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TYPE: 16V4000G81 527102378 FG/FGS:

SERIAL NO.: 527102378 BOM NO.: 16V4000G81


FG FG DESIGNATION
004 LABELS AND MISCELLANEQUS MATERIALS
011 CRANKCASE
014 OIL PAN
015 ENGINE MOUNTING
016 END HOUSING, MAIN PTO END AND AUX PTO END
018 CRANKCASE BREATHER
024 GEARCASE, AUX PTO END
031 CRANKSHAFT
032 CRANKSHAFT SUPPORT BEARINGS, MAIN PTO END
035 CRANKSHAFT, PTO, AUX PTO END
036 CRANKSHAFT TRANSPORTATION LOCKING DEVICE
037 PISTON
038 CONROD
040 CYLINDER HEAD
051 CAMSHAFT
055 VALVE DRIVE
073 INJECTION PUMP / HP PUMP
075 FUEL INJECTOR
077 HP FUEL LINE / HP LINE
081 FUEL PIPEWORK BEFORE DELIVERY PUMP
083 FUEL FILTER
101 TURBOCHARGER (H.P)
111 CHARGE AIR COOLING, IF REQUIRED, LEFT SIDE
121 AIR FILTER
124 AIR SUPPLY TO CYLINDERS
125 AIR SYSTEM, TURBOCHARGER - INTERCOOLER
141 EXHAUST SYSTEM, CYLINDER HEAD - EXH. MANIFOLD
172 ELECTRIC STARTING
181 LUBE OIL PUMP AND DRIVE
183 OIL FILTRATION/COOLING
185 TURBOCHARGER OIL SUPPLY
202 HIGH-TEMPERATURE CIRCUIT
203 LOW-TEMPERATURE CIRCUIT
206 COOLANT PIPEWORK WITH THERMOSTAT
213 GENERATOR
231 ENGINE MOUNTING
391 CONTAINER
507 GENERAL WIRING, ENGINE/GEARBOX/PLANT
511 ALARM SYSTEM

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TYPE: 16V4000G81 527102378 FG/FGS: 004
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

PLATE
000.00115

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TYPE: 16V4000G81 PLATE FG/FGS: 004 05
SERIAL NO.: 527102378 BOM NO.: 000.00115

10

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 700425000156 PLATE 1 PC 04.11 MMN425
20 700425000157 PLATE 1 PC 04.12 MMN425

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TYPE: 16V4000G81 527102378 FG/FGS: 011
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CRANKCASE
010.00464

INSPECT PORT COVER FOR OIL DIPSTICK


010.00391

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TYPE: 16V4000G81 CRANKCASE FG/FGS: 011 05
SERIAL NO.: 527102378 BOM NO.: 010.00464
190

90

100 165
180
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175

125
140

120 150 130


155

85
110
115

210

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215

65 55

75

TYPE: 16V4000G81 CRANKCASE FG/FGS: 011 05


SERIAL NO.: 527102378 BOM NO.: 010.00464

225

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TYPE: 16V4000G81 527102378 FG/FGS: 011 05
SERIAL NO.: 527102378 BOM NO.: 010.00464
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
55 5270101805 CRANKCASE 1 PC
65 5240110440 STRIP 1 PC
75 000912008115 SCREW 2 PC M 8 X 16 DIN912
85 0049976736 DRAIN VALVE 2 PC
90 5270101214 COVER 1 PC NN
100 000835010056 STUD 8 PC M 10 X 25 DIN835
110 000908014001 PLUG 1 PC M 14 X 1,5 DIN908
115 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
120 735084050000 PLUG 1 PC 50 MTN5084
125 700429042000 O-RING 1 PC 42 X 5 MMN429
130 5249950059 STRAP 1 PC
140 000933010089 SCREW 1 PC M 10 X 20 DIN933
150 007349010002 WASHER 1 PC 10,5 DIN7349
155 000933010198 SCREW 1 PC M 10 X 16 DIN933
165 5279970345 O-RING 1 PC 1357X5
170 000933010093 SCREW 36 PC M 10 X 35 DIN933
175 000125010524 WASHER 36 PC A 10,5 DIN125
180 700429018005 O-RING 10 PC 18 X 4 MMN429
190 700429055001 O-RING 1 PC 55 X 5 MMN429
200 5240110732 INSPECT PORT COVER 9 PC NN
210 5240111380 GASKET 9 PC
215 000933010035 SCREW 63 PC M 10 X 25 DIN933
218 E5270101805 CRANKCASE 1 PC MN
225 5240110159 CARBON SCRAPER RING 16 PC

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TYPE: 16V4000G81 CRANKCASE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5270101805
45

45 55 65 75

85

40

35
30
20
20

35
30
15
10

25 25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5270111701 CRANKCASE 1 PC
10 5240110111 CRANKSHAFT BRG CAP 8 PC
15 5240110511 CRANKSHAFT BRG CAP 1 PC
20 5240110570 STUD 18 PC
25 5240110172 NUT 18 PC
30 000912018008 SCREW 18 PC M 18 X180 DIN912
35 700521018201 WASHER 18 PC 18,2 MMN521
40 5240510110 CAMSHAFT BEARING SIZE 0-0 9 PC M
45 5249970020 COVER 32 PC
55 5240114210 CYLINDER LINER SIZE 0 16 PC MN
65 5240114410 CYLINDER LINER SIZE 1 1 PC MN
75 5240114510 CYLINDER LINER SIZE 2 1 PC MN
85 5550110259 SEALING RING 32 PC

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TYPE: 16V4000G81 INSPECT PORT COVER FOR OIL DIPSTICK FG/FGS: 011 40
SERIAL NO.: 527102378 BOM NO.: 010.00391

65

75

25 30
35
80 55
75
45

20 80

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


20 5240100266 GUIDE TUBE 1 PC SB
25 007603022102 SEALING RING 1 PC A 22 X 27 DIN7603
30 8800180770 SCREW-FITTING UNION 1 PC
35 5240100972 OIL DIPSTICK 1 PC NN
45 700429012002 O-RING 1 PC 12 X 5 MMN429
55 5240100264 OIL FILLER NECK 1 PC NN
65 0000181802 COVER 1 PC
75 5240111380 GASKET 2 PC
80 000933010035 SCREW 14 PC M 10 X 25 DIN933

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TYPE: 16V4000G81 527102378 FG/FGS: 014
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

OIL PAN
010.00084

SEAL ELEM.
010.00141

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TYPE: 16V4000G81 SEAL ELEM. FG/FGS: 014 05
SERIAL NO.: 527102378 BOM NO.: 010.00141

20

20

15
10
30 15
25
10
30
25

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5500140145 FLANGE 1 PC
15 5602030280 GASKET 1 PC
20 000912010065 SCREW 2 PC M 10 X 25 DIN912
25 5379970030 PLUG 1 PC
30 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603

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TYPE: 16V4000G81 OIL PAN FG/FGS: 014 05
SERIAL NO.: 527102378 BOM NO.: 010.00084
40
45

140

135

145 140
125
160

165
30
125
130 115
25
110 105

60
55

75
70

95 85 90

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


25 5270141002 OIL PAN 1 PC
30 5279870435 PROFILE RUBBER 1 PC
40 000933010095 SCREW 36 PC M 10 X 50 DIN933
45 735151010100 WASHER 36 PC A 10,5 MTN5151
55 000931010315 SCREW 8 PC M 10 X100 DIN931
60 000125010524 WASHER 8 PC A 10,5 DIN125
70 000908012003 PLUG 2 PC M 12 X 1,5 DIN908
75 007603012111 SEALING RING 2 PC A 12 X 15,5 DIN7603
85 5240140033 COVER 1 PC
90 5240140080 GASKET 1 PC
95 000933010035 SCREW 2 PC M 10 X 25 DIN933
105 000931012176 SCREW 10 PC M 12 X150 DIN931
110 007349013002 WASHER 10 PC 13 DIN7349
115 5241800155 SUCTION BASKET 1 PC NN
125 304017008087 SCREW 8 PC M 8 X 50 ISO4017
130 007349008002 WASHER 4 PC 8,4 DIN7349
135 5241871253 PLUG-IN PIPE 1 PC NN
140 700429070000 O-RING 2 PC 70 X 5 MMN429
145 5241870087 CONNECTING PIECE 1 PC
160 000125008427 WASHER 4 PC A 8,4 DIN125
165 700429075002 O-RING 1 PC 75 X 3,5 MMN429
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TYPE: 16V4000G81 527102378 FG/FGS: 015
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

ENGINE MOUNTING
010.00131

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TYPE: 16V4000G81 ENGINE MOUNTING FG/FGS: 015 05
SERIAL NO.: 527102378 BOM NO.: 010.00131

10 10

POS. PART NO. DESIGNATION QTY. UNITS


10 5242230341 LIFTING EYE 4 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 016
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

FLYWHEEL HOUSING SHORT


010.00133

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TYPE: 16V4000G81 FLYWHEEL HOUSING SHORT FG/FGS: 016 00
SERIAL NO.: 527102378 BOM NO.: 010.00133

65

45
40 25 30

15

45
55

45
50 30

75
85
80

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5240104337 FLYWHEEL HOUSING 1 PC
25 5240150431 DEAD-CENTER INDICATR 1 PC
30 304017008077 SCREW 3 PC M 8 X 16 ISO4017
40 000931012215 SCREW 10 PC M 12 X150 DIN931
45 006796012100 CONICL SPRING WASHER 33 PC 12 DIN6796
50 000933012079 SCREW 16 PC M 12 X 55 DIN933
55 000933012059 SCREW 7 PC M 12 X 40 DIN933
65 700429033001 O-RING 2 PC 33 X 5 MMN429
75 5240160007 GUARD PLATE 2 PC
80 000933016001 SCREW 8 PC M 16 X 20 DIN933
85 000125017014 WASHER 8 PC A 17 DIN125

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TYPE: 16V4000G81 FLYWHEEL HOUSING FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240104337
70

70 45

50

20 25

10
15
65
55
60

60
60
40 60
30
65 35
65
65

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5240133310 FLYWHEEL HOUSING 1 PC
10 007603022102 SEALING RING 2 PC A 22 X 27 DIN7603
15 000910022003 PLUG 2 PC M 22 X 1,5 DIN910
20 007603016105 SEALING RING 2 PC A 16 X 20 DIN7603
25 000908016001 PLUG 2 PC M 16 X 1,5 DIN908
30 5240130033 COVER 1 PC
35 5240140215 GUARD PLATE 2 PC
40 5240140315 GUARD PLATE 2 PC
45 5240140115 GUARD PLATE 1 PC
50 5240130333 COVER 2 PC
55 5240141315 GUARD PLATE 1 PC
60 5511530050 SPACER BUSHING 22 PC NN
65 304017008081 SCREW 22 PC M 8 X 25 ISO4017
70 304017008076 SCREW 6 PC M 8 X 12 ISO4017

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TYPE: 16V4000G81 527102378 FG/FGS: 018
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CRANKCASE BREATHER
010.00489

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TYPE: 16V4000G81 CRANKCASE BREATHER FG/FGS: 018 10
SERIAL NO.: 527102378 BOM NO.: 010.00489
65
80 90
70
95

55
18
650

40
110
105
52 110

51
52
50
15
70
35
292 790 18 25
18 650
17
550
793
70
760 70 292 795

720
760 70
18 710
730

TYPE: 16V4000G81 CRANKCASE BREATHER FG/FGS: 018 10


SERIAL NO.: 527102378 BOM NO.: 010.00489
180
290
140
280
70
240 220
230
200
70

180 170
294 70

160
120

140
70
294
121 120
180 292
140 292
180

180 292 121


140
70
294
292

180 70

140 294

Business Portal Online Print 22-10-2020


TYPE: 16V4000G81 CRANKCASE BREATHER FG/FGS: 018 10
SERIAL NO.: 527102378 BOM NO.: 010.00489

1050

950

1000

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 X00003100 VENT HOUSING 1 PC
17 000908016001 PLUG 1 PC M 16 X 1,5 DIN908
18 007603016105 SEALING RING 5 PC A 16 X 20 DIN7603
25 000933010035 SCREW 4 PC M 10 X 25 DIN933
35 50773 SILICONE RUBBER 1 PC LOCTITE 5970
40 X00005876 RETAINER 1 PC
50 000933012054 SCREW 2 PC M 12 X 25 DIN933
51 000933012051 SCREW 2 PC M 12 X 50 DIN933
52 735151012100 WASHER 4 PC A 12,5 MTN5151
55 5260180940 SUPPORT F OIL SEPARATOR 1 PC
65 000931008189 SCREW 6 PC M 8 X 85 DIN931
70 000125008427 WASHER 21 PC A 8,4 DIN125
80 0000187135 OIL SEPARATOR 4 PC P
90 304017006063 SCREW 16 PC M 6 X 25 ISO4017
95 000125006431 WASHER 16 PC A 6,4 DIN125
105 X00003529 HOSE 2 PC
110 000000000670 CLAMP 4 PC 35- 50X13-SW8-W3 MBN10223
120 X00003523 INTAKE HOSE 2 PC
121 X00030632 INTAKE HOSE 2 PC
140 000000000668 CLAMP 8 PC 25- 40X13-SW8-W3 MBN10223
160 X00003744 RETAINER 1 PC
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TYPE: 16V4000G81 527102378 FG/FGS: 018 10
SERIAL NO.: 527102378 BOM NO.: 010.00489
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
170 000000001041 SCREW 1 PC M 10 X140 ISO4014
180 916016035201 CLAMP 8 PC BRSGU 35/20 N16016
200 304017008077 SCREW 2 PC M 8 X 16 ISO4017
220 5241538540 RETAINER 1 PC
230 007349010002 WASHER 1 PC 10,5 DIN7349
240 000000001464 SCREW 1 PC M 10 X 30 ISO4017
280 007349008002 WASHER 1 PC 8,4 DIN7349
290 304017008083 SCREW 1 PC M 8 X 30 ISO4017
292 304017008079 SCREW 6 PC M 8 X 20 ISO4017
294 000934008008 HEX NUT 4 PC M8 DIN934
550 X00004476 OIL RETURN LINE 1 PC
650 915006008002 UNION 2 PC 8 N15006
710 5249971015 THREADED BUSHING 1 PC
720 007603026101 SEALING RING 1 PC A 26 X 32 DIN7603
730 915011010101 BANJO SCREW 1 PC A 10 N15011
760 304017008084 SCREW 6 PC M 8 X 35 ISO4017
790 735151008100 WASHER 1 PC A 8,4 MTN5151
793 5241872240 RETAINER 1 PC
795 000933012077 SCREW 1 PC M 12 X 35 DIN933
950 5240110045 FLANGE 2 PC
1000 5501871280 GASKET 2 PC
1050 000000003021 SCREW 4 PC M 10 X 25 ISO4017

