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Mine water I

Theory and application


(Summer semester 2021)
Why we should understand/learn about
mine water?

https://mineralseducationcoalition.org/
Mine waste

Major problems

Innovation
Needed

Mine water
Mine water…?
Mine water 1 - Theory and application

Content
• What is Mine water ? – Sources, Component and characteristics

• Why treatment in necessary? – Requirement, Technologies, Challenges

• Active mine water treatment technologies

• Passive mine water treatment technologies

• Case studies

5
Mine water 1 - Theory and application

What is Mine water ? – Sources, Component and characteristics

What is Mine water? Water in contact with mining operation


Sources
• Acid Mine Drainage (AMD)
• Mine leachate
• Mine dewatering
• Flooded mines (Overflow)
• Surface runoff or seepage from mine sites

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Mine water 1 - Theory and application

What is Mine water ? – Sources, Component and characteristics

What is Mine water? Water in contact with mining operation

Sources Pathways Receiving Environment


• Tailings • Runoff • Ground water
• Waste rock stockpiles • Infiltration through mine waste • Surface water
• Ore and low grade ore stock piles • Infiltration through soil/ Vadose zone • Air
• Heap leaching materials • Ground water • Soil
• Pit walls • Surface water • Sediment
• Underground workings • Uptake by biota
• Movement of mine water
• Air

Source: INAP (The International Network for Acid Prevention)


Mine water 1 - Theory and application

What is Mine water ? – Sources, Component and characteristics

What is Mine water? Water in contact with mining operation


Components and characteristics
• Low pH value
• Dissolved metals (Fe, Mn, Al, As, Cr, Cu, Co, Ni, Zn, Hg, Pb)
• Radionuclides (U, Th, Ra)
• Turbidity
• Mineralization(Ca, Mg, Na, HCO3-,Cl-, SO42-)
• Nutrients (Ammonium, Nitrate, Phosphate)
• Organic

8
Mine water 1 - Theory and application

Why treatment in necessary? – Requirement, Technologies, Challenges

Water quality standards

• World Health Organization


• European Union
• Environment Protection Agency

Appelo, C. A. J., & Postma, D. (2005). 9


Mine water 1 - Theory and application

What is Mine water ? – Sources, Component and characteristics Active mining


(several decades)

Waste disposal

Source of AMD

Intense sulfide oxidation

Transport of AMD through


tailings and underlying aquifers
www.gardguide.com/index.php?title=Image:FactorsthatAffectSulphideOxidation.jpg
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How long will it continue? How can we reduce/ avoid AMD?
Mine water 1 - Theory and application

Where can you have Acid Mine Drainage ?


• What are the earliest indications of AMD?

Photo- M. Ussath Photo- M. Ussath

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Mine water 1 - Theory and application

Where can you have Acid Mine Drainage ?


• What are the earliest indications of AMD?

12
Mine water 1 - Theory and application

Formation of Acid Mine Drainage

Wolkersdorfer (2013)
13
Mine water 1 - Theory and application

Where can you have Acid Mine Drainage ?


• What are the earliest indications of AMD?

Photometer Iron Test Strips Sulfate Test Strips

Photo- André Simon

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Please study the importance
Mine water 1 - Theory and application of these four reaction
during this week.
Next week we will do a
Formation of Acid Mine Drainage
group activity /
Reaction 1 Presentation
2FeS2 + 7O2 + 2H2O 2Fe2+ + 4SO42- + 4H+
Reaction 2
4Fe2+ + O2 + 4H 4Fe3+ + 2H2O
+

Reaction 3
Fe3+ + 3H2O Fe(OH)3 + 3H+
Reaction 4
FeS2 + 14Fe3+ + 8H2O 15Fe2+ + 2SO42- + 16H+ 15
(Ritche, 1994)
Mine water 1 - Theory and application

