Brochure: Accumulators DEF 3.000../..

Global presence.

HYDAC Headquarters Germany

FluidEngineering Local expertise. Your Professional Partner
and Service – www.hydac.com for Plastic Injection

Brochure: Filtration Range DEF 7.000../..

worldwide. Components, Moulding Machines.
With over 4,000 employees worldwide, HYDAC is one of the leading suppliers
Fluid Management.
Contaminated, used or incorrect fluids lead to significantly increased
Systems and Service of fluid technology, hydraulic and electronic equipment.

operating costs because of premature component failure and reduced

system availability. for Plastic Injection Our wide range of products, combined with our expertise in development,
manufacturing, sales and service enables the manufacturers of
plastic injection moulding machinery worldwide to overcome
HYDAC provides solutions for fluid handling and for customised fluid
Moulding Machines.

HYDAC China
the most diverse problems.

Br.: Filters for Industrial Processing DEF 7.700../..

management programmes.
Mobile fluid laboratory vehicles are at your service locally and worldwide. Our quality and environment certification to ISO 9001/2000
and ISO 18001 denote first class quality and responsible
Application examples. management of our resources.

Global
M Central Oil
Storage yet local.

HYDAC India
Contamination
With 40 overseas subsidiaries

Brochure: Systematic Fluid Service DEF 7.929../..

Control
Contamination
and Humidity and over 500 distributors
Control and service partners,
2 Oil Condition 1 HYDAC is your reliable partner
Monitoring worldwide.

M
Solution packages.
M
One supplier.

HYDAC USA
Contamination
Control 1 Delivery
One contact.
Contamination

Brochure: Compact Hydraulics DEF 5.300../..

Control
2 Storage
Wherever you need us,
3 Filling we are there to help you find
the most effective solution –
4 Oil Condition 3 4 Operation for every application,
Monitoring from components
to a complete system.

HYDAC Brazil
HYDAC Headquarters
Analysis and Diagnosis. HYDAC Companies Worldwide specifications

Brochure: Accessories DEF 6.100../..

Measurement and analysis instruments for monitoring components HYDAC Distributors and Service Partners
and approvals.
and machine cleanliness.
Data recording and evaluation systems are available to monitor

HYDAC Czech Republic

both individual machines and systems.
Interface modules allow maximum integration with existing systems.

Optimisation.
A range of stationary and mobile filtration units with or without
water separation enables customised designs to be built whilst Head Office Industriegebiet
having regard to existing installations. HYDAC INTERNATIONAL 66280 Sulzbach/Saar

Brochure: Electronics 18.000../..

GMBH Germany
Phone:
Commissioning. +49 (0)6897/509-01

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HYDAC Slovakia
Trained partners provide on-site support when commissioning systems. Fax:
+49 (0)6897/509-577
Internet: www.hydac.com
Maintenance. E-Mail: plastic@hydac.com

Individual maintenance according to customer requirements

Broch.: Cooling Systems DEF 5.700../..

or a support service for maintenance tasks can also be provided.

