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TECHNICAL DATA GF 40 - GF 125

1)
Nm 420 850 1400 2800 5600
Output torque for manual operation max
lbs. ft. 310 625 1030 2060 4120
Nm __ 600 1000 2000 4000
2)
Output torque for motor operation TN
lbs. ft. __ 440 750 1500 3000
Operator Type GF 40.2 GF 63.2 GF 80.2 GF 100.2 GF 125.2
Reduction Type __ __ __ __ VZ 4 __ VZ 4
Total reduction ratio GF(+VZ4)i= 21:1 39:1 40:1 40:1 157:1 52:1 204:1

1)
Nm 47 51 81 162 48 250 74
Input torque at max. output torque
lbs. ft 35 38 60 120 35 184 54
Nm __ 36 58 116 34 178 53
2)
Input torque at nominal output torque __
lbs. ft. 26 43 85 25 131 39
3)
Mechanical advantage 9 16.7 17.3 17.3 58.5 22.5 75.5
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Tums for 90 5.25 9.75 10 10 39 13 51
max. mm 20 20 20 20 20 30 20
Input shaft diameter
max. inch 0.787 0.787 0.787 0.787 0.787 1.181 0.787

4) mm 250/300 250/300 300/350 350/400 250/300 400/500 300/350


Handwheel diameter
inch 10/12 10/12 12/14 14/16 12/14 16/20 12/14
kg 10 19 26 48 54 57 61
Weight (without handwheel)
lbs. 22 42 57 105 120 115 128
__
DIN 3210 G0 G0 G0 G0 G1 2 G0
Mounting flange for actuator
ISO 5210 __ F10 F10 F10 F10 F14 F10
Suitable actuator (with output drive type E) Type __ SA 6 SA 6 SA 12 SA 6 SA 25 SA 6
kg __ 30 30 30 30 70 30
Max. permissible weight of actuator
lbs. __ 66 66 66 66 155 66
8 73 75 75 296 98 384
5)
11 53 55 55 216 70 274
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Operating time in sec. for 90 at actuator speed 16 36 38 38 148 49 192
Operating times shorter than indicated (13-17 sec)
22 27 27 27 108 35 137
only after consultation with factory
32 18 19 19 74 24 96
45 13 14 14 54 17 69
63 37 48
90 27 35

Ambient temperature range


O O O O Type of enclosure IP 67 dust proof and watertight
GF - 20 C - +80 C - 4 F - +176 F IP 68 enclosure on request

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1) For rare operation, based on a service life of min. 2000 cycles of 90
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2) Nominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90
3) Conversion factor output torque to input torque
4) Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve
5) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the stated values

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STANDARD WORM GEAR OPERATOR
- FOOT MOUNTED GF 40 - GF 125

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Features & Benefits of Auma India Worm Gear Operators

FEATURES BENEFITS

Rigid Casting Strong & Reliable

Manufactured according to Auma Germany Reliable, proven design, German know how
Drawings

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360 Worm wheel Enchanced life since 3 extra segments
are available for future use

Removable Splined coupling No orientation hassles

Enclosure protection : IP67 Safe for outdoor application

Grease lubrication Ensures smooth operation


Freedom of ''any position mounting''

Mechanical end stoppers at the gearbox input Allows easy setting for the desired
output travel
Imparts a positive feeling when end positions
are reached, during manual operation

Only input torque is sensed by the mechanical No chance of damage to gearbox housing
stoppers (and not the output torque which is
very high)

Meets different operating time requirement


Available with various reduction ratios and optimizes electrical actuator selection

Results in lesser input torque requirement,


High mechanical advange
thus optimizing electrical actuator selection

Different versions Provides ''choice of selection'' to meet


plant requirement

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PART TURN VALVES: (Eg: BUTTERFLY In this case, three options are available for selection:
VALVES, BALL VALVES, PLUG VALVES, Option 1 : Referring to first column of ''Technical
LOUVRE DAMPERS ETC.) Data'' of GS 160.
In part turn valves, the final movement of valve shaft Model : GS 160 with SA50E32 actuator.
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required is normally 90 . The electrical actuators are Operating time = 25 secs. (for 90 )
primarily multi-turn type and hence, it is necessary to Actuator designation SA50E32 indicates
employ an intermediate worm gear box between the open-close duty actuator SA50 with output
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actuator and the valve so as to achieve 90 angle of drive type E, having output speed of 32.
rotation.
Option 2 : Referring to second column of GS 160.
auma offers the following two types of worm gear Model : GS 160 + GZ 14 (216:1) with
boxes: SA 12E125 actuator.
Direct flange mounting type ''GS'' O
Operating time = 25 secs. (for 90 )
Foot mounting type ''GF'' Where GZ 14 in the primary reduction gear
box and 216:1 is the total reduction ratio of
Data required: the gear box.
1. Type of valve
2. Max. Valve torque *(unseating torque) Option 3 : Referring to the third column of GS 160
3. Type of service/duty Model : GS 160 + GZ 14 (432:1) with
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4. Angle of travel (normally 90 ) SA6E180
5. Operating time required O
Operating time = 36 secs. (for 90 )
6. Shaft dia.
7. Mounting flange details Note: Always select output drive type 'E' for Actuator
when coupling auma actuator with auma Gear
*Note: In case of regulating/modulating service, max. Box.
(or unseating) torque and regulating (or
running) torque are required for proper Out of the above three options, any one suitable
selection. Regulating torque should not exceed combination can be selected, considering the operating
50 % of max. torque. time.
Example : After selecting the suitable model, following important
Minimum data: points should be checked:
1. Max. valve torque = 7000Nm (~ 700 kgm) 1. Max. stem/shaft dia. (refer ''Technical Data'' for
2. Open - Close duty details).
3. Operating time = 30 secs. 2. Max. stem/shaft length acceptance(refer dimension)
'I max' of Dimensions sheet)
Step 1 : Selection of Gear Box 3. Mounting flange compatibility (refer ''Technical
Data'' for details).
Refer ''Technical Data'' of gear box catalogue
(GS 40 - GS 125 & GS 160 - GS 500) Note: i. The selection procedure is same for foot
mounted type worm gear boxes ''GF''.
Select a gear box type whose ''Output torque for
motor operation'' is more than or equal to required ii. In case of manually operated valves, select
''valve torque'' the gear box model whose ''output torque for
In this case, gear box type is GS 160 whose maximum manual operation'' is more than or equal to
torque capacity for motor operation is 8000Nm required valve torque.

Step 2 : Selection of Actuator


Referring to the ''Technical Data'' of Gear Box
catalogue, suitable multi-turn actuator (given in the
bottom row) is to be selected.

Please note that economical sizing of actuator can be


done by using higher reduction ratios considering
operating time requirement. This is achieved by
employing a primary reduction gear box having
different ratios.

Refer to the bottom-most row in the ''Technical Data''


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for different operating time in seconds for 90 at
different actuator output speed.

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