Formation of Acid Mine Drainage


Reaction 1
2FeS2 + 7O2 + 2H2O 2Fe2+ + 4SO42- + 4H+
Reaction 2
4Fe2+ + O2 + 4H 4Fe3+ + 2H2O
+

Reaction 3
Fe3+ + 3H2O Fe(OH)3 + 3H+
Reaction 4
FeS2 + 14Fe3+ + 8H2O 15Fe2+ + 2SO42- + 16H+ 16
(Ritche, 1994)
SULFIDE OXIDATION MECHANISMS: CONTROLS AND RATES OF
OXYGEN TRANSPORT
Overview of the Geochemistry of Pyrite Oxidation
Pyrite Oxidation

Reaction 1
2FeS2 + 7O2 + 2H2O 2Fe2+ + 4SO42- + 4H+
• weathering of pyrite in the presence of oxygen and water to
produce iron(II), sulfate, and hydrogen ions

Reaction 2
4Fe2+ + O2 + 4H+ 4Fe3+ + 2H2O
• oxidation of Fe(II) to Fe(III)
• rate determining step

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(Ritche, 1994)
SULFIDE OXIDATION MECHANISMS: CONTROLS AND RATES OF
OXYGEN TRANSPORT
Overview of the Geochemistry of Pyrite Oxidation
Pyrite Oxidation
Reaction 3
2Fe3+ + 6H2O 2Fe(OH)3 + 6H+
• hydrolysis of Fe(III)
• precipitation of iron(III) hydroxide if pH > 3.5

Reaction 4
FeS2 + 14Fe3+ + 8H2O 15Fe2+ + 2SO42- + 16H+
• oxidation of additional pyrite (from steps 1 and 2) by Fe(III) – here iron is the
oxidizing agent, not oxygen
• cyclic and self-propagating step
• This reaction is catalyzed by the presence of Thiobacillus ferrooxidans which
accelerates the oxidation of ferrous iron into ferric iron (reaction 2) by a factor of 106:1 18
(Ritche, 1994)
Mine water 1 - Theory and application

Why treatment in necessary? – Requirement, Technologies, Challenges

Source: INAP (The International Network for Acid Prevention) 19


Mine water 1 - Theory and application

Why treatment in necessary? – Requirement, Technologies, Challenges

20
Source: INAP (The International Network for Acid Prevention)
Mine water 1 - Theory and application

Why treatment in necessary? – Requirement, Technologies, Challenges

Mine water treatment technologies

Active treatment Passive treatment


• Neutralization • Constructed wetlands
• Sulfate removal • Anoxic Limestone Drains (ALD)
• Open Limestone Channels
• Electrochemical technologies
• Permeable reactive barriers
• Reverse osmosis • Phytotechnologies
• Ion exchange • Biochemical Reactors

21
Mine water 1 - Theory and application

Why treatment in necessary? – Requirement, Technologies, Challenges

22
Suitability of mine water treatment approaches (ERMITE 2003).
Mine water 1 - Theory and application

Why treatment in necessary? – Requirement, Technologies, Challenges

23

Source: INAP (The International Network for Acid Prevention)


24

Source: INAP (The International Network for Acid Prevention)


Group Presentations on
Mine water 1 - Theory and application 28.05.2021

Why treatment in necessary? – Requirement, Technologies, Challenges

Mine water treatment technologies

Active treatment Passive treatment


• Neutralization • Constructed wetlands
• Sulfate removal • Anoxic Limestone Drains (ALD)
• Open Limestone Channels
• Electrochemical technologies
• Permeable reactive barriers
• Reverse osmosis • Phytotechnologies
• Ion exchange • Biochemical Reactors

25
Mine water 1 - Theory and application

Carbonate Species vs. pH

(Figure by Ole Pedersen)

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(https://www.aqion.de/site/153)
Mine water 1 - Theory and application

