INSPECTION TEST PLAN FOR Project Name: F-CPB-QA-026

SPOOL PREFABRICATION Project No: Date:

ITP-CIS-001 Rev0 Applicable Legislation: EN 13480, 2014/68/EU Pressure equipment

INSPECTION AND TEST PLAN

Description of the required Reference Tolerances / Certification Activity INVOLVEMENT / SIGNATURE

CONTECH CLIENT END CLIENT NoBo

No Inspection, Test or Activity Documents Acceptance Criteria Forms / Reports Frequency
Resp. Dep. Type Sign Type Sign Type Sign Type Sign
DESIGN REVIEW & QUALITY
1
PROGRAMME APPROVAL
Approval of isometric drawings, Project isometric
a. EN 13480-3 Approved isometric drawings 100% R
design calculations etc. drawings
Approval of line list, conformity Line list with 2014/68 EU, EN 13480-7, design
b. Approved line list with NDT percentages 100% R
assessment module of each line Category, press., calculations, isometric drawings.
Technical Specification, EN 13480,
c. Approval of quality plan CIS-QP-000 Official consent of client 100% P
2014/68/EU
Technical Specification, EN 13480,
d. Approval of quality procedures CIS-QP-XYZ Official consent of client 100% P
2014/68/EU
Approval of Inspection and Test Technical Specification, EN 13480,
e. ITP-CIS-XYZ Official consent of client 100% P
Plan (ITP) 2014/68/EU
PURCHASING AND
2
RECEIVING MATERIAL
Material request and purchase Technical specification, isometric
a. MTO Approved purchase order 100% TO P
order drawings, EN 13480-2,
Material acceptance by quantity, CIS-QP-001, Shipping Quantity mentioned in Purchase Material Receiving Inspection (MRI) Report.
100% WP P/I
material identification List, Delivery Note Order, Numbering of Pipes with pipe ID`s, fitings with POS
b. Dimensional inspection report, reviewed material first piece of
Material certificate 2.2 EN 10216, EN 10217, EN 10253-2,
Material acceptance by quality certificates / heat no cross checked, declaration of each heat QA/QC I/R
or 3.1 based on Spec. EN 10028, EN 10222, EN 1092-1
conformity. no
Particular Material Appraisal EN 13480-2 (Annex To be prepared only if material is
c. Submission of Particular Material Appraisals 100% QA/QC P
(PMA) preparation A), 2014/68/EU not a European standardized

3 FABRICATION PREPARATION

Isometric drawings numbered with internal CIS ISO

Weld mapping and spool limiting
a. Isometric drawings 3D drawings and site limitations no, all welds numbered and all spools marked with 100% WP & SM P/R
on isometric drawings
field welds and overlengths.

Weld mapped WP &

b. Generation of weld log (LISL) LISL (Line Inspection Summary List) 100% P/R
isometric drawings QA/QC

Isometric drawings,
Calculation of cut lengths of Limitation of software cutting
dimensional WP &
c. straight pipes and preparation of optimizer programme for the sake Cutting work order 100% P/R
inspection report in QA/QC
cutting work orders of material traceability.
ref. to 1.b.
CIS-QP-002, CIS-QP-
Cutting / Bevelling of Pipes & ± 2 mm for pipes without Cross check of the pipe length on MRW by
d. 003, Cutting work 100% WP P/I
Heat Number Transfer overlength. warehouse
order
Preparation of material request Isomteric drawings
from warehouse forms; detailed WP
e. Technical Material Request Form (MRW) from warehouse 100& P
list of materials to be received
from warehouse for each spool. Specification

