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An investigation of Ar metastable state density in low pressure dual-frequency

capacitively coupled argon and argon-diluted plasmas


Wen-Yao Liu, Yong Xu, Yong-Xin Liu, Fei Peng, Qian Guo, Xiao-Song Li, Ai-Min Zhu, and You-Nian Wang

Citation: Journal of Applied Physics 117, 023306 (2015); doi: 10.1063/1.4905953


View online: http://dx.doi.org/10.1063/1.4905953
View Table of Contents: http://scitation.aip.org/content/aip/journal/jap/117/2?ver=pdfcov
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JOURNAL OF APPLIED PHYSICS 117, 023306 (2015)

An investigation of Ar metastable state density in low pressure


dual-frequency capacitively coupled argon and argon-diluted plasmas
Wen-Yao Liu,1,2 Yong Xu,1,2,a) Yong-Xin Liu,1 Fei Peng,1,2 Qian Guo,1,2 Xiao-Song Li,1,2
Ai-Min Zhu,1,2 and You-Nian Wang1
1
Key Laboratory of Materials Modification by Laser, Ion, and Electron Beams (Ministry of Education), School
of Physics and Optoelectronic Technology, Dalian University of Technology, Dalian 116024, China
2
Laboratory of Plasma Physical Chemistry, Dalian University of Technology, Dalian 116024, China
(Received 22 August 2014; accepted 4 January 2015; published online 14 January 2015)
An tunable diode laser absorption spectroscopy has been used to determine the Ar*(3P2) and
Ar*(3P0) metastable atoms densities in dual-frequency capacitively coupled plasmas. The effects of
different control parameters, such as high-frequency power, gas pressure and content of Ar, on the
densities of two metastable atoms and electron density were discussed in single-frequency and dual-
frequency Ar discharges, respectively. Particularly, the effects of the pressure on the axial profile of
the electron and Ar metastable state densities were also discussed. Furthermore, a simple rate model
was employed and its results were compared with experiments to analyze the main production and
loss processes of Ar metastable states. It is found that Ar metastable state is mainly produced by
electron impact excitation from the ground state, and decayed by diffusion and collision quenching
with electrons and neutral molecules. Besides, the addition of CF4 was found to significantly
increase the metastable destruction rate by the CF4 quenching, especially for large CF4 content and
high pressure, it becomes the dominant depopulation process. V C 2015 AIP Publishing LLC.

[http://dx.doi.org/10.1063/1.4905953]

I. INTRODUCTION relatively low-cost way has been widely employed to diag-


nose the Ar metastable states and resonance states den-
Recently, dual-frequency (DF) capacitively coupled plas-
sities.15–19 While at present, an alternative method, the
mas (CCP) have attracted increasing attention due to the abil-
tunable diode laser absorption spectroscopy (TDLAS), is
ity of independent controlling both plasma density and ion
employed here, because of its advantage of more accurate
bombardment energy by the high-frequency (HF) and low-
and higher sensitivity than the self-absorption method.
frequency (LF) sources, separately.1–5 In practical process,
Besides, this high-power coherent source could greatly
argon is always mixed with other gases, such as nitrogen,
hydrogen, fluorocarbon gases and their mixture, and then improve the sensitivity and the signal-to-noise ratio, so that
used in numerous of microelectronics fabrication proc- it could be used to detect the low concentration species.
esses.6–11 The role of Ar metastable atoms is important in a Furthermore, line width of the laser radiation is much
number of secondary processes (collisions) occurring in smaller than the width of the Doppler-broadened absorption
argon-containing discharges due to the longer lifetime and profile, so the gas temperature could be measured directly in
higher internal energy.12 And the cross sections for excitation low-pressure plasmas.9,20–23
from metastable states are several orders of magnitude higher The determination of the magnitude and spatial distribu-
than those from the ground state, and if the population of tions of argon metastable atoms densities is a necessary step
metastable states is high enough, two-step excitation through to investigate the production mechanisms of ions and radi-
metastable states may be more important, especially in some cals in argon and argon-diluted plasmas.16,24–27 According to
electronegative gases discharges, where the density of meta- the report of several authors, the addition of inert Ar gas
stable state atom is comparable to the electron density.13 could significantly affect the plasma property, which is
In Ar discharge, the lowest energy metastable states are mainly attributed to the important role of metastables and
denoted by 1s5 and 1s3 (with excitation energies of 11.55 especially their stepwise processes in discharge. Nakano
and 11.72 eV, respectively) in Paschen notation.14 Owing to et al.10 investigated the effects of addition of Ar in C4F8-
the non-radiative nature, the direct optical emission spectros- based plasmas, and found that the Ar dilution results in a fact
copy (OES) can hardly be employed to measure the metasta- that the electron energy distribution function (EEDF)
ble state atoms density. Thus, the optical absorption extends toward the higher energy region. Czerwiec et al.28
spectroscopy is a more appropriate method, such as, self- have reported that in the ICP discharge the nitrogen dissocia-
absorption method and laser absorption spectroscopy (LAS). tion fraction can be enhanced by argon addition, and the
The self-absorption method is using the branching fraction nitrogen dissociation reach its maximum when adding 10%
of different emission line intensity to determine the escape Ar to N2 gas. On the other hand, due to the collision quench-
factors and then calculate the densities. This simple and ing loss process, even a few percent of neutral molecules can
significantly affect the Ar metastable state density. Hioki
a)
Electronic mail: yongxu@dlut.edu.cn et al.11 showed that if 5% CF4 is introduced into the pure

