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Production of Plastics, Polymers and

Resins, Polypropylene (PP), Polystyrene (PS),


Acrylonitrile butadiene styrene (ABS),
Polyethylene terephthalate (PET), Polyester, PA,
Poly (vinyl chloride) (PVC), Polyurethanes (PU),
Polycarbonate (PC), Polyethylene (PE).
Introduction
Plastic processing is the pillar of economy in most of the advanced economies. Per
capita consumption of the world is 28 kg whereas India’s 11 kg and China 38 kg, Brazil
32 kgs. USA, Germany, UK, Italy, Spain, Australia, Japan, Korea, Taiwan it is more
than 100 kg. This means India has big potential to grow and many opportunities.
India’s per capita consumption one of the lowest in Asia.

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Main Plastic Processing Technologies in India

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India’s burgeoning middleclass is driving the demand for plastic and plastic products
and today the sector is one of the fastest growing in the Indian economy. India has 1.2
billion people, 60 percent of whom are under the age of 40 and boasts a middle class
350 million strong. In terms of polymers, India is a small country, consuming only 4
kilograms per capita, but things are changing. Going forward, India is poised to be one
of the top five polymer consumers worldwide by the end of the decade. In that period,
India’s per-capita polymer consumption is expected to increase to 20 kilograms.

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The Indian plastics market has now grown to become one of the leading sectors in the
country’s economy, consisting of over 30,000 firms and employing more than 4 million
people. India is also one of the world’s top exporters of plastics products. The industry
manufactures and exports a variety of raw materials, laminates, electronic accessories,
medical ware, and consumer goods. These plastic products are exported to more than
150 countries, mainly in Europe, Africa and Asia. The plastics industry in India also
provides plastic materials to several other industries like automotive, consumer
packaging, and electronics. Over the last few decades, the demand for and usage of
plastics in several industries has increased tremendously. Over the last 5 years, the
Indian plastic industry has grown by 13% annually. A similar growth rate is expected
to continue in 2016-17, and the size of the industry is expected to reach around USD
25 billion by then.
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Polymers account for around 70% of petrochemicals and that is the reason that they
are the most important constituent of theIndian chemical industry.

Polymers are essentially used in the manufacture of various plastic products. In the
consumption of the basic petrochemical, polymers form the bulk of demand with a
share of around 55%.

The various byproducts of polymers are:


Polystyrene
PVC
Poly propylene
LDPE/ LLDPE
HDPE
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Polymers
Demand : Past and Future
Year (In Million Metric Tonne)
1990-91 0.90
2000-01 3.85
2001-02 4.40
2002-03 4.90
2003-04 5.25
2004-05 5.70
2005-06 6.20
2006-07 6.85
2007-08 7.90
2008-09 8.80
2009-10 9.50
2010-11 10.25
2011-12 10.85
2012-13 9.50
2013-14 10.30
2014-15 12.40
2015-16 13.50
2016-17 14.70
2017-18 15.90
2018-19 17.25
2019-20 18.75
2024-25 28.20
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Plastics are a wide array of semi-synthetic or synthetic organic solids that are
transformed or molded into several useful products. Plastics are usually organic
polymers derived from petrochemicals or sometimes occur naturally and have high
molecular weights. The global plastic market is governed by the end user industry
application. Owing to their low cost, ease of manufacture, availability of raw materials
and flexibility of use, plastics have displaced many conventional materials including
wood, paper, metal, ceramic, leather and glass in the majority of their uses. The
increasing demand for sustainable and durable products in various end-user industries
is driving demand for various plastics globally.

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The growth of major end use industries (mainly packaging and construction) and
versatile properties of plastics including better heat and pressure resistance, make
them more applicable in various industries. Volatility prices of key raw materials
coupled with growing environmental concerns regarding plastic disposal are expected
to hinder market growth over the forecast period. To overcome such challenges, the
industry has shifted its focus towards developing bio-based alternatives to
conventional (petroleum-based) plastics.

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PET Containers
Demand : Past and Future
Year (In '000 Metric
Tonne)
1990-91 11
2000-01 95
2001-02 110
2002-03 125
2003-04 140
2004-05 155
2005-06 180
2006-07 200
2007-08 250
2008-09 295
2009-10 360
2010-11 495
2011-12 600
2012-13 695
2013-14 785
2014-15 910
2015-16 995
2016-17 1185
2017-18 1250
2018-19 1410
2019-20 1525
2024-25 2980 www.entrepreneurindia.co
The Indian plastic pipe market is forecast to grow at a CAGR of 10.4% from 2016 to
2021. The major growth drivers for this market are the growth of government
infrastructural spending, increasing residential and commercial construction,
industrial production, irrigation sector, and replacement of aging pipelines.

