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ISO 9001-2008 1

Product of catalogue
and service
ISO 9001-2008 3

ABOUT COMPANY
4

WELL CONSTRUCTION
9

PRODUCTION AND REPAIR


of oilfield equipment 21

SERVICE
of oilfield equipment 57

CABLE
production 63
4 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 5

ABOUT COMPANY
A rich experience and a mighty production potential of
the "System-Service" Group of companies start their way in
LLC “MC «System-Service”
1976. It is then that “Tatneft" company has established the
Almetyevsk base for production servicing of the electro-sub-
mersible installations (ACBPO EPU). The company has pro-
vided the practical realization of the unified technical policy
in the field of electro-submersible repair and lease. Only in
two years after creation the organization staff reached the
first place in USSR, and remained leader on the number of
the implemented installations of the centrifugal pumps for

construction
WELL
many more years. Later the production of isolated wires and
cables for different purposes was set up. The equipment of
the secondary granulated polyethalyne was projected, pro-
duced and brought into operation.

In 2008 within the frames of the JSC "Tatneft" program


LLC“Perekryvatel”
on feeding out the servicing structures into independent or-
ganizations on the base of ACBPO EPU a LLC "Management
company "System-Service" was organized. October 1, 2008
Well construction service
has become the official birthday of our company.

Today "System-service" Group of companies is develop-


ing dynamically, widening the horizons of production activi-
ty. As part of Group of companies there are: LLC "Perekriva-

of oilfield equipment
PRODUCTION AND REPAIR
tel", LLC "RINPO", LLC "Service NPO" и LLC "Tatneft-Cable".

The main activity of the company is providing services


of well construction, oil recovery and formation pressure
maintenance, production and repair of oilfield equipment
and other production of domestic producers such as ZAO LLC “RINPO”
«NOVOMET-PERM», ОАО "ALNAS" and others. The spec-
trum of service and production are certificated according to
the international standart ISO 9001:2008. Production and repair of oilfield equipment
Our partners - oil extracting enterprises of the Russian
Federation, near and far abroad countries.

I invite you to cooperation and garantee that in our face


you will find a reliable and worthy partner.

of oilfield equipment
SERVICE
Best regards, LLC ”Service NPO”
Director, LLC "Management company "System-Service"
Ildar Mukhamadaev
Service of oilfield equipment

production
CABLE
LLC “Tatneft-Cable”

Cable production
For introduction to our production, we invite you to visit our enterprise.
Contact telephone number: marketing department tel./fax: +7 (8553) 31-84-71 , 31-84-94;
reception +7 (8553)45-89-13
ISO 9001-2008 7
GEOGRAPHIC REACH

С e n t r a l o f f i c e , A l m e t y e v s k

KRASNOYARSK
KRASNOYARSK
KRAI KRAI
YAMALYAMAL
NENETS
NENETS

KOMI REPUBLIC
KOMI REPUBLIC
AUTONOMOUS
AUTONOMOUS
DISTRICT
RUSSIA
DISTRICT
RUSSIA
PERM REGION
PERM REGION
FEDERATION
FEDERATION
KHANTY-MANSI
KHANTY-MANSI
NORWAY
NORWAY AUTONOMOUS
AUTONOMOUS
OKRUGOKRUG
UDMURT
UDMURT
REPUBLIC
REPUBLIC

REPUBLIC
REPUBLIC
OF TATARSTAN
OF TATARSTAN
REPUBLIC
REPUBLIC
OF BASHKORTOSTAN
OF BASHKORTOSTAN USA
USA
KALININGRAD
KALININGRAD
REGION EGYPT
REGION EGYPT SAMARA
SAMARAORENBURG
ORENBURG
REGIONREGION
REGION REGION

VOLGOGRAD
VOLGOGRAD
REGION
REGION KAZAKHSTAN
KAZAKHSTAN

AZERBALDZHAN
AZERBALDZHAN
TURKMENISTAN
TURKMENISTAN
CHINA
CHINA

IRAN
IRAN

EGYPT
EGYPT
WELL
construction service

PRODUCTION AND REPAIR OMAN


OMAN
of oilfield equipment

SERVICE
of oilfield equipment VIETNAM
VIETNAM
CABLE
production
ISO 9001-2008 9

ABOUT COMPANY
WELL

construction
WELL
CONSTRUCTION

of oilfield equipment
PRODUCTION AND REPAIR
• Service support of the drilling bit run and hydraulic downhole motor
• Equipment for local strengthening of walls
• Tools of wellbore departure of the type BS
• Cement stage collar

of oilfield equipment
SERVICE
production
CABLE
If you have any further questions or offers, contact us via the following
telephone numbers:
marketing department tel/fax: +7 (8553) 31-84-71, 31-85-67, 37-00-85;
reception +7 (8553) 45-89-13
10 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 11

ABOUT COMPANY
Service support of the drilling bit run and
hydraulic downhole motor

The experience and knowledge of specialists of LLC «Perekryvatel» about service support allow the
customer to optimize selection of drilling bits and bottomhole assembly for specific mining and geo-
DRILLED WELLBORE
logical drilling conditions, reduce costs of mechanical drilling, reduce period of well construction and ANALYSIS. DRILLING BIT
thereby accelerate putting into operation. RUN AND HYDRAULIC
DOWNHOLE MOTOR

construction
WELL
Superiority is reached at the expense of correct combination of hydrauliс downhole motor and drill- MATCHING

ing bit in various stratigraphic columns, due to wide personnel expirience and qualitative engineering
service.

Drilling bits and downhole motors, made by the leading domestic and foreign companies, are used
for rendering of services.
PROGRAM
PREPARATION
Specialists of drilling departmet carry out: OF THE DRILLING BIT RUN
WELL AND HYDRAULIC DOWN-
• Development of program and drilling mode; PROGRAM HOLE MOTOR

• Service support of the drilling bit run;


• Service support of hydraulic downhole motor;
• Detailed report preparation of supported well in service;

of oilfield equipment
PRODUCTION AND REPAIR
• Development of proposal of efficiency increasing during well construction.

CONCLUSIONS AND
OFFERS ACCORDING TO
THE DRILLED WELLBORE
ANALYSIS
SERVICE SUPPORT OF THE
DRILLING BIT RUN AND
HYDRAULIC DOWNHOLE

of oilfield equipment
SERVICE
MOTOR. EQUIPMENT
TRANSPORTATION

Service Equipment Comprehensive


support delivery service

Development and hydrauliс downhole motor,

production
CABLE
realization of drilling bit drilling bit
program during the oil
well drilling
12 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 13

ABOUT COMPANY
Equipment for local well casing

Purpose:
Equipment for local well casing is designed for isolation of absorption fluid expansion
zone in the formation open hole. It consists of profile liner (corrugated pipe)
and installation tools.

Application:

construction
WELL
Vertical, controlled directional and horizontal wells.

Principle of operation: hydraulic


pressure feed
Technology of local well casing is that casing strings with diameter, more
than borehole diameter, are shaped along the full length and decreased in
cross-sectional dimension so that it allows freely to lower string into the well-
bore. Diameter of trouble zone is increased by expansible underreamer to
initial diameter (unshaped) of casing string. After lowering of profile liner into
the well, profile liner is shaped to ingoing size and drived into a corner of ex- running of the
panded well by means of pressure created by drilling fluid pumping. expandable system

Advantages:
• the problem of isolation of absorption fluid zone is solved;

of oilfield equipment
PRODUCTION AND REPAIR
• exclusion of intermediate casings and liners;
• tubulars, cement, energy, and consequently total rig time is saved.

Technologies: enlargement

Depending on purpose of the equipment for local well casing there are
various modifications for the purpose of:
wellbore
• successive local isolation of trouble zones in the process of the drill with trouble-
ing-in; zone
• extension of casing string with ID 219, 245 mm. from bottom
without loss of the wellbore diameter;
• isolation of aquifiers from producing formations prior running-in of
producing strings;

of oilfield equipment
SERVICE
• isolation of separate sections in horizontal wells.
Dimension types and specifications of profile liner for open borehole (uncased)
More than 40 patents of Russian Federation and 53 patents of foreign
countries, in that number, he USA, Australia, Canada, China, India, Norway,
Japan, Germany, Great Britain, Mexico, Italy, France, and other countries,
Profile liner size, mm Well diameter, mm Differential pressure, MPа
have been obtained for this technology. Modification
D D1 s d d1 d2 P P1

OLKS-295 273 270 8 295,3 300 295,3 8 13,4

OLKS-216 200 195 8 215,9 216 215,9 12,5 18

OLKS-216U 200 195 8 215,9 196 190,5 13,5 19,6

production
CABLE
OLKS-144 136 134 5 143,9 160 143,9 14 17

OLKS-144U 136 134 5 143,9 134 124 14 17


132
OLKS-124 118 116 5 122 120,6 16 22
124

D — profile liner diameter;


D1 — diameter of circumcircle, shaped part;
s – wall thickness;
d — well diameter after enlargement;
d1 — well diameter before profile liner installed;
d2 — profile liner after assembly;
d3 — drilling bit diameter after profile liner installed;
Р — profile liner pressure;
Р1 — permissible profile liner internal pressure;
14 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 15

Application of OLKS in Vietnam, Iran and China

ABOUT COMPANY
Cost-benefit analysis of profile liner-aided well construction,
well depth - 3500 m
∅245 ∅245
∅214,2
3,5 м 3332,5
3283,5 3283,5
3287 3340

∅217

80 м
Expandable casing well design
Conventional telescopic well design
∅218 ∅218

122 м
Ø 508 Ø 340

construction
WELL
435,5 м
23 м
Conductor casing Conductor casing 1м

3405,5 3405,5

14 м
∅234 ∅218


Surface casing Surface casing

13 м

91,5 м
10 м 11 м
3775,5
3496
3790
Пакер ∅215,9 ∅212,7
Intermediate casing
Expandable Profile
Casing Asmari, deposit Kupal (Iran)

of oilfield equipment
PRODUCTION AND REPAIR
Liners Local well casing of rockslide and absorption fluid zone on
in 2003
wellbore 818BT (Vietnam) in 2001

Product
casing China, 2004-2005.
Product
casing
2,452 м 1,772 м
1,096.8 м

62,6 м

50 м
Ø 215,9 Ø 215,9

of oilfield equipment
SERVICE
33,2 м
1,130 м
2,514.6 м 1,822 м

2,530 м

Isolation of absorption fluid zone Casing of incompetent rock Isolation of water inflow on
Parameter Using standart technology and rockslide on wellbore interval on wellbore wellbore № 2-5-283
With expandable system economy
№ L7-71 № 3-8-n/n-216
Conductor diameter, mm 508 340
Underconductor string, mm 406,4 243,8
Intermediate casing, mm 325,1 236,2

production
CABLE
WATER SHUTOFF IN HORIZONTAL WELLS
Диаметр летучки, mm 243,8 236,2
Production string diameter, mm 168 168 245
Bottomhole diameter 215,9 215,9
скв. 295 скв. 215,9
Total string weight, ton 599,1 179,5 419,6 water production
Total cement weight, ton 487,2 97,6 389,6
Total cement volume, m3 448,6 143,7 304,9
196
Max. weight, hooked, ton 197,8 132,7 65,1
Total construction time halves

productive stratum

OLKS-216U
16 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 17

ABOUT COMPANY
Tools of wellbore departure of the type BS

Purpose:
Tools of wellbore departure of the type BS are applied for milling a Sidetracking
Casing
window in production casing for sidetracking operations. pipe

construction
WELL
Structure:
Consist of hydraulic-anchor, whipstock with hydraulic system, mill
mill
and auxiliary tool.

