10th September 2014

SPECIFICATION

of
DI WATER SYSTEM
Capacity : 10 m3/hr.

for

ADITAYA CHEMICAL DIVISION (RAYONG

PLACE)

SYSTEM CONRTROL SERVICE CO.,LTD.

ADDRESS: 105/22 Moo.7 M.THANMONKONG , KLONG LUANG RD.,

T.KLONG NEUNG , A.KLONG LUANG , PATHUMTHANI 12120

TEL: 66-2-516-4009 FAX: 66-2-516-3796

Table

1.DESIGN

OUTLINE ..........................................................2

1-1. OUT

LINE ................................................... .........2

1-2. EQUIPMENT TO BE DELIVERED

..........................................2

1-3. CONDITION OF DELIVERY

...............................................2

1-4. SCOPE OF

WORK .......................................................3

1-5.

GUARANTEE ...........................................................3

1-6.

ACCEPTANCE ..........................................................3

1-7. APPLICABLE STANDARDS , LAWS AND

REGULATIONS .........................3

2.DRAWING AND

DOCUMENTS ....................................................4

3.DESIGN AND

CONDITION .....................................................5

3-1. CONDENSATE WATER

QUALITY .............................................5

3-2. TREAT WATER QUALITY OF FILTER

WATER ................................5

3-3. TREAT WATER QUALITY OF RO

WATER .....................................6

3-4. TREAT WATER QUALITY OF DI WATER ....................................6

3-5. OUR REQUIRED

UTILITY ................................................6

4.MECHANICAL

EQUIPMENT ....................................................6

4-1. EQUIPMENT

LISH ......................................................7

4-2. PIPING

MATERIALS/VALVES/SUPPORTS ....................................8

4-2-1. PIPING

MATERIALS ..................................................8

4-2-2. BOLT &

NUT .........................................................8

1
 4-2-3.

VALVE .............................................................8

4-2-4.

SUPPORTS ..........................................................8

5.ELECTRICAL

EQUIPMENT .....................................................9

5-1. CONTROL

SYSTEM ......................................................9

5-2. COMMON SPECIFICATION OF THE OPERATION

EQUIPMENT .....................9

5-3. CABLE

WORK .........................................................10

6. SCOPE OF

WORK ..........................................................10

7.

CONSUMABLES ............................................................13

1. DESIGN OUTLINE

1-1. Outline

These specifications are planned for the

DI WATER SYSTEM Capacity 10 m3/hr

Condensate Water Treatment Plant

1-2. Equipment to be delivered

1.) Heat exchange unit : 1 line

Flow rate : 15m3/H

2.) Activated Carbon Filter : 1 line

2
 Flow rate : 15m3/H

3.) Pre - Filter 3 micron : 1 line

Flow rate : 15m3/H

4.) RO system : 1 line

Flow rate : 11m3/H (Permeated water)

Max 264 m3/day (11m3/H)

Min 204 m3/day (8.5m3/H)

5.) Micro – Filter 1 micron : 1 line

Flow rate : 11m3/H

6.) EDI system : 1 line

Flow rate : 10 m3/H (Permeated water)

Max 240 m3/day (10m3/H)

Min 192 m3/day (8m3/H)

1-3. Condition of Delivery

Equipment, components, materials, parts of System Control Service

Co., Ltd. supply will be delivered upon Turn-Key base.

1-4. Scope of work

- Design and Engineering

- Procurement, Off-site Fabrication, export packing and shipping

- Installation, Piping, Cabling Work (on-site)

- Commissioning

- Operator Training

1-5. Guarantee

Within 1 (one) year after hand-over of the equipment, for any

troubles or non-conformities that arise and that are clearly attributable

3
 to responsibility of System Control Service Co.,Ltd., shall be repaired

immediately or improved items shall be delivered free of charge.

Provided,however, in the case of non-conformities which are

unpredictable at the present time, a separate discussion shall be held.

1-6. Acceptance

After completion of installation, test run shall be made in presence

of your inspector.

Performance test shall be made to confirm the quality of the treated

water. It shall be deemed as acceptance.

1-7. Applicable Standards, Laws and Regulations

JIS, JEC, JEM

Thai Industrial Standard (TIS)

2. DRAWINGS and DOCUMENTS

All documents, training and supervision will be used English for

communication.

# Description Remarks

1 Mechanical Equipment

1-1 Flow Diagram

1-2 Layout Plan

4
 1-3 Foundation drawings(with loading data)

pumps, vessels
1-4 Structure drawings of Main equipment
automatic valves

2 Electrical Equipment

2-1 Electrical Equipment List

2-2 Panel Wiring Diagram

2-3 Control Panel Outline Diagrams

3 Manual

3-1 Operation & Maintenance manual

3-2 Equipment manual

3. DESIGN and CONDITION

5
 3-1. Condensate Water Quality

Inlet water source : Condensate water contaminated with cooling water

Design Base : Average Value of your presented data.

