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Original Instructions 2-2019 0981−0282 (Issue 15)
Introduction
This parts catalog applies to the standard generator set listed below. Parts are arranged in groups of related
items and each illustrated part is defined by a reference number corresponding to the same reference number
in the parts list. Parts illustrations are typical. Using the model and specification number from your generator
set nameplate, select parts that apply to your set. Unless otherwise mentioned in the description or page
heading, parts are interchangeable between models. Throughout this catalog right and left sides are dete-
mined by facing the engine end (front ) of the set.
MODEL HERTZ
4MDKBH 50
5MDKBH 60
* − The diagonal line (/) or dash (−) in the model and specification number separates generator
set characteristics from the specification number and letter. The specification number denotes
customer requested options or deviations from a standard model. The specification letter ad-
vances (A to B, B to C, etc.) with major manufacturing changes.
WIRING DIAGRAM
630−2694
A C
Adapter, Engine, 31 Camshaft, 12
Adapter, Intake Resonator, 42 Camshaft, Fuel, 15
Adapter, Oil Drain, 56 Cap, Coolant Recovery Tank, 49
Adapter, Pressure Sender Pipe, 9 Cap, Cylinder Block, 9
Apparatus, Idle, 23 Cap, Cylinder Head, 16
Arm, Rocker, 17 Cap, Exhaust, 63
Assy Bearing, Main Case, 14 Cap, Idle Apparatus, 23
Assy Cover, Bearing Case, 14 Cap, Valve, 17
Assy, Control (Display), 82 Carrier, Govrnor, 20
Assy, Rotor, 73 Case, Governor Ball, 15
Assy, Stator Wound, 73 Case, Main Bearing, 13 , 14
Circlip, Fuel Camshaft, 15
Indicator, Oil, 55
Insulation, Air Duct, 65 L
Insulation, Cover, 65 , 70
Label, Remote Panel (W/Switch) (Start/Preheat),
Insulation, Housing, 65 , 67 , 68 83 , 84
Insulation, Side Panel, 65 Label, Warning, 82
Insulation, Top Cover, 65 Labels, 85
Isolator, Vibration, 59 Latch, 70
M Pin, Piston, 10 , 11
Pin, Rocker Arm Spring, 17
Manifold, Exhaust, 63
Pin, Speed Control Spring, 18
Manifold, Inlet, 60
Pin, Start Spring, 34
Mixer, Exhaust, 63
Pipe, Coolant Water Return, 44
Muffler, 53 , 54 , 63
Pipe, Overflow, 26
Pipe, Water Return, 33 , 43
N Piston, 10 , 11
Nozzle, 26 , 27 Plate, Control Box, 77
Nozzle, Injection, 28 Plate, Injection Pump, 25
Plate, Speed Control, 18 , 19
Plug, Control Panel Hole, 77
O Plug, Cylinder Block, 9
O’Ring, 33 Plug, Cylinder Head, 16
O’Ring, Crankshaft, 10 Plug, Fuel Filter, 37 , 39
O’Ring, Cylinder Block, 9 Plug, Gearcase, 34
O’Ring, Cylinder Head, 16 Plug, Glow, 26 , 27
