Drive Technology \ Drive Automation \ System Integration \ Services

Manual

MOVIFIT® FC – Function Level “Technology“

with PROFINET IO Interface
Application Solution “AMX1001“
SW Mod: MSA1004A-AMX1001

Edition 07/2011 19329210 / EN

SEW-EURODRIVE—Driving the world
 Contents

Contents
1 General Information ............................................................................................ 5
1.1 How to use this documentation ................................................................... 5
1.2 Structure of the safety notes ....................................................................... 5
1.2.1 Meaning of the signal words ........................................................ 5
1.2.2 Structure of the section-related safety notes ............................... 5
1.2.3 Structure of the embedded safety notes...................................... 5
1.3 Right to claim under warranty ..................................................................... 6
1.4 Exclusion of liability..................................................................................... 6
1.5 Applicable documentation ........................................................................... 6
1.6 Copyright..................................................................................................... 7
1.7 Product names and trademarks .................................................................. 7
2 Safety Notes ........................................................................................................ 8
2.1 General information .................................................................................... 8
2.2 Target group ............................................................................................... 8
2.3 Designated use ........................................................................................... 9
2.4 Bus systems................................................................................................ 9
3 System Description........................................................................................... 10
3.1 Area of application .................................................................................... 10
4 Operating Modes............................................................................................... 11
4.1 Jog mode .................................................................................................. 11
4.1.1 Jog mode flow diagram.............................................................. 11
4.2 Inward conveyance (positioning) / outward conveyance .......................... 12
4.2.1 Inward conveyance operating mode (positioning) ..................... 13
4.2.2 Outward conveyance operating mode ....................................... 13
4.2.3 Flow diagram for inward conveyance (positioning) / outward
conveyance................................................................................ 14
4.3 V/R mode .................................................................................................. 15
4.3.1 V/R mode flow diagram ............................................................. 16
5 Project Planning Information ........................................................................... 17
6 Startup................................................................................................................ 18
6.1 Prerequisites ............................................................................................. 18
6.2 Starting the application module................................................................. 18
6.3 Setting the application variant and parameters......................................... 19
6.3.1 Transparent ............................................................................... 19
6.3.2 Roller conveyor.......................................................................... 20
6.3.3 V/R mode................................................................................... 21
7 Download ........................................................................................................... 22
8 Operation and Diagnostics .............................................................................. 23
8.1 Monitor mode and control mode ............................................................... 23
8.1.1 Monitor mode............................................................................. 23
8.1.2 Control mode ............................................................................. 24
8.2 Diagnostic messages ................................................................................ 25
8.2.1 Controller messages.................................................................. 25

Manual – AMX1001 Application Solution 3

 Contents

9 Process Data and Terminal Assignment ........................................................ 28

9.1 Transparent control................................................................................... 28
9.1.1 Process output data (PCL to MOVIFIT®)................................... 28
9.1.2 Process input data (MOVIFIT® to PLC)..................................... 28
9.2 Controlling roller conveyor ........................................................................ 29
9.2.1 Terminal assignment ................................................................. 29
9.2.2 Process output data (PCL to MOVIFIT®)................................... 29
9.2.3 Process input data (MOVIFIT® to PLC)..................................... 30
9.3 V/R mode control ...................................................................................... 31
9.3.1 Terminal assignment ................................................................. 31
9.3.2 Process output data (PCL to MOVIFIT®)................................... 31
9.3.3 Process input data (MOVIFIT® to PLC)..................................... 32
Index................................................................................................................... 33

4 Manual – AMX1001 Application Solution

 General Information
How to use this documentation
1

1 General Information
AMX1001 Application Solution

1.1 How to use this documentation

The documentation is part of the product and contains important information. The
documentation is for everyone who works with this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently with the
software and the connected units from SEW-EURODRIVE, have read through the
documentation carefully and understood it. If you are unclear about any of the informa-
tion in this documentation, or if you require further information, contact SEW-
EURODRIVE.

1.2 Structure of the safety notes

1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.

