S Format nor LARSEN & TOUBRO LIMITED - HCI IC NUCLEAR POWER CORPORATION OF INDIA LTD - KUDANKULAM Construction of RB, RAB, TB, DGB and other safety related structures of KKNPP 3 & 4 Procedure Qualification record (POR) LRT /RRNPP/MPCW/F-13| [Company Name [Larsen & Toubro Limited - HCLIC lwelding Procedure Specification No LAAT/ KENPP/MPOW/WPS-17 [Rev.No: 0 DATE:15.11.2017 [Supporting POR No(s). [List KRNPP/MPCW/PQR-I7 fRev.No:0 [DATE:16.02.2018 Welding Proc [SMaW Frome ‘Manual Weta Category o points lost 5264-80 (817) [Tone Design [pure Joint faacking [yes 7 No [Type of backing erat NA NA A Non metallic [Non Fusing Metal other NA [BASE METALS [Group No: - 106 [Specification Type & Grade 182062 6250 GrOR Specification Type & Grade ASTM SA 240 G21 [Chem.Analvsis and Mech. Prop. NA. [Chem Analysis and Mech. Prop, NA [THICKNESS OF SAMPLE, [Base Metal 10mm illet Pipe Dia Range lother [FILLER METALS [Spee. No (ASME SEC 1-0) E3091 Size of Filler metals 2.5mm, 3.151 Weld metal Thickness lSmm [THICKNESS RANGE QUALIFIED laroove ‘Above 9-10 mm tet All fillet sizes [Consumable insert NA Prepared by. Reviewed by Approved by Accepted by jcompany LUT QA L&T QA NPCIL A. Name G. S.VWAYARAS —_ [N.GALASUBRAMANIAN, SS Ravinmngil Designation ASST. MANAGER QA ASST.-MANAGER OA HEAD 03, TOD. QA [signature | N. oh Date oxhe T Dalek Jexji¥ Page 1 ofS° Format no: L&T KKNPP/MPCW/ @® LARSEN & TOUBRO LIMITED = HCIIC NUCLEAR POWER CORPORATION OF INDIA LTD - KUDANKULAM Construction of RB, RAB, TB, DGB and other safety related structures of KKNPP 3 & 4 Procedure Qualification record (PQR) [Company Name Larsen & Toubro Umited- Herc Weiding Procedure Specification No LPP PCW /WPS-17 RovNos 0 [Dues 16.12007 Supporting POR Note LAT /RENPP /MPCW/POR 17 fRevito= 0 [Date 16022018 Posmions [POST WELD HEAT TREATATENT Postion(a of Groowe [SG Temperature Range i Welding Progression [UPHIET Heating & Coling Rae [NA Positions of Fer [NA cas PRE HEAT Compose! | Gates) | Purig%| mixure | Flow Rate Pechcas Temp Min [Anion Temperaare Sheltng WA ncerpass temp ax [NA rain WA Peat aincenance [NA Backing WA ELECTRICAL CHARECTRASTICS current AC or DC Be Polar DoeP JAmps (Range) Ea 65-110 Volts Range 24-31 Hrungsten eeerode Sze and Tipe na lrecrMouE: Stringer or Weave Bead [Suing for Root pase & Weaving for farther pases orice oF Gas Cup Sie a rail and icerpass Cleaning Wire Brushing ethod of Back Cousin Na Oseiation Na [Contac ube we Work aitance NA Null o Single lyertper side) mutate Muluple or Single lectrodes / Fier single Hravel Speed Range) 67-99 mm/min Peering ra other NA Travel ier Met ern pie Weld Layers Process “me ee) aoe | ats Latkes | omen ase | om | Pope] Poarey ‘mm/min Root pass SwAw waoot_| a8 | be | ee | e560 | o406| 67 ot pase SMAW wav | as | pe | ep | 67-60 | 24-26] 67 Fut pase (i SMAW Fao | ais | ve | ee | 71-78 | 24-28 | 74 Fa ass (2) MAW Boos | 3.18 | pe | ep | 80-84 | 26-00] 77 Pinal pase SMAW Baoan | as | pe | ep | ss-99 | 28-01 | 99 Final pase SAW zoos | 3.18 | pc | ep | 92-110 | 28-31 | 94 Prepared by Reviewed by “Approved by Tecepted by company lar Qa tar oa lat 08 NPCIL QA ame CSARTHEESWARAN | —SVUAYARAT NBALASUBRAMANTAT Si Kaviongl Designation ASST.MANAGER QA | ASSTYMANAGER OA HEAD OA TS 1D QA Signature a ee Date spatial Bojer [ir Page 203Format no: LAT/RRNPP/MPCW]F-13] @ LARSEN & TOUBRO LIMITED - HCIIC NUCLEAR POWER CORPORATION OF INDIA LTD - KUDANKULAM Construction of RB, RAB, TB, DGB and other safety related structur Of KKNPP 3 & 4 Procedure Qualification Record (PQR) [company Name Larsen & Toubro Limited - HCL IC Welding Procedure Specification No | LAT/KKNPP/MPCW/WS-17 frev.no 0 [ate 18.11.2017 supporting POR oleh Lacr/wKNPR/ PCW) AQR-I7 evo: [Dates 1.022008 rensite rest Uitimate vitimats wait) “unit | Type of opecines Thiet recive] See, | Fale / | Revue (oP Tr 981mm 49a [Base | Accepted 12 976m sor [Base | Accept [GUIDED BEND TEST “Type and Figure No Observation Rerult Faq) No Openings And Discontnuities Observed Accepted Fa (ai ‘No Openings And Discntinuities Obsered Aceeped criicaL ANALYSIS Bienenis € P 3 wee 0.08 0% aoe IREPORT DETAILS* 1) Radiography test report No Lat/KNPP/MPCW/FQR/RT-O39 Date: 03.02.18 Der Repor No: LAT/SKNPR/MPCW/FQR/DPT-062 Date : 05.02.18 Jo) ur Report: ls) tense, Biches, pace test report No ML/91797/1/17-18 Dave 14.02.18, + ait above reports are enclose. Samp 1: SMAW\POR\AM\950218 veers Name : ADIMULAN FOR Tes Conducted by ‘We certify hat the statements in this ecod ae correct and thatthe test welds were prepare, welded and tested in accordance with requsements of GOST 6996.69 standard and PNAE-C-7-10-89, Prepared by ‘Approved by Accepted by company ust ga LT QA NPCIL A ame ‘O.SAKTHEESWARAN N.BALASUBRAMANIAN S Kavionngl Pesignatio ASSTIMANACEROA | _ASSRMANAGER OA HEAD Qa TS Oa signature pate a fie 2Siea]FFo Format Nos LAT RRNDR/ POW /F-TO HOGI "HY TEST REPORT [WP No :L&T/KKNPP/MPCW/WP-41 Projeet:Kudankulam Nuclesr power Project 384 — Main Pant Chil Works [ReportNo LAT] RAID | gouge] [lient = Ns Nuclear Power Corporation indi La Date: 03-93- 20/8 [Contractor : Larsen & Toubro Limited -HCLIC [Type of Report: > rmywrtt™ raving Ro we ya category? [I 1. KS Code iis 7. Unit Bx4 }2.Bquipment/System Category —-NK- 8. Material ' aa Location Room No. 1 Fb Shep 9 Thickness : [Crm a sure conden As wach dae] 10. Diameter © PRE Coo0 nn 5-Temperature bo Amiga jet 11. Weld Category vr 6. Acceptance Criteria + PNNEL-oF-e1e- 8g Technique Deseriton ‘Equipmest and Material Exposure Technique: SSI pwst_—DwD1_JRadiation Source se QU type & Location: DIN \o IO 16 y eS Source Strength 90 ky vo? Fim Size @ Grade: ASKS" Q nescR cs 4 [Source Size P29 %200 mwa Fit Density: as 2.9 itm Processing Wasco eh sro: 6650 nine aint Result S.No} HemNo, Welder} IP" Isegment —_finterpretation Ls ear Remark A |smMawlpaey |- | - | a-w | nse Ace | Ab | 200%10 me Am [030218 CR-Crack, P-Porsity, CP- Cluster Porosity, I-Incomplete Fusion, IP-Incomplete Penetration, SI-Slag Inclusion, TI- Tungsten Inclusion, JUC- Undercut, CON-Concavity, EP. Excess Penetration, S#D-Source to Film Distance, 1QI- Image Quality Indiator, SWSI- Single Wall single Image, DWSI- Double Wall Single Image, DWDI- Double Wall Double Image Name of the NDT o K Rondel aie ot hs eet Se aon te wd nr teenican pie vA wronlg rdDRE EERE TRANE TEST RerOne [WP No: [CT JKKNPP/MPCWWP.39, ct Rania Wacenr Power Project J CT RP OTE TCT [elent Hs Rucear Peer Corporation of india Ie ‘ ? [Contractor : Larsen & Toubro Limite ae Larson & Toubro Limited -HCIIC feo: | eovnnen Drawing No 1. kxs cope wet unit pas |2.Equipment/System category au ‘7.Dwell Time sum I tocaon/ Room No CxK