O’Ring, Gearcase, 34 Plug, Hole, 69
O’Ring, Generator Pulley, 31 Plug, Oil Filler, 33
O’Ring, Generator Rotor, 73 , 74 Plug, Oil Pan, 56
O’Ring, Heat Exchanger Cover, 51 Plug, Water Flange, 43
O’Ring, Injection Pump, 25 Plunger, Injection Pump, 25
O’Ring, Oil Pickup, 56 Pulley, Drive, 31
O’Ring, Raw Water Pump, 47 Pulley, Fan, 48
O’Ring, Speed Control, 18 , 19 Pulley, Generator, 31
Pump, Coolant Water, 44
P Pump, Fuel, 37 , 39
Pump, Injection, 24
Pad, Heatsink, 77
Pump, Oil, 9
Pan, Drip, 59
Pump, Raw Water, 47
Pan, Oil, 56
Pump, Water Separator, 41
Panel, Control, 67
Panel, Exhaust, 68
Seal, Weather, 70
Seat, Injection Pump Spring, 25 T
Seat, Valve, 34
Tank, Coolant Recovery, 49
Sender, Oil Pressure, 9
Tape, Weather Stripping, 42
Sender, Water Temperature, 16
Tappet, 12 , 25
Separator, Remote Fuel/Water, 40
Tee, Fuel Hose Street, 37 , 39
Separator, Water, 53
Tensioner, Belt, 31
Shaft, Fork Lever, 21 , 22
Thermostat, Water, 43
Shaft, Governor Lever, 18 , 19
Tube, Breather, 33 , 60
Shaft, Idle Gear, 12
Tube, Exhaust, 63
Shaft, Rocker Arm, 17
Tube, Oil, 55
Shim, Injection Pump, 24 , 25
U
Union, Vacuum Relief Hose, 52 W
Wire, Injection Pump Retainer, 25
V
Valve, 17 , 33
2
1
11
32 13
3 14
9
26 4
24
30 25
8
12
2
16
31 15 10
13 3
3
4
6
2 5
21 18 23
17
20
22
6 5
27 29
19 12 6 28
7
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
4 9
1 10
11 12
4 3
7
8
15
13
16
17 14
18
19
REF PART QTY 20 PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
4 9
1
12
10
11
3
4
6
5 18
8 18
7
21 19
22 14 16
20 19
15
13 17
1 Piston 15 Bearing
185−5566 2 Standard 185−5577 1 Standard
185−5350 2 +0.250mm 185−5578 1 −0.20mm
2 Ring Assy, Piston 185−5579 1 −0.40mm
185−7076 2 Standard 16 Metal, Crankshaft
185−7386 2 +0.50mm 185−5580 1 Standard
3 185−5568 2 Pin, Piston 185−2026 1 0.20mm
4 185−2016 4 Circlip, Piston Pin 185−5357 1 0.40mm
5 181−9162 2 Rod Assy, Connecting (Includes 17 Metal, Crankshaft
Bush, Bolt, and Bearing) 185−5581 1 Standard
6 181−9161 2 Bush, Piston 185−5360 1 0.20mm
7 185−5570 4 Bolt, Connecting Rod 181−9072 1 0.40mm
8 Bearing 18 Metal, Side
185−5571 2 Standard 185−2022 2 Standard
181−9071 2 −0.20mm 185−2028 2 0.20mm
185−5573 2 −0.40mm 181−9037 2 0.40mm
9 104−2099 1 Crankshaft Assy (Includes 19 Metal, Side
Sleeve, Crankshaft and Ball) 185−2023 2 Standard
10 181−9163 1 Crankshaft (Includes Ball) 185−2030 2 0.20mm
11 105−0740 2 Ball 185−2031 2 0.40mm
12 185−2033 1 Sleeve, Crankshaft 20 185−7407 1 Collar, Crankshaft
13 185−5576 1 Gear, Crank 21 185−5583 1 Slinger, Oil
14 185−5560 1 Key, Feather 22 181−9020 1 O’Ring
15
14
2
11 1
10 16
12 9
13
