechanical plays and wear, thus no periodical adjustments
requested
Indexed locking every 5 deg on 3-part Hirth rings
Free angle locking by means of a hydraulic brake
N°2 inductive sensors for locked/unlocked Hirth rings signal
Interpolation machining possible during finish-milling, different table bearings pre-loads can be set.

૱Ӹ‫૸ͫޞ‬էչ‫ڬ‬է࢞୓૸‫܈‬

ପଋ‫܀‬ाऄߑफ‫ݎ‬௜Ԉ‫ݢ‬Ԉͫ‫ࠑߑޗ‬Ԉҁչ䭎݃ͫ֜࠴‫ޗ‬஬յߊ‫ۅ‬ङલ‫ޅ‬

௸दৈߣͫӣ‫چ‬ত‫چ‬q

䃠Թ⣹૱Ѡ۞અ‫چ‬ӣ‫چ‬୧ব

ପଋДЗѮ۟֘Ѯ૿ߠ‫ڐ‬୧বҒ՚
ত攵‫ޞ‬Օљ‫ݖ‬੭ԆٗͫՕљ҅ऀЉգङٗҁՖ௄ૺ૸‫܈‬

B-Axis_200Nm PS rev.00 7/5/2009


11
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

Mechanical performances
ߑࠑ‫ۅ‬ਈ

)
9

)
+
)
+

)$
)
9

࡝Թ͹('8
OIL PRESSURE: 50 BAR
௸द୧বͧ૱Ӹٗ‫ͨپ‬
Hirth rings locked (Turning operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F -*b) 4000 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV 4000 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 14800 N
C = 3400 Nm
߂‫૸ם‬էԃ
Max axial force (F A 26000 N
䃠Թ⣹૱୧বͧӢӀ‫૴ޔ‬Ԇٗٗ‫ͨپ‬
Hydraulic brake locked (Rotating tool operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F 2500 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 4000 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 14800 N
C = 3400 Nm
߂‫૸ם‬էԃ
Max axial force (FA 26000 N
‫ݖ‬੭ͧত攵ͨ
Interpolation (Finish-milling)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 616 Nm (standard motor)

1320 Nm (on request)

B-Axis_200Nm PS rev.00 7/5/2009


12
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

࡝Թ͹('8
OIL PRESSURE: 70 BAR

௸द୧বͧ૱Ӹٗ‫ͨپ‬
Hirth rings locked (Turning operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 5600 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 5600 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 20700 N
C = 4760 Nm
߂‫૸ם‬էԃ
Max axial force (FA ) 36400 N
䃠Թ⣹૱୧বͧӢӀ‫૴ޔ‬Ԇٗٗ‫ͨپ‬
Hydraulic brake locked (Rotating tool operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F -*b) 3500 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV 5600 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 20700 N
C = 4760 Nm
߂‫૸ם‬էԃ
Max axial force (FA ) 36400 N
‫ݖ‬੭ͧত攵ͨ
Interpolation (Finish-milling)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 616 Nm (standard motor)

1320 Nm (on request)

B-Axis_200Nm PS rev.00 7/5/2009

13
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

ELECTROSPINDLE ऄП૸
Tool coupling ӢӀ‫ݎ‬Ս Capto C6 – HSK A63/A80 (others on request)

Motor features: ऄߑՀ‫ރ‬ Synchronous Phase Motor TK195-180


Cmax (S1) = 200 Nm (0-1000 rpm)
Max power = 21 kW
Max turning speed = 14.000 rpm

No maintenance, permanent grease bearings lubrication


Liquid motor cooling
Encoder L+B GEL 2442 KN for spindle vectorial control and positioning
Front air pressurization
Tool coupling air cleaning during tool change
Hydraulic cylinder for tool change operations
Tool change operations control by means of inductive sensors
Rotating joint for through-tool coolant supply
Vacuum device for coolant rotating joint leaks draining
Outer coolant supply through built-in nozzles
Spindle hydraulic locking on 3-part Hirth rings for turning operations (spindle bearings are released)

‫ޗ‬஬৓‫૸ͫܔ‬էࡋС‫ۅ‬劮䃔࢝
䃠ѽऄߑӒ԰
ପଋ৚ु֘2(-+214‫ث‬П૸़୏‫ݏ‬Ӳչؔѹ
ӹୂॱࡈ‫׍‬Թ
݅Ӣ‫ثͫޞ‬ӢӀ‫ݎ‬Ս⩾ࡈࢎ࡬
ପଋ䃠Թ儏଒੧݅Ӣ‫ݱ‬ҁ
ପଋѮ۟֘଒੧݅Ӣ‫ݱ‬ҁङ‫ݏ‬Ӳ
‫ףݎ૴ޔ‬ӢӀИ‫ڶ‬ӟࡊ
ऱॱ੸৥ґચӒ԰䃠‫ףݎ૴ޔ‬ङࡠர

B-Axis_200Nm PS rev.00 7/5/2009


14
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

POSSIBLE MACHINING OPERATIONS WITH 50 BAR TABLE LOCKING


ٗҁՖԹԃ('8‫ޞ‬ङԆٗ‫ە‬ӑ

Material to be machined: low alloy steel, Rm=600 N/mm2 ٗўߕ‫މ‬͹Ѻՠ୐ୖͫ8S4SS


Ӣ࣌
Insert tools.

Outer diameter turning (table Hirth rings locked, electrospindle Hirth rings locked)
Ԇٗ‫֤ٗͧי‬ҁՖ௸द୧বͫऄП૸௸द୧বͨ

D= 300mm workpiece diameter ٗўफ‫ڬ‬


Vc=180 m/min cutting speed ӤӸବ‫چ‬
ap= 7 mm depth of cut ӤӸࢋ‫چ‬

fn= 0.6 mm/rev feed per revolution িବ‫چ‬

Center drilling (table Hirth rings locked, electrospindle Hirth rings locked)
ଢ଼И‫ٗͧ؀ڶ‬ҁՖ௸द୧বͫऄП૸௸द୧বͨ

d=63mm drill diameter ଢ଼‫ף‬फ‫ڬ‬


Vc=200 m/min cutting speed ଢ଼Ӹବ‫چ‬
fn=0.15 mm/rev feed per revolution িବ‫چ‬

Off-center drilling with electrospindle (table Hirth rings locked, electrospindle turning)
ଢ଼Ҟ‫ٗͧ؀ڶ‬ҁՖ௸द୧বͫऄП૸‫ͨ૴ޔ‬

d=55 mm drill diameter ଢ଼‫ף‬फ‫ڬ‬


Vc=170 m/min cutting speed ଢ଼Ӹବ‫چ‬
fn=0.13 mm/rev feed per revolution িବ‫چ‬

Face milling (hydraulic brake locked, electrospindle turning)


ঀவ攵Ӹͧ䃠Թ⣹૱୧বͫऄП૸‫ͨ૴ޔ‬

d=100mm mill diameter 攵Ӣफ‫ڬ‬


Vc=250 m/min cutting speed 攵Ӹବ‫چ‬
ap= 5 mm axial depth of cut ૸է攵Ӹࢋ‫چ‬
ae=75mm radial depth of cut ‫ڬ‬է攵Ӹࢋ‫چ‬
fz=0.15 mm/tooth mill feed per tooth 攵Ӹ଒ো୏
z=7 teeth number of teeth 攵Ӣ௸‫୏ރ‬

B-Axis_200Nm PS rev.00 7/5/2009

15
16
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

Turn-Mill multifunction unit B-Axis 200Nm


૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫ(૸࣐জ

The device is designed as a “C”-shaped structure comprising: 322 Nm

Steel base, where turning table is fitted


Welded steel column
Cast-iron upper structure, where swiveling motor is fitted
Electrospindle
Swiveling +/- 105° or more if necessary.
(૸Ӣ߫ગઋ‫ڥי‬ОIৈߣ
‫ٗ૴ޔ‬ҁՖО୞‫ڇڂ‬
ୖ䐁‫ߴॹݎ‬
ऄߑ‫ݢ‬ԈչѮଧ۱֨ङЇୂৈߣОୖ䐁‫ݎ‬
ऄП૸

‫ݢ‬Ԉઅ‫چ‬r q ۪ৱ޾‫ך‬

TURNING TABLE ૱ӸٗҁՖ


Main features

Turning upon axial and radial needle bearings


Swiveling by means of a direct Torque Motor, no mechanical plays and wear, thus no periodical adjustments
requested
Indexed locking every 5 deg on 3-part Hirth rings
Free angle locking by means of a hydraulic brake
N°2 inductive sensors for locked/unlocked Hirth rings signal
Interpolation machining possible during finish-milling, different table bearings pre-loads can be set.

૱Ӹ‫૸ͫޞ‬էչ‫ڬ‬է࢞୓૸‫܈‬

ପଋ‫܀‬ाऄߑफ‫ݎ‬௜Ԉ‫ݢ‬Ԉͫ‫ࠑߑޗ‬Ԉҁչ䭎݃ͫ֜࠴‫ޗ‬஬յߊ‫ۅ‬ङલ‫ޅ‬

௸दৈߣͫӣ‫چ‬ত‫چ‬q

䃠Թ⣹૱Ѡ۞અ‫چ‬ӣ‫چ‬୧ব

ପଋДЗѮ۟֘Ѯ૿ߠ‫ڐ‬୧বҒ՚
ত攵‫ޞ‬Օљ‫ݖ‬੭ԆٗͫՕљ҅ऀЉգङٗҁՖ௄ૺ૸‫܈‬

B-Axis_322Nm PS rev.00 7/5/2009


17
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

Mechanical performances
ߑࠑ‫ۅ‬ਈ

)
9

)
+
)
+

)$
)
9

࡝Թ͹('8
OIL PRESSURE: 50 BAR
௸द୧বͧ૱Ӹٗ‫ͨپ‬
Hirth rings locked (Turning operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F -*b) 7700 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV 7700 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 14800 N
C = 3400 Nm
߂‫૸ם‬էԃ
Max axial force (F A 28000 N
䃠Թ⣹૱୧বͧӢӀ‫૴ޔ‬Ԇٗٗ‫ͨپ‬
Hydraulic brake locked (Rotating tool operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F 2500 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 7700 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 14800 N
C = 3400 Nm
߂‫૸ם‬էԃ
Max axial force (FA 28000 N
‫ݖ‬੭ͧত攵ͨ
Interpolation (Finish-milling)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 616 Nm (standard motor)

1320 Nm (on request)

B-Axis_322Nm PS rev.00 7/5/2009


18
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

࡝Թ͹('8
OIL PRESSURE: 70 BAR

௸द୧বͧ૱Ӹٗ‫ͨپ‬
Hirth rings locked (Turning operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 10800 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV +*b) 10800 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 20700 N
C = 4760 Nm
߂‫૸ם‬էԃ
Max axial force (FA ) 39200 N
䃠Թ⣹૱୧বͧӢӀ‫૴ޔ‬Ԇٗٗ‫ͨپ‬
Hydraulic brake locked (Rotating tool operations)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (F H +*b, F -*b) 3500 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫЈԹ
Max tilting torque, pushing (FV 10800 Nm
߂‫ם‬Ҝ‫܀ފ‬ाͫ਍ख़
Max tilting torque, lifting (FV -*b) b=230mm Fv- max= 20700 N
C = 4760 Nm
߂‫૸ם‬էԃ
Max axial force (FA ) 39200 N
‫ݖ‬੭ͧত攵ͨ
Interpolation (Finish-milling)
߂‫ם‬Ӥি‫ސ‬է‫܀‬ा
Max tangential torque (FH +*b, F -*b) 616 Nm (standard motor)

1320 Nm (on request)

B-Axis_322Nm PS rev.00 7/5/2009

19
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

ELECTROSPINDLE ऄП૸
Tool coupling ӢӀ‫ݎ‬Ս Capto C6/C8 – HSK A80 (others on request)

Motor features: ऄߑՀ‫ރ‬ Synchronous Phase Motor TK260-120


Cmax (S1) = 322 Nm (0-1400 rpm)
Max power = 46 kW
Max turning speed = 10.000 rpm

No maintenance, permanent grease bearings lubrication


Liquid motor cooling
Encoder L+B GEL 2442 KN for spindle vectorial control and positioning
Front air pressurization
Tool coupling air cleaning during tool change
Hydraulic cylinder for tool change operations
Tool change operations control by means of inductive sensors
Rotating joint for through-tool coolant supply
Vacuum device for coolant rotating joint leaks draining
Outer coolant supply through built-in nozzles
Spindle hydraulic locking on 3-part Hirth rings for turning operations (spindle bearings are released)

‫ޗ‬஬৓‫૸ͫܔ‬էࡋС‫ۅ‬劮䃔࢝
䃠ѽऄߑӒ԰
ପଋ৚ु֘2(-+214‫ث‬П૸़୏‫ݏ‬Ӳչؔѹ
ӹୂॱࡈ‫׍‬Թ
݅Ӣ‫ثͫޞ‬ӢӀ‫ݎ‬Ս⩾ࡈࢎ࡬
ପଋ䃠Թ儏଒੧݅Ӣ‫ݱ‬ҁ
ପଋѮ۟֘଒੧݅Ӣ‫ݱ‬ҁङ‫ݏ‬Ӳ
‫ףݎ૴ޔ‬ӢӀИ‫ڶ‬ӟࡊ
ऱॱ੸৥ґચӒ԰䃠‫ףݎ૴ޔ‬ङࡠர

B-Axis_322Nm PS rev.00 7/5/2009


20
Turn-Mill multifunction unit B-Axis type BAX
૱攵‫ז‬ՠ‫ך‬ԅਈ(૸ԥҫֺ՚('>

POSSIBLE MACHINING OPERATIONS WITH 50 BAR TABLE LOCKING


ٗҁՖԹԃ('8‫ޞ‬ङԆٗ‫ە‬ӑ

Material to be machined: low alloy steel, Rm=600 N/mm2 ٗўߕ‫މ‬͹Ѻՠ୐ୖͫ8S4SS


Ӣ࣌

Outer diameter turning (table Hirth rings locked, electrospindle Hirth rings locked)
Ԇٗ‫֤ٗͧי‬ҁՖ௸द୧বͫऄП૸௸द୧বͨ

D= 600mm workpiece diameter ٗўफ‫ڬ‬


Vc=190 m/min cutting speed ӤӸବ‫چ‬
ap= 10 mm depth of cut ӤӸࢋ‫چ‬

fn= 0.9 mm/rev feed per revolution িବ‫چ‬

Center drilling (table Hirth rings locked, electrospindle Hirth rings locked)
ଢ଼И‫ٗͧ؀ڶ‬ҁՖ௸द୧বͫऄП૸௸द୧বͨ

d=100mm drill diameter ଢ଼‫ף‬फ‫ڬ‬

Vc=70 m/min cutting speed ଢ଼Ӹବ‫چ‬

fn=0.5 mm/rev feed per revolution িବ‫چ‬

Off-center drilling with electrospindle (table Hirth rings locked, electrospindle turning)
ଢ଼Ҟ‫ٗͧ؀ڶ‬ҁՖ௸द୧বͫऄП૸‫ͨ૴ޔ‬

d=50mm d=70mm (insert) drill diameter ଢ଼‫ף‬फ‫ڬ‬

Vc=70 m/min Vc=130 m/min cutting speed ଢ଼Ӹବ‫چ‬

fn=0.35 mm/rev fn=0.13mm/rev feed per revolution িବ‫چ‬

Face milling (hydraulic brake locked, electrospindle turning)


ঀவ攵Ӹͧ䃠Թ⣹૱୧বͫऄП૸‫ͨ૴ޔ‬

d=150mm (45° inserts) d=125mm (round inserts r=8) mill diameter 攵Ӣफ‫ڬ‬
Vc=200 m/min Vc=200 m/min cutting speed 攵Ӹବ‫چ‬

ap= 3.5 mm ap= 3.5mm axial depth of cut ૸է攵Ӹࢋ‫چ‬

ae=110mm ae=100mm radial depth of cut ‫ڬ‬է攵Ӹࢋ‫چ‬


fz=0.12 mm/tooth fz=0.25 mm/tooth mill feed per tooth 攵Ӹ଒ো୏
z=12 teeth z=8 teeth number of teeth 攵Ӣ௸‫୏ރ‬

B-Axis_322Nm PS rev.00 7/5/2009

21
22
Two speed gearbox type CE

ՅବՊବঔֺ՚)+঩ӧଣֺܶԧ
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Two speed planetary gearboxes - Introduction


Յବ੧‫૶ޤ‬Պବঔএѐ

Baruffaldi has designed a wide range of two speed


ОࢠૡЉ‫୸׍ލ‬ङ١֫஬ࡌͫ(GX[LLGRJO
planetary gearboxes, in order to meet increasing
demands coming from the market. ગઋдҶ঩ӧङ੧‫૶ޤ‬ৈߣङՅବՊବঔ
Two speed gearboxes are commonly used on થфս‫ऀځ‬йߑ‫ٽ‬ՕՊବङП૸ऄߑЇऩ
machine tools main spindles together with variable ङ֨й‫يܢ‬ऄߑ‫ؔۉ‬ԅࣤԚֿљՃ‫ݕ‬௤ऄ
speed motors, aiming to extend constant power
ߑѺବ‫ޞ‬ङ‫܀‬ा૿ӟପଋ҅ऀથфսͫՕ

    #        $ 


low speeds. ֨Љ‫ڧ‬րত‫چ‬ङգ‫׍ޞ‬Ԇગ‫ו‬ՕԆٗਸ֠͹
By using Baruffaldi two speed gearboxes, ‫܀ם‬ा૿ӟଠՠԆֳٗॆߕૅङٗўͫ௤
   #      ବ૿ӟଠՠԆٗ૷ૅߕ‫މ‬ङٗў
    % $  
for hard materials machining and high speed for
soft materials.

