® Format no: L&sT/KRNPP/MPCW/F-13] LARSEN & TOUBRO LIMITED - HCI IC NUCLEAR POWER CORPORATION OF INDIA LTD - KUDANKULAM Construction of RB, RAB, TB, DGB and other safety related structures of KKNPP 3 & 4 [Company Name Procedure Qualification Record (POR) [Larsen tk Toubro Limited - HCI IC Welding Procedure Specification No: [ArT KKNPP/NPCW//WPS 015 ewe :0 [Date : 18/08/2017 Supporting POR Noto) Last) KKNPP/MPCW/PQR O15, Rew.No 20 Date : 28/08/2007 |Weiding Process(es) [SMAW [rvpets) [Manual |Weld Category [soines [cost 5260-60 (825) biota Bester Double V groove Backing fees 7 No Type of backing eta Na, Nom mevalie NA, Non Fusing Metal NA, locker NA, lease meraLs Group wo: =| Teor Specification Type & Grace 1S 2062 Gr BR E250 fro Specification type & Grade 1S 2062 Gr BR Es [chem Analysis and Mech. Prop. NA [chem Analysis and Mech. Prop, NA [HickWESS OF SAMPLE [Base Metal 20mm Filer NA pe Dia NA Fillet, NA fouer FILLER METALS Spec. No (ASME SEC ILC, SFA 5.1) E7018 Size of Filer metals 25,4315 Weld meral Thickness 225 mm [THICKNESS RANGE QUALIFIED [croove & Diameter Above 3 50 mm Fier a [Consumable Insert MA Prepared by Reviewed by ‘Approved by ‘Accepted by [Company LAT QA TET Qn Tat QA NPCIL, QA, [Name Mic Prewin W Balasubramanian Lee BY 3 Viayaray [Designation Engineer QA Manager QA) 2. [Signature Date 2 z BPO 6) Asstyhlanager On Aticail lot Paze [of 5Format no: KRNPP/MPCW/F-13] ‘® LARSEN & TOUBRO LIMITED - HCIIC NUCLEAR POWER CORPORATION OF INDIA LTD - KUDANKULAM Construction of RB, RAB, TB, DGB and other safoty related structures of KKNFP 3 & 4 Procedure Qualification Record (QR) [company Wame Larsen & Toubro Limited - HCIIC Wetaing Procedure Specification Nod ¥I/KKNPP/NPCW/WPS-015 [aovSov0 [Dates 18/08/3017 Sopporting POR Hoe La /AKWPR/MPCW/PQR-015 _[revsvi0 [Date 26/06/2017 frosrrions POST WELD HEAT TREATHENT Fositonia of Gre [56 Femperatire Range [NA reng Progression —[Uphi eating & Cooling Rate [NA fostonsorrter a ans PRE HEAT eae Gastes) Mixture | Flow Rate| reheat Temp Nin [Rabient Temperire ieiing mA larerpas empanar[¥A rating wa reheat iaienanee [NA Backing wa [ELECTRICAL CHARECTRASTICS erene aC or BC De [Pear DoE ps Rane) Bo-r10 [vos Range 2.28 fangsten excrode Se ant ype [NA FreceNrQuE Singer or Weave Bend Bringer oe Rot pase & Weaving for her pee ontce o Gas Cup Sse a nti and interpuss Cleaning Wire Bring pietiod ef ack Gouging Ganaing Osean Ra conzac ube To Work ditance |v tite or Sng averioe ie) [uli psp or Sng Biro [Fleeing rave Speed Range) 7-100 aT Peening [sa omer hex Tavel rier meats | Corent teed Weld Layers | Process —— fom | owe | pines | others case | (P| rope | Potty mm/min Outside Weaing Ror pass suaw [evo [2s [ve] er | 0008 | 2008 | sive ot pase suaw | evoxs_| 25 | ve | er | 95-110] 28-39 | 50-82 pas SHAW | ~eroxe—[ ars | pea 5-07 [37 P 93-0 Fiat Pose suav—|—ero1e | sas] oe [—er [77-79 | -o3-25- [91-102 Final Foss 2 saw —|—eroie | 3.18 |-pe [gr [80-53 32-105 Inside Welding After Rack Gouging oot pase sway [ero [28 | ve | ep | 870s | 2300 | aoa suaw_|~ero1e | as | pe | er] a9-92 [27-31 | 91-100 i saw | e7oie | sas] pe | ep | 80-81 | 23-28 [90-102 Pint Pass 2 smaw [e701 | a.is [pe [er | 82-85 [22-27 [91-109 Fecpeedby| Reviewed by Aoprovedby Accepted bY oman iat tat ar PCL @ rae Hien HR | Svar |W aanvbremanian | 27] p= Designation Engreey OX —RepaMagaae Tanager G5 ia signtare Zales se Page 2 oSFormat no: L&T KKNPD/MPCW]F-13] LARSEN & TOUBRO LIMITED - HCI IC t@ NUCLEAR POWER CORPORATION OF INDIA LTD - KUDANKULAM Construction of RB, RAB, TB, DGB and other safety related stmctures of KKNPP 3 & 4 Procedure Qualification Record (PQR) Company Rane Larsen & Toubro Limited - HOLIC Welding Procedure Specification No | LAT/RKNPR/MPCW/WPS-O15 Revno-0 [bate 18/08/2017 Supporting POR Not. TAT /KNPP,/ MPOW/POR-OIS evo: 0 [Date 28/08/2017 frewsine TEST ace [utate) ae | yp ane seinen No ‘Thick with *, |rotat tonal stress Result a ‘Rohieved | 7 Location (Ka) | Requires | Achieve (Mpa) 1 1934 aaa faraca| ana | ao | si Base | accepted 12 19.36 ase [areas] ae | a0 | sir Base | accepted comED BEND TEST “Type and Figure No Obeeration Revalt Fea No open discontinuities observed Tovepted 782 No open diconlinitis observed Accepted emMICAL ANALYEIS (eta) Elements e a i P 3 wire 3.057 3.285 125 0035 0008 RERORT DETAILS" 1 DPT Report Ne Lasr/wor/D-18, pt 18/08/2017 a er repore No ¥ML19921/9/17-18 De-28 Aug 2017 5 ur Report No ‘ML13921/3/17-18 De-28 Aug 2017 Js) Tene, Bend. Chemical &etmpact ext eport No: ML/19921/3/17-18 Dt-28 Aug 2017 51 Macro Test Report No ML13921/3/17-18 De-28 Au 2017 + at above reports are enclosed sare ta wor/sMaw/s8/180817 Werier's Name sisson rest Conducted by L&T OA Drewin MK Date: 18/08/2017 Test Witnessed by NPCIL Qa urn A We certify thatthe statements inthis record are correct and that the test welds were prepared sslded and tested in accordance with requriements of GOST 6996-66 standard and PNAE-O-7-10-89 company iat Tat iat NCI QA ame Mi Prewn SVinvaral NBabsubramanian SVR Designation | Oc Syeneer TastManager QR Manager Qa weg [Signature = py hea Noe Date ie ae EP\alcaie 2a fos lz — Page orIK microns ANISSD/EC 705 METALLUNGIAL SECES ‘Accredited by NABL Dep. of Scence & Technology, Govt. of India. SP 101, 2 Main Road, Ambattr Industral Estate, Chenna ~ 600058. Phone: 044 2624 2525, Fax: 044 2624 4872. STTA LT-STIB: Email: ere@microlabchennai.com, web: wiv. microfabchennai.com TEST REPORT Customer ReportNo/ Date__| ML/13921/9/17-18 DL-28 Aug 2017 Mis.Larsen & Toubro Limited (KKNPP) ‘Your ref/ Date Rel LTKKNPP 34/M/TPT/28 Dt-19 Aug 2017 Heavy Civil Infrastructure, KKNPP-384, Kudankulam-PO, Rachapuram Taluk, Tirunelveli Dist, | Ou ret! Date TOOR :13021/17-18 Ot: 22 Aug 2017 Tamilnadu - 627 106 Date of Testing | 22 Aug 2017 - 28 Aug 2017 Sample Drawn By _| Customer ‘Sample Description | Procedure Qualification Test Specimen ID: WOT/SMAW/JB/180817 Plate Size: 20mm Thick X 300mm X 300m ‘Material IS 2062 €250 Grade BR to 1S 2062 250 Grate BR WPS No: LATIKKNPPIMPCWAYPS-15 Position: 36. Signed by L&T (QA) and Stamped by NPCIL (aa) iy: 1No, 1 | Chemical Analysis (Fe) (Weld) ‘Test