The major growth drivers for this market are the growth of government infrastructural
spending, increasing residential and commercial construction, industrial production,
irrigation sector, and replacement of aging pipelines.

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In this market, polyvinyl chloride, polyethylene, and polypropylene are the major raw
materials used to manufacture pipe. Within the Indian plastic pipe market, agriculture
sector is expected to remain the largest application. The growth of residential and
commercial construction and the growth in infrastructure development especially in
the agriculture sector in India are expected to spur growth for this segment over the
forecast period.

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Global PVC Pipe Market size was valued at $54,246 million in 2015, and is anticipated
to grow at a CAGR of 6.7% to reach $85,565 million by 2022. Polyvinyl chloride (PVC) is
the third largest selling plastic commodity after polyethylene & polypropylene. It is
beneficial over other materials owing to its chemical resistance, durability, low cost,
recyclability, and others; thus, it can replace wood, metal, concrete, and clay in
different applications. Piping and piping systems are a major application of PVC resin.
PVC pipes are manufactured by extrusion method in a variety of dimensions such as
solid wall or cellular core construction. These are corrosion resistant, cost-effective,
flame resistant, and easy to install & handle, and environmentally sound, with long
service life.

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Global PVC Pipe Market, Opportunities and Forecast 2014-2022

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Niir Project Consultancy Services (NPCS) can provide Detailed
Project Report on Required Project
List of Profitable Plastic Products Manufacturing
Business.
Small Business Manufacturing Ideas.
Production of Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene
(PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET),
Polyester, PA, Poly (vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate
(PC), Polyethylene (PE).

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Here are few Projects for Startup:
 PLASTIC (HDPE) WATER STORAGE TANK (SINTEX TYPE)

Plastic water storage tanks are used to store liquids and gases. High pressure HDPE
tanks are used in aircraft and space industries. They are used in chemical industries to
store chemicals as they are non-corrosive in nature. Also used in railway tank, cars,
iconography at a depth of 20,000 ft etc. Read more

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 FIBRE REINFORCED PLASTIC

The reinforced plastic materials constitute a very large special section of the plastic
industry. Most of the increased use of reinforced plastics and composite materials in
the near future will be in their traditional markets as workhouse components of
transportation vehicles housing, bathrooms, tool components and ultra-high strength
parts. Read more

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 INJECTION MOULDED PLASTIC GOODS WITH PVC CHAPPALS

Injection moulding process consists of converting the plastic moulding compound into
a melt and injecting it into a mould where it is cooled to form a solid moulding which
is then ejected. The melting step is known as “pre plasticisation. Various plastic
moulded items can be made an injection moulding machine viz. Read more

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 PVC DOORS

A door is a movable structure used to close off an entrance, typically consisting of a


panel that swings on hinges or that slides or rotates inside of a space. When open, they
admit ventilation and light. The door is used to control the physical atmosphere
within a space by enclosing the air drafts, so that interiors may be more effectively
heated or cooled. Read more

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 EXPANDED POLYURETHANE FOAM

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate


(MDI diphenylmethane-diisocyanate or TDI toluendiisocynate) and polyol (polyether or
polyester) one of the most desirable attributes of polyurethanes is their ability to be
tuned into foam. Read more

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 POLYURETHANE SHEETS & PIPES

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate


(MDI diphenylmethane-diisocyanate or TDI toluendiisocyanate) and Polyol (polyether
or polyester). One of the most desirable attributes of polyurethanes is their ability to
be turned into foam. Read more

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 ABS GRANULES

ABS is a common thermoplastic. These plastics can be compounded with a high degree
of hardness, or with great flexibility and toughness, hard and are commonly described
as tough, hard and rigid. Being, ABS plastics material so scarce and costlier than other
plastics reprocessing of waste ABS plastics very much beneficial. Read more

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 MINERAL FILLED MASTER BATCHES (CALCIUM CARBONATE - CACO3)

