INSTRUMENTATION THAT SETS THE TREND INSTRUCTION MANUAL MODEL 1045 DIGITAL CALIBRATOR AND SIGNAL INDICATOR I.S. NO.: 100661-900 DATE: AUGUST, 1984 SUPERSEDES: NONE FILE: TESTER INTERFACE INSTRUMENTATION - DIGITAL/ANALOG Analysis + Specifications + Design + Production {977 MT. READ UYB, © 0, BOX TED ROCHESTER, NEW YORK S.A 808 we crmANBMAT ROC) EL E01 Ne 2542000secrion 1 GENERAL INFORMATION 1.1 DESCRIPTION... 12. specteteaTions 13 UNPACKING : 14 RECOMMENDED “S@ARE ‘BARTS "°2217 OPERATION 21 OVERVIEW os 212 CONTROLS Ai PiDicATGRS 2.2.1 POWER SWITCH 2227 2122 IMPUT/OUTPUT TERttiNALs 223. RANGE. SELECTION swITEHES 22.4 OUTPUT ADJUST conTROL 21215. DISPLAY MODE suITCH 2.3. STEP-BY-STEP INSTRUCTIONS DEUS I 2.3.1 USING THE 1045 as a WELLTVOLT/VOLT/MiLL aMheTER 213.2 DRIVING A THO-NIRE TRANSMITTER NHTLE MEASURING THE GUTBIT 213.3. USING THE 1085 AS A MILLIVOLT OR YOLTAGE. SOURCE at 21314 USING THE 1085 AS A CURRENT SOURCE OR A THO-WIRE TRALSNETTER Si '5 CALIBRATING A THO-NIRE.TRANSNITTER - SIMULTANEOUS INPUT AND OUTPUT 21316 CALIORATING A FOUR-NIRE TRANSMITTER ~ SIMULTANEOUS INPUT AND OUTPUT 213.7. USING THE 1005 AS AX OMWWETER ..-... 2318 THEORY OF OPERATION OVERVIEW... rnpur_secriow uTPUT SECTION DWM SECTION DISPLAY SECTIOM POWER SUPPLY SECTION ATITENANCE overview . RECHARGING THE” BATTERIES REPLACING THE BATTERIE’ CALIBRATION FACTORY SERVICE AND WARRANTY. STATEMENT TAOLE OF CONTENTS USING THE 1085 AS A THERMOCOUPLE SOURCE O&A THERNOCOUPLE THOTCATOR 1.2 DESCRIPTION ‘This. manual describes the Transnation Mode? 1045 Digital Calibrator ané Signal Indicator. The 1065 Ys a battery-powered precision test instrument that ig Tully portable and wel) suited for field use Tt cones equipped with & vinyl carrying case, test leads and @ charger transformer assembly. ‘The 1045 sinutates and/or measures process signals Unet fell within the mil iivole, vote and afl itamp Fanges indveated fn Specification 1.2.1. Input. and Sutput signal values are displayed on a four-digit Viquid erystal’ display (LCO) on the 1045's. Front, panel, “The display wode (Input or output) 1s se ected via a toggle switch near the bottom of the front panel. “In-addition to displaying the. input or output. stgnal, the Lcd autonatically indicates the present display mode, the stgnal range in use and error conditions (low battery or overrange) . Each signal range has a separate set of terminals for input. connect‘ons and_output connections. This permite the user to operate the 1085 in the input nd output modes simultaneously. For instance, the 1045. can be used to. apply a nV test signal ‘to a transnitter and simultaneously measure the trans initter's sA output signal. Range selection is done Yndependentty. for the input and output sections via tho rotary avitehes on the front pane]. In its mA output mode, the 1045 can simulate 2 tyo~ Wire transmitter, The 1085 can be inserted into a Joop witn an existing Toop pover supply (75. YDC rnaximun). Tn adéition, the 1045 can eeasure the eA GENERAL INFORNATION output of a two-wire transmitter while simultane cust powering’ the transmitter fron the 1045's own 24 voc supply. The 1045 is powered dy four "AA" nickel-cadaiun bettertes in a shrink-wrap package. 8y using a caleulator-type, wall transformer (supplied with the Unit), the 1045" batteries can be recharged from a Suitable AC Tine outlet. hhen the transformer is Connected to an AC outlet, a butle-in constant Charging circuit provides @ constant S00k current to recharge the depleted batteries. This constant. Supply permits. the 1085 to be operated in any mode nile’ simultaneously recharging the batteries and EIT] maintain” peak ‘recharging rates. | Two AC charger transformer asseeblies are avaiTable: one {5 compatible with 117 VAC © 6) liz, whfle the other 4s suftable for 230 VAC'0 50/60 Nz. “See the Recon rrended Spare Parts List in Section 1.4 for de~ tails. 1,2. speCTFICATIONS 1.2.1 INPUT AND OUTPUT RANGE, RESOLUTION AND ACCURACY: See Table 171 betow 1.2.2 INPUT IMPEDANCE: nV: 10 megohns min, Ve 1 megoha min, mA: 10 ohms 455 1.2.3 OUTPUT IMPEDANCE: V2 0.5 ohms max. Vz 2ohns sax. True current source up to 500 ohn Toad TABLE Ie INPUT/OUTPUT RANGE, RESOLUTION AND ACCURACY me ANGE RESOLUTION accunacy VIN 99.99 to 499.99 mi 0.01 av + (0.018 FS + 0,028 RG + 1 LSD) 100 IN -99.99 to 499.99 v o.o1¥ (0,018 FS + 0.018 ROG + 1 150) 1OV mh ——-9,909 to ¥9.999 ¥ 001 ¥ (0.01% FS + o.ors ROG + 1 LS) PAT -99.98 to 499.99 ma 0.01 mk + (0,01 FS + o.018 RG + 1 LS) mY OUT 0 to 99,99 av 0.01 mY + (0,018 FS + 0.01% ROG + 1 LSD) voor 0 t0.9,999¥ 0.001 ¥ —¢ (0.018 FS + 0.015 ROG + 1 150) eA OUT 0 t0 22 mh Into 500 ohms 0.0L wk (0.0454 FS.