Neutralization Technologies
Lime precipitation
CO2

Mine Iron Co
Aeration precipitation
Water precipitation
Lime Lime
Flocculation

• Why lime addition is required? What different types are available for this?
• What is the importunacy of aeration?
• Why flocculation is necessary?
CaO + H2O  Ca(OH)2
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2 FeCl3 + 3 Ca(OH)2 = 2 Fe(OH)3↓ + 3 CaCl2
Mine water 1 - Theory and application

Neutralization Technologies
Low Density Sludge (LDS) Technology
Reactor Aeration Sedimentation
Lime Floc aid
Treated water
Mine
water

Sludge

Chamber filter press/


centrifuge
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Mine water 1 - Theory and application

Neutralization Technologies
High Density Sludge (HDS) Technology
Reactor Aeration Sedimentation
Lime Floc aid
Treated water
Mine
water

Sludge
Sludge
(20…40% solid content)
Sludge recycling
Chamber filter press/ 29

centrifuge
Mine water 1 - Theory and application

Neutralization Technologies 17 grams of sludge


High Density Sludge (HDS) Technology

+ efficiency
+ faster sedimentation
+ sludge is dewatered easier
+ lower space capacity (dewatering),
+ investment costs

- Needs longer time for start-up


- More difficult to handle
Ref- Scott Benowitz, P. E. / Water Engineering Technologies, Inc.

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Mine water 1 - Theory and application

Neutralization Technologies
Stripping column
• a columnar device with filling material for swirling the
liquid and gas flow
• during stripping, ingredients are removed from the
liquid through the passage of gases (air, steam, etc.)
and transferred to the gas phase.
• liquid flows in counter-current  against the
direction of the gas flow
• In our case: air from the bottom of the column to the
top, mine water from the top of the column to the
bottom
• In order to achieve a large contact area between the
water and the air www.stripanlage.de
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Mine water 1 - Theory and application

Neutralization Technologies
Stripping column
• a columnar device with filling material for swirling the
liquid and gas flow
• during stripping, ingredients are removed from the
liquid through the passage of gases (air, steam, etc.)
and transferred to the gas phase.
• liquid flows in counter-current  against the
direction of the gas flow
• In our case: air from the bottom of the column to the
top, mine water from the top of the column to the Photo- Corinne Wendler
bottom
• In order to achieve a large contact area between the
water and the air 32
Mine water 1 - Theory and application

Neutralization Technologies

Mine Waters of Wismut – Pollutants

History of WISMUT:
During the period of the cold war,
uranium mining was a key industry in Eastern
Germany.

The Soviet and later Soviet-German company WISMUT became the world’s third largest producer
of uranium.
When Germany was reunified in 1989, the WISMUT became part of the German Ministry of
Economic. At that time, mining operations were no longer viable and had to cease.

In 1991, WISMUT was transformed from a mining company to a remediation project addressing the
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legacies of 45 years of intensive Mining.
Reference: “20 Jahre Wismut GmbH”
Mine water 1 - Theory and application

Neutralization Technologies

Mine Waters of Wismut – Pollutants

Contamination in Mine Waters:

• Radionuclides: Uranium U, Radon Ra


• Heavy metals: Iron Fe, Arsenic As
• High sulfate content

 Mine Water is chemically and radioactively polluted


 Treatment is required, in order to protect surrounding groundwater and surface water

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Reference: “20 Jahre Wismut GmbH”
Mine water 1 - Theory and application

Neutralization Technologies
Example 01 - Wismut Modified Lime precipitation
BaCl2
HCl CO2
FeCl3
Inflow (feed)
Ca(OH)2
Flocculation aid
Air HCl

Cement
Outflow

Immobilized residue 35
Reference: “20 Jahre Wismut GmbH”
Mine water 1 - Theory and application

36
Mine water 1 - Theory and application

Neutralization Technologies
Example 02 - WBA Schlema-Alberoda

Mine Water Quality of Schlema-Alberoda WBA influent


(Mean values, m-F510) 37
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application