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HYDAC Italy
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HYDAC in Plastic Injection
Moulding Machines.
From the components to the system
Whether in hydraulics or cooling
Your demands are our challenge:
Optimising costs by means of customised system solutions
whilst using standard components
Reduction of the number of parts
by means of standardisation and modular construction
Active co-operation in a close development partnership
Worldwide service and global commercial agreement
Condition Monitoring
and Sensor Technology
Pressure transmitters with
highly accurate and robust
sensor cells consisting of a
thin-film strain gauge on
stainless steel membrane.
Special features:
- high overload protection
- excellent repeatable
accuracy
- long service life, also with
high load cycle frequency
- temperature stability
- excellent EMC
characteristics
Temperature and fluid level
sensors and switches to
provide feedback for the
machine control system on
process or machine
parameters and conditions.
Oil condition and
cleanliness sensors enable
condition-based
maintenance to be carried
out and ensure machine
availability.
Possible applications:
- original equipment
manufacture
- retrofit
- customer service
Electronic components
for linking and evaluating
the sensors
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Pressure Transmitter
Pressure Transmitter HDA 4700
Particle Contamination
in Oil
ContaminationSensor CS 1000
Cleanliness to ISO 4406
and SAE 4059.
Particle Contamination
in Oil
FluidControl FCU 2000
(mobile data recording).
Fluid Level
Electronic Level Gauge
ENS 3000
Water Content in Oil
AquaSensor AS 1000,
relative water content
Mobile Data Systems
Portable Data Recorder
HMG 3000 (10 input channels) also
for reading data from condition
monitoring sensors (offline).
Hydraulic Oil Filtration Filter Systems Cooling Systems Hydropneumatic Accumulators
Good cleanliness in the hydraulic oil Units for filling, transfer and filtration of hydraulic fluids A stable operating Bladder, piston and diaphragm type accumulators
is required to achieve a long lifetime of the for reliable commissioning and maintenance temperature is fundamental are used in plastic injection moulding machines, Sequential operation
hydraulic components and the hydraulic oil itself. e.g. for Open Close
to optimum machine operation.
The design of the hydraulic components
Monitoring oil cleanliness during commissioning
and servicing at regular intervals using mobile units To cool the hydraulic fluid High speed plastic injection, to manufacture Fill mould
mould mould
Flow
with their sensitivity regarding solid particles or the electrical components thinwall packaging parts.
Permanently installed offline filtration units
is an important fact when determining the
appropriate filtration technology.
The filtration concept has to be adapted
to optimise oil cleanliness.
Water removal
of servo-drives, suitable heat
exchangers (using HYDAC
Parallel operation of different functions or movements
to reduce the necessary cycle time.
Plasticising
Cores and
ejectors
circulation pumps) are built Time
to the hydraulic and mechanical design into the machine. Reducing the installed power
by using the energy storage possibility. Parallel operation
of the machine and to be monitored.
Hydraulic systems using pumps with high dynamic Pulsation dampeners and silencers reduce
flow and pressure changes, need specially noise emission by dampening the pressure pulsations Time saved
Flow
developed filter elements and housings Circulation Pumps Plate Heat Exchangers Cooler Unit FWKS in the hydraulic system.
to withstand fatigue load. for filtration / cooling circuits. for cooling electrical drives. Adaptable accumulator charging systems
A complete selection of filter housings, elements to optimise the energy consumption
and clogging indicators is available. Time
Load sensing accumulator charging and
self optimising system pressure adaption. Cycle time reduction by means of parallel operation when using accumulators
Control Proportional pressure control
Gas Injection Systems for the pump loading / bypass switching.
Complete power packs to perform Safety devices to complete the accumulator systems: Injection profile using accumulator
1 hydraulic functions such as:
2 Fuse plugs
hydraulic core pull and valve gate Burst discs
Offline Filters OLF with Dimicron Elements
nozzle functions in machine tools on
3 Gas safety valves
fully electrically powered machines
Flow
Injection profile using pump only
to drive another injection unit Safety and shut-off blocks
Oil Ageing
4 Pressure relief valves
Circuit diagram for filtration Time
Cycle time reduction by using an accumulator
1 2
85
without
silencer
Airborne sound level (dB (A))
HYDACLab ® HLB 1000
80
with
Oil Ageing Sensor Offline Filters OLF Compact Offline Filter OLF 5, silencer
mobile 75
Particle / Water in Oil
70
Hydraulic Systems 65
Inline Filters LF or DF Offline Filters NF
and Controls
Hydropneumatic 60
Filter-Cooler Systems Accumulators and Silencers 0 50 100 150 200 250 300
3 4 Cartridge Valves Volume 0.075 l to 1200 l Pressure (bar)
Integral filtration and cooling units with Fast switching valves, e.g. Nominal pressure
16 bar to 550 bar. Accumulator station Noise reduction by the use of pulsation damping
flange-mounted motor-pump units: to pressurise and
- for optimum customisation depressurise hydraulic
- as built-in solutions or complete power packs force on the movable
FluidMonitoring Modul FMM, platen of the clamp
Compact products, optimised for function,
(Combination of Proportional valves
AquaSensor AS 1000 / without external connection lines
ContaminationSensor CS 1000).
e.g. to charge and
- leakage-free discharge accumulators.
- cost-effective Safety relief valves to limit
Sensor Interfaces Accessories
- tailored to the the maximum hydraulic
installation space pressure in the system. Components for completing
Return Line Filters RF Suction Strainers SF
Hydraulic power units, hydraulic systems
e.g. to operate Mounting elements for
Core pulling components and pipework
Needle closing (ISO standard components
or customised design)
Nozzle movement
Fluid level gauges and
as an auxiliary hydraulic unit Fluid level sensors
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for electromechanically driven
plastic injection moulding Shut-off ball valves
ConditionMonitoring Unit
CMU 1000 Filter Cooler System FKEM Pump-Transfer Cooler Filtration machines or to drive an Bell housings, couplings
for recording, manipulating and for in-tank mounting Unit UKF additonal injection unit. and damping elements
evaluating measured data.
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