1.2.2 Structure of the section-related safety notes

Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:

SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.

1.2.3 Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
• SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.

Manual – AMX1001 Application Solution 5

 General Information
1 Right to claim under warranty

1.3 Right to claim under warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation at hand. Therefore,
read the documentation before you start working with the software and the connected
units from SEW-EURODRIVE.
Make sure that the documentation is available to persons responsible for the machinery
and its operation as well as to persons who work independently on the devices. Also
ensure that the documentation is legible.

1.4 Exclusion of liability

You must adhere to this documentation and the documentation of the connected
devices from SEW-EURODRIVE to ensure safe operation and to achieve the specified
product characteristics and performance features.
SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or
property resulting from non-observance of the documentation. In such cases, any liabil-
ity for defects is excluded.

1.5 Applicable documentation

Observe the following applicable fieldbus manual:
• MOVIFIT® Function Level "Technology" with PROFINET IO Interface
Make sure you always use the latest documentation and software version.
Our documentation is available in various languages for download from the SEW
homepage (www.sew-eurodrive.com). If you are unclear about any of the information in
this documentation, or if you require further information, please contact SEW-
EURODRIVE.
If required, you can order printed copies of the documentation from SEW-EURODRIVE.

6 Manual – AMX1001 Application Solution

 General Information
Copyright
1

1.6 Copyright
© 2011 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.

1.7 Product names and trademarks

All brands and product names in this documentation are trademarks or registered trade-
marks of their respective titleholders.

Manual – AMX1001 Application Solution 7

 Safety Notes
2 General information

2 Safety Notes
2.1 General information
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to.
Ensure that persons responsible for the machinery and its operation as well as persons
who work independently have read through the documentation carefully and understood
it. If you are unclear about any of the information in this documentation or if you require
further information, please contact SEW-EURODRIVE.
The following safety notes refer to the use of the software. Also adhere to the supple-
mentary safety notes in this document and in the documentation of the connected
devices from SEW-EURODRIVE.
This document does not replace the detailed documentation of the connected devices.
This documentation assumes that the user has access to and is familiar with the
documentation for all connected units from SEW-EURODRIVE.
Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, the devices may have live, uninsulated, and sometimes moving or
rotating parts as well as hot surfaces depending on their degree of protection.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property. Refer to the
documentation for additional information.

2.2 Target group

Any work with the software may only be performed by adequately qualified personnel.
Qualified personnel in this context are persons who have the following qualifications:
• Appropriate instruction.
• Knowledge of this documentation and other applicable documentation.
• SEW-EURODRIVE recommends additional product training for products that are
operated using this software.

Any mechanical work on connected units may only be performed by adequately quali-
fied personnel. Qualified staff in the context of this documentation are persons familiar
with the design, mechanical installation, troubleshooting and servicing of the product
who possess the following qualifications:
• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
• Knowledge of this documentation and other applicable documentation.

Any electrical work on connected units may only be performed by adequately qualified
electricians. Qualified electricians in the context of this documentation are persons
familiar with electrical installation, startup, troubleshooting and servicing of the product
who possess the following qualifications:
• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
• Knowledge of this documentation and other applicable documentation.

8 Manual – AMX1001 Application Solution

 Safety Notes
Designated use
2

• Knowledge of the relevant safety regulations and laws.

• Knowledge of the other standards, guidelines, and laws mentioned in this documen-
tation.

The above mentioned persons must have the authorization expressly issued by the
company to operate, program, configure, label and ground units, systems and circuits in
accordance with the standards of safety technology.
All work in further areas of transportation, storage, operation and waste disposal must
only be carried out by persons who are trained appropriately.

2.3 Designated use

This application solution provides the user with an easy-to-use and guided startup
standard solution based on the principle of "rapid/creep positioning".

2.4 Bus systems

A bus system makes it possible to adapt frequency inverters and/or motor starters to the
particulars of the machinery within wide limits. This results in the risk that a change of
parameters that cannot be detected externally can result in unexpected, though not
uncontrolled, system behavior.