0021-8979/2015/117(2)/023306/9/$30.00 117, 023306-1 C 2015 AIP Publishing LLC


V

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argon at higher pressure the radial and axial profiles of Ar contains two parallel circular electrodes, the upper electrode
metastable density are changed dramatically. McMillin is driven by both the HF and LF sources (2/60 MHz,
et al.27 have also observed that the addition of only a few Thamway, Japan) and the lower electrode is grounded to-
percent of CF4 leads to the significant decrease of Ar meta- gether with the chamber wall. The diameters of the powered
stable density in CCP discharge. Therefore, the determina- and grounded electrodes are 210 mm and 150 mm, respec-
tion of metastable atom is important for improving the tively. And the electrode gap could be adjusted between
understanding of the plasma kinetics in mixtures of argon 20 mm and 50 mm by changing the height of the lower elec-
with other gases. However, there have been few works on trode. Two viewports are symmetrically fixed in the sidewall.
the effect of LF components on the Ar metastable and few In order to avoid the CFx polymer depositing on the windows,
measurements on the spatial profile of Ar metastable density both of viewports are extended by two stainless steel tubes,
for these low-pressure argon and argon-diluted DF-CCPs. meanwhile two apertures are installed between the extension
Furthermore, a comparative study between the experimental tubes and the chamber. In this experiment, high-purity
measurements and rate model based on the production and (99.999%) Ar and CF4 gases were supplied into the discharge
loss processes of Ar metastable is urgently required. zone through the showerhead-like structure in the upper elec-
In this work, we report TDLAS measurements of argon trode and the total flow rates was kept at 20 sccm.
metastable (1s3 and 1s5) densities and gas temperatures in a The density of metastable (3P2 and 3P0) argon atoms
low-pressure DF-CCPs, and discuss the effects of different was measured by using TDLAS technique. In order to
control parameters on them. Moreover, a simple rate model scan the absorption feature over the wavelength range
is employed to determine the dominant production and loss (772.3–772.5 nm), the tunable diode laser (LD-0773–0075-
processes. Section II is devoted to the experimental setup. DFB-1, Toptica) was tuned via a current controller unit
The effects of different control parameters are presented and (LDC205, Thorlabs), and the current can be controlled by a
discussed in Sec. III. Finally, we conclude in Sec. IV. 10 Hz triangle voltage signal provided by function genera-
tor. The temperature of the diode was kept at 31  C by a
temperature controller (Thorlabs, TED 200C). The modu-
II. EXPERIMENTAL SETUP
lated light was diverted by a mirror and then was directed
A schematic view of the experimental setup and diagnos- to a beam splitter. The transmitted light was coupled into a
tic tools are shown in Figure 1. The discharge chamber is the wavemeter (Burleigh WA-1000) for monitoring precise
same as that described in our earlier study.29 The reactor wavelength. In order to avoid the light saturation, the

FIG. 1. Schematic of the experimental setup together with the diagnostic systems.

