CP ay fh, (500 e ZOHHPKDEOZON C00-2862-T1 ENERGY ANALYSIS OF 108 INDUSTRIAL PROCESSES Phase 1, Industrial Applications Study By Bernard B. Hamel Harry L. Brown MASTER June 1979 Work Performed Under Contract No. EY-76-S-02-2862 Drexel University Philadelphia, Pennsylvania jp U.S. DEPARTMENT OF ENERGY Division of Industrial Energy Conservation DISTRIBUTION OF THIS DOCUMENT 1S UNLINETEDDISCLAIMER This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency Thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, Process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.DISCLAIMER Portions of this document may be illegible in electronic image products. Images are produced from the best available original document.DISCLAIMER “This book was prepared a8 an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal ibility or responsbilty for the accuracy, completenes, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned Fights. Reference herein to any specifle commercial produet, process, of service by trade fname, tiadematk, manufacturer, or otherwise, does not necessarily constitute or imply its ‘endorsement, recommendation, or favoring by the United States Government or any agency ‘thereof. The Views snd opinions of authors expressed herein do not necessarily sate oF reflect those of the United States Government or any agency thereof. ‘This report has been printed directly from copy supplied by the originating organization. Although the copy supplied may not in part or whole meet the standards for acceptable reproducible copy, it has been used for reproduction to expedite distribution and availabilty of the information being reported. Available from the National Technical Information Service, U. S. Department of Commerce, Springfield, Virginia 22161, Price: Paper Copy $22.00 Microfiche $3.50C00-2862-T1 Distribution Category UC3SY Preliminary Report r ENERGY ANALYSTS | c00--2862-T1 OF 108 INDUSTRIAL PROCESSES 480023706 Prepared by Drexel University Philadelphia, PA For the U. S. Department of Energy Washington, DC under Contract No. E(11-1) 2862 Phase 1 INDUSTRIAL APPLICATIONS STUDY Drexel University 32nd and Chestnut Streets Philadelphia, PA 19104 June, 1979 1 DISTRIBUTION OF THIS DOCUMENTS UNLIMITED ReDrexel University Project Team Bernard B. Hame.* Harry L. Brown™ Bruce A, Hedman Michael Koluch Birur C. Gajanana Philip Troy Peter Green Hamid Sarv Michael Papsin Nicholas Sonsonnis Shahab Negahban Albert Roshelli Jeffery B. Bitner *principal Investigators Professors of Mechanical Engineering and Mechanics Drexel University Philadelphia, PA 19104 (215) 895-2237List of Process Industries to be Computerized for Industrial Application Study sic” 2011 2026 2033-1 2033-2 2033-3 2046 2051-1 2051-2 2062 2063 2075 2082 2221 2262 2411 2421 