Manual – AMX1001 Application Solution 9

 kVA nn System Description
3 f
Area of application
ii
P Hz

3 System Description
3.1 Area of application
Objectives The goal is to develop an application solution for positioning applications for horizontal
as well as for forward and backward movements (V/R).
This application solution provides the user with an easy-to-use and guided startup
standard solution based on the principle of "rapid/creep positioning".
Characteristics The applications solution has the following features:
• Rapid/creep positioning
• Control via fieldbus (PROFINET IO)
• Jog mode
• User-guided startup and diagnostics

10 Manual – AMX1001 Application Solution

 Operating Modes kVA nn
Jog mode
f 4
ii
P Hz

4 Operating Modes
4.1 Jog mode
Functional description
After having selected a direction of rotation, the drive is moved in the corresponding
direction at the intended creep speed until the selection is revoked. The direction is
selected via:
• Jog positive (CW)
• Jog negative (CCW)
If no direction is selected or both directions are selected at the same time, the drive will
stop.

4.1.1 Jog mode flow diagram

The following figure shows the actual speed of the drive against the status of the input
and output signals in jog mode:

Actual speed

4
3
2
1
Mode

Jog positive

Jog negative

Creep speed active

4158680587

Manual – AMX1001 Application Solution 11

 kVA nn Operating Modes
4 f
Inward conveyance (positioning) / outward conveyance
ii
P Hz

4.2 Inward conveyance (positioning) / outward conveyance

The following figure shows a typical application example for rapid/creep positioning:

[A]

[1] [2] [3]

[B]

Stop

4157801867

[1] Rapid/creep speed sensor [A] Rapid movement

[2] Stop sensor [B] Slow movement
[3] Motor in position sensor

In this roller conveyor, longer track sections are subdivided into segments.
Decentralization of positioning takes load off the central controller. The independence
of bus runtimes allows for a high degree of positioning accuracy. This ensures a quick,
segment-wise transfer of the conveyed material.

12 Manual – AMX1001 Application Solution

 Operating Modes kVA nn
Inward conveyance (positioning) / outward conveyance
f 4
ii
P Hz

4.2.1 Inward conveyance operating mode (positioning)

Functional description
With the rising edge of the start bit, the drive is moved to reach rapid speed along the
acceleration ramp. If rapid/creep speed changeover is not set, the drive is moved at
creep speed.
Upon activating the rapid/creep speed sensor, the drive is decelerated to the creep
speed along the deceleration ramp. Upon activating the stop or motor in position
sensor, the drive comes to a standstill along the stop ramp.

4.2.2 Outward conveyance operating mode

Functional description
With the rising edge of the start bit, the drive is moved to reach rapid speed along the
acceleration ramp. If rapid/creep speed changeover is not set, the drive is moved at
creep speed. The drive comes to a standstill along the deceleration ramp when the start
bit is revoked.

Manual – AMX1001 Application Solution 13

 kVA nn Operating Modes
4 f
Inward conveyance (positioning) / outward conveyance
ii
P Hz

4.2.3 Flow diagram for inward conveyance (positioning) / outward conveyance

Actual speed

4
3
2
1
Mode

Start

Rapid/creep speed
changeover

Start detected

Rapid/creep speed sensor

Stop sensor
or
Motor in position sensor

Rapid speed active

Creep speed active

In position

14 Manual – AMX1001 Application Solution

 Operating Modes kVA nn
V/R mode
f 4
ii
P Hz

4.3 V/R mode

The following figure shows a typical application of V/R mode:

[A]

[1] [2] [3] [4]

[B]

Stop

4164589707

[1] Sensor open (R) [A] Rapid movement

[2] Sensor "Almost open" (VR) [B] Slow movement
[3] Sensor "Almost closed" (RV)
[4] Sensor closed (V)

In this mode, positioning is performed according to the same principle as for inward
conveyance. However, the direction in which positioning is to be carried out has to be
specified by the jog control bits.

