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Factorsgoverningthemuckpilecharacteristics - PPTX Proceedings
Factorsgoverningthemuckpilecharacteristics - PPTX Proceedings
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Laurentian University
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Abstract
The characteristics of a blasted muck pile can have a significant effect on the productivity and economy
of loading and hauling operations. Poorly fragmented and tight muck piles, caused by insufficient
displacement of the broken rock, lead to higher digging and hauling costs. Therefore muck pile must be
tailored to suit the loading and hauling equipment. In order to achieve this objective, it is imperative to
understand the relevant muck pile characteristics and factors governing them .In general, muck pile
characteristics are governed by the blast design parameters, rock mass geology, explosive characteristics
and post-blasting requirements.
The field work was done in three phases, which involved the monitoring of nineteen blasts. The pre-
blasting rock mass conditions, blast design parameters and explosive characteristics were documented
for each blast. The first phase involved four blasts and muck piles were measured by a laser profiler and
the following characteristics were obtained:
(a) Skewness (b) Spread (c) Distance thrown (d) Flatness (e) Swell factor
The second and third phase involved fifteen blasts and following muck pile characteristics were
measured:
(a) Muck pile height and its distance from the face
(b) Distance of throw
(c) Width of the power trough
(d) Size distribution by image analysis
The effects of blast design parameters, explosive characteristics and size distribution of the fragments on
muck pile shape and size were examined. It was observed that muck pile height and distance of throw
are strongly influenced by the burden, bench height, heave energy of the explosive and size distribution
of the muck. Row-to-row delay, powder factor and total burden strongly influenced the width of power
trough. The inter-relationship between size distribution of the blasted rock and other muck pile
parameters has also been discussed in this paper.
Table 3.Blasting parameters and width of the power trough for phase 3.
Blast # Bench height Burden Row-to-row Powder factor Power trough
m(ft) m(ft) delay (ms) Kg/m3(lb/ft3) width (m)
1 10.5(35.0) 3.05(10.16) 90 0.79(0.05) 3.0(10)
2 9.14(30.43) 2.74(9.12) 105 1.29(0.08) 6.0(20)
3 11.58(38.56) 3.66(12.2) 150 1.61(0.1) 9.0(30)
16
Muck pile height in meters
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12
Bench height in meters
Distance of throw in
6
5
meters
4
3
2
1
0
0 2 4 6 8 10 12
Bench height in meters
14
Muck pile height in
12
10
meters
8
6
4
2
0
0 2 4 6 8
Burden in meters
Burden: This is the most important blast design parameters. The ratio between burden and explosive
energy determines the ejection velocity of the fragmented rock from the face and as a consequence, the
distance of throw. The ejection velocity is directly proportional to the explosive energy and inversely
proportional to the burden distance. It has been displayed in figure 4, that the height of the muck pile
20
Distance of throw in
18
16
14
meters
12
10
8
6
4
2
0
1 2 3 4 5
"Bench height/Stemming" Ratio
Row to Row or Plough Cut: It fires the entire row at one time and corner holes may be fired later. It
gives long linear muck pile along the face. Open free face helps to avoid confinement problems.
Movement perpendicular to throw tends to maximize forward throw. Timing should be set for proper
heaving effect. This type of muck pile is generally suitable for a wheel loader.
meters
6
4
2
0
90
105
150
Row‐to row delay in ms
Explosive Characteristics
Explosive distribution and blast timing control the degree of confinement at the time of detonation.
Burden relief also relies on both the charge geometry and blast timing. While designing delays and
sequencing, it is prudent to distinguish between the static and dynamic burden & spacing.
Heave Energy of the Explosive: The detonation of an explosive produces large volume of gases of
explosion at high temperature and pressure which heave the burden forward. It has been displayed in
figure 7, that distance of throw of the muck is controlled by the heave energy of the explosive. In the
three blasts, three different emulsion/ANFO blends (60/40 emulsion; 70/30 emulsion and 80/20
emulsion) were used as explosives. It was found that the distance of throw from the face was maximum
in the case of 60/40 emulsion/ANFO blend with the greatest heave energy. It shows that total burden
movement depends upon the heave energy provided by the gases of explosion. As the energy increases,
the burden moves with higher velocity and results in greater displacement from the initial location
(Lejuge and Cox, 1995). This increased displacement generally produces increased swell factor and
improved muck pile diggability.
Powder Factor: Powder factor is a function of the type of explosive, rock characteristics and blasting
requirements. This is the ratio between the mass of explosive required to fragment and displace a certain
quantity of rock. Optimum powder factor determines the energy available to yield desirable
fragmentation and rock displacement without any adverse side effects. It was observed in figures 8 and
9 that distance of throw of muck and width of power trough are dependent upon the powder factor of the
blast.
face in meters
30
20 60/40 Emulsion
70/30 Emulsion
10 80/20 Emulsion
0
1 2 3
Type of explosive
20
Distance of throw in
15
meters
10
0
0.1 0.2 0.3 0.4
Powder factor in Kg/meter3
WIDTH IN METERS
POWER TROUGH
8
0
0 0.5 1 1.5 2
POWDER FACTOR IN KG /METER3
Muck Pile Swell: Muck pile swell is caused by the gaps between the broken rock fragments. Based
upon the controlled laboratory experiments, the figures 10 and 11 display that % void (swell factor)
increases with the increase in the mean particle size and index of uniformity. Higher values of index of
uniformity means very uniform fragmentation which will produce greater voids in the fragmented
material resulting in higher muck pile swell. When coarser fragments rest on each other, they will create
more voids resulting in higher swell. It may not impact loading rates but will have an adverse effect on
the fill factors of the loading and hauling equipment.
Muck Pile Shape and Throw: It was observed in the field, that in the case of coarser fragmentation the
distance of throw will be shorter and the muck pile is generally D-shaped with relatively higher muck
pile. It has been displayed in figure 12 that muck pile height increases with the increase in the mean
particle size of the muck. If the size distribution is finer, it will have a higher spread and a shorter muck
pile. But there are exceptions. If the heave energy is less, even the finer size distribution may result in a
muck pile close to the initial location.
46
44
42
% VOID
40
38
36
34
32
30
10 15 20 25 30 35
MEAN PARTICLE SIZE IN MILIMETERS
% VOID
40
38
36
34
32
30
0.5 1 1.5 2 2.5
INDEX OF UNIFORMITY
Angle of Repose of the Muck Pile: During controlled laboratory experiments, it was observed that the
muck with higher mean particle size resulted in higher angle of repose. The angle of repose values
varied from a minimum of 37 degrees for 10mm (0.4 inch) mean size to a maximum of 44 degrees for
35mm (1.38 inch) mean particle size. No significant effect of index of uniformity was found on the
angle of repose. In muck piles with higher angle of repose, productivity of loading equipment will be
higher because the bucket has to travel less to attain a high fill factor. In high muck piles with greater
angle of repose, the bucket fill time is less since the material rills and assists in the filling of the bucket.
16
MUCK PILE HEIGHT IN
14
12
METERS
10
8
6
4
2
0
4 6 8 10 12
MEAN PARTICLE SIZE IN CENTIMETERS
Conclusions
Muck pile characteristics are influenced by a host of parameters which may be grouped into rock mass
properties, blast design and explosive characteristics. The following main conclusions can be drawn
from this study:
1. The rock mass characteristics influence the movement of the burden and digging forces required.
2. Higher “bench height/stemming length” ratio results in higher throw of muck pile provided the
explosive is adequately confined.
Acknowledgements
Thanks to the mining industry for funding and facilities to conduct the study.
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