Name of Sample
Unit Average
Description

Turbidity NTU 1.5

pH 8.21

Conductivity S/cm 250

Total Suspended Solids mg/l 0.29

Acidity mg/l 1.00

Alkalinity mg/l 2.83

Sulfate as SO4 mg/l 0.02

Nitrate as NO3 mg/l 0.07

Calcium as Ca mg/l 1.00

Magnesium as Mg mg/l 1.00

Sodium as Na mg/l 1.00

Total Organic Carbon ppm 4.52

Iron as Fe ppb 600

Reactive Silica as SiO2 ppb 500

Temperature C 90-95

3-2. Treated Water Quality of Filter Water

Turbidity <5 NTU

Iron <0.5

Manganese <0.3

Color <5

Flow rate : 15 m3/H

6
3-3. Treated Water Quality of RO Water

Conductivity < 20 s/cm

Chloride < 2 ppm

Silica < 1 ppm

Flow rate : 11m3/H per unit (Permeated water)

3-4. Treated Water Quality of DI Water

Conductivity < 10 s/cm

Chloride < 2 ppm

Silica < 1 ppm

Flow rate : 10m3/H (Permeated water)

3-5. Our Required Utility

Items Specification Setting Place Required Capacity

380V 50Hz 3-
Control Panel in
Electricity phase 89kw
RO&DI Water System Yard
4wire+earth

Raw Water
Cooling Water System 15m3/Hr
Supply

Condensate
DI Water System 15m3/Hr
Water Supply

Filter & RO Water System

Compressed Air 7 kg/cm2 600Nl/min
Yard

N2 Gas 7 kg/cm2 UDI Water System 600Nl/min

7
4. MECHANICAL EQUIPMENT
4-1. Equipment List

# Description Specification Material

Q’ty

Concentrate water 1 Capacity : 10m3 FRP

1
tank

Carbon Feed Pump 1 Capacity : 15m3/H x 40m Grundfos

2
Type : Centrifugal

Carbon Filter 1 Feed Water : 15m3/H SS400/

3
Backwash : 15m3/H Epoxy

Dimension : 950 x 1830H coating

Micro Filter 1 Feed Water : 15m3/Hr SUS316

4
Element : 3micronx40inch

RO Unit 1 Feed Water : 15m3/Hr Vessel:

5
Product water : 11m3/Hr FRP

Reject water : 3.8m3/Hr

Stage : 4vessel x PIPING :

12element SUS304

RO element : ESPA1 8inch PVC

RO HP Pump 1 Capacity : 15m3/Hx120m SUS304

6
Type : Centrifugal Grundfos

7 RO water tank 1 Capacity : 10m3 FRP

8 Micro Filter 1 Feed Water : 11m3/hr SUS316

Element : 1micronx40inch

8
9 EDI Unit 1 Feed Water : 11m3/Hr SUS316

Product water : 10m3/Hr

Resistivity : >10 MΩ-cm

10 EDI Feed Pump 3 Capacity : 11m3/H x 30m SUS316

Type : Centrifugal Grundfos

DI Water tank 1 Capacity : 5m3 FRP

11

4-2. Piping Materials/Valves/Supports

4-2-1. Piping Materials

Q’ty : 1 Lot

Scope Piping : - 2-1/2” UPVC #80 for Pretreatment Unit and

supply

to RO Unit to RO Tank

- 3”x2-1/2” UPVC #80 for line Backwash

Installation ACF

- 2”UPVC #80 for EDI Feed pump installation and

supply through EDI Unit to DI Tank

- 2-1/2” UPVC #80 for DI Water supply transfer

to

DI Supply pump

- 2”UPVC #80 DI Water transfer Return to DI

Water

9
 Tank [DI Water Plant]

- 2-1/2”UPVC #80 for DI supply pump

installation

, 3 Micron filter , and 1 Micron Filter

- All Drain Pipe : PVC 13.5

- Air Line : SGP(W)

- Air line of Solenoid valve ,Pneumatic valve :

Nylon tube

- Sanitize DI Loop

- Analysis Report

- Sanitary sampling valve (Millipore 1 pc)

Remark : DI supply loop piping are not including

4-2-2. Bolt & Nut

Others SS/Zn material

4-2-3. Valves

We choose all valves based on easy operation and resistance of

leakage, corrosion, abrasion.

4-2-4. Supports

We use Steel (SS or SGP) materials.