4 WELDING
Overview of Joint Types vs. Isomteric drawings, List of joint types for which WPS and/or PQR is
a. 100% QA/QC P
available WPS`s Available WPS`s required.
Welding Procedure Qualification ISO 15614-1, ISO Additional impact test if required
b. Approved WPQR 100% QA/QC P
(WPQR) 15613 by technical specification.
Welding Procedure Specification ISO 15609-1, ISO Limited to qualification range
c. Approved WPS 100% QA/QC P
(WPS) 9692-1, EN 1011 defined in PQR
Qualification testing of welders Approval of NoBo for the
d. ISO 9606-1 NoBo Approved Welder Certificates 100% QA/QC P
(Welder Certification) qualification ranges
 INSPECTION TEST PLAN FOR Project Name: F-CPB-QA-026
SPOOL PREFABRICATION Project No: Date:
ITP-CIS-001 Rev0 Applicable Legislation: EN 13480, 2014/68/EU Pressure equipment

INSPECTION AND TEST PLAN

Description of the required Reference Tolerances / Certification Activity INVOLVEMENT / SIGNATURE

CONTECH CLIENT END CLIENT NoBo

No Inspection, Test or Activity Documents Acceptance Criteria Forms / Reports Frequency
Resp. Dep. Type Sign Type Sign Type Sign Type Sign
WPS (Joint Detail limits for root
Visual inspection Before Welding WPS, ISO 5817-1, gap, root face, groove angle,
(Fit-up check) CIS-QP-010 misalignment, preheat
temperature, cleaniiness etc.)
Clearly marked / approval of spool for readiness prior
e. Pipe ID`s correspond to ISO, 100% QA/QC I
to welding. Fit:OK sign next to spool ID plate.
Visual Inspection Before Welding Isometric drawings, fittings and flanges are in place
(Geometrical, dimensional, EN 13480-4 (Table with correct orientation and rating.
integrity inspection) B.1), CIS-QP-010 Flange holes are aligned according
to ISO.
Check whether WPS and CIS-QP-
010 are followed in terms of;
interpass temperature, electrical Spot &
f. Visual inspection During Welding WPS, CIS-QP-010 QA/QC I
characteristics, cleanliness, filler Daily
wire, gas rates etc. Check welder
is qualified for the joint type.

Visual Test After Welding

Standard Level ISO 5817 ( LEVEL
including deformation due to heat ISO 17637, CIS-QP- Clearly marked / approval of spool after welding.
g. C ), Fatigue & Creep Service 100% QA/QC I
input, Attachment of spool ID 012 VT:OK sign next to spool ID plate.
Condition: ISO 5817 ( LEVEL B )
plates.

NDT Procedures & General

h. ISO 17635 Approved by Level 2 Approved NDT procedures
requirements
Personnel Qualification EN 473 / ISO 9712 Level 2 NDE Personnel Certificates 100%
Liquid Penetrant Examination ISO 3452-1 ISO 23277 (LEVEL 2X) Penetrant Examination Report (Third Party Report)
QA/QC R
See Table
Standard Level & Fatigue ISO
8.2-1 of
10675-1 ( LEVEL 2 ), Creep Radiographic Examination Report (Third Party
Radiographic Examination ISO 17636 (LEVEL B) 13480-5
Service Condition:ISO 10675-1 ( Report)
LEVEL 1 )
i. Technical
Corrosion protection
Specification, CIS-QP- 100% WP P
Coating or Acid Pickling Technical Specification, CIS-QP- Inspection Reports Supllied by The Coating
004, EN 12944-7
004, EN 12944-7 Company
Corrosion protection Inspection Tec. Specification,
Spot QA/QC I
(DFT) EN 12944-7
QUALITY DOSSIER
5
PREPARATION & SHIPMENT
Final Quality Dossier Preparation
a. ITP-CIS-XYZ Table 9.4.1 of EN 13480-5 Signed off ITP from all relevant parties 100% QA/QC P
and Submission
Technical
b. Packing & Shipping Shipping List 100% WP P
Specification

ABBREVIATIONS :
R= Review TO: Technical Office Department
P= Perform or Prepare WP: Workshop Production Department
W= Witness (Client Notification is Mandatory) QA/QC: Quality Department
H= Hold (Client Presence is Mandatory) SM: Site Management
I= Inspection, Testing or Examination

Prepared By: Checked By: Approved By: Approved By:

Name: Name: Name: Name:

Signature : Signature : Signature : Signature :

Date : Date : Date : Date :