ARe 8. devebping tine: S-Rary, surface Condition Ae weortedh 9. Weld Category 5.remperacure Arwrciewe 10. QA Category = Nake/brana Bach Ne Date of Nanafactare Date of pin tana Mn Gree 211 36% Aue.ia Penetrant Non Cn < Ney. SSu.1a peeve lWrocnath Gry soo] Va wes oa A Result Is. vo tem No Joint No, | Obserstion Remark ‘ecepted | Repair 0 eae = Nex | AL Ni = Awa: ais [Ca iE alll. e NDT Technician Laren NPCIL-QA basi Some ec Ss Kasinnisel Designavon Suen =| D — ae “ob bate SB/sals e3/e2fIt3k microtas ANIS)SO/E ERs METALURGALSEAVCES Accredited by NABL, Dept. of Science & Technology, Govt of India. SP 101, 2" Main Road, Ambattur Industrial Estate, Chennai ~- 690056. Phone: 04a 2624 2525, Fax: 086 2624 4872 Email cre@microlabchennai.com, web: www mieraolabehenna com TC-6815 TEST REPORT Customer Report No/ Date | MU/31707/1/17-18 DLt4 Feb 2018 Mis.Larson & Toubro Limited (KKNPP) YourretDate__| Ref: TIKKNPP 34IM/TPTI43 DLO6 Feb 2018 il infastcture, : ‘Terriicndda - G27 106 Date of Testing 10 Feb 2018 - 14 Feb 2018 Sample Orawn By _| Customer Sample Description | Procure Guatonon Tet Specimen 1D PoRsvAWnwoseate Pale Size: fon YX X 0mm X tm Natoat 1 200 2200 rae SR ASTIN SA20 Grado 22 Wis No LaTHGPPRIPCHINS-17 pastor 36 f ‘Signed by L&T (QA) and 2 Sunoed by NPIL ION) ome ayo "yr + | chemical Analysis (Fe) ASTM E1086-2014 ‘Test Parameters: Observation Carbon (C) (%) 0.040 Silicon (Si) (%) 0.964 Manganese (Mn) (%) 1.26 Phosphorus (P) (%) 0.032 ‘Sulphur (S) (%) be 0.014 Chromium (Cr) (%) “ 20.73, Molyadenum (Mo) (6) 0.404 Nickel (N)(%) 175 Copper (Cu) (%) 0.089 Titanium (Ti) _(%) 0.011 2 | Transverse Tensile Test_(T1) Gost 6996-66 Test Conditions Value Gage Wrath (nm) 19.59 Gauge Thickness (vm) 96a Cross Sectional Area_(mm2) 192.57, ‘Tost Parametors Observation Ultimate Tensile Load (kN) 94.85 Tense Strength. (Nimm2 or Mpa) 493.00 ema eS 3080/2 Page 1 of2> microLas Accredited by NABL Dept. of SCence& Technology, Govt. of ‘SP 101, 2" Main Road, Ambattur Industrial Estate, Chennai ~ 600 058. Pane 8a 26242825 Fox: O44 26244872 a Email ce@micolabchenal.com, web: wsicracabchencom Tc- 6815 MU31797/1/17-18 Dt14 Feb 2018 Fracture Appearance Ductile Fracture Location Base (Gr E2508R) 3 The above Tensile values Acceptable - as per PNAE G-07-10-89 Clause 11.103, 3 | Transverse Tensile Test _(T2) Gost 6996-66 Test Conditions: Value Gauge Width (mm) 19.63 Gauge Thickness (mm) 9.76 Cross Sectional Area_(mm2) 191.59 ‘Test Parameters Observation Uimate Tensile Load (KN) 95.90 Tensile Strength (Nimm2 or Mpa) 501.00 Fracture Appearance Ductile Fracture Location Base (Gr E250BR) Remarks : Tho above Tensile values Acceptable - as per PNAE G-07-10-89 Clause 11.10.3 4 | Transverse Bend Test (Face/Root) Gost 6996-66 ‘Test Conditions Value Specimen Dimension (mm) 300x30,00x10.00 Mandrel Dia (mm) 20.00 Angle of bend_(Degree) 180 ‘Test Parameters ‘Observation Observation Sample ID-FB (1], No openings or discontinuities observed on Bend Area Including Weld & HAZ Sample ID-FB (2} No openings or discontinuities observed on Bend Area Including Weld & HAZ Remarks : Bend Test Found Satisfactory Verified By End of the test report S.R Balasubramaniam, ME., (Met. Engg) ‘Authorized Signatory ep ites ry oh pr ee ited ret A coatan nthe mgr lina therapeu wi cod ae 36 Foxmat Ne: M/S 1YABIR/OL Page 20f2