Now-a-days, the use of master batches is the most convenient way of colouring
plastics. In master batches, pigment / additives in high concentration are
predispersed in suitable carrier resin such as LDPE, LLDPE, HDPE or PP and extruded
into pellets. It can be used without any problem even at high concentrations. Read
more

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 PET PREFORM FROM PET RESIN

PET (also named PETE) is a kind of polyester material for fiber, injection molded parts,
as well as blow-molded bottles and jars. Special grades are offered with the required
properties for the different applications. PET is linear thermoplastic (long-chain
molecule consists of repeating units shown as figure right), Read more

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 DISPOSABLE PLASTIC CUPS, PLATES AND GLASSES

The plastic in India plays a very important key role in industrialization. A wide
spectrum of plastics and its articles have touched the life of every Indian is many ways
through consumer plastics. Disposable cups, glasses and plates are used in daily life
now a days. In addition to be used at home these are largely used in parties and other
functions. Read more

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 PET BOTTLES AND CONTAINERS FROM PET RESIN

Polyethylene Terephthalate (PET, PETE or polyester) is commonly used for carbonated


beverage and water bottles. PET provides very good alcohol and essential oil barrier
properties, generally good chemical resistance (although acetones and ketones will
attack PET) and a high degree of impact resistance and tensile strength. Read more

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 HD AND PP WOVEN SACKS BY CIRCULAR & PLAIN LOOMS WITH LAMINATION &
PRINTING

Packaging is both a symbol of society consumption habits and reflection of its


progress. The user experts it to have better strength, easier handling, to be lighter,
more aesthetic, safer from a hygiene point of view, etc. In addition to its standard
attributes, todays packaging just also contributes to protecting the environment, Read
more

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 EXPANDABLE POLYSTYRENE

Expandable polystyrene (EPS) is a rigid cellular form of polystyrene with good thermal
insulation and shock absorbing properties, high compressive strength, very low weight
and resistance to moisture. These properties of EPS bring many benefits, in particular
to the construction and packaging industries. Read more

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 INFUSION SET AND BLOOD TRANSFUSION SET

Infusion therapy is a type of medical treatment in which medication is delivered


directly into the body via a blood vessel, the spinal cord, or a muscle. This type of
treatment took place on an inpatient basis, with the patient staying in the hospital
and being monitored during the course of the treatment. Read more

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 PLASTIC INJECTION MOULDING PLANT FOR AUTO PARTS

Plastic Injection molding is a manufacturing process for producing parts from both
thermoplastic and thermosetting plastic materials. Material is fed into a heated barrel,
mixed, and forced into a mold cavity where it cools and hardens to the configuration of
the mold cavity. Read more

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 BLOOD BAGS

Blood bag is a disposable bio-medical device used for collection, storage,


transportation and transfusion of human blood and blood components. The system
consists of a single or multiple bag connecting with tubing, needle, needle cover,
clamp etc. The blood bags are made of plastic material which are compatible with
blood. Read more

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 PLASTIC GRANULES FROM WASTE

Plastic is a very common material that is now widely used by everybody in this world.
Plastic is used in many ways as it is light weight and compact. The maintenance that
is required is very less. Common plastic items that are used are bags, bottles,
containers and food packages. A plastic is any one of a large and varied group of
materials, Read more

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 HDPE BAGS

Packaging is both a symbol of society’s consumption habits and reflection of its


progress. The user expects it to have better strength, easier handling, to be lighter,
more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes
research and development to meet these demands and to offer a high quality product.
Read more

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 BIODEGRADABLE PLASTIC PRODUCTS (BAGS, PLATES & GLASSES)

Plastics have become an important part of modern life and are used in different sectors
of applications like packaging, building materials, consumer products and much more.
Most of today's plastics and synthetic polymers are produced from petrochemicals. As
conventional plastics are persistent in the environment, Read more

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 RECYCLING OF PET

Recycling of waste has become a necessity for environmental as well as for economic
reasons. Plastics wastes being recycled in our country for over three decades have not
been in an organized and scientific way. With the availability of sophisticated
recycling lines indigenously, Read more

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 SINGLE CORE FLEXIBLE CABLE (FR LSF PVC INSULATED)

PVC compound insulated single core and multi core flexible cables have a wide range of
application in machine tools, appliances, control panels, machinery and industries of
every nature. The conductors, drawn from 99.97% bright electrolytic grade copper with
more than 100% conductivity, are annealed and bunched together. Read more