Main characteristics: П੽ࣔࢵ


 High functioning speed  Օܴ৒ऄߑ௤ବ଍૴
 Reduced noise values  ஑Ѻ֙஺
 Extension of the costant power range of electric  ‫ם׍‬ऄߑङ‫ؔۉ‬ԅࣤਸ֠
motors
 Fast preparation by connecting a tested series  Օ୓‫ث‬Љգ঩ӧऄߑङ‫ڽ‬ବ‫੸؍‬
product to a series motor
 High belt pull tension allowed  ਈ‫܈ל‬Չ௤‫چڠ‬ज٫‫ܞ‬ѵ
 Reduced overall dimensions বӘङ‫ڥי‬

 Vibrations and heat considerably reduced near the
spindle line due to the decentralization of the driving  ௜Ԉ‫ୂ૴ޔ‬ўગઋѹ৥҅‫ڱ‬П૸ঀ㞦Ԉչ࢓ԟ‫ڱ‬
unit
 Possibility to select a proper lubrication system  љ߄‫ݼ‬ङ஑Ѻ
according to the application 䃔࢝‫ڔސ‬ङ‫ۅ߽ך‬

4
Two speed planetary gearboxes - Introduction
Յବ੧‫૶ޤ‬Պବঔএѐ

The advantages are: ѩࢵ


 Increased spindle motor costant power range  ‫׍‬ԆП૸ऄߑङ‫ؔۉ‬ԅࣤਸ֠
 Increased machine production capacity while
maintaining excellent precision  ґܴ௤ত‫چ‬գ‫ݕޞ‬௤фਈ
 Possibility to cut soft materials at very high speed
and to provide high cutting forces for hard materials  Օ௤ବԆٗ૷ૅٗўչ௤‫܀‬ाԆٗॆૅٗў
machining

‫܀‬ाԅࣤ

up to
500%
Nm

Kw

100%

nN rpm nN nN rpm nN
i i

Motor torque increase up to 500% (i=5) Motor constant power range is this increased

ऄߑ‫܀‬ा‫׍‬Ԇӱ ͧO# ऄߑ‫ؔۉ‬ԅࣤਸ֠‫׍‬Ԇ

Extended range i>1 (low speed) Motor-gearbox assembly in i=1 (high speed)
‫ي۽‬ङ‫܀‬ाਸ֠ͧѺବͨ
ՊବঔO#ͫԯऄߑ௤ବ଍૴

i=1 (high speed) Motor-gearbox assembly in i>1 (low speed)


O#ͧ௤ବͨ ՊବঔO‫ם‬йͫԯऄߑѺବ଍૴

5
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Two speed planetary gearboxes - Technical data


ՅବՊବঔ‫ߐ܉‬Հ‫ރ‬
Size ֺ՚ CE11 CE12 CE13 CE14 CE16 CE18 CE20

Ratio ବࡁ i=4 i=4,48 i=4 i=5 i=4 i=4,4 i=4 i=5 i=4 i=5 i=4 i=5 i=4
Nominal power
ௌؔԅࣤ kw 19 19 22 22 40 40 50 50 60 60 63 63 84
Nominal speed ௌؔ૴‫ރ‬ RPM 1500 1500 1500 1500 1250 1000 1000
i=4 120 - 140 - 260 - 325 - 450 - 600 - 800
Nominal input torque i=4.4 - - - - - 260 - - - - - - -
(S1) Nm
i=4.48 - 120 - - - - - - - - - - -
ௌؔ૿ҵ‫܀‬ा i=5 - - - 140 - - - 280 - 450 - 600 -
i=4 150 - 160 - 400 - 400 - 630 - 840 - 900
Nominal input torque i=4.4 - - - - - 400 - - - - - - -
(S6) Nm
i=4.48 - 150 - - - - - - - - - - -
ௌؔ૿ҵ‫܀‬ा i=5 - - - 160 - - - 325 - 630 - 840 -
i=4 480 - 560 - 1040 - 1300 - 1800 - 2400 - 3200
Nominal output torque i=4.4 - - - - - 1144 - - - - - - -
Nm
i=4.48 - 540 - - - - - - - - - - -
ௌؔ૿ӟ‫܀‬ा
i=5 - - - 700 - - - 1400 - 2250 - 3000 -
Max permitted input speed
RPM 8000 8000 8000 8000 7000 7000 6300 6300 5000 5000 5000 5000 5000
߂‫ם‬Ҫક૿ҵ૴‫ރ‬
i=1
2 134 189 310 624 1587 1630 2066
(kgcm )
i=4 output 400 378 1136 1408 6208 6256 6896
2
(kgcm ) input 25 23,6 71 88 388 391 431
i=4.4 output - - 1355 - - - -
Mass moment of 2
(kgcm ) input - - 70 - - - -
inertia** i=4.48 output 400 - - - - - -
2
૴Ԉۛ୏ (kgcm ) input 20 - - - - - -
i=5 output - 550 - 2075 9400 9450 -
2
(kgcm ) input - 22 - 83 376 378 -
Max angular backlash
߂‫ם‬અਅ஝  Arcmin  25  25  25  25  25  25  25

Max radial backlash


߂‫ڬם‬էਅ஝
x mm 0,03 0,03 0,03 0,03 0,03 0,03 0,03

Max axial backlash


߂‫૸ם‬էਅ஝ Y mm 0,25 0,25 0,25 0,25 0,25 0,25 0,25
Max vibration value
mm/s 1 1 1 1 1 1 1
߂‫ם‬㞦Ԉқ
At test run speed
RPM 6000 6000 6000 6000 4000 4000 4000
ࡹડ૴‫ރ‬
Weight ca. ୍୏ kg 45 65 80 90 190÷230 190÷230 190÷230
Opp. (B5) 0,6 1,1 2,1 3,1 - - -
Oil fill volume ࡨ࡝୏ 3
dm Indicated value; refer to the level indicator. ׂӕқ͹䃠வܶॐ֘䃠ѹ
Oil grade for: 䃔࢝࡝ঈ঴ Splash lubrication HLP 68 as per Recirculation lubrication HLP 46 as per Rec. Lub. With heat exchanger HLP 32 as per
௏࢚䃔࢝ ISO VG68 ‫࣪ڲ‬䃔࢝ ISO VG46 ٫ࢽс݅ߑङ‫࣪ڲ‬䃔࢝ ISO VG32
Oil change interval*
݅࡝յߊ h ‫ޞش‬ 5000
*

Oil temperature ࡝࢓ Max 120°c permitted depending on application, installation position,lubrication and cooling
߂௤࡝࢓‫چ‬澞߿݇ՊବঔЉգङ‫੸؍‬ѹ৥‫ऀځ‬љՃ䃔࢝Ӓ԰‫ڔސ‬Ӑؔ

Actuator (shifting unit) electrical data


݅ܺ֘ͧ݅ܺ੸৥ͨऄ֘Հ‫ރ‬
Needed power supply 24Vcc ± 10% min 5A Nominal current ௌؔऄࡶ
In (A) 2,5
۱஬ऄ࢛
Shifting unit power consumption
Starting current կԈऄࡶ
W 60 Ia (A) 8.5
݅ܺ֘ԅ৴
Supply voltage Inner clutch slipping current
Vcc 24 A 3.5±0.5
ऄԹ ӄୂख़ՠ֘࢝Ԉऄࡶ
* Only for splash lubrication
  юଠऀй௏࢚䃔࢝
    ** On request
ࠪଌָત
6
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Two speed planetary gearboxes - Order code


Յବ੧‫૶ޤ‬Պବঔઌૄ՚ु
Trasmission ratio Input motor shaft balancing VERSION Standard
Ѯ૿ࡁ code
૿ҵऄߑ૸‫ٵ‬੫‫ڔڥ‬
code
߶ӕ࣍ 01
CE 11 - CE 12 - CE 13 Balanced without key With oil sensor and actuator at 180°
Ratio Ѯ૿ࡁ 4 Ұ૸‫ٵ‬੫ 06
CE 14 - CE 16 - CE 18 4 ٫࡝୏Ѯ۟֘Ճ‫֘ܺ݅چ‬
CE 20
0 Whit
With actuator at 180°
07
Ratio Ѯ૿ࡁ CE 12 - CE 14 ٫‫֘ܺ݅چ‬
5 CE 16 - CE 18
5
With oil sensor
Ratio Ѯ૿ࡁ 4.48 ٫࡝୏Ѯ۟֘ 08
CE 11 5
Balanced with half key ԡ୰‫ٵ‬੫ With double bearing
Ratio Ѯ૿ࡁ ٫Յ૸‫܈‬ 10
4.4 CE 13 7
1 With double bearing and oil sensor
Ratio Ѯ૿ࡁ ٫Յ૸‫܈‬љՃ࡝୏Ѯ۟֘ 20
4. CE 13 8
>@ With angular contact bearing
٫અ‫ݎ‬ઇ૸‫܈‬ 21
Balanced with full key
With bigger oil drain hole
Size රਧ code ‫ޘ‬䭞ᒣ㺑 Ҷ୰‫ٵ‬੫
٫‫ڬ؀ם‬Գ࡝Ս
24

CE 11 19 KW 11 2 Only for CE20, Compact gearbox with


CE 12 22 KW 12 output shaft for coaxial assembly
юଠՠ)+বӘֺՊବঔ૿ӟ૸ 30
CE 13 40 KW 13
CE 14 50 kW 14 գ૸‫੸؍‬
CE 16 60 KW 16
CE 18 63 KW 18
CE 20 84 KW 20

2 3

Output unit Պବঔ૿ӟ code Output unit Պବঔ૿ӟ code

Flange Long shaft without key Motor Size Motor Size


ࡣҺ‫૿ڔ‬ӟ Cod Cod
୸Ұ૸૿ӟ ऄߑ‫تؾ‬ ऄߑ‫تؾ‬
CE 11 Ø 100 $QJXODUEDFNODVKUHGXFHG
* see next page %
CE 12 Ø 100 1 5
੿Ј஼ અਅ஝ঢ়୏
CE 13 Ø 118
CE 14 Ø 118 CE 14 L=128 Ød=55 k=  ; 6HDOHGFRYHUDFWXDWRU
CE 16 Ø 140 ݅ܺ֘त‫دإ׿‬
CE 18 Ø 150
CE 20 Ø 180 CE 20 L=160 Ød=65 k=  Lubrication Assembling
code 䃔࢝
Piazzamento
Shaft with key ૸٫୰‫૿ڔ‬ӟ Shaft with double key
CE 11-12-13-14 Horizontal OPP/OPS
૸٫Յ୰‫૿ڔ‬ӟ Max input speed 4500 rpm
CE 11 L= 80 Ød=42 k= 70
SPLASH LUBRICATION
CE 12 L= 80 Ød=42 k= 70 0
2 
CE 13 L=110 Ød=48 k= 90 CE 13 L=110 Ød=48 k= 90 IK⧰‫ڔ‬566569‫੸؍ڔڥ‬
CE 14 L=110 Ød=55 k=100 CE 14 L=110 Ød=55 k=100 ߂‫૿ם‬ҵ૴ ௏࢚䃔࢝
CE 16 - CE 18 - CE 20
L=140 Ød=65 k=125 CE 11-12-13-14-16-18-20 Horizontal OPP/OPS
Shaft without key Short shaft with double key FORCED LUBRICATION
Ұ૸૿ӟ 1 IK⧰‫ڔ‬566569‫੸؍ڔڥ‬
ि૸٫Յ୰‫૿ڔ‬ӟ
CE 1 L= 80 Ød=42 k= 
‫ڠ‬Ӳ䃔࢝
CE 12 L= 80 Ød=42 k= 
3 CE 13 L= 70 Ød=42 k=60 7
CE 13 L=110 Ød=48 k= 
CE 11-12-13-14-16-18-20 Vertical Upward VFA
CE 14 L=110 Ød=55 k=  CE 14 L= 70 Ød=42 k=60
FORCED LUBRICATION
CE 16 L=140 Ød=65 k= 
2 IKॹ‫<ڔ‬,'‫੸؍ڔڥ‬
CE 20 L=140 Ød=65 k= 
Long shaft with key Short shaft without key ‫ڠ‬Ӳ䃔࢝
୸૸٫୰૿ӟ िҰ૸૿ӟ
CE 11-12-13-14-16-18-20 Vertical downward VFB
4 8 FORCED LUBRICATION
CE 13 L= 70 Ød=42 k= 
3 IKॹ‫<ڔ‬,(‫੸؍ڔڥ‬
CE 14 L=128 Ød=55 k=125 CE 14 L= 70 Ød=42 k= 
CE 20 L=160 Ød=65 k=125 ‫ڠ‬Ӳ䃔࢝
CE 12-14 Vertical downward VFB
Max input speed 4500 rpm
Ƿd Ƿd SPLASH LUBRICATION
4
k IKॹ‫<ڔ‬,(‫੸؍ڔڥ‬
L ௏࢚䃔࢝
߂‫૿ם‬ҵ૴

7
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

&          *  +


କ‫ࡣݎ‬Һ‫ͧتؾ‬ऄߑՊବঔͨ
2 3

Motor dimensions provided by the manufacturer CE 11

ऄߑ‫ंتؾ‬ऄߑ҈‫҈ݕ֌ځ‬ Distance
Motor Code Diameter Length Centering
between center
ऄߑ৚ु फ‫ڬ‬ ୸‫چ‬ И‫֤ڶ‬ ֤‫ڶ‬૥
L
ǷD1 d L D D1
0 38 80 180 215
1 32 80 180 215
2 42 110 250 300
3 48 110 180 215
4 48 110 230 265
5 4 110 250 300
Ƿd ǷD
6
7 4 110 230 265
8
A

CE 12 CE 13
Distance Distance
Motor Code Diameter Length Centering Motor Code Diameter Length Centering
between center between center
ऄߑ৚ु फ‫ڬ‬ ୸‫چ‬ И‫֤ڶ‬ ֤‫ڶ‬૥ ऄߑ৚ु फ‫ڬ‬ ୸‫چ‬ И‫֤ڶ‬ ֤‫ڶ‬૥
d L D D1 d L D D1
0 38 80 180 215 0 42 110 250 300
1 38 80 230 265 1 55 110 230 265
2 42 110 250 300 2 55 110 300 350
3 48 110 180 215 3 60 140 300 350
4 48 110 230 265 4 48 110 250 300
5 48 110 250 300 5 48 110 230 265
6 28 60 180 215 6 55 110 250 300
7 42 110 230 265
8 32 80 180 215 8 42 110 230 265
A 55 110 230 265 A 55 110 280 325
E 55 110 250 300

