GME - Yield Measurement

Oracle
Process
Manufacturing-
Yield Measurement
Release12.2.6
An Oracle White Paper

July 2016
Disclaimer
The following is intended to outline our general product direction. It is intended for information purposes
only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code,
or functionality, and should not be relied upon in making purchasing decisions. The development, release,
and timing of any features or functionality described for Oracle’s products remains at the sole discretion of
Oracle
Page 1 of 73
Table of Contents
1. OVERVIEW ............................................................................................................................................................................................................................................................ 3
2. CHANGES IN FORMS AS PART OF YIELD MEASUREMENT IN PRODUCT DEVELOPMENT .............................................................................. 4
3. CHANGES IN FORMS AS PART OF YIELD MEASUREMENT IN PROCESS EXECUTION ...................................................................................... 6
A) CREATE BATCH / FIRM PLANNED ORDER WINDOW ................................................................................................................................................................ 6
E) BATCH YIELD (AVAILABLE AT FOLDER TOOLS).......................................................................................................................................................................... 9
4. ORACLE MES FOR PROCESS MANUFACTURING –MASTER AND CONTROL BATCH RECORD SUPPORT......................................... 10
5. CONCURRENT PROGRAM -PROCESS MANUFACTURING YIELD CALCULATION................................................................................................ 11
6. DEFINITIONS OF THE DIFFERENT EXPRESSIONS THAT WAS USED ......................................................................................................................... 12
7. CALCULATE THE ACTUAL, ACTUAL CUMULATE YIELD, YIELD LOSS FOR AN OPERATION / STEP AND BATCH YIELD ............ 13
8. PERFORM INGREDIENTS / PRODUCT CORRECTIONS IN A BATCH. CALCULATE THE ACTUAL, ACTUAL CUMULATE
YIELD, YIELD LOSS FOR AN OPERATION / STEP AND BATCH YIELD .............................................................................................................................. 25
9. BATCH HAVING CO-PRODUCT, CALCULATE THE ACTUAL, ACTUAL CUMULATE YIELD, YIELD LOSS FOR AN
OPERATION / STEP AND BATCH YIELD. .............................................................................................................................................................................................. 35
PREREQUISITES ................................................................................................................................................................................................................................................. 35
10. BATCH HAVING BY-PRODUCT WITH BY-PRODUCT TYPE AS WASTE, CALCULATE THE ACTUAL, ACTUAL CUMULATE
YIELD, YIELD LOSS FOR AN OPERATION / STEP AND BATCH YIELD .............................................................................................................................. 50
11. BATCH STEP YIELD TRANSFER TO MULTIPLE STEPS (ACROSS STEPS) CALCULATE THE ACTUAL, ACTUAL
CUMULATE YIELD, YIELD LOSS FOR AN OPERATION / STEP ............................................................................................................................................... 59
12. CALCULATE THE BATCH STEP PLANNED AND PLANNED CUMULATIVE YIELD ............................................................................................... 66
SUMMARY ............................................................................................................................................................................................................................................................... 72
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1. Overview
Yield measurement business-important area of focus across multiple industry segments. In the age of
rising costs, increased competitive pressures, optimal use of resources has become even more important
in the manufacturing processes. Monitoring and improving yield has therefore become subject of intense
scrutiny. The new solution YMM (Yield Management) is developed to calculate the yield at every stage of
manufacturing process.
.
This document aims to explain the following in detail:

