Professional Documents
Culture Documents
TTR90E (3P28)
EUROPE,SOUTH AFRICA
1F3P2-100EA
( 2F3P2-100EA )
A2
TTR90E/TTR90EW
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, June 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
3P26 010 U.S.A.
(2) “Model Label” Indication
3P27 010 CANADA
010 EUROPE
AUSTRALIA
3P28
020 NEW ZEALAND
SOUTH AFRICA
(3) Model Label Affixing Location
A7
CONTENTS
ENGINE
CYLINDER HEAD ................................................................. B2
CRANKSHAFT & PISTON .................................................... B3
VALVE ................................................................................... B4
CAMSHAFT & CHAIN ........................................................... B5
OIL PUMP ............................................................................. B6
INTAKE ................................................................................. B7
CARBURETOR ..................................................................... B8
EXHAUST ............................................................................. B10
CRANKCASE ........................................................................ B11
CRANKCASE COVER 1 ....................................................... B12
STARTER .............................................................................. B13
STARTER CLUTCH .............................................................. B14
CLUTCH ................................................................................ B15
TRANSMISSION ................................................................... C2
SHIFT CAM & FORK ............................................................. C3
SHIFT SHAFT ....................................................................... C4
CHASSIS
FRAME .................................................................................. C5
FENDER ................................................................................ C6
SIDE COVER ........................................................................ C7
REAR ARM & SUSPENSION ............................................... C8
STEERING ............................................................................ C9
FRONT FORK ....................................................................... C10
FUEL TANK ........................................................................... C12
SEAT ..................................................................................... C14
FRONT WHEEL .................................................................... C15
REAR WHEEL ....................................................................... D2
STEERING HANDLE & CABLE ............................................ D4
STAND & FOOTREST .......................................................... D5
GENERATOR ........................................................................ D6
STARTING MOTOR .............................................................. D7
HANDLE SWITCH & LEVER ................................................ D8
ELECTRICAL 1 ..................................................................... D9
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 4GL–11110–11 CYLINDER HEAD ASSY 1 1 1
3 93210–09418 .O-RING 2 2 2
6 93210–63556 O-RING 1 1 1
9 93210–44704 O-RING 2 2 2
17 4GL–11311–01 CYLINDER 1 1 1 1
19 90465–08230 CLAMP 1 1 1
B2
FIG. 2 CRANKSHAFT & PISTON
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–11400–01 CRANKSHAFT ASSY 1 1 1
2 5HN–W1141–00 .CRANK 1 1 1 1
4 93310–326M9 .BEARING 1 1 1
6 5HN–11422–00 .CRANK 2 1 1 1
7 5DV–11445–00 .SPACER 1 1 1
8 93306–20590 .BEARING 1 1 1
10 4GL–11445–00 SPACER 1 1 1
13 93450–14088 CIRCLIP 2 2 2
B3
FIG. 3 VALVE
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 4GL–12111–11 VALVE, INTAKE 1 1 1
9 90170–05302 NUT 2 2 2
B4
FIG. 4 CAMSHAFT & CHAIN