Manual – AMX1001 Application Solution 15

 kVA nn Operating Modes
4 f
V/R mode
ii
P Hz

4.3.1 V/R mode flow diagram

Actual speed

4
3
2
1
Mode

Start

Jog positive

Jog negative

Rapid/creep speed
changeover

Start detected

Sensor
Almost closed (RV)

Sensor closed (V)

Sensor Almost open (VR)

Sensor open (R)

Rapid speed active

Creep speed active

In Position positive

In Position negative

4158779659

16 Manual – AMX1001 Application Solution

 Project Planning Information
5

5 Project Planning Information

PC and software In order to use the application module, you require a PC with a Windows-based operat-
ing system and MOVITOOLS® MotionStudio version 5.70 or higher.
Controller The application module is used with the following controller:
• MOVIFIT® "Technology" function level with PROFINET IO interface
Inverter With this controller, the application module is used only with the decentralized
MOVIFIT® FC inverter.
Nameplate The nameplate on the EBOX indicates the application module installed on delivery.
information
For the "AMX1001" application module, you find the entry "MSA1004A-AMX1001" for
SW Mod [1] as shown in the following figure:

Type : MTF11A005-503-E21A-00
SO# : 01.1267109904.0001.09
[1] SW-Mod : MSA1004A-AMX1001
Status : 11 12 13 10 11 -- -- 10 12

4173499531
[1] Designation of the application module

Requirement Correct configuration and proper installation of the units are required for successfully
starting up and operating the application modules with the Application Configurator.
You find detailed configuration information in the documentation of the respective units
(see chapter "Other applicable documentation").

Manual – AMX1001 Application Solution 17

 I Startup
6 Prerequisites
0

6 Startup
6.1 Prerequisites
Check the inverter installation, the encoder connection, and the controller installation
based on the installation information in the documents of the units.

6.2 Starting the application module

Start the startup wizard in Motion Studio. The wizard lets you perform startup, load a
saved configuration, or change to monitor/control mode if you have already performed
startup.

4161992075

18 Manual – AMX1001 Application Solution

 Startup I
Setting the application variant and parameters
6
0

6.3 Setting the application variant and parameters

6.3.1 Transparent
In the "Parameter" window, you can select the application variant for the application
solution via the "Active application" checkbox.

4162017931

In "Transparent" mode, the application solution operates as a gateway. The three

process data words relevant for the power section are transferred in a transparent
manner. The assignment of the individual words depends on the startup parameters
(parameter tree) of the power section.

Manual – AMX1001 Application Solution 19

 I Startup
6 Setting the application variant and parameters
0

6.3.2 Roller conveyor

4162023819

In roller conveyor mode, the application solution implements rapid/creep positioning for
one direction. You can choose from the operating modes jog, inward conveyance and
outward conveyance.
The following settings are required for operation:
• Logic of the limit switches (NC contact/NO contact)
• Speeds for the respective operating states
• Ramps for the start and stop events

20 Manual – AMX1001 Application Solution

 Startup I
Setting the application variant and parameters
6
0

6.3.3 V/R mode

4162093835

In V/R mode, the application solution implements rapid/creep positioning for two
directions. You can choose from the operating modes jog and V/R mode.
The following settings are required for operation:
• Logic of the limit switches (NC contact/NO contact)
• Speeds for the respective operating states
• Ramps for the start and stop events

Manual – AMX1001 Application Solution 21

 I Download
7
0

7 Download

In the "Download" window, startup is completed.

4162100235

The following control elements are available:

Control element
[Save configuration] button
[Create documentation]
button
IEC program" radio button
[Finish] button
Function
The [Save configuration] button lets you save setting parameters to a
configuration file to have them available for other startup procedures.
The [Create documentation] button lets you create a PDF file, which
you can print out. All setting parameters are stored.
Enabling "Download series IEC Program" lets you transfer the IEC
program again in the event of a repeated startup.
The [Finish] button lets you transfer the IEC program and the setting
parameters to the MOVIFIT® Technology unit. Once you have finished
startup, the user interface changes to monitor mode.