Neutralization Technologies
Example 02 - WBA Schlema-Alberoda
BaCl2
CO2 FeCl3
HCl Flocculation aid
KMnO4
Ca(OH)2

Air

38
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application

Neutralization Technologies
Example 02 - WBA Schlema-Alberoda

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Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application

Neutralization Technologies
Example 02 - WBA Schlema-Alberoda

Classification of Waste:
Category A - dangerous

40
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application

Neutralization Technologies
Example 03 - WBA Ronneburg

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Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application

Neutralization Technologies
Example 03 - WBA Ronneburg
air
Lime
Inlet
Flocculation aid
HCl

42
Mine water 1 - Theory and application

Neutralization Technologies
Example 03 - WBA Ronneburg

Classification of Waste:
NOT dangerous! 43
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

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(Wiegand et al., 2003)
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

Residual Lake former Lignite Mine Zwenkau south of Leipzig


970 ha (biggest Lake in south of Leipzig)

Mine closed in 1999, till 2009 Hedge restoration


2007-2015 Flooding (90%)

• Water from „Weißer Elster“ (flooding construction 3 m³/sec)


• circular pipeline
• Flood bypass construction (up to 130 m³/sec)

Since 2011 Neutralization plant to improve lake water quality


26 t Quicklime per day

Till 2017/2018 Construction channel and sluice to Cospuden lake

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Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

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In 2000
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

47
In 2006
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

48
In 2009
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

49
In 2013
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

50
In 2015
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

51
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

52
Mine water 1 - Theory and application

Neutralization Technologies
Example 04 - RL Zwenkau

53
https://www.zwenkauer-see.com/entdecken/geschichte/
Mine water I
Theory and application
(Summer semester 2021)
Ion Exchange
Technologies

What is ion
exchange?

2
Mine water 1 - Theory and application

In-Mine Ion Exchange Treatment System at the Soudan Mine, Minnesota

INFLOW
The pH is around 4
copper concentrations 3 to 30 mg/L
cobalt concentrations 0.1 to 0.3 mg/L
Discharge 60 gpm

OUTFLOW
The pH is around 7.2
copper concentrations < 0.01 mg/L
cobalt concentrations < 0.002 mg/L
Discharge 60 gpm
http://www.itrcweb.org/miningwaste-guidance/to_ion_exch.htm. 3
Mine water 1 - Theory and application

PuriTech Ltd - Belgium Real world scenarios

200m³/h nickel cobalt ion exchanger with the PuriTech patented ION-IX multiport valve in
the centre of the installation 4
Mine water 1 - Theory and application

ENPAR Technologies Inc., Canada Real world scenarios

Patented AmmEL Process for the Treatment of Ammonia in Low Temperature Mine
Wastewater; Ammonia Converted to Environmentally–Friendly Nitrogen Gas 5
Mine water 1 - Theory and application

Ìon Exchange (IX) Technologies

What is ion exchange?

6
Mine water 1 - Theory and application

Ìon Exchange (IX) Technologies

What is ion exchange?

Sketch by- Juliane Günther 7


Mine water 1 - Theory and application

Ìon Exchange Technologies

R- X2- (2Na+ , Ca2+) + Cu2+ R- X2- Cu2+ + (2Na+ , Ca2+)

Sketch by- Juliane Günther 8


Mine water 1 - Theory and application

What is ion exchange?

R- X2- (2Na+ , Ca2+) + Cu2+ R- X2- Cu2+ + (2Na+ , Ca2+)

• Reversible process
• Mainly depend on relative affinity, concentration, and charge
• Low environmental footprints

9
Mine water 1 - Theory and application

What is ion exchange?

Whenever an ion is removed out of an aqueous solution and is replaced by


another ionic species, it is generally referred to as “ion exchange.”

or

a chemical reaction in which free mobile ions of a solid, the ion exchanger,
are exchanged for different ions of similar charge in solution.

Kumar, S., & Jain, S. (2013).