 Changes in forms as part of Yield measurement in Product Development
 Changes in forms as part of Yield measurement in Process Execution
 Changes in MES and EDR to support the Master and Control batch records for Yield
 Concurrent Program –Process Manufacturing Yield Calculation
 Definitions of the different expressions that was used
 Calculate the Actual, Actual Cumulate yield, Yield loss for an Operation / Step and Batch Yield.
 Calculate the Actual, Actual Cumulate yield, Yield loss for an Operation / Step and Batch Yield
after making the material (Ingredient) / Product corrections
 Batch having Co-product, Calculate the Actual, Actual Cumulate yield, Yield loss for an Operation
/ Step and Batch Yield.
 Batch having By-product (by-product type as Waste), Calculate the Actual, Actual Cumulate yield,
Yield loss for an Operation / Step and Batch Yield
 Batch Step yield transfers to multiple steps ( Across steps) Calculate the Actual, Actual Cumulate
yield, Yield loss for an Operation / Step
 Batch Step Planned and Planned cumulative yield calculations.
Author used the generic items and they are not specific to any industry to explain the feature,
Customers / Internal resources can create the Items / Formulas / Recipes of your own to understand
the feature
Author assumes that the business users are having good understanding of the Oracle Process
Manufacturing applications.
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2. Changes in forms as part of Yield measurement in Product Development
A) Process Operations window
Yield would defaults to 100.00000% and user can’t enter / override to more than 100.00000%. You
cannot edit the Yield% after the status is changed to Approved for General Use.
B) Process Routings window

Yield value is derived from the yield that you defined in the Process Operations window and can be
edited. You cannot edit yield% after the status of Routing is changed to Approved for General Use.
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C) Recipe window
Yield at Header: Displays the yield calculated as the ratio of the total output to the total input.
Yield at Step Quantity Tab: The yield is derived from the yield defined in the Routing definition, and can
be overridden. Yield cannot be changed after the status is changed to Approved for General Use
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3. Changes in forms as part of Yield measurement in Process Execution
A) Create Batch / Firm Planned Order window
This field would be used generally in a steel manufacturing industry. A Heat Number is an identifying
number assigned to the product at the time of melting in an electric arc furnace.
For more details please refer the Oracle Process Manufacturing Process Execution user guide.
B) Batch Details Header – Additional Information tab

Heat Number: If the user enters at the time of batch /Document creation it defaults, otherwise defaults as
null and users can enter manually ( Optional)
Generate Heat: If you want to generate a heat number based on a specific logic, users can define a
custom hook and click the Generate Heat button to generate a heat number.You can write custom logic to
generate and return heat number using the GME_yield_calculation_pvt.generate_heat_number API
C) Material Transactions window
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New field “Step“is added on the header, this can be used to associate or to modify the material
association for batch steps. If no material association is done at Recipe or in the Material transactions
window, all the ingredients consumption would be recorded in step 10.
Step field default displays the step that the material is associated with in a Recipe
Users can note the below information for step change
 Batch is not having the Automatic Step Calculation flag.

 Material is having the actual quantity as zero
 Step LOV displays the steps in Pending, WIP and Completed status
 Transacting the material or save would change the step material association to the new step
D) Batch Steps window

