aoe Texas International Wp “au 5001 PleyLo. Texas International Oilfield Tools, Inc. Hydraulic Precision Torque Unitprecision Torque Self-Contained System = ng T is designed to accurately provide a smooth, Stantly increasing makeup load in a torque range + 40,000 to 150,000 tt-1b. Ifthe hydraulic cathead is. ob used in connections requiting less than 40,000 {Libs the unit should be calibrated with load cell. This application of line pul force tothe ig tongs ensures adequate makeup of large rotary shouldered connec: tions. Features ‘Safety for ig tloor personnel and simplicity of peration-—no snatch blocks and multline hook-ups required. 2~ A dependable pul at any load—eliminates ‘common errors and inaccurate load measure ‘ments associated with multiline hookups. 3 Steady application of load reduces sliock fads and saves wear and tear on rig tongs, and rig catheads. ‘4 Breaking of connections wi a line pull near calculated levels. 5~ Simplicity of installation—unit occupies small amount of floor space, 6 Control module can be located at a convenient and safe place. Type (1) ‘Grdering instruction Vinen ordering o oquesting quotations on Type Ti please spect: ‘Type 26yeles of power source ‘-Woliage the moto should bo ‘weed for “The following are avaiable: G0 He 2300 or 460" 50 Ha-220v 93800 Recommended Spare Parts Kits For 12 Months Operation Deserpion Part Harber acl PonarRaGUS eae asa cycles pump | gemrt | Baten swsoroesin | fag’ | aw_[ A608 aaav_[aae| “UP | oat | St Shipping Weight Data ote: Awa re aprocinat. eS ae oe Gaaahenemecon (Mazaays™| ett | aaa, 9- Contains Wife Assembly, ‘coven: Th Pct Togas cape very Hoh rp Chack eae arg ange mas masa al it eneCylinder Assemble Dimensions BO =e il sero mapa 0.88,POWER LNT ND VIEW CONTROL A o. Bin ©” DURE PORTS : REMOTE CONTROL BOTTOM VIEWTABLE OF CONTENTS SPECIFICATIONS INSTALLATION OPERATION REMOTE CONTROL CONNECTIONS BILL OF MATERIAL RECOMMENDED SPARE PARTS HYDRAULIC SCHEMATIC ELECTRICAL WARNING ELECTRICAL, MOTOR ELECTRICAL, STARTER POWER UNIT GENERAL LAYOUT EMOTE CONTROL GENERAL LAYOUT UNLOADER DRAWING, CARTRIDGE IDENTIFICATION PROCEDURE FOR RE-SETTING POWER UNIT CONTROLS ‘TROUBLE SHOOTING AND MAINTENANCE REPLACEMENT PUMP KIT MOTOR STARTER PARTS DRAWING WARRANTY ‘EST CERTIFICATION ADDENDUMSBAZ TORQ PLUS MODEL 100 Design code 3.0 SPECIFICATIONS OUTPUT: 18.66 GPM AT 1,725 RPM TO 700 PSI 3173 GPM AT 1,725 ROM TO 2,500 PST MAXIMUM DESIGN WORKING PRESSURE: 2,500 PSI (172 BAR) RESERVOIR CAPACITY: 30 U.S. GALLONS NOMINAL HYDRAULIC FLUID RECOMMENDED: ‘GOOD HIGH GRADE OF FLUID WITH GOOD ANTI-WEAR ADDITIVES WITH VISCOSITY RANGING FROM: 160 TO 270 SSU AT 100 DEG F (37.8 DEG C). TYPICAL FLUIDS WOULD BE (1,) TEXACO RANDO HD 46 (2) EXXON NUTO ISO 46 (3:) ARCO awa (41) creo awae (5:) SHELL TELLUS Iso 46 Do NOT USE PHOSPHATE ESTER OR WATER BASE FLUIDS WITH ‘THIS UNIT. PRE-SET TEST PRESSURES: MAIN RELIEF 2,750 PST UNLOADER 700'TO 750 PSI DRY SHIP WEIGHT: APPROXIAMTELY 900 LBS (110 KG). POWER CONSUMPTION: 60 HERTZ SERVICE 10 HP AT 1,725 RPM,1.15SF 25.4 AMPS AT 230 VOLT 1217 AMPS AT 450 VOLT 50 HERTZ SERVICE 10 HP AT 1,450 RPM,1.00SF 23.4 AMPS AT 220 VOLT 11:7 AMPS AT 380 VOLT SPEC.DOCAZ TOR PLUS MODEL 100 Design code 3.0 INSTALLATION 1. Mount Unit in a well ventilated area. Bolt or secure unit to floor. 