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023306-3 Liu et al. J. Appl. Phys. 117, 023306 (2015)

rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi rffiffiffiffiffi
reflected parallel light beam was filtered by a neutral den- 2k0 2 ln2RTg 7 Tg
sity filter placed close to the entrance of the chamber. The DkD ¼ ¼ k0  7:16  10  ; (3)
c M M
filtered light then passed through the mid-gap of discharge
region and was finally detected by a photodiode (PD). The where Tg is the gas temperature in kelvins, M is the atomic
distance between the collimated laser light and the power mass of the individual absorbing atom, and R is the molar
electrode could be adjusted by moving the beam splitter gas constant.
and photo diode, which allows the axially resolved meas- In addition, in this discharge the electron density was
urements. In addition, the windows were little affected by measured by a hairpin probe.34
the polymer depositing during the axially resolved meas-
urements in CF4/Ar discharge, due to the short period of III. RESULTS AND DISCUSSIONS
time and the small proportion of CF4, and thus, the exten- A. High frequency power effect
sion tubes and apertures were removed temporarily (the
region marked by blue dashed boxes), two quartz windows The effect of the HF power on the Ar* 1s5, 1s3 states,
(50 mm diameter) were fixed at the viewports symmetri- and electron densities at different LF powers are shown in
cally, so that the laser light could be adjusted between the Figures 2(a)–2(c), respectively. One sees that in single-
electrodes. The signal from PD was simultaneously meas- frequency (SF) plasma (i.e., the LF power is 0 W), initially,
ured by a digital oscilloscope (LeCroy Waverunner). We the metastable argon atoms (1s5 and 1s3) densities increase
average 50 scanned signals to improve the ratio of signal to significantly with HF power, and then increase slowly when
noise. the HF power is more than 60 W. Similar measurements
The absorption profile is obtained via the four-step were done in DF plasmas for a fixed LF powers (i.e., 50 and
procedure. 100 W), and we see that a more gentle increase in Ar* 1s5
and 1s3 state densities with HF power than the electron,
(1) Plasma on, light source on: Lp(k)
more specifically, as the HF power increases from 20 to
(2) Plasma off, light source on: L0(k)
180 W, the electron density increases by a factor of about
(3) Plasma on, light source off: P(k)
8.5, while the Ar* 1s5 and 1s3 state densities increase by a
(4) Plasma off, light source off: B(k)
factor of 2.2. The similar trend for electron and argon meta-
From these measurements, according to the Beer- stable indicates that electron impact ground state excitation
Lambert law the absorbance can thus be defined as follows:30 may be responsible for the production of the metastable ar-
  ! gon. Moreover, the lower increase rates of the argon metasta-
IT LP ðkÞ  PðkÞ ble than electron with HF power is attributed to their
AðkÞ ¼ ln ðkÞ ¼ ln ¼ kðkÞL; (1)
I0 L0 ðkÞ  BðkÞ stronger loss processes. For electron, diffusion together with
loss to the wall is the main loss source so that the electron
where A(k) is the absorbance. IT(k) and I0(k) are the inten- density rises almost linearly with the HF power, while for ar-
sities of the transmitted light at wavelength k with and with- gon metastable, quenching collision with electron plays an
out absorbing species, respectively, k(k) is the absorption equally important role. In particular, as we can see from
coefficient, and L is the path length. The line-integrated Figures 2(a) and 2(b) that there are obvious inflexions in the
absolute metastable density can then be given by31,32 curves for Ar* 1s5 and 1s3 state at about 60 W, in other
ð word, the metastable density increases slowly and tends to
8pgj c be saturated at higher HF power. This suggests that at high
Nm ¼ 4 AðkÞdk; (2)
k0 gi Aij L HF powers, the higher electron density enhances the loss of
metastable argon due to the quenching collision between
where j and i refer to the lower and upper energy levels of electron and metastable. Furthermore, we find that for each
the transition at wavelength k0, respectively, gj and gi are the HF power point, the metastable density is lower in presence
statistical weights of these states, Aij is the Einstein coeffi- of the LF power, which is consistent with electron density.
cient, and c is the speed of light. These parameters available This may be due to the argon metastable production process
from the NIST spectral database are listed in Table I.33 by the electron impact excitation and will be discussed later
In our discharge operating at low pressure, the main line in more detail.
broadening is the Doppler broadening. For Doppler broaden-
ing, the line shape exhibits a Gaussian shape, thus the gas B. Pressure effect
temperature could be deduced by using the Doppler width of
metastable atoms. The FWHM of Doppler broadening is Figures 3(a)–3(c) show the variation of argon 1s5, 1s3
given by30 states, and electron densities with the pressure in SF and DF
pure Ar plasmas, respectively. Taking SF case, for example,
TABLE I. Parameters for calculating the metastable density.33 we can see that both the 1s5 and 1s3 states densities increase
with the pressure, and when the pressure is above 60 mTorr,
8pgj c
Transition k0 (nm) Ej (eV) Aij (s1) gj gi k40 gi Aij
(cm3) the metastable densities tend to be saturated, and show a
1s5 ! 2p7 772.376 11.55 5.18  106 5 3 6.81  1021
slight decay above 110 mTorr. At low gas pressure (below
1s3 ! 2p2 772.421 11.72 1.17  107 1 3 6.03  1020 60 mTorr), the increase in pressure raises the electron ioniza-
tion rate, and thus raises the electron density, which results