22 Manual – AMX1001 Application Solution

 Operation and Diagnostics
Monitor mode and control mode
8

8 Operation and Diagnostics

8.1 Monitor mode and control mode
8.1.1 Monitor mode

4162159371

Monitor mode lets you monitor the functions of the application solution.
The process input and output data is displayed in the upper part of the window in
hexadecimal notation.
This data is displayed as plain text in the lower part of the window:
Process output data Function
PO1: Controller Control word of the controller
PO2: Binary outputs Control of the digital outputs
PO3: Control word Control word of the application module

Process input data Function

PI1: Controller Status word of the controller
PI2: Binary inputs Current status of the binary inputs
PI3: Status word Status word of the application module

The following control elements are available:

Control element Function
[Control] button Pressing the [Control] button lets you change to control mode.

Manual – AMX1001 Application Solution 23

 Operation and Diagnostics
8 Monitor mode and control mode

8.1.2 Control mode

4162166027

In control mode, you can control the functions of the application solution.
You can change the state of the bits in the control word and the digital outputs. Click the
respective buttons for this purpose.
The following control elements are available:
Control elements Function
[Monitor] button Pressing the [Monitor] button lets you change to monitor mode.
[Update] button Pressing the [Update] button transfers the modified setpoints to the
MOVIFIT® Technology unit.
[Stop] button Pressing the [Stop] button stops the axis immediately along the rapid
stop ramp.
[Output stage inhibit] button Pressing the [Output stage inhibit] button immediately sets output
stage inhibit.

24 Manual – AMX1001 Application Solution

 Operation and Diagnostics
Diagnostic messages
8

8.2 Diagnostic messages

Diagnostic messages are divided into three categories: Error, status, and warning.
A code is issued for all messages. The plain text is described in the tables of this
chapter.
An exception are device-specific messages. You find the plain texts of these messages
in the documentation of the connected units.

8.2.1 Controller messages

Error messages
Code Designation Possible cause
001 Configuration: No connection to internal power No connection can be
section established with the internal
power section (for example with
MOVIPRO® SDC).
002 "External IO" error Short circuit or overload of the
digital inputs/outputs of the
device.
003 Configuration: no IPOS present An IPOS® program, which had
not been released, was loaded to
the internal power section.
005 Process data stopped to lower-level devices Process data communication to
(GATEWAY) lower-level devices was stopped.
006 Parameter channel: Error reading/writing parameter An error occurred while reading/
from device writing parameters via the
parameter channel.
010 Configuration: No configuration available No configuration files were found
on the controller.
011 Configuration: Unable to establish connection with The controller is unable to
configured devices establish a connection with the
configured device.
020 Data management: Upload failed Unable to transfer datasets from
the devices to the controller
because the connection with one
or several devices was lost.
021 Data management: Upload failed -> write protection Unable to write datasets to the
of SD active SD card.
The reason might be that write
protection of the SD card was
activated or that the memory is
full.
Remedy
Consult SEW-EURODRIVE
SERVICE
Check the cabling and project
planning.
Perform another startup with a
released IPOS® application
module.
• Check connection cables
• Check communication
settings:
– Is the SBus address
correct?
– Has the proper interface
(SNI, SBus) been set?
– Has "Drive Startup for
MOVI-PLC®" been
performed?
Check control signals (see
chapter "Process data of the
controller"):
• Are subchannel and
subaddress correct?
• Is the index of the parameter
correct?
Create a new configuration and
load it to the controller.
• Check connection cables
• Check communication
settings:
– Is the SBus address
correct?
– Has the proper interface
(SNI, SBus) been set?
– Has "Drive Startup for
MOVI-PLC®" been
performed?
Check whether all devices, which
are selected for data transfer in
the data management tool, are
accessible.
• Remove write protection
from SD card
• Check required memory
requirement