2. The electrical should be installed and completed and approved ONLY by a certified, qualified electrician. The notor and starter are Class 1, Group D, Division I Explosion Proof approved. It is the responsibility of the customer's Glectrician to wire the starter to the motor, install proper explosion proof packing, install the proper explosion proof fated connectors and load line to the starter. 3. Fill Unit with approved oil. See reconmendations on the Specifications Sheet. 4. connect hoses to cylinder and hoses to the Renote control. 5. Check for leaks. Check that all items are connected properly. Verify that the cylinder is mounted or laying in a position which will allow for unobstructed extension or retraction. 6. Back off the Remote Relief Valve by turning counterclockwise. 7. Bunp start the electric motor to verify proper rotation. The pump is set-up for right hand rotation when viewing the input drive shaft. 8. After rotation is verified, the unit is now ready for running. 9. he main cylinder can now be extended to full open or full closed. Maintain the control valve position and adjust the renete relief valve. Bring pressure up to 1,000 PSI. Stroke cylinder both ways and deadhead. Look for leaks. io. The unit is ready for service. Recheck reservoir oil level. INST.DOCE#Z TORQ PLUS MODEL 100 Design code 3.0 OPERATION 1. Start Power Unit. 2. The remote control valve controls the direction of cylinder travel. When traveling and the handle is suddenly released, there will be a short delay from the time the handle iS released to when the cylinder actually stops. This normal and operators should adjust and compensate for this dwell if required. The dwell may be increased Guring very cold periods when the oil viscosity is high. 3. When the load is fully applied, simply adjust the Fonote relief valve to set the pressure (pull) required for proper torque make-up. 4. When not in use, it is reconmended to retract the cylinder rod to protect the rod against nicks and scoring, OPER. Doct f Wit J Baws fom] [ae ‘E*Z TORQ PLUS elie fee ox [we [noom nooeaan 9 HYDRAULIC POWER UNIT - remo Povpepeoavene [ev CONTROL CONNECTIONS ne ye caer [STBILL OF MATERIAL EAZ TORQ PLUS MODEL 100 DESIGN CODE 3 ITEM QTY DESCRIPTION MODEL NUMBER MANUFACTURER 11 BLECTRIC MOTOR Pr-793-13 2 1 MOTOR COUPLING pr-793-13-¥C SPIDER PUMP, PT-793-13A-¥C pr-794-11-¥C 1 GASKET PI-793-114 41 FILTER Pr-793-14 1 FILTER CARTRIDGE —-PT-793-14A MOTOR STARTER ASSY PT-793-87-FUR 6 1 FLUID LEVEL GAUGES PI-793-22 7 1 FILLER BREATHER = PI~793-21 8 1 MALE DISCONNECT «= PT=793-76 9 1 FEMALE DISCONNECT PT~793-75 101 ~—-MAIN CONTROL VALVE PT-793-16 11 UNLOADER/RELTEF ——PT=793-15 1 RELIEF CARTRIDGE —PT-793-15A 1 UNLOADER CARTRIDGE PT-793-15B 1 CHECK VALVE CART PT-793-15¢ 121 SUCTION STRAINER PY-793-83 13° 1 RESERVED 141 RESERVED 15 1 HP CHECK VALVE Pr-793-20 161 —-REMOTE RELIEF Pr-793-97 17 1 REMOTE CONTROL VAL PT-793-98 18 1 MASTER GAUGE Pr-793-99-DUAL 19 5 REMOTE CONTROL Pr-793-100 HOSES, 25 FT. 20° 2 CYLINDER HOSES Pr-793-102 3/4" X 25 FPRECOMMENDED SPARE PARTS LIST B#Z TORQ PLUS Model 100 Design Code 3 Power Unit ‘and Remote Control 05/01/2001 Revision: 0 PILE?EZ\Spare?.doc RECOMMENDED SPARE PARTS FOR ONE (1) YEARS OPERATION ITEM REF ory DESCRIPTION PRICE 7 =a Bp-793-13-¥e MOTOR COUPLING, Assenbly 21 1 PTn793-13A-¥C COUPLING SPIDER INSERT 2 3 1 pra794-11-¥C PUMP ASSEMBLY, Complete 30 3 2 PPe799-11A GASKET 44 4 PP-793-14A FILTER CARTRIDGE 5 8B 1 pr-793-76 MALE QUICK DISCONNECT 6 8 a Pr-793-75 FEMALE QUICK DISCONNECT 7 a pra793-15 UNLOADER/RELIEF VALVE CARTRIDGE ASSY 8 A PTH799-25A RELIEF VALVE CARTRIDGE 8 1B Ls PP=799-15B UNLOADER VALVE CARTRIDGE to ule 1 PT=793~15C CHECK VALVE CARTRIDGERECOMMENDED SPARE PARTS FOR ONE (1) YEARS OPERATION ITEM an a2 13 REF 1s 7 138 DESCRIPTION PRICE pr-793-97 REMOTE RELIEF VALVE ASSY pr-793-98 REMOTE CONTROL VALVE Pr-793-99-DUAL REMOTE CONTROL GAUGE DUAL SCALE GAUGETORQUE CYLINDER CYLINDER CONNECTIONS: 3/4” REMOTE CONTROL CONNECTIONS 3/8" USE ONLY 3000 PSI MINIMUM WORKING PRESSURE HOSE AND CONNECTORS \ 420 2760 PST MAXIMUM HYDRAULIC POWER UNIT #19 (6) REQD REMOTE CONTROL mT HWS [whe] fy [Ream Doe Ec2)TORA BUS! ox [aso [book 100 omsion 3 HYDRAULIC POWER UNIT [jg —E caw Teer HYDRAULIC SCHEMATIC wm ie exon [STWARNINGS ‘Motors built F-1 Assembly willbe standard counter clockwise rotation facing non drive end of motor. Motors built F-2 Assembly will have clockwise rotation facing non drive end of motor. With the exception of low. voltage TEFC 400T through N587UZ Frame motors, whose rotation will remain counter clockwise. ‘WARNING, BEFORE STARTING MOTOR, REMOVE ALL UNUSED SHAFT KEYS ‘AND LOOSE ROTATING PARTS TO PREVENT THEM FROM FLYING OFF. CAUTION: Check direction of motor rotation before coupling motor to load. WARNING ROTATING PARTS, SUCH AS COUPLINGS, PULLEYS, EXTERNAL FANS, AND UNUSED “HAFT EXTENSIONS, SHOULD BE PERMA- ENTLY GUARDED ‘AGAINST ACCIDENTAL CONTACT WITH HANDS OR CLOTHING. THIS IS PARTICULARLY IMPORTANT WHERE THE PARTS HAVE SURFACE IRREGULARITIES ‘UGH AS KEYS, KEYWAYS OR SET SCREWS. WARNING WHEN CAREFUL CONSIDERATION OF THE HA- ZARDS INVOLVED IN A PARTICULAR APPLICA- TION INDICATE THE MACHINE FRAMES SHOULD NOT BE GROUNDED OR WHEN-.UNUSUAL OPERATING CONDITIONS DICTATE THAT A GROUNDED FRAME CANNOT BE USED, THE INSTALLER SHOULD MAKE SURE THE MACHINE |S. PERMANENTLY AND EFFECTIVELY INSULATED. FROM GROUND. IN THOSE INSTALLATIONS WHERE THE MACHINE FRAME IS INSULATED FROM GROUND, iT IS RECOMMENDED THAT ‘APPROPRIATE WARNING LABELS OR SIGNS BE PLACED ON OR IN THE AREA OF THE EQUIPMENT BY THE INSTALLER. WARNING. WHEN A LIFTING MEANS IS PROVIDED FOR HANDLING THE MOTOR OR GEN- ERATOR, IT SHOULD NOT BE USED TO LIFT THE MOTOR OR GENERATOR PLUS ADDITIONAL EQUIPMENT SUCH AS GEARS, PUMPS, COMPRESSORS, OR OTHER DRIVEN EQUIPMENT. WARNING. ‘THE FRAMES AND OTHER METAL EXTERIORS ‘OF MOTORS AND GENERATORS (EXCEPT FOR YSULATED PEDESTAL BEARINGS) USUALLY SHOULD BE GROUNDED TO LIMIT THEIR ‘TENTIAL TO GROUND IN THE EVENT OF SCIDENTAL CONNECTION OR CONTACT BETWEEN LIVE ELECTRICAL PARTS AND THE METAL EXTERIORS. WARNING FOR EXPLOSION-PROOF MOTOR Disconnect power before working on motor driven equipment. This motor is equipped with an auto- ‘matic temperaturesimiting device. The National Electrical Code and Underwriter’s Laboratories quire connection of leads P1 and P2 into thecontrol Circuit of @ manual reset starter per following diagram. KUXON TYPE | AC VOUT | VOUT AMP RATING ‘700K | 120-600V TOA TO CONTROL VOLTAGE START HOLD con (NG) MOTOR THERMOSTATS NOTE: Frame 256T and smaller has two thermostats.MAINTENANCE INSPECTION espe eter legen. Keep tern an vert openings cles. LUBRICATION » Fs TT S257 ar at wth ci sede ddl bes, rated plo pln, rs gs ft ‘Spped ane beat are desona‘ar sarge 100000 hours opersoon une! Sun's condone non Frkines 2047 tru NESTUE ae umcned win cube shies of epen bale ler tetgn (Oependng on He andor seed) Ms ects usineai conbesig oe paren. (ue table 2 beau) These marae suples wah previ fo geasig 2 ‘ve boon bret pr fo est howe Dlre Sar i Vecrmenged Ys appacmaely 30 gra (162) of grate ecae of {sui ating of gros sung rigs and Nancing. However, esape sous bach cbt ale epacing ar exon gare Seals ‘etpupes ot by oprsing mes ompurany het open “Table 2 Frequency of Relubriction SERVICE CONDON aa Faia | Sea ene] | [ SAOROOOTY GR oT EE ie a real "ean a elo ore ioe] — Sse ‘ght 1 normal ane toning a See se er aT Soe ciemrs wee 6S poe [PSeersest—} oes] meat oaies le ta “a04 7-447 2 Years. “8 Mos. {Seti and vation use 173 seuesaenoe [ene | a nt soiescere tbe saree [ae te Sons tne (er agrees} er ferent sprees © cage bags se be ne Tha ve ab stews type ibaa sfoaaee ob oa ‘roc coos speed bye tars ase Namen 3. INSTRUCTIONS FOR LUBRICATING ‘ata le BAT ASTUE ws Arad wh eae ng. era gen, be nas emote pease ‘ee! pup & pie sa ung a ow gresaue geese pan puny hte "aque grease, Do Pet ovOyrese, etalon rowel Se Speched in Tate 3 above. Aer ebresng bw moter 4. RECOMMENDED GREASES FOR STANDARD SPERATING AMBIENT TEMP SOT w ST ‘APPLICATIONS Ceevnon sal CHEVRON SxONUNIREXe? DEON CORP. BXONPOLYREX _ Boon core, SHELL OOUUMR SHELL OU CO Creo ewig feses ett he gen teers ‘ange ues Shenae shown by ie eae see ane 5. RECOMMENDED GREASES FOR SPECIAL APPLICATIONS The alowng greases ar ecaeended fo spec! apcaons ly ab shoul Be Sed oy for mots spatial ul fo such IN ATEN TEMPS BEACON SES. BON CORE. swan Wert memset nga et ie ‘The