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023306-4 Liu et al. J. Appl. Phys. 117, 023306 (2015)

FIG. 2. The densities of metastable states 1s5 (a), 1s3 (b), and electron (c) as a function of the HF power at different LF powers in pure Ar discharges. The gas
pressure is constant at 50 mTorr and the electrode gap is 30 mm.

in an increase in argon metastable state atom densities. z ¼ 7.5 mm. At 150 mTorr, the location for maximum meta-
Moreover, the increase of the pressure also leads to a lower stable density shifts to the powered electrode, i.e., at
loss rate due to the diffusion. z ¼ 5 mm as shown in Figures 4(c) and 4(d). The change
The elevated pressure increases the electron-neutral col- with pressure is in good agreement with previous
lision frequency and thus leads to the decrease in electron reports.35,36 The electron density, which was measured using
temperature. Together with some other reasons, such as low a hairpin probe along the reactor axis, shows the same trend,
power deposition rate at high pressure and change of the i.e., at higher pressure, the peak of the electron density is
electron heating mechanisms, when the pressure is higher closer to the powered electrode. This is mainly due to the
than 60 mTorr, both the electron temperature and electron asymmetric configuration of our discharge chamber, the
density decrease with increasing pressure at higher pressure, lower electrode and chamber walls were grounded, thus the
and these contribute to the decrease of Ar metastable produc- ground area is much larger than the powered electrode. This
tion rate. In addition to these, at higher pressure, the loss rate leads to a high bias voltage at the powered electrode, which
of metastable state atom due to quenching collisions with the enhances the electron heating and electron impact excitation
ground state Ar atom is increased. So, when the pressure is of Ar atom there. More importantly, this also could suggest
above 60 mTorr, the metastable state atom tends to be satu- that the metastable states are largely formed by direct
rated and even declines with pressure further to increase, electron-impact excitation.
which is similar to that observed in previous studies for low- The axial profiles of the metastable states 1s5 and 1s3
pressure Ar ICP discharges.15 densities in Ar/CF4 mixed discharges at different pressures
are shown in Figures 5(a) and 5(b), respectively. Compared
C. Axially resolved to the results in Figure 4, we clearly see that the variation of
Figures 4(a) and 4(b), respectively, show the axially the axial profile of metastable state density with pressure
resolved density of the metastable argon (Ar*) in 1s5 and 1s3 shows the same trend, and the addition of 10% CF4 results in
states in SF and DF discharges at the HF power of 100 W a significant decrease in the metastable density (the effect of
and pressure of 40 mTorr. One can see that the metastable CF4 proportion on metastable state density will be discussed
density is higher in SF discharge than that in DF discharge, later in more detail). As the pressure increases, the axial pro-
which is consistent with the results in Figures 2 and 3, and file of the metastable density shows a transition from sym-
this is mainly due to the higher electron density in SF dis- metrical parabolic type to asymmetrical parabolic type with
charge. However, the variations of axial profiles of the meta- the peak moving to the powered electrode, and especially, at
stable states (1s5 and 1s3 states) with the pressure are similar 150 mTorr the metastable density shows a monotonous
in both SF and DF discharge cases. At low pressure, i.e., 40 decrease toward the ground electrode. Note that the monoto-
mTorr, the axial profiles of different species show asymmet- nous decreased density is different from the curve in pure ar-
rical parabolic distribution with the density peak at gon discharge as shown in Figure 4. This may be due to the

FIG. 3. The densities of metastable states 1s5 (a), 1s3 (b), and electron (c) as a function of the pressure in SF (a) and DF (b) pure Ar discharges, respectively.
Note that the HF power is fixed at 100 W, and in DF discharge the LF power is fixed at 100 W. The electrode gap is 30 mm.