Advantages:
• No need in cementing or plugged-back bottom for whipstock
installation;
• Mill design is notable for its wear-resistance and high milling rate;
• Reliable and simple design anchor withstands more than 50 ton Milling a
axial load; window in the
casing string

of oilfield equipment
PRODUCTION AND REPAIR
Whipstock with
hydraulic system Hydraulic
pressure
feed
Installation

Specifications

Description BS-140 BS-146 BS-168 BS-178 BS-194 BS-219 BS-245

Diameter
of casing 139,7 146,1 168,3 177,8 193,7 219,1 244,5
pipe, (5 ½) (5 ¾) (6 ) (7) (7 ) (8 ) (9 )

of oilfield equipment
SERVICE
mm (inch)
Hydraulic-
Length of whip- anchor
2500 2600 3000 3000 3320 3800 4000
stock, mm
Process
of milling a window in the casing string (according to the picture):
Length of
hydraulic-anchor, 3000 3000 3000 4000 3500 4000 4000 1. The assembled at wallhead system is lowered into prepared wellbore on selected depth.
mm Whipstock is orientated by geophysical equipment.
Diameter of 2. An anchor, fixing the whipstock in the casing strig, reveals by means of flushing fluid
hydraulic-anchor, 116 118 137 154 155 180 200 pumping. A screw, connecting milling bit with whipstock, is cut by means of straining of
mm drilling tool.
Diameter of mill, 3. Milling a window in the casing string by mill rotation.
mm 116 126 140/146 146/156 162/168 178/192 200/220 4. Sidetracking by bit according to the predictable depth.

production
CABLE
Angle 2,0…2,5

Weight, kg 250 300 440 540 650 720 1600


18 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 19

ABOUT COMPANY
Principle of cement stage collar operation

Cement stage collar (MSC) squeezing plug

cement grout displacing fluid


displacing fluid

Purpose: CSC (MSC)

Cement stage collar is designed for two-stage cementing of holes (ports)

casings in order to reduce hydrostatic pressure on weak zones


and enable selective cementing of specific formations. buffer

construction
WELL
Application: first stage
first stage
Vertical, deviated and horizontal wells. stop-collar

Advantages:
• in comparison with analogs, more effective and reliable shoe
opening of circulating holes is used;
• closure mechanism of the locking sleeve ensures
100 % of hermeticity after drilling of the locking plug
and MSC sleeve;
Principle of operation (in design):
• there is assortment of shear bolts for different pressure
of opening circulating holes; 1. Cement collar installed in the casing string is run to the bottom, stop-collar
is installed in the casing string at least one joint above the string shoe. After cement is mixed

of oilfield equipment
PRODUCTION AND REPAIR
• operation of the stage collar cementing is simple and
and pumped (measured cement volume in accordance with collar height), before pumping of
reliable. displacing fluid, the squeezing plug is launched.
2. The squeezing plug comes up to the stop-collar and fixes, thereby it ensures hermeticity of
Structure:
string.
Cement stage collar, stop-ring, locking cap, squeezing tool.
3. After fixation of the squeezing plug, collar radial-holes are opened by means of increasing
pressure. Process of cement solidification, first stage.

locking plug

of oilfield equipment
SERVICE
drilling-out
cement grout
cement grout

Specifications second stage

ports closing
Value
Description
MSC-102 MSC-114 MSC-146 MSC-168 MSC-178

Thread diameter, mm 102 114 146 168 178 first stage


first stage

Max. OD, mm 116 143 192 203 203


first stage

Drill-out I.D, mm 86 99,5 130 150 159

production
CABLE
Opening pressure, MPa from 15 to 20

Stage (discreteness) of pressure settling, opening,


1,0
MPa

Closing pressure, MPa 5,0


4. After cement is pumped (for the second stage, above the MSC) and before squeezing fluid is
pumped, locking plug is launched.
Overall Length, mm 365 410 450 510 510
5. The locking plug comes up to the sleeve (located inside of MSC), cuts all pins of the sleeve by
Weight, max, кг 13 20 40 45 45 means of increasing pressure. Sleeve lands and effects a seal in the MSC collar (closes
radial holes of collar). Process of cement solidification (waiting-on-cement WOC), second stage.
Differential pressure for stop-ring, min., MPa 3
6. After WOC, the locking plug and squeezing plug (made from rubber), all internal elements of
MSC collar and stop-collar (made from aluminium) are drilled by drilling bit.
20 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 21

Switchboard

ABOUT COMPANY
PRODUCTION AND REPAIR

construction
WELL
of oilfield equipment

of oilfield equipment
PRODUCTION AND REPAIR
• Electric centrifugal submersible pumps
• Gas separators
• Hydroprotectors
• Submersible electric motors
Submersible
electric • Horizontal surface pumping system
pump
• Small block water injection stations
• Rubber technical goods
• Maintenance of screw pumps, turbodrills, hydraulic and screw downhole motors
Gas-separator

of oilfield equipment
SERVICE
• Maintenance of transformers TMPN, rated power 63-1000 kVА
• Maintenance of ESP
• Switchboard with variable speed drive «RUMB PK-06PH»
Hydroprotector • Soft start type switchboard «RUMB»
• Direct start type switchboard «RUMB»
• Dual completion systems

production
CABLE
Submersible electric motor

COMPLETE If you have any further questions or offers, contact us via the following
ESP installation telephone numbers:
marketing department tel/fax: +7 (8553) 31-84-71, 31-85-67, 37-00-85;
reception +7 (8553) 45-89-13
22 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 23

ABOUT COMPANY
Electric submersible pumps (ESP) Specifications

Rated capacity in the Motor load break,


Pump Head, max, m Efficiency, %
operating range m3/day max, KW
ESP(К)5-30 20-40 3500 33,34 35
Purpose:
ESP(К)5-45 12-70 3450 46,51 37,9
Electric Centrifugal Submersible Pumps (ESP) are applied for formation
fluid pumping out, and also in systems of reservoir pressure maintenance. 222(224)ЭЦНКИ5-45 15-70 3600 49,61 37
A-ESP allow to pump out fluid with rated capacity in the operating range from ESP(К)5А-50 25-80 3500 50,41 39,5
30 up to 1250 m3/day. and head up to 3600 m.
222(224)ЭЦНКИ5А-50 25-80 3300 47,35 39,5

construction
WELL
Design: ESP(К)5-60 35-80 3550 55,22 44
Depending on the cross-section dimension pumps are made in 3 sizes: 5,
222(224)ЭЦНКИ5-60 35-80 3650 56,37 44
5А and 6. The series conditionally define the minimum inner diameter of the
casing string, for series: 5 - 123,7 mm; 5А - 130 mm; 6 - 148,3 mm. Pump ESP(К)5-80 60-115 3450 60,74 51,5
housing diameter is 92, 103 и 114 mm. 222(224)ЭЦНКИ5-80 60-115 3550 63,17 51,5
Pumps consist of top section (with fishing head for tubing joining), middle
222(224)ЭЦНКИ5А-80 35-110 3100 66,68 42
pump sections, intake module, gas separator, check and bleeder valves.
ESP(К)5-125 102-165 3400 89,16 54
Conditions of formation fluid: 222(224)ЭЦНКИ5-125 102-165 3350 88,56 54
• formation fluid — composition of mixed oil, associated water and oil
ESP(К)5А-160 125-205 3350 100,18 61
gas;
222(224)ЭЦНКИ5А-160 125-205 3500 103,46 61
• max. fluid density — 1400 kg/m3;

of oilfield equipment
PRODUCTION AND REPAIR
• single-phase fluid kinematic viscosity, — 1 mm2/s; ESP(К)5-200 150-265 2600 117,88 50

• PH value of associated water рН — 6,0 -8,5; 222(224)ЭЦНКИ5-200 150-265 2550 116,84 50


• max. mass concentration of solid particles for pumps: ESP(К)5А-250 190-340 3500 161,84 61,5
- Of standard design — 0,1 g/l (0,01 %); 222(224)ЭЦНКИ5А-250 190-320 2750 137,17 57
- Corrosion-resistant design — 0,2 g/l (0,02 %); ESP(К)5А-400 300-440 2550 194,17 59,5
- Wear-resistant and corrosion-and-wear-resistant design — 0,5 g/l
222(224)ЭЦНКИ5А-400 300-440 2450 198,93 56
(0,05 %);
- Improved corrosion-and-wear-resistant design — 1,0 g/l (0,10 %); ESP(К)5А-500 430-570 2500 262,05 54

• Hardness on the Moh’s scale for pumps: 222(224)ЭЦНКИ5А-500 430-570 2450 259,89 52

— standart, corrosion-resistant, corrosion-and-wear-resistant 022ЭЦНКИ5А-700 600-850 2100 283,55 59


ESP — 5;

of oilfield equipment
SERVICE
022ЭЦНКИ5А-800 700-920 1900 301,14 56
— wear-resistant, corrosion-and-wear-resistant design — 7;
ESP(К)6-800 550-920 1850 303,81 56
• H2S content for pumps — 99 %;
ESPКИ6-800 550-920 1750 285,11 56
• max. content of free gas, pump suction — 25 %;
204ESPКИ6-1000 850-1200 2050 383,87 60
• by volume, with gas separator installed — 55 %.
• max. concentration of hydrogen sulfide for pumps: 204ESPКИ6-1250 1070-1380 1700 431,02 56

— standart, corrosion-resistant ESP — 0,01 g/l (0,001 %);


Designation:
— corrosion-resistant and corrosion-and-wear-resistant, improved
corrosion-and-wear-resistant ESP — 1,25 г/л (0,125 %); X X X ESP XX X X- XXX ТS3631-015-87867182-2009
• temperature of pumped-out fluid up to 90 °С (as requested
up to 150 °С); 1 2 3 4 5 6 7

production
CABLE
• max. hydrostatic pressure around hanger, МPh – 40.
1 — 0 — no axial thrust bearing unit in sections; 2 — stages made from carbide, silicon or silicicated graphite.
2 — 0 — short hub impellers, separate shaft protection sleeve;; 1 — elongated hub impellers; 2 — double-bearing
stages; 3 — impellers made of polymeric material;.
3 — pum consist of: 1-intake module, flange-to-flange connection; 2 — intake module, flange-to-housing connec-
tion; 3 — bottom section, flange-to-flange connection; 4 — bottom section, flange-to-housing connection; 5 —
intake module, flange-to-housing connection, an additional bearing for coupling centering is inserted in the section
heads; 6 — bottom section, flange-to-housing connection, an additional bearing for coupling centering is inserted
in the section heads.
4 — electric drive centrifugal pump.
5 — C — corrosion-resistant, KI – corrosion-and-wear-resistant; standart - no letter.
6 — size-series 5, 5А and 6.
7 — rated capacity in the operating range, m3/day.
24 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 25

