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MAS CONSTRUCTIONS
PROCEDURE FOR LOWERING

Doc No.: MAS-BGRL-TE-JP-A4-16,


Rev.-00 TRACTEB€L -rr+i\
4S\*€le

PROJECT
LAYING OF 3 LPE COATED STEEL PIPELINE IN BALLARI-
GADAG
CLIENT M/s BHARAT GASRESOURCES LIMITED

CONSULTANT MIs TRACTEBEL ENGINEERING

CONTRACTOR IWs MAS CONSTRUCTION

JOB PROCEDURE MAS-BGRL-TE-JP-A4- 1 6. Rev.-00

PROCEDURE FORLOWERING
a

tr'OR MAS CONSTRUCTIONS FOR BGRI,/TRACTEBEL

PREPARED CIIECKED APPROVED

NAME: (.sr,6rpr**\ffi,
ffi;nos* Vloun
SIGNATURE:
G.r**l ffi$ry#rufriB
*#
L={=-
-*fi
DATE: oelo"froro q Wlazpan ,

Doc No. MAS-BGRL-TE-JP-A4- 1 6, Rev.-00 Page 1- of 4


rH#cEs u&.8 s'{}H. Lswsxe[HG
MAS C*NSTRUCTX}NS Dce N*. : iI{AS-BGR.L-TE-JF-A4-}S.
R*?-"*** TRACT€BEL
'J*!
Gr\}(3i@

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I IJEllE
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?*pic H*. dtems F*ge Ne.

r"0 Sccpe cf Wcrk J

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f{.UICI'C{iUU *

il.-r=isri-'r:ivira
LY n*an* a

+-+Fan4n tu

H*altk Sefery & Erivir<rciffierrt *

Att E3+*u:x**tatitl;r

Bqe t{+" MA-a- BGB-I,=Ttr }F= 44- i 6, F*ev .-** v3grr I nr aL


FR{}C&g}URS $"*iE LSWBR,SHG

fvfAs CGNS?R.UCTI0HS *o*; Nc. : MAS-ECRL-Tfl-JI!-44*?$,


n -,_ fr3
rLUl'.-JU
TRASTEB€L .rfrE"
gr*{3Ie

*Ei *-**o
r;+Glr6 ^$BI**I-.
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Ihis prccedure covers the rvork method f,or *om ROW W*iding
lawering-in of pipe seetion fr'om W*trding
*^*i r ', *
puJtieul; r *. r **t.
tu tlL!&u L,-a+
-*
eff.EUJlt-

2" Reference:
firlll-r rei-ii A rfl'T-llDDI -^^^:6:^^r:^-
a El ^*3** ^-+^.
f,ai{rEi}Ei,:5fi5si
J.
Hydra, Excavator, lowering belt, Holiday detector, etc.
4. -ts{ethed;
All work wiil be carried- out as per BGRLITRACTEBEL Specif,cation:

a) Lovr,eriag r"sill st*st *aly aftsr cbtei{ri*g *ppr*"+ai fr*ci} TRAilTEB5L iei part A *f prp*
book & trenching cltrarance. Pipe baok part A wiil be submiited io TRACTEBEL 24 hrs
before ptai:.r.ing taweriag- in-

b) In all cascs where rsck is *ncountereai i*the battom of the traneh, suitable padding as
per BGRIiTRACTEBELspecif,cation will be dcne. (Fcr rock anly soft soil padding or
selected paddiug r*aterial* h#E tc be pr*vid*d) a*ec g*ttlng q*pr*vsl tr*.trt
TRACTEBEL I GAIL.
r'E ;i*e; s6;|sfaei*ry c*nrpieii*n *i irexeh b*tt*r:r, tire isrrei w:?? b* r:lieeke* t* gei the
required minimum esver- If required, further dressing of,the treash wiit be d+:ne to get
the desired cover. Minimum cover wiii be meeting specified requirement as per
SGHLI?R&{":Tfl$ELSpe*i fr **ti *n.
d) Trench will be rectified particularly at the bend, to avoid tension in pipe section during
1 - ,^-:^
rs^- "r !r rrt5-^

e) Where watsr is present, no laying wiil be pennitted. Lowering shail be permifred after
de-watering sf trench and irspection of TRACTEEHT.
f, Non abrasive pipe beits wiil be used and care must be taken while rem*ving the belts..
Wire rope slings or other material, which may damage the coating, wili not be used to
iitt the pipes. N* sli*gs E{i}t be pl$ ar*r:atd t}:e field e*at*d j*inx.
g) Before lowering in a cornplete cheek by a calibrated futi circle holiday detector for pipe
ecating {PE C+atrng} and for fiekl j+int eoating witl be e,arned out at 25 kV and 15kV
resp**fively, the damages if *:iy obseryed ds*:rg the exa;::i:i*ti** wili bs rep*ir*d tls per
:ffi.* approved procedure . The pipeline must be laid without intemrption of whole section
length at'ailable.
#-*X*fu
rfl,urr*lirlt$"\ After the pipe section is lowered, the HDPE pipe conduit will be lowered in the pipeline
ri&tliefumb'1l$! trench itself immediately on the same day as per the approved procedrxe. The pipeline
-
\*J6j aligr:raent ia the fceach w.r.t. tre:ch cesrterline asd E{&PE pipe fcr vsn*r":s lcn*aticr* witl
\jil-l be as Per sPecification.

ri After i*weriag the pipeiiae shall br co'mpi*te* slr**s frce in the trench aa* it is f*rbiridsa
to shift or move the section on the trenoh after lowering.
j) Immediatety after lowering, level of pipe to be checked with levei machine alrd same to
be rec*rded far as- built.