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FIG. 4. The axially profiles of the metastable states 1s5, 1s3, and the electron density at 40 mTorr (SF (a) and DF (b) discharges) and 150 mTorr (SF (c) and
DF (d) discharges), respectively. Note that the HF power is fixed at 100 W and in DF discharge the LF power is fixed at 100 W. The gap is fixed at 25 mm. The
values of 1s3 state density and electron density are increased in 10 and 20 times, respectively. The axial distance 0 mm corresponds to the powered electrode.
The red vertical dashed lines in these figures mark the maximum of the metastable density.

addition of 10% CF4, in which condition the sheath becomes understood like this: at low pressure, the energy relaxation
thin and thus the density peak is much closer to the powered length is much large than electrode spacing, and the axial
electrode. The move of density peak with the pressure can be profile of electron density is dominated by diffusion rather
than axial power deposition profile, so it exhibits a symmet-
rical parabolic profile. When the pressure is higher, the
energy relaxation length becomes smaller than the electrode
gap and the power deposition is local rather than global. In
this situation, the axial density profile is determined by
power deposition and thus local ionization rate profile, which
is closer to the powered electrode at high pressure.

D. Proportion of CF4 effect


Figures 6(a) and 6(b) show the variation of metastable
atoms densities with CF4 content at different pressures of 10
mTorr, 50 mTorr, and 100 mTorr. It shows that a small
amount addition of the CF4 leads to a significant decrease in
the metastable atom density for both 1s5 and 1s3 states. At
10 mTorr, the density of 1s5 state atom decreases by a factor
of 4–5 when the proportion of CF4 increases from 0% to
35%, while more than an order of magnitude drop is
observed for 100 mTorr pressure. That is, to say, the density
of Ar 1s5 and 1s3 states in higher pressures (100 mTorr) case
decrease more dramatically with the proportion of CF4 than
that in lower pressures (10 mTorr). For pure argon discharge,
the dominant loss processes for Ar metastable atom are
electron-induced quenching and diffusion. While as the
increased of CF4 proportion the electron density drops rap-
idly and thus leads to the decrease in electron-induced
quenching. The dramatic decrease in the two metastable
FIG. 5. The axially resolved profiles of the metastable states 1s5 (a) and 1s3
states densities was attributed to the quenching process
density (b) at different pressures. Note that the concentration of CF4 is fixed
at 10% in the Ar/CF4 discharge, and both of the HF and LF power are fixed induced by the CF4 molecule.37 Especially, in higher pres-
at 100 W and the gap is fixed at 25 mm. sure (100 mTorr) CF4/Ar discharge the collision quenching

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discharge is generally higher than these in the DF case at vari-


ous HF powers. Furthermore, Figure 4 shows that the axially
resolved density of the metastable argon (Ar*), for example,
at 150 mTorr, highly resembles axial profile of electron den-
sity. These results indicate the metastables are largely formed
by direct electron-impact excitation rather than the ion-impact
excitation. The contribution of the reaction of Ar (r) þ e !
Ar* þ e also could be ignored compared with the direct elec-
tron impact excitation with the feedstock gas, due to the lower
densities of resonant states.16 Similarly, the densities of 2p
states are lower than resonant states Ar atoms due to the
higher energy, thus this process is also negligible. We
deduced that under this conditions, and in Ar/CF4 discharges
the Ar metastable atoms are primarily produced by direct
electron-impact ground state Ar atom excitation, which is also
in agreement with McMillin’s result under the similar condi-
tions.27 And the balance equation for the metastable atoms is
given as6,26,38
X
nArðgÞ ne kge ¼ kmj nArðmÞ ne þ kqCF4 nArðmÞ nCF4
j

