Flowtorq

Engineering
Engineering Solutions

Products, Solutions
& Services Brochure
Company Profile
Flowtorq is a multi-disciplinary engineering company rich in experience. Established by professional engineers in
2012. We have now evolved into an elite team providing complete engineering solutions for our customers in Oil &
Gas, Petrochemical, chemical, cement, Food processing & mining industry from concept till completion basis.

About Us
Flowtorq is a prominent valve manufacturers and engineering consultant contractor company rich in experience
located in Bhiwandi, close to Thane and Mumbai in state of Maharashtra in India. Established by a professional
engineer in 2012. We have now evolved into an elite team providing complete engineering solutions for our
customers in Oil & Gas, Petrochemical, Chemical, Cement, Food processing and mining industry from concept till
completion basis. With large inventories of products and services and a dedicated team, our customers experience
consistently high-level of service. Whether its vendor managed inventory, customized stocking arrangements or
direct shipments to your plant. We deliver as we has the flexibility to create a supply chain solutions that is right for
you.

Our core business area and capabilities includes manufacturing & supply of engineering products like valves,
actuators, accessories, packaged equipment manufacturing and assembly services, supply chain solution &
management, technical services, small - medium EPC services, etc.

We are equipped with the latest process simulation softwares, pneumatic automation softwares, static equipment
design softwares and modelling softwares that optimizes the output as desired by customer. Our range of products
& solutions conform to all latest International Standards. We continue to use internationally renowned brands, many
since the early days of our establishment.

With our Continuously System Updating Tendency, our aim is to be one-stop engineering solutions, products and
services provider to the Indian Process Industry.
Sectors Served
We extend our services to sectors and companies working in areas of:

 Oil & Gas production and refining,

 Chemicals & Petrochemicals production & manufacturing,
 Food processing, FMGC, bulk / batch manufacturing industry
 Cement & Mining
 EPC Contracting
 Engineering Consultants
 Manufacturing Industry
 INDEX

VALVES

ACTUATORS

INSTRUMENTATION AND CONTROL ACCESSORIES

PROCESS DESIGN & DEVELOPMENT

PLANT MODELLING & PIPING LAYOUT

STRESS ANALYSIS

PRESSURE VESSEL DESIGN

AUTOMATION ENGINEERING SOLUTIONS

QUALITY POLICY

CONTACT
 VALVES

GATE VALVES
Size: 2” up to 32“ (DN 50 up to DN 800)

Pressure Rating: ASME 150#, 300#, 600#, 900#,

1500#, 2500#

Materials: WCB, LCB, CF8, CF8M, CF3, CF3M,

Austenitic Stainless Steel, Duplex Stainless Steels,
Super Duplex Stainless Steels, Nickel Alloys, Nickel
Aluminium Bronze, Hastelloy, Inconel,

Design Standard: API 600, BS 1414, API 6D

Pressure / Temperature Rating: ASME B 16.34

Test (Inspection) Standard: API 598, API 6D, ISO

5208, API6FA, ISO 10497,BS6364

Construction Details: Bolted Bonnet / Pressure Seal

Bonnet, OS & Y Type Rising Stem

End Connection: Flanged, Butt-Weld

Operator / Actuator: Handwheel, Gear, Actuator

(Pneumatic, Hydraulic, Electro-Hydraulic and Electric
Motorised)

Special Service Applications: Cryogenic service, Low

Emission Service, Slurry Service, Soft Seat, Etc.

ADDITIONAL FEATURES:
 VALVES

GLOBE VALVES
Size: 2” up to 18“ (DN 50 up to DN 450)

Pressure Rating: ASME 150#, 300#, 600#, 900#, 1500#,

2500#

Materials: WCB, LCB, CF8, CF8M, CF3, CF3M, Austenitic

Stainless Steel, Duplex Stainless Steels, Super Duplex
Stainless Steels, Nickel Alloys, Nickel Aluminium Bronze,
Hastelloy, Inconel,

Design Standard: BS 1873, API 623

Pressure / Temperature Rating: ASME B 16.34

Test (Inspection) Standard: API 598,ISO 5208,BS 6364

Construction Details: Bolted Bonnet / Pressure Seal

Bonnet, OS & Y Type Rising Stem

End Connection: Flanged, Butt-Weld

Operator / Actuator: Handwheel, Gear, Actuator

(Pneumatic, Electric)

Special Service Applications: Cryogenic service, Low

Emission Service.