Parameters ‘Observation Carbon (C) (%) 0.097 Silicon (Si) (%) 0.286 Manganese (Mn) (2) 1.25 Phosphorus (P) (2%) 0.025 ‘Sulphur (S) (%) 0.002 Chromium (Cr) (6) 0.028 Molybdenum (Mo) (%) 0.007 Nickel (Ni) (%) 0.010 ‘Aluminium (Ai) (%) 0.00 Cobalt (Co) (%) 0.008 ‘Copper (Cu) (2) 0.009 Nobium (Nb) (2%) 0.022 Thanium (7) (%) ots Vanadium (V) (9) 0.006 Carbon Equivalent (CE) (2% ots 2 | Radiography Test” PNAE-G-07-10-88 ‘Test Conditions Value FFOISFD 20 InchesJK wicrovae ‘/S0/EC 17095 METALLURGICAL SERVICES Accredited by NABL, Dept. of Science & Technology, Govt. of India, 5P 101, 2 Main Road, Ambattur Industria Estate, Chennai ~ 600 058. oe Phone: 044 2624 2525, Fax: 044 2624 4872, aera ore Email: cre@microlabchennal.com, web: www.microlabchennal.com NLI1392 19/17-18 04-28 Aug 2017. Source ir 92 strength 0c: Tectnique swsi Leod Sereens 041mm, 0.15mm Fim AGFAOT Thickness 20mm Density 24 ra 612 Sersitvty 025mm Parameters ‘Observation Observation (68) No Signifleant Defect Remarks : Accoptable. As por Sexion 117 of PNAE-G-07-10:69 3 | Uttrasonie Test PNAE-G.07-140-69 ‘est Parameters ‘Observation Observation No Recorcabe indication Observed Remarks : Accopable. As por Section 118 of PNAE-G-07. 10-69 4 | transverse Tensile Test_(T1) (G0ST-6996-66* Test Conditions Value Gauge Wiatn (ram) 2449 Gauge Thickness (mm) 1934 Cross Sectional Area _(mm2) 47364 Test Parameters ‘Observation Utimate Tensile Load. (kN) 243.20 Tensile Svengin (Nim? or Mpa) 513.00 Fracture Appearance Ductile Fracture Location ase Remarks : The above Tensile values Acceptable as per PNAE 6-07-1069 Clause 11.103 5 | transverse Tensile Test (12) GOST-6996-66' Test Conditions Value Gauge Wieth_ (rm) 24.00 Gauge Thickness (mm) 10.36 Cross Sectional Aroa_(nim2) 47626 ‘Test Parameters Observation Utimate Tensile Load (kN) 246,00JE icrotas Ws f'S0/EC 17005 METALLURGICAL SERVICES Accredited by NABL, Dept. of Science & Technology, Govt. of india SP 101, 2% Main Road, Ambattur Industrial Estate, Chennai ~ 600 058 Phone: 044 2624 2525, Fax: 044 2624 4872. Email cre@mierolabchennai.com, web: www. mierolabchennai.com NL/19921/9/17-18 D128 Aug 2017 Tensile Sength (Nimm2 or Mpa) 517.00 Fracture Appearance Ductile Fracture Location Base Remarks : The above Tensile values Acceptable - as per PNAE G-07-10-89 Clause 1110.3 6 | Transverse Bend Test (Face/Root) GOST-6996-66* ‘Test Conditions Value ‘Specimen Dimension (mm) 300%40,00x20.00 Mandrel Dia (mm) 40.00 Angle of bend (Degree) 180 Parameters ‘Observation Observation ‘Sample 1D-FB 1} No openings or discontinuities observed on Bend Area Including Weld & HAZ Sample 1D-F8 {2} No openings or ciscontinuities observed on Bend Aree Including Weld & HAZ Remarks : Bend Test Found Satisfactory 7 | charpy impact Test (88) GOST 6996-86 ‘Test Conditions Value Specimen size (mm) 10x10355 Notch Type v Test temperature _(Degree Celcius) Roam Temperature (24) ‘Tost Parameters Observation Location Wea Absorbed Energy Semple 1 (Joules) 160 Absorbed Energy - Sample 2 (Joules) 178 Absorbed Energy Sample 3. (Joules) 174 ‘Average