CE 14 CE 16 - CE 18 - CE 20
Distance Distance
Motor Code Diameter Length Centering Motor Code Diameter Length Centering
between center between center
ऄߑ৚ु फ‫ڬ‬ ୸‫چ‬ И‫֤ڶ‬ ֤‫ڶ‬૥ ऄߑ৚ु फ‫ڬ‬ ୸‫چ‬ И‫֤ڶ‬ ֤‫ڶ‬૥
d L D D1 d L D D1
0 42 110 250 300 0 60 140 300 350
1 55 110 230 265 1 65 140 350 400
2 55 110 300 350 2 75 140 450 500
3 60 140 300 350 3 80 170 350 400
4 48 110 250 300 4 75 140 300 350
5 48 110 230 265 5 65 140 450 500
6 55 110 250 300 6 70 140 350 400
7 38 80 230 265 7 55 110 300 350
8 42 110 230 265 8 65 140 300 350
A 48 110 300 350
B 60 140 350 400

;           

Օ߿݇੽ࡌ‫࠺ࣔ҈ݕ‬ऄߑङକ‫ࡣݎ‬Һ

8
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication


‫੸؍‬ѹ৥Ճ䃔࢝
The lubrication system is chosen according to the 䃔࢝঩৏ङଣ‫݇߿ީܫ‬Պବ
gearbox model, the working speed (RPM) and the ঔङֺ՚ͫٗҁ‫ޞ‬ङऄߑ૴
different installation positions (assembling positions). ବљՃЉգङ‫੸؍‬ѹ৥৲ؔ

OPP Horizontal OPS Horizontal turned VFB Vertical downward VFA Vertical upward
B5 B5 V1 V3
ࡊ‫૴ٷٵࡊ੸؍ٵ‬էॹ‫૿ڔ‬ӟէЈॹ‫૿ڔ‬ӟէЇ

In order to evaluate the gearbox thermal conditions Одࡹ঑Պବঔٗҁ‫ޞ‬ङ࢓‫ࣙچ‬ӑͫ‫ڏࢸڠ‬ઑ


during working, it is strongly suggested to carry out ܷ֨ࣁ࠳‫ٗٯ‬ҁࠥ‫ڔ‬Јҟ▲Зࡹડ澞ࢽ୏ङ‫ך‬
tests with an ordinary working cycle. The amount of ‫ص‬ՈӐйՊବঔٗҁ‫ޞ‬ङ૴ବչ‫୿ޞ‬澞
heat developed depends on gearbox turning
speed and time.
The gearbox can stand temperatures up to
Պବঔ֨‫چࡆݡ‬љЈՕљ࠳‫ͨچ֨࢓࡝ͧऀ҅ٯ‬
120 °C (oil 110°C) without problems.
All Baruffaldi gearboxes are designed for operation with ۱߄HGX[LLGRJOङՊବঔٗҁ‫ͫޞ‬ӄ‫ޗځי‬Թٛ澞
inner pressure equal to outer (atmospheric) pressure. ѠѾ࠳Թٛୃ‫ر‬ѫ‫׍‬Ԇ‫֥دإ‬ङ‫دإ‬ਈԃͫђ৲
Any overpressure will increase seals closing force ‫ݳݦ‬Ԇ‫حͫם‬ਚ࢓‫چ‬ଋ௤љՃӄୂଋ‫ޝ‬䭎݃澞
thus causing a greater friction, higher heat production ѠѾિԹٛୃ‫ر‬஑Ѻ‫֥دإ‬ङ‫دإ‬ਈԃͫଭۨࢥ࡝
and early wear. љՃंйࢱ‫ظ‬չ䃠ѽङ଒ҵ৲‫ږ‬Շङӄୂࡑ݃
Any depressure will decrease seals closing force thus ߿݇Љգङֺ՚չ‫੸؍‬ѹ৥ͫՊବঔசߑ஍٫ଥࡈஂ
allowing oil leakage and internal pollution due to dust, બेґՊବঔଥࡈ‫؀‬ईପ
 

 
According to the gearbox model and the assembling
position, vent valves are supplied on the gearbox.
<    
  

33
98

47.5
9
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication


‫੸؍‬ѹ৥Ճ䃔࢝
Splash lubrication ௏࢚䃔࢝

It is used in applications with frequent shiftings, speed ௏࢚䃔࢝ଠऀйைযङ݅ܺ澝Պ


changes, variable turning speeds and machine
ବ澝Պ݅૴ବչҠߑͫ҆‫݅ײ‬Ӣ
downtimes such as, for example, rest for tool changes.
୿࠯澞
!   "#
$ &   ௌؔ࡝୏ङ௏࢚䃔࢝ͧ੿Ј੮ͨՑ
below) is suitable only for applications with maximum ଠऀ߂‫૿ם‬ҵ૴ବО૴љӄչ
input speed up to 4500 rpm and in the following љЈङ‫੸؍‬ѹ৥
assembling positions:

Suitable assembling positions for splash lubrication CE CE CE CE CE


ଠऀй௏࢚䃔࢝ङ‫ڔސ੸؍‬ 11 12 13 14 16-18-20
Horizontal standard maximum input speed up to 4500 rpm. B5
OPP ީ ީ ީ ީ ի
߶ӕङࡊ‫૿ם߂ڔސ੸؍ٵ‬ҵ૴ବ૴
Horizontal turned maximum input speed up to 4500 rpm. B5
velocità massima in entrata 4500 giri/min ީ ީ ީ ީ ի
ࡊ‫૴ٷٵ‬էङ‫૿ם߂ڔސ੸؍‬ҵ૴ବ૴ OPS
Vertical downward maximum input speed up to 4500 rpm. V1
velocità massima in entrata 4500 giri/min ީ ީ ի ީ ի
ॹ‫૿ڔ‬ӟէЈङ‫૿ם߂ڔސ੸؍‬ҵ૴ବ૴ VFB VPB
Vertical upward V3
ի ի ի ի ի
ॹ‫૿ڔ‬ӟէЇङ‫ڔސ੸؍‬ VFA VPA

For CE 16-18-20 gearboxes and for vertical upward


)+ՊବঔљՃ۱߄ॹ‫૿ڔ‬ӟ
assembling position, splash lubrication is not
էЇ‫੸؍‬Պବঔ֮ЉՕ҅ऀ௏࢚䃔࢝ͫ
allowed.
For such gearboxes and for all vertical upward ՑՕљ҅ऀ‫࣪ڲ‬䃔࢝
assembling positions, only oil recirculating lubrication is 
allowed.

The oil for splash lubrication must have a viscosity 


௏࢚䃔࢝҅ऀ溒‫چ‬О/95<-ङ䃔࢝࡝
according to ISO VG 68, must be compatible with seal
ӃӀ‫ͫۅدإ‬Ӏ‫ו‬ਧ‫ױ‬ङ‫ܐ‬㾒ԗ‫ۅ‬չ
elements, must have good resistance to aging and
develop a high protection towards corrosion and wear. ‫ܐ‬䭎݃ਈԃ澞

Fill the gearbox with oil until it reaches the middle


োՊବঔࡨ࡝‫ځ୏࡝ͫޞ‬ଇӱ࡝୶И୿
of the oil sight-glass or the oil level sensor, when
ѹ৥۪࡝୏Ѯ۟֘ગؔङѹ৥澞
supplied.
The oil amount indicated on the technical information is ‫ߐ܉‬Հ‫ރ‬И࡝୏ю҈Հৰ
an indicative value only.

10
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication


‫੸؍‬ѹ৥Ճ䃔࢝
Assembling position Approximate oil amount ilnlitres ࡨ࡝୏
litres/ /quantità appossimativa di olio in litri Oil level indicator / ࡝୶
‫੸؍‬ѹ৥ CE11 CE12 CE13 CE14 CE16-CE18-CE20
Horizontal
OPP B5 0,6 1,1 2,1 3,1 x
ࡊ‫੸؍ٵ‬

WARNING: whenever the gearbox is used in ઊճ


‫ޗ‬ખѾय़‫ͫڔސ੸؍‬Պବঔ֨ѠѾѫф
applications that may cause the development of a great ࣿ࢓ԟଋ௤ङ‫ऀځ‬Иͫ҆‫ײ‬͹୸‫୿ޞ‬Љ݅ܺ
amount of heat, recirculating lubrication should be used,
଍੧澝௤ବ଍૴澝िҠߑঈ澞ୃ‫࣪ڲऀ҅ځ‬
whatever the assembling position is: long time rotation
䃔࢝
without gear change, high rotation speed, short
downtimes and so on...

For applications with splash lubrication, we suggest to ‫ث‬й௏࢚䃔࢝ͫ۩ћ‫ڏ‬ઑ֨Պବঔ


use an “oil sensor” assembled on the gearbox, in order Ї‫▲੸؍‬З࡝୏Ѯ۟֘ͫ଑߽Օљ
to monitor the oil level over time. On demand, Baruffaldi ‫୏࡝߲ࠒޞؘ‬澞‫ߧײ‬஬੽ͫ۩ћ
can provide a suitable sensor (code 999.912.06547). Օљ‫҈ݕ‬ब‫ځ‬ङ࡝୏Ѯ۟֘
ͧઌૄ՚ͨ

( NO ) - Normally Open sensor output is: open in air


        $ 
ପ‫୏࡝ٯ‬Ѯ۟֘଍੧૿ӟࠥ‫ڔ‬͹
֨ॱࡈИ‫ͫڐٯ‬ौӱ䃠ѽե‫୻ٯ‬澞

Key BN brown/ ࠖ਩ supply


voltage/
ऄԹ

BK black/ ௲਩ output/
૿ӟ
BU blue/ ੒਩ (GND/0V)

‫֪ݎ‬


 

66

43

 
ཕ4.5

When output is activated, the sensor provides


the power supply to the load.

27
‫૿ڢ‬ӟ‫୏࡝ͫޞ‬Ѯ۟֘োિૺԆԹ

11
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication


‫੸؍‬ѹ৥Ճ䃔࢝

Oil recirculating lubrication ᗚ⧟⏖━

Using oil recirculating lubrication, in whatsoever ‫ޗ‬ખѾय़‫࣪ڲऀ҅ͫڔސ੸؍‬䃔࢝ୃՕљ‫ݕ‬௤


assembling position, improves heat dissipation in the Պବঔӄୂ‫ߧײ୏ࢽށ‬Պବঔܴ৒௤ବ଍૴Ќ
gearbox. Ҡߑ‫୿ޞ‬िͫୃ‫࣪ڲऀ҅ீڷ‬䃔࢝‫ڔސ‬
In case of continuous use at high rotation speed and
with short downtimes, an oil recirculating lubrication
may be necessary.

In order to have a proper recirculating lubrication, there Од‫▲ॹڏ‬Зਧ‫ױ‬ङ‫࣪ڲ‬䃔࢝঩৏ͫ


are different holes on the gearbox housing, to be used ՊବঔѽЇ߄‫ͫ؀ךڮ‬Љգङ‫੸؍‬
according to the different assembling positions and ѹ৥չٗӑ߄वब‫ځ‬ङ҅ऀ‫ͫࡣސ‬
working conditions. Please see “applications” section. દ੿‫ॾऀځ‬ਭ澞

It is essential to avoid oil stagnation into the gearbox,


‫ځ‬ହҲ䃔࢝࡝࢟ऊ֨Պବঔѽӄͫ
that may cause overheating and reduce gearbox
֜О଑Օਈѫ‫ږ‬૜Պବঔଋࢽ଒৲
 '+;    !!     
are free. In case of oil return by fall-down, follow the ‫ڧ‬րٗҁ‫ࣤݼ‬澞ेґଥࡈ঒૨ईପ澞
    !! '! 

$  +;   ‫ߧײ‬୊ऀ୍ԃ֛࡝ͫ‫ऀ҅ځ‬অՠઁ
the oil input supply as well as the oil output supply ؔङ࡝঒ͫेґ଒ӟ࡝୏ब‫ڢ‬Ќ६
(if a suction pump is used) are steady and in ؔЌঅՠ੽ࡌқͧ⩽࡝䀿ٝ҅ऀͨ澞
accordance with the required values. Pay attention to ࡨ۞߿݇Љգङ‫ڢۏऀ҅ऀځ‬ङࠒ
the use of the service holes according to the different ғ‫؀‬澞
applications.

=     


(suitable for forced lubrication)

For gearbox optimal operating conditions, lubrication is ऄ‫୏࡝׿‬ઋͧଠऀй‫ڠ‬Ӳ䃔࢝ͨ


a vital factor.
Պବঔ୍੽ङ଍੧ߚўͫ䃔࢝ਙҼ୍੽
For applications where forced lubrication is required,
୊ऀ‫ڠ‬Ӳ䃔࢝ङ҅ऀИͫ۩ћ‫ڏ‬ઑ҅ऀࡶ୏ઋͫ
"  <<    "
   

  !!'   
$  "  କ‫࡝֨ݎ‬૨Їऀљड‫୏࡝ݏ‬澞
time. ߿݇‫۩ࡌ੽ۯؚ‬ћՕљ‫҈ݕ‬ब‫ځ‬ङࡶ୏ઋ
? 
$
@ 
 ! 
  "
indicator.

 &=>>?>@?>J?>Q >UZ[* \   *   ;\>Z ]]^[[@[>Q^_@

 &=>^?>_?@[  JU[[* \   *   ;\J ]]^[[@[>Q^_J

12
Assembling positions and lubrication
 
‫੸؍‬ѹ৥Ճ䃔࢝

102
CH 27

35.5
G 1/8”

ཕ50
G 1/8”

 J  ;$  !


  


  䃔࢝࡝ॻ‫ݹீڷ‬৥йஇ⢨ପ௎‫ה‬
 

 J  ;!' 
  $    䃔࢝࡝ॻ‫୏ؠ‬ਙ‫ص‬ҕй‫୏࡝࣪ڲ‬
   <Q  '

 ?  !! $   <


 <
  ֛࡝঒‫ீڷ‬ґܴ‫ٵ‬फͫѠѾ‫ޞ‬ҘୃହҲ‫޼ڝ‬
&"  ! Z

 ?  !! '


" 
$  [$ \$$  ֛࡝঒फ‫ش߂ڬ‬SS

 ?;!      !!  $ 


<  #$  

 ‫ځ‬ହҲ֛࡝঒ӄङਅԹ

 ]^$ 
!  $   
  ‫؍‬Ҷৰਖ਼ͫ‫ڏ‬ઑ҅ऀ▲З‫ڳ‬জङଋࢡ֘չ
  
 < 
▲ЗԹԃ‫ݏ‬Ӳஂ

     !   


 
  <    Պବঔܴ৒ࡁ଍૴ङ‫ە‬ӑЈͫ‫ش࠿ځ‬
 < !  $
 '"   < ‫݅ޞ‬Ѻࠈѹि޶଍੧
! 
 