þ kqAr nArðmÞ nAr þ kdif nArðmÞ ; (4)

where nAr(g) is the density of background argon, ne is the


electron density, nAr(m) is the density of metastable state
FIG. 6. The metastable states density in argon 1s5 (a) and 1s3 (b) states as a
function of CF4 content for different pressure of 10, 50, and 100 mTorr. In atom, and nCF4 is the density of CF4 molecule. kge is the rate
SF discharge, the HF power is fixed at 100 W, and in DF discharge both the coefficients for metastable excitation from the ground state
HF and LF power are fixed at 100 W. The electrode gap is 30 mm. Note that argon, kqCF4 and kqAr are the rate coefficient of quenching
the solid lines indicate the measurements in SF discharge, and the dashed
induced by the ground state CF4 and Ar, respectively. kmj is
lines indicate that in DF discharge.
the total rate coefficients of electron impact loss processes
for the metastable state, including the conversion from the
with CF4 dominates the metastable destruction processes,
metastable state to a 4p and nearby resonant levels (kexc),
and the loss rate is almost linearly with the CF4 density
ionization (kion), superelastic collisions (ksup) and conversion
increasing. Thus, in lower pressure discharge this loss rate is
from metastable to resonant state (kres), respectively. The dif-
less than that in higher pressure at the same CF4 content. The fusion losses of the metastable atoms to the wall are esti-
production and loss mechanisms of the Ar metastable state mated by an effective loss rate coefficient given by1
will be presented later in more detail.
" #1
K20 2ð2  cÞ V
E. Simple rate model kdif ¼ þ ; (5)
D ct S
In order to explain the experimentally observed Ar met-
astable state density, a simple rate model, including different here K  L/p is the characteristic diffusion length, where L
production and loss processes, was employed. In this work, is the interelectrode spacing, c is the sticking coefficient on
the measured Ar*1s5 density was about an order of magni- the wall, for the Ar metastable states atom the sticking
tude greater than the 1s3. To simplify the analysis, we only coefficient equal to 1.41 The S and V, respectively, represent
investigate the Ar*1s5 state. the surface area of the electrode and volume of the plasma,
In the literature the production of the Ar metastable t ¼ ð8KB Tg =pMR Þ1=2 is the neutral mean velocity. D is the
atoms are mainly due to three processes: (1) Electron impact diffusion coefficient of the metastable state atom given by42
process, such as electron impact ground state excitation (Ar KB Tg k
(g) þ e ! Ar* þ e), direct conversion of the resonant to the D¼ ; (6)
t MR
metastable state by electron collisions (Ar (r) þ e ! Ar* þ e,
3  107 cm3 s1).27,35,38 (2) Ion impact process, such as Arþ where KB is the Boltzmann coefficient, Tg is the gas tempera-
ion and Ar atom impact excitation to the metastable state ture, k is the neutral–neutral species mean free path calcu-
(Ar þ Arþ ! Ar* þ Arþ Ion-impact excitation) and radiative lated from the neutral–neutral collision cross section data,
recombination (Arþ þ e ! Ar* þ hv, krec ¼ 1  1011 cm3 and MR is the reduced mass.
s1).39 (3) The radiative transition from higher excited states In pure Ar discharge, the main production mechanism of
(most are 2p states) to the metastable states (Ar (2p) ! Ar metastable states is the direct electron impact excitation,
Ar* þ hv, krad ¼ 3  107 s1).40 Figures 2(a) and 2(c) show while the dominate loss process is diffusion and electron
the Ar metastable atoms and the electron densities in SF impact loss processes, i.e., the metastable atom is excited into

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TABLE II. Rate coefficients used in the simplified model.

Reaction Rate coefficient (cm3 s1) Ref.


9
Ar (g) þ e ! Ar(1s5) þ e kge ¼ 2.7  10 exp(11.9/Te) 40
Ar* þ e ! Ar (2pn) þ e kexc ¼ 1.26  106 exp(2/Te) 40
Ar* þ e ! Ar (r) þ e kres ¼ 3  107 Te0.5 40
Ar* þ e !Arþ þ e kion ¼ 1  107 exp(4.2/Te) 43
Ar* þ CF4 ! Ar (g) þ CF3 þ F kq CF4 ¼ 4  1011 44

