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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 11 (2015)

© Research India Publications ::: http://www.ripublication.com

Mechanical Characterization of jute fiber over glass


and carbon fiber reinforced polymer composites
P. Pradeep J. Edwin Raja Dhas M. Ramachandran B Stanly Jones Retnam
Noorul Islam Centre for Noorul Islam Centre for MPSTME, SVKM’S Noorul Islam Centre for
Higher Education, Higher Education, NMIMS. Shirpur, Dhule Higher Education,
Kumaracoil 629 180, India Kumaracoil 629 180, India 425405, Maharashtra, India. Kumaracoil 629 180, India
Corresponding Email: Corresponding Email:
er.stanleybjones@yahoo.co.in sweetestchandran@gmail.com

Abstract development of fibre reinforced polymer (FRP) materials in


Jute textile reinforced polymer composite system was various forms such as non woven, that is loose fibres,
developed and its tensile, flexural behaviour was woven, that is braided fibres, textile or fabric, that is
characterised and compared with that of carbon textile strongly braided along with a backing material such as latex
(CFRP) and glass textile (GFRP) reinforced polymer backing or natural rubber backing, etc. and configurations
composite. As India is one of the largest producers of jute, offers an alternative design approach for the strengthening
hence its potential application in many branches of of new existing structures. FRPs offer designers an excellent
engineering should be developed. In the present work the combination of properties not available from other materials
efficacy of jute textile reinforced polymer composite (JFRP) and present a potential solution to civil infrastructure’s crisis
as compared to CFRP and GFRP for the flexural hence are suitable materials for structural retrofitting, FRP
strengthening of reinforced concrete beams was compared composite materials also offer an attractive alternative to
by carrying out bending test on reinforced concrete beams in any other retrofitting technique in the field of repair and
three groups of fourteen beams. The work carries out the strengthening of concrete element. The advantages of FRP
study of failure modes, flexural strengthening effect on are many such as high strength to weight ratio, high specific
ultimate load and load deflection behaviour as well as the tensile strength, good fatigue resistance, ease of installation
deflection ductility study of RC beams bonded externally and corrosion resistance characteristics, ease of repairing,
with JFRP, CFRP and GFRP, wrapped in U configuration in high strength in the required direction, and higher ultimate
single layer, along the entire length of the beam in full strength and lower density than steel, etc. are some of the
wrapping and strip wrapping technique. The results depicted properties which make FRPs ideal for strengthening
that JFRP, CFRP and GFRP, strengthening improved the applications. But a good amount of theoretical knowledge
ultimate flexural strength of the RC beams by 62.5%, 150% and design guidelines is required to ensure a safe, reliable
and 125%, respectively, with full wrapping technique and and cost-efficient use of FRP materials. Carbon fibre
by 25%, 50% and 37.5%, respectively with strip wrapping composites are the most frequently used system in previous
technique. JFRP strengthening displayed highest research and retrofitting field applications. This material has
deformability index and proved that jute textile FRP superior properties which include very high tensile strength
material has huge potential as a structural strengthening accompanied with a reasonable modulus of elasticity
material. (almost equals that of steel). Glass fibre reinforced polymer
composites (GFRP) are comparatively a cheaper material,
I. Introduction
and have high tensile strength but relatively lower modulus
There is a huge need for repair and strengthening of of elasticity (about one-third that of carbon and reinforcing
deteriorated, damaged structures. There can be many steel), and is also another sought after retrofitting material,
reasons for the deterioration of structures, it can be due to in demand. The most widely used fibres, which are used as
environmental influences, inadequate design and reinforcements in FRP, for the strengthening of concrete
construction or need for structural up-gradation so as to structures are artificial fibres which are carbon, glass, and
meet new seismic design requirements because of new aramid, etc. Carbon fibre is one of the costliest of all the
design standards, deterioration due to corrosion in steel fibres, followed by aramid fibres, and although it comes
caused by exposure to an aggressive environment and with an advantage of increasing the structural potential by
accident events such as earthquakes, excessive deflections, many folds, it also comes at an overhead of huge price and
and poor concrete quality, etc. or sometimes even to solve cost, and hence cannot be easily considered as a good
execution errors caused at the time of construction. For outcome based market product. Although the requirement of
these purposes, various strengthening techniques have been structural strengthening is increasing day by day with the
developed to satisfy these strengthening requirements. The deterioration of increasing civil infrastructure, the cost of

