MAS KYP - Series uncooled thermal oil pumps KYP MAS’ KYP - Series Pumping heat transfer oils in heat transfer plants. Oil temperature : 100 — 350 °C. Capacity : 10 - 300 m3/h Total Head : 5 - 90 m. Operating Pressure up to 16 Bar. MAS Pompa Sanayi A.S. ermal mesgus@superanine om io hamasyn.comMAS KYP - Series general Spec cations Fields of Application Chemical and petrochemical processing industries Paper mills, sugar mils Food and pharmaceutical industries. Leather industries, Manufacturing of plastic and syntotic fiber material Fubber industries. For heating of baking ovens. Textile plants. Launderies. Al heat transfer applications over 100° C Pumped_ Liquids All kinds of heat transfer liquids. General Information ‘The KYP series comprises horizontal single stage centritugal pumps, specially designed for the pumping of thermal fluids at a high temperature, in industrial installations, without needing any type of external refrigeration. The Hydraulic characteristics of pumps are in accordance with the standard DIN 24 256 ( 10 2858) for chemical pumps. Which means that for each installation the most suitable pump can be used to give optimum performance. Design. From the hydraulic point of view, the KYP pumps are centrifugal single stage, horizontal, volute type pumps. With regards to the mechanical design, the main concept of the KYP series is to a maximum, the mechanical seal and ball bearings from the source of heat that constitutes the pump casing, placing between both a thermal barrier and cooling the mechanical seal housing and bearing support by natural convection. Pump and motor are fitted on a common baseplate connected to each other by a flexible coupling Pump Casing Single spiral volute type, radially split with integrated suction and discharge ports and also integrally cast feet for baseplate attachment, Thanks to back pull- ‘out design, maintenance is much easier as the inside Cf the pump can be dismounted without needing to disconnect the casing from the pipe connections, ‘Suction port is axial and discharge is vertical Impeller ‘The impellers of the KYP pumps are single entry.closed type and dynamically balanced. The impeller has ‘back wings for the axial balancing of pressures. Shaft.and Support ‘The impeller is overhung mounted on the end of the shatt, The shaft is designed to be able to withstand all mechanical and thermal efforts generated during operation of the pump with minimum deflection. The bearing housing is made of cast iron and apart rom serving as the shaft support, it also houses the mechanical seal. is equipped with external cooling wings Shaft Seal & Bearings Shaft sealing is optained by means of a high security mechanical seal , placed in the bearing housing, close to the second ball bearing near to the shaft end. This means that the seal is housed in a low temperature zone, given the distance from the pump casing , thus optaining a long life for the seal ‘The first ball bearing near to the casing is lubricated by pumped liquid, A safety stuffing box with a following throtting area is arranged in front of the first ball bearing and mechanical seal. Even in case of failure of the mechanical seal, this additional safety elements prevent seepage from emerging in a hazardous quantity and manner. ‘The second ball bearing is located near to the end of the shaft and lubricated by grease. Technical Data ‘¢ Suction and Discharge Nozzles DN 32...DN 100 ‘Operating Pressure: 16 Bar * Speed 1450 1760 - 2900 ~ 3600 RPM * Capacity Range 10 = 300m? /h * Head Range 5 - 90 m. Pump Flanges * According to DIN 2533 ~ PN 16 Idendification Code KYP 80 - 250 Pump Type | Discharge Nozzle DN (mm) Rated Impeller Diam. (mm) Materials For standard construction the KYP pump casing and casing cover are made with nodular cast iron (GGG 40 ) which is very resistant to high temperatures, Impeller and bearing housing are made with cast iron (GG 25) Shaft is made with % 13 Chromium Stainless steel. (On demand the pumps can be supplied in different materials. ( Cast steel, Stainless Steel, Bronze etc.) D POMSAD C77 = V GCEMAS KYP - Series sectional drawing & parts list or 20 12 53 360300320 30 261 250 270 340211 60 65 210 230 410.240 411 200 2 400 99 401 59.34 72.291 Parts List 01 Pump Casing 65 Impeller Nut 270 Grease Cup 12 Discharge Cover 72 ‘Space Ring 300 Casing Stud 20. Impeller 200 Ball Bearing 