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 HDPE CORRUGATED PIPE

Whether you are aware of it or not, Plastics play an important part in your life. Plastics
versatility allow it to be used in everything from car parts to doll parts, from soft drink
bottles to the refrigerators they get stored in. It can be widely used in the drainage and
sewerage piping of municipal construction, Read more

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 CALCINATION OF NON PLASTIC CLAY

The term clay has a double meaning and therefore should be defined when it is used.
Clay is used both as a rock term and as a particle size term. As a rock term, clay is
used for a natural, earthy, fine-grained material composed largely of a limited group of
crystalline minerals known as the clay minerals. Read more

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 PVC MEMBRANE FOR WATERPROOFING

The sheet of polyvinyl chloride is used as waterproof barrier in construction for all
types of roofs, terraces, walls also in civil engineering in vertical, tunnels or small
hydraulic works and water tanks lining (metallic or concrete), ornamental lakes, ponds,
pools, golf courses etc. Read more

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 POLYETHYLENE WAX

Polyethylene waxes can be made in two main grades, emulsifiable and non-emulsifiable
waxes. Polyethylene wax has excellent stability against polishing, scratch resistance,
metal resistance etc. This is being import from different countries. Read more

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 PP BAGS FOR CEMENT

PP Bags for Cement PP/HDPE oriented sacks are becoming popular throughout the
world. This is because they are chemically inert & are water repellent & lighter in
weight. They are free and possess sufficient strength and can easily be handled. These
bags are expected to substitute jute and craft paper bags in several areas. Read more

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 UPVC PROFILES FOR DOORS AND WINDOWS

uPVC products are fire retardant. This is because they contain more than 70 %
unplasticised uPVC which turns 57% Chlorine. This contribute efficiently to the flame
retardant. Further, it has very high ignition temperature 400ºC against 210ºC of
wood and has an index of 50% against 21% for wood. Read more

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 FULLY AUTOMATIC SINGLE STAGE PLANT FOR PET JAR & PET BOTTLES

PET, which stands for polyethylene terephthalate is a clear, strong and lightweight
plastic belonging to the polyester family. It is typically called "polyester" when used
for fibers or fabrics, and "PET" or "PET Resin" when used for bottles, jars, containers
and packaging applications. Read more

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 HDPE WOVEN SACKS

Woven sacks as a packaging medium is well established for bulk storing /


transportation of dry products like grains, pulses, cereals, flour, sugar and cement.
The most common material used for making of sacks is jute but cotton is also used to
some extent. Different countries use different materials for woven sacks. Read more

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 PENCIL SHARPENERS (PLASTIC)

Generally, pencil sharpeners can be classified into electric pencil sharpeners and
manual pencil sharpeners. Since the electric pencil sharpeners are not frequently used
for sharpening pencils, they usually keep in a standby condition, which will consume
powers of the batteries and is not environment protective. Read more

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 PVC WIRE & CABLES

P.V.C. coated cable and wire are extensively used in all electrical linings, domestic
lighting and all other purposes. The demand for PVC coating electrical wires (with
rapid electrification all over the country) is increasing at a rapid rate. Considering
recent export market and increase in demand from Russia and other countries, Read
more

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 PLASTIC COLLAPSIBLE TUBES

Collapsible tubes are very popular product and are made from tin sheet. Now, the tin
sheet made collapsible tubes have been substituted by polythene collapsible tubes,
which is gaining increasing popularity throughout India. Plastic collapsible tubes are
used for packaging of a wild range of products, Read more

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 UPVC PIPES

Unplasticised polyvinylchloride (abbreviated as UPVC) is most often the choice of the


building industry as a low-maintenance and relatively low cost building material is a
low maintenance material. It is available in a variety of colours and finishes. Read
more

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 POLYPROPYLENE (PP)

Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a


wide variety of applications including packaging and labelling, textiles (e.g., ropes,
thermal underwear and carpets), stationery, plastic parts and reusable containers of
various types, laboratory equipment, loudspeakers, automotive components, and
polymer banknotes. Read more

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 FRP DOORS

Fibre-reinforced plastic (FRP) (also fibre-reinforced polymer) is a composite material


made of a polymer matrix reinforced with fibres. The fibres are usually glass, carbon,
oraramid, although other fibres such as paper or wood or asbestos have been
sometimes used. Read more