10
Mine water 1 - Theory and application

What is ion exchange?

Ion exchange is the reversible exchange of contaminant ions with more desirable ions of a
similar charge adsorbed to solid surfaces known as ion exchange resins.

The active process provides hardness removal, desalination, alkalinity removal, radioactive
waste removal, ammonia removal and metals removal.

Similar ion exchange resins can remove selenate and selenite ions from water. Depending on
the type of water that is to be treated, selective metal recovery may be an option.

Adams, et al. (2014).


(EPA 542-R-14-001) 11
Mine water 1 - Theory and application

Classification of ion exchange materials

12
Kumar, S., & Jain, S. (2013).
Mine water 1 - Theory and application

Classification of ion exchange materials

13
Mine water 1 - Theory and application

Ìon Exchange Technologies

Ion exchange reaction is simple….

(Neumann. S, 2008) 14
Mine water 1 - Theory and application

Chelating ion exchange resins

Pore space

R + R +
Resin lattice
Resin phase
ion
Charged functional
15
groups on resin lattice (Crittenden et al., 2005, p 1362; Harland, 2007 ; Im, 2015 )
Mine water 1 - Theory and application

Classification of ion exchange materials

• Strong acidic cation exchangers (SAC) ( eg.-R-SO3H, -R-SO4Na)

• Weak acidic cation exchangers (WAC)(eg.-COOH)

• Strong base anion exchangers (SBA)(eg.-OH)

• Weak base anion exchangers(WBA)(eg.-C2H4N+H)

• Chelating ion exchangers

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Mine water 1 - Theory and application

Classification of ion exchange materials

17
Mine water 1 - Theory and application

Ion Exchange Operation Cycle


There are typically four steps in a complete ion exchange process cycle:

1. Service (Loading)
2. Backwash
3. Regeneration
4. Rinse (Conditioning)

The quantity of service water and backwash water generated can be


significant and may require on-site storage tanks

Adams, et al. (2014).


(EPA 542-R-14-001)
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Mine water 1 - Theory and application

Ion exchange process

Batch mode Continuous mode / Column mode

Photo. Himmat.N Photo. Janith A


19
Mine water 1 - Theory and application

Ion exchange process

Batch mode

Batch mode involves mixing


the resin and solution in a
batch tank, allowing the
exchange to come
equilibrium, and then
separating the resin from
solution.

Photo. Himmat.N
20
Mine water 1 - Theory and application

Ion exchange process

Continuous mode / Column mode


Metal solution is loaded into the
ion exchange column at a
particular flow rate. Charged
metal ions will bind to the
oppositely charged functional
groups in the resin while
releasing the mobile ions in the
functional groups to the solution
phase.

Photo. Janith A
21
Mine water 1 - Theory and application

Continuous mode/ Column mode

Flow direction ?

Sampling?

22
Mine water 1 - Theory and application

Continuous mode/ Column mode

Unique Vocabulary
• Bed volume (BV)
• Flow rate
• Column loading
• Mass transfer zone
• Breakthrough
• Regeneration
• Conditioning
• Affinity
• Exchange capacity
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Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary

• Bed volume (BV)


Volume of the wet settled resin
in the column.

Units
BV, cm3, mL, L

Example- If the volume of wet settled resins


in the column is 10mL,
then,
10mL = 1 BV 24
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary

• Bed volume (BV)

25

(Neumann. S, 2008)
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary

• Bed volume (BV)

26

(Neumann. S, 2008)
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary

• Flow rate
Volumetric flow rate use to load or
regenerate the column.

Units
mL/h, L/h, BV/h

Example- If the flow rate of the pump is 15mL/h,


(if 15mL = 1 BV) then,
15mL/h = 1 BV/h
Likewise, 60mL/h = 4 BV/h
27
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary


• Column loading – Loading of the metal ion solution to the column

28
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary


• Breakthrough – The point where a particular ion in the effluent
appear in appreciable quantity.