ADDITIONAL FEATURES:
 VALVES

CHECK VALVES
Size: 2 up to 32“ (DN 50 up to DN 800)

Pressure Rating: ASME 150#, 300#, 600#, 900#, 1500#,

2500#

Materials: WCB, LCB, CF8, CF8M, CF3, CF3M, Austenitic

Stainless Steel, Duplex Stainless Steels, Super Duplex
Stainless Steels, Nickel Alloys, Nickel Aluminium Bronze,
Hastelloy, Inconel,

Design Standard: API 6D,API 594,BS 1868

Pressure / Temperature Rating: ASME B 16.34

Test (Inspection) Standard: API 598, API 6D

Construction Details: Bolted Cover / Pressure Seal

Bonnet, Swing Check, Tilting Disc, Non – Slam Check

End Connection: Flanged, Butt-Weld

Special Service Applications: Cryogenic service, Low

Emission Service.

ADDITIONAL FEATURES:
 VALVES

BUTTERFLY VALVES
Size: 2 up to 32“ (DN 50 up to DN 800)

Pressure Rating: ASME 150#, 300#, 600#,

Materials: WCB, LCB, CF8, CF8M, CF3, CF3M, Austenitic

Stainless Steel, Duplex Stainless Steels, Super Duplex
Stainless Steels, Nickel Alloys, Nickel Aluminium Bronze,
Hastelloy, Inconel,

Design Standard: API-609/ASME-B-16.34

Pressure / Temperature Rating: ASME B 16.34

Test (Inspection) Standard: API-598/EN-12266,

Construction Details: Double Offset, Centre Line,

Rubber / PTFE Lined Valve

End Connection: Flanged, Wafer, Lug

Special Feature: API-607 Fire Safe

ADDITIONAL FEATURES:

MOTORIZED OPERATED
PNEUMATIC ACTUATOR OPERATED
 VALVES

BALL VALVES
Size: 2 up to 20“ (DN 50 up to DN 500)

Pressure Rating: ASME 150#, 300#, 600#,

Materials: WCB, LCB, CF8, CF8M, CF3, CF3M, Austenitic

Stainless Steel, Duplex Stainless Steels, Super Duplex
Stainless Steels, Nickel Alloys, Nickel Aluminium Bronze,
Hastelloy, Inconel,

Design Standard: API-6D/ASME-B-16.34, API-6D/ASME-

B-16.10

Pressure / Temperature Rating: ASME B 16.34

Test (Inspection) Standard: API-6D/API-598/ISO-

5208/EN-12266

Construction Details: Trunnion Mounted, Floating Ball,

2PC body, 3PC Body, 1 Pc Body, Double Block-Bleed

End Connection: Flanged, Butt-Welded, Flanged RT

Special Feature: API-607 Fire Safe, Low emission

Seat Options: PTFE, PEEK, TEFLON, METAL SEAT

ADDITIONAL FEATURES:

MOTORIZED OPERATED
PNEUMATIC ACTUATOR OPERATED
SEAL WELDED
ESD – EMERGENCY SHUTDOWN VALVE
SHUT OFF VALVE
 ACTUATORS

ROTARY PNEUMATIC ACTUATORS

Torque Range: From 7 Nm up to 20,000 Nm

Supply Pressure: Min – 4.5 bar Max 7 bar

Materials: Aluminium Zinc Alloy

Design Angles: Rotary 90 Deg. & Rotary 180 Deg.