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–12170–00 CAMSHAFT ASSY 1 1 1 1
2 4GL–1111F–00 PLATE 1 1 1
6 90101–08590 BOLT 1 1 1
7 94591–51084 CHAIN 1 1 1
13 90430–06014 GASKET 2 2 2
14 91317–06016 BOLT 2 2 2
B5
FIG. 5 OIL PUMP
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 4GL–13300–01 OIL PUMP ASSY 1 1 1
3 99001–05600 .CIRCLIP 1 1 1
8 812–11198–00 GASKET 1 1 1
11 4GL–13451–01 FILTER,ROTARY 1 1 1
B6
FIG. 6 INTAKE
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–13586–10 JOINT, CARBURETOR 1 1 1 1
2 4GL–13595–01 JOINT 1 1 1
3 93210–25552 O-RING 2 2 2
4 91317–06035 BOLT 2 2 2
5 91317–06025 BOLT 2 2 2
10 5HN–14437–00 DUCT 1 1 1
12 12R–14452–00 SEAL 1 1 1
13 59V–14457–00 SEAL 1 1 1
14 90467–22080 CLIP 1 1 1
18 90467–11106 CLIP 1 1 1
19 5Y1–14419–00 PIPE 1 1 1
B7
FIG. 7 CARBURETOR
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–14101–10 CARBURETOR ASSY 1 1
2 4GL–14239–00 .SEAL 1 1 1
14 5HN–14985–00 .FLOAT 1 1 1
18 241–14147–00 .O-RING 1 1 1
19 4GL–14348–00 .PIPE 1 1 1 1
20 5HN–14987–00 .HOSE 1 1 1
23 4NM–14275–00 .SPRING 1 1 1
24 4NM–14198–00 .GASKET 1 1 1
B8
FIG. 7 CARBURETOR
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
25 5HN–14148–00 .PIPE 1 1 1
B9
FIG. 8 EXHAUST
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–14711–00 MUFFLER 1 1 1 1
2 97007–06010 .BOLT 1 1 1
11 90109–085E2 BOLT 1 1 1
B10
FIG. 9 CRANKCASE
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–15100–11 CRANKCASE ASSY 1 1 1
4 4GL–15371–01 BREATHER 1 1 1
6 90467–13064 CLIP 2 2 2
7 90464–15192 CLAMP 2 2 2
13 5HN–15191–00 PLATE 1 1 1
14 90465–06376 CLAMP 1 1 1
B11
FIG. 10 CRANKCASE COVER 1
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–15411–30 COVER, CRANKCASE 1 1 1 1
9 93210–14369 O-RING 1 1 1
11 93210–32172 O-RING 1 1 1
12 4NM–15113–00 PLATE 1 1 1
21 93210–19123 O-RING 1 1 1
B12
FIG. 11 STARTER
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 22F–15660–00 KICK AXLE ASSY 1 1 1
3 90468–23194 CLIP 1 1 1
6 296–15644–00 SHIM 1 1 1
7 99009–19400 CIRCLIP 2 2 2
11 99009–15400 CIRCLIP 2 2 2
14 97017–06025 BOLT 1 1 1
B13
FIG. 12 STARTER CLUTCH
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–15512–00 GEAR, IDLER 1 (51T/16T) 1 1 1
4 296–15644–00 SHIM 1 1 1
9 91317–06012 BOLT 3 3 3
B14
FIG. 13 CLUTCH
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 90560–16385 SPACER 1 1 1
9 90179–12659 NUT 1 1 1
10 90560–17384 SPACER 1 1 1
19 90560–17328 SPACER 1 1 1
21 90179–14001 NUT 1 1 1
B15
FIG. 14 TRANSMISSION
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 4GL–17411–00 AXLE, MAIN 1 1 1
4 93440–16089 CIRCLIP 1 1 1
6 93306–20301 BEARING 1 1 1
9 93306–00105 BEARING 1 1 1
12 90209–16209 WASHER 1 1 1
13 93410–20038 CIRCLIP 1 1 1
16 90387–1503D COLLAR 1 1 1
18 93440–15012 CIRCLIP 1 1 1
19 93306–20203 BEARING 1 1 1
20 93306–20401 BEARING 1 1 1
23 93410–20038 CIRCLIP 1 1 1
C2
FIG. 15 SHIFT CAM & FORK
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–18540–10 SHIFT CAM ASSY 1 1 1
6 99009–10400 CIRCLIP 2 2 2
C3
FIG. 16 SHIFT SHAFT
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 4GL–18101–01 SHIFT SHAFT ASSY 1 1 1
2 5KY–18179–00 GUIDE 1 1 1
7 99009–20400 CIRCLIP 1 1 1
13 93340–21209 BEARING 1 1 1
21 93210–06422 O-RING 1 1 1
25 97027–06020 BOLT 1 1 1
C4
FIG. 17 FRAME
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–21110–30 FRAME COMP. 1 1 1
3 92907–08200 WASHER 2 2 2
5 90109–08386 BOLT 1 1 1
11 5HN–2139X–00 DAMPER 1 1 1
C5
FIG. 18 FENDER
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–21511–00 FENDER, FRONT 1 1 1
4 5HN–21569–20 GRAPHIC 1 1 1 1
C6
FIG. 19 SIDE COVER
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–21711–00 COVER, SIDE 1 1 1
2 21W–2172K–00 BRACKET 1 1
3 21W–2172L–00 BRACKET 2 1
4 21W–2172M–00 BRACKET 3 1
6 90480–01558 GROMMET 2 2 2
7 4V0–21621–00 FLAP 1 1 1
10 5HN–21746–00 DAMPER 1 1 1
11 5HN–2172W–00 COVER 1 1 1
C7
