VIP Rubber Bellows: Key Factors For Installation

INSTALLATION 1
The rubber expansion joints will extend in length when under pressure conditions unless adequately
restrained by anchors and guides, to ensure the pipe line is free from sag or pressure deflection. These
pressure thrust forces can very substantial at pressures above 2 bar. Do not use the expansion joint as a
pipe support. Control rod assemblies are strictly required when the movement / pressure exceeds the
permissible limit.

INSTALLATION 2
The control rod assemblies are pre-set at the maximum allowable expansion and / or contraction of the joint
during commissioning or operating. This is strictly recommended for unanchored / unsupported systems and
also spring mounted pumps or equipment. Control rod joints must be strictly used when the movement /
pressure exceeds the permissible limit.

INSTALLATION 3
Insert the bolts in the flanges with the heads toward the joints. Tighten the bolts in opposite pairs. The bolts
and nuts should be tightened crosswise with bolting pressure evenly distributed.
INSTALLATION 4
The use of the right connecting flange is important when fixing the rubber joints. The flange provides a safe
connection and prevents leakage as well as turbulence (pressure loss). The connecting flange should cover a
maximum of the seating surface of the joint.

INSTALLATION 5
The bellows should be fitted in to the neutral joint length as below, and should not be extended to join larger
distances.

INSTALLATION 6
Protruded sharp pipe ends should be strictly avoided as it causes damage on the joint contact surface.
INSTALLATION 7
As the joint is made of rubber, heat should strictly be avoided during installation. Particular care should be
taken against sparks from welding, grinding, etc near the point of joint installation.

INSTALLATION 8
Particular care should be taken to avoid the joint’s direct exposure to sunlight in case of outdoor piping.

INSTALLATION 9
Before fixing the joint, make sure the rubber joint / flange surface is cleared from welding / threading
debris, oil, paint, etc. Particular care should be taken to ensure the storage area is kept clean.

INSTALLATION 10
Do not install joints on the rubber to rubber surface, especially if using a wafer pattern butterfly valve. The
correct installation should be on rubber to metal surface.