output

Configuration: Double Acting, Single Acting Spring

Return

Accessories: Limit Switches Box, Positioners, Explosion

Proof Positioner, I/P converter, Spring Return units

Construction Details: Compact & robust construction,

minimum torque loss due to only one moving part. This
ensures in maximum applied torque transmission. One
to One fit assembly for accessories on actuator without
any fabrication requirement for mounting brackets

Spares: Seal Kits Available for each model

Special Feature: Reliable, Less weight and compact in

construction, quick action, long life

APPLICATIONS:

 ON-OFF & CONTROL VALVES

 SILO GATES,
 AUTOMATIC DOORS
 DAMPERS
 ROBOTIC ARMS
 MATERIAL HANDLING
 ROLL LIFTING
 ACTUATORS

LINEAR PNEUMATIC ACTUATORS

Torque Range: From 7 Nm up to 20,000 Nm

Supply Pressure: Min – 4.5 bar Max 7 bar

Materials: Aluminium Zinc Alloy, Carbon Steel, Stainless

Steel

Design Length: Linear Output

Configuration: Double Acting, Single Acting Spring

Return

Accessories: Limit Switches Box, Positioners, Explosion

Proof Positioner, I/P converter, Spring Return units

Construction Details: Compact & robust construction,

minimum torque loss due to only one moving part. This
ensures in maximum applied torque transmission.

Spares: Seal Kits Available for each model

Special Feature: Reliable, Less weight and compact in

construction, quick action, long life

APPLICATIONS:

 ON-OFF & CONTROL VALVES

 SILO GATES,
 AUTOMATIC DOORS
 DAMPERS
 ROBOTIC ARMS
 MATERIAL HANDLING
 INSTRUMENTATION AND CONTROL ACCESSORIES

Solenoid Valves & Limit Switches

SOLENOID OPEARTED VALVE

Product Range: 3/2 & 5/2 configuration, Solenoid

Operated, Push Button Operated, Pilot Operated

Supply Pressure: electric 110 VAC, 220 VAC, 24 VDC, 48

VDC, and Pneumatic Min – 4.5 bar Max 7 bar.

Materials: Stainless Steel, Nylon, Bronze

Output: 3/2, 5/2

Configuration: Spring return, Stop Position

LIMIT SWITCHES

Product Range: Capacitive Sensor, Inductive Sensor,

Magnetic Sensor

Switch Type: Roller operated switch, Lever operated

switch, Cam operated switch

Accessories: FRL Units, Check valves, Regulators,

Silencers, Snubbers
 PROCESS DESIGN & DEVELOPMENT

We are an engineering company providing process design, applied chemical engineering, and process safety services
to the petroleum refining, chemical production, alternative fuels, food grade products and all other process
industries. Our personnel are experienced, highly-motivated chemical engineers with track records of significant
achievement in all facets of process engineering.

NEW PROCESS DEVELOPMENT

Complete process design packages normally include:

 Design basis
 Mass and energy balance computer simulations
 Process simulation models for client use
 Process flow diagrams (PFDs)
 Process control logic and process control diagrams (PCDs)
 Capital cost estimate
 Piping and instrumentation diagrams (P&IDs)
 Equipment plot plans
 Utility flow diagrams
 Equipment lists
 Equipment sizing and specifications datasheets
 Preliminary process hazards analysis documentation
 Plant layouts
 Preliminary process operating manuals

EXISTING PROCESS OPTIMIZATION

Generally, chemical processes are designed with the use of inaccurate mathematical models. Therefore, it is
important to create a chemical process that guarantees the satisfaction of all design specifications either exactly or
with some probability. This paper considers the issue of chemical process optimization when at the operation stage
the design specifications should be met with some probability and the control variables can be changed. We have
developed a common approach for solving one-stage and two-stage optimization problems with joint chance
constraints for the cases in which the uncertain parameters are either independent random variables with arbitrary
probability distributions or dependent normally distributed random variables. This approach is based on
approximate transformation of chance constraints into deterministic constraints. This excludes the numerical
calculation of multiple integrals for computation of the left-hand sides of chance constraints.