ABOUT COMPANY
Gas separators Designation:

2- X GSA (O,H) X- X MX- E ТS3631-015-87867182-2009


1 2 3 4 5 6 7 8

Purpose:
1 — tandem gas separator, including two housings, sequentially joined through the intermediate housing;
Gas separators are applied to separate liquid components of the well
no cipher - gas separator in one housing;
stream from gaseous elements resulting in stable operation of ESP.
2 — connection type;
Application: 3 — gas separator, made by LLC "RINPO";

construction
WELL
4 — gas seperator consist of: О — shaft axial bearing unit (no “O” in case of availability of the shaft axial bearing);
Gas separator is installed instead of the intake module or after the intake
Н — base with intake screen (It is needed to use gas separator with intake module if using base without intake screen);
module in case of the gas separator with no intake screen and forces the
separated gases to migrate up the annulus. 5 — gas separator size-series 5, 5А, 6;
6 — design version;
Design: 7 — modification number;
Gas separators made corrosion-resistant. The friction pairs in radial and 8 — evolvent intersection connection of shafts
axial bearings are made of hard alloy. The axial bearing is made of ceramic.
End parts and protection sleeves of the housings are made of stainless steel
to protect against abrasive effect of the fluid. Gas separator components are
made of corrosion-resistant steel and Ni-resist iron of improved corrosion and Technical features:
wear resistance up to 190-240 HB.
Capacity Connection type, mm Motor
Rated Housing Mount

of oilfield equipment
PRODUCTION AND REPAIR
in the Separation load Weight,
Gas separator operating capacity, diameter, length,
coefficient Head Base brake kg
range, m³/day mm mm
m³/day («housing») («flange») мах, kW

6 holes
GSA(О)5-4 6 holes ∅13
М12х1,25
Formation fluid parameters 8 holes
1GSA(О)5-4 8 holes ∅13 830 33
М12х1,25
Parameter Value 8 holes
2GSA(О)5-4 25-200 100 0,6
М10х1 8 holes ∅11 1,5 92
Free gas content at pump intake, max, % 55
6 holes
Pumped fluid temperature, 0C 120* GSA(О)Н5-4 6 holes ∅13
М12х1,25 940 35
pH –value 6,0-8,5 2(О)Н5-4 8 holes М10х1 6 holes ∅13

of oilfield equipment
SERVICE
Mass concentration of solid particles, max, g/l 1,0 GSA(О)5А 965 34,5
6 holes
Particles hardness on the Moh’s scale, max 7 GSA(О)Н5А М12х1,25 38,8
H2S content, max 1,25 2GSA(О)Н5А 8 holes М10х1 40,1
25-700 430 0,7 6 holes ∅13 1,94 103
Associated water content, max, % 99 6 holes 1094
3GSA(О)Н5А
М12х1,25 38,4
Fluid gravity, max, kg/m3 1400
4GSA(О)Н5А 8 holes М10х1
Single-phase fluid kinematic viscosity,
at which gas separator (dispenser) operation is provided with
1
no head and efficiency changes, max, mm2/c

production
CABLE
*Up to 150 °С as requested
26 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 27

ABOUT COMPANY
Hydroprotector specifications
Hydroprotectors
Motor load break, kW
Axial
Transferred Housing Fitting
Hydroprotector Oil load to Weight,
load, diameter, length, no at axial
volume, l bearing, kg
Purpose: kW mm mm axial load,
max, kg
load max
Hydroprotectors are designed to prevent fluid penetration into motor, to pre-
vent oil leakage from motor side and motor overheating during the operation. Hy- 1H(C,Т)57М 2617 0,45
droprotector is installed between the intake module (or gas separator) and SEM. 100 5,8
1H(C)Т157М 2452 0,6
92 1,4 700 75

construction
WELL
Hydroprotector design:
2H(C,Т)57М 2631 0,45
• monoblock-type design of all the hydroprotectors; 180 5,9
• each type of hydroprotector can be made corrosion-resistant (С); 2H(C)Т157М 2411 0,6
• each type of hydroprotector can be made heat-resistant (Т) and high
2H(C,Т)5А7(E)
heat-resistant (Т1), to operate in fluid at temperature up to 120°С 360 103 3146 0,7 8,5 800 115
and 170°С, respectively; 2H(C)Т15А7(E)
• application of face seals made by the leading domestic and foreign 1,8
2H(C,Т)67(E)
companies;
500 114 3169 0,8 9 900 140
• check valves relieve free gas and excess pressure out of the SEM oil 2H(C)Т167(E)
chamber in the process of ESPs operation;
H(К,Т)М5ЛД 2155 0,35 3,7 64
• hydroprotectors shafts made of high-strength steel. 100

of oilfield equipment
PRODUCTION AND REPAIR
H(К,Т)М5LBB 92 1,4 700
3095 0,45 6,0 90
H(К,Т)М5Л2Д 180

H(К,Т)М5АЛД 2195 4,9 84


160
H(К,Т)М5АЛДД 103 0,6 1,6 800
3136 8 110
H(К,Т)
160-350
М5АЛ2Д(Э)

Designation: H(К,Т)М6ЛД 2581 5,6 120


360
Г(К,Т)М6ЛДД 114 0,8 1,8 900
Х H C X Х Х М ТS3381-014-87867182-2009 3551 9 160

of oilfield equipment
SERVICE
H(К,Т)М6Л2ДЭ 400-500
1 2 3 4 5 6 7
P(К)92Д(Т,Т1)М 250 2200 6,5 56
0,4 - 100
PБ92(Т,Т1) 1870 4,25 55
1 — Number of bladders;
2 — H - Hydroprotector, made by LLC "RINPO"; 1PB92(Т,Т1) 140 92 2330 0,5 1,5 5,4 500 66
3 — С - Corrosion-resistant (no “C” in standard design);
4 — Heat-resistance design (no - at formation fluid temperature up to 90 °C, 2PB92(Т,Т1) 2310 5,4 65
T - at formation fluid temperature up to 120 °C, 0,4 - 100
3PB92(Т,Т1)э 300 70
Т1 – at formation fluid temperature up to 170 °C);
2773 6,9
5 — Size series (5, 5А, 6); PB103(Т,Т1)э 300 103 0,5 1,2 1200 72
6 — Design number;

production
CABLE
7 — M-Advanced design. PB114(Т,Т1)э 500 114 2775 0,8 - 11 100 100

GZN-92 1900 5,5 68


Example of the hydroprotector model designation at formation fl uid temperature up
80 92 0,4 750
to 170 °C, 5-series, one bladder, design №7, advanced: GZNМ-92 1725 4,5 58
1ГТ157М ТУ3381-014-87867182-2009. 1,0
GZN-103 1900 6,6 86
125 103 0,45 950
GZNM-103 1725 6,0 68

МGZN-4-92 220 92 2322 0,4 - 5,0 100 57


28 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 29

Submersible electric motors (SEM) SEM in 103mm-size specifications

Rated Rated Rated Effi- Cooling fluid Insulation


Electric Well Shaft
capacity, voltage, current, cien- cos, velocity, resistance Length, Weight,
motor Slip, % diameter, torque,
kW V А cy φ min, t=(115+15) °C, mm kg
Application: type mm
m/sec
kgf•m
Мohм
Submersible oil-field electric motors (SEM) are applied as drives of centrifugal 1 2 3 4 5 6 7 8 9 10 11 12 13
and screw pumps in order to pump out fromation fluid from oil-well.
20 modifications of electric submercible motors of different rated capacities EM12103М1 12 530 25,6 81,0 0,84 5,8 121,7 0,07 0,15 25 2972 160
ranging from 12 up to 140 kW are produced that allows us to size the most opti- EM22103М1 22 700 27.5 81.0 0,83 5,5 121,7 0,10 0,25 25 3652 200
mum combinations of a motor and a pump for the unit operation with the highest
possible efficiency. EM28103М1 28 900 27.0 81,0 0,82 5,8 121,7 0,10 0,3 25 4332 240

Design: EM32103М1 32 1000 27,5 81,0 0,83 5,9 121,7 0,10 0,35 25 4672 260

Submersible electric motors designed accrording to the mounting arrangement EM40103М1 40 1200 28,0 81,5 0,84 5,8 121,7 0,15 0,4 25 5352 300
1М 3631, GOST 2479. Design – single- or two-section. Application of special elec-
trical materials allows SEM operation at the formation fluid temperature up to EM45103М1 45 1400 28,0 81,0 0,83 5,4 121,7 0,15 0,45 25 6032 339
120°C. The assembled motor is tested at the testing station under conditions close EM50103М1 50 1500 29 81,0 0,83 5,5 121,7 0,15 0,45 25 6032 339
to real field conditions with electrical and mechanical parameters monitoring.
Starting, SEM management and protection under emergency state are oper-
ated from control station. Designed to prevent the entry of formation fluid into
the inner cavity of the electric motor, compensation of oil leak and temperature Max. housing diameter - 110 mm
changes during the operation, torque transfer from the motor shaft to the pump Stator winding insulation resistance at, t=(20±10) °C, - 1000 Mohm.
shaft operated by protector or hydroprotector with appropriate oversll and mount-
ing dimensions and technical features. SEM in 117mm-size specifications

Rated Cooling fluid Insulation


Electric Rated Rated Effi- Well Shaft
voltage, velocity, resistance Length, Weight,
motor capacity, current, cien- cos φ Slip, % diameter, torque, mm
V min, t=(115+15) °C, kg
Assembling: type kW А cy mm
m/sec
kgf•m
Мohм
As required SEM are completed by telemetry systems, which allows to get
infrormation about real-time installation functioning state and well condition, to 1 2 3 4 5 6 7 8 9 10 11 12 13
power-down the installation in time. Signal transmission from downhole telemetry
EM(Т)12-117М 12 380 26,0 84,0 0,85 5,0 123,7 0,05 0,2 50 1971 189,5
unit to control station is operated by means of power cable.
Downhole telemetry system is attached to the lower part of electric motor. It EM(Т)16-117М 16 750 18,5 84,0 0,85 5,0 123,7 0,05 0,2 50 2351 220,5
measures and converts electrical signals into the following parameters:
• Wellbore pressure; EM22(Т)-117М 22 750 24,0 84,5 0,85 5,0 123,7 0,05 0,35 50 3111 276,5
• Formation fluid temperature;
EM28(Т)-117М 28 900 26,0 84,5 0,85 5,0 123,7 0,08 0,4 50 3491 305,5
• SEM oil pressure;
• SEM temperature; EM(Т)32-117М 32 1000 26.0 85,0 0,86 5,0 123,7 0,08 0,45 50 3871 334,5
• SEM vibration.
EM(Т)40-117М 40 1200 27,0 84,5 0,85 5,0 123,7 0,08 0,5 50 4251 363,5

