Riello. Презентация MultiPower

29/09/2015
Riello Multi Power
Service Dep. (Francesco Franzini)
Models
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29/09/2015
Riello Multi Power: Models

Its major building elements
Power Module 42 kW
19" x 4U x 700mm - 40 kg
(PM)
Bypass Module
(BM)
Connectivity Panel
(CP)
Battery Unit (BU)

Power Cabinet
Power Cabinet:
Up to 294 kW = (6+1)x 42 kW
(6+1)x Power Modules (PM)
1x Bypass module (BM)
1x Manual bypass switch (SWMB)
1x Connectivity Panel (CP)
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Battery Cabinet
Battery Cabinet:
Up to 36 BU (or 9xKUA + local battery)
Battery Units (BU) – 10x 12V blocks
Empty Battery Unit Array (KUA) – 4x BUE
Battery switch + shunt trip

Combo Cabinet
Combo Cabinet:
Up to 126 kW = (2+1)x 42 kW
(2+1)x Power Modules (PM)
1x Bypass Module (BM)
1x Manual Bypass Switch (SWMB)
Empty Battery Unit Array (KUA)

or BU
1x Battery Switch + shunt trip
1x Connectivity Panel (CP)
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Parts overview
ITEM Acronym Description

Power Module PM 42 kW power module unit
Battery Unit BU Battery Back up intelligent unit
Empty Battery Unit Array KUA Empty Battery Unit Array (4x BU without batteries)
Bypass Module BM Solid state transfer device module
Connectivity Panel CP User and service system interface panel
Monitoring Unit MU Intelligent microprocessor monitoring device
Power Supply Unit PSU Internal circuits power supply unit

Power Cabinet – Single line drawings
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Battery Cabinet – Single line drawings

Combo Cabinet – Single line drawings
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Key Features
Riello Multi Power: Key Features

Technical features at glance!
TECHNICAL SPECIFICATION
• Range: 42÷1MW (up to 40°C NO downgrading) – 96,5% efficiency
• Input voltage: 400V +/-20% (-40% @ 50% load)
• THDI / PF: <3% / 0,99
• Battery: 20+20 blocks (4x “Battery Unit")
• Battery charger: 8 Amps/ea
• Backfeed: Standard (Bypass opening contactor)
• Cabinet type: 600x1000x42U
REMARKABLE FEATURES
• UPS Module: 700 W / dm 3 /centralized bypass
• System: Microprocessor control (2x) / separate communication ( 3x)
• Battery Unit: Intelligent status monitoring
• Cable entry: Rear top or bottom
• Manual bypass: Standard
• Battery switch: Standard + shunt trip
• Built-in modular: Hot swappable subassembly parts
• User interface: Display touch screen 7”
• Ports: Embedded Ethernet, 2 slots, relay, Service ports
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Service Concept
• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
Installation
Riello Multi Power
Riello Multi Power

INSTALLATION
• POSITIONING
• Cables CONNECTION
Power Cabinet
Battery Cabinet
• Cabinets COMPOSITION
Power Module Insertion
Battery Unit Array Insertion
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Installation
Unpacking and Positioning
• Forklift
To remove the Cabinet from
the pallet
• Wheels or Specialist Moving

Equipment
To put in place the Cabinet
Installation
In the
Positioning
Consider
• Back Space:
For the cable
connections
(man operations)
• Top Space:
For signal Cables
between
cabinets
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Installation
• Front Space:
For Modules
Insertion and
extraction
Installation
Take in consideration the

Bearing Surface
• Power Cabinet
Weigh of the
full configuration:
580kg
• Battery Cabinet
Weigh of the
full configuration:
1430kg
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Installation
Cables Connections – Power Cabinet
Parts to be removed to access the

POWER CABINET connections points (1/2)
Removing the Rear Door, the Relay Board Cover, the Auxiliary Signal Board
Installation

connections points (2/2)
Removing the Terminal Protection Cover
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Installation
POWER
CONNECTIONS
3
DETAILS
1 – Main Input and
Bypass Input
2 – Battery Input
3 – Output Line
1 4 – Links for Bypass

Input
2 (if not separated)
Installation
Main Input Cables Sizing
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Installation
Bypass Input Cables Sizing
Installation
Battery Input Cables Sizing
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Installation
Output Cables Sizing
Installation
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Installation
REAR SIGLAL
3
CONNECTIONS DETAILS
4 1 - Relay Slot
2
5 2 - Auxiliary Signal Boards (ASB)
3 - SWIN
6 4 - SWMB (bridge)
5 - SWBYP
6 - SWBATT
7
7 - SWOUT
8 - TEMP External temperature
8 9 - OPENING RELEASE SWBATT
10- R.E.P.O. (bridge)
9
11 – External Sync (protected)
1
10
11
Installation
Power & auxiliary switches
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Installation
Cables Connections – Battery Cabinet
BATTERY CABINET

connections points
Removing the
Terminal Protection
Cover
Installation
Cables Connections – Battery Cabinet
POWER
CONNECTIONS
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Installation
Cables Connections – Signals Between Cabinets
SIGNAL CONNECTIONS
BETWEEN CABINETS
• Three different communication bus:
– 1x RS 485-1 (Int Cabinet)