  

 ?    _`{\{|{}   )+ࡶ୏ԟӣ୕


~€$ 
?    _`]{{\ )+ࡶ୏ԟӣ୕
|€$

‚    
  " ; < $!  
‫ݏ‬Ӳ֨▲ЗЕࠀङਸ֠ӄ澞‫࣪ڲ‬䃔࢝Օљ୊Ո‫ײ‬Ј‫ࡣސ‬͹
Q 
    '; ! <  # ${
ѠѾ‫ە‬ӑЈୃ஬੽஑ѺՊବঔङ࡝࢓۪ͫৱપ߄‫࢓࡝ر੽ڷ‬
!  "    <     <   
$'  
  " <"'ƒ


 „    <   "  $


  ;  ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝ 
 „    <   " {  # <  ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝   
 „    <   " < 
# < & Z  ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝   

?< 
 € 䃔࢝࡝ঈ঴࢝ 
 !   € ௏࢚䃔࢝  …†]! ‡?ˆ‰]
    <   "  $
  ;€ ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝     …†}]! ‡?ˆ‰}]
  " {  # < € ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝
     …†|\! ‡?ˆ‰|\
    <   " <  # < & Z€ ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝
    …†|\! ‡?ˆ‰|\

13
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication - CE11


‫੸؍‬ѹ৥Ճ䃔࢝)+
OPP

F
B5 F1
E

S B

C1

A1 C
A

Oil return by
Horizontal Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫੸؍ٵ‬ ࡨ࡝Ս ঒‫ش߂ڬ‬
 min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
F1 A or A1 F C or C1 S
Splash lubrication
A 1/2"G OIL DRAIN X C 1/2"G
F1 3/8"G OIL FILL IN F 3/8"G S 3/8"G
௏࢚䃔࢝ A1 1/2"G OIL DRAIN C1 1/2"G
B+E A or A1 C or C1 F1
Forced lubrication
B 1/4"G 0,75 l/min A 1/2"G C 1/2"G X X
F1 3/8"G
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,75 l/min A1 1/2"G C1 1/2"G

OPS
C
A E
B5 B
90°

C1
A1

Oil return by
Horizontal turned Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫૴ٵ‬է‫੸؍‬ ࡨ࡝Ս ঒‫ ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
A A1 C
Splash lubrication
X X X
A 1/2"G OIL FILL IN A1 1/2"G OIL DRAIN C 1/2"G
௏࢚䃔࢝
B+E A1 C1 C
Forced lubrication
B 1/4"G 0,75 l/min X X
A1 1/2"G C1 1/2"G C 1/2"G
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,75 l/min

14
Assembling positions and lubrication - CE11
‫੸؍‬ѹ৥Ճ䃔࢝)+

VFP
D B
VPB
V1

C E

Oil return by
Vertical downward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЈ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘

Splash lubrication
X X X X X X
௏࢚䃔࢝
B+E C C D
Forced lubrication
B 1/4"G 0,75 l/min X X
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,75 l/min
C 1/2"G C 1/2"G D 1/2"G

VFA
VPA E C

V3

B D

Oil return by
Vertical upward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЇ‫੸؍‬ ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
ࡨ࡝Ս ঒‫ ش߂ڬ‬min. 20mm)

Splash lubrication
X X X X X X
௏࢚䃔࢝
E D B C
Forced lubrication
X X
E 1/4"G 1,50 l/min D 1/2"G B 1/4"G C 1/2"G
‫ڠ‬Ӳ䃔࢝

?< 
 € 䃔࢝࡝ঈ঴࢝ 
 !   € ௏࢚䃔࢝  HLP 68 as per ISO VG 68
    <   "  $
  ;€ ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝     HLP 46 as per ISO VG 46
  " {  # < € ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝
     HLP 32 as per ISO VG 32
    <   " <  # < & Z€ ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝
   HLP 32 as per ISO VG 32

15
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication - CE12


‫੸؍‬ѹ৥Ճ䃔࢝)+
OPP

E
B5 F F
D

C1 C

A1 A

Oil return by
Horizontal Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫੸؍ٵ‬ ࡨ࡝Ս ঒‫ش߂ڬ‬
 min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
F A or A1 F C or C1 S
Splash lubrication
A 3/4"G OIL DRAIN X C 3/4"G
F 3/8"G OIL FILL IN F 3/8"G S 3/8"G
௏࢚䃔࢝ A1 3/4"G OIL DRAIN C1 3/4"G

B+E+D A or A1 C or C1 F
Forced lubrication
B 1/4
1/4"G 0,50 l/min X X
A 3/4"G C 3/4"G
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,50 l/min
A1 3/4"G C1 3/4"G
F 3/8"G
D 1/4"G 0,50 l/min

OPS D
A
B

B5 E

90°

A1

Oil return by
Horizontal turned Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫૴ٵ‬է‫੸؍‬ ࡨ࡝Ս ঒‫ ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
A A1 A
Splash lubrication
X X X
A 3/4"G OIL FILL IN A1 3/4"G OIL DRAIN A 3/4"G
௏࢚䃔࢝
B+E+D A1 A1 A
Forced lubrication
B 1/4
1/4"G 0,50 l/min X X
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,50 l/min A1 3/4"G A1 3/4"G A 3/4"G
D 1/4"G 0,50 l/min

16
Assembling positions and lubrication - CE12
‫੸؍‬ѹ৥Ճ䃔࢝)+

VFP
F B1 B S F
VPB
V1

C1 A C D E

Oil return by
Vertical downward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЈ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
B or B1 C or C1 F C or C1 S
Splash lubrication
B 3/4"G OIL FILL IN C 3/4"G OIL DRAIN X C 3/4"G
F 3/8"G S 3/8"G
௏࢚䃔࢝ B1 3/4"G OIL FILL IN C1 3/4"G OIL DRAIN C1 3/4"G

B
B+B1+E C or C1 D F
Forced lubrication B 1/4"G 0,50 l/min
C 3/4"G X X
‫ڠ‬Ӳ䃔࢝ B1 1/4"G 0,50 l/min
C1 3/4"G
D 1/4"G F 3/8"G
E 1/4"G 0,50 l/min

VFA
VPA E D C C1

V3

B B1

Oil return by
Vertical upward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЇ‫੸؍‬ ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
ࡨ࡝Ս ঒‫ ش߂ڬ‬min. 20mm)

Splash lubrication
X X X X X X
௏࢚䃔࢝
D +E B or B1 B or B1 C or C1
Forced lubrication
D 1/4"G 0,75 l/min B 3/4"G B 3/4"G C 3/4"G X X
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,75 l/min B1 3/4"G B1 3/4"G C1 3/4"G

‡ ! @
@ Š   
    
‹  $    Œ <
 < 
?< 
 € 䃔࢝࡝ঈ঴࢝ 
 !   € ௏࢚䃔࢝  HLP 68 as per ISO VG 68 (չ(‫ީͫ؀‬䃔࢝࡝֕‫ذ‬ՍͫબԓԾ۪݊‫ޔ‬㝲
    <   "  $
  ;€ ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝     HLP 46 as per ISO VG 46
  " {  # < € ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝
     HLP 32 as per ISO VG 32
    <   " <  # < & Z€ ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝
   HLP 32 as per ISO VG 32

   17
   
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication - CE13


‫੸؍‬ѹ৥Ճ䃔࢝)+
OPP

F
B5 F1 E

C1

S C

A1 A

Oil return by
Horizontal Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫੸؍ٵ‬ ࡨ࡝Ս ঒‫ش߂ڬ‬ min. 20mm)
⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
F1 A or A1 F C or C1 S
Splash lubrication
A 3/4"G OIL DRAIN X C 3/4"G
F1 3/8"G OIL FILL IN F 3/8"G S 3/8"G
௏࢚䃔࢝ A1 3/4"G OIL DRAIN C1 3/4"G
B+E A or A1 C or C1 F1
Forced lubrication
B 1/4"G 0,75 l/min A 3/4"G C 3/4"G X X
F1 3/8"G
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,75 l/min A1 3/4"G C1 3/4"G

OPS C
A E
B
B5
90°

S
A1
C1
Oil return by
Sensor on request
Horizontal turned Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator
ࡊ‫૴ٵ‬է‫੸؍‬ ࡨ࡝Ս ঒‫ ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
A A1 C
Splash lubrication
X X X
௏࢚䃔࢝ A 3/4"G OIL FILL IN A1 3/4"G OIL DRAIN C 3/4"G

B+E A1 S C
Forced lubrication
B 1/4"G 0,75 l/min X X
‫ڠ‬Ӳ䃔࢝ A1 3/4"G S 3/8"G C 3/4"G
E 1/4"G 0,75 l/min

18
Assembling positions and lubrication - CE13
‫੸؍‬ѹ৥Ճ䃔࢝)+

VFP
D B
VPB
V1

C E

Oil return by
Vertical downward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЈ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘

Splash lubrication
X X X X X X
௏࢚䃔࢝
B+E C C D
Forced lubrication
B 1/4"G 0,75 l/min X X
C 3/4"G C 3/4"G D 3/4"G
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,75 l/min

VFA
VPA
E C
V3

B D

Oil return by
Vertical upward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЇ‫੸؍‬ ࡨ࡝Ս ঒‫ ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘

Splash lubrication
X X X X X X
௏࢚䃔࢝
E D B C
Forced lubrication
X X
‫ڠ‬Ӳ䃔࢝ E 1/4"G 1,50 l/min D 3/4"G B 1/4"G C 3/4"G

?< 
 € 䃔࢝࡝ঈ঴࢝ 
 !   € ௏࢚䃔࢝  HLP 68 as per ISO VG 68
    <   "  $
  ;€ ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝     HLP 46 as per ISO VG 46
  " {  # < € ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝
     HLP 32 as per ISO VG 32
    <   " <  # < & Z€ ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝
   HLP 32 as per ISO VG 32

19
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication - CE14


‫੸؍‬ѹ৥Ճ䃔࢝)+
OPP
E
B5 S1
F F
D

C1 C

A1 A

Oil return by
Horizontal Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫੸؍ٵ‬ ࡨ࡝Ս ঒‫ش߂ڬ‬ min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
F A or A1 F C or C1 S
Splash lubrication
A 3/4"G OIL DRAIN X C 3/4"G
F 3/8"G OIL FILL IN F 3/8"G S 3/8"G
௏࢚䃔࢝ A1 3/4"G OIL DRAIN C1 3/4"G

B+E+D A or A1 C or C1 F
Forced lubrication B 1/4
1/4"G 0,50 l/min
A 3/4"G C 3/4"G X X
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,50 l/min
A1 3/4"G C1 3/4"G
F 3/8"G
D 1/4"G 0,50 l/min

OPS B
A
D

B5 E
90°

S1
A1

Oil return by
Horizontal turned Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫૴ٵ‬է‫੸؍‬ ࡨ࡝Ս ঒‫ش߂ڬ‬ min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
A A1 A
Splash lubrication
X X X
A 3/4"G OIL FILL IN A1 3/4"G OIL DRAIN A 3/4"G
௏࢚䃔࢝
B+E+D A1 S1 A
Forced lubrication B 1/4"G 0,50 l/min
1/4 X X
E 1/4"G 0,50 l/min A1 3/4"G S1 3/4"G A 3/4"G
‫ڠ‬Ӳ䃔࢝ D 1/4"G 0,50 l/min

20
Assembling positions and lubrication - CE14
‫੸؍‬ѹ৥Ճ䃔࢝)+

VFP F B1 B S F
VPB
V1

S C1 C D E

Oil return by
Vertical downward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЈ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
B or B1 C or C1 F C or C1 S
Splash lubrication
B 3/4"G OIL FILL IN C 3/4"G OIL DRAIN X C 3/4"G
F 3/8"G S 3/8"G
௏࢚䃔࢝ B1 3/4"G OIL FILL IN C1 3/4"G OIL DRAIN C1 3/4"G

B
B+B1+E C or C1 D F
Forced lubrication B 1/4"G
1/4" 0,50 l/min
C 3/4"G X X
‫ڠ‬Ӳ䃔࢝ B1 1/4"G 0,50 l/min D 1/4"G F 3/8"G
C1 3/4"G
E 1/4"G 0,50 l/min

VFA
VPA F1 E D C F1

V3

B B1

Oil return by
Vertical upward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЇ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘

Splash lubrication
X X X X X X
௏࢚䃔࢝
D +E B or B1 B or B1 F1
Forced lubrication
D 1/4"G 0,75 l/min B 3/4
3/4"G B 3/4
3/4"G X X
‫ڠ‬Ӳ䃔࢝ E 1/4"G 0,75 l/min B1 3/4"G B1 3/4"G
F1 3/8"G

‡ ! @
@ Š   
    
oil. Do not remove or turn, seizing danger!
?< 
 € 䃔࢝࡝ঈ঴࢝ 
 !   € ௏࢚䃔࢝  HLP 68 as per ISO VG 68 %઼%ᆄˈᱟ⏖━⋩௧ሴਓˈ䈧य৫ᦹᡆ᯻ᤗ
    <   "  $
  ;€ ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝     HLP 46 as per ISO VG 46
  " {  # < € ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝
     HLP 32 as per ISO VG 32
    <   " <  # < & Z€ ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝
   HLP 32 as per ISO VG 32

21
Two-speed planetary gearboxes

!
W
NE
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication - CE16/CE18


‫੸؍‬ѹ৥Ճ䃔࢝)+)+
OPP

B5 F

F2

F1 F3
B

A1 A

Oil return by
Horizontal Oil inlet fall down Oil return by suction Vent valve Oil level indicator Sensor on request
୍ԃ֛࡝
ࡊ‫੸؍ٵ‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
B+E A or A1 F
Forced lubrication
B M12x1,5 0,50 l/min A M48x2 X X X
F 3/8"G
‫ڠ‬Ӳ䃔࢝ E M12x1,5 2,50 l/min A1 M48x2

OPS
F3

B5
90°

F1 F2
A1 B
E
Oil return by
Horizontal turned Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫૴ٵ‬է‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
B+E A1 F1 or F2 F3
Forced lubrication
B M12x1,5 0,50 l/min F1 X X
A1 M48x2 3/8"G F3 3/8"G
‫ڠ‬Ӳ䃔࢝ E M12x1,5 2,50 l/min F2

22
Assembling positions and lubrication - CE16/CE18

!
W
NE
‫੸؍‬ѹ৥Ճ䃔࢝)+)+

VFP F1 B
VPB
V1

F2 E D

Oil return by
Vertical downward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЈ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
B+E D F2 F1
Forced lubrication
B M12x1,5 0,50 l/min X X
‫ڠ‬Ӳ䃔࢝ E M12x1,5 2,50 l/min
D M48x2 F2 3/8"G F1 3/8"G

VFA
VPA E F2

V3

A3 B F1

Oil return by
Vertical upward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЇ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
E A3 F1 F2
Forced lubrication
X X
E M12x1,5 2,50 l/min A3 M48x2 F1 3/8"G F2 3/8"G
‫ڠ‬Ӳ䃔࢝

?< 
 € 䃔࢝࡝ঈ঴࢝ 
 !   € ௏࢚䃔࢝  HLP 68 as per ISO VG 68
    <   "  $
  ;€ ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝     HLP 46 as per ISO VG 46
  " {  # < € ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝
     HLP 32 as per ISO VG 32
    <   " <  # < & Z€ ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝
   HLP 32 as per ISO VG 32

23
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Assembling positions and lubrication - CE20


‫੸؍‬ѹ৥Ճ䃔࢝)+ S1
OPP K
M
K

B5

F G F

L
L
H D

Oil return by
Horizontal Oil inlet fall down Oil return by suction Vent valve Oil level indicator Sensor on request
୍ԃ֛࡝
ࡊ‫੸؍ٵ‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
M+K F or G or D L or H S1
Forced lubrication F M48x2
M M12x1,5 0,50 l/min L M20x1,5 X X
‫ڠ‬Ӳ䃔࢝ G M48x2 S1 3/8"G
K M12x1,5 2,50 l/min H M20x1,5
D M48x2

OPS
S3

B5
90°
K

K M

Oil return by
Horizontal turned Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ࡊ‫૴ٵ‬է‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
M+K G I S3
Forced lubrication
M M12x1,5 0,50 l/min X X
G M48x2 I M20x1,5 S3 3/8"G
‫ڠ‬Ӳ䃔࢝ K M12x1,5 2,50 l/min

24
Assembling positions and lubrication - CE20
‫੸؍‬ѹ৥Ճ䃔࢝)+

VFP S2 M M
VPB
V1
D E
S1
E
K

Oil return by
Vertical downward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЈ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
M+K E or D S1 S2
Forced lubrication
M M12x1,5 0,50 l/min E M48x2 X X
‫ڠ‬Ӳ䃔࢝ K M12x1,5 2,50 l/min D M48x2
S1 3/8"G S2 3/8"G

VFA
VPA
V3 S1
K

F G

Oil return by
Vertical upward Oil inlet fall down ୍ԃ֛࡝ Oil return by suction Vent valve Oil level indicator Sensor on request
ॹ‫૿ڔ‬ӟէЇ‫੸؍‬ ࡨ࡝Ս ঒‫  ش߂ڬ‬min. 20mm) ⩽ԃ֛࡝ ଥࡈஂ ࡝୶ ଣ୆࡝୏Ѯ۟֘
K F or G H S1
Forced lubrication
F M48x2 X X
K M12x1,5 2,50 l/min H M20x1,5 S1 3/8"G
‫ڠ‬Ӳ䃔࢝ G M48x2