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 WOOD PLASTIC COMPOSITE (WPC)

Wood plastic composite is good to solve the problem arises in the environment as
there is scope of use of agricultural waste product to make WPC. One can use waste
polypropylene or polyethylene, or it may be used virgin polypropylene or polyethylene,
waste wood flour, rice husk, plastic additives like (DOP, DBP etc) to produce WPC.
Read more

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Production of Wood Plastic Composite (WPC), Vinyl Formamide (VFA), FRP Doors Manufacturing Plant, Production of
Polypropylene (PP), Manufacture of UPVC Pipes, Production of Plastic Collapsible Tubes, Manufacturing of PVC Wire
& Cables, Production Plant of Pencil Sharpeners (Plastic), Manufacture of HDPE Woven Sacks, Fully Automatic
Single Stage Plant for Pet Jar & Pet Bottles, Production of UPVC Profiles for Doors and Windows, Production of PP
Bags For Cement, Polyethylene Wax Production, Manufacturing of PVC Membrane for Waterproofing, Calcination of
Non Plastic Clay, HDPE Corrugated Pipe Production, Single Core Flexible Cable (FR LSF PVC Insulated), Recycling of
PET, Production of Biodegradable Plastic Products (Bags, Plates & Glasses), HDPE Bags Production, Production of
Plastic Granules from Waste, Blood Bags Production, Plastic Injection Moulding Plant for Auto Parts, Infusion Set
and Blood Transfusion Set, Expandable Polystyrene (EPS) Production and Manufacturing,, Expandable Polystyrene
(EPS) Production Process, HD and PP Woven Sacks By Circular & Plain Looms With Lamination & Printing,
Production of Pet Bottles and Containers from Pet Resin, Production of Disposable Plastic Cups, Plates and Glasses,
Manufacturing of Pet Preform from Pet Resin, Mineral Filled Master Batches (Calcium Carbonate - Caco3), ABS
Granules Manufacture, Production of Polyurethane Sheets & Pipes, Expanded Polyurethane Foam Manufacturing
Plant, PVC Doors Manufacturing Industry, Injection Moulded Plastic Goods With PVC Chappals,

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Manufacturing Business

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players?

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7. What are the machinery and equipment requirements for setting
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plant?

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setting up the plant?

11. What is the Manufacturing Process of the plant?

12. What is the total size of land required for setting up the plant?

13. What will be the income and expenditures for the plant?

14. What are the Projected Balance Sheets of the plant?

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17. What are the Personnel (Manpower) Requirements for setting up
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18. What are Statistics of Import & Export for the Industry?
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20. What is the Break-Even Analysis of the plant?
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24. What are the Projected Pay-Back Period and IRR of the plant?
25. What is the Process Flow Sheet Diagram of the plant?
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28. What is the Plant Layout for setting up the plant?

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You can sort the projects on the basis of mentioned pointers and identify a suitable
project matching your investment requisites……Read more

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NIIR PROJECT CONSULTANCY SERVICES
on #Street View

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Contact us
NIIR PROJECT CONSULTANCY SERVICES
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595Fax: +91-11-23841561
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView

https://goo.gl/VstWkd
www.entrepreneurindia.co
An ISO 9001:2015 Company

www.entrepreneurindia.co
Who are We?

o One of the leading reliable names in industrial world for providing the most
comprehensive technical consulting services

o We adopt a systematic approach to provide the strong fundamental support


needed for the effective delivery of services to our Clients’ in India & abroad

www.entrepreneurindia.co
What do We Offer?
o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Business Plan
o Market Research Reports
o Technology Books and Directory
o Industry Trend
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
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How are We Different ?
o We have two decades long experience in project consultancy and market research
field
o We empower our customers with the prerequisite know-how to take sound business
decisions
o We help catalyze business growth by providing distinctive and profound market
analysis
o We serve a wide array of customers , from individual entrepreneurs to
Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business precision
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Our Approach

Requirement collection

Thorough analysis of the project

Economic feasibility study of the


Project

Market potential survey/research

Report Compilation

www.entrepreneurindia.co
Contact us
NIIR PROJECT CONSULTANCY SERVICES
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView

https://goo.gl/VstWkd
www.entrepreneurindia.co
Follow Us

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For more information, visit us at:
www.entrepreneurindia.co
www.niir.org

www.entrepreneurindia.co

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