It is our opinion that process engineering services are no longer adequate or complete without the presence of
comprehensive process simulation software and chemical engineers highly skilled in its use. In the ever more
competitive world of manufacturing, it is no longer acceptable to determine just a correct answer - the BEST answer
is required. And it is almost never possible to achieve the best answer within the confines of any client's project
budget without the use of simulation software.

All real projects recently completed by FLOWTORQ. In all cases it was possible to get the BEST answer from process
simulation.

The majority of Process Plants require a plot plan with somewhat less stringent and less complicated arrangements
than a refinery. Equipment spacing requirements will vary with the type of plant and location. Plot plans are
considered key documents to projects and are normally initiated in the pre-contract, conceptual and development
stages of a proposal. After the contract is awarded for engineering, plot plans are developed at a rather rapid pace
with very limited information. This early stage plot plan usually is very limited in detail, containing only enough
dimensional data to define the outer limits of the available property selected for plant development. Located within
the boundaries of the available property, rough equipment sizes and shapes are pictorially positioned, along with
anticipated pipe rack configurations, structure shape and rough sizes. The plot plan at this level of detail is then used
for constructability evaluation and is normally submitted to the client for approval.
Package also includes, but not limited to:

 Process Flow Diagrams (PFD)

 Heat & Mass Balance (HMB)
 Pipe Line Sizing
 Valve Sizing
 Equipment design, Sizing & Calculation
 Equipment process optimization
 Heat Exchanger Design & Optimization
 Technical and Economic Evaluations
 Equipment specifications
 Piping and instrumentation diagram/drawing (P&ID)
 Equipment, Line, and Instrument Lists
 Process Operating Manuals & Operating Procedures
 Elementary HAZOP review & study
 Utilities Evaluation & Utilities design
 Conceptual Design
 FEED Packages / Basic Engineering Package

PLANT MODELLING & PIPING LAYOUT

Ideally, before site selection, a preliminary layout should be made. The data collected during the site
selection stage shall be given due consideration at the time of the equipment layout. A few points to be
considered are:

 Site location, map and area topography, geological and meteorological data.
 Environment condition relative to adjacent properties: proximity to railway, road, airport.
 Soil conditions, prevailing wind direction.
 Source of water supply and the supply point with respect to the plot.
 Electric supply point with respect to the plot.
  Effluent disposal point and other drainages.
 Material transportation-railway entry point approach roads barge or ship dock etc.
 Geographical factors: wind direction, temperature, rain, frequent thunderstorm and earthquake
susceptible areas

The most economical plant layout is that in which the spacing of the main equipment is such that it minimizes
interconnecting pipe work and structural steel work. Normally equipment should be laid out in sequence to suit the
process flow but exception to this arises from the desirability to group certain tanks, pumps or perhaps to isolate
hazardous operations according to statutory rules and regulations. The use of the single stream or multiple stream
flow pattern will affect the layout. The major variables affecting the final layout are interconnected pipe sizes,
insulation thickness, steel work spacing, matters of operational convenience, safety, ease of erection and
maintenance which calls for critical judgment on the experience and the study of existing and known limitation.

 Economic
 Safety
 Process
 Operational
 Maintenance
 Constructional
 Appearance / Aesthetic
 Future Expansion
 Buildings

PLANT MODELLING & PIPING LAYOUT

FEATURES OF OUR SERVICES:

 Equipment, Line, and Instrument Lists

 Equipment Plot Plans and Piping Layout Drawings
 Piping Isometric Drawings
 Plant 3D model
 Plot Plan for process plants
 Piping isometrics
  BOQ, MTO
 Preliminary Structure Design
 Operational & Maintenance Aspects
 Expansion Aspects

STRESS ANALYSIS
PIPE STRESS ANALYSIS
So, when "as designed" piping systems are given to pipe stress engineers for analysis, they soon realize that the
layout is "stiff" and suggest routing changes to make the layout more flexible. The piping designers, in turn, make
routing changes and send the revised layout to the pipe stress engineers to check compliance again.