– 1x RS 485-2 (Ext Cabinet)
– 1x CAN BUS (parallel Int/Ext)
Installation
SIGNAL CONNECTIONS
BETWEEN CABINETS
CABINET INTERFACE BOARD (CIB)
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Installation
Installation
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Installation
CONFIGURATION OF THE CABINET INTERFACE BOARD (CIB) (1/2)
Installation
CONFIGURATION OF THE CABINET INTERFACE BOARD (CIB) (2/2)
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Installation
Modules Insertion - Power Cabinet
“COMPOSITION”
of the
Power Cabinet
Installation
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Installation
Already included with the Cabinet: Bypass Module (BM)

Net Weight 43kg
• Connectivity Panel
• BM Bypass Module
Connectivity Panel (CP):

MCU + PSU + PSU + MU + Slots
Installation
To be inserted in the Cabinet:
PM1 Power Module 1

PM2 Power Module 2
…
…
PM7 Power Module 7
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Installation
1. OPEN – 2. UNLOCK – 3. INSERT – 4. LOCK
Installation
PM 6 + 1 6 Complete Power Cabinet

PM 6
3 PM Power Module
4 BM Bypass Module
1
5 1 – MCU Main Communication Unit
2 2 – MU Monitoring Unit
BM 3 – PSU Power Supply Unit
4 – Comunication Slots
PM 5
PM 4 5 – SWMB Manual Bypass
PM 3 6 – Signals to other Cabinets
PM 2
PM 1
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Installation
Battery Units Insertion - Battery Cabinet
“COMPOSITION”
of the
Battery Cabinet
Installation
Already included with the Cabinet:
MU Monitoring Unit
PSU Power Supply Unit
SWBT Battery Switch

PSU Power Supply Unit
ASB Auxiliary Signal Board
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Installation
BATTERY UNIT
To be inserted in the Cabinet:
BUA1 Battery Unit Array 1

…
…
BATTERY UNIT ARRAY
Installation
Complete Battery Cabinet

BATT ARRAY 9
3
BATT ARRAY 8 1
1 – MU Monitoring Unit
2 – SWBT
BATT ARRAY 7 3 – PSU
2 4 – Command Release SWBATT
BATT ARRAY 6
5 – BU Battery Unit (10x 12V)
3
4
BATT ARRAY 5
5
BATT ARRAY 4
BATT ARRAY 3
BATT ARRAY 2
BATT ARRAY 1
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• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
Commissioning
Configuration of the System

Think Modular!
PM
BM
MU
MCU
KUA
PSU
BU
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Commissioning
Surfing in the Display of the MCU
System Homepage
Commissioning
3 Level of Access:
User -> System information + Monitoring
PowerUser
Expert
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Commissioning
Commissioning
System Pages
• Input Status • System Status

• Battery Status
• Bypass Status
• Output Status
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Commissioning
System Pages
Cabinet Pages
PM Pages
MU Pages BM Pages
Commissioning
System Status-> Cabinet -> Module
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Commissioning
Power Module
Commissioning
Power Module
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Commissioning
Power Module
Commissioning
Power Module
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Commissioning
Monitoring Unit
Commissioning
Bypass Module
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Commissioning
System Homepage
Commissioning
The Colours
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Commissioning
Load and redundancy bar (1/2)
PM configured and PM configured but PM configured but

NECESSARY NOT NECESSARY NOT AVAILABLE
to supply the load to supply the load to supply the load
..From System Homepage
1-case: Normal operation (blue color)
Redundant PM number
Configured PM number
Number of operating PM
necessary to supply the load
according to real load level
Commissioning
Load and redundancy bar (2/2)
2-Case: 3-Case:
Setup: 6x PM – 2x Redundant Setup: 6x PM – 2x Redundant
load level: (>4x42) eg 200 kW load level: (<1x42) eg 30 kW
Redundancy reduction due to Redundancy reduction

load rate level due to PM unavailability according
(Orange color bar) with system configuration
(Orange color bar)
4-Case: 5-Case:
Setup: 6x PM – 2x Redundant Setup: 6x PM – 2x Redundant
load level: (>5x42) eg 220 kW load level: (<1x42) eg 30 kW
Redundancy lost due to load Redundancy lost

rate level due to double PM unavailability
(Red color bar) according with system configuration
(Red color bar)
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Commissioning
3 Level of Access:
User
PowerUser - > Commands and Setup
Expert
Commissioning
Command Panel
System
Modules
Data Export (Service)
System Commands
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Commissioning
Modules Command
Commissioning
Data Export Command
Configuration file
Event log file
Data log file
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Commissioning
Main Setup (PowerUser Level)

