settee eeu , Xai ue 621,643.2-094.14 : 621.882,082.22 dune 1978 Medium-weight threaded steel tubes Stahlrobee; mittelschwere Gewinderohre As it fs current practice in standards published by the International Organizatian for Standerdization (ISO), the comme ‘nas beer used throughout 26.3 decimel marker. As regards the nominal sizes and tube dimensions quoted, this standard corresponds to ISO 65— 1973 published by the International Ongenization for Standardization {1SO), see Explanatory nates. 1. Field of applicetion Dimensions in rn ‘This standard applies to threaded medium-weight tubes. They are suitable for nominal pressure 26 far liquids anet ‘nominal pressure 10 for air and non-hazardous gases. 2 Other standards to be observed DIN 244 Zine coatings on steel tubes; quality stendard for the hot gelvanizing of steel tubes for installation purposes DIN 2998 Pert 1 Whitworth pipe threads for tubes and fitings; eylind thread; thread dimensions DIN 17 100 Steals for general structural purposes; quality specifications DIN 50136 Testing of metallic matorias; flattening test on tubes 3. Dimensions, designation 3} internal throad and conicat external Pipe design with taper thread (for tube ordered with pipe thread) =! i Designation of seamless medium weight threaded tube, nominal size 40, gulvenized (Bh, in manufacturing lengths: ‘Threaded tube DIN 2440 ~DN 40 —seamless B j ie ead Carano | | o> isco Number | Usiut ing to DIN 2966 on | ie ac cits in ——" ‘diam- atom | soa | “cor = f ata Bia] tate feats] 19 ee Seas —e—-tos- erp ees S0| pet a 7" : Syst ttf {eatin St tae Soe eres Ls a a a Spee rae ate #9 ate Bast nas poet 109 wes egy — [aes [oan [rt = ter aa es Tee pa ape 460 [Rs 785.7 | X 19,8 | 163.830 7 436 | 927 [754 14 “Felted te beverage length of en ‘A decision with regard to the method of designation for fittings will be token at the time wien the currently exis #50 Recommerators ae conara to ISO Stara x contain bring wen to rations precton ‘Continues on pages 2 and Explanatory nates on page 4 Email: sales@haihaogroup.com www.haihaopiping.com& Hebe Bee s aye? 012480 4. Pipe thread itworth pipe thread conforming to DIN 2999 Part 1, 1:16. 5 Material 8¢832 conforming 20 DIN17100, mater 1.0036. {In general, tubes conforming to this standard shall be suitable for fusion welding, [Neither the erystalline condition nor any variation in ‘hareness accurring over the elreurnference and brought about by the manufacturing procass may impair the proper threading of the tubes, number 6 Design Seamless or wolded. 7 Tubes at delivery | menufscturing tenaths without pipe thread and with- ‘out sooket If another form of supply is deve, the | ‘asignation shall be supplemented a ftlows: | for supnty with tener threed at both endl: “with pipe thread”; {or supply with tapor thread at both ends and one socket serewed on: “with socket” | —_ Example of designation forthe tubs with taper thread at both ends roferad to in clause & Threaded tube DIN 2440 —DN 40 — seamless 8, with bine thread. | 8 Finish Aconding tthe order the finish ofthe tubes supped | ‘shall be 2s follows: Tobie 2 Surfece Symbél a) ee, See | Back Z Biack, suitable Yor osvanzing im acordanes with subolause 10:3 Galvanized a pectid in DIN 2488 3 Nonsnattic urea é protestive costing) inside 0 2) Subject to agraamant. ‘The types of Snish ear also be combined. For example: "Non-metallic protective coating | ‘0n galvanized tubs [BC}” | nothing is stated, the tubes will ba supplied “black” 9 Marking Weldod throated tubes in nominal sizes 10 t0 160 are to ‘be marked at approximately 1 m intervals with the manu Ee ‘rademack in a durable and readily recognizaole Email: sales@haihaogroup.com V/ \ a ‘Threaded seamless tubes are to be rharked onione end of the tube with the manufacturer's trademark in 3 curable ‘and readily recognizable menner. 10. Technical delivery conditions 10.1. Pipe threads The pipe threads shall correspond to DIN 2090 Pert 1, the pipe thread aiamatar da being referred to as the ‘diameter measured at distance a from the tube and aver the eroets of the pipe throad. The last threeds at the tube ‘end may be incomplete. 10.2 Surface ‘The tubes shall have a smooth outside and inside eurface ‘consistent vith the Kind of manufscture. livers, scabs, foliations and the like have to be removed. This however ‘hall not cause the wall thickness ta ga bolow the permis: sible deviation, 10.2.1 In the cate of welded tubes, the weld shall show {uli penetration an be devoid of any major nonmetallic > inclusions and other defects. Qn the insice there shall be ‘no evidence of draplets of weld metal having penetrated. ‘The height of the welding burr on the inside shall not exceed 60% of the nominal wall thickness, ‘The external welding burr (upsot bead) shall n at cases ‘be removed from tibes electrically welded with pressure, 10.3. Suitability for galvanizing {Symbol for ordering purposes: A) Over and sbove the requirements with regard to the finish 2s specified in subclause 10.2, the eeinforcement of the inher welding bur shall not excaad 0,3 mm 0,05: s in the case of welced tubes which are suitable for galvanizing in accordance with DIN 2444, ‘The welding burr shall not be fissures. 104 Lengths ‘The tubes are normally supplied in menutacturing lengths. * 10.4.1. The usual manufacturing lenght for welded ‘tubes shall be: 67'S mm According to ocourenc, up to 83 of the vanity dlalvered can be supped in lengths tween 6 m and 5,95 m, separately bundled. 