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TYPE: 16V4000G81 OIL SEPARATOR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 0000187135

10

15

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 5410180233 MEMBRANE 1 PC UB
10 5410100080 INSERT 1 PC FILTEREINSATZ ÖLABSCHEIDER
15 0000180680 GASKET 1 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 024
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

EQUIPMENT RACK
020.00112

COVER FOR GENERATOR


020.00004

SEAL ELEM. FOR OIL PRIMING


020.00056

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TYPE: 16V4000G81 EQUIPMENT RACK FG/FGS: 024 00
SERIAL NO.: 527102378 BOM NO.: 020.00112

85

105
20

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90
200
95

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50
45
135
35
125
30

120 115

TYPE: 16V4000G81 EQUIPMENT RACK FG/FGS: 024 00


SERIAL NO.: 527102378 BOM NO.: 020.00112

65

70

75

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TYPE: 16V4000G81 527102378 FG/FGS: 024 00
SERIAL NO.: 527102378 BOM NO.: 020.00112
POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD
20 5240102033 GEAR CASE HOUSING 1 PC
30 000908026005 PLUG 1 PC M 26 X 1,5 DIN908
35 007603026104 SEALING RING 1 PC A 26 X 31 DIN7603
45 5360520080 GASKET 1 PC
50 5241880502 COVER 1 PC
55 000933010035 SCREW 6 PC M 10 X 25 DIN933
65 5241880080 GASKET 2 PC 1X250X250
70 5241880102 COVER 2 PC
75 000933012056 SCREW 12 PC M 12 X 30 DIN933
85 700429083000 O-RING 2 PC 83 X 5 MMN429
90 000939012023 STUD 6 PC M 12 X 30 DIN939
95 000931012213 SCREW 2 PC M 12 X180 DIN931
100 000125013012 WASHER 6 PC A 13 DIN125
105 000934012008 HEX NUT 6 PC M 12 DIN934
115 000933012047 SCREW 2 PC M 12 X 80 DIN933
120 000908038000 PLUG 2 PC M 38 X 1,5 DIN908
125 007603038101 SEALING RING 2 PC A 38 X 44 DIN7603
135 000931016068 SCREW 2 PC M 16 X160 DIN931
200 304017008077 SCREW 1 PC M 8 X 16 ISO4017

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TYPE: 16V4000G81 GEAR CASE HOUSING FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240102033

25

5 20

25
55
50
75
70
60
65 85
80
100
40 35
30

95
90
45
110
105
35
45 40

30 95

90
115

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5240151302 EQUIPMENT RACK 1 PC NN
20 5240332630 CRANKSHAFT BEARING AUX PTO END 1 PC
25 23540425 IDLER GEAR 2 PC
30 5240150417 AXLE 2 PC
35 700429024000 O-RING 2 PC 24 X 5 MMN429
40 700429083000 O-RING 2 PC 83 X 5 MMN429
45 000933010093 SCREW 6 PC M 10 X 35 DIN933
50 5241800015 DELIVERY VALVE 2 PC NN
55 700429048000 O-RING 2 PC 48 X 4 MMN429
60 700429040000 O-RING 2 PC 40 X 3 MMN429
65 000472048000 SNAP RING 2 PC 48 X 1,75 DIN472
70 000908052003 PLUG 5 PC M 52 X 1,5 DIN908
75 007603052101 SEALING RING 5 PC A 52 X 60 DIN7603
80 000908038000 PLUG 2 PC M 38 X 1,5 DIN908
85 007603038101 SEALING RING 2 PC A 38 X 44 DIN7603
90 000908026005 PLUG 6 PC M 26 X 1,5 DIN908
95 007603026104 SEALING RING 6 PC A 26 X 31 DIN7603
100 735210014000 PLUG 4 PC M 14 X 1,5 MTN5210
105 5240150271 DRAIN PLUG 1 PC
110 700429015000 O-RING 1 PC 15 X 3 MMN429
115 0001800015 PRESS REDUCING VALVE 1 PC
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TYPE: 16V4000G81 IDLER GEAR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 23540425

10

POS. PART NO. DESIGNATION QTY. UNITS


10 0029922401 BUSHING 1 PC

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TYPE: 16V4000G81 PRESS REDUCING VALVE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 0001800015

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 700429037000 O-RING 1 PC 37,7 X 3,53 MMN429

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TYPE: 16V4000G81 SEAL ELEM. FOR OIL PRIMING FG/FGS: 024 05
SERIAL NO.: 527102378 BOM NO.: 020.00056

20 10

15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5241880180 GASKET 2 PC 1X120X120
15 5241880202 COVER 2 PC
20 000933010035 SCREW 6 PC M 10 X 25 DIN933

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TYPE: 16V4000G81 COVER FOR GENERATOR FG/FGS: 024 05
SERIAL NO.: 527102378 BOM NO.: 020.00004

25

15

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5241880080 GASKET 1 PC 1X250X250
20 5241880102 COVER 1 PC
25 000933012056 SCREW 6 PC M 12 X 30 DIN933

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TYPE: 16V4000G81 527102378 FG/FGS: 031
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CRANKSHAFT
030.00478

MAIN BEARING
030.00657

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TYPE: 16V4000G81 CRANKSHAFT FG/FGS: 031 05
SERIAL NO.: 527102378 BOM NO.: 030.00478

10

POS. PART NO. DESIGNATION QTY. UNITS


10 5270301301 CRANKSHAFT 1 PC

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TYPE: 16V4000G81 CRANKSHAFT FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5270301301

20

10

10

15
15

POS. PART NO. DESIGNATION QTY. UNITS STANDARD


5 5270310301 CRANKSHAFT STOCK 1 PC
10 5240310507 COUNTERWEIGHT 8 PC
15 5240310171 SCREW 16 PC
20 5240520503 CRANKSHAFT GEAR 1 PC MMN396.2

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TYPE: 16V4000G81 MAIN BEARING FG/FGS: 031 10
SERIAL NO.: 527102378 BOM NO.: 030.00657

150 165 175 185 195 205 215 225 235 245 255 265

155 170 180 190 200 210 220 230 240 250 260 270

20 35 45 55 65 75 85 95 105 115 125 135

25 40 50 60 70 80 90 100 110 120 130 140

POS. PART NO. DESIGNATION QTY. UNITS FN


20 5240332508 CRANKSHAFT ALIGN BRG UPPER HALF 1 PC M
25 5240333307 CRANKSHAFT ALIGN BRG SIZE 0-0 1 PC M
35 5240332608 CRANKSHAFT ALIGN BRG SIZE 0-1 1 PC M
40 5240333407 CRANKSHAFT ALIGN BRG SIZE 0-1 1 PC M
45 5240332708 CRANKSHAFT ALIGN BRG SIZE 0-2 1 PC M
50 5240333507 CRANKSHAFT ALIGN BRG SIZE 0-2 1 PC M
55 5240332808 CRANKSHAFT ALIGN BRG SIZE 0-3 1 PC M
60 5240333607 CRANKSHAFT ALIGN BRG SIZE 0-3 1 PC M
65 5240332908 CRANKSHAFT ALIGN BRG SIZE 1-0 1 PC M
70 5240333707 CRANKSHAFT ALIGN BRG SIZE 1-0 1 PC M
75 5240333008 CRANKSHAFT ALIGN BRG SIZE 1-1 1 PC M
80 5240333807 CRANKSHAFT ALIGN BRG SIZE 1-1 1 PC M
85 5240333108 CRANKSHAFT ALIGN BRG SIZE 1-2 1 PC M
90 5240333907 CRANKSHAFT ALIGN BRG SIZE 1-2 1 PC M
95 5240333208 CRANKSHAFT ALIGN BRG SIZE 1-3 1 PC M
100 5240334007 CRANKSHAFT ALIGN BRG SIZE 1-3 1 PC M
105 5240334408 CRANKSHAFT ALIGN BRG SIZE 2-0 1 PC M
110 5240335207 CRANKSHAFT ALIGN BRG SIZE 2-0 1 PC M
115 5240334508 CRANKSHAFT ALIGN BRG SIZE 2-1 1 PC M
120 5240335307 CRANKSHAFT ALIGN BRG SIZE 2-1 1 PC M
125 5240334608 CRANKSHAFT ALIGN BRG SIZE 2-2 1 PC M
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TYPE: 16V4000G81 527102378 FG/FGS: 031 10
SERIAL NO.: 527102378 BOM NO.: 030.00657
POS. PART NO. DESIGNATION QTY. UNITS FN
130 5240335407 CRANKSHAFT ALIGN BRG SIZE 2-2 1 PC M
135 5240334708 CRANKSHAFT ALIGN BRG SIZE 2-3 1 PC M
140 5240335507 CRANKSHAFT ALIGN BRG SIZE 2-3 1 PC M
150 5240336101 CRANKSHAFT BEARING UPPER HALF 8 PC
155 5240336602 CRANKSHAFT BEARING LOWER HALF 8 PC
165 5240336201 CRANKSHAFT BEARING SIZE 0-1 1 PC M
170 5240336702 CRANKSHAFT BEARING SIZE 0-1 1 PC M
175 5240336301 CRANKSHAFT BEARING SIZE 0-2 1 PC M
180 5240336802 CRANKSHAFT BEARING SIZE 0-2 1 PC M
185 5240336401 CRANKSHAFT BEARING SIZE 0-3 1 PC M
190 5240336902 CRANKSHAFT BEARING SIZE 0-3 1 PC M
195 5240336501 CRANKSHAFT BEARING SIZE 1-0 1 PC M
200 5240337002 CRANKSHAFT BEARING SIZE 1-0 1 PC M
205 5240336601 CRANKSHAFT BEARING SIZE 1-1 1 PC M
210 5240337102 CRANKSHAFT BEARING SIZE 1-1 1 PC M
215 5240336701 CRANKSHAFT BEARING SIZE 1-2 1 PC M
220 5240337202 CRANKSHAFT BEARING SIZE 1-2 1 PC M
225 5240336801 CRANKSHAFT BEARING SIZE 1-3 1 PC M
230 5240337302 CRANKSHAFT BEARING SIZE 1-3 1 PC M
235 5240336901 CRANKSHAFT BEARING SIZE 2-0 1 PC M
240 5240337402 CRANKSHAFT BEARING SIZE 2-0 1 PC M
245 5240337001 CRANKSHAFT BEARING SIZE 2-1 1 PC M
250 5240337502 CRANKSHAFT BEARING SIZE 2-1 1 PC M
255 5240337101 CRANKSHAFT BEARING SIZE 2-2 1 PC M
260 5240337602 CRANKSHAFT BEARING SIZE 2-2 1 PC M
265 5240337201 CRANKSHAFT BEARING SIZE 2-3 1 PC M
270 5240337702 CRANKSHAFT BEARING SIZE 2-3 1 PC M

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TYPE: 16V4000G81 527102378 FG/FGS: 032
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

FLYWHEEL
030.00239

ADAPTER FOR FLYWHEEL


030.00051

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 FLYWHEEL FG/FGS: 032 10
SERIAL NO.: 527102378 BOM NO.: 030.00239

40

30

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


30 0219976647 RADIAL-LIP SHFT SEAL 1 PC DM 210
40 5260300905 FLYWHEEL 1 PC

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TYPE: 16V4000G81 FLYWHEEL FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5260300905

10 20
5

35
30

15
25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5260320501 FLYWHEEL 1 PC
10 5240320705 RING GEAR 1 PC
15 5769970219 GRUB SCREW 1 PC NN
20 5240311148 METERING WHEEL ON CRANKSHAFT 1 PC
25 001481006004 SPRING PIN 2 PC 6 X 20 - N ISO8752
30 000125008427 WASHER 8 PC A 8,4 DIN125
35 304017008079 SCREW 8 PC M 8 X 20 ISO4017

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TYPE: 16V4000G81 ADAPTER FOR FLYWHEEL FG/FGS: 032 20
SERIAL NO.: 527102378 BOM NO.: 030.00051

10

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 X00016152 ADAPTER 1 PC
20 000912012015 SCREW 2 PC M 12 X 60 DIN912

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TYPE: 16V4000G81 527102378 FG/FGS: 035
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

VIBRATION DAMPER AUX PTO END (KGS)


030.00240

VIBRATION DAMPER HSG


030.00387

PTO FLANGE AUX PTO END (KGS)


030.00241

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 VIBRATION DAMPER HSG FG/FGS: 035 05
SERIAL NO.: 527102378 BOM NO.: 030.00387

15
65 20
70

35

45
55
50

40
30
25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 5240350245 ADAPTER FLANGE FOR VIBRATION DAMPE 1 PC NN
20 700429290000 O-RING 1 PC 290 X 4 MMN429
25 304017012018 SCREW 6 PC M 12 X 50 ISO4017
30 006796012100 CONICL SPRING WASHER 6 PC 12 DIN6796
35 700429021002 O-RING 1 PC 21 X 3 MMN429
40 700429418000 O-RING 1 PC 418 X 6 MMN429
PROTECTIVE COVER FOR VIBRATION
45 5242300441 1 PC
DAMPE
50 304017008083 SCREW 12 PC M 8 X 30 ISO4017
55 000125008427 WASHER 12 PC A 8,4 DIN125
65 000908020000 PLUG 1 PC M 20 X 1,5 DIN908
70 007603020103 SEALING RING 1 PC A 20 X 26 DIN7603