5. ELECTRICAL EQUIPMENT

5-1. Control system

Control Panel List

# Apparatus Specification Remarks

Q’ty
DI Water System Control Panel 1 Self Stand Enclosed Outdoor
1
(Within Solenoid valve) Type

10
 5-2. Common specification of the operation equipment

Power source specification of operation equipment

Motor power circuit 380V AC 3- phase 50Hz

Control circuit Distributed by motor power circuit

Main circuit

MCB+ELR triples

Ampere meter ■Yes □No

Voltage meter ■Yes □No

Watt meter ■Yes □No

(isolation current will keep by main circuit breaker)

Motor circuit

Breaker MCCB

Thermal relay Manual reset type

Switch 3 position change over switch (ON/OFF/AUTO)

Lamp 1 (Run : On)

All Motor Direct start

Execution method

In general, all piping and cablings are of exposed overhead type, and

the main routes are composed of ducts or cable ladders. Connection to

each of the machines is made through the conduit.

5-3. Electrical Equipment

Item Indicate
Equipment Measuring Point Q'ty
No. Indicator Totalized Alarm

Condensate 
1 Level Switch 1 Full lamp -
Water Tank
low

11
 Conductivity
2 RO water 2 ○ - -
Indicator


3 Level Switch RO Water Tank 1 Full lamp -

low


4 Level Switch DI WaterTank 1 Full lamp -

low

Resistivity 
5 EDI Unit 1 ○ -
Indicator
high


6 Level Switch DI Water Tank 1 Full lamp -

low

RO pump 
7 Pressure switch 2 ○ -
Inlet
low


8 Pressure switch Air line 1 - -

low

6. SCOPE OF WORKS

Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
*System
1 Design & engineering
Control
1-1 Condensate water system
 - - Service

Co.,Ltd.
1-2 RO water system - -


12
1-3 DI water system
-  -

Procurement and Material

2
Supply

2-1 Condensate water system

-  -

2-2 RO water system

-  -

2-3 DI water system

-  -

Water piping materials and

3
works

3-1 Use Point piping (Filter/RO

 - -
Water)

3-2 Waste water piping

 - -

3-3 Water receiving piping

 - -

Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
Electrical and *System
4
Instrumentation Control

Central Monitoring System Service

4-1
 - - Co.,Ltd.

Control Panel
4-2 - -
(for Filter & DI water 

system)

13
 Primary power wiring
4-3 -
materials  -

Instruments and Control

4-4
-  -
Devices

Secondary power wiring

4-5
materials
-  -

Materials and works for

4-6
primary
 - -
Earthling

Materials and works for

4-7
secondary earthling
-  -

Interlock cable from DI

4-8
system to
 - -
Waste water system

Total alarm cable from DI

4-9
system
 - -
to maintenance room

Lighting system
4-10
 - -

Insulation materials and

5
works

-Insulation(Insulator +
 - -
Aluminum Tape)

Water Treatment System

Painting
6
Rust proof painting works at
6-1
shop on carbon steel.
-  -

14
 Finish painting materials
6-2
and -  -
Works on carbon steel.

Painting works on PVC.

6-3
-  -

Painting works on SUS.

6-4
-  -

Painting works on FRP tanks

6-5
-  -

Mechanical Erection of DI
7
water
-  -
System

Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
Civil and foundation *System
8
Control
All civil work and foundation
8-1
Service
work (include design) for our
 - -
Co.,Ltd.
proposed facilities.

Trench and cover if necessary.

8-2 - -


Opening and after closement

8-3
for straight though piping  - -

Sealing reinforcement for

8-4 - -
Hanger rack 

Drainage and sewage

8-5 - -


15
 Loading data and dimension
8-6
-  -

Corrosion proof lining and/or

8-7
Coating materials and works  - -

Embedded plate and metal

8-8
Fittings installed in concrete
 - -
Structures and building walls

Noise isolation
9  - -

Utilities
10
Following utilities supplied

for siteconstruction,

commissioning and operation of

this proposed facilities

Raw Water
10-1  - -

Electricity (for construction)

10-2  - -

Electricity (for commissioning

10-3
and operation)  - -

Clean Dry Oil free Air

10-4  - -

Chemicals for commissioning

10-5 -  -

Others
11

Eye shower and safety shower

11-1  - -

16
 Charge for water analysis at
11-2
Commissioning
-  -

Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
Other works which are not *System

Described in this Control

11-3  - -
specification Service

Utilities for field erection Co.,Ltd.

11-4  - -
and test Run

All spare parts

11-5  - -

Value added tax (VAT) 7%.

11-6  - -

7.CONSUMABLES
List shows Standard of Replacement

DESCRIPTION Usage Q’ty Unit Replacement

Activated Carbon Activated Carbon Filter 1 set 100% 2 year

Activated Carbon Sand Filter 1 set 100% 2 year

Micro filter
Micro Filter 3 micron 1 set 100% 2 months
elements

RO element RO unit 1 set 50% 1 year

EDI Stack EDI Unit 1 set 100% 3 year

Micro filter 100% 2 months

Micro Filter 1 set
elements Or Pressure

This replacement interval term is estimated under based on the

quality of raw water. If the quality and/or the treatment volume were

changed worse and bigger remarkably, the replacement interval should be

17
shorter than described above.

These consumable are consumed from the test run.

18