45
7
3
8
6
6
8
7
4
10
3 1
3
11
7
5
8
4
4
13
2
5
2
10
1
12
10
11
14
15
2
1
10
5 14
6
7
8 2
9
10
11
13
4
12
13
15 14
12
7
6 11
4 1
8 4
3
7
2 16
9
5
10
11 6
18 15 9 10 5
4
15
3
14 7
18
16
15 17 15
12
13 2 1 2
1
9
10
11
11
10
12 2
9
8 4
7
2
6
3
5
6
A 1
15
13
14
15
12
10 15
13
3
9
3 7 4
5 8
16
15 10
6
2
A 14
6
14
11
6 8
5
7
3 4 2
4
10
10
9
7 6
11 6
12 5
8
1
4
2
5 4
3
11
11
10
9
5 7
8 7
12
6
9
6
4
3
2 5
5
1
5
8 7
10
9 11
10
11
9 3
7
6
9
8
5 1
11
6
7
8
13 9
6
10
14
5
11 4
15
3
12
16 2
1 2
27 27
26
25
24
22
17
21 23
20
19
18
10
12 13
7 9
6 13
8 11
2
1 11
3
4
3
5
4
5
11
8 10 13 14
7 14
9
2 12
1 12
3
4
3
5
4
6
5
6
2
9
3
5
4
22
20 21
19
2
3 23
2
3
24
7
10
9
3
11 8
12 16
15
13 14
18
17
9
5 4
6
1 191−2229 1 Starter MC
2 815−0781 2 Screw, Hex Head Cap
(M8 x 1.25 x 30mm)
3 870−2055 2 Nut (M8 x 2.15mm)
WARNING MC − Are MARINE CRITICAL and must as US Coast Guard, ABYO, and ISO. When MARINE
comply with boating safety ignition protection, back- CRITICAL parts are replaced for any reason, use
fire, fire resistance, exhaust system integrity, or other Onan generator set by Cummins parts that are identi-
requirements established by regality agencies, such fied with the part numbers in this book.
9 5
10 10
2 4
3 2
1
7
11
8
12
7
6
6
5 5
2
1
3
3
8
4
7 15 17
16
13 12
11
8
10 2 14
4
5
19
21 5
22
7 7
20
18
7 17
6 7
5
9
7
5
16
8 10 11
15
12 14
13
7 1
5
6 4 2
14
149−2651 1 Kit, Fuel Adapter (Includes 16 502−1368 1 Tee, Street (1/8 NPT)
Connector Hose) 17 503−2200−01 1 Hose, Fuel (191.4mm)MC
1 149−2646 1 Pump, Fuel MC 18 503−2200−04 1 Hose, Fuel (784mm)(784mm)
2 403−3860 1 Seal, Fuel Pump MC
3 821−6002−02 2 Screw, Hex Head Sems 19 502−1224 1 Elbow, 90 Female
(M6 x 1 x 12mm) 20 503−2200−03 1 Hose, Fuel (849.9mm) MC
4 502−0020 2 Elbow, Pipe 21 526−0401 1 Washer, Flat
5 502−1367−01 5 Connector, Hose 22 502−1177 1 Connector, Female
6 502−1367−02 3 Connector, Hose
7 503−2309 16 Clamp, Hose
8 503−2200−02 1 Hose, Fuel (336.8mm) MC WARNING MC − Are MARINE CRITICAL and must
9 870−2055 2 Nut, Lock Flange (M8 x 1.25) comply with boating safety ignition protection, back-
10 149−2634−01 1 Filter Assy, Fuel (Includes Plug fire, fire resistance, exhaust system integrity, or other
and Base) requirements established by regulatory agencies,
11 149−2106 1 Filter, Fuel (Includes Plug) such as US Coast Guard, ABYO, and ISO. When MA-
12 502−0028 1 Plug, Hex Head Pipe (1/8 NPT) RINE CRITICAL parts are replaced for any reason, use
13 821−6003−01 2 Screw, Hex Head Sems
Onan generator set by Cummins parts that are identi-
(M8 x 1.25 x 16mm)
fied with the part numbers in this book.