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TYPE: 16V4000G81 VIBRATION DAMPER AUX PTO END (KGS) FG/FGS: 035 05
SERIAL NO.: 527102378 BOM NO.: 030.00240

35
30
15

25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 0000352500 VIBRATION DAMPER 1 PC
25 000933020017 SCREW 12 PC M 20 X 50 DIN933
30 E0000352500 VIBRATION DAMPER 1 PC MN
35 R0000352500 VIBRATION DAMPER 1 PC MN

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TYPE: 16V4000G81 VIBRATION DAMPER FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 0000352500
65 10 20 65 45 50

25

30
35

70 70

40
40
15

55 60

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 Z=G3 05317C SPRING PACK 24 PC AC
15 Z=G3 05318C INTERMEDIATE MEMBER 24 PC AC
20 Z=G4 10286 CLAMPING RING 1 PC AC
25 Z=G2 06610C FLANGE 1 PC AC
30 Z=G2 06611B SIDE PLATE 1 PC AC
35 Z=G1 04739 INNER STAR 1 PC AC
40 0000171160 SEALING RING 1 PC
45 Z=G3 05317A SHIM 24 PC AC
50 Z=59.5X19X0.2 SHEET METAL 1 PC AC
55 Z=DIN931 M18X90 SCREW 24 PC AC M18X90 DIN931
60 Z=40X19X2 DISHED WASHER 24 PC AC
65 700429420000 O-RING 2 PC 420 X 4 MMN429
70 8699970331 GASKET 2 PC Y-DICHTUNG

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TYPE: 16V4000G81 SEALING RING FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 0000171160

10

POS. PART NO. DESIGNATION QTY. UNITS FN


5 Z=G4 11661A RING 2 PC AC
10 Z=G4 11897 FELT INSERT 2 PC AC

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TYPE: 16V4000G81 PTO FLANGE AUX PTO END (KGS) FG/FGS: 035 25
SERIAL NO.: 527102378 BOM NO.: 030.00241

30

10
20

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 X00007157 PTO FLANGE 1 PC AB
20 700429180000 O-RING 3 PC 180 X 4 MMN429
30 700429150000 O-RING 1 PC 150 X 4 MMN429

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TYPE: 16V4000G81 527102378 FG/FGS: 036
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

TRANSPORTATION LOCK
030.00160

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TYPE: 16V4000G81 TRANSPORTATION LOCK FG/FGS: 036 05
SERIAL NO.: 527102378 BOM NO.: 030.00160

40 15
20 30
35

15
20
45
10
25

10
30
35

20
25

45
15

40
20
15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5242370435 PLATE 2 PC
15 000912016045 SCREW 8 PC M 16 X 55 DIN912
20 000125017014 WASHER 8 PC A 17 DIN125
25 5242370940 RETAINER 2 PC
30 000933010144 SCREW 2 PC M 10 X 60 DIN933
35 000934010007 HEX NUT 2 PC M 10 DIN934
40 700425000085 PLATE 2 PC 53 MMN425
45 5242371265 COVER PLATE 2 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 037
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

PISTON
X00009735

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 PISTON FG/FGS: 037 05
SERIAL NO.: 527102378 BOM NO.: X00009735

50

POS. PART NO. DESIGNATION QTY. UNITS


50 X00008369 PISTON 16 PC

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TYPE: 16V4000G81 PISTON FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00008369

250

100

400

450

500
350

300

50

150

200

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


50 X00008372 PISTON SKIRT 1 PC
100 5240372525 PISTON CROWN 1 PC EM
150 5240370276 WASHER 2 PC
200 5249900719 STRESS BOLT 4 PC 49 LANG
250 001481005017 SPRING PIN 1 PC 5 X 16 - N ISO8752
300 000472068000 SNAP RING 2 PC 68 X 2,5 DIN472
350 5240370120 PISTON PIN 1 PC
400 0080375819 RECTANGLR-SECT RING 1 PC
450 0120370819 TAPER FACE COMP RING 1 PC
500 0120370618 OIL CONTROL RING 1 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 038
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CONROD
030.00660

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 CONROD FG/FGS: 038 05
SERIAL NO.: 527102378 BOM NO.: 030.00660

10

20 35 40 45

25 50 55 60

POS. PART NO. DESIGNATION QTY. UNITS FN


10 5240301220/42 CONROD 16 PC
20 5240384110 CONROD BEARING UPPER HALF 16 PC
25 5240383111 CONROD BEARING LOWER HALF 16 PC
35 5240384210 CONROD BEARING SIZE 0-1 1 PC M
40 5240384310 CONROD BEARING SIZE 0-2 1 PC M
45 5240384410 CONROD BEARING SIZE 0-3 1 PC M
50 5240383211 CONROD BEARING SIZE 0-1 1 PC M
55 5240383311 CONROD BEARING SIZE 0-2 1 PC M
60 5240383411 CONROD BEARING SIZE 0-3 1 PC M

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TYPE: 16V4000G81 CONROD FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240301220/42

20

10

15

POS. PART NO. DESIGNATION QTY. UNITS FN


5 5240380901/42 CONROD 1 PC
10 5240380802 CONROD CAP 1 PC NN
15 5240380471 CONROD BOLT 2 PC
20 5240382550 CONROD BUSHING SIZE 0 1 PC M

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TYPE: 16V4000G81 527102378 FG/FGS: 040
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CYLINDER HEAD
040.00057

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 CYLINDER HEAD FG/FGS: 040 00
SERIAL NO.: 527102378 BOM NO.: 040.00057

30

TYPE: 16V4000G81 CYLINDER HEAD FG/FGS: 040 00


SERIAL NO.: 527102378 BOM NO.: 040.00057
80

65

70
70

55

45
Business Portal Online Print 22-10-2020
TYPE: 16V4000G81 527102378 FG/FGS: 040 00
SERIAL NO.: 527102378 BOM NO.: 040.00057
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT
30 5240105720 CYLINDER HEAD COMPLETE 16 PC EM
45 5240160319 SEALING RING SIZE 0 16 PC
55 5240161580 GASKET FOR CYLINDER HEAD 16 PC
65 5249900701 SCREW 88 PC
70 5240110062 THRUST WASHER 96 PC NN
80 5240160069 SCREW 8 PC M22X2X333

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TYPE: 16V4000G81 CYLINDER HEAD COMPLETE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240105720
30
35
80 25

75
50
20
55
60 35
40

5 70
30
65
25

70 20

85
40

15

10

90

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5240162401 CYLINDER HEAD 1 PC NN
10 5240531101 INLET VALVE 2 PC
15 5240530905 EXHAUST VALVE 2 PC
20 5240530122 VALVE SPRING INNER 4 PC
25 5240530120 VALVE SPRING OUTER 4 PC
30 5240530125 SPRING RETAINER 4 PC NN
35 0000530926 VALVE COLLET 8 PC
40 0000534335 VALVE ROTATOR 4 PC
50 000910014004 PLUG 1 PC M 14 X 1,5 DIN910
55 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
60 700429039000 O-RING 1 PC 39,2 X 3 MMN429
65 5240160153 SLEEVE 1 PC
70 5240530530 VALVE GUIDE 4 PC NN
75 5550160633 COVER 1 PC D20
80 5800160033 COVER 4 PC D24
85 5240160233 COVER 5 PC D30

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TYPE: 16V4000G81 527102378 FG/FGS: 051
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CAMSHAFT
050.00112

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TYPE: 16V4000G81 CAMSHAFT FG/FGS: 051 05
SERIAL NO.: 527102378 BOM NO.: 050.00112

25
30
35

TYPE: 16V4000G81 CAMSHAFT FG/FGS: 051 05


SERIAL NO.: 527102378 BOM NO.: 050.00112

40

50

60
65

Business Portal Online Print 22-10-2020


TYPE: 16V4000G81 CAMSHAFT FG/FGS: 051 05
SERIAL NO.: 527102378 BOM NO.: 050.00112

80

90

TYPE: 16V4000G81 CAMSHAFT FG/FGS: 051 05


SERIAL NO.: 527102378 BOM NO.: 050.00112
100

Business Portal Online Print 22-10-2020


TYPE: 16V4000G81 527102378 FG/FGS: 051 05
SERIAL NO.: 527102378 BOM NO.: 050.00112
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
25 5270500101 CAMSHAFT FOR 16V 1 PC EM
40 23540423 CAMSHAFT GEAR 1 PC
50 5240521448 METERING WHEEL 1 PC
60 000931012052 SCREW 5 PC M 12 X 70 DIN931
65 006796012100 CONICL SPRING WASHER 5 PC 12 DIN6796
80 5240500344 THRUST BEARING FLANG 1 PC NN
90 000933012051 SCREW 3 PC M 12 X 50 DIN933
100 5240500930 PUSHROD 32 PC

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TYPE: 16V4000G81 CAMSHAFT FOR 16V FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5270500101

10

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5270510101 CAMSHAFT 1 PC EMN
10 000007010111 DOWEL PIN 2 PC 10 M6 X 40 DIN7

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TYPE: 16V4000G81 527102378 FG/FGS: 055
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

VALVE GEAR
050.00066

CYLINDER HEAD COVER FOR STANDARD VERSIO


040.00024

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 VALVE GEAR FG/FGS: 055 05
SERIAL NO.: 527102378 BOM NO.: 050.00066

50

50

20
10
25
40 10

10

30

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5240500833 ROCKER ARM 16 PC
30 5240551106 VALVE BRIDGE 32 PC
40 5240502335 SWING FOLL. 8 PC
50 000933010194 SCREW 16 PC M 10 X 40 DIN933

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TYPE: 16V4000G81 SWING FOLL. FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240502335
5

10

10

15

POS. PART NO. DESIGNATION QTY. UNITS


5 5240502135 SWING FOLL. INLET 2 PC
10 5240502235 SWING FOLL. EXHAUST 2 PC
15 5240550505 ROCKER SHAFT 1 PC

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TYPE: 16V4000G81 ROCKER ARM FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240500833

50

100

10 30
25

15
5

25
30

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240500433 ROCKER ARM 1 PC
10 5240500434 ROCKER ARM EXHAUST 1 PC
15 5240500436 ROCKER SHAFT SUPPORT 1 PC
25 200988045000 ADJUSTING WASHER 2 PC 45 X 55 X 1,5 DIN988
30 000471045000 SNAP RING 2 PC 45 X 1,75 DIN471
50 000931016091 SCREW 1 PC M 16 X180 DIN931
100 700521016200 WASHER 1 PC 16,2 MMN521

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TYPE: 16V4000G81 ROCKER ARM EXHAUST FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240500434

25

20

15

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240550203 ROCKER ARM EXHAUST 1 PC
10 5240550550 BUSHING 1 PC
15 5240500145 THRUST MEMBER 1 PC
20 5240550320 ADJUSTING SCREW 1 PC
25 000439016201 HEX NUT 1 PC B M 16 X 1,5 DIN439

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TYPE: 16V4000G81 ROCKER ARM FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240500433

25

20

10
15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240550701 ROCKER ARM INLET 1 PC
10 5240550550 BUSHING 1 PC
15 5240500145 THRUST MEMBER 1 PC
20 5240550320 ADJUSTING SCREW 1 PC
25 000439016201 HEX NUT 1 PC B M 16 X 1,5 DIN439

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TYPE: 16V4000G81 ROCKER SHAFT SUPPORT FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240500436

10

35

40

5 15

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240550210 BEARING PEDESTAL 1 PC
10 5240550705 ROCKER SHAFT 1 PC
15 735073007000 PLUG 1 PC 7 MTN5073
20 001474006000 GROOVED PIN 2 PC 6 X 12 DIN1474
35 000000003306 SPRING PIN 1 PC 3,5X 8 - N ISO8752
001481003508 SPRING PIN 1 PC 3,5X 8 DIN1481
40 001481002017 SPRING PIN 1 PC 2X8 DIN1481

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TYPE: 16V4000G81 SWING FOLL. EXHAUST FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240502235

10
5

25

20 15

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 5240550601 SWING FOLL. 1 PC
10 5240550524 BALL SOCKET 1 PC
15 (5240550018) ROLLER 1 PC KE 100 CR 6
20 (5240550650) BUSHING 1 PC KE
25 (5550540174) PIN 1 PC KE

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TYPE: 16V4000G81 SWING FOLL. INLET FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240502135

10 5

25

20 15

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 5240550501 SWING FOLL. 1 PC
10 5240550524 BALL SOCKET 1 PC
15 (5240550018) ROLLER 1 PC KE 100 CR 6
20 (5240550650) BUSHING 1 PC KE
25 (5550540174) PIN 1 PC KE

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TYPE: 16V4000G81 CYLINDER HEAD COVER FOR STANDARD VERSIO FG/FGS: 055 10
SERIAL NO.: 527102378 BOM NO.: 040.00024

20
25

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240160205 CYLINDER HEAD COVER 16 PC
10 5240160321 GASKET 16 PC
20 000931010332 SCREW 32 PC M 10 X150 DIN931
25 000125010524 WASHER 16 PC A 10,5 DIN125

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TYPE: 16V4000G81 527102378 FG/FGS: 073
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

HP PUMP
070.00159

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 HP PUMP FG/FGS: 073 88
SERIAL NO.: 527102378 BOM NO.: 070.00159

35

25

15

5 40 45

20

15

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5260701201 HP PUMP 1 PC
15 000933012051 SCREW 4 PC M 12 X 50 DIN933
20 200433013000 WASHER 1 PC 13 DIN433
25 735151012100 WASHER 2 PC A 12,5 MTN5151
35 5801533240 RETAINER 1 PC
40 E5260701201 HP PUMP 1 PC MN
45 R5260701201 HP PUMP 1 PC MN