Value (Joules) 170.00 8 | charpy impact Test (88) GOST 6996-86 ‘Test Conditions Value Specimen size (mm) 10x10%55 Notch Type v Test temperature _(Degree Celcius) Roon Temperature (24) ‘Tost Parameters Observation Locaton Haz Formato Mus 2040/0 areasIK microuas roves MEARE sms Accredited by NABL, Dept. of Stience & Technology, Govt. of India, SP 101, 2° Main Road, Ambattur Industrial Estate, Chennai ~ 600 058. Phone: 044 2624 2525, Fax; 044 2624 4872. Email: ere@microlabchennai.com, web: www.microlabchennai.com 10774 / T0775 MU1302169/17-18 D&-28 Aug 2017 ‘Test temperature _(Dearee Ceicius) ‘Absorbed Energy - Sample 1 (Joules) 54 ‘Absorbed Energy - Sample 2 (Joules) 54 ‘Absorbed Energy - Sample 3 (Joules) 76 ‘Average Value (Joules) 61.33 9 | charpy impact Test (BS) GOST 6996-66" Test Conditions Value Specimen size (mm) 40x10%55 Noten Type v Room Temperature (24) ‘Test Parameters Observation Location Base Absorbed Energy - Sample 1 (Joules) 40 ‘Absorbed Energy - Sample 2 (Joules) 56 ‘Absorbed Energy - Sample 3. (Joules) ‘Average Value (Joules) 50.00 10 | Macro Examination (W) PNAE- G-07-10-89 Test Conditions Value MagiEtchant '5x/10% Ammonium per sulphate ‘Test Parameters Observation (Observation Macro examination of ie specimen did not reveal any crack or otter deeds, Observed complete wot fusion nal Photo ‘The Macro Photograph is exhibited in Annoxuro-A. Remarks : Sample id: M1 (Acceptabla-Maots the customer specication of PNAE. G.07-10-80 14 | Macro Examination (W) PNAE- G-07-10-89 Test Conditions Value |__Magiétcnant '5x/10% Ammonium per sulphate ‘Test Parameters Observation Observation Macro examination of tne specimen did not reveal any crack or other deeds, Observed compete wot fusion al Photo ‘The Macro Photograph is exhibited in Annexure-A. Remarks : Sample id: M2 (Acceptable-Meets the customer specification of PNAE- G-07-10-89), aie ii yJK icrovas An p80) 17025 METAMUACIEN scees Accreited by NABL, Dept. of Science & Technology, Govt of India. SP 101, 2" Main Road, ambattur Industrial Estate, Chena 60008 Phone: 044 2624 2525, Fax: 044 2628 4872 Emit: cre@microlachennai.com, web: wora.mirolabchennai.com 1-074 / 7.0775 ML/19921/3117-18 01-28 Aug 2017 Verified By For MICROLAB End of the test report SRBalasubramaniam, ME., (Met. Engg) ‘Authorized Signatory Ferme nem 340702 “sini pntte MIcROLAB snore as auc sents ‘ecedted by HAS Dept of Slence& Technolgy, Goto hla ‘SP 101, 2 Main Road, Ambattur Industrial Estate, Chennai ~ 600 058, Phone O48 2528 2525, Fx O44 26244872 oe Email: cre@microlabchennai.com, web: www.microlabchennai.com 10774 {T-0775, Page Lof 1 ANINEXURE ~ A Supplement to the test Report No: ML/13921/3/17-18 / Dt: 28.08.2017 Macro Photographs wz For MICROLAS S.RBalasubramaniam, M.E., (Met. Engg) Authorized Signatory Test Uertncnr Chedye pVonted Found Satisizctory to Yho ted ‘ot sep ees ony teatime smite Ancarecnin ep wl cap Sipe ested ater 1S {ry romte tao conten es as ir teeter ky comps sb hs ep shud ae rep er erat Fat no: 20780/7001 vers neon USING Bs pena deste te atone Kamae ted. MDE