24th December, 2019

SPECIFICATION

of

RO WATER SYSTEM

for

Aditya Birla Chemicals (Thailand) Ltd.

(PHOSPHATES DIVISION)

SYSTEM CONRTROL SERVICE CO.,LTD.

ADDRESS: 105/22 Moo.7 M.THANMONKONG , KLONG LUANG RD.,

T.KLONG NEUNG , A.KLONG LUANG , PATHUMTHANI 12120

TEL: 66-2-516-4009 FAX: 66-2-516-3796

1. DESIGN OUTLINE

1-1. Outline

These specifications are planned for the

RO WATER SYSTEM

1-2. Equipment to be delivered

1.) Activated Carbon Filter : 1 line

Flow rate : 8 m3/H

2.) RO system : 1 line

Flow rate : 5 m3/H (Permeated water)

1-3. Condition of Delivery

Equipment, components, materials, parts of System Control Service

Co.,Ltd.

supply will be delivered upon Turn-Key base.

1-4. Scope of work

－Design and Engineering

－Procurement, Off-site Fabrication and export packing

－Installation, Piping, Cabling Work(on-site)

－Commissioning

－Operator Training

1-5. Guarantee

Within 1 (one) year after hand-over of the equipment, for any troubles

or

non-conformities that arise and that are clearly attributable to

responsibility of System Control Service Co.,Ltd. shall be repaired

immediately or improved items shall be delivered free of charge.

Provided, however, in the case of non-conformities which are

unpredictable at the present time, a separate discussion shall be held.

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 1-6. Acceptance

After completion of installation, test run shall be made in presence of

your

inspector.

Performance test shall be made to confirm the quality of the treated

water.

It shall be deemed as acceptance.

1-7. Applicable Standards, Laws and Regulations

JIS, JEC, JEM

Thai Industrial Standard(TIS)

2. DRAWINGS and DOCUMENTS

All documents, training and supervision will be used Japanese or English

for communication.

# Description Remarks

1 Mechanical Equipment

1-1 Flow Diagram

1-2 Structure drawings of Main equipment pumps, vessels

automatic valves

2 Electrical Equipment

2-1 Panel Wiring Diagram

3 Manual

3-1 Operation & Maintenance manual

3-2 Equipment manual

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3. DESIGN and CONDITION

3-1. Raw Water Quality

Raw water source : Soft Water

Design Base : Average Value of your presented data.

Name of Sample
Unit Minimum Average Maximum
Description

Turbidity NTU 1.12 1.21 1.30

pH 7.09 7.15 7.2

Conductivity S/cm 320 320 320

Total Hardness mg CaCO3/ｌ 0 0 0

Total Iron mg Fe/ｌ 0.05 0.06 0.08

M-Alkalinity mg CaCO3/ｌ 108 111 115

Chloride mg/ｌ as Cl 22 22 22

Sulfate mg/ｌ as SO42 - - -

3-2. Treated Water Quality of RO Water

Conductivity( at25℃) : < 50 μS/ｃｍ

3-3. Supply Water Quantity of RO Water

Flow rate : 5 m3/hr.

3-4. Our Required Utility

Items Specification Setting Place Required Capacity

380V 50Hz 3-phase Control Panel in

Electricity 15kw
+N + earth RO System Yard

Raw Water Soft Water Tank 10 m3/Hr

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RO Water Tank RO Water Tank 10 m3

Brine Water
Brine Water Tank 15 m3
Tank

3-5. Required Chemicals

Consumption
DESCRIPTION Usage REMARKS
(ｋｇ／day)

Anti Scale ・ RO Inlet 0.5

4. MECHANICAL EQUIPMENT

4-1. Equipment List

# Description Specification Material

Q’ty

Capacity ：
1 Raw water tank 1 Exiting
Dimension ：

Carbon Feed pump 1 Capacity　　　　：8m3/H x 30m x 1.5kw SUS304

2
Type　　　　　　：Centrifugal

3 Backwash pump 1 Capacity　　　　：23m3/H x 30m x 4kw FC

Type　　　　　　：Centrifugal

4 Activated Carbon 1 Feed Water ：8m3/H (LV8.5) SS400/

Filter Dimension　 ：1200φx 1830H Epoxy

Activate Carbon ：850L coating

Gravel ：600L

Estimated Backwash Frequency

　　　　： １ C/Days

4
5 Micro filter 1 Feed Water ：8m3/H SUS304

Dimension　 ：250φx 750H

Element ： 5micron x 30inch x

5pes

6 RO HP Pump 1 Capacity 　 　 　 　 ： 9.7m3/H x 110m x SUS304

5.5kw

Type　　　　　　：Centrifugal

7 RO Unit 1 Feed Water ：9.7 m3/H Vessel :

Product water ：5.0 m3/H FRP

Reject return water：2.0 m3/H

Reject blow water ：2.7 m3/H PIPING :

Recovery rate ：70% SUS304

Stage 1’st ： 1vessel x UPVC

3element

2’nd ： 1vessel x

2element

RO element ：Filtech 8inch

Capacity ：
8 RO water tank 1 Exiting
Dimension :

Capacity : 50 Lits
9 Anti Scale Tank 1 PP
Dimension : 380φx480H

Capacity 　 　 　 　 ： 38ml/min x 100m x PVC Head

Anti Scale Dosing
10 1 16w
Pump
Type　　　　　　：Diaphragm pump

4-2. Piping Materials/Valves/Supports

4-2-1. Piping Materials

Soft water ～ RO pump　　　　 ： UPVC

RO pump ～ RO module　　　　： SUS304

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 RO module ～ DI water supply ： UPVC

Chemical Line ： PVC and PE tube

4-2-2. Bolt & Nut

・ Others ： SS/Zn material

4-2-3. Valves

We choose all valves based on easy operation and resistance of leakage,

corrosion, abrasion.