+ 0.018 ROG + 1 LSD) KEY: FS = Ful? Sete {3p = Least stontttcant ditt ROG = Reading PAGE 11.24 128 1.2.6 127 1.2.8 1.2.9 1.2.10 heat 1.22 hea 12s 12.5 1.2.16 Lear 12.8 1.2.19 1.2.20 122k 1.2.22 peer: Long Term (30 days): + 2.180 Short Tera (28 hes.); “1-90 OUTPUT NOISE: Less than + 1 USO COMMON MODE REJECTION (Input-to- Case): 120 40 min, @ 60/60 He NAKIMUN COMMON MODE YOLTAGE: 260 VOC or peak AC NORMAL WOOE REJECTION: 6048 min, @ 50/60 Hz INPUT PROTECTION: V/V IN: Can withstand up to 125 VAC OUTPUT PROTECTION: Protected against out put short cireuit INPUT/OUTPUT ISOLATION: 250 YOC or peak AC STORAGE TEMPERATURE: 30°C to 60°C (22°F to 140"F) OPERATING TEMPERATURE: O°C to 50°C (32°F to 122"F) TEMPERATURE COEFFICIENT: 0.01% FS/*C BATTERY: Four nickeT-cadmiun "AA" ce1Is BATTERY LIFE: 4 hours typical for 20 mk continuous output: 16 nours:typiea? for aT other modes BATTERY CHARGE: Buf1t~in_constant-current charging circutt powered by external. trans- former, 14 hours typical to full enarge Low BATTERY VOLTAGE: 4.7 volts typteal; “LO BAT" message indicated on display DISPLAY: @ ditt Lon with Tegends for tne put, Output, Range, Low Battery and Over= Pange INPUT/OUTPUT TERMINALS: Wintature banana Plug SIZE (HMO): 21.7em x, 8.6m x 6.2em (8.55" x 3.38" x 1.85") WEIGHT: 0.8 kg (1.75 Tbs.) PGE 1.3 pace 18 4s recomended at all picking mteriats be re fined"in the event that the Insteunent fate Be FEC firmed to the factory: The Instramns Mette Pe inves vinyl carrying case wrth apices iene Gutter puck insted. vert ty" ea ene eaantan carton contains: A Pode? 1045 ca sbrator 2 sete of Test Leads # A Mode 1085 Instruction Manual, 1.5, #100661- 0 © An AC charger Transformer © Thersocoupte Converston Tables 1.4 RECOMMENDED SPARE PARTS LIST re om 1045 catsbrator, not, intuding 100661-000 ying ease test Nene transfor Ligufé Crystat Display 1o06s1-050 1045 Instruction Manuat 100661200 Test Leads s00189-003 Man Transformer, 117 0226-069 aT? Transformer, 230 ¥4c s02006-079 coarse and Fine Contr Dials 1201-005 power Sten 158008-022 Dfsplay Setection Switch 259000-028 Input Range Selection suiteh 759007-028 output Range Selection Switch 1s9007-025 eattery Pack 159sso-010 carrying case 159095-014 2. OPERATION 2.1 OVERVIEW This section contains operating instructions for ‘the Model 1045 Calibrator, Section 2.2 briefly de~ scribes the use of the front panel controls, ter- mminals and display (see Figure 2-1 below). Section 2.3 contains step-by-step operating instructions for the various test applications (1isted in the Table of Contents). fach set of instructions is accompanied by 2 connection dlagran that shows the Correct test circuit configuration. 2:2 CONTROLS AND INDICATORS 2.2.1. POWER SKITOH To turn the power on, pull out the tvo-pos{ tion Vocking toggle sxttch farked POWER, then’ move ft up to the ON position. To turn the’ power off, pull oUt. the toggle switch and move ft down to the OFF position. 2.2.2 INPUT/QUTPUT TERMINALS ANI fnput and output terminals are of the wintature banana plug variety. Those used for measurenent Cnput) applications are Tocated on the left side of the front panel, while those used for stana? Sinulatfon (output) applications are located an the Fight. side. The input side ts isolated trom the output side to" permit. simi?taneous connection of test equipment to the fnput and output. terminals. The positive (+) and negative (-) terminals are color-coded: RED ="(4) and BLACK = (2). To. cone Serve “space on the front panel, certain stgnal ranges share a common negative terminal. Connect ing. ines. drawn between ‘the positive and negative terminals are used. to Indicate a shared negative terminal where applicable. The terminal labeled 24¥ provides +24 volts with respect to the (-) mA IN terminal. When a tro-wire transaftter ts connected to the 24Y and FIGURE 2-1 seen FRONT PANEL CoHTROLS terminals as shown in Figure 2-2 on page 4, the 1045 can measure the tyo-wire transmitter's ml out put and’ simultaneously power the Toop. 2.2.3. RANGE SELECTION SWITCHES Range selection is done independently for the input and output sides of the 1085, 8 four-position and 4a three-position rotary switch are provided for that purpose. The mh output node doubles a5. the ‘twonwire transmitter simulate mode. hen ‘mk output. fs setected, the 1045 can be connected to an exist ing Toop power supply (75 VOC maximum) or it cen drive the current loop from {ts internal circut ty 2.2.4 OUTPUT ADJUST CONTROL