2p-levels, converted into resonant states and ionized. Other weak dependence on the HF power. The electron tempera-
electron impact loss mechanism for the metastable state could tures are measured by a floating double probe, and the meas-
be ignored due to the lower rate coefficients.27,40,43 Moreover, ured results are 4.8 eV, 3.7 eV, and 3.2 eV at 20 mTorr, 50
two- and three-body quenching with background Ar atoms mTorr, and 100 mTorr, respectively. One can see from
are also not important in this low pressure discharge.39 Thus, Figure 7 that the optimal agreement between experiment and
in pure Ar discharge, this equation can be rewritten as calculation is obtained at 100 mTorr. In particular, we can
notice that with the decrease of the pressure, the deviation of
nArðgÞ ne kge
nArðmÞ ¼ : (7) calculated results from experiment gradually get large. This
kdif þ ðkexc þ kres þ kion Þne is attributed to the fact that in low pressure CCPs, the EEDF
typically exhibits a bi-Maxwellian distribution, in which the
In this equation, the rate coefficients are summarized in
electrons can be divided into two groups, i.e., high-
Table II. Note that the electron density were measured by a
hairpin probe and taken as the input variable. The densities temperature high-energy electron group and low-temperature
of ground state argon atom can be calculated by the ideal gas low-energy electron group, and thus the rate coefficient
law when the gas temperatures are deduced by the Doppler should be calculated by integrating over the EEDF rather
width of the metastable atoms absorption line. In this dis- than an simple exponential function of electron temperature
charge, the gas temperatures increase with HF power, LF Te.47 However, as pressure increases (100 mTorr and above),
power and pressure. When the gas pressure is 100 mTorr and the EEDF tends to be Maxwellian-like distribution, and reac-
the HF power is 20–180 W, gas temperatures are calculated tion rate coefficients could be directly obtained by a simple
to be about 400–440 K in SF discharge, and when the LF is exponential function. So, at 100 mTorr, the calculated results
applied the temperatures increase about 5 K.45,46 So it is pos- show a good agreement with experiment.
sible to make a quantitative estimation of the argon 1s5 meta- We have seen from Figure 6(a) that the addition of 5%
stable state density. CF4 in background argon at pressure of 100 mTorr results in
Figure 7 shows comparison of 1s5 metastable state den- a decrease of Ar metastable state density by 60%. The rea-
sity obtained by experiment and calculation using Eq. (7). son is twofold: (1) a reduction in electron density due to the
Herein, kge, kexc, and kion are the exponential function of presence of negative ions; (2) the decay of argon metastables
electron temperature Te, as shown in Table II. To simplify by quenching collision with CF4 molecule. Both of these fac-
the calculation process, we assume a constant electron tem- tors give rise to a decrease in production rate and an increase
perature Te at different HF powers when the pressure is fixed. in destruction rate for Ar metastables. Thus, in this Ar/CF4
The assumption is rational, as the electron temperature has a discharges, CF4 quenching process can dominate the meta-
stable destruction mechanism.27 And after considering the
quenching collision with CF4, the Eq. (7) can be rewritten as
nArðgÞ ne kge
nArðmÞ ¼ : (8)
kdif þ ðkexc þ kres þ kion Þne þ kqCF4 nCF4

Figure 8 shows the calculated 1s5 metastable density as a


function of proportion of CF4 at 100 mTorr. In this discharge,
since the threshold energy for the dissociative ionization of
CF4 molecules is almost same as the ionization potential for
Ar atoms, the electron temperature is weakly influenced by the
CF4 dilution.10 Note that, in Ar/CF4 mixed discharge, it is diffi-
cult to measure the electron temperature accurately using a
double probe due to contamination. So, we assume that the
electron temperatures were almost unchanged at different pro-
portions of the CF4. As reported by Nakano et al.,10 since the
FIG. 7. Measured and calculated 1s5 metastable density from the simplified threshold energy for the dissociative ionization of CF4
model as a function of HF power in DF discharges with pure Ar at 20
mTorr, 50 mTorr, and 100 mTorr. Both of the HF and LF powers are fixed molecule(16.2 eV) is almost same as the ionization potential
at 100 W. The electrode gap is 30 mm. for Ar atom(15.8 eV), the electron temperature is weakly

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023306-8 Liu et al. J. Appl. Phys. 117, 023306 (2015)