Languages Time Scheduler
Mail Network General
Commissioning
3 Level of Access:
User
PowerUser
Expert -> System Configuration
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Commissioning
Main Setup (Expert Level)

… … …
… … … System Configuration
Commissioning
Power Cabinet Configuration
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Commissioning
Battery Cabinet Configuration
Commissioning
External Battery Configuration
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Commissioning
Redundancy Configuration
Commissioning
Configuration of the System – Classic Parameters
Power Module Configuration

General 1
(Expert Level)
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Commissioning

General 2
(Expert Level)
Commissioning

MPW Configurator
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Commissioning
System Configuration
LIVE!
• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
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Service Tools
MPW Configurator
MPW Configurator
for the Configuration of the Parameters

of the System
The MCU transfer the Configuration to

all the individual Power Modules (PM)
Service Tools
UcomGP for the Power Modules of the MPW
The individual
Power Modules (PM)
Are:
• Data Downloaded (Download)

• Analysed (Event log/Data log)
• Monitored (Real Time)
• Monitored (Oscilloscope)
with the
UcomGP Software
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Service Tools
MCU Service Features
MCU Service Features
The MCU store the following files (System)
Configuration
Event Log (Recording all System’s Events)
Data Log (Advanced Measure and Status Recording at fixed time)
Software for the ‘analysis’:
MPW Configurator
MPW EventAnalyser
MPW DataLogAnalyser
Service Tools
PowerShield3
Monitoring of the System
Cabinet General Status
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Service Tools
PowerShield3
Cabinet General Measurements
Service Tools
PowerShield3
System Measurements
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• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
Maintenance and Reparation

Hot Swap
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Hot Swap

Firmware Upgrading
Main Communication Unit
“MPW configurator”
(USB-micro USB)
“Download CFG, data

and event log”
+
“MCU FW upgrading”
+
“MCU OS Upgrading”
“MCU OS Advanced
Upgrading”
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Firmware Upgrading
Power Modules
Interface Panel
Port S
Port M
Communication ports reserved to the Service SA Port= Service Access Port

Firmware Upgrading
Bypass Modules
Interface Panel
Port S
Communication port reserved to the Service SA Port= Service Access Port
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Firmware Upgrading
Monitoring Unit
Interface Panel
Port S
Communication port reserved to the Service SA Port= Service Access Port
Technical support
documents
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Riello Multi Power: Technical Support Documents

Starting tools
Riello Multi Power: Technical Support Documents

Starting tools cont’d
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29/09/2015

Riello Multi Power

Service Dep. (Francesco Franzini)

Riello Multi Power: Models

Battery Unit (BU)

Riello Multi Power: Models

(6+1)x Power Modules (PM)

1x Bypass module (BM)

1x Manual bypass switch (SWMB)

1x Connectivity Panel (CP)

Riello Multi Power: Models

Battery Units (BU) – 10x 12V blocks

Empty Battery Unit Array (KUA) – 4x BUE

Battery switch + shunt trip

Riello Multi Power: Models

(2+1)x Power Modules (PM)

1x Bypass Module (BM)

1x Manual Bypass Switch (SWMB)

Empty Battery Unit Array (KUA)

1x Battery Switch + shunt trip

1x Connectivity Panel (CP)

Riello Multi Power: Models

ITEM Acronym Description

Riello Multi Power: Models

Riello Multi Power: Models

Riello Multi Power: Models

Riello Multi Power: Key Features

Riello Multi Power

• Wheels or Specialist Moving

Take in consideration the

Parts to be removed to access the

Parts to be removed to access the

Removing the Terminal Protection Cover

1 4 – Links for Bypass

Main Input Cables Sizing

Bypass Input Cables Sizing

Battery Input Cables Sizing

Output Cables Sizing

Power & auxiliary switches

Parts to be removed to access the

• Three different communication bus:

– 1x RS 485-1 (Int Cabinet)

CABINET INTERFACE BOARD (CIB)

CONFIGURATION OF THE CABINET INTERFACE BOARD (CIB) (1/2)

CONFIGURATION OF THE CABINET INTERFACE BOARD (CIB) (2/2)

Already included with the Cabinet: Bypass Module (BM)

Connectivity Panel (CP):

To be inserted in the Cabinet:

PM1 Power Module 1

1. OPEN – 2. UNLOCK – 3. INSERT – 4. LOCK

PM 6 + 1 6 Complete Power Cabinet

PM 4 5 – SWMB Manual Bypass

PM 3 6 – Signals to other Cabinets

Already included with the Cabinet:

SWBT Battery Switch

BUA1 Battery Unit Array 1

BATTERY UNIT ARRAY

Complete Battery Cabinet

Configuration of the System

• Input Status • System Status

System Status-> Cabinet -> Module

Load and redundancy bar (1/2)

PM configured and PM configured but PM configured but