Output signal anplitude ts controtted by the Coarse and Fine Knobs on the front panel. The table beTow indicates ‘the adjustment ranges of the Coarse and Fine knobs for each output range. OUTPUT RANGE coaRse IME sv oT 0 to +99.99 av 1.25 a v our 0 to 9,999 voc 0.5 v me OUT 0 to 22 mk 0.4 mk 2.2.5. DISPLAY MODE swITCH One s-digit Tiquid crystal display services both the input and output sides of ‘the 1045. Display node is suitch-selectable via the two-post tion to9~ gle. switen near the botton of the 1085's. front Panel. The selected display mode (input or output) is indicated on the display. The display also shows the signa? range in use and error conditions as they occur, If the 1045's working range {= ex- Geeded, the display will automatically Dlank and the "OVRNG" Tesend will be. dtsplayed, Kien the battery needs recharging, "LO BAT" will be dis~ Played. PAGE 3+ O-} FIGURE 2-2 USING THE 2045 AS A MILLIVOLT/VOUT/ NILLTAYMETER Fiat ot FIGURE 2-2 DRIVING A THO-WIRE TRANSMITTER WHILE MEASURING THE OUTPUT 23 STEP-BY-STEP OPERATING INSTRUCTIONS Step-by-step Instructions for operating the 1085 in ‘the test applications Tisted in the Table oF Contents are provided on pages 4 through 8 23 2.3, PAGE 4 NOTE: If the two-wire transnitter output Toop 1 USING THE 1045 AS A MILLIVOLT/VOLT/NILLEAN= METER Connect the negative lead of the stone source Under test. to either the black {-) mi/V input terminal or the black (-) mA fnput terminal on ‘the 1085 as required, Connect the positive tead of the signal source Under test to the red ni, Vor mk input termi nal on the 1045 as requited. Set the Input Range Selection Switch on the 1045 to the range that matches the signal source's outputs Set the Display Mode Switch to IN. Place the Pover Switch in the ON position. Read the Input signal on the LOD. 2 DRIVING A THO-WIRE TRANSMITTER WHILE MEASUR= ING THE OUTPUT Connect the negative lead from the tro-vire transaftter to the red'mk input terminal. Connect the positive lead from the tro-wire transmitter to the red 24V input terainal. Set the Input Range Selection Switch on the 1045 to mh, Set the Display Mode Switch to IM, Place the Power Switch in the OH position. Read the input signal on the CO. 4s driven by on extsting DC supply, connect the transn{tter output to” the red (+) and black (=) mA input terat~ als. FIGURE 2-4 USING THE 1085 AS A NILLEVOLT/ VOLTAGE: SouRce Froure 2-5 USING THE 1045. AS A ‘CURRENT SOURCE 2 0. FrOURE 2 USING THE 1085 AS A THO-WIRE 6 ‘TRANSMITTER SIMULATOR PAGE 5 23 2.3. .3 USING THE 1085 ASA MILLIVOLT OR VOLTAGE SOURCE Connect the negative Tead fron the instrument lunder test to the Dlack (-) nV/V output. termi maton te 1045. Connect the positive Tead fron the instrunent Under test tthe red (+) mV or V output. term— nat, depending on the instrunent's. signal range. Set the Output Range Selection Switch to either nV or V, depending on the instrument's signal range Set the Display Node Switch to OUT Place the Power Switch {n the ON position. Adjust the output signal amplitude using the Coarse and Fine control knobs. Read the output signal on the LC0, 4 USING TWE 1045. AS & CURRENT SOURCE OR & THO WIRE TRANSMITTER SIMULATOR Turn the Coarse and Fine controls fully coun- terclockwise, Connect the current input device(s) under test to the red (+) and black (=) mt output termi= nats on the 1085, Set the Output Range Selection Switch to mt output. Set the Display Mode Switch to OUT. Place the Power Switch in the ON position. Use the Coarse and Fine contro? knobs to adjust the mA output amplitude as required Monitor the output signal on the LCD. NOTE: A typical two-wire transaitter simu Tater configuration 1s. shown in Figure 256. Tf an existing DC pover supply 4s not avaflable, use the configura ‘on shown in Figure 2-5.FIGURE. 2-7 CALIBRATING A THO-WIRE TRANSMITTER ruc re F1ouRE 2-8 CALIBRATING A FOUR-WIRE TRANSMITTER 2.3.5 CALIBRATING A THOCWIRE TRANSMTTTER ~ SIMULTANEOUS INPUT AXO OUTPUT 1. Connect the approprfate output terminals on the 1043 to ene twowrire transaitter’s input. term nals (see Sectfon 2.3.3 07 2.3.4) 2. Connect the to-wire transmitter's output ter~ Ininais. tote red (+) 24V input terminal and he red (acting negative) eA Input. terninal (See Section 2-3-2)- 3. Set the Input Range Selection switch to mf and Set the Output Range Selection switch to either nv, Vor mas required. 4. Place the Power switch in the OW position. 5. Use the Coarse and Fine controls to adjust the ‘input ‘to the tworwtre transmitter. 