influenced by the CF4 dilution. So the electron temperature


(i.e., 3.2 eV) that has been measured in pure Ar discharge
under the same discharge conditions is roughly taken as the
input parameter of Eq. (8). When we adopt kq CF4 ¼ 4  1011
cm3 s1 as the rate coefficient of metastable atom quenched by
CF4 molecule with the reaction Ar* þ CF4 !
Ar þ CF3 þ F.43,44 We find that the calculated densities of met-
astable argon are overestimated.44 We suspect that in addition
to the dissociation reaction Ar* þ CF4 ! Ar þ CF3 þ F, there
may exist other quenching reactions, such as, the reaction of
radicals and metastable atom.48 In this discharge, when the gas
pressure is 100 mTorr and CF4 content is 10% in mixed gas,
the density of CF2 is measured to be about 1012 cm3 by the
broadband ultraviolet absorption spectroscopy. The density of FIG. 9. Calculated loss rates for Ar metastables by diffusion, electron
CF3 is almost one order of magnitude higher than that of CF2 quenching and CF4 quenching in an Ar/CF4 discharges at 20 mTorr (solid
as reported by Rakhimova et al.49 under the same conditions. line) and 100 mTorr (dashed line). Both the HF and LF powers are 100 W
and the electrode gap is 30 mm.
In general, the large quenching rate constants are always found
when the metastable energy is very close to or above the
energy thresholds.50 Although the rate coefficient of metasta- that in 20 mTorr pure Ar discharge, the fraction of Ar meta-
ble atom quenched by CF3 radical is not known, but it is stables lost by the electron quenching is close to diffusion
expected to be higher than that of CF4 molecule, since the loss. While at 100 mTorr the role of diffusion is decreased
energy thresholds of CF3 dissociation is lower than CF4. rapidly, and the electron quenching loss is the primary pro-
Furthermore, as reported by Velazco et al.51 the rate coefficient cess for the metastable state loss. However, in the Ar/CF4
of metastable atom (1s5) quenched by F2 molecule is discharges, only a small amount addition of CF4, CF4
75  1011 cm3 s1, which is about 20 times higher than that quenching loss can dominate the metastable destruction pro-
of CF4 molecule. The molecular F2 is formed by wall cata- cess. At 20 mTorr, when the CF4 concentration is more than
lyzed recombination of F atoms, and the reaction CF þ F2 ! 10%, the relative loss fraction of metastable by CF4 quench-
CF2 þ F is the dominant loss mechanism of CF in the gas ing is nearly half of the total loss rate. At higher pressure
phase.52 In this case, the contribution of F2 may not be negligi- (i.e., 100 mTorr), other loss processes could be negligible
ble when the density of F2 is of the same order of magnitude compared with the CF4 quenching loss. Thus, in the Ar/CF4
as that of CF2. So that we speculate that in this discharge some discharges, for large CF4 content and high pressure, CF4
higher density and higher quenching coefficient radicals, such quenching loss becomes the dominant depopulation process.
as CF3, F2, also contribute to the quenching of metastable
states. And the neglect of the quenching reactions of metasta- IV. CONCLUSION
ble states with other radicals may lead to the deviation of the
calculated and experimental values in Figure 8. In this work, we measured the Ar*(3P2) and Ar*(3P0)
Figure 9 shows calculated loss rates for Ar metastables metastable atoms densities in dual-frequency capacitively
due to diffusion, electron collisions, and CF4 quenching as a coupled discharges in Ar and Ar/CF4 mixtures using the tun-
function of the proportion of CF4 in Ar/CF4 discharges for able diode laser absorption spectroscopy. The effects of dif-
20 mTorr and 100 mTorr. From this figure, we can conclude ferent control parameters, such as HF power, LF power, gas
pressure, and content of CF4, on the densities of metastable
atoms and electron density are discussed, respectively.
Especially, the axial profiles of the two metastable atoms
densities at different pressures are discussed. In addition, a
simple rate model is employed to analyze the dominant pro-
duction and loss processes. It is found that metastable is
mainly produced by electron impact excitation from the
ground state, and decayed by diffusion and collision quench-
ing with electrons and neutral molecules. In pure Ar dis-
charge, at low pressure (20 mTorr) the mainly loss processes
for Ar metastable states are electron quenching and diffu-
sion; while only the electron quenching process will domi-
nate the metastable loss for the pressure at 100 mTorr. In the
Ar/CF4 discharges, CF4 quenching loss plays an important
role in the metastable destruction rate. At 20 mTorr, the rela-
FIG. 8. Measured and calculated 1s5 metastable density as a function of pro- tive loss fraction of metastable by CF4 quenching is nearly
portion of CF4 in DF discharges at 100 mTorr. Both the HF and LF powers
half when CF4 concentrations is above 10%; especially at
are fixed at 100 W. The electrode gap is 30 mm. Note that the short dashed-
dotted line indicates the calculated 1s5 metastable densities when the rate higher pressure (i.e., 100 mTorr), other loss mechanisms
coefficient of metastable atom quenched by CF4 molecule is 4.0  1011. may be negligible compared with the CF4 quenching loss.

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023306-9 Liu et al. J. Appl. Phys. 117, 023306 (2015)

21
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