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TYPE: 16V4000G81 HP PUMP FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5260701201

10

15

20

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 700429130003 O-RING 1 PC 130 X 5 MMN429
10 8693000017 CONTROL BLOCK 1 PC MIT CANNON STECKER
15 5240910024 INTERMEDIATE MEMBER 1 PC
20 5244760424 CONNECTING PIECE 1 PC P
30 X00017505 SPARE PARTS KIT FOR FUEL FILTER 1 PC

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TYPE: 16V4000G81 CONNECTING PIECE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5244760424

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 5319972945 SEALING RING 1 PC 9,3 X 1,78MM
10 5319970745 SEALING RING 1 PC 13,4 X 2,1MM 6-348-V894-9 PARKER

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TYPE: 16V4000G81 CONTROL BLOCK FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 8693000017

10

20
30

25
15

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 (Z=FVS-28) PLUG 1 PC KE
10 Z=DIN912M8X60 SCREW 2 PC AC M8 X 60 DIN912
15 8699970294 SEALING RING 1 PC 11 X 2
20 8690740389 SOLENOID 1 PC
25 8699970295 SEALING RING 1 PC 36 X 4
30 5244760324 CONNECTING PIECE 1 PC P

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TYPE: 16V4000G81 CONNECTING PIECE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5244760324

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 5319972445 SEALING RING 1 PC 18,77 X 1,78 90S
10 5319970345 SEALING RING 1 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 075
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

INJECTOR
070.00121

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TYPE: 16V4000G81 INJECTOR FG/FGS: 075 88
SERIAL NO.: 527102378 BOM NO.: 070.00121
15

10

5
20
25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 0010106951 INJECTOR 16 PC EM
10 5240780535 HOLD-DOWN CLAMP 16 PC
15 5249902101 SCREW 16 PC M12X100
20 E0010106951 INJECTOR 16 PC MN
25 R0010106951 INJECTOR 16 PC MN

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TYPE: 16V4000G81 INJECTOR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 0010106951

15

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 700429021001 O-RING 1 PC 21 X 2 MMN429
10 700429038003 O-RING 3 PC 38,5X3,7 MMN429
15 0000160119 SEALING RING 1 PC

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

HP LINE
070.00140

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SERIAL NO.: 527102378 BOM NO.: 070.00140
65
75
70
85

85
50
60

115 45
55 60
85

85 105

95
50
60
90

TYPE: 16V4000G81 HP LINE FG/FGS: 077 05


SERIAL NO.: 527102378 BOM NO.: 070.00140
35

145
155
145 25

150

140
142

130 135
155
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TYPE: 16V4000G81 527102378 FG/FGS: 077 05
SERIAL NO.: 527102378 BOM NO.: 070.00140
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
25 5260903576 HP FUEL LINE 1 PC
35 5260903676 HP FUEL LINE 1 PC
45 5270780590 HP ACCUMULATOR 2 PC
50 5240781024 THRUST MEMBER 2 PC
55 5240780824 THRUST MEMBER 1 PC
60 5240780171 THRUST SCREW 3 PC
65 X00026227 PRESS RELIEF VALVE 1 PC
70 5240780047 ADAPTER 1 PC
75 5240780271 THRUST SCREW 1 PC
85 5240780768 CONNECTING PIECE 16 PC NN
90 000933010194 SCREW 9 PC M 10 X 40 DIN933
95 0000787949 FLOW RESTRICT VALVE 16 PC AB
105 5240700933 HP LINE 16 PC
115 700429024000 O-RING 16 PC 24 X 5 MMN429
130 700325022100 PIPE HALF-CLAMP 2 PC 1/1 D 9 - 22 MMN325
135 304017008085 SCREW 1 PC M 8 X 40 ISO4017
140 8381594740 RETAINER 2 PC NN
142 000931012104 SCREW 2 PC M 12 X190 DIN931
145 700325022114 PIPE CLAMP HALF 4 PC 1/1 D11 - 22 MMN325
150 000933010094 SCREW 2 PC M 10 X 40 DIN933
155 5249970781 GROMMET 3 PC 24X22

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

FUEL PUMP LOW PRESSURE


080.00091

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SERIAL NO.: 527102378 BOM NO.: 080.00091

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40

15

35 25

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45

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 5240900450 FUEL DELIVERY PUMP 1 PC NN
25 0000910124 LINK 1 PC
35 700429083000 O-RING 1 PC 83 X 5 MMN429
40 735151010100 WASHER 1 PC A 10,5 MTN5151
45 735151010200 WASHER 1 PC B 10,5 MTN5151
50 000933010094 SCREW 2 PC M 10 X 40 DIN933

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

FUEL LINE PLASTIC-MADE


080.00317

FUEL FILTER HEAD


080.00312

EASY-CHANGE FILTER
080.00314

SEAL ELEM. FOR FUEL FILTER


080.00316

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TYPE: 16V4000G81 FUEL LINE PLASTIC-MADE FG/FGS: 083 05
SERIAL NO.: 527102378 BOM NO.: 080.00317
21
22
21 22

30
27
33
31 22

32

25

30

22 36
22 21
21 80
131 145
134
133 90
134
100 31 132

130
111 156
110 155
120 158
157
115

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


21 915006004002 UNION 16 PC 4 N15006
22 007603012111 SEALING RING 18 PC A 12 X 15,5 DIN7603
25 5270700081 FUEL HOSE 1 PC
27 700223004000 BANJO SCREW 1 PC A6 MMN223
30 000000003020 SCREW 2 PC M 10 X 20 ISO4017
31 000912010003 SCREW 16 PC M 10 X 20 DIN912
32 5511532350 SPACER BUSHING 3 PC NN
33 304017008087 SCREW 3 PC M 8 X 50 ISO4017
36 5270700181 FUEL HOSE 1 PC
80 5270700281 FUEL HOSE 1 PC
90 304017010035 SCREW 4 PC M 10 X 45 ISO4017
100 5260700381 FUEL HOSE 1 PC
110 5249971216 THREADED BUSHING 1 PC
111 735214015000 UNION 1 PC 15 MTN5214
115 700223010000 BANJO SCREW 1 PC A 12 MMN223
120 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603
130 X00002459 RETAINER 1 PC
131 000000001444 SCREW 1 PC M 6 X 20 ISO4017
132 5512030150 SPACER BUSHING 1 PC
133 304017006058 SCREW 1 PC M 6 X 12 ISO4017
134 000125006431 WASHER 2 PC A 6,4 DIN125
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TYPE: 16V4000G81 527102378 FG/FGS: 083 05
SERIAL NO.: 527102378 BOM NO.: 080.00317
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
145 5260700481 FUEL HOSE 1 PC
155 5249971316 THREADED BUSHING 1 PC
156 735214010000 UNION 1 PC 10 MTN5214
157 700223006000 BANJO SCREW 1 PC A8 MMN223
158 007603014102 SEALING RING 2 PC A 14 X 18 DIN7603

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SERIAL NO.: 527102378 BOM NO.: 080.00312

25

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30

10

20

150
200
70 30

150 200

45

56
55

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5240900312 FILTER HEAD FOR FUEL 1 PC
20 5240110732 INSPECT PORT COVER 1 PC NN
25 5240111380 GASKET 1 PC
30 000933010116 SCREW 7 PC M 10 X 45 DIN933
35 5561870453 SPACER SLEEVE 1 PC
45 5240782341 RETAINER 1 PC
55 304017008081 SCREW 2 PC M 8 X 25 ISO4017
56 007349008002 WASHER 2 PC 8,4 DIN7349
70 5260700881 FUEL HOSE 1 PC
150 007603022102 SEALING RING 4 PC A 22 X 27 DIN7603
200 700223015002 BANJO SCREW 2 PC A 15 MMN223

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TYPE: 16V4000G81 EASY-CHANGE FILTER FG/FGS: 083 05
SERIAL NO.: 527102378 BOM NO.: 080.00314

POS. PART NO. DESIGNATION QTY. UNITS


5 0020922101 EASY-CHANGE FILTER 1 PC

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TYPE: 16V4000G81 SEAL ELEM. FOR FUEL FILTER FG/FGS: 083 05
SERIAL NO.: 527102378 BOM NO.: 080.00316

20
15 50

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5240920124 ELBOW 1 PC
15 700429074000 O-RING 1 PC 74 X 4 MMN429
20 304017008084 SCREW 2 PC M 8 X 35 ISO4017
50 000125008427 WASHER 2 PC A 8,4 DIN125

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TYPE: 16V4000G81 FILTER HEAD FOR FUEL FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240900312
130 70
100
80 280
280 300
110 300
320 140 170
70 320
50 150
30 310
150 40

240 310
60
250
270 230
290
270
250 10
250
270
290
270
250

20

260

160 200
210
330
180
90
220
190
120

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 X00023194 DISTRIBUTOR HOUSING 1 PC
20 X00023197 RETAINER 1 PC
30 X00023200 VALVE HOUSING 1 PC
40 X00020290 NON-RETURN VALVE 1 PC TKZ: 12L-2 / 2 BAR
50 X00020283 NON-RETURN VALVE 1 PC TKZ. 12L-0.5 / 0,5 BAR
60 X00020271 NON-RETURN VALVE 1 PC TKZ. 15L-0.2 / 0,2 BAR
70 0009900884 BANJO UNION 2 PC
80 0009901084 BANJO UNION 1 PC
90 000439016200 HEX NUT 1 PC B M 16 DIN439
100 X00023202 RESTRICTOR 1 PC
110 X00023204 RESTRICTOR 1 PC
120 50740 PIPE 1 M TR 12/8 WSW LT
130 X00023206 PIPE 1 PC
140 5249970071 UNION 1 PC
150 5249970171 UNION 2 PC
160 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
170 X00023209 SCREW 1 PC
180 007603016105 SEALING RING 2 PC A 16 X 20 DIN7603
190 X00023208 BANJO UNION 1 PC
200 X00020266 HAND PUMP 1 PC TKZ.4090021/MOD. S.INT.VERMERK
210 5849972672 UNION 1 PC NN
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TYPE: 16V4000G81 527102378 FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5240900312
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
220 5849900615 SCREW 1 PC
230 700429030002 O-RING 3 PC 30 X 4 MMN429
240 700429030003 O-RING 1 PC 30 X 3 MMN429
250 700429024001 O-RING 8 PC 24 X 2,5 MMN429
260 XP52499100001 O-RING 2 PC 12 X 4
270 000471026000 SNAP RING 4 PC 26 X 1,2 DIN471
280 X00023217 SCREW 1 PC
290 X00023219 PIPE 2 PC
300 X00023221 SCREW 1 PC
310 007603018101 SEALING RING 3 PC A 18 X 22 DIN7603
320 007603026104 SEALING RING 4 PC A 26 X 31 DIN7603
330 X00023223 THREADED NIPPLE 1 PC

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TYPE: 16V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5260700381

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 916016016201 CLAMP 1 PC BRSGU 16/20 N16016

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TYPE: 16V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5260700481

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


20 000000003929 CLAMP 1 PC B RSGU S 12/ 15 N16016

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SERIAL NO.: 527102378 BOM NO.: 5270700281

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30
120 70
60

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20
50
90

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


20 000125006431 WASHER 1 PC A 6,4 DIN125
30 000000003050 CLAMP 1 PC B RSGU S 16/ 15 N16016
40 000912006097 SCREW 1 PC M 6 X 16 DIN912
50 0001596540 CABLE CLAMP 4 PC
60 916016016201 CLAMP 4 PC BRSGU 16/20 N16016
70 000912008000 SCREW 4 PC M 8 X 12 DIN912
80 5241538140 RETAINER 4 PC
90 X00002459 RETAINER 1 PC
120 000125008427 WASHER 4 PC A 8,4 DIN125

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TYPE: 16V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5270700181

10

180

220

150

170

10

160

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5569970874 TEE 1 PC NN
150 916016016200 CLAMP 8 PC BRSGU 16/15 N16016
160 000912006004 SCREW 8 PC M 6 X 12 DIN912
170 000125006431 WASHER 8 PC A 6,4 DIN125
180 5240782441 RETAINER 8 PC
220 0001596540 CABLE CLAMP 7 PC

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SERIAL NO.: 527102378 BOM NO.: 5270700081

120

90
10 110
40 30
10
20
30 10

20 30
20
80
90
10 100

20 30 120 90 80

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 000000003050 CLAMP 12 PC B RSGU S 16/ 15 N16016
20 000912006004 SCREW 12 PC M 6 X 12 DIN912
30 000125006431 WASHER 12 PC A 6,4 DIN125
40 5240782441 RETAINER 8 PC
80 0001596440 CABLE CLAMP 6 PC
90 0001596540 CABLE CLAMP 3 PC
100 X00002595 RETAINER 1 PC
110 X00002316 RETAINER 2 PC
120 X00002458 RETAINER 1 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 101
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

EXHAUST TURBOCHARGER
100.00078

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TYPE: 16V4000G81 EXHAUST TURBOCHARGER FG/FGS: 101 10
SERIAL NO.: 527102378 BOM NO.: 100.00078

15

15

30

20

25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 5240201205 EXHAUST TURBOCHARGER 4 PC NN
15 11506101 NUT 16 PC M10
20 5241420480 GASKET 4 PC
25 5249900405 STUD 16 PC
30 5241420152 SPACER WASHER 8 PC

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

INTERCOOLER F. TB INTERCOOLING
110.00033

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TYPE: 16V4000G81 INTERCOOLER F. TB INTERCOOLING FG/FGS: 111 05
SERIAL NO.: 527102378 BOM NO.: 110.00033
140
130 125
130
20