2499 2611-1 2611-2 2611-3 2621-1 2621-2 2631-1 2631-2 2653 2661-1 2661-2 2812-1 2812-2 *Saveral SIC's are subdivided. Process Name Q Meat Packing Fluid Milk Canned Fruits Canned Vegetables Fruit and Vegetable Juices Wet Corn Milling Bread Baking Cakes and Pies Baking Cane Sugar Refining Beet Sugar Refining Soybean Oi Mills Malt Beverages Weaving Mills, Man-made Fibers Finishing Mills, Man-made Fibers Logging Camps Sawmills and Planing Mills Wood Products, NEC (Hardboard Pressing) Pulp Mills (sulfate or kraft) Pulp Mills (sulfite, NSCC) Pulp Mills (Mechanical) Paper Mills (Finishing) Paper Milis (Integrated) Paper Board Mills (Finishing) Paper Board Mills (Integrated) Corrugated, Solid Fiber Boxes Building Paper (Finishing) Building Paper (Integrated) Alkalies and Chlorine (Caustic Soda and Chlorine - diaphragm cell) Alkalies and Chlorine (Caustic Soda and Chiorine ~ mercury cell)sic 2812-3 2812-4 2813-1 2813-2 2813-3 2816-1 2816-2 2816-3 2816-4 2816-5 2819-1 2819-2 2819-3 2819-4 2819-5 2821-1 2821-2 2821-3 2821-4 2821-5 *Several SIC's are subdivided. Process Name Alkalie and Chlorine (Soda Ash-solvay process) Alkalies and Chlorine (Soda Ash-trona process) Inorganic Gases (Ny + 0, ~ air separation) Inorganic Gases (Hy = steam reforming) Inorganic Gases (Acetylene - from natural gas) Inorganic Pigments (Ti0, ~ chloride process) Inorganic Pigments (Tid, = sulfate process) Inorganic Pigments (ZnO - french process) Inorganic Pigments (ZnO - american process) Inorganic Pigments (Zn0 - electro process) Industrial Inorganic Chemicals (Mumina-bauxite refining) Industrial Inorganic Chemicals (sulfuric acid - contact process) Industrial Inorganic Chemicals (Phosphorous-elect furnace) Industrial Inorganic Chemicals (Potash-flotation method) Industrial Inorganic Chemicals (Sodium Metal - electrolysis) Plastic Materials and Resins (PVC) Suspension Plastic Materials and Resins (Polystyrene) Mass, Plastic Materials and Resins (LOPE) Plastic Materials and Resins (HDPE) Slurry Process Plastic Materials and Resins (HOPE) Solution Processsic 2822-1 2822-2 2822-3 2822-4 2822-5 2823-1 2823-2 2824-1 2824-2 2824-3 2824-4 2824-5 2834 2865-1 2865-2 2865-3 2869-1 2869-2 2869-3 2873 2874-1 2874-2 *Several SIC's are subdivided. Process Name Synthetic Rubbers (SBR) Synthetic Rubbers (Buty1) Synthetic Rubbers (Polybutadiene) Synthetic Rubbers {Polyisoprene) Synthetic Rubbers (EP Rubber) Cellulosic Man-made Fibers (Rayon) Cellulasic Man-made Fibers (Acetate) Organic Fibers, Non-Cellulosic (Polyester) Organic Fibers, Non-Cellulosic (Polypropylene) Organic Fibers, Non-Cellulosic (Acrylics) Organic Fibers, Non-Cellulosic (Nylon 6,6) Organic Fibers, Non-Cellulosic (Nylon 6) Pharmaceutical Preparations Cyclic Crudes and Intermediates (Ethylbenzene and Styrene) Cyclic