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 11 (2015)
© Research India Publications ::: http://www.ripublication.com

these artificial fibres is also increasing, with the increment tensile strength test as per ISO 527-4:1997(E) (Part 4),
of various environmental challenges that the fabrication of which lays down the guidelines for the determination of the
these fibres pose. Although glass fibre is cheaper than tensile properties of isotropic and orthotropic fibre-
carbon and aramid fibres, it has resulted in dermatitis reinforced plastic composites. These fibre mats were then
problems in many workers dealing with glass fibre products placed into the oven at 50o C for 48 h. After that these
and applications. Hence, innovative strengthening samples were kept in air tight chamber so that atmospheric
techniques, which uses user friendly as well as pocket moisture cannot get absorbed by these samples. Basically, if
friendly fibres, for the production and making of fibre the fibres are exposed to atmosphere, then it results in the
reinforced polymer are becoming increasingly important to absorption of moisture by the fibres, this moisture which
enable the extension of service life of deteriorated civil gets accumulated in the fibres are the main reason for
infrastructure [1] . weakening the fibre structure, and hence this moisture
In times when we cannot expect the fibre reinforced requires to be eliminated, the elimination of the moisture
polymer prices to come down, with the consumption from the fibres can be attained by the process of heat
growing day by day, new materials that would be cheaper treatment or thermal treatment, as it is fondly called. Heat
and at the same time offer equal or better properties have to treated composites of natural textile have higher strength
be developed and be utilised for the up gradation of various than untreated composites of natural
engineering structural components. New materials, apart
III. Preparation of compositions
from the conventional ones, should be developed and used
for structural strengthening, and these materials have shown [4][5]All textile samples used for the tensile testing of the
promise and good properties and enhancement in structural composites of jute were cut in sizes as per the specifications
improvement. Large number of various natural fibres, such of tensile test as per ISO 527-4:1997(E), Part-4, which lays
as jute, coir, banana and sisal, etc., mainly manufactured in down the guidelines for the determination of the tensile
India, is among those fibre reinforced composites which are properties of isotropic and orthotropic fibre-reinforced
of particular interest as these composites have high impact plastic composites and carbon and glass were cut in sizes as
strength besides having moderate tensile and flexural per the specifications of tensile test as per ISO 527-
properties compared to other lingo cellulosic fibres. Hence 5:1997(E), Part-5, which lays down the guidelines for the
encouragement should be given for the use of natural fibres determination of the tensile properties of unidirectional
such as coir fibres, jute fibres and sisal fibres which are fibre-reinforced plastic composites. The textile samples used
locally available materials, in the field of structural for the flexural testing of the composites of jute, carbon and
retrofitting. Here an attempt is made to study the glass were cut in sizes as per the specifications of flexural
possibilities of using jute fibre materials as jute fibre test as per ISO 14125:1998, which lays down the guidelines
reinforced polymer, in structural retrofitting of reinforced for the determination of the flexural properties of fibre-
concrete beams, which tries to improve the structural reinforced plastic composites. A plastic bit mould of
properties of the said beams. suitable dimension was used for casting the textile
composite sheets. The usual hand lay-up technique was used
II. Materials
for preparation of the samples. A calculated amount of
[2] The jute fabric was collected from jute development of epoxy resin and hardener, by ratio 10:4 by weight, was
India, Calcutta, West Bengal, India. FRP fibre of two types, thoroughly mixed with gentle stirring to minimise air
used in this work, that are carbon fibre CF 230, 200gsm and entrapment.
glass fibre EU 900 glass fibre, both in textile forms were For quick and easy removal of composite sheets, a mould
collected from Asian polymer Association, Mumbai, India. releasing agent was also used. Electrical insulating paper
Also all other chemicals used for the fabrication of the was put underneath the plastic bit mould and mould
natural jute fibre textile composite and also the artificial releasing agent that is either poly vinyl alcohol or silicone
carbon and glass textile composite, such as Saturant, which grease was applied at the inner surface of the mould. After
consists of Part A resin, and Part B hardener were obtained keeping the mould on the insulating sheet a thin layer (2 mm
from Asian polymer Association, Mumbai, India. Also thickness) of mixture of epoxy and hardener was poured.
strengthening of the RC beams with textile wrapping using Then the textile mats were separately distributed on the
both jute fibre textile, and artificial carbon and glass textile mixture on different moulds. The remaining mixture was
composite were carried out with the help of chemicals such then poured into the mould on top of the textile mats. Care
as Concessive 2200, Primer and Saturant. The Saturant was taken to avoid formation of air bubbles. Pressure was
which consists of Part A resin and Part B hardener and also then applied from the top into the mould and with this
all the other mentioned chemicals were all obtained from pressure on top of the composite sheet; it was allowed to
Asian polymer Association, Mumbai, India. The mechanical cure at room temperature for 48 h. After 48 h the samples
treatment in the form of heat treatment was carried out in were taken out from the mould and kept in an air tight
the following manner as elaborated. Textile mats were cut container for further experimentation.
into the size as required for flexural strength test as per ISO
IV. Mechanical Testing
14125:1998. Textile mats of jute fibre were also cut for the

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 11 (2015)
© Research India Publications ::: http://www.ripublication.com