6. To monitor the input to the twonwire)transnit: ery set the Display Node sxttch to OUT. To ronitor the output of oe mro-wire trananttter, Set the Drsptay Hoge. switch to TH. | Alternate the display move using the Display Hode Switch as required 2.9.6 CALIBRATING A FOUR-WIRE_TRANSNITTER ~ SIMULTANEOUS. INPUT AND OUTPUT Use the procedure outlined above with the following ‘exception: in. step 2, connect the transnitter's output terminals to the red (+) and black (~) mA, fav or V input terminals as required. 2.3.7. USING THE 1045 AS A OHAMETER ay making use of the 1045's absTity to measure an Unknown signe? and. output a tert signal simultane” ously, fe 48 possible to measure. an snknown resise- fnce.” ‘Measuring an unkrovn resistance. with the 04s" tnvotves" driving 2. known ‘current. through the Unknown rest stance and measuring the voltage. sener= Sted across the resistance. The unknown resistance fan then be calculated using the formule: % = We To minimize the required arithmetic, use one of the following values for. the known current signal: 0-01mA, 0.1m, InA oF Ona In some cases, the voltage value read on the 1085's display can be translated directly into ohms. For instance, assune that the current output {e InA and tthe ‘ai input range ts being used. A reading of 1Onv » 10'onms anda reading of 25n¥ = 25 ohms. Tn other cases, the voltage valle read on the 1045's Gisplay gust be eultiplied by 10 ar 100 or 1000 to obtain the unknown resistance value in ohas. For instance, assune that the ‘current output fs 1 mA and the voltage Input range ts being used. A read- ing of 1V = 1000 ons anda reading of O.8Y = 500 ohms. To set the 1085 up as an ohmeter, consult Sections 23d and 2.3.4. PAGE 6 ree we of) FIGURE, 2-98 USING THE 1085 AS A TENPERATURE COMPENSATED ‘nV SOURCE TO CALSRATE A T/C INDICATOR FroURE 2-96 USING THE 1045 TO CALIBRATE A T/C TRANSMITTER. PAGE 7 2.3.8 USING THE 1045 AS A THERHOCOUPLE SOURCE OR A THERWOCOUPLE InorcaTOR The 1045 can be used to calibrate thermocouple (Fic) devices or measure T/C signals. When therno= couple=to-copper connections are made at. any. ten perature other than O°C (32°F), error is introduced {into the meesurenent and/or signal. Therefore, it 4S reconmended that an ice point reference cell Stich as the Transmation Model 1010 or 1013 be used to compensate for the anbient tenperature at the 1045's) input and/or output terminals. When an ice point reference cell iz not avaliable, ane anoune bf compensation required can be calculated. The Seasured and/or sinulated stgnal can then be nods fied accordingly. "This section describes how to use an ice cell with the 1085, or, as an al terna~ tive, how to calculate the required compensation. Thermocouple conversion ‘tabTes. that show the al tenperature conversions for mst T/C types are pro- vided ith: the 1065, 2.3.8.1 USING THE 1045 ASA T/C SOURCE WITH AN ICE ceut 1, Use. the thermocouple tables to determine the a equivalent of the temperature signal to be sin ulated. 2, Make the necessary connections between the 1045, the ice cet! and the T/C device. Figure 2-0a' shows the connections between the 1045) 3 Transsation Model 1010 Tee Point Reference Cel) and'a T/C indicator (Transnation Mode? 310 MintTENP®)."" Figure 2-9 shows the connections. between the 1045, a Transnation Mode? 101 Ice Point Reference Gel? and a T/c transmitter CTransnation Yodel 36107). In Figure 2-95, the 1045 fs being used to provide a T/C stgnal (type 3) to, the transmitter and measure the transnitter's resulting nA output. The Hoge? 1013 {3 recomended for applications with type 43, K and'T thermocouples. The Model 1010 18, Pecomended for all other types. of themmocou~ ples. Consult. the appropriate instruction man~ tial for detailed inforaatton (1.8. #100726-900 for the Node! 1013 or 1.S, #100720-900 for the Mode! 1010). ote that’ the red 1/¢ lead is, negative and the color-coded T/¢ ead 1s past- tive. 3. Set the 1085's Output Range Selection Switch to 8V, and, if monitoring an input as well (as shown {h Figure 29}, set the Input Range Se- ection Switch for the appropriate range. 4, Use the Coarse and Fine controls to adjust the output to the nl equivalent of the temperature Value determined in Step 1 5. Monftor the a¥ output on the 1o¢s's LeD. If calibrating 4 thermocouple indicator such as the one shown in Figure. 2-9a, 2 display 1s gen- erally. provided for monitoring the tenpera ture. If calibrating a transmitter, the transnlttar output (normally mA) can Be nonttored on the 1045's display.2.3.8.2 USING THE 1045 AS A T/C INDICATOR WITH A TCE CELL 1. Wake the necessary connections between the 1045, the see cell and the thernocouple (see Figures 2-103 and 2-100 below). Hote that the red T/t tead fs negative and the color-coded Tie Yead $3 positive. 