Crudes and Intermediates (Cumene and Phenol) Cyclic Crudes and Intermediates (cyclohexane) Industrial Organic Chemicals (Ethelene) Industrial Organic Chemicals (Methanol) Industrial Organic Chemicals (Formaldehyde) Nitrogenous Fertilizers (Anmonia-Gas reforming) Phosphatic Fertilizers (Phosphoric Acid-wet digestion) Phosphatic Fertilizers {Phosphoric Acid-furnace)sic” 2878-3 2874-4 2899-1 2899-2 2911 2951 3011 3069-1 3069-2 3069-3 3079 3211 3221 3229 3241 3251 3273 3274 3275 3296 3312 3313 3321 3331 3334 3341-1 3341-2 3341-3 *several SIC's are subdivided. Process Name Phosphatic Fertilizers (TSP-Superphasphates ) Phosphatic Fertilizers (Anmonium-Phosphates ) Chemical Preparations, NEC (Salt) Chemical Preparations, NEC (Fatty Acids) Petroleum Refining Paving Mixtures and Blocks Tires and Inner Tubes Fabricated Rubber Products, NEC (Dipped Latex) Fabricated Rubber Products, NEC (Molded Latex) Fabricated Rubber Products, NEC (Molded Rubber) Miscellaneous Plastic Products Flat Glass Glass Containers Pressed & Blown Glass Cement, Hydraulic Brick and Structural Clay Tile Ready Mix Cement Lime Gypsum Products Mineral Wool Slast Furnaces and Steel Mills Electrometallurgical Products Gray Iron Foundries Primary Copper Primary Aluminum Secondary Non-ferrous Metals (Aluminum) Secondary Non-ferrous Metals (Lead) Secondary Non-ferrous Metals (Zine)* sic’ 3341-4 3353 3462 3523 3631 3m 374 3861-1 3861-2 “Several SIC's are subdivided. Process Name Secondary Non-ferrous Metals (Copper) Aluminum Finish Forming Iron and Steel Forging Farm Machinery and Equipment Construction Machinery Motor Vehicles and Car Bodies Motor Vehicles Parts and Acces. Photographic Fitin Photographic Equipment- Fabrication & Assembly2oua ~ MExT PACKING PROCESS FLOW Livestock rusts | eee ee lect. eee 058 al epee Steers] ‘Brine Steam t Ta es | wats — wo | i ty ~ ceuip, Peed Stpplenent a Singeise aed | ea Potisnine | ot aw @ ane | Le tigi, Time | ay OS Ut i - tS ] | pe tesess oo Eitancue eorreny (Geese 6 tot ete cer) an SS 7 Fresh Heat Proauete Goating 7 1 ot soning : ay = tee stose [neat Jt T aa Rendering] Wasce | Reser Hees i — an po rosy] (Corsig, soocing 6 | BL fmm cone. ‘Cooking oe stack! an Coad, Te cone. . ‘Recovery ° Lard ‘Elect. ame a ] eo | L Ram es mn 30 Jan 1979 =Eefluene wea Productsste _201L_ Meat Packing [ENERGY BALANCE 1 our mene ener |uveecov- arr me erste [row] coma: OPERATION watertaL | Bew/tb- F MATERIAL Pe LOSSES °F 1 Hog = 73 at slaughter a is as || we S 15 steer . 5 Blect. ar] + Blood - 15 2 38 Buood Blood . 15 Blood : 5 Processing Elect. 38 - Wester - 73 3 46.0 Blood Blood - 1 Feed Suppl. | «59 200 Dryer Elect A - Vapor 19.5 22 Steam ro | 250 cond. 9.3 > 190 7 a scalding Hog S 15 Hos 17s 80 é es Beet. | 3.6 - Hog. Hair . 