EM(Т)45-117М 45 1400 26,0 85,0 0,86 5,0 123,7 0,08 0,6 50 5011 421,5

EM(Т)50-117М 50 1400 28,0 84,5 0,86 5,2 123,7 0,12 0,6 50 5391 450,5

EM(Т)56-117М 56 1400 31,5 84,5 0,86 5,2 123,7 0,12 0,7 50 5771 479,5
Designation:
EM(Т)63-117М 63 2000 25,0 85,0 0,85 5,2 123,7 0,12 0,9 50 6531 536,5
ЭД Х ХХ ХХХ -ХХХ ХХ В5 Х ТS 3381-014-87867182-2009
EM(Т)70-117М 70 2000 28,0 83,0 0,85 5,6 123,7 0,30 0,9 50 6911 561,5
1 2 3 4 5 6 7 8
EMС80-117М 80 2000 34,0 84,5 0,85 5,2 130,0 0,30 1,0 50 - -
1 — Submersible motor;
2 — Section design – С, no C – single-section; EMС90-117М 90 2000 41,0 85,0 0,85 5,2 130,0 0,30 1,2 50 - -
3 — Corrosion-resistance design: C — Corrosion-resistant; Т – Heat-resistant; no letter – standart design; EMС100-117М 100 2000 38,5 85,0 0,85 5,2 130,0 0,30 1,3 50 - -
4 — Rated capacity, kW;
5 — Housing diameter, mm; EMС125-117М 125 2000 51,5 85,0 0,85 5,2 130,0 0,30 1,6 50 - -
6 — Modification code М1, М2 etc.; EMС140-117М 140 2000 56,0 84,5 0,85 5,2 130,0 0,50 1,8 50 - -
7 — Climatic version and location category according to GOST 15150;
8 — Direction of shaft rotation: L – left-handed rotation; no L – right-handed rotation.

Max. housing diameter - 117 mm


Note - Stator winding insulation resistance at, t=(20±10) °C, - 1000 Mohm.
30 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 31

ABOUT COMPANY
Horizontal surface pumping system Modifications of GNU
Horizontal pump installations (GNU) are designed in various modifications to ensure individual cus-
tomer requests. Modifications of GNU are notable for availability of complementary modules and units:
We carry out current and comprehensive repair, test and maintenance of horizontal water injection multiplier, cooling system of of the thrust chamber and of multiplier.
pumps.
GNU types:
Purpose:
• single-sectional;
Horizontal water injection centrifugal pumping systems are intended for injection of fresh water, • single-sectional with multiplier and cooling system of the thrust chamber and of
stratal water and field waste water into oil formations in the reservoir pressure maintenance systems. multiplier;

construction
WELL
• two-sectional with multiplier and cooling system of the thrust chamber and of
Purpose of GNU basic units:
multiplier;
SEM is designed for twisting as pump drive.
• single-section with variable speed drive (VSD, which provides precise pump system to
Multiplier is applied for increasing the torque of a pump shaft and torque distribution between pump
sections during simultaneous operations. ensure the widest possible operating range)
Thrust chamber is designed for pump unit axial unloading from suction chamber.
Using of variable speed drive allows:
Centrifugal pump, ESP type, is energy transforming machine capable to transform mechanical
• regulation of pump parameters (at the expense of rate adjustment);
energy in hydraulic of a liquid. Pum section joints to a flange of suction chamber for pumping liquid.
Cooling system prevents overheating and premature deterioration of bearing units of the thrust • soft start and gradual deceleration of pumping unit;
chamber and multiplier. • protects motor against current overloading;
Pump cradle made as base for attaching point of GNU units and for protective shroud of rod. • to avoid impact load of the thrust chamber;

of oilfield equipment
PRODUCTION AND REPAIR
• to avoid power loss of system;
liquid content specification:
• to reduce the electricity charges by means of maintenance ESP in max. efficiency (automatic
• salinity up to 250 000 mg/l;
regulation of the motor speed).
• pH value 5,4-7,5 рН;
• content of dissolved gas:
H2S – up to 270 mg/l,
СО2- up to 300 mg/l;
oil – up to 200 mg/l;
• mass concentration of solid particles – up to 50 mg/l, size up to 200 micron.
• from 1,00 to 1,18 mg/cm3, temperature range from +5°С up to +80°С.
2100

of oilfield equipment
SERVICE
60 Hz (3578 rpm)
2000 59 H
Hz (3519 rpm)
(3519
58 Hz
H (3459
5 rpm))
1900

1800
57 Hz
H (3400
56 H
0 rpm))
(334
40 rpm))
4
Hz (3340
Q
Q-H
1700 55 Hz (3280
H (32880 rpm))
8

1600
54 Hz
53 Hz
(3221
H (32221 rpm))
2
(3161
H (316
( 661 rpm))
60 Hz
Schematic diagram of the pumping system for water injection into a stratum 1500 52 Hz
51 Hz
(3101
H (31001 rpm))
0
(3042
H (304 42 rpm))
4
1400 50 H
Hz (29882 rpm))
8
(2982
49 Hz
H (2922 rpm)
1300 H (2868
48 Hz (28668 rpm)
asynchronous electric motor H (2808
47 Hz (280
808 rpm)
suction chamber 1200 H (2744
46 Hz (274
274
44 rpm))
inlet fitting cooling system H (2684
45 Hz (268
2684 rpm)
multiplicator
pump sections
1100 50 Hz
1000

production
CABLE
output 900
800 45 Hz
700

600
500
400
operating area of
GNU without PH
300
200 h PH
operating area of GNU with H
100

0 100 200 300 400 500 600 650 700 750 800 850 900 950 1000

Q, m3/day
32 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 33

ABOUT COMPANY
horizontal pump specifications
Small block water injection station (MBKNS)
Pressure Р, Efficiency,
Qrated - H., Head ,m GNU No SEM., overall dimensions:
№ GNU series МPа, m3/day Weight, kg
p=1 г/см3, min-max type kW/ SEM type LxBxH, mm
p=1,1 g/cm3 min-max We offer the comprehensive work package of small block water injection station (MBKNS) construc-
tion, including development of requirements specification, developement of design documentation and
1 350-800 8,36 350-760 215-430 540-888 75/5АМ250S 4740х1000х1300 2200
startup-setup operations on Customer's facilities. Small block water injection station is off-the-shelf
2 350-1000 9,79 350-890 215-430 630-1040 75/5АМ250S 5100х1000х1300 2250 solution of maintenance of reservoir pressure system, without capital construction of water injection
station.
3 350-1150 11,22 350-1020 215-430 720-1190 90/5АМ250М 5600х1000х1300 2300

Single-sectional

construction
WELL
4 350-1400* 13,97 350-1270 216-431 900-1480 110/5АМ280S - -

5 350-1600 15,62 350-1420 216-431 1010-1670 110/5AM280S 6950х1000х1300 2900

6 500-800* 8,14 500-740 323-618 520-910 75/5АМ250S - -

7 500-1000 10,40 500-945 323-619 650-1160 110/5АМ280S 6540х1000х1300 2800

8 500-1100 11,50 500-1045 323-619 720-1270 110/5АМ280S 6950х1000х1300 2800

9 500-1300* 13,04 500-1185 294-588 870-1430 132/5АМ280М - -

10 500-1500 14,96 500-1360 294-587 1010-1650 Single-sectional with multiplier gear 160/5AM315S 5640х1070х1370 3150

of oilfield equipment
PRODUCTION AND REPAIR
11 500-1600* 15,95 500-1450 294-587 1070-1760 160/5AM315S - -
Consist:
12 500-1800 18,43 500-1675 298-596 1210-2000 200/5АМ315МА 5600х1070х1370 3300
Construction MBKNS is built-up construction, consists of several separate blocks with installed equip-
13 500-2000 20,19 500-1835 294-587 1350-2220 200/5АМ315МА 5850х1000х1300 3100 ment. Walls of block designed as "sandwich" panels with heat insulation material, made from incom-
bustible material. Construction is equipped with artificial lighting, telpher, automatic heating system
14 750-800* 8,36 750-760 441-845 600-1055 132/5АМ280М - - and balanced system of ventilation with gas analyzer, fire-extinguishing installation.

15 750-1100 11,55 750-1050 441-845 820-1470 200/5АМ315МА 6040х1070х1370 3200 MBKNS consists of modules: process module and hardware module.
16 750-1350* 14,08 750-1280 447-856 990-1750 200/5АМ315МА - - Process module containts GNU, assembled on fixed frame and connected with supply line and pres-
sure line.
17 750-1500 15,51 750-1410 441-845 1110-1960 250/5АМ315МВ2 6940х1070х1370 4150 Plumbing fitting consists of pipe valve, flow meter, pipeline outlet, flange, coarse filter and fine filter.
Discharge pipe fitting includes back valve and electrovalve.

of oilfield equipment
SERVICE
18 1000-800* 8,03 1000-730 587-1174 540-880 160/5AM315S - -
Hardware module containts switchboard with variable speed drive, or with soft starter.
19 1000-1000 10,45 1000-950 596-1192 720-1130 200/5АМ315МА 4795х1070х1567 4690
After MBKNS is based, we carry out starting-up and adjustment operations, including:
20 1000-1100 11,15 1000-1050 597-1194 760-1250 250/5АМ315МВ2 5024х1070х1567 4500
• hydraulic piping MBKNS;
21 1000-1300* 13,09 1000-1190 588-1176 870-1430 315/АН355А - • electrical piping MBKNS;
two-sectional with multiplier gear

• control station adjustment;


22 1000-1500 15,73 1000-1430 597-1194 1040-1705 315/ АН355А 5760х1070х1567 5450
• MBKNS control equipment adjustment;
23 1000-1620* 16,39 1000-1490 605-1211 1070-1750 315/ АН355А - • GNU launch, selection of operational mode and operational control of GNU;
24 1000-1800 18,48 1000-1680 597-1194 1220-2000 400/АЗО-450LB 6320х1070х1567 5350 • guarantee maintenance of equipment;
• personnel training and facilities operation consulting.
25 1500-800* 8,36 1500-760 882-1689 600-1060 250/5АМ315МВ2 - -

production
CABLE
Advantages of MBKNS:
26 1500-1100* 11,50 1500-1045 882-1689 820-1460 400/АЗО-450LB - -
• available to reset on other places;
27 1500-1300* 13,64 1500-1240 908-1739 930-1650 400/АЗО-450LB - - • wide range of parameters;
• max. level of customization, conformity with the current technological normative documents;
28 1500-1500* 15,46 1500-1405 882-1689 1110-1970 500/АЗО-560-500 - -
• high reliability level and maintenance workability.
29 1500-1650* 17,16 1500-1560 908-1739 1180-2080 500/АЗО-560-500 - -