?< 
 € 䃔࢝࡝ঈ঴࢝ 
 !   € ௏࢚䃔࢝  HLP 68 as per ISO VG 68
    <   "  $
  ;€ ٫߄И୿࡝ॻङ‫࣪ڲ‬䃔࢝     HLP 46 as per ISO VG 46
  " {  # < € ٫߄ॱࡈࢽс݅ङ‫࣪ڲ‬䃔࢝
     HLP 32 as per ISO VG 32
    <   " <  # < & Z€ ٫߄࡝Ӓߑङ‫࣪ڲ‬䃔࢝
   HLP 32 as per ISO VG 32

25
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

<   
 
П૸ऄߑપ‫ޢ‬
Motor applied to the gearbox should comply with the ЊՊବঔबԙ୆ङऄߑ‫ځ‬થঅՠљЈ੽ࡌ͹
" <!  ƒ

 Size and power admitted by the gearbox ऄߑङ‫شםتؾ‬չԅࣤ‫ځ‬ЊՊବঔԙ୆


 Motor form V1 / V3 for vertical assembly positions. */4ऄߑ‫ځ‬୊ऀ<<ॹ‫੸؍ڔ‬
DIN 42950 ऄߑ૿ӟ૸Љਈ߄‫֥دإ‬
 Motor without seal on the shaft ৈߣҸٛ҉݇*/48
 Construction Tolerances according to DIN 42955-R
 Vibration level R 㞦Ԉঈ঴О8঴
 Coupling between motor and gearbox can be ऄߑչՊବঔՕљପଋ䃖ব‫۪׬‬୰କ‫ݎ‬

achieved by means of a clamping unit or by a key  ‫ऀ҅ڢ‬䃖ব‫ͫޞ׬‬ऄߑ૿ӟ૸஬੽Ұ࢝Ќٝީਘ‫ٵ‬੫

When using a clamping unit, motor shaft is smooth thus


self-balanced

`  #U     ‫ऀ҅ڢ‬କ‫ݎ‬୰‫ͫޞ‬ऄߑ૿ӟ૸Օљީԡ୰‫ٵ‬੫۪


 #  # 
Ҷ୰‫ٵ‬੫澞଑य़‫ە‬ӑ‫ंͧेޢீڷ‬ऄߑࣿф֌‫ͨ҈ݕ‬
  #     
۩ћ‫ځث҈ݕر‬ङ‫ٵ‬੫କ‫૸ݎ‬
     #   + 
 #  #  

At the order you need to indicate the way the motor ‫֨ۓ‬ઌૄ‫ޞ‬஬੽ճФ۩ћऄߑ૸ङ‫ٵ‬੫‫ڔڥ‬
shaft has been balanced

0 Without key (smooth shaft) 0 Ұ૸


1 With half key 1 Ҷ୰‫ٵ‬੫
2 With full key 2 ԡ୰‫ٵ‬੫

j <   {J*{Z for horizontal assembling j ‫ڢ‬ऄߑ୊ऀ((ॹ‫ͫޞ੸؍ڔ‬Одӗ‫޼ڝص‬չ㞦Ԉ


positions in order to reduce bending and vibrations, ऄߑ਌஬੽‫ݵ‬㣜
you may need to support the motor on its feet.

* *
$ 

 <  <$ ’<  # ‫֨ځ‬ऄߑչՊବঔ‫࠳܇‬եͫ৥ҵब‫ځ‬ङ‫ݵ‬㣜ֻ࣌

26
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Gearbox output bearings


Պବঔ૿ӟ૸‫܈‬
Table 1 shows bearings mounted on the output shaft ੮۱ॐ‫֨੸؍‬Պବঔ૿ӟঀङ૸‫܈‬ՃҿबҼङિૺқ
and their loading capacity.

These data, together with the ones at the bottom of the ଑п‫ͫ݇ރ‬ԕ‫ߎܬ‬஼Јԡୂ‫ͫ݇ރ‬ପଋ҅ऀ‫ޞ‬ङિૺͫ

page, allow bearings lifetime calculation, considering ‫੸؍‬ѹ৥չٗҁ૴ବͫՕљઋ঑ӟ૸‫܈‬ङ҅ऀ‫خ‬ո
applied load, position of applied load and RPM.

Bearing B Bearing B Second bearing


૸‫(܈‬ ૸‫(܈‬ আи঴૸‫܈‬
Table 1 Loading Loading Loading
Type capacity N Type capacity N Type capacity N
੮
ֺ՚ િૺԃ4 ֺ՚ ֺ՚ િૺԃ4

CE 11 NUP 208 ECP 62.000 NU 2208 ECP 81.500 X X


CE 12 NUP 208 ECP 62.000 NU 2208 ECP 81.500 X X
Standard
߶ӕ
CE 13 NUP 210 ECP 73.500 NU 2210 ECP 90.000 X X
CE 14 NUP 211 ECP 96.500 NU 2211 ECP 114.000 X X
CE 13 NUP 210 ECP 73.500 NU 2210 ECP 90.000 (+) NU 2210 ECP 90.000
CE 14 NUP 211 ECP 96.500 NU 2211 ECP 114.000 (+) NU 2211 ECP 114.000
Double bearing CE 16 NUP 2111 EC 114.000 RNU 2211 ECP 114.000 (+) RNU 2211 ECP 114.000
Յ૸‫܈‬ CE 18 NUP 2213 ECP 170.000 NU 2213 ECP 170.000 (+) NU 2213 ECP 170.000
CE 20 21314 E 285.000 NU 314 ECP 236.000 (+) NU 314 ECP 236.000
CE 13 7210 BEGAP 40.000 7210 BEGAP 40.000 X X
Angular contact bearing CE 14 7211 BEGAP 49.000 7211 BEGAP 49.000 X X
અ‫ݎ‬ઇ૸‫܈‬
CE 20 7314 BEP 119.000 7314 BEP 119.000 X X

B A B1 A1 B2 A2

B3 A3 B4 A4

STANDARD flange output STANDARD shaft output Flange output with double bearing
߶ӕࡣҺ‫૿ڔ‬ӟ ߶ӕ૸૿ӟ ࡣҺ‫૿ڔ‬ӟ‫ٷ‬٫Յ૸‫܈‬
CE11 CE12 CE13 CE14 CE11 CE12 CE13 CE14 CE13 CE14 CE16 CE18 CE20
A1 A2
A (mm) 39 39 44 47,5 24 24 24 27,5 55.5 60 64 72 79
(mm) (mm)
B1 B2
B (mm) 71,5 71,5 91,5 87 71,5 71,5 91,5 87 80 74,5 133 161,5 110,5
(mm) (mm)

Shaft output with angular contact bearings Shaft output with double bearing
૸૿ӟ‫ٷ‬٫અ‫ݎ‬ઇ૸‫܈‬ ૸૿ӟ‫ٷ‬٫Յ૸‫܈‬
CE13 CE14 CE20 CE16 CE18 CE20

A3 (mm) 6,5 7 8 A4 (mm) 44,5 44,5 56

B3 (mm) 151 154 175 B4 (mm) 133 161,5 110,5


27
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Gearbox output bearing


Պବঔ૿ӟ૸‫܈‬
J”‹„‹ <  ! 
J”‹„‹ ! 
߶ӕࡣҺ‫૿ڔ‬ӟչ߶ӕ૸૿ӟ
CE11- CE12 Lifetime Calculation (36.000 h)
)+)+҅ऀ‫خ‬ոઋ঑N
16000

14000

12000

10000
Transverse Force (N)
ࠦէԃ4

1000 Rpm
8000 2000 Rpm
4000 Rpm
6000 Rpm
6000 8000 Rpm

4000

2000

0
0 10 20 30 40 50 60 70 80
Distance (mm)
Bearing B - NUP 208 ECP Bearing A - NU 2208 ECP

J”‹„‹ <  ! 


J”‹„‹ ! 
߶ӕࡣҺ‫૿ڔ‬ӟչ߶ӕ૸૿ӟ
CE13 Lifetime Calculation (36.000 h)
)+҅ऀ‫خ‬ոઋ঑N
18000

16000

14000

12000
Transverse Force (N)
ࠦէԃ4

10000
1000 Rpm
2000 Rpm

8000 3000 Rpm


5000 Rpm
7000 Rpm
6000

4000

2000

0
0 10 20 30 40 50 60 70 80 90 100
Distance (mm)
Bearing B - NUP 210 ECP Bearing A - NU 2210 ECP

28
Gearbox output bearing
Պବঔ૿ӟ૸‫܈‬

Flange output with double bearing


ࡣҺ‫ڔ‬Յ૸‫૿܈‬ӟ
CE13 Lifetime Calculation (36.000 h)
)+҅ऀ‫خ‬ոઋ঑N
30000

25000

20000
Transverse Force (N)
ࠦէԃ4

1000 Rpm
15000 2000 Rpm
3000 Rpm
5000 Rpm
7000 Rpm
10000

5000

0
0 10 20 30 40 50 60 70 80 90
Distance (mm)
Bearing B - NUP 210 ECP Bearing A - 2 x NU 2210 ECP

J”‹„‹ <  ! 


J”‹„‹ ! 
߶ӕࡣҺ‫ڔ‬չ߶ӕ૸૿ӟ
CE14 Lifetime Calculation (36.000 h)
)+҅ऀ‫خ‬ոઋ঑N
25000

20000
Transverse Force (N)

15000
ࠦէԃ4

1000 Rpm
2000 Rpm
3000 Rpm

10000 4000 Rpm


6000 Rpm

5000

0
0 10 20 30 40 50 60 70 80 90 100
Distance (mm)
Bearing B - NUP 211 ECP Bearing A - NU 2211 ECP

29
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Gearbox output bearing


Պବঔ૿ӟ૸‫܈‬
Flange output with double bearing
ࡣҺ‫ڔ‬Յ૸‫૿܈‬ӟ
CE14 Lifetime Calculation (36.000 h)
)+҅ऀ‫خ‬ոઋ঑N
35000

30000

25000
Transverse Force (N)

20000
ࠦէԃ4

1000 Rpm
2000 Rpm
3000 Rpm
15000
4000 Rpm
6000 Rpm

10000

5000

0
0 10 20 30 40 50 60 70 80
Distance (mm)
Bearing B - NUP 211 ECP Bearing A - 2 x NU 2211 ECP

J”‹„‹ <  !  with double bearing and STANDARD shaft output with double bearing
߶ӕࡣҺ‫ڔ‬Յ૸‫܈‬չ߶ӕ૸‫ڔ‬Յ૸‫૿܈‬ӟ
CE16 Lifetime Calculation (36.000 h)
)+҅ऀ‫خ‬ոઋ঑N
45000

40000

35000

30000
Transverse Force (N)
ࠦէԃ4

25000 500 Rpm


1000 Rpm
2000 Rpm
20000
3000 Rpm
4000 Rpm
15000

10000

5000

0
0 20 40 60 80 100 120 140
Distance (mm)

 


30
Gearbox output bearing
Պବঔ૿ӟ૸‫܈‬

J”‹„‹ <  ! "


     <
J”‹„‹ ! "
     <
߶ӕࡣҺ‫ڔ‬Յ૸‫܈‬չ߶ӕ૸‫ڔ‬Յ૸‫૿܈‬ӟ
CE18 Lifetime Calculation (36.000 h)
)+҅ऀ‫خ‬ոઋ঑N
70000

60000

50000
Transverse Force (N)

40000
500 Rpm
ࠦէԃ4

1000 Rpm
2000 Rpm
30000
3000 Rpm
4000 Rpm

20000

10000

0
0 20 40 60 80 100 120 140 160 180 200
Distance (mm)

 


J”‹„‹ <  ! "


     <
J”‹„‹ ! "
     <
߶ӕࡣҺ‫ڔ‬Յ૸‫܈‬չ߶ӕ૸‫ڔ‬Յ૸‫૿܈‬ӟ STANDARD
CE20 Lifetime Calculation (36.000 h)
)+҅ऀ‫خ‬ոઋ঑N
100000

90000

80000

70000
Force (N)

60000
ࠦէԃ4

500 Rpm

50000 1000 Rpm


Transverse

2000 Rpm
3000 Rpm
40000
4000 Rpm

30000

20000

10000

0
0 20 40 60 80 100 120
Distance (mm)

  
 

31
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Operating sequence
଍੧‫֣پޞ‬
START
կԈ

Stop the spindle motor


Ҡ࠲Пऄߑ

Let the spindle motor oscillate ؄ 10°


about 5 times per second

Пऄߑљ࠿ॡࠩ଒੧‫چ‬અङ奤Ԉ

300 ms pause
޶Ҡࡄॡ

Turn the actuator motor on, in order to switch Reverse actuator motor rotation until
to the selected speed starting position

߿݇ଣؔङବࡁࠈѹͫկԈ݅ܺऄߑ Նէ଍੧݅ܺऄߑਙկԈѹ৥

NO
Has the speed No
Did you try
change happened within 2 sec? NO more than 4 attempts?
ީի֨Дॡӄ؏ۨ݅ܺ; ީի‫غ‬ડ૝ଋࠩ;
ի
Yes

Yes

ީ ީ

Stop the actuator motor and Stop the actuator motor and
the spindle motor oscillation the spindle motor oscillation

Ҡ࠲݅ܺऄߑչП૸ऄߑङ奤Ԉ Ҡ࠲݅ܺऄߑչП૸ऄߑङ奤Ԉ

-END OF THE CYCLE- Activate an alarm and display that


Approximately after 300ms from the the speed change didn’t occur
switch signal of the actuator, it is ࢬࡴ‫ܕ‬ઊुުॐ݅ܺ‫ૂע‬
possible to start the main motor again
݅ܺ؏ۨ

П૸ऄߑ‫ݶ‬ӱ݅ܺ֘‫ڐ‬ҼҒ՚եࡄॡ۵Օ୍‫ޏ‬կԈ Check the system
ࠒ߲঩৏

* When the microswitches signal is active the speed change is already done and the power * ‫ݶڢ‬ӱ‫ڳ‬Ԉ‫ڐ‬ҼҒ՚‫ܺ݅ͫޞ‬ٝ৆ৈߘͫ࠴‫ீڷޞ‬Ӥ‫֘ܺ݅ލ‬
of the actuator motor must be cut to preserve its life ङऄߑङऄ࢛ͫљґ‫ܔ‬ҿ҅ऀ‫خ‬ո

32
Operating sequence
଍੧‫֣پޞ‬

Actuator (electro-mechanical shifting unit)


݅ܺ֘ͧऄԈ݅ܺߑߣͨ
Պବঔङ݅ܺ֘ީ▲ЗऄԈ݅ܺߑߣͫީऀߛ
The gearbox actuator is an electro-mechanical shifting
଒੧௤ବࠈͫѺବࠈՃॱܺФ୿ङ૴݅
unit used to switch between the low-speed/high-speed/
neutral.
଑Зߑߣङગઋͫৰਖ਼ӱдਈ‫߂ऀל‬এҎ৳ऀङ‫ڔސ‬
This unit is designed according to the easiest and most
ߛ݅ܺ
durable solutions for the speed change.

Unit details
દূՀ‫ރ‬

Power supply Vdc 24±10%


ऄ࢛ A 6(min)

6 7 8 Power consumption W 60
5 1 2 ԅ৴

4 3 Nominal current A 2.5


ௌؔऄࡶ
S1 S2 Starting current A 8.5
կԈऄࡶ
1 2 3 4 5 6 7 8 Inner clutch slipping current A 3.5±0.5
ӄ৥ख़ՠ֘࢝Ԉऄࡶ
M
S1 S2 S3 S3

Connection Pinout ি૨କ‫ݎ‬

1. Motor phase/ ऄߑबѹ 2. Motor phase/ ऄߑबѹ 3. Com.+24V microswitch 4. S1-Low speed microswitch/ 9Ѻବ‫ڳ‬Ԉ‫ڐ‬Ҽ
\‫ڳ‬Ԉ‫ڐ‬Ҽ
5. S2-High speed 6. S3-Neutral 7. 8. Ground/ ‫֪ݎ‬
microswitch/ 9௤ବ‫ڳ‬Ԉ‫ڐ‬Ҽ microswitch/ 9ॱܺ‫ڳ‬Ԉ‫ڐ‬Ҽ

Circuit diagram ऄ૨֣

The following circuit diagram is the best solution in Јவङऄ૨ީґ‫ܔ‬ऄߑչହҲ֜݅ܺऄߑۛ‫ۅ‬


order to preserve the motor and to avoid delays due to ۱фࣿङ‫ޞڍ‬ङ߂҄આӐ‫ࠄސ‬
the actuator motor inertia.
The power supply unit must be at least 6A, in order to Од҅ख़ՠ֘࢝Ԉਘ‫ͫײ‬ұ߆ல‫܀ݳݦ‬ԃͫऄ
allow clutch slipping and to be able to overcome static ࢛‫ீڷ‬ਙ‫'ީص‬љЇ
friction torque.