2. Set the 1085's Input Range Selection Switch to Vand read the Input signal in aflifvolts on the LCD. 3. Use the thermocouple tables to convert the value to its temperature equivalent per T/C type. 2.3.8.3 SIMULATING A THERNOCOUPLE NITHOUT AN ICE eeu 1. Connect the 1045's mV output terminals to the Tc device under test, using the appropriate type of T/C leads (See Figure 2-11a below). Connect the red T/C Tead between the negative Cl" eerminas. andthe. color-coded Tead between ‘the positive (#) terminals. 2, Use the thermocouple tables to detersine the nil equivalent of the temperature signal t9 be sit lated per T/C type being used. 4, Use an Instrument thermometer to measure the ambient tenperature et the oY output terminals And convert the temperature to 'ts mV equi alent per T/C type. 4, Subtract the mV value obtained in Step 3 from the av value in Step 2. set the Output Range Switch to nV. 6, Use the Coarse and Fine controls to adjust the inv output 0 the value obtatned in Step 4. 7. Monitor the output on the LoD. Simulate @ type J thersocoupte signal of S3/°F with an ambient temperature of 10°F. Te stgua AMBIENT TEMP. conpensaren Wenv (Step 2) IN mV (STEP 3) mv STOWAL (STEP 4) 9.oeany = «1.0760V = 8.o1Nv 2.3.8.4 MEASURING A THERVOCOUPLE SIGNAL WITHOUT AM TCE CELL 1, Connect the T/C leads to the 1045's ni input. terainals (see Figure 2-11b below). Connect the red T/C lead to the black (=) terminal and the color-coded 1/6 Yead to the red (+) terni= 2. Set the Input Range Selection Switch to al and read the mV value on the LCD. 4. Use an instrument thernoneter to measure the ambient temperature at tne 1045's mV input. ter~ minats. 4, Use the thermocouple tables to convert the ten perature value from Step 3 to its mV equivalent per T/C: type. 5. Add the mV value in Step 4 to the eV value in Step 2. 6. Use the thermocouple tables to convert the re~ sulting a¥ vatue in step 5 to {ts temperature equivatent per T/C type. EXAMPLE: Measure a type J thersocouple signal with an anbient temperature of 70°F. srep2 | srep4 | steps | ster 6 vatue | aworewr | conpensareo | actuaL 1/¢ DrspLaven | TEMP. IN my VALUE | STGHAL B.01nY + 1.0760V = 9,086aY = 337" FrquRe 2-108 ‘THE 1065 AS A TEMPERATURE COMPENSATED T/C INDICATOR FIGURE 2-100 PAGE @ FrqURE 2-110 FiouRe 2-118 DIRECT T/C cowNECTION as 3. THEORY OF OPERATION 3.1 OVERVIEW ‘The 1065's circut try fs assenbled on two PC boards: the display board and the power supply/DVM board. AS the mane implies, the power supply/DIN board contains the instrunent"s power. supply and DWN sec~ tons. The display board contains Me input, output and display sections. These boards are connected via three flat jumper strips: JA (14 Tines), 38 (8 Vines)" ana Jc. (2 Tines).” The schematic diagrans for. these boards are provided on pages 10 and 11. Brief descriptions of the various clreutts an the boards are provided beTOw: 3.2 INPUT SECTION ‘The input section conditfons each analog input stg~ ral for compatibility with the instrument's Ovi Voltage and ma signals are scaled to O-100V. Mt Vivolt signals require no scaling. Switch SIA is controtled by the Input Range Selec tion Switch on the front panel. It connects one Set of input terminals at a tine to the DIM section ia pins 7 and 8 of 38. Voltage signals are attenuated by the resistor net work of RS, RS, R7, RAG and RAS. RE and R44 are Adjusted to provide’ the precise attenuation factor Needed. to scale the voltage down to O-100N¥.. Mil fanp. signals are scaled by resistors RI-R4 such that Ink at the mA input tersinals represents Inv at the OWm 3.3 OUTPUT secrrON The utput section generates a signal within one of the specified signal ranges depending on the post ton of S2-A. S2A is controlled by the Output Range ‘Selection Switch on the front panel, Tt con ects the appropriate resistor tothe output anpli- fier's (Al) feedback loop. For instance, when mV OUT fs selected, R24 is used: when V OUT is selec~ ted, R20 ts used; and when mh OUT fs selected, R15 is Used. R13 and R11 are both 3. 3/4-turn potentioneters. They serve as the Coarse and Fine Output Adjust controls, respectively. 2 and R27 Vimit the cur= Pent through G1 to approximately 27a, Switch S2-B is also controtled by the Output Range Selection Switch. Tt makes the output signal avallable for display when switch S3 1s appropri ately positioned, $3 is controtied by the Display Node Switch on the front panel. Voltage and aA output signals must be properly scaled for compati~ ty with the DVK in much the sane manner as the vottage”and mA input signals. 