320 Hex. Bolt 30. Bearing housing 210 Impeller Key 340 Imbuss Bolt 34 Bearing Cover 211 Coupling Key. 360 Casing Nut 39 Support Foot 230 — Retaining Ring 400 Gasket For Casing 52 Mech Seal Ring 231 Retaining Ring 401 O-Ring ( Mech. Seal) 53 Soft Packing Ring 240 Soft Packing 410 O-Ring (Shaft) 59 Mec.Seal Housing 250 Mechanical Seal 411 Gasket For Bea. Housing 60. Shaft 261 Gil Filing Plug Temperature Curve of KYP Pumps . . . Practical Calculation of Pump Capacity Ht Q-——— 4.18 Cp xat @: Capacity of pump (m3/ hr) Ht : Heat transferred in one hour ( Keal / hr) Cp : Specific Heat Capacity of pumped oil at Pumping temperature ( KJ / Kg.K } ‘At: Temperature Difference of heating cycle ( °C ) 4.18 : Correction constant for cycle heat capacity to volumetric pump capacity, Example: Heat capacity Ht = 2.000 000 Keal /hr Average pumping Temp: t-300 °C Pumped oil : Mobilterm 605 Spm 2800 KUIKa.K for Pumping Temp (1 =300 °C) ifs ao" 2.000 000 Pump capacity Q-———._ 4.18 = 74.6 maihr —- POMSADMAS KYP - Series pump dimensions No [Pure Size [Fanses [Lenght [Hag [Foot Fong Data Sra Eng] TT pi aeege [Ons [ond] a Tt tmp} o> amin [erate tet | x 7 [sete [50] 32 | 00 [aes] ta] veo] 80 | 100] To [ovo [iso] 4] 205 [on] 50 [os 2 [37.200 | so | 32 | 00 | 305 | v60 [190] 50 | s00 | 70 [2a0 [190] v4 [205 [2a | 50 | 05 312.250 1 so | 32 | v09 | s00 [seo [zs es Lees | 95 [320 [eso v4 [970 122 Leo Loo zp area Pes |] IEE SOT Eo ELI EE Sf 40-200 | 65 | #0] 109] 305 | v60 [180] 50 [100] 70 [26s [212 | 14 [28s [2a [50 [75 eB a9.950 [os | a0] 109 | 500 | veo [ees | os [125 [95 [20 [250] va [aro [3 Loo Ls, T [soto] e8 ] 0] 100] 365] Te] Te] 80] 100] 70 [zes [ot] 14 [oes [m=] 50 [oO @ [80.200 [5 | 50] 109| 265 | v60 [200 | 50 | 100 | 70 [205 [212] 14 [20s [2a | 50 Las, 2 sso scot soo sao Lees es Luz8 | os Lazo lesa v4 Lazo oe Tao Tas | TO [—es-160 5p To Tena Ts os [ose] ayo [08 T_[es.200 [60 | 35] 109 | 500 | va0 [225 35 |ee0 [asa | 7a [aro [ee | 30 [700 721 65.250 [0 [es | 109] s00 | 200 [250, 329 [960 [60 | va [70 [32 [60 [noo Ts] sor60 [100] 60] 125] S00] Tao 25 fs20 [esa] 14 [aro [32 [a0 [rio Te_| 90-200 | 100 | a0 | 125| s00| 160 [250 65 [ses [200 [v4 [970 [32 [a0 fii0. 15 [90.250 1a 12 200 2a r 400 fos [se [azo Lae Loo by [CO RCO ORAS DD ELC (C) Back putrout distance requred between mator shat and an pump shalt end YP type pumps ar conforming with DIN 24 256 and ISO 2658 nterchangeability tab coe (a vB 6] BB] 6) Bb] 6] b/ 6) 6/6) 6b) 6) bie eae | 4 (| aie} a] ¢ [a4 wena = = viet Gece ve [masMAS KYP - Series ydraulic data Performance Range - 1450 RMP. Hm- Head (m.) 5 6 7 89 10 16 20 2 30 40 $0 69 708090 100 150 200 Q- Capacity = (m3 /h) Performance Range - 2900 RMP. 100 0 50 7 6 50 40 0 Hm- Head (m.) 3 2 10 10 a a ee) @- Capacity -(m3/h) (a ev Ge toMAS KYP - Series overall dimensions cuwr one PSS] POR OVERALL [WOT TASEPLNTE raw [one [ona] a [7 Wein [af wee Po |e oe ee eve a.aco F224 50 | 32 | 60 | 05 FE 290 | ase P22 00] os | s97] oo | a0 7 Be ee 7c seve 32.250 FA] 50 | 32 | 100 | soo PREY aso | aos PRETTY 23] 200 | 20 | 250] 29 Fase | nan 20] 24 Kyeaoctco [a 68 | 40 | 00 | sas PEST osr Fase fz] 800 es | 97] 60 | v3] seo ° rrrao200 Fir] 6 | 40 | 00 | 288 Fao [ao Pte mo | oe [oo [a0] [vo [ow KyP 40250 68 | 40 | 100 | soo Fraee-tamo “ ise [sb]? ap [| aa a peer : i ra seve soap es | 0] 00 | aes FEY 2 | aos EEE 270] 65] 226 | oo | 120] seo 220] se ee tae aoe a St KyP 50.200, 65 | 50 | 100 | 205 Fioer] aso | azo see tten| | sao | so | ceo] © | 199 | 6 | soo] 4 rar [RRP eae eee Tran a Sa Ta Teo yao faa xv sozso [Far] 65 | $0 | 100] S00 Fzer] 9 | 505 Fear P84 vaso] 389 | | 2801 79 | aos | geo | 0°“ Tae eee oe sata] xvpesiso Fae 00 | os | 100 | soo free Sree a kypcs.zo0 FE] so | 65 | 100 soo [1254 Fs90 set » nL a0 34 z erase} — Pose ae po aa Teta kyp 5.250 [ar] a0 | 45 | 100 | soofrasr] 9 | *? [rartoer saso| 490 | °° 90 | 05 ) oxo | 4°] # a kypeotso [it 725] sy | __ [See Tiae se eT 00 = 100 80 | 1251 soo frase] “8° J aes FEBe fH pono] 0 | 20 | seo] 25 | seo | rao | 4°] 20 = Hest] Hers z zi Wren Le eT sao [sw Fo “so [ | 20 “oof 371 100] 20 | 125) soo Hase| | bear an | 12s0| 7 | 208 | oo wee Et = eee raat Bt $3 100] 00 | 125 soof ESTEE LE THRE FS] 00 FB 90 sy PEE KyP 100-200[-37 362] 9 | £49 [-rar[spe 1280] 480 | 60 | 280 20s | aco [42°]? $5] 125 | 100] 125 | soo [raze ore Poser tase] baer} Paes] 90 5 = see fee wer a Fel Ca ce —p- POMSAD