30
115

45

35

60 40
210
55

181 75
155

100
90
85
100 105
90 210
170 85
200
70

100 105
220
230
195

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


20 5260900014 INTERCOOLER 1 PC
30 735210014000 PLUG 2 PC M 14 X 1,5 MTN5210
35 5240980937 CONNECTION HOUSING 1 PC NN
40 5249910160 DOWEL PIN 2 PC
45 5269870235 PROFILE RUBBER 1 PC
55 000933008204 SCREW 32 PC M 8 X 30 DIN933
60 5249900340 WASHER 32 PC
70 5240980730 BRACKET 1 PC
75 5240980830 BRACKET 1 PC
85 5269900101 SCREW 6 PC M 16 X 110
90 5249900140 WASHER 6 PC
100 5249901901 SCREW 10 PC
105 5249900304 SCREW 4 PC M12 X 65
115 5260980230 BRACKET 2 PC
125 000933012080 SCREW 8 PC M 12 X 35 DIN933
130 5249900740 WASHER 14 PC
140 000933012120 SCREW 6 PC M 12 X 45 DIN933
155 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210
170 5240983015 ELBOW 1 PC
181 5319971132 PLUG 1 PC P M18X1.5
195 5240983115 ELBOW 1 PC
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TYPE: 16V4000G81 527102378 FG/FGS: 111 05
SERIAL NO.: 527102378 BOM NO.: 110.00033
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
200 735210014000 PLUG 2 PC M 14 X 1,5 MTN5210
210 5269970045 O-RING 2 PC
220 5269900051 NUT 8 PC M 12

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TYPE: 16V4000G81 PLUG FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 735210014000

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221

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TYPE: 16V4000G81 PLUG FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5319971132

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 0005333080 O-RING FOR ON-ENGINE SENSO 1 PC 15,3X2,2; 70 SHORE

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TYPE: 16V4000G81 527102378 FG/FGS: 121
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

AIR INTAKE NECK BENT 90DEG


120.00296

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TYPE: 16V4000G81 AIR INTAKE NECK BENT 90DEG FG/FGS: 121 05
SERIAL NO.: 527102378 BOM NO.: 120.00296
10
82
75
25
40
35 200

10 85 80
75
55
50
200
200
85 70 80 80
75 70
50
82 55
105 110

55
70 70 85
50 200
50
75 55 85
85
80 80 10
80
82 65
85
110
105 65
10
82 85
65
65

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 X00028443 ELBOW 4 PC
50 700336150004 RUBBER SLEEVE 4 PC 150 X100 MMN336
55 000000000681 CLAMP 8 PC 160-180X13-SW8-W3 MBN10223
65 5240981739 RETAINER RIGHT 4 PC
70 5240900241 RETAINER 4 PC
75 5240981839 RETAINER LEFT 4 PC
80 304017008081 SCREW 10 PC M 8 X 25 ISO4017
82 304017008079 SCREW 6 PC M 8 X 20 ISO4017
85 007349008000 WASHER 10 PC 8,4 DIN7349
105 000908020000 PLUG 4 PC M 20 X 1,5 DIN908
110 007603020101 SEALING RING 4 PC A 20 X 24 DIN7603
200 X00003468 RETAINER 4 PC

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CHARGE-AIR MANIFOLD
120.00072

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TYPE: 16V4000G81 CHARGE-AIR MANIFOLD FG/FGS: 124 05
SERIAL NO.: 527102378 BOM NO.: 120.00072

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40
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25

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60 40
55

TYPE: 16V4000G81 CHARGE-AIR MANIFOLD FG/FGS: 124 05


SERIAL NO.: 527102378 BOM NO.: 120.00072

35

45
40

55
60

35
70

120
115
25 25 130
125
15
45
40
Business Portal Online Print 22-10-2020
TYPE: 16V4000G81 527102378 FG/FGS: 124 05
SERIAL NO.: 527102378 BOM NO.: 120.00072
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
10 5240981407 CHARGE-AIR PIPE END MEMBER, LEFT 1 PC NN
15 5240980907 CHARGE-AIR PIPE 6 PC NN
25 700429140000 O-RING 8 PC 140 X 8 MMN429
35 5240980680 GASKET 16 PC
40 000931010345 SCREW 32 PC M 10 X140 DIN931
45 000125010524 WASHER 16 PC A 10,5 DIN125
55 000908052003 PLUG 2 PC M 52 X 1,5 DIN908
60 007603052101 SEALING RING 2 PC A 52 X 60 DIN7603
70 5240981107 CHARGE-AIR PIPE END MEMBER, RIGHT 1 PC NN
115 700354014003 THREADED BUSHING 2 PC M 14 X 1,5 MMN354
120 007603022102 SEALING RING 2 PC A 22 X 27 DIN7603
125 000908014001 PLUG 2 PC M 14 X 1,5 DIN908
130 007603014102 SEALING RING 2 PC A 14 X 18 DIN7603

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

AIR PIPING
120.00067

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TYPE: 16V4000G81 AIR PIPING FG/FGS: 125 10
SERIAL NO.: 527102378 BOM NO.: 120.00067
100

90
100

95

75 95
60 80
65 95
70

50 35
45 100
50 110
25 140 95
40

30
80 95
75
65 95

70

100
51
100

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


25 5240982637 CONNECTION HOUSING 1 PC NN
30 700429870000 O-RING 1 PC 870 X 6 MMN429
35 5240940153 SPACER SLEEVE 1 PC
40 5240940253 SPACER SLEEVE 3 PC
45 000931008314 SCREW 1 PC M 8 X 45 DIN931
50 304017008037 SCREW 27 PC M 8 X 65 ISO4017
51 000931008061 SCREW 6 PC M 8 X 40 DIN931
60 23540064 ELBOW LEFT SIDE 1 PC
65 0289976148 O-RING 2 PC
70 000000001039 SCREW 8 PC M 10 X 40 ISO4017
75 000125010524 WASHER 8 PC A 10,5 DIN125
80 000934010005 HEX NUT 8 PC M 10 DIN934
90 23540068 CHARGE-AIR PIPE LEFT 1 PC
95 5240980082 RUBBER SLEEVE 6 PC
100 23540560 CLAMP 12 PC
110 23540065 ELBOW RIGHT SIDE 1 PC
140 23540069 CHARGE-AIR PIPE RIGHT 1 PC

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

EXHAUST LINE F/CYL. TO T'CHARGER


140.00055

EXHAUST LINE AFTER TURBOCHARGER


140.00058

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TYPE: 16V4000G81 EXHAUST LINE F/CYL. TO T'CHARGER FG/FGS: 141 10
SERIAL NO.: 527102378 BOM NO.: 140.00055

50 50 65 65

70 70

40 15 20 30 40 25 15 30

60 60

20
25

20 25

30 15 25 40 30 20 15 40

POS. PART NO. DESIGNATION QTY. UNITS


15 5241423104 EXHAUST LINE 4 PC
20 5241423404 EXHAUST LINE 4 PC
25 23525944 EXHAUST LINE 4 PC
30 5241423204 EXHAUST LINE 4 PC
40 5241423304 EXHAUST LINE 4 PC
50 5240940042 CLAMP 16 PC
60 5241420580 GASKET 16 PC
65 08929357 SCREW 64 PC
70 23511667 SPACER 64 PC

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TYPE: 16V4000G81 EXHAUST LINE AFTER TURBOCHARGER FG/FGS: 141 15
SERIAL NO.: 527102378 BOM NO.: 140.00058
25

20

25
25

20
55 55
50 50

25 45 45
35

55 55

35 40 40

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


20 5241420302 Y-PIPE 2 PC
25 5244920181 SEALING RING 4 PC
35 5241420540 RETAINER 4 PC
40 11504516 SCREW 2 PC M10X1.5X35
45 000933010095 SCREW 2 PC M 10 X 50 DIN933
50 5511531250 SPACER BUSHING 2 PC
55 11506101 NUT 4 PC M10

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

STARTER
170.00001

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TYPE: 16V4000G81 STARTER FG/FGS: 172 05
SERIAL NO.: 527102378 BOM NO.: 170.00001
5

20

10

20

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 0051510001 STARTER 1 PC NN 24 V / 9 KW TYP 400 50MT
10 0041519901 STARTER 1 PC NN 24 V / 9KW
20 000912016002 SCREW 6 PC M 16 X 40 DIN912

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SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

OIL SYSTEM BASIC SCOPE


X00009744

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TYPE: 16V4000G81 OIL SYSTEM BASIC SCOPE FG/FGS: 181 05
SERIAL NO.: 527102378 BOM NO.: X00009744
35
40
25
15 30

50
55

50
55

80
60
70
85

75

TYPE: 16V4000G81 OIL SYSTEM BASIC SCOPE FG/FGS: 181 05


SERIAL NO.: 527102378 BOM NO.: X00009744

120
150 140

135
125
115 115
135
140
125
115 115
185
140
115
110 115
105

140
120
150
115
110 140 135
105 125
115
115
140 135
125
115
115
130

115
Business Portal Online Print 22-10-2020
TYPE: 16V4000G81 527102378 FG/FGS: 181 05
SERIAL NO.: 527102378 BOM NO.: X00009744
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
15 0021804101 OIL PUMP 1 PC AB
25 304014010013 SCREW 3 PC M 10 X120 ISO4014
30 735151010100 WASHER 3 PC A 10,5 MTN5151
35 304017010051 SCREW 1 PC M 10 X 60 ISO4017
40 5241871853 SPACER SLEEVE 1 PC
50 007603014102 SEALING RING 4 PC A 14 X 18 DIN7603
55 700223006000 BANJO SCREW 2 PC A8 MMN223
60 5271800419 OIL LINE 1 PC SB
70 5241872240 RETAINER 1 PC
75 700325012100 PIPE CLAMP HALF 2 PC 1/1 D 9 - 12 MMN325
80 700327008000 GROMMET 1 PC 8 MMN327
85 304017008083 SCREW 1 PC M 8 X 30 ISO4017
105 5241870276 WASHER 2 PC NN
110 700429041000 O-RING 2 PC 41 X 4 MMN429
115 700429024002 O-RING 32 PC 24 X 4 MMN429
120 5241870940 RETAINER 2 PC
125 5241870240 RETAINER 14 PC
130 5241870401 PIPE 1 PC NN
135 5241870101 PIPE 14 PC NN
140 5241801743 OIL NOZZLE 16 PC
150 304014008032 SCREW 32 PC M 8 X 80 ISO4014
185 5241870201 PIPE 1 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 183
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

OIL FILTER HOUSING W/SUPPORT


180.00371

COVER F/CENTRIF OIL FILTE


180.00227

OIL HEAT EXCHANGER


180.00099

Business Portal Online Print 22-10-2020


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TYPE: 16V4000G81 OIL FILTER HOUSING W/SUPPORT FG/FGS: 183 05
SERIAL NO.: 527102378 BOM NO.: 180.00371

15
30
25

20

5
20

40

50
50

65

25
60

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5241800711 OIL FILTER HOUSING 1 PC
15 700429065000 O-RING 1 PC 65 X 4 MMN429
20 700429058001 O-RING 6 PC 58 X 4 MMN429
25 000933010058 SCREW 12 PC M 10 X 35 DIN933
30 000125010524 WASHER 7 PC A 10,5 DIN125
40 5241840440 RETAINER 1 PC
50 700429028002 O-RING 2 PC 28 X 4 MMN429
60 000933012051 SCREW 2 PC M 12 X 50 DIN933
65 5241840101 OIL FILTER 4 PC

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TYPE: 16V4000G81 OIL FILTER HOUSING FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5241800711
60
35
40

50

50
55

5
45

45

40
15 35
25

20 10

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5241840902 OIL FILTER HOUSING 1 PC
10 5241840068 THREADED FITTING 4 PC
15 23526690 VALVE 1 PC
20 23526689 SPRING 1 PC
25 5241840156 PLUG 1 PC
40 735210014000 PLUG 5 PC M 14 X 1,5 MTN5210
5319971432 PLUG 5 PC P M14X1.5 ISO6149
45 5319970132 PLUG 3 PC M42X2 ISO6149
50 5319971832 PLUG 3 PC
55 5319971132 PLUG 1 PC P M18X1.5
60 5319970332 PLUG 2 PC M33X2

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TYPE: 16V4000G81 PLUG FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5319971432

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 0005330280 O-RING FOR ON-ENGINE SENSO 1 PC 11,3X2,2; 70 SHORE

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TYPE: 16V4000G81 COVER F/CENTRIF OIL FILTE FG/FGS: 183 10
SERIAL NO.: 527102378 BOM NO.: 180.00227
25

20

10

15 45
35
40

50 55
60

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5241840409 FLANGE 1 PC
15 5249970545 SEALING RING 1 PC
20 000125013012 WASHER 4 PC A 13 DIN125
25 000933012051 SCREW 4 PC M 12 X 50 DIN933
35 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
40 5849972672 UNION 1 PC NN
45 007603016105 SEALING RING 2 PC A 16 X 20 DIN7603
50 5241802019 OIL LINE 1 PC SB
55 000439016200 HEX NUT 1 PC B M 16 DIN439
60 5849900615 SCREW 1 PC

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TYPE: 16V4000G81 OIL HEAT EXCHANGER FG/FGS: 183 15
SERIAL NO.: 527102378 BOM NO.: 180.00099
60
60
70 75
35 60
60

105
90
100 70
70
45
90
55 35
55
85
45
15 55
55

25 15
25

25
25
115

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5241880226 COOLER CORE 6 PC
25 5249970245 O-RING 24 PC
35 5241880604 HOUSING 2 PC
45 700429290000 O-RING 2 PC 290 X 4 MMN429
55 5249970040 SEALING WASHER 12 PC
60 00218443 NUT 12 PC 3/4-10
70 000933010155 SCREW 13 PC M 10 X 70 DIN933
75 000931010247 SCREW 2 PC M 10 X120 DIN931
85 5241870253 PLUG-IN PIPE 1 PC
90 5249970145 O-RING 2 PC
100 5241880140 RETAINER 1 PC
105 200982010000 HEX NUT 1 PC M 10 DIN982
115 700429100001 O-RING 1 PC 100 X 4 MMN429

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TYPE: 16V4000G81 527102378 FG/FGS: 185
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