14 502−1367−03 2 Connector, Hose
15 502−1244 1 Coupling, Anchor
21 20
4
18
5
5
7 7
19 17 8
7 7 1
5
2
6 4
7
4
16
7
6
7
9
5
14
7
13 5
11 15
10
12
2
1 4
7
6
3
8
15
7
13
12
3
14
4,16 2
5 4, 16
11 8
10 7
12
10
11
6
9
7
7
1 2
5 4
5
4
1
6
8
7
7 11
6
3
12,18
10
9
2
5 3
6
7
8
13
16
12, 18
17
3
14
15
132−0415 1 Kit, Water Pump Service 8 800−3017−19 1 Screw, Hex Head Cap
(Includes Impeller and O’Ring) (M8 x 20mm)
1 132−0430 1 Pump, Water 9 800−3017−03 2 Screw, Hex Head Cap
2 132−0411−01 1 Spacer, Water Pump (M6 x 16mm)
3 502−0942 3 Elbow, 90 Hose 10 850−0114−53 2 Washer, Lock (M6)
(3/8 NPT x 5/8 Hose) 11 862−0026−55 1 Nut, Hex (M8)
4 800−3017−29 1 Screw, Hex Head Cap 12 503−1135 2 Clamp, Hose
(M8 x 70mm) 13 503−2193 1 Hose, Coolant
5 Bracket, Mounting 14 502−1209 1 Coupling, Union
130−5188−02 1 Spec A,C 15 502−0943 1 Connector, Hose
132−0497−02 1 Spec B 16 132−0407 1 Impeller, Pump
6 526−0399−60 2 Washer, Flat (M8) 17 132−0410 1 O’Ring
7 850−0114−54 2 Washer, Lock (M8) 18 503−2823 2 Clamp, Hose (Covers)
130−3574 1 Kit, Coolant Recovery 3 503−1692 1 Hose (5/16 I.D. x 120” Lg.)
1 130−3570 1 Tank, Coolant Recovery 4 130−3572 1 Cap, Tank
2 130−3571 1 Hanger, Tank
9,16
14, 16 15
9,16
12 3
1
2
6
9,16 11
14, 16
13
9,16
10
9,16
4 3
8
5 7
6
4
1
3
1
7
4
4
7
3
2
5
4
4
4
5
7
8
10
11
3
4
5 1
6
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
2 2
1
4 5
3,4 14
13
12
11
6
10
10
9
8
1 4
WARNING MC − Are MARINE CRITICAL and must such as US Coast Guard, ABYO, and ISO. When MA-
comply with boating safety ignition protection, back- RINE CRITICAL parts are replaced for any reason, use
fire, fire resistance, exhaust system integrity, or other Onan generator set by Cummins parts that are identi-
requirements established by reglatory agencies, fied with the part numbers in this book.
8 7
9
10
6
11
2 6
11
6
2
3
4
5
12
12
1
4
5
2
4
1
19 4
3
7
8
2 9
11
10
6
12
14, 18
13
14, 18
15
16
17
4
2
1
4 5
6
7
2
3
11
9
8 10
23
11 24
22
21 12
20
16
15
19
14
11
13
11
19
18
11 16
17
1 10
20 6
21 8
20 16 15
14
21
4 10 15 12
14
3 9 9 13
5 10
20
9
21 9
18
14
17 14
19 12
9
11
5
5 4
2 12
1
2
10
6
13 10
11
7
10
9
13
7
7
3 2
1 4
8
16
10
21
19
18
17
4
2
20
6
11
21 3
4 5
3
4
12
1
13 2
8 5
6
10 3
11 4
1 220−4610−05 1 Assy, Stator Wound (Includes 11 800−2091 1 Screw, Hex Head Cap
Leads T1−T4, Q1, Q50, Q60 (M10 x 1.5 x 50mm)
and B1−B2)MC 12 332−1356 1 Clamp, Loop (3/4”)
2 211−0521 1 EndbellMC 13 403−6463−02 1 Bracket, Generator
3 508−1265 1 Grommet
WARNING MC − Are MARINE CRITICAL and must
4 815−0753 3 Screw, Locking FlangeMC
comply with boating safety ignition protection, back-
5 201−3607−03 1 Assy, Rotor (Includes Excitor
Hub Drive and Rotor Coil)MC
fire, fire resistance, exhaust system integrity, or other
6 509−0420 1 O’Ring requirements established by regulatory agencies,
7 212−1303 1 Block, Brush (Includes Brushes such as US Coast Guard, ABYO, and ISO. When MA-
and Springs)MC RINE CRITICAL parts are replaced for any reason, use
8 815−0927−01 4 Bolt, Stator Mounting Onan generator set by Cummins parts that are identi-
9 205−0300 1 Fan, Generator fied with the part numbers in this book.