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(Inamuddin, 2012)
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary


• Breakthrough – The point where a particular ion in the effluent
appear in appreciable quantity.

30

(Jorgensen, 2002)
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary


• Mass transfer zone – The section of the bed where there is a concentration
gradient, based on percentage breakthrough with respect to feed solution.

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(Jorgensen, 2002)
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary


• Column regeneration – Bringing the exhausted column to the fresh state
by removing adsorbed ions using a specific solution.

32
Mine water 1 - Theory and application

Continuous mode/ Column mode Unique Vocabulary


• Exchange capacity– The number of ion exchange sites.

Resin type Total capacity (eq/L) Operational capacity (eq/L)


WAC 3.7 – 4.5 1.0 – 3.5
SAC 1.7 – 2.2 0.6 – 1.7
WBA 1.1 – 1.7 0.8 – 1.3
SBA 0.9 – 1.4 0.4 – 0.9
(dardel.info/IX/capacity.html#total_cap)

Why there is a difference?


33
Mine water 1 - Theory and application

Ion Exchange Operation Cycle – design consideration

1. Type of resin
2. Volume and type of regenerant
3. Backwash water source
4. Backwash quantities
5. Pre-filtration of solids
6. Column configuration
7. pH adjustment before and after ion exchange
8. Cycle length

NOTE - There are various types of ion exchange resins available. It is important to work with an ion exchange resin manufacturer
to conduct tests to select the appropriate resin for the contaminated source water. The higher the concentration of total dissolved
solids in the water, the greater the concentration of competing anions and, therefore, the more frequently the resins will need to
be regenerated.
34
Adams, et al. (2014).
Why ion exchange?

50 L of mine water 50 L

50 mL
Cu 300 mg/L Good
Cu 30000 mg/L
Co 600 mg/L quality
Co 15 mg/L Ni 30 mg/L water
Zn 30 mg/L
Ni 2 mg/L

Zn 3 mg/L

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Why ion exchange?

Cu

50 mL
Cu 30000 mg/L (40-50 g/L) ??
Co 600 mg/L
Ni 30 mg/L Ni
Zn 30 mg/L

Co

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Case study

Chile – The world’s largest copper producer


> 300 Million tons of untreated tailings (1938-1990)
Heavy metals
Metalloids
Radio active elements
Acids
Process chemicals
Cu2+ Ni2+ Zn2+
2261 18.1 20.3
mg/L mg/L mg/L
(Dold, 2006; Lee and Correa, 2007) 37
Heap leaching materials

(Photos by – Janith A )

Table 1: Feed composition of the generated mine water


mg/L Al Ca Co Cu Li Mg Mn Na Zn Ni Ce Fe K
Phase 1 98.5 318 14.6 230 3.93 256 42.4 1110 2.47 1.30 0.48 0.65 2.25
Phase 2 116 349 14.6 263 4.37 300 50.4 1113 2.49 1.45 0.47 0.85 2.33
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Mine water treatment techniques - Theory and application

Ion exchange columns


Sampling

Flow direction

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Mine water treatment techniques - Theory and application

IX Loading cycle graphs

40
Loading of TP 260 resin until the complete breakthrough of Cu

Flow
rate 1
BV/h

Flow
rate 6
BV/h

41
Mine water treatment techniques - Theory and application

IX Regeneration graphs

42
Mine water treatment techniques - Theory and application

IX Regeneration graphs

Column M
V = 1 BV/h
10% H2SO4
Column M
V = 1 BV/h
10% H2SO4

43
Mine water treatment techniques - Theory and application

IX Regeneration graphs

Column N
V = 1 BV/h
Column N 1% H2SO4
V = 1 BV/h
1% H2SO4

44
Mine water treatment techniques - Theory and application

IX
Regeneration
graphs

45
Mine water treatment techniques - Theory and application

IX Loading cycle graphs

46
Selective extraction of cobalt
Optimization of regeneration
Synthetic mine water – pH increment (like liming)
For highest Fe removal:
0.50 mg/l NaOH
Removes:
Al: 99.94% Cu:
97.62%
Fe: 99.92% Zn: 80.32%

BUT: removes the other


metals too!!!