80 stem | 83.4 250 || vapor a4 a2 3 16 ide Steers : 15 steers - 13 ee Elect. 1.6 - Hide - 75 6 Hide aide cE 5 Hide = 5 Processing Brine - 75 Waste Water - 75 Ai wa \ singing Hos 115 | 20 Hos, 3.50 85 omer Fuel fate 75 Stack 38.4 500 7 xzsic _2011_Meat Packing ENERGY BALANCE a our, ENERGY Enercy |uwRecov- wrt Te. erable |remp.| comcest~ OPERATION warentaL | Beu/lb.| sp warertaL | Bt0/1b- losses |*F 8 z Bhe5 Evisceration Hog S109) carcass - mL a5 Steer - 75 Edible offar | - ar [os aw 85.2 140 Visceria - 15 Inedible - 15 Rendering Waste Water | 69.5 bo 8 32k Visceria Visceria - 15 Tripe - 15 oe Ea 170.3 | 140 Waste Water | 138.2 120 10 16 Trimming carcass - 15 carcass - 15 Elect. L6 - Edible Render - 75 . Fat. - 5 a “BLE chilling carcass - 15 carcass 30.3 35 Refrig. | -275.5 - Meat Prod. m2. 35 a2 2.8 Cutting and | Carcass | 28.3 7 Fresh Meat 22.8 40 Deboning Prod. Elect. 3.0 - Other Meat 21.42 40 Inedible Rend] - 1.7 40 Edible Rend. | = 42 40 Bones - 18 40 a3 107.0 Edible Edible ad 40 Lard 3.38 200 Rendering Rend. a 163 a Steam 127.8 250 aa toa os Fat - 5 Elect. 9.4 - 102011 Meat Packing sic ENERGY BALANCE Ey oot rnieRcr mveror |uvrecov- wr seo/tb.| THe seu/tp, ferasie [rew. OPERATION. ‘MATERIAL Prod. F ‘MATERIAL Prod. [LOSSES [°F Waa 14 . > cnedibie tedibie | -0.58 | 40 ff Proc. egfur. | 415.0 200 Rendering Rend. steam sur | 250 |} by-rroa. 15.6 200 Elect, Gite | seers leona ae 180 15 Tee Inedib le ay-Prod. | 15.625] 200 | Prod. 3.900 200 vend. =e Stean 13.0 | 250 ff cona. nave 200 _ vapor 57.7 220 16 186 Recovery | Prod. ettut.| 5. | 200 || Process eftiuede 9 150 System Elect. 12.6 - iD 7 Process otner Heat | -21.4 | 40 |f meat Produces | - 8 Corin coe Elect. as | - | seack rn 400 cooking Fuel ase | = Uf cone. ats 180 Stean jus | 250 AYR =| 45 1 36.5 Packagin | Elect. 36.5 | = WH weat Products | - % Meat Product} - 8 » Petteacers§ | 305.6 | 263 aoiler Fuel 15 |f eeecess 395.5 250 cond 180 |] space Hest ia 250 Water 262.1 | 150 aw 255.5 140 vag |] ceanop an 180 stack ae 500sic __ 201 Meat Packing ENERGY BALANCE a our mexcy evencr |uvnecov- wat aeu/ty. | TE. Beu/ts.|ERABLE [rexe.| coramenr™ opeRarioy | wareatat | prod. |" narenta | Prod. (LOSSES |*F 20 Purch. Elect. | Elect az | - ff Process 160.7 - Lighes 56.9 - vac 13.7 - Refrig. 1s Wacer tegae~ | 15.7 Tneraplant a 5 5 ‘Trane we ract Use ve 2 1 ; . = eae an ae Process 179.2 Space tieac | 133.6 - 2 toe Rettig elect. us - |] reese. -275.5 - 12oa = pu ent tae [eeu LE tee, fea ast eae nolo tee Teagegacioe om coe. = | cootsne attoal | . / ec pit hte ory TT) a) Loe aatese. ee i a me E set. recanine? | lect. Creaming (16) ® ' ments, of Sone ay crten wn aka same evasion 2 = co Sohn to eee matte) 13 | ' |2026 Fluid Wilk ‘ENERGY BALANCE 4 bec 1978 Ey ovr BvERGY muercy | uirecov- war me. ERAaLE |r. OPERATION MATERIAL Beu/Ub- °F ‘MATERIAL Btu/Lb- losses |*F Prod. Prod. 1 -07 zeceiving | role wik | -36.8 | 40 ff wnote mak | -26.8 40 Storag Refrig. 