4-2-4. Supports

We use Steel(SS or SGP) materials.

5. ELECTRICAL EQUIPMENT

5-1. Control system

Control Panel List

# Apparatus Q’ty Specification Remarks

RO Water System Control Panel 1 Self Stand Enclosed Outdoor

1
Type

5-2. Common specification of the operation equipment

Power source specification of operation equipment

－Motor power circuit 380V AC 3- phase 50Hz

－Control circuit Distributed by motor power circuit

Main circuit

－MCB++N+ELR triples

－Ampere meter □Yes ■No

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 －Voltage meter □Yes ■No

－Watt meter □Yes ■No

(isolation current will keep by main circuit breaker)

Motor circuit

Breaker MCB

Thermal relay Manual reset type

Switch 3 position change over switch (ON/OFF/AUTO)

Lamp 1 (Run : On)

All Motor Direct start

Execution method

In general, all pipings and cablings are of exposed overhead type,

and the main routes are composed of ducts or cable ladders.

Connection to each of the machines is made through the conduit.

5-3. Electrical Equipment

Item Indicate
Equipment Measuring Point Q'ty
No. Indicator Totalizer Alarm

Softened Water ○
T1 Level Switch 1 － －
Tank low

Full
T2 Level Switch RO Water Tank 1 － －
lamp

Conductivity
CIA RO water 1 ○ － －
Indicator

RO pump Full ○
RO1 Pressure switch 1 －
inlet
lamp low

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6. SCOPE OF WORKS

Allocation
# Apparatus Out of Other
Remarks
SCS
Scope Vendor

1 Design & engineering SCS：

System
1-1 RO water system － ○ －
Control
1-2 Waste water treatment system － － －
Service
1-3 Use Point piping (ROW) ○ － －
Co.,Ltd.

Procurement and Material Supply

2

2-1 RO Water System － ○ －

2-2 Waste water treatment system － － －

Water piping materials and works

3

3-1 Use Point piping (ROW) ○ － －

3-2 Waste water piping ○ － －

3-3 Water receiving piping ○ － －

Piping Materials (VP, SUS, SGP,
3-4 － ○ －
etc.) within RO water system Unit

Pipe racks and supports within

3-5 － ○ －
RO water system Unit

4 Electrical and Instrumentation

Central Monitoring System

4-1 ○ － －
Control Panel
4-2 － ○ －
(for RO water system)

Primary power wiring materials

4-3 ○ － －

4-4 Instruments and Control Devices － ○ －

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4-5 Secondary power wiring materials － ○ －
Materials and works for primary
4-6 ○ － －
earthling

Materials and works for secondary

4-7 － ○ －
earthling

Total alarm cable from RO system

4-8 ○ － －
to maintenance room

4-9 Lightning system ○ － －

Allocation
# Apparatus Out of Other
Remarks
OT
Scope Vendor

Insulation materials and works

5 ※Insulation(Insulator + Aluminum Tape) ○ － －

Water Treatment System

6 Painting

Rust proof painting works at shop

6-1 － ○ －
on carbon steel.

Finish painting materials and

6-2 － ○ －
works on carbon steel.

Mechanical Erection of RO water

7 － ○ －
System

8 Civil and foundation

All civil work and foundation

8-1 ○ － －
work (include design) for our

proposed facilities.

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8-2 Trench and cover if necessary. ○ － －
Opening and after closement for
8-3 ○ － －
straight though piping

Sealing reinforcement for Hanger

8-4 ○ － －
rack

Drainage and sewage

8-5 ○ － －

8-6 Loading data and dimension － ○ －

Corrosion proof lining and/or
8-7 ○ － －
coating materials and works

Embedded plate and metal

8-8 fittings installed in concrete ○ － －

structures and building walls

Noise isolation
9 ○ － －

Allocation
# Apparatus Out of Other
Remarks
OT
Scope Vendor

Utilities

Following utilities supplied for

site construction, commissioning

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and operation of this proposed

facilities

Raw Water ( Soft Water)

10-1 ○ － －

10-2 Electricity (for construction) ○ － －

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 Electricity (for commissioning
10-3 ○ － －
and operation)

10-4 Chemicals for commissioning ○ － －

Others
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11-1 Eye shower and safety shower ○ － －

Charge for water analysis at
11-2 ○ － －
commissioning

Other works which are not

11-3 ○ － －
described in this specification

Utilities for field erection and

test
11-4 ○ － －
run

All spare parts

11-5 ○ － －

11-6 Value added tax (VAT) 7%. ○ － －

7．CONSUMABLES
List shows Standard of Replacement

DESCRIPTION Usage Q’ty Unit Replacement

・ Activated

Activated Carbon Carbon 850L 1 set 100%／1 year

Filter

Micro filter ・ Micro

5 pcs 1 set 100%／2 months
elements Filter

RO element ・ RO unit 5 pcs 1 set 50%／1 year

This replacement interval term is estimated under based on the quality of raw

water.

If the quality and/or the treatment volume were changed worse and bigger

remarkably, the replacement interval should be shorter than described above.

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These consumable are consumed from the test run.

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