30 1500-1750 17,98 1500-1635 895-1715 1240-2220 500/АЗО-560-500 7620х1070х1567 7750

GNU designed for unit weight ρ=1,1 g/cm3, pressure at pump suction from 0,5 to 4MPа.
* under the completion of development
34 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 35

ABOUT COMPANY
Rubber technical goods Maintenance of screw pump, turbodrill,
screw bottomhole motor

Purpose and application:


Bottomhole motors are applied for vertical, deviated well-drilling, and also for well-workover opera-
tion and sidetracking. Optional, bottomhole motors are completed with a bit, bit sub and float valve.

construction
WELL
of oilfield equipment
PRODUCTION AND REPAIR
Rubber technical goods, manufactured at a plant

At the present LLC «УК «System-Service»» manufactures more than 700 rubber technical goods,
which are used in pieces and units of oilfield equipment.
Modern processing facilities and high professional level of staff allow us to produce high-perfor-
mance equipment according to the customization demands, according to the standarts of GOST. The
comprehensive range of products you can find on site www.sistemaservis.ru

of oilfield equipment
SERVICE
Maintenance shop for screw bottomhole motor and turbodrill

We provide professional service of bottomhole motors with diameters from 76 mm to 240


mm, from such producers as:
• LLC "VNIIBT-Drilling tools";
• JSC "Kungur mashzavod";
• LLC "Firm «Radius-Service";
• CJSC "NGT";
• "NOV" (Canada).

production
CABLE
industrial zone
36 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 37

ABOUT COMPANY
Maintenance of transformers TMPN, rated power from Centrifugal pump repair
63 to1000 KVA

construction
WELL
of oilfield equipment
PRODUCTION AND REPAIR
Purpose: Purpose:
Three-phase oil power transformers, product line TMPN, are applied for ESP ac supply, voltage Centrifugal pumps are designed for pumping out formation water with max. content of mechanical
380V or 6000 V, frequency 50 Hz. The transformers are intended for operation under the temporary impurity - 0,1% according to a weight, max. size of solid particle - 0,1 mm.
(from - 45°С to 40°С) or cold (from -60°С to +40°С) climate conditions.
Pump repair technology:
Services: • polymeric coating of runners and guide vanes;
• current repairs, maintenance and testing of transformers; • production of component part and pumping assembly;

of oilfield equipment
SERVICE
• repairs and production of transformer winding; • hardening of pumping parts using the method of gas-nad-flame spraying;
• transformer oil charge; • run on pumps after extensive repairs.
• transformer oil recovery;
• substitution and restoration of inputs VN, NN;
• all types of switches substitution; Specifications
• repair of transformator parts.
Modification Rated capacity, м3/our Head, m Rotation frequency, rpm

CNS40 40 1000
1400
CNS63 63
1800
CNS 80 80 1900
1900 3000

production
CABLE
1422
CNS180 180 1050
950
1185
38 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 39

ABOUT COMPANY
Injection Station Automation System Switchboard with frequency
converter «RUMB RK-06PH»
Purpose and application:
Injection Station Automation System is used to control horizontal pump units (HPU) equipped with
electric motors with a power of up to 1,000 kVA, and supply voltage of 0.4 to 0.6 kV for the injection of
process fluid into formation. Purpose and application:
Control stations are applied for joint operations with
Components: electrical centrifugal pump for oil extraction, formation
The system consists of the RUMB KSU-06 Controller and additional modules installed on a DIN rail and water pumping, water intake etc. Control systems are
designed to receive signals from sensors and other equipment of an injection station, generate control designed for control and protection of submersible elec-
signals and protect the electronic components of the automation system against high-voltage spikes. The tric motors.

construction
WELL
composition of the system is defined after the technical specifications for the system are agreed.
Functionality:
Functionality: • smooth acceleration;
• ESP/HPU protection against abnormal operating conditions; • smooth deceleration;
• controlling and monitoring the condition of HPU and injection stations; • ESP wedging;
• monitoring the condition of the thrust chamber; • changing the direction of rotation;
• control of the oil pump and fan of the thrust chamber; • prevention of operation at resonance
• condition monitoring of multiplicator; frequencies;

• control of the multiplier fan; • jarring mode to reduce deposition on the


working surfaces of the pump;
• monitoring the pressure in the hydraulic system of the injection station;
• manual regulation of the motor power supply

of oilfield equipment
PRODUCTION AND REPAIR
• fluid metering at the injection station inlet;
frequency;
• controlling and monitoring the condition of motor operated valves at the injection station outlet;
• automatic regulation of the motor power
• monitoring the condition of the built-in protection cell of the high-voltage motor of HPU; supply frequency by means of a PID algorithm
• monitoring the condition of a gas detection system; to maintain the value of a selected process
parameter
• monitoring the condition of a fire detection and fighting system;
• operating history storage in a nonvolatile memory; • protection against abnormal operating conditions;
• periodic operation with predetermined running and idling time periods; • operating history storage in a nonvolatile memory;
• periodic operation on a given schedule; • periodic operation with predetermined running and idling time periods;
• periodic operation in accordance with the value of a process parameter; • periodic operation with predetermined absolute starting and stopping times;
• energy-use metering; • periodic operation in accordance with the value of a process parameter;
• establishing different access levels for personnel by means of proximity access identifiers; • energy-use metering;

of oilfield equipment
SERVICE
• software update in the field by means of the RUMB UPI-06 Data Transfer Device. • injected water metering;
• establishing different access levels for personnel by means of proximity access identifiers;
Involving frequency converter: • microprocessor software update in the field by means of the RUMB UPI-06 Data Transfer Device.
• smooth acceleration and smooth deceleration of the HPU;
• manual regulation of the motor power supply frequency; Additional Sensors:
• automatic maintenance of a selected process parameter (for instance, the pump discharge pres • downhole ESP monitoring systems of various manufacturers;
sure) at a set level by means of a built-in PID regulator; • analog or digital annular pressure sensor;
• control of frequency converter microclimate. • analog or digital tubing-head pressure sensor;
• analog or digital gathering-line pressure sensor;
Communication capabilities: • stationary echo sounder;
• data transfer between the controller memory and a personal computer by means of the RUMB • two pulse fluid meters;

production
CABLE
UPI-06 Data Transfer Device; • one or two contract pressure gage.
• operation as part of a remote control system; adaptation to any remote control system protocol,
any well pad controllers, antenna-feeder devices, GSM/GPRS wireless modems and satellite com
munication equipment;
• transmitting info from CS to the higher level. Specifications

Parameter Value

Limiting line-to-line supply voltage, V from 152 to 720

Operating temperature range of repair components, °С from -60 to +60

Rated line-to-line supply voltage, V from 285 to 475


40 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 41
Functionality:
• ESP/HPU protection against abnormal operating conditions;

ABOUT COMPANY
• operating history storage in a nonvolatile memory;
• periodic operation with predetermined running and idling time periods;
• periodic operation on a given schedule;
ESP Switchboard with a soft starter "RUMB" • periodic operation in accordance with the value of a process parameter;
• energy-use metering;
• injected water metering;
• establishing different access levels for personnel by means of proximity access identifiers;
• software update in the field by means of the RUMB UPI-06 Data Transfer Device.
Purpose and application:
Monitored Parameters:
Control systems are intended for hand-operat-
• total power consumption;

construction
WELL
ed, automatic and remote monitoring, control and • active power consumption;
protection of the ESP systems. Control station • phase total current of secondary circuit TMPN;
is manufactured as three-phase thyristor switch
with multitasking control system, based on mi- • active current of secondary circuit TMPN;
croprocessor controller with advanced interface. • average total current of secondary circuit TMPN;
• phase current of primary circuit TMPN;
ESP Switchboard with a soft starter ensures:
• phase voltage of primary circuit TMPN;
• SEM swithing on and shutdown in straight multi-
ple mode (launching through a vacuum contrac- • line voltage of primary circuit TMPN;
tor) and soft start; • average line-to-neutral voltage;
• "jogging mode"; • ESP motor load as a percentage of the rated load;
• SEM deceleration, by removing of control pulses • power factor (cos φ);
• insulation resistance of system "cable-electromotor";

of oilfield equipment
PRODUCTION AND REPAIR
from the thyristor switch;
• continuous work of SEM with rated current, within • phase voltage unbalance;
the range of control station current; • line current imbalance;
• SEM control in manual or automatic mode; • motor torque;
• selection of operating mode with automatic • power consumption;
periodic ESM switching on and shutdown accord- • suction pressure;
ing to the program; • suction temperature;
• restraint on SEM switching on caused by turbine • temperature of the housing of centrifugal (main) pump;
overspeed, exceeding of acceptable. • SEM vibration (vibration speed);
• pressure at pump intake;
Protection against abnormal operating conditions:
• discharge pressure;
• restraint on SEM switching on during the supply voltage recovery with incorrect phase sequence; • suction pressure;

of oilfield equipment
SERVICE
• restraint on SEM switching on caused by power supply overvoltage or undervoltage; • fluid level;
• emergency shutdown caused by phase overloading with selection of max. phase current, restraint • produced fluid quantity.
to reset;
• emergency shutdown caused by supply voltage deviation more than 20 % and less than 20%, if de-
viation brings to inadmissible current overloading, with automatic ESP switching on after recovery;
• emergency shutdown caused by phase underloading

Additional Sensors:
• downhole ESP monitoring systems of various manufacturers;
• analog or digital annular pressure sensor;

production
CABLE
• analog or digital tubing-head pressure sensor;
Specifications
• analog or digital gathering-line pressure sensor;
• stationary echo sounder; Базовые интерфейсы Value
• two pulse fluid meters;
Rated voltage 3х380 (± 25%), 50 Гц ±2%
• one or two contract pressure gage.
Rated output voltage 3х380 (± 2%)
Control system RUMB
Communication channel RS 232; RS 485
Operating temperature range, °C from -60 to +50
International Protection Code IP43
42 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 43

ABOUT COMPANY
ESP Switchboard with a direct-on-line
starter "RUMB"

Application: Protection against abnormal operating conditions:


Switchboards with a direct-on-line • restraint on ESP switching on during the supply voltage recovery with incorrect phase sequence;
starter "RUMB" are applied controlling and pro- • restraint on ESP switching on caused by power supply overvoltage or undervoltage;
tecting an electric submersible pump (ESP) for
• emergency shutdown caused by phase overloading with selection of max. phase current, restraint

construction
WELL
oil extraction. Control station is designed with
to reset;
multitasking control system based on micro-
processor controller, and convenient interface. • emergency shutdown caused by supply voltage deviation more than 20 % and less than 20%, if
deviation brings to inadmissible current overloading, with automatic ESP switching on after recovery;
Switchboard with a direct-on-line starter en- • emergency shutdown caused by phase underloading, with delay for probe triggering;
sures: • emergency shutdown and restraint on switching on caused by supply voltage unbalance;
• Control in a manual or automatic mode. In • emergency shutdown caused by exceeding of selected settings of SEM current imbalance;
manual mode station is operated by opea- • adjustable protection against overloading and underloading, against voltage reduction and rising;
tor from the control console. In automatic • adjustable delay autoreclosing mode for various protection modes;
mode automatic reset of control station after • option to select autoreclosing mode and autoreclosing mode with blocking.
protective actions is available, and there is
operational mode with timer. Monitored Parameters:

of oilfield equipment
PRODUCTION AND REPAIR
• Control and protection of SEM. Switchboard • apparent power consumption;
with a direct-on-line starter «RUMB» allows • active power consumption;
to control of electric mains voltage, currents, • phase total current of secondary circuit TMPN;
isolation resistance of the system "power ca- • active current of secondary circuit TMPN;
ble — SEM" and automatic switching off pro- • average total current of secondary circuit TMPN;
• phase current of primary circuit TMPN;
vided when parameters are within the work-
• phase voltage of primary circuit TMPN;
ing range.
• line voltage of primary circuit TMPN;
The most complicated aspect of engaging – turbine rotation. Recording controlled parameters of SEM rota- • average phase voltage of primary circuit TMPN;
tion frequency and reasons for SEM switching off in real time saving records, because of emergency mode. • ESP motor load as a percentage of the rated load;
• power factor (cos φ);

of oilfield equipment
SERVICE
• insulation resistance of system "cable-electromotor";
Functionality:
• phase voltage unbalance;
• ESP protection against abnormal operating conditions;
• phase current unbalance;
• operating history storage in a nonvolatile memory; • motor rotational frequency;
• periodic operation with predetermined running and idling time periods; • power consumption;
• periodic operation on a given schedule; • pressure at pump intake;
• periodic operation in accordance with the value of a process parameter; • fluid temperature at pump intake;
• energy-use metering; • SEM winding temperature;
• injected water metering; • axial and radial vibration acceleration of the ESP motor;
• establishing different access levels for personnel by means of proximity access identifiers; • pressure drop on the trunk-line inlet filter;

production
CABLE
• software update software update in the field by means of the RUMB UPI-06 Data Transfer Device. • discharge pressure;
• suction pressure;
Additional Sensors • fluid level;
• downhole ESP monitoring systems of various manufacturers; • produced fluid quantity.
• analog or digital annular pressure sensor;
• analog or digital tubing-head pressure sensor;
• analog or digital gathering-line pressure sensor;
• stationary echo sounder;
• two pulse fluid meters; one or two contract pressure gage.

*Specification conforms to the specification of control station with soft starter.


44 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 45

ABOUT COMPANY
DUAL COMPLETION SYSTEMS (ORE) ORE systems.
Scheme of ECN-SGN
We carry out the equipment selection for dual well completion, delivery, leasing and technical support
of application. Application of dual completion systems is realized since 2005. As of today, more than 1000
Sucker-rod/ESP systems for dually-completed wells.
installations ORE on deposits of JSC "Tatneft", and also small oil companies of republic of Tatarstan and
LLC "LUCOIL-Komi", are introduced.

Design of dual-completion system:


• ECN-SGN;
• UVSN-UVSN;
Collector
• EVN-SGN; Hollow rods

construction
WELL
Pump
• ORZiD. Pump Collector

Purpose:
Completion production systems are used to produce oil from two or more producing zones by a single
wellbore.

Application: ESP ESP

• Wells penetrating several producing zones with differing reservoir properties and characteristics Intake intake
Pressure cell
of reservoir fluids;
• Watered-out producers operating under conditions of high pressure differential; ESM ESM

• Draining low-yielding zones, when drilling separate wells would be uneconomical; Pressure cell

of oilfield equipment
PRODUCTION AND REPAIR
• Wells with widely spaced development targets.
Shroud Shroud
Technical efficiency:
• Improved production economics; Packer Packer

• Cost saving due to reduced drilling metreage.

Advantages:
• enhanced oil recovery and well production rate at the expense of complementary involvement of
permeability barrier;
Scheme of sucker-rod/ESP systems for Scheme of sucker-rod/ESP systems with using of
• efficiency and intensity increasing of deposit development by means of separate involvement of dually-completed wells hollow rods and separation of flow ECN+SGN
various penetrable beds;
• drilling cost savings ;

of oilfield equipment
SERVICE
• adjustment process acceleration of pumping in time and according to the well profile;
• increasing profitable period of wellbore operation;
• reduction of operating costs; Specifications
• operational efficiency of formation pressure, deviation and speed control filtration of formation
fluids. Value
Parameter
Operating limits: ЭЦН-ШГН 146 ЭЦН-ШГН 168

• Pipe size from 146 мм; Pipe size (mm) 146 168
• min. amount of targets in wellbore - 2; Diameter of installation substracture,
124 147
• min. space between pay zones - 3 m; mm, max

• production string hermeticity; Max. housing diameter of CP, mm 92 103

production
CABLE
• max. drift angle - 2° at 10 m; Max. housing diameter of SEM, mm 103 117
• absence of cement coating over internal diamater of production string, absence of packers.
SEP control station type and brand approved in Russian Federation

Tubing ГОСТ Р 52203-2004 60; 73 60; 73; 89

Operating environment oil, formation water


Max. temperature of operating environment,
393(120)
К (˚С)
46 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 47

ABOUT COMPANY
Systems for UORE ESV–146 (168) ESP-aided dump flooding

Purpose: Purpose:
Dual completion production systems are used to pro- ESP-aided dump flooding system (UVSP) ensures transfer of formation water from the lower aqui-
duce oil from two or more producing zones. (UECN hollow rods fer to the upper oil-producing interval, for the purpose of formation pressure maintenance (FPM).
operates the upper oil-producing interval , SGN
Installation design for VSP:

construction
WELL
operates the lower aquifer) UORE ESV–146 (168).
• single-string UVSP–146 (168)-NV - transfer of formation water from the lower aquifer to the up-
Systems are designed for dual completion opera-
tion of two shared targets with the opportunity per oil-producing interval;
of separated lifting and transportation of produc- • dual-string UVSP–146 (168)-NV - transfer of formation water from the lower aquifer to the up-
tion, as required. per oil-producing interval;
ESP • single-string UVSP–146 (168)-NV - transfer of formation water from the upper oil-producing
interval the lower aquifer.
Operating limits: pressure cell
• min. nominal diameter of string -146 mm; Advantages:
SEM
• min. amount of targets in wellbore - 2; • reservoir pressure maintenance in small areas in case of absence or remoteness of pressure
• wells with widely spaced development maintenance systems;

of oilfield equipment
PRODUCTION AND REPAIR
targets; packer shroud • saving costs for well drilling;
• production string hermeticity and absence • no need of surface pump installation and utility lines;
of outer hydrodynamical connection be- • taking water form the aquifer and injecting it to the oil-producing interval.
tween targets;
Operating limits:
• max. drift angle - 2° at 10 m; packer channel
• min. nominal diameter of string -146(168) мм;
• absence of cement coating over internal
• min. amount of targets in wellbore, first - water-bearing, other - oil-bearing;
diamater of production string, absence
• min. space between tragets - 3 m;
of packers.
• production string hermeticity and absence of outer hydrodynamical connection between targets;
• max. drift angle - 2° at 10 m;
Scheme of system UORE ESV–146 (168)
• absence of cement coating over internal diamater of production string, absence of packers.

of oilfield equipment
SERVICE
Specifications

Value
Parameter
UORE ESV-146 UORE ESV-168

String diameter, мм 146 168


Diameter of installation substracture,
124 147
mm, max
Tubing diameter according to the GOST R 52203,
60; 73; 89; 102
mm

production
CABLE
Nominal size of rods SN or SNP
16; 19; 22; 25
по ГОСТ 51161, mm
Sucker-rod pump type and brand according to the
rated diameter 106; 125; 150; 175, 225 RHBС
GOST R 51896-2002, mm
Nominal diameter of SEM according to the GOST
96; 103 96; 103; 117
30195, mm
Control station of ESP approved in Russian Federation
48 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 49

ABOUT COMPANY
Flow head equipment

construction
WELL
Flow meter Perforated branch tubing

flow meter calibrated orifice


calibrated orifice
Cable

ESP
Intake
Pressure cell ESP
SEM ESP
intake

of oilfield equipment
PRODUCTION AND REPAIR
pressure cell intake
pressure cell
SEM
SEM

Packer

packer
packer

of oilfield equipment
SERVICE
Scheme of the system UVSP-146 (168)-NV Scheme of the system UVSP-146 (168)-2-NV
Scheme of the system UVSP–146 (168)-VN

Specification of system for formation water transfer from the upper oil-producing interval to the Specification of system for formation water transfer from the lower aquifer to the upper oil-producing
interval UVSP–146 (168)-NV
lower aquifer UVSP–146 (168)-VN

Value
Value
Parameter Parameter
UVSP-146-NV UVSP -146-2-NV UVSP-168-NV UVSP-168-2-NV
UVSP-146-VN UVSP-168-VN

production
CABLE
String diameter, mm 146 168
String diameter, mm 146 168
Diameter of installation substracture,
Diameter of installation substracture, 124 147
124 147 mm, max
mm, max
Max. housing diameter of CP, mm 92 103
Max. housing diameter of CP, mm 92 103
Max. housing diameter of SEM, mm 103 117
Max. housing diameter of SEM, mm 103 117
Type of control station of ESP approved in Russian Federation
Type of control station of ESP approved in Russian Federation
89 и 48
Tubing* GOST R 52203-2004 60; 73 60; 73; 89 Tubing* GOST R 52203-2004 60; 73 89 и 48 60; 73; 89
102 и 60
Operating environment formation water Operating environment formation water

Temperature of operating environment, К (˚С), max 393(120) Temperature of operating environment, К (˚С), max 393(120)
50 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 51

ABOUT COMPANY
Dual operation pumping system with pumping of associated wa- Dual operation pumping system with lifting of sucker-rod system
ter into the intake bed production and pumping of associated water into the lower in-
take bed
Purpose:
Dual operation pumping system (NSDD) is ap-
plied to increase efficiency of high flooded well op-
eration by means of separating out of oil and wa-

construction
WELL
ter from formation fluid, lifting of watery oil to the
wallhead, pumping of associated water into intake
bed without lifting.
Application:
High flooded well with ESP, developed the oil

available for pumping the associated water overly- flexible conduit


sub with holes
ing intake bed. mixture

Operating limits: water sucker rod


• min. nominal diameter of string -146 мм;
• min. amount of targets in wellbore - 2;

of oilfield equipment
PRODUCTION AND REPAIR
• min. space between tragets - 3 m;
oil
• production string hermeticity and absence ESP

of outer hydrodynamical connection be-


tween targets; SEM
mixture SEM
• max. drift angle - 2° at 10 m;
• absence of cement coating over internal dia-
mater of production string, absence of pack-
ers. shroud

packer

of oilfield equipment
SERVICE
pump

water
Scheme of the dual operation pumping system (NSDD)