It is mandatory to follow this lay-out and to ‫ࣁܷீڷ‬Јவऄ૨କ‫ٷͫݎ‬奤ԈПऄߑի


i th
give the spindle motor an oscillating movement: ө݅ܺऄߑѫӟ࣫‫ݻ‬ஞ
actuator motor failure may occur.

T1_400V/24VDC min 6A
L3 L2 L1
---

- +
K1-K2
Relais (coil 24V=/contact 10A=)
used to feed the actuator motor.
PLC controller.
K1 ৐ऄ֘ͫऀй଒ো݅ܺऄߑͫ62)‫ݏ‬Ӳ֘

M Fast fuse 10A or


delay fuse 6A or adjustable
magneto-thermic set 6A
K2
‫ࣃڽ‬ऄஊ'۪ৱ‫ޞڍ‬ऄஊ'۪ͫՕલऄࢽऄஊ' 33
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Gearbox construction CE 11 - CE 13
Պବঔ)+)+ৈߣ
Flange output
ࡣҺ૿ӟ
 

A = actuator

B = fork
A C = pinion (connected to the motor)
B
M D = sliding sleeve

E #
!
  <

F = ring gear

G = planet gears carrier

H = sun gear (connected to the pinion)

C L I = output roller bearings

D E F G H I Ia = output angular contact ball bearings

L  !  <

La = output shaft

Shaft output M = planet gears


૸૿ӟ

A ݅ܺ֘

B ‫ܪ‬Ղ

C କ‫ͧ૸ݎ‬չऄߑबକͨ௛ଇ
A
D ࢝‫׬‬
B
M
E ֡ؔ௸૶

F ࣪૶

G ੧‫߫૶௸ޤ‬

H ‫ן‬ஆ૶ͧЊକ‫૸ݎ‬କ‫ͨݎ‬

I ૿ӟ࢞ߴ૸‫܈‬
C La
Ia ૿ӟઅ‫ݎ‬ઇ૸‫܈‬
D E F G H Ia

L ૿ӟࡣҺ

La ૿ӟ૸
34
M ੧‫૶ޤ‬
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Gearbox construction CE 12 - CE 14
Պବঔ)+)+ৈߣ
Flange output
ࡣҺ૿ӟ
 

A = actuator

B = fork

C = pinion (connected to the motor)


A
D = sliding sleeve
B
M E #
!
  <

F = ring gear

G = planet gears carrier

H = sun gear (connected to the pinion)

I = output roller bearings

C L Ia = output angular contact ball bearings

D E F G H I L  !  <

La = output shaft

Shaft output M = planet gears


૸૿ӟ

A ݅ܺ֘

B ‫ܪ‬Ղ

C କ‫ͧ૸ݎ‬չऄߑबକͨ௛ଇ

D ࢝‫׬‬
A
E ֡ؔ௸૶
B
M
F ࣪૶

G ੧‫߫૶௸ޤ‬

H ‫ן‬ஆ૶ͧЊକ‫૸ݎ‬କ‫ͨݎ‬

I ૿ӟ࢞ߴ૸‫܈‬

Ia ૿ӟઅ‫ݎ‬ઇ૸‫܈‬
C L

D E F G H I L ૿ӟࡣҺ

La ૿ӟ૸
35
M ੧‫૶ޤ‬
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Gearbox construction CE 16 - CE 18
Պବঔ)+)+ৈߣ
Flange output
ࡣҺ૿ӟ
 

A = actuator

B = fork

C = pinion (connected to the motor)


A
D = sliding sleeve
B
M E #
!
  <

F = ring gear

G = planet gears carrier

H = sun gear (connected to the pinion)

I = output roller bearings


C L
Ia = output angular contact ball bearings
D E F G H I
L  !  <

La = output shaft

Shaft output M = planet gears


૸૿ӟ

A ݅ܺ֘

B ‫ܪ‬Ղ

C କ‫ͧ૸ݎ‬չऄߑबକͨ௛ଇ
A
D ࢝‫׬‬
B
M E
֡ؔ௸૶

F ࣪૶

G ੧‫߫૶௸ޤ‬

H ‫ן‬ஆ૶ͧЊକ‫૸ݎ‬କ‫ͨݎ‬

I ૿ӟ࢞ߴ૸‫܈‬
C La
Ia ૿ӟઅ‫ݎ‬ઇ૸‫܈‬
D E F G H I

L ૿ӟࡣҺ

La ૿ӟ૸
36
M ੧‫૶ޤ‬
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

Gearbox construction CE 20
Պବঔ)+ৈߣ
Flange output
ࡣҺ૿ӟ
 

A = actuator

B = fork

C = pinion (connected to the motor)


A
D = sliding sleeve
B
M E #
!
  <

F = ring gear

G = planet gears carrier

H = sun gear (connected to the pinion)

I = output roller bearings

C L Ia = output angular contact ball bearings

D E F G H I L  !  <

La = output shaft

Shaft output M = planet gears


૸૿ӟ

A ݅ܺ֘

B ‫ܪ‬Ղ

C କ‫ͧ૸ݎ‬չऄߑबକͨ௛ଇ

A D ࢝‫׬‬

B E ֡ؔ௸૶
M
F ࣪૶

G ੧‫߫૶௸ޤ‬

H ‫ן‬ஆ૶ͧЊକ‫૸ݎ‬କ‫ͨݎ‬

I ૿ӟ࢞ߴ૸‫܈‬

Ia ૿ӟઅ‫ݎ‬ઇ૸‫܈‬
C La

D E F G H I L ૿ӟࡣҺ

La ૿ӟ૸
37
M ੧‫૶ޤ‬
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 11
Պବঔ)+‫֣ڥי‬

38
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 12
Պବঔ)+‫֣ڥי‬

39
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 13
Պବঔ)+‫֣ڥי‬

40
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 14
Պବঔ)+‫֣ڥי‬

41
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 16
Պବঔ)+‫֣ڥי‬

42
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 18
Պବঔ)+‫֣ڥי‬

43
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 20
Պବঔ)+‫֣ڥי‬

44
Two-speed planetary gearboxes
Յବ੧‫૶ޤ‬Պବঔ

External view CE 20 compact


ՊବঔবӘֺ)+‫֣ڥי‬

45
Tool holder Disc guide

Ӣदଣֺܶԧ
Tool holder Disc
Ӣद
Order code for tool holder Disc
Ӣदઌૄ՚
ULLYKZ\GR[K>SS
:_VKULZUURNURJKXJOYI
code code code 4UULVUYOZUTY
Ӣदֺ՚ Ҟ‫ڶ‬қͧ>SS ٗѹ‫ރ‬
'^OGR<*/ 6 6
PA
૸է<*/ 8 8
RUTMOZ[JOTGR3ORRKJYKGZ 12 12
PF
঺է攵Ӣ‫ڇ‬ 16 16
'^OGR*U[HRK6)*
PD
૸էՅ‫ك‬6)*

8GJOGR<*/ (GYKJUTZNKJGZG
PR
‫ڬ‬է<*/ VXU\OJKJH_ZNK
I[YZUSKX(,]ORR
8GJOGR(3: GYYOMTZNKXKLKXKTIK
PB
‫ڬ‬է(3: IUJKULZNKJXG]OTM
9VKIOGR PS
ࣔ࠺
߿݇‫҈ݕۯؚ‬ङ‫ͫ݇ރ‬
(,ѫ߿֣݇঻ࣿۨ▲

. . x . . .

<*/Ø UXNURK]OJZN
code
<*/फ‫چء؀۪ڬ‬ =UXQOTMYOJK code
Ԇٗѹ৥
*OYZGTIKHKZ]KKTIKTZKXJOGUX1K_IN
code 8OMNZ
֤‫ڶ‬૥۪ৱ‫ث‬ଆ‫ͧشם‬INͨ
D ՘ଆ

2KLZ
٘ଆ
S
S
:[XXKZZ_VK
Ӣֺ߫՚
code
hmm
code
80 Suitable for turrets with
50 100 static tools and driven tools
63 120 ଠऀй֡ؔӢ߫ՃԈԃӢ߫
80 160
R
100 200
h 125 250 Suitable only for turrets with
160 320 static tools
F
200 400 
юଠऀй֡ؔӢ߫҅ऀ
2 260 500
Tool holder Disc
Ӣद
Tooldisc with 8 reversible square seats
and 8 square seats for longitudinal toolholder
٫ЗՕଢէ‫੸؍‬ङӢ‫ࠤڇ‬ՃЗ঺է‫੸؍‬Ӣ‫ࠤڇ‬ङӢद
Rightworkingside
՘Ԇٗѹ৥

Lato dilavorosinistro
Leftworkingside
٘Ԇٗѹ৥

X offset
Ҟ‫ڶ‬

CodiceN° DimensioniDimensions
Ӣ߫ Min
N° ֺ՚ S F ֣՚
CodeN° h Ch X Turret d hm d b l f
POS type D R Drawing
mm mm mm mm m mm mm mm mm
PF12150X0008100DFA 12 150 00 08 100 D F A 20 12 25 12 41 20
PF12150X0008100SFA 12 150 00 08 100 S F A 20 12 25 12 41 20
PF16190X0008120DFA 16 190 00 08 120 D F A 25 16 30 16 51 23
PF16190X0008120SFA 16 190 00 08 120 S F A 25 16 30 16 51 23
PF20220X0008120DFA 20 220 00 08 120 D F A 32 20 30 20 61 25
PF20220X0008120SFA 20 220 00 08 120 S F A 32 20 30 20 61 25
PF25275X0008160DFA 25 275 00 08 160 D F A 40 25 40 25 76 30
PF25275X0008160SFA 25 275 00 08 160 S F A 40 25 40 25 76 30
PF32350X0008200DFA 32 350 00 08 200 D F A 50 32 50 32 96 35
PF32350X0008200SFA 32 350 00 08 200 S F A 50 32 50 32 96 35

PF40450X0008250DFA 40 450 00 08 250 D F A 60 40 63 40 126 40


PF40450X0008250SFA 40 450 00 08 250 S F A 60 40 63 40 126 40

F Suitable only for turrets with static tools R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫
y
3
Tool holder Disc
Ӣद
Tooldisc with 12 reversible square seats
and 12 square seats for longitudinal toolholder
٫ЗՕଢէ‫੸؍‬ङӢ‫ࠤڇ‬ՃЗ‫ڬ‬է‫੸؍‬Ӣ‫ࠤڇ‬ङӢद
Rightworkingside
՘Ԇٗѹ৥

Leftworkingside
٘Ԇٗѹ৥

offset
X Ҟ‫ڶ‬

CodiceN° DimensioniDimensions
Ӣ߫ Min
N° ֺ՚ S F ֣՚
CodeN° h Ch X d hm d b l f
POS Turret
type D R Drawing
mm mm mm mm m mm mm mm mm
PF12175X0012100DFA 12 175 00 12 100 D F A 20 12 25 12 41 20
PF12175X0012100SFA 12 175 00 12 100 S F A 20 12 25 12 41 20
PF16230X0012120DFA 16 230 00 12 120 D F A 25 16 30 16 51 23
PF16230X0012120SFA 16 230 00 12 120 S F A 25 16 30 16 51 23

PF20278X0012160DFA 20 278 00 12 160 D F A 32 20 40 20 61 25


PF20278X0012160SFA 20 278 00 12 160 S F A 32 20 40 20 61 25

PF25345X0012200DFA 25 345 00 12 200 D F A 40 25 50 25 76 30


PF25345X0012200SFA 25 345 00 12 200 S F A 40 25 50 25 76 30

PF32435X0012250DFA 32 435 00 12 250 D F A 50 32 63 32 96 35


PF32435X0012250SFA 32 435 00 12 250 S F A 50 32 63 32 96 35
PF40565X0012320DFA 40 565 00 12 320 D F A 60 40 80 40 126 40
PF40565X0012320SFA 40 565 00 12 320 S F A 60 40 80 40 126 40

F Suitable only for turrets with static tools R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫
4 y
Tool holder Disc
Ӣद
Tooldisc for 6 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
D1 ՘Ԇٗѹ৥

D
l1

d1

S
d2
De
Leftworkingside
٘Ԇٗѹ৥

offset
X
Ҟ‫ڶ‬

Codice N°
CodiceN° Dimensioni Dimensions
DimensioniDimensions
VDI PCD Ӣ߫ PCD Min
N° ֺ՚ S F ֣՚
CodeN° d D X POS Turret D De d l D
mm mm mm type D R Drawing mm mm mm mm mm

PA40270X0006120DF024 40 270 00 06 120 D F 024 340 30 65


PA30200X0006120DF033 30 200 00 06 120 D F 033 260 30 57
PA30200X0006120SF034 30 200 00 06 120 S F 034 260 30 57
PA40230X0006120DF040 40 230 00 06 120 D F 040 290 65

PA40270X3506160DR039 40 270 35 06 160 D R 069 335 40 77,7

PA40272X0006200DF084 40 272 00 06 200 D F 084 332 50 78


PA50300X0006200SF095 50 300 00 06 200 S F 095 375 50 82
PA40340X0006200SR109 40 340 00 06 200 S R 109 410 50 66
PA40340X3206200SF120 40 340 32 06 200 S F 120 410 50 66

y
F Suitable only for turrets with static tools R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

5
Tool holder Disc
Ӣद
Tooldisc for 8 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
՘Ԇٗѹ৥
D1

l1
d1

S
d2
De
Lato dilavorosinistro
Leftworkingside
Leftworkingside
٘Ԇٗѹ৥

offset
X Ҟ‫ڶ‬

Codice N°
CodiceN Dimensioni Dimensions
DimensioniDimensions
VDI PCD Ӣ߫ PCD Min
N° S F ֣՚
CodeN° d D X POS ֺ՚
Turret D D De d l D
mm mm mm type R Drawing mm mm mm mm mm

PA20225X0008120DR006 20 225 00 08 120 D R 006 275 30 44


PA25225X0008120DR008 25 225 00 08 120 D R 008 275 30 52
PA30240X0008120DF011 30 240 00 08 120 D F 011 290 30 59
PA30240X0008120SF016 30 240 00 08 120 S F 016 290 30 59
PA30205X0008120SF018 30 205 00 08 120 S F 018 255 30 59
PA30190X0008120DF019 30 190 00 08 120 D F 019 240 30 57
PA30225X0008120SR023 30 225 00 08 120 S R 023 275 30 71
PA30200X0008120DF025 30 200 00 08 120 D F 025 260 30 58
PA30240X0008120SR027 30 240 00 08 120 S R 027 290 30 71
PA30240X0008120DR028 30 240 00 08 120 D R 028 290 30 71
PA30240X1508120DF031 30 240 15 08 120 D F 031 290 30 59
PA30225X1708120DR036 30 225 17 08 120 D R 036 275 30 71
PA30225X0008120DR037 30 225 00 08 120 D R 037 275 30 71

y for turrets with static tools


F Suitable only R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

6
Tool holder Disc
Ӣद
Tooldisc for 8 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
՘Ԇٗѹ৥

D1
D

l1
d1

S
d2
De Leftworkingside
٘Ԇٗѹ৥

offset
X
Ҟ‫ڶ‬

Codice N°
CodiceN Dimensioni Dimensions
DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫ S F ֣՚
CodeN° d D X POS ֺ՚ D De d l D
Turret D R Drawing
mm mm mm type mm mm mm mm mm
PA30270X0008160DR039 30 270 00 08 160 D R 039 322 40 58
PA30270X2508160DR040 30 270 25 08 160 D R 040 322 40 58
PA40270X2508160SR043 40 270 25 08 160 S R 043 340 40 77,7
PA40270X0008160SR044 40 270 00 08 160 S R 044 340 40 77,7
PA30270X0008160SR045 30 270 00 08 160 S R 045 322 40 58
PA40270X0008160SF047 40 270 00 08 160 S F 047 340 40 65
PA40270X0008160DR051 40 270 00 08 160 D R 051 335 40 77,7
PA40245X0008160DF052 40 245 00 08 160 D F 052 305 40 77,7
PA30190X0008160DF055 30 190 00 08 160 D F 055 240 40 68
PA30190X0008160SF056 30 190 00 08 160 S F 056 240 40 68
PA40245X2508160DF057 40 245 25 08 160 D F 057 305 40 65
PA40245X0008160SF058 40 245 00 08 160 S F 058 315 40 65
PA30270X3508160DR063 30 270 35 08 160 D R 063 322 40 58
PA30210X0008160DF064 30 210 00 08 160 D F 064 260 40 68
PA50290X0008160DF067 50 290 00 08 160 D F 067 363 40 80
PA40270X2508160DR070 40 270 25 08 160 D R 070 335 40 77,7
PA40350X0008160DF075 40 350 00 08 160 D F 075 405 40 66
PA40350X4008160SF076 40 350 40 08 160 S F 076 380 40 66