Manual – AMX1001 Application Solution 25

 Operation and Diagnostics
8 Diagnostic messages

Code Designation Possible cause Remedy

022 Data management: Download failed Unable to transfer the datasets Check whether all devices, which
from the controller to the devices are selected for data transfer in
because the connection was lost. the data management tool, are
accessible.
023 Data management: Safe stop / controller inhibit Unable to transfer (save) Stop the device and enable
required datasets because "Controller "Controller inhibit" / "Safe stop".
inhibit" / "safe stop" condition is
required.
099 Internal system error Device signals a general system To rectify the error, refer to the
error notes about the inverter state,
online unit status in
MOVITOOLS® MotionStudio,
and the information provided in
the documentation of the
concerned device.
110 Actuator voltage overload DO00 (MOVIPRO) The device connected to the • Check the cabling and
binary output exceeds the permit- project planning.
111 Actuator voltage overload DO00 (MOVIFIT)
ted values of the specification. • Check the specification in the
112 Actuator voltage overload DO01 (MOVIFIT) documentation of the
devices.
113 Actuator voltage overload DO02 (MOVIFIT)
114 Actuator voltage overload DO03 (MOVIFIT)
120 Sensor voltage overload group 1 (MOVIFIT / Short circuit / overload of digital Check the cabling and project
MOVIPRO) inputs/outputs planning.
121 Sensor voltage overload group 2 (MOVIFIT /
MOVIPRO)
122 Sensor voltage overload group 3
123 Sensor voltage overload group 4

26 Manual – AMX1001 Application Solution

 Operation and Diagnostics
Diagnostic messages
8

Messages – condition
Code Designation Condition Procedure
000 System startup The controller boots. Wait until booting is finished.
001 Ready OK -
010 Data management: Upload active The devices are sending Wait (the process may take
datasets to the controller. several minutes).
011 Data management: Upload finished All datasets have been sent to -
the controller.
012 Data management: Download active The controller is sending Wait (the process may take
datasets to the devices. several minutes).
013 Data management: Download finished All datasets have been sent to -
the devices.
014 Data management: Control via inactive process In order to control the data • In MOVITOOLS® Motion-
data detected. management functions via the Studio, select [Startup] /
process data, you have to enable [Data Management]
them. • Enable the option "Enable
control of the data manage-
ment function via process
data"
020 Auto configuration is being executed Refer to the setting information for bit 4 in chapter "Process data of
the controller"
100 Undervoltage 24 V-S (MOVIFIT) Value falls below the lower limit • Make sure the outputs are
for the actuator voltage at outputs supplied with a sufficiently
DO00 through DO03 high voltage
• Check the cabling
101 No frequency voltage applied (+24V-P) Missing 24V_P for the integrated • Check the cabling and
power section (FC) or for the project planning.
lower-level MOVIMOT units. • Is the device in safe stop
condition?

Messages – warning
Code Designation Possible cause
000 No warning OK
001 Simulation active During configuration in the
Application Configuration, axes
were configured with enabled
"Simulation" check box.
Consequently, the axes are not
controlled for real operation.
002 Control mode via PD monitor active The axes connected to the
controller are no longer
controlled via the process data of
the higher-level controller.
003 Simulation active and control mode via PD monitor See codes 001 and 002
Remedy
-
If you want the drives to turn, you
have to disable simulation
permanently in the axes area.
Or you disable simulation until
the next restart by means of the
control bit in the process data.
For ending control mode, refer to
the chapter "Monitor and control
mode".

Manual – AMX1001 Application Solution 27

 Process Data and Terminal Assignment
9 Transparent control

9 Process Data and Terminal Assignment

9.1 Transparent control
9.1.1 Process output data (PCL to MOVIFIT®)

Word Designation Bit Function

PO1 Controller 0 Download dataset
1 Upload dataset
2 Upload dataset and auto reload
3 Simulation mode off
4 Auto configuration off
5 Reserved
6 Reboot system
7-15 Reserved
PO2 Binary outputs 0 Digital output DO00
1 Digital output DO01
2 Digital output DO02
3 Digital output DO03
4-15 Reserved
PO3 Power section PO1 0-15 Parameter tree 870: Setpoint description PO1
PO4 Power section PO2 0-15 Parameter tree 871: Setpoint description PO2
PO5 Power section PO3 0-15 Parameter tree 872: Setpoint description PO3