Doc No. MAS=BGRL-TE-JP-A4-16, Rev.-&0 Fage 3 af 4


k) Night caps to be provided at the end of the open ends of
the lowered pipe section'
Whenever the prpe sections are left open at intervals to be laid
in at a later dale under
to prevent
road,rall,*urrt y locations etc will be capped with securely closed metal caps
entry of dirt, watsr or any foreign matter into the pipe section.
will be
l) Post padding required after lowering the section. After lowering, back filling/ padding
started as per approved procedure.-After lowering saml day
back-.filling
possible, a covering of atleast 200
should f" .o*pf'.t d. If immediate backfilling is not
mm of earth wilt Ue placed over and around the pipe coatings-

5. Ilealth SafetY & Environment


a) Properbalancing to be done, if two slingslwire ropes lift pipe'

Keep safe distance near trench while locating the crane, lifting
equipment'
b)
pipe sections by
c) Ensure single authorized person gives signals to lift / lower the
observing safety with all respect-
the trench'
d) Wooden planks having enough strength to be placed prope{y on
Speciat cie shall be tiken *hil" overhead live cables are there
during such
activity. use of PPE like helmet, hand gloves, safety shoes etc.
Work area to be cordoned by cordoning tape and signboard, if such
work is being
e)
carried out on/ near road.
6. I)ocumentation
InsPection RePort : MAS-BGRL-TE-IR-A4-16, Rev' - 00
ITP : MAS-BGRL-TE-ITP-A4-16, Rev' - 00

specification shall be
la case of any conflict between this procedure and specification, only
Governed.

FOR MAS CONSTRUCTIONS FOR TRACTEBEL / GAIL

CIIECKED APPROVED
PREPARED

Q.s",6r*X.shffi ffiMolH tzuuAl

W
NAME:

SIGNATURE:
G,ffi*",ffi$*Tfl
DATE: oq\orfr-q ffifla,*
Page 4 af 4
Doc No. MAS-BGRL-TE-JP-A4-1 6, Rev.-00
PRO.IECT : I-AYING Of 3 LPE COATED STEEL PIPELINE IN BAII-{,RLGADAG
CLIENT : ll{/s BHARAT GAS RESOURCES LIIIf,ITED
CONSI,LTANT : M/s TRACTEBEL ENGII{EERING
CONTRACTOR : lrl/s MAS CONSTRUCTIONS
MAS Doc No. : MAS-BGRL-TE-ITP-A&16, Rcv.-00
TtrIACTEETGL,A
ffi
9qrySIBg-CTLqJ!
INSPECTION TEST PLAIT FOR LOWERING

SNo Remarks

I lubmissioa md Obtaining approval of prooedwe. w AP

2 3leaance forLowering / (Pipe log book) w w

J hspection of Trench @epth of hanch) w w


loft SoiV Smd Padding/slop brcaker/Anti buoymcy (pre
4
mdding) ifrequired
w w

5 Floliday Check during Lowering w w

6 Jhecking ofpipe cover after lowering w w

7 Location of Pipe center line w.r.t &ench center w RM

I Lowering of HDPE Prpe + Warning mate w RM

}E]TTI}S:

: WTINESSPOINT "HP":HOLDPOINT

l" : 1@% EXAMINATION BY CONTRACTOR "RM": RANDOMCIIECK

: REVIEW OF CONTRACTORS DOCUMENTATION "AP": APPROVAI

FORMAS FORBGRL/TRACTEBEL

irGN: \r. g--l SIGN:

TAME: NAME:
hl. .(Ar\1TB\+l lat >nMP
)ArE: aQ lm ) DATE:
ffiED STEEL PIPELINE IN BAI,LARI.GAI}AC

CLIENT : M/s BIIARA,T GAS RESOIIRCES LIMITED

CONSULT,{}{T : M/s TRACTEBEL EA{GINEERING

CONTRACTOR : M/s MAS COI{STRUCTIONS


: MA$'BGBL-TE-IR-A4-16, Rev'-{X}
Doc No'

iN3FfaTroN-nsFonr, LABELTNG AFTER LowERTNG

----;----'-,-,-,-
CIIECKED& VERIFIED BY
TORMAS I ronncnr',rrg',q'crTml

V, s*Atlost+
rE: Ml $L-1rc?2
a
MAffi PROJECT : : I,AYING OF 3 I,PE CC,ATED STEEL PIPBLINE IN BAI"LARI.GADAG

CLIENT : M/s BI{ARAT GAS RESOURCES LIMITED


CONSULTANT : }{/s TRACTEBEI ENGINEERING
' 8!S
:''
&l.4$g*e $iS
*S
d&:€"
* rx,s *hs:',.{;!is*!:*r;

CONTLdCTOR: M/s MAS CONSTRUCTI0NS ?ffi&{3-€*€r-


MAS Doc No" r I[{S-BGRL-TE-IR-A4-16, Rev.-il0 t:fr<t1t

CONSTRUCTIONS
INSPECTION REPORT : LOWERING
of Pipe:

CILIINAGE JOII{T NO. I,ENGTH


S. No PRE HDPEDUCT
II{ MTR PADDING LOWERIF*'G

CHECIGD & YERIFIED BY


FOR BGRL / TRACTEBEL

[{,9a-nnost! FuwL
0g I a- lzo)0

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