Specifications

Value
Parameter
NSDD 01-146 NSDD 01-168

String diameter, mm 146 168

production
CABLE
Diameter of installation substracture,
124 147
mm, max
Rated diameter of ESP, mm 92;103 92;103;117

Type and brand of control station approved in Russian Federation *Parameters of the current system are identical to the parameters of ECN-SGN

Operating environment oil, formation water

Temperature of operating environment, К (˚С), max 393(120)


52 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 53

ABOUT COMPANY
Dual completion system employing screw pump with pump case, Dual completion system employing twin screw pump
operating the lower target, or sucker rod pump operating the up- with pump case
per target (lower screw pair operates the lower target, upper screw pair op-
erates the upper target)
productivity - 12, 16 and 25 m³/day

construction
WELL
screw pump

screw pump

collector

of oilfield equipment
PRODUCTION AND REPAIR
screw pump

pressure Intake
cell

shroud

pressure cell SEM


SEM

liner

of oilfield equipment
SERVICE
packer
packer

Operating limits:

production
CABLE
Operating limits:
• min. nominal diameter of string -168 mm; • min. nominal diameter of string -168 mm;
• min. amount of targets in wellbore - 2; • min. amount of targets in wellbore - 2;
• min. space between tragets - 3 m; • min. space between tragets - 3 m;
• production string hermeticity and absence of outer hydrodynamical connection between targets; • production string hermeticity and absence of outer hydrodynamical connection between targets;
• max. drift angle - 2° at 10 m; • max. drift angle - 2° at 10 m;
• absence of cement coating over internal diamater of production string, absence of packers. • absence of cement coating over internal diamater of production string, absence of packers.
ISO 9001-2008 55

ABOUT COMPANY
SERVICE

construction
WELL
of oilfield equipment

of oilfield equipment
PRODUCTION AND REPAIR
• Field equipment service of electric submersible pump installations
• Field equipment service of reservoir pressure maintenance system
• Capillary reagent feeding system to well

of oilfield equipment
SERVICE
production
CABLE
If you have any further questions or offers, contact us via the following
telephone numbers:
marketing department tel/fax: +7 (8553) 31-84-71, 31-85-67, 37-00-85;
reception +7 (8553) 45-89-13
56 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 57

ABOUT COMPANY
Field equipment service of electric submersible pump installa- Field equipment service of
tions. reservoir pressure maintenance system

Field equipment service of electric submersible pump installations includes: Field equipment service includes:
• delivery at wellhead, assembly, disassembly of УЭПН electrical submersible pump • delivery, assembly, disassembly of pumping units of types CNS and GNU;
installations and ground-based electrical equipment (control station and transformer); • routine maintenance of pumping units, including auxiliary equipment;
• launch after well-workover operation, selection of operation mode; • technical control of pumping unit.

construction
WELL
• maintenance work of ТМПН, control station (with frequency converter or with soft start) at
wellhead; Basic types of maintainable equipment:
• assembly of antenna-feeder arrangement system for information transmission using a control • sectional centrifugal pumps;
station controller or operator's console; • horizontal pump installations produced by domestic enterprise and other producers;
• quick execution of current repair requests; • pumping units;
• pickup and delivery of surface and submersible equipment to a maintenance department • high-voltage and low-voltage control stations, switchboards, low-voltage and high-voltage
after disassembly. SEM;
• stop valve, oiling systems, electrical equipment and hoisting devices
Basic types of maintainable equipment (UEPN): KNS etc.
• UECN - electrical centrifugal pump installation;
• USVN with PP - installation of screw-sucker-rod pump with top-head drive;

of oilfield equipment
PRODUCTION AND REPAIR
• UEDN - electrical diaphragm pump installation;
• UEVN - electrical screw pump installation;
• UNCV with VP - electrical centrifugal pump installation with top drive;
• CNV – water centrifugal pump;
• NESI – electrical inductive downhole heater;
• heater ТЕРМ- is applied for heating of formation fluid in bottomhole in order to
increase fluidity and reduce asphaltic resinous paraffine sediments on equipment.
• SB – switchboard UEPN;
• TMPN – oil transformer of submersible pump.

of oilfield equipment
SERVICE
production
CABLE
58 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 59

ABOUT COMPANY
Capillary reagent feeding
system to wells
Technology of Capillary reagent feeding with capillary devices allows:
1
• to dose chemical agent efficiently;
Purpose and application:
• to ensure the chemical reagent feeding into required point of wellbore;
Capillary reagent feeding system is designed for
• to increase error-free running time of well;
dosed injection of chemical reagent into oil, water and 4

gas well in order to prevent deposits of paraffins and 3 • significantly reduce expensive reagent consumption by means of exact dispensing
inorganic salt, to reduce corrosiveness of production, to into the insertion point with more effective dose and concentration of chemical composition.
2
reduce stable emulsion breaking. In downhole pipeline,
fixed on the outer surface of the tubing, chemical reagent

construction
WELL
goes to the interval (scheme).

Structure: Capillary supply system of the following chemical reagents:


Capillary reagent feeding system consists of surface • corrosion inhibitors (Record-608, SNPH-1004, SNPh-1007, Doc-12, Reapon-IF,
and downhole parts: Sonkor-9601, Sonkor-9701, Vikor-1А etc.);
1 - dispensing installation, • demulsifying agents (Daufax DB-02, Daufax 63N40, Intex 720, Sondem 4401,
2 - ground pipeline; SNPH-4410, 4403, Record-758 etc.);
3 - input device through the outer side; • scale inhibitors (Sonsol-2001А, SNPH-5312С, Sonsol-3001, Sonsol-3003М,
SNPH-5313 etc.);
4 - input device through the cable entry;
• inhibitor of paraffin deposit (SNPH-7941, SNPH-7963, PAP-28А, Sonpar-5403 etc.);
5 - capillary tube;
6 • oil menstruum (Miaprom, Sonpar-5402, SNPh-7870, MS-25, JOU etc.);
6 - protectolizer.

of oilfield equipment
PRODUCTION AND REPAIR
5 • weak acid (5-15% НСl).
Continuous operating time (upon operation of one dos-
ing pump at the maximum efficiency), day - from 1 to 250
l/d. Dosing installation is used with anisochronous, elec-
tromagnetic and incremental drive. Chemical feeding scheme

Ground pipeline is designed for connection between


the dosing installation and input device through the cable
entry. Depending on climatic conditions capillary reagent
feeding system can be completed with ground pipeline with a heater.
Downhole part consists of capillary armoured (not armoured) pipeline, sprayer, load, centralizer,
valve and other equipment. Capillary pipeline made from polypropylene, normalized polyethylene and
1 1 1
stainless steel. Capillary pipeline types: special polymeric pipeline and special polymeric armoured

of oilfield equipment
SERVICE
pipeline. 2 2 2

3 3 3

4
Advantages: Engineering data Value 5

Heat-resistance level of chemical reagent is measured depending on material type of 6 6 6


capillary tube, max, 0 °С:
7
- high-density polyethylene 70
- polypropylene compositions 100 8

production
CABLE
- thermoelastolayer 110
5
- high-density vulcanized polyethylene, copolymer and block copolymer of propylene 120
- fluoroplastic, fluorcopolymer 9 9 9
160
capillary tube OD, mm: 10,1; 13,2; 15,2
capillary tube ID, mm 4,5; 8; 10
ovality of capillary tube, OD, max, % 15
operating pressure, max, MPa 5,0
а - below the installation б - on pump suction; в - on productive stratum.
length, m до 3600

1 - casing string; 2 - tubing string; 3 - special polymeric armored pipeline; 4 - tubing string coupling;
5 - sprayer; 6 - sucker-rod/ESP system; 7 - sub; 8 - bars; 9 - pay zone.
ISO 9001-2008 61

ABOUT COMPANY
CABLE

construction
WELL
production

of oilfield equipment
PRODUCTION AND REPAIR
• Cables for submersible pumps KPBP-90, KPBK-90,
KPpBP-120, KPpBK-120, KPpTBP-130, KPpТBK-130
• Flat heat-resistant cables for submersible electric pumps
KIFBP – 200, KIFBP – 250
• Winding wires with enamel insulation
• Winding wires with film insulation
• Special armored polymeric pipeline
• Universal cables

of oilfield equipment
SERVICE
• Power cables with PVC insulation and sheath VVG, VVG-P, VVGng
• Power cables, low flammability and low gas and smoke emission
VVG- P ng-LS
• Control cable with polyvinylchloride insulation and cover KVVG
• Installation wire PV1

production
CABLE
If you have any further questions or offers, contact us via the following
telephone numbers:
marketing department tel/fax: +7 (8553) 31-84-71, 31-85-67, 37-00-85;
reception +7 (8553) 45-89-13
62 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 63

ABOUT COMPANY
Cables for submersible pumps Design factor

KPBP-90, KPBK-90 (ТS 16-505.129-2002) Nominal cross-section area of


Max. conductor
Cable brand Estimated weight of 1 km, kg Cable OD (diameter), mm heating
KPpBP-120, KPpBK-120 (ТS 16.К71-293-2002) conductor, mm
temperature, С

KPpTBP-130, KPpTBK-130 (ТS 3542-097-04724019-2005) 3х8 814 10,7х27,0

3х10 898 13,6х33,8


KPBP-90
3х16 1120 15,0х37,4

construction
WELL
3х25 1450 16,2х42,5
90
3х8 752 25,0

3х10 848 29,0


KPBK-90
3х16 1065 32,0

3х25 1396 35,6

3х8 780 10,7х27,0

3х10 934 13,6х32,7


KPpBP-120
3х16 1164 14,6х36,2
Application:
Cables with insulation made from polyethylene, polypropylene, block polymer propylene with eth- 3х25 1505 15,0х41,8

of oilfield equipment
PRODUCTION AND REPAIR
ylene are applied for supply of electricity to SEM with nominal voltage - 3,3 кV, rate up to 50a Hz. 120
3х8 729 25,0
Climatic version UHL, category 1 and 5 according to the GOST 15150-69, for operation in well fluid.
3х10 849 28,6
Design: KPpBK-120
3х16 1071 30,8
Cable is produced flat and round, with armor made from steel galvanized strip or stainless steel strip.
3х25 1392 33,7