9.1.2 Process input data (MOVIFIT® to PLC)

Word Designation Bit Function

PI1 Controller 0 Maintenance switch (mains OFF)
1 Toggle
2 Reserved
3 Reserved
4 Dataset available
5 Configuring autoreload
6 Warning (1 = warning)
7 Error (1 = error)
8-15 Code for status/warning/error of the controller
PI2 Binary inputs 0-15 Digital inputs DI00 – DI15
PI3 Power section PI1 0-15 Parameter tree 873: Actual value description PI1
PI4 Power section PI2 0-15 Parameter tree 874: Actual value description PI2
PI5 Power section PI3 0-15 Parameter tree 875: Actual value description PI3

28 Manual – AMX1001 Application Solution

 Process Data and Terminal Assignment
Controlling roller conveyor
9

9.2 Controlling roller conveyor

9.2.1 Terminal assignment

Input Function
DI00-DI01 Reserved
DI02 Rapid/creep speed sensor
DI03 Reserved
DI04 Stop sensor
DI05 Reserved
DI06 Motor in position sensor
DI07-DI15 Reserved

9.2.2 Process output data (PCL to MOVIFIT®)

Word Designation Bit Function

PO1 Controller control 0 Download dataset
word
1 Upload dataset
2 Upload dataset and auto reload
3 Simulation mode off
4 Auto configuration off
5 Reserved
6 Reboot system
7-15 Reserved
PO2 Binary outputs 0 Digital output DO00
1 Digital output DO01
2 Digital output DO02
3 Digital output DO03
4-15 Reserved
PO3 Control word 0 1 = Controller inhibit / 0 = Enable
1 1 = Enable / 0 = Rapid stop
2 1 = Enable / 0 = Stop
3 Reserved
4 Reserved
5 Reserved
6 Error reset
7 Rapid/creep speed changeover (1 = rapid speed / 0 = creep
speed)
8 Start
9 Jog positive
10 Jog negative
11 Mode 20 00 = Mode 0: Reserved
12 Mode 21 01 = Mode 1: Jog mode
10 = Mode 2: Inward conveyance
11 = Mode 3: Outward conveyance
13 Reserved
14 Reserved
15 Release brake without drive enable

Manual – AMX1001 Application Solution 29

 Process Data and Terminal Assignment
9 Controlling roller conveyor

9.2.3 Process input data (MOVIFIT® to PLC)

Word Designation Bit Function

PI1 Controller status 0 Maintenance switch (mains OFF)
word
1 Toggle
2 Reserved
3 Reserved
4 Dataset available
5 Configuring autoreload
6 Warning (1 = warning)
7 Error (1 = error)
8-15 Code for status/warning/error of the controller
PI2 Binary inputs 0-15 Digital inputs DI00 – DI15
PI3 Status word 0 Ready for operation
1 Start detected
2 Rapid speed active
3 Creep speed active
4 Reserved
5 Inverter malfunction (1 = error)
6 In position
7 Reserved
8-15 Inverter/error state

30 Manual – AMX1001 Application Solution

 Process Data and Terminal Assignment
V/R mode control
9

9.3 V/R mode control

9.3.1 Terminal assignment

Input Function
DI00-DI01 Reserved
DI02 Almost closed (RV)
DI03 Reserved
DI04 Closed (V)
DI05-DI07 Reserved
DI08 Almost open (VR)
DI09 Reserved
DI10 Open (R)
DI11-DI15 Reserved

9.3.2 Process output data (PCL to MOVIFIT®)

Word Designation Bit Function

PO1 Controller control 0 Download dataset
word
1 Upload dataset
2 Upload dataset and auto reload
3 Simulation mode off
4 Auto configuration off
5 Reserved
6 Reboot system
7-15 Reserved
PO2 Binary outputs 0 Digital output DO00
1 Digital output DO01
2 Digital output DO02
3 Digital output DO03
4-15 Reserved