T/CHARGER OIL SUPPLY


180.00656

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TYPE: 16V4000G81 T/CHARGER OIL SUPPLY FG/FGS: 185 10
SERIAL NO.: 527102378 BOM NO.: 180.00656
20

15

20

15

55
15
45
55 60
15 35
75
60
45 20 35
75
55

20
55
55 35
75
35
55
85 60 85
75 55
60

55

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5241801819 OIL LINE 4 PC
20 5241870026 UNION 4 PC
35 5241870026 UNION 4 PC
45 5241806520 OIL LINE FOR OIL RETURN LEFT 2 PC
55 5241870580 GASKET 8 PC
60 23511786 SCREW 8 PC M10X25
75 000934010005 HEX NUT 8 PC M 10 DIN934
85 5241806620 OIL LINE FOR OIL RETURN RIGH 2 PC

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TYPE: 16V4000G81 UNION FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5241870026

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 5319972245 SEALING RING 1 PC
10 0005333080 O-RING FOR ON-ENGINE SENSO 1 PC 15,3X2,2; 70 SHORE

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TYPE: 16V4000G81 527102378 FG/FGS: 202
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

COOLANT PUMP HIGH-TEMP CIRCUIT


X00011161

COOLANT DUCTING HIGH-TEMP CIRCUIT


200.00878

COVER FOR COOLANT


X00021784

COOLANT VENT LT/HT SYSTEM


200.00257

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TYPE: 16V4000G81 COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
SERIAL NO.: 527102378 BOM NO.: X00011161
300
400

50

150 350
400
400
200

250

TYPE: 16V4000G81 COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05


SERIAL NO.: 527102378 BOM NO.: X00011161

400 300
750 950

850
800 600
650 400
300

1200

500
1300

1300
Business Portal Online Print 22-10-2020
1150 1250
TYPE: 16V4000G81 527102378 FG/FGS: 202 05
SERIAL NO.: 527102378 BOM NO.: X00011161
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
50 X00008647 COOLANT PUMP HIGH-TEMP CIRCUIT 1 PC
150 700429130003 O-RING 1 PC 130 X 5 MMN429
200 000931012176 SCREW 1 PC M 12 X150 DIN931
250 000931012143 SCREW 1 PC M 12 X 70 DIN931
300 000933012051 SCREW 3 PC M 12 X 50 DIN933
350 000934012008 HEX NUT 1 PC M 12 DIN934
400 000125013012 WASHER 5 PC A 13 DIN125
500 5242001118 ELBOW 1 PC
600 000908030002 PLUG 1 PC M 30 X 1,5 DIN908
650 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603
750 700429120002 O-RING 1 PC 120 X 6 MMN429
800 000933010094 SCREW 3 PC M 10 X 40 DIN933
850 000125010524 WASHER 3 PC A 10,5 DIN125
950 5242030340 RETAINER 1 PC NN
1150 0049976736 DRAIN VALVE 1 PC
1200 5242000184 CONNECTING PIECE 1 PC
1250 700223010000 BANJO SCREW 1 PC A 12 MMN223
1300 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603

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TYPE: 16V4000G81 ELBOW FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5242001118

25

20

15
10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5242032122 ELBOW 1 PC
10 000908018002 PLUG 1 PC M 18 X 1,5 DIN908
15 007603018101 SEALING RING 1 PC A 18 X 22 DIN7603
20 000908030002 PLUG 1 PC M 30 X 1,5 DIN908
25 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603

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TYPE: 16V4000G81 COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00008647
250 100 600 550 900 200 700 400 300 150 450 500 50 350
950 1000 750 800

1050 1100

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


50 5272010805 COOLANT PUMP SHAFT 1 PC
100 X00008653 IMPELLER 1 PC
150 5272010010 BEARING HOUSING 1 PC
200 X00008652 SEAL CARRIER 1 PC
250 X00030047 VOLUTE FOR COOLANT PUMP 1 PC
300 5272010153 SPACER SLEEVE 1 PC
350 X00021750 GEAR 1 PC
400 200628103006 ANGLR-CONT BALL BRG 1 PC QJ308 DIN628
450 705100502035 CYL ROLLER BEARING 1 PC NU208 DIN5412
500 000472080000 SNAP RING 1 PC 80 X 2,5 DIN472
550 700386050002 SHAFT SEAL 1 PC A 50 X 72 X 8 MMN386
600 0012012519 ROTARY SEAL 1 PC
700 700429135000 O-RING 1 PC 135 X 5 MMN429
750 000931008241 SCREW 4 PC M 8 X 75 DIN931
800 000125008427 WASHER 4 PC A 8,4 DIN125
900 700429172000 O-RING 1 PC 172 X 5 MMN429
950 000933010093 SCREW 4 PC M 10 X 35 DIN933
1000 000125010524 WASHER 4 PC A 10,5 DIN125
1050 007603018101 SEALING RING 1 PC A 18 X 22 DIN7603
1100 000908018002 PLUG 1 PC M 18 X 1,5 DIN908

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TYPE: 16V4000G81 COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 15
SERIAL NO.: 527102378 BOM NO.: 200.00878
95

100
55 90
45 55
55 55
65 45
60 55
70
50

55
65
60
70

TYPE: 16V4000G81 COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 15


SERIAL NO.: 527102378 BOM NO.: 200.00878
300 235 120
175

235
120
170 300

195 195
300 235 250
170

185
235
165 195
300 170
55
110 195
120 195
155 170
120 140
140
125
115 195
180

55 210
125 130

Business Portal Online Print 22-10-2020


TYPE: 16V4000G81 527102378 FG/FGS: 202 15
SERIAL NO.: 527102378 BOM NO.: 200.00878
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
45 5242032053 PLUG-IN PIPE 2 PC
50 5242032253 PLUG-IN PIPE 1 PC
55 700429085002 O-RING 8 PC 85 X 6 MMN429
60 5242030139 FLANGE 2 PC NN
65 000933010094 SCREW 4 PC M 10 X 40 DIN933
70 700429100000 O-RING 2 PC 100 X 5 MMN429
90 5242030039 FLANGE 1 PC NN
100 700429100001 O-RING 1 PC 100 X 4 MMN429
110 5242030508 CONNECTING PIECE 1 PC
115 000931010239 SCREW 1 PC M 10 X 80 DIN931
120 000931010283 SCREW 10 PC M 10 X 75 DIN931
125 700429083000 O-RING 2 PC 83 X 5 MMN429
130 5242030408 CONNECTING PIECE 1 PC
140 000931010315 SCREW 22 PC M 10 X100 DIN931
155 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210
165 5242032001 MANIFOLD 1 PC SB
170 5242032101 MANIFOLD 4 PC SB
175 5242032201 MANIFOLD 1 PC SB
180 5242032301 MANIFOLD 1 PC SB
185 5242032401 MANIFOLD 1 PC SB
195 700429058002 O-RING 6 PC 58 X 8 MMN429
210 700429024000 O-RING 16 PC 24 X 5 MMN429
235 000931010292 SCREW 4 PC M 10 X110 DIN931
250 5599920201 SPACER BUSHING 1 PC
300 000125010524 WASHER 4 PC A 10,5 DIN125

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TYPE: 16V4000G81 COVER FOR COOLANT FG/FGS: 202 15
SERIAL NO.: 527102378 BOM NO.: X00021784

250

150

200

200

150
250

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


150 X00021527 BLIND FLANGE 2 PC
200 X00021730 GASKET 2 PC
250 000000003021 SCREW 6 PC M 10 X 25 ISO4017

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TYPE: 16V4000G81 COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
SERIAL NO.: 527102378 BOM NO.: 200.00257
470 40
460

415
410
650 45
80 15 400
20 405 272
625 273
380 390 376 290
355
435 270
310 15 20 170
20 15 170
45
635 280 45
385 380
635 440 640 395 20 352 170
640 445 394 392
330 45
280

80
310

315
320

TYPE: 16V4000G81 COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65


SERIAL NO.: 527102378 BOM NO.: 200.00257

45 540
555

20 170
582 520

575 37
395
480 525 510
580 45 565 515
490
560

260 125

25 15
80 20
495 220 70
500 135
155 15
80 20
240 15
20 125
80
80
45 50
245 15
50 250 200 20 45
50 40 37
165 170
45 40 35
37
Business Portal Online Print 22-10-2020
35
TYPE: 16V4000G81 527102378 FG/FGS: 202 65
SERIAL NO.: 527102378 BOM NO.: 200.00257
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
15 915006006000 UNION 8 PC 6 N15006
20 007603014102 SEALING RING 12 PC A 14 X 18 DIN7603
25 5242004951 PIPE 1 PC SB
35 5550781741 RETAINER 4 PC NN
37 000933010094 SCREW 5 PC M 10 X 40 DIN933
40 700325012104 PIPE CLAMP HALF 9 PC 2/1 D 9 - 12 MMN325
45 700327008000 GROMMET 19 PC 8 MMN327
50 000933008116 SCREW 5 PC M 8 X 28 DIN933
70 5262000958 VENT LINE 1 PC SB
80 5569970574 TEE 6 PC NN
125 5242005051 PIPE 2 PC SB
135 5242005151 PIPE 1 PC SB
155 5242005251 PIPE 1 PC SB
165 5551870640 RETAINER 1 PC NN
170 700325012100 PIPE CLAMP HALF 12 PC 1/1 D 9 - 12 MMN325
200 5242003551 PIPE 1 PC SB
220 5242003751 PIPE 1 PC SB
240 5242002058 VENT LINE 1 PC SB
245 735211010000 UNION 1 PC P 10M 14 X 1,5 MTN5211
260 5242003851 PIPE 1 PC SB
270 8381594740 RETAINER 1 PC NN
272 000933010035 SCREW 1 PC M 10 X 25 DIN933
273 000125010524 WASHER 1 PC A 10,5 DIN125
280 700325012200 PIPE CLAMP HALF 2 PC 1/1 G 8 - 12 MMN325
290 304017008086 SCREW 1 PC M 8 X 45 ISO4017
310 5242000418 ELBOW 2 PC SB
315 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211
330 5242005351 PIPE 1 PC SB
352 5500780453 SPACER SLEEVE 1 PC NN
355 000931008227 SCREW 1 PC M 8 X 55 DIN931
376 007349008002 WASHER 1 PC 8,4 DIN7349
380 5502030529 DISTRIBUTOR 2 PC
385 5801533240 RETAINER 1 PC
390 304017008089 SCREW 1 PC M 8 X 60 ISO4017
392 000908014001 PLUG 4 PC M 14 X 1,5 DIN908
394 000908012003 PLUG 1 PC M 12 X 1,5 DIN908
395 007603012111 SEALING RING 2 PC A 12 X 15,5 DIN7603
400 915006010002 UNION 2 PC 10 N15006
405 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603
410 915005010000 SEALING CONE 2 PC 12 MBN15005
415 915001010004 NUT 2 PC 10 M 18 X 1,5 N15001
435 5242004151 PIPE 1 PC SB
440 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211
460 700325012202 PIPE CLAMP HALF 1 PC 2/1 G 8 - 12 MMN325
470 304017008079 SCREW 1 PC M 8 X 20 ISO4017
480 915013006002 UNION 1 PC 6 N15013
490 5242002158 VENT LINE 1 PC SB
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TYPE: 16V4000G81 527102378 FG/FGS: 202 65
SERIAL NO.: 527102378 BOM NO.: 200.00257
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
495 735211010000 UNION 1 PC P 10M 14 X 1,5 MTN5211
510 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211
520 5242004251 PIPE 1 PC SB
525 5242005651 PIPE 1 PC SB
540 5502030143 BRACKET 2 PC
555 304017008081 SCREW 2 PC M 8 X 25 ISO4017
560 5511530050 SPACER BUSHING 2 PC NN
565 700325012111 PIPE CLAMP HALF 4 PC 1/1 D11 - 12 MMN325
575 000933010149 SCREW 1 PC M 10 X 65 DIN933
580 5242005551 PIPE 1 PC SB
625 5242004651 PIPE 1 PC SB
635 735211008001 UNION 2 PC 8M 14 X 1,5 MTN5211
650 5242009951 PIPE 1 PC SB

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TYPE: 16V4000G81 UNION FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 735211008001

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221

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TYPE: 16V4000G81 UNION FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 735211010000

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221

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TYPE: 16V4000G81 527102378 FG/FGS: 203
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

COOLANT PUMP
200.00321

COOLANT DUCTING LT CIRCUIT


200.00194

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TYPE: 16V4000G81 COOLANT PUMP FG/FGS: 203 05
SERIAL NO.: 527102378 BOM NO.: 200.00321
35
45

40
45

18
25

30

55
35 45

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


18 X00008649 COOLANT PUMP LOW-TEMP CIRCUIT 1 PC
25 700429130003 O-RING 1 PC 130 X 5 MMN429
30 000931012143 SCREW 1 PC M 12 X 70 DIN931
35 000933012051 SCREW 2 PC M 12 X 50 DIN933
40 000934012008 HEX NUT 1 PC M 12 DIN934
45 000125013012 WASHER 3 PC A 13 DIN125
55 0049976736 DRAIN VALVE 1 PC

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TYPE: 16V4000G81 COOLANT PUMP LOW-TEMP CIRCUIT FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00008649
250 100 600 550 900 200 700 400 300 150 450 500 50 350
950 1000 750 800

1050 1100

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


50 5272010805 COOLANT PUMP SHAFT 1 PC
100 X00008657 IMPELLER F/ENGINE COOLANT PM 1 PC
150 5272010010 BEARING HOUSING 1 PC
200 X00008652 SEAL CARRIER 1 PC
250 X00008656 VOLUTE LT CIRCUIT 1 PC
300 5272010153 SPACER SLEEVE 1 PC
350 X00021750 GEAR 1 PC
400 200628103006 ANGLR-CONT BALL BRG 1 PC QJ308 DIN628
450 705100502035 CYL ROLLER BEARING 1 PC NU208 DIN5412
500 000472080000 SNAP RING 1 PC 80 X 2,5 DIN472
550 700386050002 SHAFT SEAL 1 PC A 50 X 72 X 8 MMN386
600 0012012519 ROTARY SEAL 1 PC
700 700429135000 O-RING 1 PC 135 X 5 MMN429
750 000931008241 SCREW 4 PC M 8 X 75 DIN931
800 000125008427 WASHER 4 PC A 8,4 DIN125
900 700429172000 O-RING 1 PC 172 X 5 MMN429
950 000933010093 SCREW 4 PC M 10 X 35 DIN933
1000 000125010524 WASHER 4 PC A 10,5 DIN125
1050 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603
1100 000908018002 PLUG 2 PC M 18 X 1,5 DIN908