14.7 - Fuel 10 5 2 “3 standardize | mole Mark | -36.8 | 40 |] wnote mix | -28.4 48 and : 7 sont, | Hlece- na 3 12.9 sepexation. | umole mark | 28.4 | 43 ff maak 30 Elect. asa] = skin Silk 50 crean 50 2 Pasturaze:ion | stk -25 so |] uae 25 100 63°) Cream 0.75 50, Cream 75 100 stean 13 | 250 {I cone b> 180 ; 8.6 Honeg saizat or 11k 2s | 100 ff mink 25 100 niect. a6 | - =1.29 wink as | 100 |] mak ~42 2 cream 0.75 | 100 |] crean 1.26 3 Refrig- -70.3 | - 7 2 Deoderize- | Milk 42 a ff wax 7 38 fion Steam 20 250 Cond. 3 180 ow . 5 ow 10 95 4tc _2026 Fluid Mitk eae ae ™ out - oan === a a2" lene. ensescs Srtacron | waren, | 22) TA | ureara, | Bete: ARE foe ; te 5 ale a i 152026 Fluid Milk sIc ENERGY BALANCE 4 Dec 1978 Ty ‘our ENERGY ENERGY |uNRECOV- ued Bru/ib.| Tee. seu/tb. lerapte |ree. OPERATION MATERIAL | Proc 7 warertat | Prod. frosses (°F 15 03 whey whey -o1 80 whey an 180 Lea Fuel 3 - Stack 2.6 500 16 17 creasing | Skim Milk 09 80 Cottage cheesd ~ 15 Elect. 1.75 - wv “85 Package cottage - 75 |] cozage cheese} - 75 Cheese Elect. 9.35 - 18 4.97 storage cottage 75 |] Coctage cheese| -.66 38 Cheese et B 10 Refrig. Elect. 60 Refrig. usa | cw i a | ow 164.1 20 103, Boiler Fuel 585 - Process 127.5 250 cond. es | 180 Heat 28.7 250 cleanup 138.8 250 stack 166.5 450 21 A/C Vent. 4s Purch. Elect} Elect. ao - Refrig- 60 - Process 80.5 - Aux. Equip. 31.5 - Lights 2 - 22 30.2 cooling Tower | cv vss | 95 ow - fass.e | 75 Elect. ia = 6o Je secarses oF 50 Jen 19792033-1 st Canned Fruita Revision 1 ‘ENERGY BALANCE 20 Oct 1978 ti our = ENERGY Evercy | vrcov-| ww sus| TEP. stu erase |rme.| coments OPERATION MATERIAL |Zqaiv. °F Fauiv, [HOSSES |*F case 1 700 5 tnsp. 6 Grad~| Fruit . 75° |] reate . 15 sng Elect. 200 - z wr washing Feuis Fruit 99 Hot Sacer Neger 000 Hlece 7 3 1582 Peeling sees 2500 250° |] Peete eo1 120°! cas*} ye soln. |12500 200" || Peels 4 120" Fruit, 99 80° || Lye Sean. 2500 200" Elect 200 = |] cone. 262 180" 4 700 ashing Frote 891 120° ff Frei: aot 220° ‘ane water 6500 Lio" || vacer 600 135 Grinding | Elect. 200 : (a20") 3 350 siseing | Fruse sa s: sa (220) Elect 350 6 “97 cooking | Fruie 426 | azot |] Fruse 1069 200° iz") Stes 4000 250° |] cone 420 180° vapor 2500 a2 Fi ~ 873, syrup syrup - 75° |] sy sup 1300 200° Heating | Steam 3000 250° |] cone’ has 180) ~ G00") Vayor 500 nz “one Equivalent Case = 24 # 2 Canssic __2033-1 Canned Fruits Revision 1 ENERGY BALANCE 20 dct 1978 i aoe ENERGY suengt |nzcov- utr srus_| tee. BTU |rraste [TE OPERATION vareRIAL | Equiv. | *F vaterta. | Eaviv hoses |°F Case case 3 738 Filling Cans : 75° |] canned Fruie | 2295 160° 260") syrup a2 | 200° Fruit aa | 140° Elect. 