21, "R22 and R23 Scale’ the voltage output. signals while RI6-R19 Scale the nA output signals. 3.4 DMM secTioN Analog signats (0-100m¥) from the input and output PAGE 9 sections are converted to BCD digits and are trans~ initted to the display section by. the DYM (AL). The BY provides four HCD digits that are multiplexed So that. only one cigit. appears on the DYN output Vines at one tine. The 80D code and various. dis play contro? signals are transmitted to the display feetion via Jumper strip JA HEIIvoIt level signals from the input and output sections are buffered and anplitied by 2 CHNS. buf fer amplifier (A2). Az has 8 gain of 10 and aeplt~ Fes the miTlivol’ signals to 0-lV. In addition, Az has a very low susceptibility ‘to zero drift. Therefore, no 2ere reference circuitry is required. Overvoltage protection 1s provided by CR6, Ch, CRS and R10, AG 1s used to detect overrange condi~ ‘tions and transaits the appropriate control signal to the display section. the DYN's A/D converter rruns-on & 100 KHz clock’ signal 3.5 DISPLAY section The display section includes a 6-digit Viguid erys~ ta) display, four BCO-to-seven segwent decoders, a Tow battery’ detection circult and 2 cisplay.Tesend driver circutt. The CO code from the DIM 1s. ap- plied to all four decoders (AS-A8)_ simultaneously. Dnty-one decoder is enabled at a tine as determined by the dight drive Vines fron the DVM (01-04). The display also has provision for displaying cer tain messages and/or symbols that indicate mode of operation, signal range, polarity and error con Gitions,” Two. separate circuits are used to drive ‘those portions of the display. The Tow battery ce= faction circult compares. the battery voltage (ip) with ‘a precision reference voTtage (Va). linen ¥p drops ‘below 4.75, the "LO BAT" message is displayed. The display ‘legend driver comprises nunerous Tosic gates (A2 and A3) that detect mode of operation (IN or OUT), range (mV, mA or V), po arity and overrange (OVfNG) 3.6 POWER SUPPLY SECTION Power for the input, output, OYM and display sec tions Ts provided by. four "AR" nickel-cadstum cells, Transformer 1 is used to provide isolation Between the input, output and power sections. The input and output ‘sections tap the primary coil of Tito cpeain sheir required operating voltage using separate secondary coils. The digital circuitry in the DVM and display sections cbtain their required voltage directly from the batteries. ‘The battery charging circuit 4s comprised of op-amp AT, transistor Q3 and. their assoctated components. When the. transforner 1s connected to a suitable AG Mine outlet, the circuit provides a constant. 500k current to recharge the depleted batteries. This constant supply permits the 1045 to be operated in any mode while simultaneously recharging the bat~ teries without affecting the recharge tine,S11vwSHS. cuvoa ASI auras, osyoe wid Matin esos = FIOURE 3-2 DISPLAY BOARD SCHEMATIC PoweR SUPPLY/OVM BOARD SCHEMATIC PAGE 11 PAGE 104. MARWTENANCE 4.1 OVERVIEW Generaity, maintenance 1s Viaited to the following Procedures: recharging. the batteries, replacing ‘he batteries and calibration. since the 1045s battery pack is rated for 1000 discharge/recharge cycles, ‘the batteries should not have tbe re- Placed’ wore often than once every. two OF three years, depending on the usage. For optimum battery Vife, "the batteries should be recharged inmediately upon’ the indicatfon of a Tow bateery ‘condition. The stability of ‘the 1085's. internal components enable it to naintafn 1ts rated’ accuracy indefin= itely. Therefore, calibration ‘should be required only on a Timited basis. Instructions for the ree maintenance procedures are provided fm thts Sections ten the Tous ret vires service that. ts. deyond the scope. of these Brocedures, it ts recomended’ that the instrament berated Trananntfn.Conutt the Poetry service and Varranty.Staterent on the DAC peg fot adattianal sntoranton. ms 4.2 RECHARGING THE BATTERIES The 1085 display has a legend that indicates tow battery power when the voTtage drops to 4.75V or Tower. When. the tow battery. condition 13. indi cated, 1t fs recomended that the batteries be "re charged immediately. For this purpose, the 1085 ts equipped with an AC” charger’ transformer (117 VAC & 60 Nz service or 230 AC @ 50/60 Hz service). To Fecharge the batteries using the charger transform fr, consult the instructions below. 