F Suitable only
y for turrets with static tools R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

7
Tool holder Disc
Ӣद
Tooldisc for 8 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
D1 ՘Ԇٗѹ৥

D
l1
d1

d2 S
De
Leftworkingside
٘Ԇٗѹ৥

offset
X Ҟ‫ڶ‬

CodiceN° DimensioniDimensions
i i i i i
VDI PCD Ӣ߫ PCD Min
N° ֺ՚ S F ֣՚
CodeN° d D X POS Turret D De d l D
mm mm mm type D R Drawing mm mm mm mm mm
PA50340X0008200SR064 50 340 00 08 200 S R 064 420 50 82
PA40340X0008200SR066 40 340 00 08 200 S R 066 410 50 66
PA40340X3208200SR068 40 340 32 08 200 S R 068 410 50 66
PA40340X0008200DF073 40 340 00 08 200 D F 073 410 50 66
PA40272X0008200SF074 40 272 00 08 200 S F 074 340 50 70
PA50340X0008200DR077 50 340 00 08 200 D R 077 420 50 82
PA50340X3208200SR078 50 340 32 08 200 S R 078 420 50 82
PA50272X3508200SF079 50 272 35 08 200 S F 079 355 50 80
PA50290X0008200DF080 50 290 00 08 200 D F 080 365 50 80
PA40245X0008200SF081 40 245 00 08 200 S F 081 305 50 78
PA40310X0008200DS086 40 310 00 08 200 D 086 380 50 66
PA50290X3508200SF088 50 290 35 08 200 S F 088 375 50 82
PA50340X0008200DR094 50 340 00 08 200 D R 094 420 50 82
PA40170X3208200DR108 40 340 32 08 200 D R 108 410 50 82
PA50170X3208200DF116 50 340 32 08 200 D F 116 410 50 80
PA40290X0008200DF119 40 290 00 08 200 D F 119 360 50 66
PA40272X3208200SF122 40 272 32 08 200 S F 122 340 50

y
F Suitable only for turrets with static tools R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

8
Tool holder Disc
Ӣद
Tooldisc for 8 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
՘Ԇٗѹ৥
D1
D

l1
d1

S
d2
De
Leftworkingside
٘Ԇٗѹ৥

offset
X Ҟ‫ڶ‬

Codice N°
CodiceN Dimensioni Dimensions
DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫
ֺ՚
S F ֣՚
CodeN° d D X POS Turret D De d l D
mm mm mm type D R Drawing mm mm mm mm mm

PA50400X0008250SR015 50 400 00 08 250 S R 015 473 63 82


PA50340X3508250SF029 50 340 35 08 250 S F 029 420 63 82
PA50290X0008250DF048 50 290 00 08 250 D F 048 365 63 95
PA60400X0008250SR056 60 400 00 08 250 S R 056 490 63 115
PA50400X0008250DR079 50 400 00 8 250 D R 079 473 63 82

PA60490X0008320SR038 60 490 00 08 320 S R 038 582 80 100


PA60490X0008320DR040 60 490 00 08 320 D R 040 582 80 100

PA80550X0008400SF023 80 550 00 08 400 S F 023 670 130


PA80620X0008400SR027 80 620 00 08 400 S R 027 740 130
PA80620X0008400SF029 80 620 00 08 400 S F 029 740 150

y for turrets with static tools


F Suitable only R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

9
Tool holder Disc
Ӣद
Tooldisc for 12 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
՘Ԇٗѹ৥
D1

l1
d1

S
De d2
Leftworkingside
٘Ԇٗѹ৥

offset
X
Ҟ‫ڶ‬

Codice N°
CodiceN Dimensioni Dimensions
DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫ S F ֣՚
CodeN° d D X POS ֺ՚ D De d l D
Turret D R Drawing
mm mm mm type mm mm mm mm mm
PA16190X1512100DR001 16 190 15 12 100 D R 001 230 25 48

PA20225X0012120DR007 20 225 00 12 120 D R 007 275 30 44


PA25225X0012120DR009 25 225 00 12 120 D R 009 275 30 52
PA30290X0012120DF013 30 290 00 12 120 D F 013 345 30 58
PA20240X0012120DR015 20 240 00 12 120 D R 015 290 30 44
PA20225X1712120DR026 20 225 17 12 120 D R 026 275 30 44
PA30270X0012120DF029 30 270 00 12 120 D F 029 322 30 56
PA30270X0012120DR035 30 270 00 12 120 D R 035 322 30 67 DIN5480

PA30270X2512160DR019 30 270 25 12 160 D R 019 322 40 58


PA30270X0012160DR026 30 270 00 12 160 D R 026 322 40 58
PA30300X0012160DR038 30 300 00 12 160 D R 038 352 40 58
PA20270X2512160DR049 20 270 25 12 160 D R 049 322 40 43
PA30270X3512160DR061 30 270 35 12 160 D R 061 322 40 58
PA30270X0012160SR066 30 270 00 12 160 S R 061 322 40 58
PA30340X0012160DF077 30 340 0 12 160 D F 077 392 40 56

y
F Suitable only for turrets with static tools R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

10
Tool holder Disc
Ӣद
Tooldisc for 12 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
D1
՘Ԇٗѹ৥

D
l1
d1

S
De d2

Leftworkingside
٘Ԇٗѹ৥

offset
X
Ҟ‫ڶ‬

Codice N°
CodiceN Dimensioni Dimensions
DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫ S F ֣՚
CodeN° d D X POS ֺ՚ D De d l D
Turret D R Drawing
mm mm mm type mm mm mm mm mm
PA40340X0012200DR042 40 340 00 12 200 D R 042 410 50 66
PA40340X3212200DR046 40 340 32 12 200 D R 046 410 50 66
PA40446X8012200DR047 40 380 80 12 200 D R 047 450 50 66
PA40340X0012200SR060 40 340 00 12 200 S R 060 410 50 66
PA40340X3212200SR076 40 340 32 12 200 S R 076 410 50 66
PA40340X4012200DR083 40 340 40 12 200 D R 083 410 50 66
PA40380X0012200DR089 40 380 00 12 200 D R 089 450 50 66
PA30340X0012200DR092 30 340 00 12 200 D R 092 410 50 58

PA50400X0012250DR011 50 400 00 12 250 D R 011 473 63 82


PA50400X3512250DR013 50 400 35 12 250 D R 013 473 63 82
PA50400X0012250SR028 50 400 00 12 250 S R 028 473 63 82
PA50400X4512250DF041 50 400 45 12 250 D F 041 473 63 100
PA50400X3512250SR043 50 400 35 12 250 S R 043 473 63 82
PA40400X0012250DR019 40 400 00 12 250 D R 019 473 63 66
PA50400X5012250DR060 50 400 50 12 250 D R 060 473 63 82
PA40345X0012250DR062 40 345 00 12 250 D F 062 405 63 66
PA50400X0020250DR063 50 400 20 12 250 D F 063 473 63 82

F y for turrets with static tools


Suitable only R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

11
Tool holder Disc
Ӣद
Tooldisc for 12 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
՘Ԇٗѹ৥
D1
D

l1
d1

S
De d2
Leftworkingside
٘Ԇٗѹ৥

offset
X Ҟ‫ڶ‬

Codice N°
CodiceN Dimensioni Dimensions
DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫ S F ֣՚
CodeN° d D X POS ֺ՚ D De d l D
Turret D R Drawing
mm mm mm type mm mm mm mm mm

PA60476X0012320DF027 60 476 00 12 320 D F 027 570 80 95


PA60490X0012320DR030 60 490 00 12 320 D R 030 582 80 100
PA60490X0012320SR035 60 490 00 12 320 S R 035 582 80 100
PA60490X5512320DR036 60 490 55 12 320 D R 036 582 80 100

PA60530X0012400DF018 60 530 00 12 400 D F 018 630 100 95


PA80620X0012400DR022 80 620 00 12 400 D R 022 740 100 130
PA80620X0012400SR028 80 620 00 12 400 S R 028 740 100 130

F y for turrets with static tools


Suitable only R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

12
Tool holder Disc
Ӣद
Tooldisc for 12 VDI toolholders as per DIN norms 69880
Double PCD
*/4߶ӕٗѹ<*/Յ‫ك‬6)*Ӣद
Rightworkingside
՘Ԇٗѹ৥
D1
D
l1
d1

De d2 S

Leftworkingside
٘Ԇٗѹ৥

D2
offset
X Ҟ‫ڶ‬

CodiceN° DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫
ֺ՚
S F ֣՚
CodeN° d D X POS Turret D De d l D
mm mm mm type D R Drawing mm mm mm mm mm
PD20200X0012120DF041 20 200 00 12 120 D F 041 240 275 30 42
PD30270X0012160DR037 30 270 00 12 160 D R 037 335 390 40 58
PD30265X2212160DF046 30 265 22 12 160 D F 046 330 400 40 56
PD30265X2512160DF048 30 265 25 12 160 D F 048 330 390 40 58

PD40340X0012200DR053 40 340 00 12 200 D R 053 400 470 50 66


PD40310X2512200DF087 40 310 25 12 200 D F 087 360 446 50 65
PD40340X3212200DF115 40 340 32 12 200 D F 115 400 470 50 66
PD50400X0012250DR026 50 400 00 12 250 D R 026 460 540 63 82
PD40400X0012250DR027 40 400 00 12 250 D R 027 460 540 63 66
PD40380X8012250DF064 40 380 80 12 250 D F 064 450 520 63 65
PD50400X0012250DR083 50 400 00 12 250 D R 083 510 590 63 82
PD60400X0012320DR034 60 490 00 12 320 D R 034 570 662 80

PD60620X0012400DR030 60 620 00 12 400 D R 030 830 920

F y for turrets with static tools


Suitable only R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

13
Tool holder Disc
Ӣद
Tooldisc for 16 VDI toolholders as per DIN norms 69880
*/4߶ӕٗѹ<*/Ӣद
Rightworkingside
՘Ԇٗѹ৥

D1
D

l1
d1

S
De d2
Leftworkingside
٘Ԇٗѹ৥

offset
X Ҟ‫ڶ‬

Codice N°
CodiceN Dimensioni Dimensions
DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫ S F ֣՚
CodeN° d D X POS ֺ՚ D De d l D
Turret D R Drawing
mm mm mm type mm mm mm mm mm

PA30380X0016200DR101 30 380 00 16 200 D R 101 450 50 58

PA50500X0016250DF042 50 500 0 16 250 D F 042 585 63 80


PA40400X0016250SR??? 40 400 0 16 250 S R ??? 473 63 66

F y for turrets with static tools


Suitable only R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫

14
Tool holder Disc
Ӣद
Tooldisc for 16 VDI toolholders as per DIN norms 69880
Double PCD
*/4߶ӕٗѹ<*/Յ‫ك‬6)*Ӣद

Rightworkingside
՘Ԇٗѹ৥

D
D1

l1
d1
S

De d2 Leftworkingside
٘Ԇٗѹ৥

offset
X Ҟ‫ڶ‬
D2

CodiceN° DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫ S F
CodeN° d D X POS ֺ՚ ֣՚ D De d l D
mm mm mm Turret D R Drawing mm mm mm mm mm
type
PA16190X1516100DR901 16 190 15 16 100 D R 901 122 272 25 48

PA20225X1716120DR022 20 225 17 16 120 D R 022 305 344 30 44

F y for turrets with static tools


Suitable only R Suitable for turrets with static tools and driven tools
юଠऀй֡ؔӢ߫҅ऀଠऀй֡ؔӢ߫ՃԈԃӢ߫
15
Tool holder Disc
Ӣद
Special axial Tooldisc
ࣔ࠺૸էӢद
Furthermore,ondemand,areavailableturretsanddiscs
‫ث‬йӢ߫չӢद޾଒▲࠵ङࣔ࠺஬ࡌ
withspecialapplications.
҆‫ײ‬͹Ӣद٫߄䭎Ӹ੸৥ঈͫЉ੽ࣚ
Example,tooldiscwithgrindingunit.
ઽ৻঩۩ћ୦։ୂ୹
Donothesitatetocontactthesalesoffice.

CodiceN° DimensioniDimensions
VDI PCD PCD Min
N° Ӣ߫
ֺ՚
S F ֣՚
CodeN° d D X POS Turret D De d l D
mm mm mm type D R Drawing mm mm mm mm mm
discoportautensiliconmodulodirettificatooldiscwithgrindingunit
PS60490X0012320DR032 60 490 00 12 320 D R 032 582 80 100
PS60490X0012320SR033 60 490 00 12 320 S R 033 582 80 100

PS80620X0012400DR024 80 620 00 12 400 D R 024 740 100 130


PS80620X0012400SR025 80 620 00 12 400 S R 025 740 100 130

Baruffaldioffersaseriesofaccessories ('8;,,'2*/ଐ‫▲҈ݕ‬঩ӧङ஍ў
(driventoolsandtoolholders),which ‫ޅ‬ѽ۸ԕઌ૆ͫਈґચ߂৆ࡺՕழ澞
facilitatethepurchaseofcomplete, ҆‫ײ‬͹Ԉԃ‫ף‬澝Ӣ‫ڇ‬澞Љ੽ࣚઽͫબ
warrantedandeconomicfullpackage. ‫ݎ‬䁽୦։ୂ୹

16
LiveTooling tool holder BMT guide

('8;,,'2*/(3:Ԉԃ‫ף‬
Zi Ang
BMT Driven Tools
(3:Ԉԃ‫ף‬

Assiale Portapinza Refrigerazione esterna


Axial Collet chuck External coolant supply
1/BMT Axial Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = +1 (1:1)
Axial Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RAPPS 25 121UT85 - BMT45 45 25 52÷56,5 25 2 35 8000 6
RAPPS 25 121UT55 - BMT55 55 25 52÷56,5 25 2 40 8000 8
RAPPS 32 121UT65 - BMT65 65 32 68÷72,5 32 9 70 6000 10
RAPPS 40 121UT75 - BMT75 75 40 84÷89,5 51 20 100 4000 12
RAPPS 50 121UT85 - BMT85 85 50 110÷118 60 18 150 3200 15

Assiale Portapinza Refrigerazione interna-esterna


Axial Collet chuck External and internal coolant supply
2/BMT Axial Pince de serrage Alimentation d'arrosage extérieur et intérieur i = n1:n2 = +1 (1:1)
Axial Spannzangeaufnahme Kühlschmierstoffzuführung extern und intern

70 BAR

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RAPPS 25 131UT85 - BMT45 45 25 52÷56,5 25 2 35 8000 6
RAPPS 25 131UT55 - BMT55 55 25 52÷56,5 25 2 40 8000 8
RAPPS 32 131UT65 - BMT65 65 32 68÷72,5 32 9 70 6000 10
RAPPS 40 131UT75 - BMT75 75 40 84÷89,5 51 20 100 4000 12
RAPPS 50 131UT85 - BMT85 85 50 110÷118 60 18 150 3200 15

1 ALGRA S.p.A. - divisione accessori


Via Manzoni 41 - 24031 Almenno S. Salvatore (BG) - Tel. ++39 035.64.20.51 - Fax ++39 035.64.01.28 - algra.accessori@algra.it - www.algra.it
BMT Driven Tools
(3:Ԉԃ‫ף‬