300 | 9 1318 Exhausting | Canned Fruit | 1148 | 160° }] canned Fruie | 1620 95° (43s) Steam 2000 | 250° |} cona. 210 fia0° 10 . 647 Sealing | canned Fruit | 2700 | 175° || seated cans | 2700 ars’) Steam i000 | 250° |] cona. 33 Elect ww | o> Steam 500 a 930 Retort Seated cans | 2700 | 175° | seated cans | 4455 240" (40) Steam 4000 | 250° |f cona. 323, 80° Steam 1000 212" az 640 cocling | Sealed cans | 4455 | 240° |} Sealed Cans 675, 100° qo") | cw S 75° fl ow 3300 90° Elect. 200 | = 13 855, Packaging | Cans 675 | 100° |] equiv. case 270 ast Cases : 75° Elect. aso | = 1“ 3700 Boiler Fuel 60,525 | 75° || Process sea. | 16,500 20° Cond. 1575 180° || H.W. 14}300 140° Space Heat. 8,200 Cleanup 9,200 Stack 10,200 “one Equivalent case #2 cans 9sic _ 2033-1 Canned Fruits Revision 1 ‘ENERGY BALANCE 20.0ct 1978 th our ENERGY evercr |mveecov- war sus | TBP. aTus_|RABLE |Tme. OPERATION WATERIAL [Equiv. | °F WATERIAL [Equiv |Loss"= | |°F case case 1s Purch. Hect. 5481 = |] Process aa10 7 Elect Receiving | 1315 : Warehouse 1070 = Waste Disp sis : Mise 270 - 7} 3310 cooling | ce 3300 got |} cw e 3 Tower Elect 10 - I a7 200 Can Wash Cans = - 75° aw, 1300 aloo 30° ‘one Equivalent case = 26 | # 2 cans!(Canned Wegecabien) . ary enalstlon Seatiesan | sesam acaraad cotton “ tower [TO som aicore, ie ee ra ; an] seesa nest. ceotingg gfe Baterned CH Packanla®) aviation 2 canaed vegecabien asic __ 2033-2 Canned Vea. Revision 1 ENERGY BALANCE 29 oct 1978 mW our ENERGY ENERGY |uyREcov- uxt sre | Te. sru* [eraste |rew. OPERATION MATERIAL [quiv. | °F marertaL | Equiv. [Losses |*F case case i 162 Insp. & veg. - 75° ves. - 75° Grading Elect. 162 - 2 1030) Washing veg. - 15° veg. uo 80° wot Water | 6500 | 140° Water 5500 130° Elect. 200 - 3 350 cutting & | veg. 92 0° cur Yes. 92 slicing Fiece 350 - 1367 scalding | cur Veg. 92 Boe cut Veg, 1476 150° or Whole Veg. 1s 0° mole ves. | 237 150" Blanching | Steam 6000 | 250° cond. Water | 630 150" (50°) Vapor 2200 2° 3 200 Peeling 237 | 60° Peeled veg.| 230 160° (260) 200 5 Peels 1 ‘L60° 6 200 Pulping Peeled veg. | 230 | 160° veg. Pulp | 230 160° (160) Elect. 200 - fi 3487 cooking veg. Pulp | 230 | 160° Cooked Pulp} 113, 200° az") Steam 6000 | 250° Cond 630 180° Vapor 2000 22° “one Equivalent Case = 24 # 2 Cans 2ste _2033-2 cannéd Veg. Revision-1 ENERGY_BALANCE 20 det 1978 Ey our Exergy |unascov-| wart Tm. aru* [erase |rexe.| come OPERATION MATERIAL °F MATERIAL —[Equiv. [LOSSES |*F 8 301 cooling and | cut. veg. | 1469 | 160° |} cut ves. 432 Looe Washing | Water ~ 75° | Water 936 93° Elect. 200 . 9 310 Brine Heating] Brine - 75° |} woe Brine 1075 200° Steam 3000 | 250° i] Vapor 900 ize Cond. as 80° (200°) 10 can Filling | cans - Canned Veg. | 1872 ago? aso") ves. ass Seine 1475 Elect 300 - na 1385 exhausting | Canned veg. | 1400 | 140? |} canned ves. | 2700 200° 200") Steam 3000 | 250° ff cona. Eres 150° 12 607 Sealing canned veg. | 3312 | 190° |} Seated cans | 3312 190° (a30*) Steam 1000 | 250°} cond. 53 180° Elect. 