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Warping Calculation | Calculation for Direct Warping and
Sectional Warping
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Warping:
The warping consists of collecting predetermined number of ends from a set of wound package and Find Us @
transferring them in a sheet form to a weavers beam. The parallel winding of warp ends small package
(bobbin) to a common package (warp beam) is called warping.
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The operation of winding warp yarns to a beam usually in preparation for sizing, weaving or warp
knitting is called warping.
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Warping

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 I have published lots of article on warping. You can find at warping category. Now I will discuss on Sponsored
warping calculation both direct warping and sectional warping.

Warping Calculation:
Production = Surface speed of drum × π × Dia. of drum × Creel Capacity

Warping calculation related to warp beam preparation is done by the following process.

Total no of ends = EPI x Fabric Width

Creel capacity = Total number of ends/number of warp beam required
No. of warp beam = Total ends/creel capacity
Ends per beam = Total no of ends/no. of warp beam
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A Typical Calculation for Direct Warping:
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Total no. of ends = EPI x fabric width
= 100 x 116 Interview Questions and Answers for
= 11600 Garments Job (Part-1) 3

Major Formula on Garments for Beginners 4

No. of warp beam = Total no of ends /creel capacity
= 11600/580 (Creel Capacity is available up to 656)
Different Parts of Modern Cotton Ginning
= 20 Machine 5

The no. of cone available in a packet is 24 & total weight of the packet is 100 lbs. Textile Calculation | Different Formula of
Textile Calculation 6
Now 1 cone weight = 100/24
Dyeing Process | Different Types of Dyes |
= 4.16 lbs.
Classification of Dyes 7
= 4.16/0.04 kg
= 1.88 kg Textile Manufacturing Process | Process
Flow Chart of Textile Manufacturing 8
Now 1 cone length = Warp Count x Cone wt. in lbs x 840
= 40 x 4.16 x 840
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= 139776 yds
= 139776/1.0936 m production machine
= 127812.73 m
manufacturing and production
Length Variation = 127812.73 m x 5% (If length variation is 5%)
= 6390.64 m fabric printing

So, yarn length in 1 cone = Calculated length – length variation garment manufacturing
=127812.73 m – 6390.64 m
= 121422.90 m winding machine

Length of yarn per warp beam = Total length in 1 cone/no of warp beam
Explore our ecstatic = 121422.90/20 Important Categories
bathroom collection,
bathroom designs to… = 6071 m
Accessories Advanced Dyeing
Now this length will be fixed in warping machine & each time the warp sheet will be cut off after Automation
reaching the fixed length wound on the beam. In this way warp beams will be wound continuously. Then
Bleaching Bra Calculation
it goes to sizing section.
Campus Carding
Production = Surface speed of drum × π × Dia. of drum × Creel Capacity
Career
= 20.65 × 3.1416 × 30” × 580
= 1128808.3 inch/ min Circular Knitting Clothing Color
= (1128808.3/39.37) × 60 m/hr Color Fastness Combing Computer
= 1720307.3 m/hr
Costing

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 A Typical Calculation for Sectional Warping: Cotton Count Cutting Defects
Available Creel capacity = 560
Denim Disperse Dye Drafting Dye
Total no. of ends per pattern = 42
Dyeing Dyeing Auxiliaries
So, no. of pattern per section = Creel Capacity/Total ends in pattern
Dyeing M/C Ebooks Enzyme ETP
= 560 / 42
= 13.33 Experiment Fabric
≈12 pattern (As required)
Fabric Manufacturing

Creel to be used = Total pattern x Total ends in pattern Fabric Stracture and Design
= 12 x 42
Fabric Test Factory Fashion
= 504
Fashion and Design Fiber
Total section = Total Ends / Creel used
Finishing Finishing M/C
= 7000 / 504
= 14 sections Flow Chart
Garment Wash Garments M/C
Production = Surface speed of drum × π × Dia. of drum × Creel Capacity
= 20.65 × 3.1416 × 30” × 504 Garments Manufacturing IE
= 980895.48 inch/ min
Inspection Jute Fiber Jute Spinning
= (980895.48/39.37) × 60 m/hr
= 1494887.7 m/hr Knitting Knitting M/C Loom
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 Wet process Winding Wool Yarn

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