FIG. 20 REAR ARM & SUSPENSION
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–22110–00 REAR ARM COMP. 1 1 1
2 102–22123–00 BUSH 1 2 2 2
C8
FIG. 21 STEERING
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 93399–99949 BEARING 1 1 1
3 90179–25051 NUT 1 1 1
8 90209–10160 WASHER 1 1 1
12 95307–10600 NUT 2 2 2
C9
FIG. 22 FRONT FORK
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–23102–01 FRONT FORK ASSY (L.H) 1 1 1
11 2J5–23147–00 .O-RING 1 1 1
25 2J5–23147–00 .O-RING 1 1 1
C10
FIG. 22 FRONT FORK
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
28 3M7–23142–00 .SEAT, SPRING UPPER 1 1 1
31 451–23346–00 BOLT 1 2 2 2
34 5HN–23492–00 BOLT 2 2 2
35 5HN–2334G–00 BRACKET 1 1 1 1
37 5HN–23857–00 HOLDER 1 1 1
39 93399–99942 BEARING 1 1 1
40 90462–14055 CLAMP 2 2 2
41 91317–06012 BOLT 1 1 1
C11
FIG. 23 FUEL TANK
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–24110–30 FUEL TANK COMP. 1 1 1
5 4X8–24512–00 .O-RING 1 1 1
10 90149–06011 SCREW 2 2 2
11 90445–10026 HOSE 1 1 1
14 90467–09006 CLIP 2 2 2
24 90480–18290 GROMMET 2 2 2
25 90387–07598 COLLAR 2 2 2
27 90465–10031 CLAMP 1 1 1
C12
FIG. 23 FUEL TANK
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
28 95807–06030 BOLT, FLANGE 2 2 2
33 5HN–2173E–70 GRAPHIC 1 1 1 1
34 5HN–2173F–70 GRAPHIC 2 1 1 1
C13
FIG. 24 SEAT
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–24770–00 SEMI-DOUBLE SEAT ASSY 1 1 1
C14
FIG. 25 FRONT WHEEL
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 451–25111–00–35 HUB, FRONT 1 1 1 SL FOR DPBSE
2 90560–10103 SPACER 1 1 1
3 93306–20004 BEARING 1 1 1
5 93306–20009 BEARING 1 1 1
10 1YT–25351–00 CAMSHAFT 1 1 1
12 90101–06291 BOLT 1 1 1
13 95307–06600 NUT 1 1 1
22 90387–10744 COLLAR 1 1 1
C15
FIG. 26 REAR WHEEL
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 21W–25311–00–35 HUB, REAR 1 1 1 SL FOR DPBSE
2 90560–12145 SPACER 1 1 1
4 93306–30111 BEARING 2 2 2
5 21W–25364–00 DAMPER 4 4 4
6 93210–41041 O-RING 1 1 1
10 3Y6–25351–00 CAMSHAFT 1 1 1
12 90101–06278 BOLT 1 1 1
13 95307–06600 NUT 1 1 1
17 93306–00416 BEARING 1 1 1
19 90101–08672 BOLT 4 4 4
20 4AW–25412–00 WASHER 2 2 2
21 90170–08366 NUT 4 4 4
22 90387–207G3 COLLAR 1 1 1
D2
FIG. 26 REAR WHEEL
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
28 94561–66086 CHAIN (DID 420 86L) 1 1 1
31 90109–08183 BOLT 1 1 1
32 90109–08368 BOLT 1 1 1
33 95307–08700 NUT 1 1 1
40 90387–12412 COLLAR 1 1 1
43 90170–06184 .NUT 1 1 1
44 95307–06600 .NUT 1 1 1
47 90170–06184 .NUT 1 1 1
48 95307–06600 .NUT 1 1 1
D3
FIG. 27 STEERING HANDLE & CABLE
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–26111–00 HANDLEBAR 1 1 1
2 4GY–26241–00 GRIP 1 1 1
14 91317–05016 BOLT 2 2 2
D4
FIG. 28 STAND & FOOTREST
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–27211–00 PEDAL, BRAKE 1 1 1
3 99001–09600 CIRCLIP 1 1 1
8 90249–12008 PIN 1 1 1
11 5HN–27411–00 FOOTREST 1 1 1 1
12 3LD–27411–01 FOOTREST 1 1 1 1
13 3LD–27421–01 FOOTREST 2 1 1 1
18 90109–08009 BOLT 1 1 1
D5
FIG. 29 GENERATOR
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–85510–10 STATOR ASSY 1 1 1
5 95317–12600 NUT 1 1 1
D6
FIG. 30 STARTING MOTOR
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–81890–00 MOTOR ASSY 1 1 1
3 4ST–81826–00 .O-RING 1 1 1
4 87B–81861–00 .GASKET 1 1 1
5 5HN–81828–00 .BOLT 2 2 2 2
D7
FIG. 31 HANDLE SWITCH & LEVER
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 38V–82921–00 HOLDER, LEVER 2 1 1 1
3 91317–05020 BOLT 2 2 2
4 23X–83922–00 LEVER 2 1 1 1
5 90109–06799 BOLT 1 1 1
6 95607–06100 NUT, U 1 1 1
7 90179–08148 NUT 1 1 1
8 90123–08013 BOLT 1 1 1
D8
FIG. 32 ELECTRICAL 1
REF.
3P26
3P27
3P28
PART NO. DESCRIPTION REMARKS
NO.
1 5HN–82590–10 WIRE HARNESS ASSY 1 1 1
7 5FU–82103–00 TERMINAL 1 1 1 1
10 90430–10188 GASKET 1 1 1
11 5Y9–12491–00 CLAMP 1 7 7 7
12 90465–13M24 CLAMP 3 3 3
16 90464–25217 CLAMP 1 1 1
D9
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2