Precipitation order:
1st: Al
2nd: Cu
3rd: Fe (!)
4th: Zn
Mine water 1 -

Ion exchange in mine


water treatment

Case study-
Witwatersrand Goldfield in
Gauteng, South Africa

• Almost zero-effluent
• Economically-viable
• A patented approach

50

(Howard et al, 2009)


Mine water 1 - Theory and application

Ion exchange in mine water treatment


Case study- Witwatersrand Goldfield in Gauteng, South Africa

Witwatersrand

https://en.wikipedia.org/wiki/Witwatersrand

Howard, D., Grobler, C., Robinson, R. E. G., & Cole, P. M. (2009). Sustainable purification of mine water using ion 51

exchange technology. In International Mine Water Conference (pp. 447-453).


Mine water 1 - Theory and application

Ion exchange in mine water treatment


Case study- Witwatersrand Goldfield in Gauteng, South Africa

• Significant volume of neutralized


water from three operating
shafts.

• Neutralizing with lime improves


mine water quality, but does not
meet discharge or re-use
standards.

• Necessity of an additional
treatment.
52
(Howard et al, 2009)
Mine water 1 - Theory and application

Ion exchange in mine water treatment


Case study- Witwatersrand Goldfield in Gauteng, South Africa
Experimental Program

• Three distinct stages to address specific process


issues.

• Dynamic experiments on bench-scale using


800mℓ IX columns.

• Steady state experiments on pilot scale (4m3/d)


using 20ℓ IX columns.

• Optimization trials on pilot scale using 20ℓ IX


column.

53
(Howard et al, 2009)
Mine water 1 - Theory and application

Ion exchange in mine water treatment


Case study- Witwatersrand Goldfield in Gauteng, South Africa

• A separate ion-exchange step was


developed for the removal of uranium

• Use of nitric acid and ammonia (regenerant


in the ion exchange circuit) to produce
saleable products

• Considerable flexibility to influent quality

• Use of a proprietary IX technique to


significantly increase eluate concentrations
and eliminate waste

54
(Howard et al, 2009)
Mine water 1 - Theory and application

Ion exchange in mine water treatment


Case study- Witwatersrand Goldfield in Gauteng, South Africa

After Neutralization
After Ion exchange

55
(Howard et al, 2009)
Mine water 1 - Theory and application

Ion exchange in mine water treatment


Case study- Witwatersrand Goldfield in Gauteng, South Africa

Explosives
industry

Chemical
grade
applications
56
(Howard et al, 2009)
Group Presentations on
Mine water 1 - Theory and application 25.06.2021

Group Presentation - Mine water treatment technologies

1. Select a narrator (coordinator) for the group.

2. Discuss on how to contact each other to prepare the presentation.

3. Prepare a good presentation and practice well (15 minutes per group).

4. Please submit your group presentation by 18.06.2021 via OPAL.

5. Presentation will be held on 25.06.2021 @ 12.00 via ZOOM.

6. Actively participating in the presentation is mandatory to become eligible to sit for the
57
final exam.
https://flowcentric-mining.com/case-study-namib-mills/

Mine water 1 - Theory and application

Membrane
Filtration
Technologies

1
Mine water treatment techniques - Theory and application

Membrane Filtration Technologies

2
Mine water treatment techniques - Theory and application

Membrane Filtration Technologies

3
Mine water treatment techniques - Theory and application

Membrane Filtration Technologies


Separation of Feed in 2 Streams: Permeate & Retentate

Dead-end configuration. Cross-flow configuration.

4
(Saxena et al., 2009)
Mine water 1 - Theory and application

Membrane Filtration Technologies


Reverse Osmosis (RO)

What is Osmosis ?