Manual – AMX1001 Application Solution 31

 Process Data and Terminal Assignment
9 V/R mode control

Word Designation Bit Function

PO3 Control word 0 1 = Controller inhibit / 0 = Enable
1 1 = Enable / 0 = Rapid stop
2 1 = Enable / 0 = Stop
3 Reserved
4 Reserved
5 Reserved
6 Error reset
7 Rapid/creep speed changeover (1 = rapid speed / 0 = creep
speed)
8 Start
9 Jog positive
10 Jog negative
11 Mode 20 000 = Mode 0: Reserved
12 Mode 21 001 = Mode 1: Jog mode
010 = Mode 2: Reserved
13 Mode 22
011 = Mode 3: Reserved
100 = Mode 4: V/R mode
101 = Mode 5: Reserved
110 = Mode 6: Reserved
111 = Mode 7: Reserved
14 Reserved
15 Release brake without drive enable

9.3.3 Process input data (MOVIFIT® to PLC)

Word Designation Bit Function

PI1 Controller status 0 Maintenance switch (mains OFF)
word
1 Toggle
2 Reserved
3 Reserved
4 Dataset available
5 Configuring autoreload
6 Warning (1 = warning)
7 Error (1 = error)
8-15 Code for status/warning/error of the controller
PI2 Binary inputs 0-15 Digital inputs DI00 – DI15
PI3 Status word 0 Ready for operation
1 Start detected
2 Rapid speed active
3 Creep speed active
4 Reserved
5 Inverter malfunction (1 = error)
6 In-position positive
7 In-position negative
8-15 Inverter/error state

32 Manual – AMX1001 Application Solution

 Index

Index

A M
Applicable documentation ........................................6 Monitor mode.........................................................23
Application module, characteristics (general) ........10
N
B Notes
Bus system ..............................................................9 Designation in the documentation .......................5

C O
Configuration Operating mode
Document...........................................................22 Inward conveyance (positioning) .......................13
Roller conveyor ..................................................20 Jog mode ...........................................................11
V/R mode ...........................................................21 Outward conveyance .........................................13
Control mode .........................................................23 Operating modes
Copyright..................................................................7 Characteristics ...................................................10
Outward conveyance .............................................12
D Outward conveyance (mode 3)..............................13
Documentation, applicable.......................................6
Download ...............................................................22 P
Downloading the configuration to the controller .....22 Positioning .............................................................12
Prerequisites
E Startup ...............................................................18
Embedded safety notes ...........................................5 Product names.........................................................7
Error codes
Controller ...........................................................25 R
Exclusion of liability ..................................................6 Rapid/creep positioning .........................................12
Roller conveyor......................................................12
F
Flow diagram S
Inward conveyance (positioning) / outward Safety notes.............................................................8
conveyance........................................................14 Designation in the documentation .......................5
Jog mode ...........................................................11 General information .............................................8
V/R mode ...........................................................16 Structure of the embedded safety notes..............5
Structure of the section-related safety notes .......5
I Section-related safety notes ....................................5
Inward conveyance ................................................12 Setting
Inward conveyance (mode 2).................................13 Roller conveyor..................................................20
V/R mode...........................................................21
J Setting application variants and parameters..........19
Jog mode (mode 1) ................................................11 Signal words in the safety notes ..............................5
Software
Benefits..............................................................10
L
Characteristics ...................................................10
Liability .....................................................................6
Description.........................................................10
Liability for defects ...................................................6
Starting the application module .............................18

Manual – AMX1001 Application Solution 33

 Index

Startup Use, designated.......................................................9

Prerequisites ......................................................18
Status codes, controller .........................................25 V
V/R mode...............................................................15
T
Target group ............................................................8 W
Trademarks ..............................................................7 Warning codes
Controller ...........................................................25
U
User interface
Download ...........................................................22

34 Manual – AMX1001 Application Solution

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