200 > Stean 500 212° B 957 Retort Sealed Cans | 3312 1so* |} Seated cans | 5040 250° (250°) Stean 6500 300° | Water 315 180° Steam 3500 air dhe Equivaleat Case = 24 2 Cans 23stc __ 2033-2 ‘Canned Veg. Revision 1 ENERGY BALANCE ech OeenLeze) TH our ENERGY ENERGY |UNRECOV- vaIT Ms | Tee. BTUs lerasie [re OPERATION warentaL | Eauiv. °F marertaL | Equiv. losses |*r jase Case a4 Z 520 cooling Sealed Cans | 5040 250° Sealed cans | 720 100° cw - 75° cw 4000 95° Elect. 200 - 15 738 Packaging Sealed Cans | 720 100° Veg. Case 432 90° Elect 450 5 16 4100 Boiler Tuel 65,000 75° |] Process Steam | 25,500 - ond. 2,400 gor jf aw. 7800 - Space Heat 8400 - Clean up 10,000 Stack 11,100 500° v Purch. Elec 6033 - Process 2462 - Receiving 1415 - Wharehouse 1170 7 Waste Disp. 616 - Mise. 370 18 4020 céoling ow 4000 9s° | cw - 75° Tower Elect. 10 - 19 200 can cans - 7 cans 5 75° Washing | H.W. | 1300 140° |] Bw, 1100 130° “one Equivalent Case = 24 #2 Cans 24sack “t om Glee Tespection totter LF soace aaae St] crating a Process 5 2 7 ao Trocee Seece Aecarsod Condaaate = Trae nee @ fe sak. F489- sre Palpsas oF 2 ey T | = aes | eee 7 savisjon 2 19 Wow 1978 Canaed Juices § Drinks 25STC ___2033-3 Fruit Juice ENERGY BALANCE 1S ar bork nt our ENERGY ENERGY |uvazcov- UNIT swt | me. HUE jester. ‘OPERATION MarertaL | Equiv °F ‘MATERIAL Faulv’ Losses |°F 1 200 Insp. & Grad-] Fruit ~ 75° Fruit - 75° ing Elect. 200 - 2 862 Washing Fruit - 75°} Fruic 338 as 7 6500 | 10 |} wacer 3500 In30° Blece. : e 3 350 Pulping oF 338 ase |] suice 270 Extraction 330 - Pale 68 3 670 Vacuus Juice 270 ast |f sutce - 33° Dearation Blece 400 . 3 340 Heat Treat. Juice - 15 || susce 3200 nose (ass) Steam 4000 250 || cond. 420, 180° 6 335 Filling cans : 75, |] cans of Jutce| 3105 190° Juice 3240 195° er Blece. 200 es Ge 697 Sealing Juice cans | 3105 190 |] seated cans | 3105 190° (190°) Steam 11000 250 Cond 33 hao Elect. 250 > Steam 300 los> 8 1045 ; Retort cans 4553, 190 || cans 1850 212° uz) Stean 3000 250 || cond. 158 180. Steam 1500 213° ‘One Equivalent Case = 24 #2 Cans. %2033-3 sic Froit Juice Revision 1, ENERGY BALANCE 19 ce 1978 Ey our ENERGY Ewercy |uvaecov- UNIT |_stus | cme. rus [eRapLe OPERATION Equiv. | °F varerta. | Equiv. |rosses case Case 9 365 Cooling cans 3240 | igs? cans 675 100° (a00*) ow = 75° ow 2400 95° Elect. 200 2 10 305 Packaging cans 675 | 190° case 270 35° Pack. : 75° Elect 400 - ua 500 can Washing - 738 cans - 75° 6500 | aco a 5000 135° 2600 ow 2400 95° ow - 78° Tower Base 200 e 13 Elect. 