Spontaneous net movement


of
solvent molecules
through a
selectively permeable
membrane
into a region of
higher solute concentration.
5
https://en.wikipedia.org/wiki/Osmosis
Mine water 1 - Theory and application

Membrane Filtration Technologies


Reverse Osmosis (RO)

What is Osmosis ?

Spontaneous net movement


of
solvent molecules
through a
selectively permeable
membrane
into a region of
higher solute concentration.
6
https://en.wikipedia.org/wiki/Osmosis
Mine water 1 - Theory and application

Membrane Filtration Technologies


Reverse Osmosis (RO)
Pressure

A water purification process that


uses a partially permeable
membrane to separate ions,
unwanted molecules and larger
particles from drinking water.

Pressure is used to overcome osmotic pressure

7
https://en.wikipedia.org/wiki/Osmosis
Mine water 1 - Theory and application

Membrane Filtration Technologies


Reverse Osmosis (RO)

Spiral wound RO
membrane element
inside a pressure vessel

8
https://complete-water.com/resources/
Mine water 1 - Theory and application

Membrane Filtration Technologies


Reverse Osmosis (RO)

Source: SA Water (Australia) 9


https://www.youtube.com/watch?v=4RDA_B_dRQ0
Mine water 1 - Theory and application

Membrane Filtration Technologies


Reverse Osmosis (RO)

Six stage filtration process

10

https://www.soleaqua.com.tw/
Mine water 1 - Theory and application

Membrane Filtration Technologies


Reverse Osmosis (RO)

Advantages
• Simple and reliable.
• Remove not only ionic salts but also non-ionic colloidal
matter and high molecular weight organic matter.
• Low maintenance cost
• Membrane can be replaced in 3- 4 minutes

Disadvantages
• Higher installation cost
• Membrane cost is high
11
• Membrane should be withstand pressure of 20 – 100 atm
Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study- Ural region, Russia
Mine water from a copper mine

Treatment

IX based method RO based method


12

(Timofeev et al., 2019)


Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study- Ural region, Russia
IX based method
• Capacity of 24 m3 per day

• Regeneration with 10% sulfuric acid (monthly)

• 10% sodium carbonate for softening

13

(Timofeev et al., 2019)


Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study- Ural region, Russia
RO based method

Ultrafiltration

• Every 40 minutes compressed air and back


washed to remove the cake layer.

• Once a week chemical cleaning with NaOH


or Citric acid.

• Deep cleaning once per three month

14
75% of the yield after the RO process
(Timofeev et al., 2019)
Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study- Location : Ural region, Russia

15

(Timofeev et al., 2019)


Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study- Location : Ural region, Russia

16
Capital investments and operating expenses was made for an output of ~4.4 million m3 of water per year.
(Timofeev et al., 2019)
Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study-
Location : Ural region, Russia

17

(Timofeev et al., 2019)


Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study-
Location : South Australia

18
Source: sydneywater.com.au
https://www.youtube.com/watch?v=aVdWqbpbv_Y
Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study - Recovery of drinking water and valuable minerals from AMD (Masindi, 2017)
Location : South Africa

Unit 1 - Recover metals using magnesite (MgCO3)


Unit 2 - Recover gypsum using lime (CaO)
Unit 3 - Recover Ca and Mg using soda ash (Na2CO3)
Unit 4 - Recover limestones using CO2 bubling
Unit 5 – RO to remove excess sulphate, sodium, and magnesium 19
Mine water 1 - Theory and application

Membrane Filtration Technologies


Case study- Recovery of drinking water
and valuable minerals from AMD
Location : South Africa

Unit 1 - Recover metals using magnesite (MgCO3)


Unit 2 - Recover gypsum using lime (CaO)
Unit 3 - Recover Ca and Mg using soda ash (Na2CO3) 20
Unit 4 - Recover limestones using CO2 bubling (Masindi, 2017)

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