Two mechanical tests were performed for all the three Youngs modulus 240 73
different variety of samples of textile composites of jute, Tensile strength 4900 3400
carbon and glass. The two tests include tensile strength test, Weight 200 350
and flexural strength test. The tensile test was carried out by Density 1.7 2.6
applying uni-axial load through both the ends of the Thickness 0.117 0.067
specimen, using suitable jaws as an attachment to the UTM Ultimate strain 1.55 4.5
(universal testing machine). The tensile test was performed Colour Black white
in the HEICO Digital Universal Testing Machine and results
are obtained digitally with the aid of the digital data Carbon fibres, carbon fibre CF 230, 200gsm in the fabric or
acquisition system. The dimensions of the specimens were textile form was used as carbon fibre reinforced polymer.
as per ISO standards. The tensile strength test for jute textile Saturant, which is an epoxy resin, had been used for this
composite was done in accordance to ISO 527- 4:1997(E), work. Saturant is an epoxy resin which is used in
as jute falls under the category of Type-2 materials. conjunction with FRP sheets. With the chosen FRP fibre,
the saturant resin produces a high performance composite
Mechanical property Jute Carbon Glass system for use in structural strengthening and upgrade,
composite composite composite
repair, or blast mitigation applications. Saturant Part A resin
Tensile strength MPa 189 923 678
Flexural strength MPa 208 1587 666
is mixed with saturant Part B, which is the hardener, and
this produces a composite system along with the fibres. The
The tensile strength test for both carbon and glass textile properties of carbon fibre, glass fibre, saturant supplied by
composite was done in accordance to ISO 527- 5:1997(E), the manufacturer are summarised in Table 2.
as both carbon and glass fall under the category of Type-A VI. Experiment & Analysis
materials. All the results were taken as an average value of
five samples each. Various types of fractures were observed The main aim of this research was to carry out flexural
in the textile composite samples, diagonal fracture as well as strength test using a new sustainable material, used as
straight fracture perpendicular to the textile direction, were reinforcement for fabrication of the FRP composite.
observed in case of jute textile FRP and uneven tearing Keeping sustainability in mind, natural jute textile
fracture was observed in case of carbon and glass FRP. All reinforcement was chosen for the fabrication of FRP
these types of fractures are accepted modes of tensile composite. In order to find the effectiveness of natural jute
fracture in accordance to ISO 527- 4:1997(E) and ISO 527- textile reinforced FRP composite in flexural strength was
5:1997(E), respectively. After the tensile strength tests, the very pivotal to evaluate the performance of the same,
flexural strength of the textile composites was determined. keeping practical considerations in mind, as the research
The flexural strength of a composite is a 3-point bend test, would strongly suggest the use of naturally occurring
which generally promotes failure by inter-laminar shear. sustainable reinforced textile composite for flexural
This test was conducted as per ISO 14125:1998 standard, strengthening of RC beams in practicality. The concept of
using a load cell of high sensitivity. Since jute belongs to flexural and shear strengthening of RC beams using FRP
Class II Type material, and carbon belongs to Class IV and composites is quite straight forward and exactly similar to
glass belongs to Class III, hence all the restrictions of the steel reinforcement used for normal RC construction. For
specimen dimensions for flexural testing were as per the flexural strengthening, the textile composite reinforced
code ISO 14125:1998. After the flexural failure occurred, all polymer acts as longitudinal reinforcements throughout the
the specimens of the composites showed a single line length of the beam.
fracture (perpendicular to the plane of the textile composite High strength low weight fibre wraps provide passive
direction). Table 1 gives the values of the tensile strength confinement, which increases both strength and ductility
and flexural strength of jute textile FRP, carbon textile FRP throughout the beam, including the tension zone, which is
and glass textile FRP. the most important zone. Wrapping also enhances the
behaviour under flexure due to the confinement of concrete.
V. FRP (fibre reinforced polymer) The confinement refers to the enclosing of concrete which
Natural fibre reinforced polymer (NFRP) is a strong, light has a beneficial effect in terms of increase in compressive
composite material made of natural fibres. The jute fibre in strength and ductility. In practical field applications, for a
woven textile form that is jute fibre textile was used to beam the sheets cannot be wrapped all around the four sides,
reinforce the polymer, and thus was used as jute fibre textile because beams and slabs are always cast simultaneously for
reinforced polymer. The E-glass, glass fibre EU 900 in the monolithic effect, therefore the top surface of the beam
fabric or textile form was used as glass fibre reinforced always comes under the slab area. cycling, and ultraviolet
polymer. E glass is one of the most common reinforcement exposure, etc., then the strength of the beam would get
materials, used as reinforcement in FRP, in civil structures. drastically reduced, and henceforth it would ultimately
result in the decrease in flexural strength of the member.
Any FRP system that completely encases or covers a
Mechanical property Carbon fibre Glass fibre
concrete section creates a moisture impermeable layer on

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 11 (2015)
© Research India Publications ::: http://www.ripublication.com

the surface of the concrete, thereby acting as an with the increase in the width of the FRP, as strip wrapping
impermeable membrane and enhancing the durability displayed lesser load carrying capacity than full wrapping.
aspects of the member. Strengthening with composites are The load deflection behaviour was better for beams
expensive, and hence, when strengthening is carried out then strengthened with FRP compared to the controlled beams.
not only flexural strengthening, but also other important This ductile behaviour obtained by the use of FRP gave us
concrete parametric characteristics are sought to be enough
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 11 (2015)
© Research India Publications ::: http://www.ripublication.com

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