mang o iret types of tunanes ay Seay Be compacton eae Presinparer ot hegrene. noe eens dg gua ee TA AMBIENT TEMP. 9S aw enn cone ONLINE 2 EXON GOR WARRANTY (Ganraly, TOSHISA wa camect ate epten Ue ol erie TOSHIBA roma pars 2 When rng, spe compels romain (tas Mode! Number and Saal Number fe ma. Spec quany an deere re 3. ioaten and servis ete pars TOSHIBA INTERNATIONAL CORPORATION, WARNING EXPLOSION-PROOF MOTORS a cinco comply wee UL Lael Seve Procetre Mana Rapa of EXPLOSION PROOF [MOTORS mest be made te mandaciaeroU Lied trace cre tomarcante UL Using, FOR FURTHER INFORMATION CONTACT TOSHIBA INTERNAT? Indust Equipment Dison 1931 W-LITTLE YORK RD. P.. BOX 4008, HOUSTON, TEXAS 77041CUNIVED HUN DIAGNAWID stasds) POLE | Oop TERE 2 TENET | Tan @. “He-SHP | WeSHP ee _[—inp.sHP | SP [a 1A Across the Line Staring Tow vorTAse_[_ WH VOTTRGE u-- |e ie pln ee uke? | Sune? 1.4 Part Winding Staring (se Note 21 nena LOW VOUREE Wes oh ® iF, uo hy Hy “8 Ter [ ae] M, should be af emf] energized within fea [en] 2 seconds after B. Deka connected Dua (2 Leads) foie] 008 Tee “er | 70-2008 | T0102 P| -250 | aver 1:1 Across the Line Staring TOW VOUT | WGH VOLTAGE vie th rf | uo oy me eRe pees 2.575 Volt Connection (see Noe 1) 77 B.S Wye Start Dota Run Note 1. 290/480 Volt Motors can be used on 575 Voltnetwork in accordance with B-2 connection. 2. pole and 6 pole motors are ‘satisfactory for Part Winding starting atlow voltage. EE |e) elelel Tow vouAse | — nigh WoRTAGE prt “ tar [i os i te Bee | Ope | Oe 7mCONNECTION DIAGRAMS CONT. D, Dota omezted Single tage £. Debacomected 575 Vo Motes Tze a Foie] oo eo reel or 3 | senseen | —— 2° | eso | 7s ar | sae-one_ | soreone “ar | 7st | rao ir [1osone — | 509-s0ne [Ta —| 7 Se ar | pa-asa | ree 1-1 Across the Line Staring boo Aeros the Line Staring gay Tre Nuke 7 we om 2 We Sart Oo fin | bof, 2 F-2 Wye Start Delta Run —Cr Tre a Ceo 1 | epee "I | fete Pas F t eon Bel Btete hee aan a En = = atta G. Deka connected 575 Volt Motors (2 Leads) asl oor (61 Aeros the Line Stating 3 Wye comnecad 575 Vo Mots i 62 Wye Stat Detain fal oo — ae er ae —— sea are Loe ie Aros the Lie String tee no o £ = San] tw Ul =m) fetes te Une SteetSPOLE-3 PHASE 2 POLE-1 PHASE tak 2 Furnas 5s FS Foe EATER EL EVENTS POR ENG ALOY RELAYS le mo a aad it id maa EmS, SEESESEREEEEEDESIOIN i a‘ONIddIHS ONRING ONDIOVHS Nous NMOHS LON AVAIL SS0H BTVOS OL LON LAOAWT WOISAHd GIA INOUE won 00 DESIGN 3 e700 oom NEV a [rane EPO sural fl ‘2# DNI'IdNOO HOLOK: auvny oxrtanoo: | EQNTTAQ| ‘OL no Sats wm of gonvo LHOIS ub / NaMLvaNE/STIN DR WHS Tana] oy [Rese Go GENERAL ASSEMBLY E*2 TORQ PLUS HYDRAULIC POWER UNITO° a Oo [REMOTE CONTROL VALVE #7 REMOTE RELIEF 6 ae 15 foe [roa oe port wenirication [ofr tt 8 pa Pevooramn en fre \EZPANEL2 foe nn Ne ezpavets [SAT ocb\E2\E2P) cs — aNLOADER # UB wees ASSY # 11 (CHECK VALVE #11C RELIEF VALVE # HA [Brz TORQ PLUS HYDRAULIC POWER UNIT UNLOADER ASSEMBLY [7% [ix/oe/ane] sex w