1. Yersty that the AC power source on hand 1s com patible with the AC’ charger transformer pro= vided with the 1045 (refer to the Recornended Spare Parts List to see which transformer is, compatible with the prevafling AC. source]. 2, Plug the miniature power jack on the charger. transforner's cord into the receptacle on the Side of the 1085, 3. Plug the charger transformer Into the AC Tine outlet, -—— NOTE: The recharge rate of the 1045 is inde- pendent of the unit's ON/OFF state” ae he mde of Operation. The cireuitey is designed to pernit operation in any yode Wwhtle stu? taneously recharging the Batteries without affecting the recharge tine. 4.3 REPLACING THE BATTERIES ——————S_—__—_ CAUTION: hen hand?ing the battery pack, be Sure the battery terminals are’ not Shorted, hen shorted, the battery ack can output approximately 40, amps. 1, Rewove the four screws that secure the top and bottom plates of the instrument ease ‘to the 1048, Slide the rear pane? up to expose the battery compartnent. 3. Lift the shrink-wrapped battery pack out of its conpartnent and unsolder the red’ (+) and black (-)' leads to the battery pack. 4. Replace the old battery pack with a new one (consuit the Reconnendea' spare Parts List for the Transnation part number). Solder the red and black eads to. the new battery pack and place it in te battery’ compartment. Reassenble the instrument case. Place the in- strunent in its carrying case and secure it with te screws removed in Step 1. K, ZA “Sree FTGURE fo 1045 DISASSEMBLY PAGE 12 —— rt 4.4 CALIBRATION The 1085 1s calibrated at the factory prior to shipment. Thereafter, the accuracy of the 1045, should be checked annuatly and. the instrument re~ calibrated as required, Follow the instructions below. ‘Test eqUrNENT: © Precision signal source(s) = Capable of provide ing mV, volt and ok eignats within the input ranges ‘specified for the Model 1065. ‘+ precision Signal Indicator(s) ~ Capable of neas- uring nif, yolt. and nt signals within the ranges Specified for the Node? 1045. The accuracy of the test equipment must be approxi mately 10 tines greater than that. specified for each input and output range on the 1045. Refer to Specification 1.2.1 on page 1. PROCEDURE: The mi11ivoIt input range (or output range) should be adjusted before all other ranges. The mf)Tivolt range adjustment pot (R16) sets the basic accuracy OF the DVM chip and therefore affects al] input and output functions, 1, Connect a precision signal source of the appro priate type to the mi input terminals on the 1085. 2, Set the 1085's Input Range Selection Switch for ‘the corresponding input range. 3. Adjust the signa? source to obtain a signal ‘hat ts near the top end of the 1085's fnput range (e.9. 99.99"). 4. Set the Display Mode Switch, to 1 and sont tor the test signal on the 1085's LCD. If the reading 1s not within the 1045's specified ac- curacy, then adjust the appropriate calibration pot to obtain the correct reading on the 1085 (See Instructions for adjusting the calibration pots following this procedure). 5. Repeat Steps 1-4 for each of the remaining in- put ranges. 6. Connect 4 precision signal indicator of the ap- propriate type to one set of output terminals fon the 1048. 7. Set the 1045's output Range Selection Switch for the corresponding output range, 8. Set the Display Mode Switch to OUT, 9. Use the Coarse and Fine controls on the 1085 to obtain an output that 1s near the top end of its output range (e.g. 99199RY, 9.999 or zen). 10, Monitor the output sfgna? on both the 1045's display and the signal indicator. Tf the read- fng'on the 1045 does not aatch that of the stg- nal indicator, adjust the appropriate calibra ‘ton pot to obtain the correct reading. 11, Repeat Steps 6-10 for each of the remaining output ranges. ADJUSTING THE CALIBRATION POTS: The 1085 1s equipped with six calibration pots. One pot, Rl, 1s used to calforate both the willi- volt ingut aid output ranges simultaneously. Thus, calibrating the nillivolt input range automatically calibrates the millivolt output range. This pot is Tocated beneath the top plate of the instrument case. The mi and voltage Signal ranges each have a Separate input and output pot. These pots are To- cated beneath the botton plate of the instrument ease, The locations of all five pots are shown in Figure 4-2 below. To gain access wo the pots, it is necessary to renove the instrument fron its car~ rying case and then. remove the. top and bottom plates as described in Steps 1 and 2 of Section 43 HOOVIN4 pma IN voury yaar rm 1OV IN- ru iSCSN) \w IN/ouT ose Froure_ 4-2 1085 CALIBRATION POTS PAGE 13FACTORY SERVICE AND WARRANTY FACTORY SERVICE: Should service becone necessary and field repair is inconvenient or undesirable, the instrument nay de returned to the factory for repair or replacement as necessary. Please assist our factory service department by defining the symptons precisely. Roards and/or instruments should be shipped prepasa via Air Parcel Post (special. handTing), UPS or ‘other shipping.