 Static Load analysis in piping systems

 Stress check due to flow of service medium
 Stress check due to process parameters like
temperature, pressure, density of service medium, etc.
 Pipe hangers and support design & selection
 Analysis of loads on Nozzles & Flanges
 Design & Fabrication of Pipe Racks
 Manufacturing and fabrication of piping spools
STRUCTURAL ANALYSIS
Structural analysis essentially means evaluating the product’s structural design under stipulated loads, boundaries,
conditions and pressures. It analyses the structural integrity of the product under various circumstances to identify
the weak areas or errors in the product design. Once they are isolated, the design fallacies can then be worked upon,
and corrected to develop a design that performs under desired circumstances. In other words, the purpose of
structural analysis is to keep the axial, torsional, shear, bending and any other internal forces of a product within
permissible limits.

PRESSURE VESSEL DESIGN

In recent years, there has been a significant move towards utilizing design by analysis approach for pressure vessel
design, due to the ability to consider higher allowable stresses and get more real, economic and reliable results. The
recent development in computational technologies has further permitted engineers to develop cost-effective
pressure vessels using the design-by-analysis approach.
Finite Element Analysis (FEA) enables pressure vessel designers to study stresses over the entire geometry and
optimize material usage. Further, FEA is a tool that helps design engineers to size pressure vessels at much reduced
cost and time.
 AUTOMATION ENGINEERING SOLUTIONS
FLOWTORQ Engineering is expert in innovative assembly and testing solutions. We build customized automated
assembly and automated solutions to material handling and manufacturing industry. Our egineering team is capable
of developing simulations to desired output. Automation is one of most important part of any industry which
requires fast, cost effective and automated production and assembly solutions. Our automation simulation &
engineering division helps in building and developing pneumatic circuits with accessories so that the optimum
desired output could be acheived with minimum trial error with actual purchased equipments. Linear and rotary
actuators along with different accessories, when combined in a proper sequence may result into the most optimum
and desired motion in free or controlled manner. Automated assembly lines, automated damper control, automated
push-pull mechanism, roll lifters for paper, metal sheets manufacturing industry, automated material handling
systems, all require controlled or uncontrolled motion.

Solutions:

 Designing and developing of pneumatic circuits

 Designing and developing of electronic accessories for motion control or desired output
 Pneumatic automation with limit switches, positioners, relays, etc.
 To get desired output and stroke (timed) / stroke (non-timed)
 Gives correct list of equipment required for a complete circuit and how to connect those.
 Analysis of failures prior to purchasing, installation and commissioning
 Programmed output and sequential output could be easily simulated and achieved
 Analysis of time vs stroke or stroke / time
 QUALITY ASSURANCE
QUALITY POLICY & PROTOCOL
With our Quality Focused Approach we take a “no-compromise” stand on Quality. All the materials we purchase are
from approved sources along with Test Certificates. We have established systems for Routine & non-routine Quality
checks at suppliers and vendor works, production and control conditions monitoring. Our valves are pressure tested
& hydro-tested and it is witnessed by our inspectors at 50% to 100% of total quanitity with random selection.
All products we supply are accompanied by Test Certificates and Guarantee certificates.
We adhere to latest interational standards in system, design and quality.

 All the Equipments & materials used are

according to latest API, BS & ISO standards.
 The ability to interact with customers at all
levels of its organization for Quality related issues.
 Stage wise inspection at every stage is undertaken
to ensure best quality & reliable products.
 General tests like LPT/MPT are undertaken &
other speciality tests are done as per customer requirements.
 Rust preventive coating & best Quality painting is done to
ensure maximum resistance & endurance to atmospheric &
environmental effects.
 CONTACT US

FLOWTORQ ENGINEERING
OFFICE ADDRESS:
H. No. 189, Firdous Complex - 201, Khandupada Road,
Bhiwandi 421302 (Thane Dist.), Maharashtra, India

CONTACT NUMBER:
+91-8007405198

EMAIL ADDRESS:
info@flowtorq.in
info.flowtorq@gmail.com

WEBSITE:
www.flowtorq.in

Flowtorq
Engineering