10 526−0017 1 Washer, Flat
Note− Rotor and Stator parts for Specs A−E are now only available to order as combined
generator part A053P424.
6
11
16
14
15
12
13
8 1
5
9
10 2
3
4
12
13
6
5
8
11 7
9
10
23
1
2
4 3
24
4 14
15
25
26
27
20
29 16
17
28
22
21 18
19
541−1195−01 1 Kit, PCB (J1939 NIM)(Includes 17 815−0974−04 2 Screw, Hex Head Cap (M6 x 20)
PCB, Cover, Harness 18 815−0792−03 1 Screw, Pan Crescent Head
and Screws) (M4 x 10)
541−1195−02 1 Kit, PCB (Smartcraft NIM) 19 856−0002 1 Washer, EIT
(Includes PCB, Cover, Harness 20 305−1006 1 Regulator, VoltageMC
and Screws) (12V)
1 300−5966 1 Control, PCBMC 21 363−0205 1 Pad, Heatsink
2 319−4332−03 1 Plate, Control Box 22 305−0995 1 Heatsink
3 526−2050 6 Washer, Flat (M4) 23 − 1 Harness, Genset (See Control
4 800−3042 6 Screw, Hex Head Machine Harness Next PageMC)
(M4 x 10) 24 508−1105−01 1 Grommet, Remote
5 526−2081 1 Lead, Circuit Breaker 25 PCB (NIM)MC
6 320−1666−01 1 Breaker, Circuit (20A, 2 Pole) 327−1659−01 1 J1939
(Uses 1/4−28 Nuts for 327−1659−02 1 Smartcraft*
Leads)MC 26 319−5748−03 1 Cover, (NIM)
7 815−0550−01 4 Screw, Cross Recessed ET 27 338−4491 1 Harness, Accessory
(#6−32 x .375”) 28 821−6001−01 4 Screw, Hex Head Sems
8 308−1101 1 Switch, Rocker (SPDT) (M5 x .8 x 10mm)
(12V)MC 29 338−4441 1 Harness, Control
9 320−2315 1 Breaker, CircuitMC
WARNING MC − Are MARINE CRITICAL and must
10 302−2048 1 HourmeterMC
11 821−6006−01 4 Screw, Hex Head Sems comply with boating safety ignition protection, back-
(M6 x 1 x 16mm) fire, fire resistance, exhaust system integrity, or other
12 307−2767 1 Relay, SPDT (12V)MC requirements established by regulatory agencies,
13 323−1563 AR Socket, Relay (K3) (Part of such as US Coast Guard, ABYO, and ISO. When MA-
Control Harness Listed on
RINE CRITICAL parts are replaced for any reason, use
Separate Page)
14 508−1105 1 Grommet (Part of Control Onan generator set by Cummins parts that are identi-
Harness Listed on Separate fied with the part numbers in this book.
Page)
15 517−0136 1 Plug, Hole
16 526−2081 3 Washer,Flat
4
3
10
9
11
6
5 2
1
4
4
12
3
2
6 7
4
8
11
10
9 ,10 ,11
12
9
2 , 3 ,4 9 ,10 ,11
8
5
7
6
10
2
4
8
5
7
9
10 6
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
92
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Copyright E 2019 Cummins Inc. All rights reserved.
Cummins, Onan, and the “C” logo are registered trademarks of Cummins Inc. and its subsidiaries.
Other company, product, or service names may be trademarks or service marks of others.
Specifications are subject to change without notice.