-eans asthe urgency of service requires, to: FACTORY SERVICE DEPARTHENT TRANSHATION, INCORPORATED Contact your local representative for nearest re- ptr facility. RRANTY: The Conpany warrants a11 equipment manufactured by it and bearing its naneplate and atl repairs nade by the Company to be free fron defects in material or workmanship under normal use and. service fora period of one year fron the date of delivery to the Purchaser. "Expendable {tens such as fuses, batter= es, test leads, and carrying cases are not warran- ted The Compaty will repair, at its option, with~ out charge, F.0.B, Corpany's factory, any equipment or part thereof found to be defective in material or workmanship {f such iten is returned to Com pany's factory, transportation prepaid. Limitation of Warranty and Liability. The Mabfi~ “Tap of the Comany (excare eet Tele) shell in no case exceed the cost of correcting defects in pro= ducts and stall not, extend beyond one year from date of delivery.” Al) clates for defective pro= ‘ducts or parts under this warranty must be nade. tn writing immediately upon discovery. The Company agsures no Tability for the consequences of misuse of products by the Purchaser. THE FOREGOING 1S EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES. MEATSOEVER, EXPRESS, IMPLIED, OR STATU= ToRY, INCLUDING MITHOUT LINTTATION THE IHPLIED WARRANTIES. OF MERCHANTABILITY AND FITNESS FOR PUR POSE, Any references by the Company to Purchaser's specifications and sisilar requtrenents fs only to describe products, and no represencations of other terms therein shail nave any force or effect. Cat alogs, circulars, and similar Titerature of the Company are issued for general information purposes only and shal? not be deesed to nodity the pravi~ Stons heres’. The foregoing, 15 the Company's only obligation and the Purchaser's only renedy for breach of warranty and except for gross negligence, willful miscon~ Guct, and remedies perattted under any other clause of these Terns and Conditions, the foregoing 1s the Purchaser's only remedy hereunder by way of breach of contract, negligence or otherwise. In no event Shal) the Purchaser be entitled to fneidentel, Special, or consequential. damages. the Company Goes not authorize. any agent or representative. to Warrant product fitness for any particular Use or to make any other warranty, express or inplied, or to assume any other liability, except as set forth herein. isereponetes in shipnent_ané oanage to Nercha eareiunty" packed and thoroughly” Inspected, before leaving. the Company's factory.” Ary clain for cise repancies witt’be honored. only 1F’ reported within 15 days from receipt of shipment. Responsibility for safe delivery of products is assumed by the carrier upon acceptance of ‘the ship= ment. Consequently, claims for loss or darage sus- Gained in transit must be filed with the carrier as Follows: ritten requests for inspection. by the Carrier's agent should be sade within. 12) days of She delivery date winen concealed loss or damage 15 discovered. Concealed Toss or damage means Toss or fanage which is not apparent until merchandise is lnpacked; contents nay be danaged in transit due to ough handling even though packaging may not show external danage. As to visible loss or damage, any external evidence of Toss or damage mst be noted fon the freight DIT) or express receipt, and such document should be signed by the carrier's agent at the tine of delivery. The Purchaser's failure 0 adequately describe ‘such external evidence of loss for danage may result in the carrier's refusing to honor a damage claim. The carrier will) supply @ form for filing such @ claim. Niscetlaneous. This Agreenent shall be construed ‘and Interpreted under the laws of the State of ew York.” ‘The parties hereby consent to the jurisdic= tion’ of ‘the courts of the State of ew York and agree that yerue shall THe in Nonroe County. — The invalidity in whole or in part of any provision hereof shat not affect the validity of any other provision.