Assiale Portapinza Refrigerazione esterna


Axial Collet chuck External coolant supply
3/BMT Axial Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = +0,25 (1:4)
Axial Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RAPPS 16 122UT45 - BMT45 45 16 48 20 16 3 32000 2,5
RAPPS 16 122UT55 - BMT55 55 16 48 20 16 4 24000 3
RAPPS 25 122UT65 - BMT65 65 25 81 22 40 8 24000 4
RAPPS 25 122UT75 - BMT75 75 25 67 35 26 8 24000 4
RAPPS 32 122UT85 - BMT85 85 32 85 33 37 25 12000 6

Assiale Portapinza Refrigerazione esterna


Axial Collet chuck External coolant supply
4/BMT Axial Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = -0,5 (1:2)
Axial Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RAPPD 16 1222UT45 - BMT45 45 16 69 32 32 45 37,5 114,5 15 16000 4
RAPPD 16 1222UT55 - BMT55 55 16 69 32 32 45 42,5 119 15 16000 4
RAPPD 25 1222UT65 - BMT65 65 25 100,5÷105 59 53 45 47 122 35 12000 8
RAPPD 25 1222UT75 - BMT75 75 25 100,5÷105 59 53 45 56 131 35 12000 8
RAPPD 32 1222UT85 - BMT85 85 32 100,5÷110 47 45 60 62,5 158 75 6000 12

2
BMT Driven Tools
(3:Ԉԃ‫ף‬

Radiale Portapinza Refrigerazione esterna


Radial Collet chuck External coolant supply
5/BMT Radial Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = -1 (1:1)
Radial Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RRPPS 25 121UT45 - BMT45 45 25 65 95 80÷84,5 55 29 35 8000 6
RRPPS 25 121UT55 - BMT55 55 25 60 90 80÷84,5 55 29 40 8000 8
RRPPS 32 121UT65 - BMT65 65 32 72 107 89÷93,5 57 31 70 6000 10
RRPPS 40 121UT75 - BMT75 75 40 60 104 107÷111 74 44 100 4000 12
RRPPS 50 121UT85 - BMT85 85 50 85 137 138÷146 83 46 150 3200 15

Radiale Portapinza Refrigerazione interna-esterna


Radial Collet chuck External and internal coolant supply
6/BMT Radial Pince de serrage Alimentation d'arrosage extérieur et intérieur i = n1:n2 = -1 (1:1)
Radial Spannzangeaufnahme Kühlschmierstoffzuführung extern und intern

70 BAR

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RRPPS 25 131UT45 - BMT45 45 25 65 95 80÷84,5 55 29 35 8000 6
RRPPS 25 131UT55 - BMT55 55 25 60 90 80÷84,5 55 29 40 8000 8
RRPPS 32 131UT65 - BMT65 65 32 72 107 89÷93,5 57 31 70 6000 10
RRPPS 40 131UT75 - BMT75 75 40 60 104 107÷111 74 44 100 4000 12
RRPPS 50 131UT85 - BMT85 85 50 85 137 138÷146 83 46 150 3200 15

3 ALGRA S.p.A. - divisione accessori


Via Manzoni 41 - 24031 Almenno S. Salvatore (BG) - Tel. ++39 035.64.20.51 - Fax ++39 035.64.01.28 - algra.accessori@algra.it - www.algra.it
BMT Driven Tools
(3:Ԉԃ‫ף‬

Radiale Portapinza Refrigerazione esterna


Radial Collet chuck External coolant supply
7/BMT Radial Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = +0,25 (1:4)
Radial Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RRPPS 16 122UT45 - BMT45 45 16 65 95 59 68 32 3 32000 2,5
RRPPS 16 122UT55 - BMT55 55 16 60 90 72 68 40 4 24000 3
RRPPS 25 122UT65 - BMT65 65 25 72 107 77 65 36 8 24000 4
RRPPS 25 122UT75 - BMT75 75 25 60 104 77 74 36 8 24000 4
RRPPS 32 122UT85 - BMT85 85 32 85 137 127 83 79 25 12000 6

Radiale Portapinza Refrigerazione esterna


Radial Collet chuck External coolant supply
8/BMT Radial Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = +0,5 (1:2)
Radial Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RRPPS 16 1222UT45 - BMT45 45 16 65 95 72 55 36 15 16000 4
RRPPS 16 1222UT55 - BMT55 55 16 60 90 72 55 36 15 16000 4
RRPPS 25 1222UT65 - BMT65 65 25 72 107 93,5÷98 67 46 35 12000 8
RRPPS 25 1222UT75 - BMT75 75 25 60 95 93,5÷98 67 46 35 12000 8
RRPPS 32 1222UT85 - BMT85 85 32 85 124 127,5÷132 63 71 75 6000 12

4
BMT Driven Tools
(3:Ԉԃ‫ף‬

Doppio Portapinza Refrigerazione esterna


Double Collet chuck External coolant supply
9/BMT Double Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = -1 (1:1)
2 Fach Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RRPPT 25 121UT85 - BMT45 45 25 65 95 80÷84,5 80÷84,5 40 40 35 8000 6
RRPPT 25 121UT55 - BMT55 55 25 60 90 80÷84,5 80÷84,5 40 40 40 8000 8
RRPPT 32 121UT65 - BMT65 65 32 72 107 89÷93,5 89÷93,5 37 46 70 6000 10
RRPPT 40 121UT75 - BMT75 75 40 60 104 107÷111 107÷111 54 54 100 4000 12

Doppio Portapinza Refrigerazione esterna


Double Collet chuck External coolant supply
10/BMT Double Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = +0,25 (1:4)
2 Fach Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RRPPT 16 122UT45 - BMT45 45 16 65 95 59 59 32 32 3 32000 2,5
RRPPT 16 122UT55 - BMT55 55 16 60 90 72 72 40 40 4 24000 3
RRPPT 25 122UT65 - BMT65 65 25 72 107 77 77 36 36 8 24000 4
RRPPT 25 122UT75 - BMT75 75 25 60 104 77 77 36 36 8 24000 4

5 ALGRA S.p.A. - divisione accessori


Via Manzoni 41 - 24031 Almenno S. Salvatore (BG) - Tel. ++39 035.64.20.51 - Fax ++39 035.64.01.28 - algra.accessori@algra.it - www.algra.it
BMT Driven Tools
(3:Ԉԃ‫ף‬

Doppio Portapinza Refrigerazione esterna


Double Collet chuck External coolant supply
11/BMT Double Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = +0,5 (1:2)
2 Fach Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 h1 h2 h3 h4 Nm min-1 kw
RRPPT 16 1222UT45 - BMT45 45 16 65 95 72 72 36 36 15 16000 4
RRPPT 16 1222UT55 - BMT55 55 16 60 90 72 72 36 36 15 16000 4
RRPPT 25 1222UT65 - BMT65 65 25 72 107 93,5÷98 93,5÷98 46 46 35 12000 8
RRPPT 25 1222UT75 - BMT75 75 25 60 95 93,5÷98 93,5÷98 46 46 35 12000 8

6
BMT Driven Tools
(3:Ԉԃ‫ף‬

Orientabile Portapinza Refrigerazione esterna


Angle adjustable Collet chuck External coolant supply
12/BMT Angle régable Pince de serrage Alimentation d'arrosage extérieur i = n1:n2 = +1 (1:1)
winkeleinstellbar Spannzangeaufnahme Kühlschmierstoffzuführung extern

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 l4 h1 h2 h3 h4 Nm min-1 kw
ROPPS 20 121UT45 - BMT45 45 20 65 48÷52,5 37 15 8000 3
ROPPS 20 121UT55 - BMT55 55 20 65 48÷52,5 37 15 8000 3
ROPPS 25 121UT65 - BMT65 65 25 75 63÷67,5 42 25 6000 4
ROPPS 25 121UT75 - BMT75 75 25 75 63÷67,5 42 25 6000 4
ROPPS 32 121UT85 - BMT85 85 32 115 48÷52,5 50 50 4000 6

Orientabile Portapinza Refrigerazione interna-esterna


Angle adjustable Collet chuck External and internal coolant supply
13/BMT Angle régable Pince de serrage Alimentation d'arrosage extérieur et intérieur i = n1:n2 = +1 (1:1)
winkeleinstellbar Spannzangeaufnahme Kühlschmierstoffzuführung extern und intern

70 BAR

Codice - code - code - Bestell Nr. M2 n2 p


d1 ER l1 l2 l3 l4 h1 h2 h3 h4 Nm min-1 kw
ROPPS 20 131UT45 - BMT45 45 20 65 48÷52,5 37 15 8000 3
ROPPS 20 131UT55 - BMT55 55 20 65 48÷52,5 37 15 8000 3
ROPPS 25 131UT65 - BMT65 65 25 75 63÷67,5 42 25 6000 4
ROPPS 25 131UT75 - BMT75 75 25 75 63÷67,5 42 25 6000 4
ROPPS 32 131UT85 - BMT85 85 32 115 48÷52,5 50 50 4000 6

7 ALGRA S.p.A. - divisione accessori


Via Manzoni 41 - 24031 Almenno S. Salvatore (BG) - Tel. ++39 035.64.20.51 - Fax ++39 035.64.01.28 - algra.accessori@algra.it - www.algra.it
LiveTooling tool holder VDI Drawing

('8;,,'2*/<*/Ԉԃ‫֣ڥיף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
BMT Driven Tools
(3:Ԉԃ‫ף‬
FRONTAL TEETH RINGS GUIDE

ঀ௸दଣֺܶԧ
Frontal teeth rings
ঀ௸द

Thoothed 3-ring sets (custom design)


І‫௸ঀڔ׬‬दͧ߿݇‫ۯؚ‬ગઋؔӲͨ

In all indexing systems, such as turning tables, І‫௸ঀڔ׬‬द


revolver turrets, B-Axis units, turn-mill
electrospindles and so on, frontal teeth rings are
used, in order to achieve high division precision ֨۱߄ङӣ‫چ‬঩৏Иͫ҆‫ٗ૴ޔײ‬ҁՖ֛ͫ૴Ӣ߫
and repeatability, together with extremely high (૸ԥҫͫ૱攵ऄП૸ঈͫୃѫ҅ऀӱঀ௸द澞
stiffness and load capacities. (,Օଝ䇇ӱ‫ٶ‬ї‫ࣿ׷ڐ‬ф֛૴Ӣ߫ͫ߄व‫ٶך‬
Baruffaldi has been manufacturing frontal teeth ङࣿф৆௠ͫଭ‫ؼ‬дҿфս߄व௤ত‫چ‬չ୍‫ؔז‬ѹ
rings for over 40 years, ever since revolver turrets ত‫چ‬ङգ‫ͫޞ‬ਈ‫ߢ߄ܨל‬௤ङӪ‫ۅ‬չિૺਈԃ澞
production started in the seventies. ंй୸‫୿ޞ‬ङࣿф৆௠չѩԗङગઋͫ(,է‫ݐۯؚ‬
Thanks to its long manufacturing experience and ӟ‫௸ঀڔ׬‬दՕ߿݇‫ؔࡌ੽ۯؚ‬Ӳ澞
design optimization, Baruffaldi offers custom fron-
tal teeth 3-ring units for all devices, designed and
        
  
drawings.

Main features П੽ࣔࢵ


 3-ring frontal teeth system, no lifting of indexing  І௸दৈߣͫ‫ୂ૴ޔޗ‬ўङ‫ܗ‬ԟ
components  ௤ত‫چ‬љՃ୍‫ؔז‬ѹত‫چ‬
 High precision and positioning repeatability
 ௸दङЉգ௸‫ރ‬Օљࢠૡ‫ثۯؚ‬ӣ‫چ‬ङ஬੽
 Different number of teeth in order to meet
customer’s division demands  q ङ௸୮‫چ‬Օґચ௤Ӫ‫ۅ‬չ௤િૺਈԃ
 20 deg teeth taper, which ensures high rigidity and
high loading capacities  ؏Ҷ߿݇‫ۯؚ‬஬੽ؔӲͫՕ؏Ҷ߁їѠѾІ௸द
 Fully customized, they can replace any 3-ring
ৈߣङঀ௸द
indexing system previously used

1
Frontal teeth rings
ঀ௸द

Hirth couplings
फ௸କ‫௸ݎ‬द

On many machine tools, such as vertical lathes ‫ॹײ҆ͫٽߑךڮ‬૱չԆٗИ‫ୃڶ‬ѫৰਖ਼▲З঩৏


and machining centers, it is necessary to provide ؉‫ߢީீڷ‬Оֳ֡չ‫⻑ڠ‬ङͫ‫ٷ‬ЌӀ߄ߢ௤ङ୍‫ז‬
an extremely stiff and strong system with very high ؔѹত‫ͫچ‬љҎ޾݅ӢӀ澞
position repeatability, in order to join RAM with
֜࠴ͫफ௸৻૸֘‫ځ‬଍৲ࣿͫ؉ेґ‫҈ݕ‬ள‫ٯ‬ङֳ
different toolings.
֡‫⻑ڠ‬չ௤ত‫چ‬љՃ६ؔङৈՠ澞
 
#   U
ensuring a very stiff, strong, precise and stable ֨‫ٶך‬ਘٜӄୂ҅ऀङգ‫(ͫޞ‬,‫ू׷ڐ‬Շ‫ޏ‬ङ‫ߐ܉‬
coupling. չࣿфٗਫͫऀљગઋչࣿфਈࢠૡ١֫஬ࡌङфս
While using them for many years in its own pro-
ducts, Baruffaldi has recently developed technical
and production skills, in order to design and produ-
ce custom Hirth rings for market demand.

Main features П੽ࣔࢵ


 High precision and positioning repeatability  ௤ত‫چ‬љՃ୍‫ؔז‬ѹত‫چ‬
 Different number of teeth in order to meet
 $ —
 
$
  # <  <  Љգङ௸‫ރ‬Օљࢠૡ‫ثۯؚ‬ӣ‫چ‬ङ஬੽۪‫ऀځ‬й
 Full interchangeability with any other compatible ࣫߄ङ௸द
Hirth ring on the market  ؏Ҷչ١֫ЇѠѾॼжфսл݅
 Fully customizable
 ؏Ҷ߿݇‫ۯؚ‬஬੽ؔӲ澞

2
Frontal teeth rings
ঀ௸द

Hirth coulpings - technical data


फ௸କ‫௸ݎ‬द‫ߐ܉‬Հ‫ރ‬

Tooth overlap
a Altezza di accoppiamento

60°

h1 Stroke
Push-off thread h2 Corsa
Foro di estrazione h3

Tooth gap

d9
d8
Vano del dente


h6

d5
d1
h3

d4

d2
Fixing hole
Foro di fissaggio


Pin hole
Foro per spina
d7

d6

h4


d10
h5

g1

3
Frontal teeth rings
ঀ௸द

Altezza accoppiamento
Disengagement stroke

N° fori di estrazione
N° fori di fissaggio


               
N° fori per spina
Corsa di sgancio
Number of teeth
Numero di denti

Push-off thread
            
Tooth overlap

Fixing holes

  
Pin holes

      
      
                             
      
      
      
      
      
                       
      
      
      
      
                             
      
    
      
                        
     
      
       
       
                             
       
       
       
       
                             
       
      

In addition to the standard series, Baruffaldi can Su richiesta, oltre alla serie standard, la baruffaldi
also provide customized rings è in grado di fornire anche corone personalizzate
Please contact us for any details Per informazioni contattaci
+39 02 906090 - info.mtc@baruffaldi.it +39 20 906090 - info.mtc@baruffaldi.it

4
Services
߆ԇ

Worldwide sales and service organization


Ҷࣱ୦։Ճ߆ԇߑߣ

Baruffaldi has developed a sales and service


organisation all over the world.
Furthermore, thanks to a net of agents and
distributors, it is ensured a direct contact in many
nations.
The tecnical data, dimensions and weight are subject to change without notice. The illustrations are for reference only. Designed by Manuel Romeo
۱߄‫ߐ܉‬Հ‫୏୍تؾڥיͫރ‬ঈ‫߄ײ‬Պԗ㕀ЉՐ੧ପऽ澞‫֣ݖ‬ю҈Հৰ澞И‫ކ‬৬ઠю҈Հৰͫљਸ਼‫ކ‬Оӕ͠

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