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TYPE: 16V4000G81 COOLANT DUCTING LT CIRCUIT FG/FGS: 203 25
SERIAL NO.: 527102378 BOM NO.: 200.00194
115
115 115
115 105 190 105
195 95
105 110 190 105 90
95
110 90 95
95
65 80

95 195
90
130 95 95
95 90 195 125 90
90 95 190 95
190
95 195
60 15
20

55 50
130 25
40 40
182
175 35 16

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 5242001852 COOLANT LINE 1 PC SB
16 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210
20 000908014001 PLUG 2 PC M 14 X 1,5 DIN908
25 007603014102 SEALING RING 2 PC A 14 X 18 DIN7603
35 5272030080 GASKET 1 PC
40 000933010092 SCREW 6 PC M 10 X 30 DIN933
50 5242031040 RETAINER 2 PC
55 11504571 SCREW 1 PC M 10 X 65
60 5249900751 HEX NUT 1 PC
65 X00004787 PIPE 1 PC
80 5272002651 COOLANT LINE 1 PC SB
90 5249970483 RUBBER SLEEVE 6 PC
95 900288076002 CLAMP 12 PC S 76/25X1,25 SK 2T N288A
105 5242030840 RETAINER 12 PC
110 5242030452 SPACER WASHER 2 PC
115 08929357 SCREW 6 PC
125 5272002751 COOLANT LINE 1 PC SB
130 5242006752 COOLANT LINE 1 PC
131 5242006652 COOLANT LINE 1 PC
175 700429072000 O-RING 1 PC 72 X 3 MMN429
182 000125010524 WASHER 3 PC A 10,5 DIN125
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TYPE: 16V4000G81 527102378 FG/FGS: 203 25
SERIAL NO.: 527102378 BOM NO.: 200.00194
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
190 5509970530 PLUG 4 PC
195 007603018101 SEALING RING 4 PC A 18 X 22 DIN7603

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TYPE: 16V4000G81 527102378 FG/FGS: 206
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

COOLANT DISTRIB HSG


200.00197

THERMOSTAT HOUSING
200.00200

THERMOSTAT HOUSING LT CIRCUIT


200.00203

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TYPE: 16V4000G81 COOLANT DISTRIB HSG FG/FGS: 206 05
SERIAL NO.: 527102378 BOM NO.: 200.00197

10
80

80

30

20
90

85
70
40

60

55
50

65

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5242004516 COOLANT DISTRIB HSG 1 PC
20 5242032722 ELBOW 1 PC
30 5242030080 GASKET 1 PC
40 000931010105 SCREW 2 PC M 10 X 60 DIN931
50 700429055001 O-RING 1 PC 55 X 5 MMN429
55 700429042000 O-RING 1 PC 42 X 5 MMN429
60 700429070000 O-RING 1 PC 70 X 5 MMN429
65 000933012051 SCREW 2 PC M 12 X 50 DIN933
70 000931012143 SCREW 5 PC M 12 X 70 DIN931
80 700429083000 O-RING 2 PC 83 X 5 MMN429
85 000931016125 SCREW 12 PC M 16 X180 DIN931
90 000931016080 SCREW 1 PC M 16 X150 DIN931

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TYPE: 16V4000G81 COOLANT DISTRIB HSG FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5242004516

75
40
80

60
65
30
35 40

45

20

45

5
15
10

70

25
50

55

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 (5242033773) COOLANT DISTRIB HSG 1 PC KE
10 000908038000 PLUG 6 PC M 38 X 1,5 DIN908
15 007603038101 SEALING RING 6 PC A 38 X 44 DIN7603
20 5249970020 COVER 5 PC
25 5370160233 COVER 1 PC
30 5242030686 COVER 1 PC NN
35 700429080001 O-RING 1 PC 80 X 5 MMN429
40 000933010035 SCREW 4 PC M 10 X 25 DIN933
45 735210014000 PLUG 4 PC M 14 X 1,5 MTN5210
50 000908014001 PLUG 3 PC M 14 X 1,5 DIN908
55 007603014102 SEALING RING 3 PC A 14 X 18 DIN7603
60 000908030002 PLUG 1 PC M 30 X 1,5 DIN908
65 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603
70 735210048000 PLUG 1 PC M 48 X 2 MTN5210
75 5242030939 BLIND FLANGE F/COOLANT DISTR. HS 1 PC
80 700429070000 O-RING 1 PC 70 X 5 MMN429

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TYPE: 16V4000G81 THERMOSTAT HOUSING FG/FGS: 206 10
SERIAL NO.: 527102378 BOM NO.: 200.00200
20

60
150

50 65

45

60

35

55

TYPE: 16V4000G81 THERMOSTAT HOUSING FG/FGS: 206 10


SERIAL NO.: 527102378 BOM NO.: 200.00200

30

Business Portal Online Print 22-10-2020


TYPE: 16V4000G81 527102378 FG/FGS: 206 10
SERIAL NO.: 527102378 BOM NO.: 200.00200
POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD
20 5242001516 THERMOSTAT HOUSING HIGH-TEMP CIRCUIT 1 PC
30 0052031875 THERMAL ACTUATOR 4 PC
35 5132155 SEAL RING 4 PC
45 700429070000 O-RING 1 PC 70 X 5 MMN429
50 000931010332 SCREW 4 PC M 10 X150 DIN931
55 000933010095 SCREW 1 PC M 10 X 50 DIN933
60 700429100001 O-RING 2 PC 100 X 4 MMN429
65 5272030552 RESTRICTOR 1 PC
150 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210

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TYPE: 16V4000G81 THERMAL ACTUATOR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 0052031875
10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 0002034480 SEALING RING 1 PC 57,76X67,5X6,4
10 8692030147 GASKET 1 PC VITON

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TYPE: 16V4000G81 THERMOSTAT HOUSING HIGH-TEMP CIRCUIT FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5242001516

25
30

20
15

10

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 (5242032373) THERMOSTAT HOUSING 1 PC KE
10 5249970020 COVER 1 PC
15 007603030101 SEALING RING 3 PC A 30 X 36 DIN7603
20 000908030002 PLUG 3 PC M 30 X 1,5 DIN908
25 000908014001 PLUG 1 PC M 14 X 1,5 DIN908
30 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603

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TYPE: 16V4000G81 THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 206 15
SERIAL NO.: 527102378 BOM NO.: 200.00203

35

50 70 95
60 100

110

80

40

130

90 92

80 85

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


35 0052031675 THERMAL ACTUATOR 2 PC
40 5242032873 HOUSING 1 PC
50 5132155 SEAL RING 2 PC
60 5242030074 COVER 1 PC
70 000933010073 SCREW 5 PC M 10 X 80 DIN933
80 700429072000 O-RING 2 PC 72 X 3 MMN429
85 000931008241 SCREW 2 PC M 8 X 75 DIN931
90 000931008144 SCREW 1 PC M 8 X120 DIN931
92 007349008002 WASHER 3 PC 8,4 DIN7349
95 5249900812 SCREW 2 PC M16X319
100 5242030542 SPACER 1 PC
110 5242030680 GASKET 1 PC
130 5319970832 PLUG 1 PC M22X1.5

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TYPE: 16V4000G81 THERMAL ACTUATOR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 0052031675
10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 0002034480 SEALING RING 1 PC 57,76X67,5X6,4
10 8692030147 GASKET 1 PC VITON

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TYPE: 16V4000G81 527102378 FG/FGS: 213
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

ALTERNATOR INSULATED
X00037147

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TYPE: 16V4000G81 ALTERNATOR INSULATED FG/FGS: 213 05
SERIAL NO.: 527102378 BOM NO.: X00037147
350 900
550 950
1650
850 1710
800
1050
1700
1350 350 350
650
310
450 1750
900
1300 1400
2000
1950

100
1500
1450
1960 1550
1910 250
200
1950

2000
310
300
1960
1900
1960
1900
1800

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


100 X00031687 DRIVE 1 PC
200 700429135000 O-RING 1 PC 135 X 5 MMN429
250 000933012077 SCREW 3 PC M 12 X 35 DIN933
300 000933012071 SCREW 3 PC M 12 X 40 DIN933
310 735151012100 WASHER 7 PC A 12,5 MTN5151
350 X00005848 ALTERNATOR 1 PC NN 24V/100A ISOLIERT
450 5241550015 BELT PULLEY 1 PC
550 X00037148 RETAINER FOR ALTERNATOR 1 PC NN
650 000933012101 SCREW 4 PC M 12 X 70 DIN933
800 5249903101 SCREW 1 PC
850 5249901140 WASHER 1 PC
900 5249901040 WASHER 2 PC
950 000934012008 HEX NUT 1 PC M 12 DIN934
1050 X00037153 SCREW 1 PC
1300 X00037178 HEX NUT 1 PC
1350 23540397 RIBBED BELT 1 PC
1400 23540876 V-BELT TENSIONER 1 PC
1450 000931010137 SCREW 1 PC M 10 X 85 DIN931
1500 735151010100 WASHER 1 PC A 10,5 MTN5151
1550 X00037155 PROTECTIVE COVER FOR ALTERNATOR 1 PC
1650 X00037544 RETAINER 1 PC
Business Portal Online Print 22-10-2020
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TYPE: 16V4000G81 527102378 FG/FGS: 213 05
SERIAL NO.: 527102378 BOM NO.: X00037147
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
1700 000000001039 SCREW 1 PC M 10 X 40 ISO4017
1710 X00037545 SPACER SLEEVE 1 PC
1750 X00020941 RETAINER 1 PC
1800 X00020934 RETAINER 1 PC
1900 000912010016 SCREW 3 PC M 10 X 50 DIN912
1910 000912010064 SCREW 1 PC M 10 X 40 DIN912
1950 007349010002 WASHER 3 PC 10,5 DIN7349
1960 200433010501 WASHER 4 PC 10,5 DIN433
2000 000934010005 HEX NUT 3 PC M 10 DIN934

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TYPE: 16V4000G81 V-BELT TENSIONER FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 23540876
10

POS. PART NO. DESIGNATION QTY. UNITS


10 23540404 BELT TENSION ROLLER 1 PC

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TYPE: 16V4000G81 DRIVE FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00031687
30

50 60
40

20
10
80
70

100

90

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 23540902 HOUSING 1 PC
20 X00018265 SHAFT FOR DRIVE 1 PC
30 X00018270 GEAR FOR DRIVE 1 PC
40 200625906333 GROOVED BALL BEARING 1 PC 6307 J C4 DIN625
50 23509204 SNAP RING 1 PC
60 X00018267 SPACER SLEEVE FOR DRIVE 1 PC
70 23511745 NEEDLE ROLL.BEARING 1 PC
80 23511746 SNAP RING 1 PC
90 23523995 SEALING RING 1 PC
100 X00018266 BELT PULLEY FOR DRIVE 1 PC

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TYPE: 16V4000G81 PROTECTIVE COVER FOR ALTERNATOR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00037155

50

50

POS. PART NO. DESIGNATION QTY. UNITS


50 3521550650 RUBBER SHOCK MOUNT 4 PC

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TYPE: 16V4000G81 527102378 FG/FGS: 231
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

MOUNTING BRACKET F BOTH ENGINE ENDS


230.00103

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TYPE: 16V4000G81 MOUNTING BRACKET F BOTH ENGINE ENDS FG/FGS: 231 05
SERIAL NO.: 527102378 BOM NO.: 230.00103

30

20

10

35

50

45

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5282300077 MOUNTING BRACKET 4 PC
20 5240110732 INSPECT PORT COVER 4 PC NN
30 5240111380 GASKET 4 PC
35 000933010035 SCREW 28 PC M 10 X 25 DIN933
45 000931020050 SCREW 16 PC M 20 X100 DIN931
50 200433021000 WASHER 16 PC 21 DIN433

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TYPE: 16V4000G81 527102378 FG/FGS: 391
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

POWER CONTAINER
X00030579

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TYPE: 16V4000G81 POWER CONTAINER FG/FGS: 391 05
SERIAL NO.: 527102378 BOM NO.: X00030579

20

POS. PART NO. DESIGNATION QTY. UNITS


20 X00030600/97 CONTAINER 1 PC

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TYPE: 16V4000G81 CONTAINER FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00030600/97
100

120 10 20

200

210

TYPE: 16V4000G81 CONTAINER FG/FGS:


SERIAL NO.: 527102378 BOM NO.: X00030600/97

40

30

Business Portal Online Print 22-10-2020


80
TYPE: 16V4000G81 CONTAINER FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00030600/97

70 50 60 70

TYPE: 16V4000G81 CONTAINER FG/FGS:


SERIAL NO.: 527102378 BOM NO.: X00030600/97

140 Business Portal Online


90 Print 22-10-2020 130
TYPE: 16V4000G81 CONTAINER FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00030600/97
140

140

130

130

TYPE: 16V4000G81 CONTAINER FG/FGS:


SERIAL NO.: 527102378 BOM NO.: X00030600/97
230 220

Business Portal Online Print 22-10-2020


TYPE: 16V4000G81 CONTAINER FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00030600/97