4600 - Process 2400 Receiving | 1000 Wharehouse } 900 Mise. 300 ua 2500 Boiler Fuel 42330 - Process Stm| 8000 Cond 631 BAW. 1.3 ,000 Clean up | 6300 House Heac | 5600 Stack 6930 ‘One Equivalent Case = 20 #2 Cans 72046 Wet Corn MALL sic ENERGY BALANCE Ey ovr, ENERGY ENERGY |unrecov- wnt me. ferasce [ree ‘OPERATION MATERIAL | Btu/Lb.| °F MATERIAL Beu/Lb.lLosses |*F Prod. Prod. 1 as Cleaning | Shelled corn | - 75 corn - 75 Elect. as - Comp. Abr - 73 ? 30 Steep Tank | Corn - 75 [I uc. steep 44.5 125 Wacer - Kernel 12s Steas 93.0 | 225 $0, . 75 3 25.0 Steep Water | Lt. Sceep 44.5] 125 ff Concent 15.0 200 Evap Viater al Steam 350 | 250° |} cona 38,7 180 cw e | ow 229.8 95 Condo vapor | 90 200 4 38.4 Degerminacod Kerna, 42.sf- 125 |} cerm 35 120 cS Elect. 30.0) = Kernal 30.6 100 Seperator 5 az Gera Gera 3.5] 100 |] cerm 4.0 200 ee Steam 17s 250 |} cona. 18.5 180 air - 75 Il Moise air 1a 200 6 7 oat Germ 4.0] 200 |] corn oi meal] 1.5 200 Extraction | secon 73 | 250 Elect. 10 : ont 2.5 200 ow - 75 I cona. 8.4 180 cH 80.6 95 asrc 2046 Wet Corn Mill ENERGY _SALANCE 29 Now 1978 mW our ENERGY puzact |uvrecov- var aeu/te.| TBP. seu/t. [ERABLE {TE oreratron | waren | prog | °F warertaL | Srou.”” (Losses ||*F ; 7 Faters | os 25 200 || Retined 042 Ls 150 Sepgrerers | steam 50 250 |} cone. 5.0 180 Elect. 15 ~ ow 41.0 95 ow z 5 3 25.6 Grinding | kernal 30.6 | 100 | kernai 25.0 95 Mills: Elec. { 9 10 washing | xermal 25.0 95 fun 15.0 as Sereens Elect 10.00 - Starch-Gluten 85, water . 15 10 30.0 Cenceifugal | starch & ro.00 | 85 [I searen 35 80 seps. Gluten water - 75 [Jctueen 1s 80 Elect. aso | - 35 Feed steep water | 7.5 | 200 || reeds 30.00 250 Dryer Concentrate ul 15.0 | 85 || seack 308.3 400 ciuten s | a0 Fuel 350 - 12 28.5 starch search 8.5 | 60 || starch - 1 Washing. Water - 75 Water - 75 Elect. 2.0 | -sc 2086 Wet Corn Mild ENERGY BALANCE eaanael need mW our on mae musue [ree oremaszos | arena, | 20>] TH rear, | 2800 BSS OP Drying Steam 2350 250 Cond. 36.8 180 Liaeiaaniel Fuel 100 - Stack 88.3 650 3 =a || Conversion Elect. 25 - Cond. 13.7 180 Elect. 10 - ~ Refining Elect. 10 - Cond. 13.7 180 Refining Steam 15 250 Cond. 8 180 a PlatsSIC _2046 Wet Corn WiLL {ENERGY BALANCE, 29 Nov 1978 mH our ENERGY Bueno |uveecov- war aeu/tp.| TBP. seu/Lb. [ERABLE oreration | waren | prod. | °F mareRtal | Prod. (LOSSES 20 1B 2nd Evap. _ | Dextrose 30 240 |f dextrose sugar | 5- 250 Sugar stean 100 | 250. | corn syrup = 250 ow - 3 low 127 95 2 13 crystail & | Dexerose 250 || nexerose sugar} ~ 80 Centeifuss sugar Elect 10 - 22 2 pryer Dextrose e 80 || dexerose 2 120 Fuel 13 75 seack n 450 | 23 : a5 Elect, Gen. sa7 e Elect. 190 - stack 209 650 ov - 1 lw 202 95 2 us Boiler Fuel 2983 75 |] seack 399 500 cond. asz.s | 180 |] seas his20 250 space Heat [125 e clean-up and | 556.5 S Other 25 fect. Gener. 190 = Pprocess 190 = Purch. 155 = flax. equ, 140 - ses 1s - 32