104.2. The usal manufacturing enghs for sepmless besshal BEE Gm tm ‘Aczorcing to aeourtence, up ta 10%6 ofthe uantiay daivered can be supped in lngths of more than 4a to below Sim or of rove than 7m to below Bm, sep rataly bundled in each case 10.4.2 Supply ofthe tube in other types of length is tobe egret separate evar levghh, “The lngth tobe speciod when andeing wil be comolid with t within a deviation of * 8 mm, Detail of order: Exact length ..rm Example: Threaded tube DIN 2440 — DN 40 ~ seamless B, with pipe theead, exact length 7 m. www.haihaopiping.comHebei Haihao 10.5. Permissible dimensional deviations ~ — Nominal size dy ay on = ni 6 108 38 8 149 2 10 175 187 16 218 21.0 20 m3 265 25 34,2 33,3 z 29 29 40 488 47.9 30 w08 07 766 753 80 89,5 88,0 100 16,0 413,17 135 woe 1985 150 1665 1638 ‘Wall thickness = 12,5% (— 18% at individual points not longer than twice the outside diameter, provided tht this reduction is effective only on the outer surface). ‘The upper limit is fixed by the permissible deviation in mass 10.6 Deviation in mass Compared with the masses specified in the table on. page 1 deviations according to the following table are permitted. Teble 4, Fora consignment of not less than 10t 275% For a single tube £10% 10.7 Straightness ‘The tubes have to appear straight to the eye, 10.8 Cold bonding capability ‘Tubes suitable for screwing conforming to this standard, without surface treatment, shall be capable of being bent cold by means of a suitable commercial bending tool to 2 radius of 3 times tube outside diameter up to and i DN 25, and to a radius of 3,5 times smeter in the case of tubes up to nominal size DN 60 (see subclause 17.4) Email: sales@haihaogroup.com 1 y/ a =n Oo No acceptance by an exnert takes place not isa works certificate based on materfais tests being issued. for leak tightness. If this testing is effected by internal hydraulic pressure, the test presure used shall be 5Obar. Instead of the internal hydraulic pressure test, the menu- facturer may also carry out another test, eg. an eddy current test3) verified as ensuring equivalent quality. {f so specified in the order, the manufacturer shall issue a certificate of compliance with the order in respect of the test performed for leak tightness. ‘The test for leak tightness isto be carried out only on the unmachined tube and not on the joint. “Tubes wiich fil the leak test ae to be eliminated, 11.2 Leak testing 11.3 Flattening test As a technological test on pressure welded tubes, the flattening test as described in DIN 50 136 shall be cartied out on random samples for quality control of the ‘welding. In the flattening test the specimens or tube ends are to be compressed until the distance between the two pressure platens reaches 2/3 of the original outside diam- ter of the tube without this causing the weld to open. ‘The weld shall lie alternately in the vertical plane (12 o'clock position) and in the horizontal plane (3 o'clock position). 11.4 Bend test (On tubes up to and including DN 50 the bend test shall bbe carried out on random samples as a technological test for verifying the cold bending capability. In the bend test a suitable commercial type bending tool shall be used to bend the tube at a radius of 3,0 or 3.5 times tube outside diameter to make a 90° bend. This shall not cause any eracking, Inthe cs of welded tubes the wee sal na exhibit any incipient cracking. The weld shall fi ‘the vertical plane (12 o'clock position) and in the hori zontal plane (3 o'clock position). 12 Complaints External and internal defects other than those stated in ‘the standard may only be objected to if they impair the proper processing and/or utilization of the tubes in ‘an appropriate manner, ‘The customer shall give the supplier an opportunity of satisfying himself that the complaint is justified, and if possible, shall do this by submitting the material objected to as well as specimens of the material as sup- plied. ee from Verlag Stahl-Eisen, dort 1. a alternately in www.haihaopiping.combei Haihao Group) Explanatory notes ‘The revision of the standards dealing with threaded tubes, the dimensional specifications of which are fully in agreement with International Standard ISO 65-1973, had become Necessary because recent findings had revealed more far-reaching quality requirements to be indispensable. ‘Corrosion damage on threaded welded tubes has shown that for galvanized tubes reduction of the internal welding burr is to take place if the requirements specified in subclause 10.3, have not been complied with, ‘The tubes may be ordered with or without pipe thread and with or without socket. This ‘takes account of the usual practical applications in which the tubes are mostly cut to shorter lengths and a taper thread conforming to DIN 2999 Part 1 is then cut on each of, these tube ends. ‘The ordering symbols for black tubes: = black; — black, suitable for galvanizing (A); have been included for the first tim ‘The marking of welded tubes with the manufacturer's trademark has been extended to ‘cover the range DN 10 to 150, Searnless threaded tubes are to be marked durably with ‘the manufacturer's trademark on one end of the tube. Finally, in order to ensure proper workability of the tubes, random sample checking of ‘the welded tubes by means of the flattening test, and of seamless and welded tubes up ‘to DN 50 by means of the bend test has been included. 7 Email: sales@haihaogroup.com www.haihaopiping.com