110

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


10 X00036598 ALTERNATOR 1 PC MJB 500
20 X00042394 SWITCHGEAR CABINET 1 PC
30 X00036155 FUEL FILTER 1 PC
40 X00036018 FUEL TRANSFER PUMP 1 PC
50 X00035967 HEATING FLANGE 1 PC
60 X00035982 CIRCULATING PUMP 1 PC
70 X00036120 Set of coolant hoses 1 PC
80 X00036133 Set of fuel hoses 1 PC
90 X00036158 HOSE CLAMP 1 PC
100 X00036132 EXHAUST PIPE BELLOWS 1 PC
110 X00036143 SENSOR 1 PC
120 X00036149 FAN COOLER WITH ELECTRIC MOTOR 1 PC
130 X00036123 COOLANT HOSE 4 PC 89 MM
140 X00036124 COOLANT HOSE 4 PC 114 MM
200 X00042707 COOLER CORE FOR ENGINE COOLANT 1 PC AB ANSCHLUSS 114MM
210 X00042718 COOLER CORE F/CHARGE-AIR COOLAN 1 PC ANSCHLUSS 98MM
220 X00042719 COOLER CORE FOR FUEL 1 PC
230 X00041481 VENT HOSE 1 PC

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TYPE: 16V4000G81 Set of fuel hoses FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00036133

20

30

60

10

50

40

POS. PART NO. DESIGNATION QTY. UNITS


10 X00041452 FUEL HOSE 1 PC
20 X00041444 FUEL HOSE 1 PC
30 X00041461 FUEL HOSE 1 PC
40 X00041448 FUEL HOSE 1 PC
50 X00041475 FUEL HOSE 1 PC
60 X00041470 FUEL HOSE 1 PC

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TYPE: 16V4000G81 FAN COOLER WITH ELECTRIC MOTOR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00036149

10

POS. PART NO. DESIGNATION QTY. UNITS


10 X00036152 BALL BEARING 1 PC

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TYPE: 16V4000G81 FUEL FILTER FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00036155
210
50 90 60 40 210 210 70

100

80

140 210

110

130 190 210

180 200

120

160 150

170

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


40 8690920043 SCREW 1 PC
50 Z=30404 SCREW 4 PC AC M8 X 40 DIN933
60 8690920046 COVER 1 PC
70 8690920040 SPRING CASSETTE 1 PC
80 0000925105 FILTER ELEMENT 1 PC 30 MY
90 000125008427 WASHER 4 PC A 8,4 DIN125
100 Z=30434 HOUSING 1 PC AC
110 Z=30446 RETAINER 1 PC AC
120 Z=30438 CENTRIFUGE 1 PC AC
130 304017006065 SCREW 4 PC M 6 X 30 ISO4017
140 Z=30445 PLUG 2 PC AC
150 8690920037 COLLECTING TROUGH 1 PC MIT GEW. ANSCHL.FUER SONDE
160 X00038219 CONTACT 2 PC
170 8690920038 COCK 1 PC
180 X00038018 SCREW 1 PC M10X16 DIN 7984
190 000125006431 WASHER 4 PC A 6,4 DIN125
200 X00029071 LOCKWASHER 1 PC AC M10
210 8695860572 GASKET KIT 1 PC

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TYPE: 16V4000G81 HOSE CLAMP FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00036158

20

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


10 X00041375 HOSE CLAMP 16 PC 100 MM
20 X00041381 HOSE CLAMP 16 PC 130 MM

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TYPE: 16V4000G81 ALTERNATOR FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00036598

40 30

50 20

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 X00041106 ROLLER BEARING 1 PC 6326C3 DIN625
20 X00037971 RECTIFIER UNIT 1 PC
30 X00036041 VOLTAGE REGULATOR 1 PC
40 X00037228 VARICOMP MODULE 1 PC
50 X00043887 TRANSFORMER 1 PC

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TYPE: 16V4000G81 SWITCHGEAR CABINET FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00042394

80 90 100 120 130


20 10 70

30 60 40 50 110

POS. PART NO. DESIGNATION QTY. UNITS


10 X00041195 AMMETER 1 PC
20 X00041229 CONTROL UNIT 1 PC
30 X00041239 SWITCH 1 PC
40 X00041270 BUZZER 1 PC
50 X00041271 WARNING LIGHT 1 PC
60 X00041273 EMERG. SHUT DOWN 1 PC
70 X00041274 KEY SWITCH 1 PC
80 X00041225 CHARGER 1 PC
90 X00041255 CIRCUIT BREAKER 1 PC
100 X00041316 CONTROL SYSTEM 1 PC
110 X00041264 RELAY 1 PC
120 X00041266 TRANSFORMER 1 PC
130 X00041267 CIRCUIT BREAKER 1 PC

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TYPE: 16V4000G81 Set of coolant hoses FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00036120

10 30 20

POS. PART NO. DESIGNATION QTY. UNITS


10 X00042151 COOLANT HOSE 1 PC
20 X00042152 COOLANT HOSE 1 PC
30 X00042153 COOLANT HOSE 1 PC

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TYPE: 16V4000G81 FUEL TRANSFER PUMP FG/FGS:
SERIAL NO.: 527102378 BOM NO.: X00036018

10

POS. PART NO. DESIGNATION QTY. UNITS


10 X00036015 SEALING KIT 1 PC

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TYPE: 16V4000G81 GASKET KIT FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 8695860572

20

15
10

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 8690920032 GASKET 1 PC 202 X 188 X 6
10 8690920033 GASKET 1 PC 183 X 170 X 4
15 8690920039 GASKET 2 PC
20 8699970254 SEALING RING 1 PC UB U 6,2 X 9,2 X 1

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TYPE: 16V4000G81 527102378 FG/FGS: 507
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

ENGINE CABLING ON ENGINE


500.02017

RETAINER F.ECU+CABLE HARNESS


500.02057

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TYPE: 16V4000G81 RETAINER F.ECU+CABLE HARNESS FG/FGS: 507 00
SERIAL NO.: 527102378 BOM NO.: 500.02057
60

30 75

70
55

60
35
60
60 85

55
45

55
40
50

45 60

60 95

105

100
110

TYPE: 16V4000G81 RETAINER F.ECU+CABLE HARNESS FG/FGS: 507 00


SERIAL NO.: 527102378 BOM NO.: 500.02057

125

230 255
120 215

235

145
160
155
190
265

280 227 227 130 220 110 165 195 140


150 170 185 170
170 245Portal
Business 250 270 225 195 272
Online Print 22-10-2020
TYPE: 16V4000G81 527102378 FG/FGS: 507 00
SERIAL NO.: 527102378 BOM NO.: 500.02057
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
30 5241537540 RETAINER FOR ECU 1 PC
35 304017008081 SCREW 2 PC M 8 X 25 ISO4017
40 5241537640 RETAINER FOR ECU 1 PC
45 5511530050 SPACER BUSHING 6 PC NN
50 304017008084 SCREW 2 PC M 8 X 35 ISO4017
55 5221530026 DAMPER 3 PC
60 000934008008 HEX NUT 6 PC M8 DIN934
70 5241537440 RETAINER 1 PC
75 000931008109 SCREW 1 PC M 8 X 70 DIN931
85 5241537740 RETAINER FOR ECU 1 PC
95 000000000895 SCREW 4 PC M 8 X 40 ISO4017
QUERSCHNITT 6QMM,
100 0005461220 EARTHING STRIP 1 PC NN
LAENGE 200MM
105 304017006058 SCREW 1 PC M 6 X 12 ISO4017
110 000125006431 WASHER 3 PC A 6,4 DIN125
120 5241537340 RETAINER 1 PC
RETAINER F. WIRING
125 X00012551 1 PC NN
HARNESS
130 000912006042 SCREW 1 PC M 6 X 25 DIN912
140 000934006006 HEX NUT 1 PC M6 DIN934
RETAINER F. WIRING
145 X00012766 3 PC NN
HARNESS
150 304017010035 SCREW 3 PC M 10 X 45 ISO4017
RETAINER F. WIRING
155 X00012556 16 PC NN
HARNESS
RETAINER F. WIRING
160 X00012553 3 PC NN
HARNESS
165 007349010002 WASHER 3 PC 10,5 DIN7349
170 000933010103 SCREW 4 PC M 10 X 45 DIN933
185 000931010296 SCREW 1 PC M 10 X 85 DIN931
RETAINER F. WIRING
190 X00012554 1 PC NN
HARNESS
195 000125010524 WASHER 4 PC A 10,5 DIN125
215 5241537840 RETAINER 1 PC
220 000912005039 SCREW 1 PC M 5 X 12 DIN912
225 000125005322 WASHER 1 PC A 5,3 DIN125
227 0001596440 CABLE CLAMP 2 PC
230 5241534640 RETAINER 1 PC NN
RETAINER F. WIRING
235 X00012726 3 PC NN
HARNESS
245 000931010239 SCREW 1 PC M 10 X 80 DIN931
250 000931010339 SCREW 1 PC M 10 X160 DIN931
255 5241538240 RETAINER 1 PC
265 916016008202 CLAMP 1 PC BRSGU 8/20 N16016
270 304017008079 SCREW 1 PC M 8 X 20 ISO4017
272 000125008427 WASHER 1 PC A 8,4 DIN125
280 0001596540 CABLE CLAMP 2 PC

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TYPE: 16V4000G81 ENGINE CABLING ON ENGINE FG/FGS: 507 00
SERIAL NO.: 527102378 BOM NO.: 500.02017

55

TYPE: 16V4000G81 ENGINE CABLING ON ENGINE FG/FGS: 507 00


SERIAL NO.: 527102378 BOM NO.: 500.02017

95 105
145
115
140

155 190
85
125
160

70

Business Portal Online Print 22-10-2020


TYPE: 16V4000G81 527102378 FG/FGS: 507 00
SERIAL NO.: 527102378 BOM NO.: 500.02017
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT
55 5275302625 WIRING HARNESS TO INJECTOR 1 PC AB INJEKTOR / RADOX - LEITUNGEN
WIRING HARNESS FOR ON-ENGINE
70 (5275302725) 1 PC KE RADOX / 0,5MM
SENSO
M14X1,5;SW=27;
85 0035352531 PRESSURE SENSOR 1 PC AB
0-10BAR_RELATIV;
95 0035353931 PRESSURE SENSOR 1 PC AB M14X1,5;DICHTKEGEL;SW=27;
M18X1,5;SW=27;
105 0035352731 PRESSURE SENSOR 1 PC AB
0,5-4,5BAR_ABSOL
115 0005357533 SPEED SENSOR 1 PC AB D=19X60;KABELL.=200MM;
125 0005357333 SPEED SENSOR 1 PC AB D=19X90;KABELL.=500MM;
140 5205304531 SENSOR FOR FUEL 1 PC MN
145 0035351731 PRESSURE SENSOR 1 PC AB G1/4"A;SW27;L=64;
155 5240780050 BUSHING 1 PC DIN 176;SW24;
160 0005330280 O-RING FOR ON-ENGINE SENSO 1 PC 11,3X2,2; 70 SHORE
190 0005356430 TEMPERATURE SENSOR 5 PC AB M14X1,5; -40/+150C

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TYPE: 16V4000G81 527102378 FG/FGS: 511
SERIAL NO.: 527102378 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

GOVERNOR F/MONTRG SYST + GOV


500.00589

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TYPE: 16V4000G81 GOVERNOR F/MONTRG SYST + GOV FG/FGS: 511 95
SERIAL NO.: 527102378 BOM NO.: 500.00589

55

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


55 5275307654 SPEED GOVERNOR F/MONTRG SYST + GOV 1 PC 455X277X91 (LXBXH)

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TYPE: 16V4000G81 SPEED GOVERNOR F/MONTRG SYST + GOV FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5275307654

265
275 55
85 255
95
265
275
175

75
165

145
115
65
135
165
125

105
155
45 285

235
205
215 245
215
185
195

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


HOUSING F/MONTRG SYST
45 (5275334402) 1 PC KE 423X270X76 (LXBXH)
+ GOV
COVER F/MONTRG SYST +
55 5275351291 1 PC 427X275X11 (LXBXH)
GOV
65 5275302413 PLUG-IN BOARD 1 PC KFN
75 5255380580 SPEICHERBAUSTEIN 1 PC KFN
85 5005317674 EPROM 1 PC KFN 56X26X16;
95 5005350276 LEAF SPRING 1 PC NN
105 (5275332789) PLATE FOR ECU 1 PC KE 52X33/50X25/20X6
63V; +50%-10%;
115 (0065313225) CAPACITOR 1 PC KE
107,5X35,7MM;M8
F.8MM
125 0035314481 BASE 2 PC
KABELBINDER
135 0025317481 QUICK-CATCH CLAMP 2 PC L= 302MM, B= 4,8
2XKABEL AWG14
145 0005302034 CABLE FOR ECU 1 PC AB
VERDRILLT L=115
155 700429380002 O-RING 1 PC 380 X 4 MMN429
165 0109909901 SCREW 21 PC CE M4 X 8 DIN7500MITTORX20
175 (0119900001) SCREW 1 PC KE CE M4 X 25 DIN7500MITTORX20
185 (910001003100) RIVET 1 PC KE AK 3,2X 7,49 N10001
FUER BAJO-DOSE
195 0015333031 DUST CAP 1 PC
GR12
FUER BAJO-DOSE
205 0015335431 CAP 1 PC
GR.16
Business Portal Online Print 22-10-2020
© MTU Page: 161 / 1
TYPE: 16V4000G81 527102378 FG/FGS:
SERIAL NO.: 527102378 BOM NO.: 5275307654
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
FUER FESTE
215 0005332731 DUST CAP 2 PC
STECKVERB GR18
FUER STECKDOSE
235 0005338131 DUST CAP 2 PC
GR20
255 207985006102 OVAL-HEAD SCREW 10 PC M 6 X 16 DIN7985
265 0009880270 LEAD SEAL 2 PC
275 41458 LEAD SEAL 0 KG 0,5 - 0,3 DIN1367
285 5275307654/76 HOUSING NOT ADJUSTED 1 PC MN FUER ET-LIEFERUNG

Business Portal Online Print 22-10-2020


© MTU Page: 161 / 2

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