3х10 934 13,6х32,7

KPpBP-130 3х16 1164 14,6х36,2

3х25 1505 15,0х41,8


130
1 2 3 4 5 Design:
3х10 849 28,6
1— copper electric conductor;

of oilfield equipment
SERVICE
2— first insulating layer; KPpBK-130 3х16 1071 30,8
3— second insulating layer; 3х25 1392 33,7
4— bedding made from belt of nonwoven fab-
ric;
5— armor made from steel galvanized strip. Designation:
KPBP-90, KPBК-90 — cable with polyethylene insulation, armoured, flat (round), permissible con-
ductor heating temperature, max - 90 °С.
KPpBP-120, KPpBK-120 - cable with polypropylene insulation, armoured, flat (round), permissible
1 conductor heating temperature, max - 120 °С.
KPpTBP-130, KPpTBK-130- cable with insulation made from block polymer propylene with ethylene,
3 heat-resistant, armoured, flat (round), permissible conductor heating temperature, max - 130 °С.

production
CABLE
2
4

5
64 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 65

ABOUT COMPANY
Flat heat-resistant cables for ESP KIFPB – 200, KIFPB – 250 Winding wire with enamel insulation
(TS 3534-003-52576198-2007)

construction
WELL
Purpose and application: Application:
Cables are applied for energy transmission at SEM on nominal voltage up to 4,2 кW, frequency Wires are applied for production and extensive repair of SEM winding, transformer winding, relay

of oilfield equipment
PRODUCTION AND REPAIR
50-70Hz, permissible operational temperatures is from -60°С to +200°С or +250°С. Climatic version and inductance coil, and also measuring instruments and etc. Operation temperature - from -60° up to
UHL, category 1 and 5 in accordance with GOST 15150-69, for operation in well fluid. Can be used as 200°С.
lengthener.
Wires can be of different series:
Design: • PETV–1 (ТS 16-705.110-79);
Cable is produced flat, with armor made from steel galvanized strip or stainless steel strip. • PETV–2 (ТS 16-705.110-79);
• PET–155 (ТS 16.К71-160-92);
• PETM– 55 (ТS 16-705.173-80);
• PET–200 (ТS16-505.937-76).

2 3 4 5 Structure:
1 PETV–1 – copper enameled wire, heat-resistant, covered with high-tensile thinned enamel, TI 130.
1 - copper electric conductor;

of oilfield equipment
SERVICE
PETV–2 – copper enameled wire, heat-resistant, covered with high-tensile enamel, normal thickness,
2 - insulation made from polyimide-fluoroplastic
TI 130.
film;
3 - insulation made from extruded fluoropoly- PET–155 – copper wire enamelled by polyester, TI 155.
mer; PETM–155 – copper wire, covered with insulating polyestercyanuratimide enamel, heat-resistant for
4 - bedding made from belt of nonwoven fabric; mechanized winding, TI 155.
5 - armor made from steel galvanized strip. PET–200 – copper wire enameled by polyamide, heat-resistant, TI 200.

Design factor
1 Structure:

production
CABLE
Nominal cross-section area of
Cable Estimated weight of 1 km, kg cable outer sizes (diameter), mm 1 - copper wire in diameter from 0,40 up to 2,0
conductor, mm
mm;
KIFPB-200, 3х10 690 10,3х22,6
2 - enamel insulation.
KIFPB-250 3х16 970 11,3х25,6 2

Designation:
KIFPB – 200 – cable insulated by polyimide-fluoroplastic film and fluoropolymer, armored, flat, max.
heating temperature of conductor up to 200 °С.
KIFPB – 250 – cable insulated by polyimide-fluoroplastic film and fluoropolymer, armored, flat, max.
heating temperature of conductor up to 250 °С.
66 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 67

ABOUT COMPANY
Winding wires with film insulation Special polymeric armoured pipeline
(ТS 3666-001-82321082-2011)

construction
WELL
Purpose and application: Purpose and application:
Winding wires are applied for SEM winding. It is used in the process of manufacturing and extensive Pipeline is designed for chemical reagent feeding into the required interval. Pipeline is designed for

of oilfield equipment
PRODUCTION AND REPAIR
repair of SEM stator. operation under higher temperature up to 120°С. UHL climatic configuration, category 1 and 5 in ac-
cordance with GOST 15150-69, for operation in fromation fluid.
Excellent electrical properties of wire ensure high degree of equipment reliability under overstrain.
Design:
Wire can be of different series: Pipeline is designed flat and round, armored, made from steel galvanized strip or stainless steel
PPI – (ТS 16-705.159-80); strip.
PPI – U (ТS 16-705.159-80).
Designation:
Designation: SPBT - special polymeric armored pipeline.
PPI – copper wire with insulation made from polyimide-fluoroplastic films (one type);
Design factor:
PPI-Y – copper wire with insulation made from polyimide-fluoroplastic films (different types).
• amount of polymeric pipelines – from 1 to 3;

of oilfield equipment
SERVICE
• outer diameter polymeric pipeline - 10,1±0,3 mm;
• inner diameter polymeric pipeline - 4,5±0,5 мм.
1
Structure:
1 - copper wire in diameter from 1,80 up to 3,15 mm;
2 - insulation consist of polyimide-fluoroplastic films. 3 2 1
Structure:
2 1 - polymeric tube;
2 - bedding made from belt of nonwoven fabric;
3 - armor made from steel galvanized strip.

production
CABLE
68 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 69

ABOUT COMPANY
Universal cable Power cables with PVC insulation and sheath VVG, VVG-P, VVGng
(ТS 3666-002-82321082-2011) (GOST 16442-80)

construction
WELL
Purpose and application: Purpose and application:
Universal cable is designed for energy transmission at SEM on nominal voltage 3,3 kW, frequency

of oilfield equipment
PRODUCTION AND REPAIR
Power cables are designed for energy transmission and distribution at stationary installations for
50 Hz, and for chemical feeding. Max. heating temperature of conductor - 120°С. UHL climatic con- fixed wiring on AC nominal voltage 0,66 kW and 1,0 kW, frequency 50 Hz, DC nominal voltage is 2,4
times more than AC nominal voltage.
figuration, category 1 and 5 in accordance with GOST15150-69, for operation in well fluid.
Cables are produced for operation in temperate, frigid and tropical climate. Cables are applied for
vertical, inclined and horizontal path.
Design:
Universal cable is produced flat, with armor made from steel galvanized strip or stainless steel strip. Cables are used for cabling:
• in the open air, in the absence of mechanical damaging during the operation;
Designation:
• for cabling in dry or damp premises (tunnel), channels, mines, collectors, production area;
UKU – universal cable.
• for cabling on scaffold bridge, in blocks;
• for cabling in fire-hazardous premises;
• for cabling in explosion hazard zones, type B-Iб, B-Iг, В-II, В-IIа;

of oilfield equipment
SERVICE
• cables with copper conductors are applied for cabling of lighting network in explosion hazard
zones type В-Iа.
2 3 4 5 Structure:
1
1 - electric conductor;
2 - undercoat and secondary coat;
3 - polymeric pipeline; Designation:
4 - bedding made from belt of nonwoven fabric; VVG - Power cable with copper conductor, with insulation and cover made from PVC plasticate.
5 - armor made from steel galvanized strip. VVG-P - Power cable with copper conductor, with insulation and cover made from PVC plasticate,
flat.
Design factor: VVGng - Power cable with copper conductor, with insulation made from PVC plasticate and cover
3х16 + capillary tube (outer Ø10,1; from PVC plasticate, low inflammability level.

production
CABLE
inner Ø4,5). 1 Structure:
1 – electric conductor;
2 – insulation made from polyvinylchloride plasticate (PVC);
3 – cover made from PVC plasticate, cable brand VVG made
2 from PVC plasticate, low inflammability.
3

Design factor:
Nominal cross-section area of conductor, mm2: (1÷4) х
(0,75÷16) mm2
70 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 71

ABOUT COMPANY
Power cables, low flammability and low gas and smoke emission Control cable with polyvinylchloride insulation and cover KVVG
VVG- P ng-LS (GOST 1508-78)
(ТS 3520-008-04724019-2006)

construction
WELL
Purpose and application: Application:
Power cables are designed for energy transmission and distribution at stationary installations for Cables are intended for stationary connection to electric devices, units, сassemblies of clamps of

of oilfield equipment
PRODUCTION AND REPAIR
fixed wiring on AC nominal voltage 660V or 1000V, frequency 50 Hz, DC nominal voltage is 2,4 times electric distributing devices, rated voltage up to 660 V, frequency up to 100 Hz, dc voltage up to 1000
more than AC nominal voltage. V.
Cables are produced for operation in temperate, frigid and tropical climate. Cables are applied for Cables are applied for cabling in the open air, in the premises, channels, tunnels, in corrosive en-
operation overland, on the river and lake, 4300 m. above sea level. Cables are designed for vertical, vironment, if the mechanical stress involved is moderate. They are suitable for direct burial if they are
inclined and horizontal path. protected at outcroppings. Cables have low flammability (in accordance with GOST 12176-89). UHL
climatic configuration in accordance with GOST 15150-69.
Cables are used for cabling:
• in the open air in the absence of mechanical damage during the operation; Designation:
• for cabling in dry or damp premises (tunnel), channels, mines, collectors, production area; KVVG – control cable with copper conductors, with insulation made from polyvinylchloride plasti-
• for cabling on scaffold bridge, in blocks; cate in polyvinylchloride cover, without outer covering.
• for cabling in fire-hazardous premises;

of oilfield equipment
SERVICE
• for cabling in explosion hazard zones, type B-Iб, B-Iг, В-II, В-IIа; 1 Structure:
• of lighting network in explosion hazard zones type В-Iа. 1 - electric conductor;
2 – insulation made from PVC plasticate;
3 – cover made from PVC plasticate.
2
3
Design factor:
Nominal cross-section area of conductor, mm2:
Designation: (1÷19) х (0,75÷16) мм2
VVG-P ng-LS – power cable with copper conductors with insulation and cover made from polyvinyl-
chloride plasticate, low flammability, low gas and smoke emission.

production
CABLE
2 3 Structure:
1
1 - conductor;
2 – insulation made from polyvinylchloride composi-
tion, low inflammability level;
3 – cover made from PVC composition, low inflam-
mability level.

Design factor:
Nominal cross-section area of conductor, mm2:
(1÷4) х (0,75÷16) mm2
72 LLC «MC «SYSTEM-SERVICE» ISO 9001-2008 73

For notes

Installation wire PV1 (GOST 6323-79)

Application:
Wires are designed for electrical energy distribution in power and lighting mains indoor and outdoor
conditions, ac voltage - 380 and 660V.
Is applied for mounting of secondary circuit, installation on pipes, and mounting of power and light-
ing mains.

Designation:
PV1 – copper wiring cable with polyvinylchloride insulation.

1 Structure:
1 - electric conductor;
2 - insulation made from PVC plasticate.

Design factor:
2
0,75; 1,0; 1,5; 2,5; 4,0; 6,0; 10; 16 (conductor section mm2).
ISO 9001-2008 75

For notes
423450, Russia, Republic of Tatarstan, 2 Bazovaya str., Almetyevsk
tel: 8 (8553) 45 89 13, fax: 31 84 94
e-mail: cbpo_oa@tatneft.ru
www.sistemaservis.ru

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