You are on page 1of 28

Atlas Copco Drilling Solutions

Parts and Services

DRILLCareTM Maintenance Plan


MODEL : DM45/HP
Serial Number : US009531
Atlas Copco Fluids

Optimizes the machine performance.


Atlas Copco machines have been built to last. Day in, day out, they deliver
performance in the most efficient and cost effective manner. They provide a driving
force in your business, allowing no margin for error.

To safeguard the high operating standards for which we designed this equipment
and to benefit fully from its high reliability and long service life, it is essential to use
only the most appropriate lubricants. No one is better placed than Atlas Copco to
formulate the exact oil specifications for its equipment. No other lubricant is a better
match for our precision mechanics and no other oil or grease can guarantee the
optimal performance of every Atlas Copco component. For Atlas Copco machines,
Atlas Copco lubricants are the only real choice.
DRILLCareTM Annual Maintenance Stock Plan
MODEL: DM45/HP
Serial Number: US009531

Part Number PM Kit Description Qty Annual


ea. Qty
2658326569 PM Kit A - 250 Hours Maintenance 1 10

2658326577 PM Kit B - 500 Hours Maintenance 1 5

2658326585 PM Kit C - 1000 Hours Maintenance 1 3

2658326593 PM Kit D - 2000 Hours Maintenance 1 2

2657720349 OIL,ENGINE 1 GL 10 200

2658251641 OIL,COMPRESSOR,HP-5 GAL 8 160

2657805038 OIL,HYDRAULIC-55 GAL 3 3


DRILLCareTM Maintenance Plan
MODEL: DM45/HP
Serial Number: US009531
Visit Hours PM Kit PM Description Technician Date
1 250 A 250 Hour Maintenance ___________ _________
2 500 B 500 Hour Maintenance ___________ _________
3 750 A 250 Hour Maintenance ___________ _________
4 1000 C 1000 Hour Maintenance ___________ _________
5 1250 A 250 Hour Maintenance ___________ _________
6 1500 B 500 Hour Maintenance ___________ _________
7 1750 A 250 Hour Maintenance ___________ _________
8 2000 D 2000 Hour Maintenance ___________ _________
9 2250 A 250 Hour Maintenance ___________ _________
10 2500 B 500 Hour Maintenance ___________ _________
11 2750 A 250 Hour Maintenance ___________ _________
12 3000 C 1000 Hour Maintenance ___________ _________
13 3250 A 250 Hour Maintenance ___________ _________
14 3500 B 500 Hour Maintenance ___________ _________
15 3750 A 250 Hour Maintenance ___________ _________
16 4000 D 2000 Hour Maintenance ___________ _________
17 4250 A 250 Hour Maintenance ___________ _________
18 4500 B 500 Hour Maintenance ___________ _________
19 4750 A 250 Hour Maintenance ___________ _________
20 5000 C 1000 Hour Maintenance ___________ _________
250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658326577 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Cable/Chain-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
1000 Hours Maintenance Service and Task List
PM Kit C Part Number: 2658326585 Qty = 1
Engine Oil: 2657720349 Qty = 10
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Cable/Chain-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
1250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
1500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658326577 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Cable/Chain-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
1750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
2000 Hours Maintenance Service and Task List
PM Kit D Part Number: 2658326593 Qty = 1
Engine Oil: 2657720349 Qty = 10
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Cable/Chain-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
2250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
2500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658326577 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Cable/Chain-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
2750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
3000 Hours Maintenance Service and Task List
PM Kit C Part Number: 2658326585 Qty = 1
Engine Oil: 2657720349 Qty = 10
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Cable/Chain-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
3250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
3500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658326577 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Cable/Chain-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
3750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
4000 Hours Maintenance Service and Task List
PM Kit D Part Number: 2658326593 Qty = 1
Engine Oil: 2657720349 Qty = 10
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Cable/Chain-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
4250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
4500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658326577 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Cable/Chain-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
4750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2658326569 Qty = 1
Engine Oil: 2657720349 Qty = 10

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Cable/Chain-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
5000 Hours Maintenance Service and Task List
PM Kit C Part Number: 2658326585 Qty = 1
Engine Oil: 2657720349 Qty = 10
Compressor Oil: 2658251641 Qty = 8
Hydraulic Oil: 2657805038 Qty = 3
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Case Drain Oil Filters ______
 Change Engine Oil Filters ______  Change Rotary Head Oil ______
 Change Engine Fuel Filters ______  Rod Changer-Change Gear Oil ______
 Change Primary Fuel/Water Separators ______  Fuel Tank-Check Fuel Level ______
 Change Engine Coolant Filter ______  Hyd. Reservoir-Change Hyd Oil ______
 Check Engine DCA/SCA level ______  Lube Upper Rotary Head Bearing ______
 Check Radiator Coolant Level ______  Lube Tower Central Bank ______
 Clean Cooling Fins ______  Lube Frame Central Bank ______
 Check Engine Belts and Tensioner ______  Lube Sheaves and Sprockets ______
 Battery, Check Electrolyte Level ______  Lube Carousel and Cups ______
 Battery, Check Terminals-Clean and Tight ______  Lube Gearbox Driveshaft ______
 Change Air Primary and Safety Elements ______  Check Feed Cable/Chain-Sag ______
 Check Connections and Ducts for Leaks ______  Feed Cable and Wire Rope-Clean and Lube ______
 Empty Dust Cups ______  Auxiliary Hoist-Periodic Inspection ______
 Clean Compressor Oil Strainer ______  Auxiliary Hoist-Change Oil ______
 Change Compressor Oil Filters ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil ______  Track gearbox: Check Oil level ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Change Oil ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Check Track Tension ______
 Change Fuel Tank breather ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Hyd. Tank Breather ______  Change Hydraulic Oil ______
 Change Main Return Oil Filters ______
DRILLCareTM Maintenance Plan
MODEL: DM45/HP
Serial Number: US009531
Peel and
250 Hours Maintenance Service affix label
PM Kit A Part Number: 2658326569 Qty = 1
to Drill
Engine Oil: 2657720349 Qty = 10

500 Hours Maintenance Service


PM Kit B Part Number: 2658326577 Qty = 1
Engine Oil: 2657720349 Qty = 10

1000 Hours Maintenance Service


PM Kit C Part Number: 2658326585 Qty = 1
Engine Oil: 2657720349 Qty = 10
Compressor Oil: 2658251641 Qty = 8

2000 Hours Maintenance Service


PM Kit D Part Number: 2658326593 Qty = 1
Engine Oil: 2657720349 Qty = 10
Compressor Oil: 2658251641 Qty = 8
Service Notes:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Committed to
sustainable productivity.

www.atlascopco.com/drillingsolutions
www.acdsgarland.com

Copyright © 2012 Atlas Copco Drilling Solutions, LLC

You might also like