Added the new tab “Operation Yield” and "Step Transfer Details" region, using these, the users can
enter the Intermediate quantity transfers between steps.
Operation Yield - Tab contains the following fields.
 Material In Qty
 Intermediate In Qty
 Intermediate Out Qty
 Material Out Qty
 Total In Qty
 Total Out Qty
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 Yield Loss
 Actual Yield %
 Actual Cum Yield %
 Planned Step Yield %
 Planned Step Cum Yield %
Users can note the following information.
 Block of the “Operation Yield” tab represents the summary level transfer quantities and the
detail block represents the detail transfer transactions for the highlighted step in the summary
block.
 The fields in the summary block ( Operation Yield tab) are not editable and are displayed based
on the detail records
 UOM in the “Operation Yield” tab is same as that of the step UOM.
 The Material In Qty represents the total actual quantity of the associated ingredients which are
“Contribute to Yield” as yes and converted into the step UOM
 The Material Out Qty represent the total actual quantity of the associated products and By
products of type yield converted into the step UOM
 If there is no step material association, then the Ingredients are assumed in associated in first
step (the step with the lowest step sequence number), the products and byproducts are
assumed in associated with the last step (the step with the highest step sequence number),
 The Intermediate In Qty in the summary block is non editable as it is always derived from the
Transfer In quantity for that step from the detail block.
 The Intermediate Out Qty in the summary block is non editable as it is always derived from the
Transfer Out quantity for that step from the detail block.
 The Intermediate Out Qty can be entered only through the detail block for a WIP and completed
batch steps. The detail block defaults to step as per the step (dependency). Users need to enter
the To Step and Transfer Out Qty, Transaction date defaults to system date and time, however
these fields are editable, if required users can change the values entered.
 The summary level Intermediate out quantity should always match to the sum of the detail level
transfer out qty transactions.
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E) Batch Yield (available at Folder Tools)
Added the new field “Batch Yield” in Folder fields which would help to see the Batch Yield after the
progression of the batch ( Author created the Folder “Batch Yield” to show the field in batch Details
window)
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4. Oracle MES for Process Manufacturing –Master and Control Batch Record
Support
A) Master Batch Record
Master batch record is now enhanced to display yield percentages defined in recipe
B) Control Batch Record
Control batch record display the heat and yield information of the batch
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5. Concurrent Program -Process Manufacturing Yield Calculation
The Process Manufacturing Yield Calculation concurrent program allows you to calculate yield related
information for all the steps in a completed batch. This program is useful if there are any modifications or
corrections to the step transfer quantities after the step or batch is complete, if there are any material
transactions entered after step or batch is complete, if the parent batch is completed after the completion
of a child batch etc. Running the concurrent program before closing the batch gives the final picture of the
yield.
Parameter is – Batch number (optional)
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6. Definitions of the different expressions that was used
a) Yield: The Quantity of output coming out of a process divided by the quantity going into that process
over a specified period of time
b) Heat: The process of melting large amount of primary metal (alloys) initially – referred to as a Heat,
generally would be used in steel manufacturing industry
c) Heat Number: A heat number is an identification coupon number that is stamped on a material plate
after it is removed from the ladle and rolled at a steel mill, generally would be used in steel
manufacturing industry
d) Intermediate Quantity: The work in process material that comes out of processing the input material
in an operation, this is not identified in inventory
e) Operation Input Quantity: Operation Input quantity consists of the input raw material or ingredients
added to the step and the intermediate quantity that is transferred from the previous step (s)
f) Intermediate Out Quantity: Operation Output quantity consists of the output products or by products
yielded from the step and the intermediate quantity that is transferred to the next step(s)
g) Transfer Quantity: The transfer quantity is the intermediate quantity that is transferred from step to
step.
h) Transfer Percentage: The percentage of material that goes to the dependent step after all products
and byproducts are yielded
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7. Calculate the Actual, Actual Cumulate yield, Yield loss for an Operation / Step
and Batch Yield
In manufacturing raw material undergoes conversion into finished product there are some operations
i.e. steps in the routing that are quite critical for quality and material processing. These are monitored
quite closely from multiple perspectives including loss of material or “Yield”. Users need to be able to
calculate the yield at such individual operations
Prerequisites
• Create batch
 Batch having Step transfer quantities in Step Transfer Details Region
Author created the formula having consumption type and Yield type as Manual.
Navigation: Production Supervisor > Batch Details
1. Navigate to the Batch Details window.
2. Click New, you will find the Create Batch / Firm Planned Orders (XX) window
3. Optionally, enter the Heat number
4. Select the Recipe from list (which you have created), Recipe Description defaults
4. Select Version for your Recipe
5. Click OK
6. Batch Details window opens with the batch number
7. Optionally, Choose Auto Detail Batch from Inventory menu, Reserved Qty updated ( Subjected to
available On-Hand)
8. Navigate to Products tab, and optionally create the Pending Product lot, to do this select the product
line, click on Pending lots, you will find the Pending Products lots (XX)-products window. Click on
Generate, Lot number generates and updates in the Lot field, enter the Quantity, and click OK. Save the
record. Allocated qty field updated with the quantity.
9. Choose, Release from the Actions menu, optionally, enter the Actual Start date
10. Click OK, Batch step status changes to WIP.
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11. Click on Steps, you will find the Batch Steps (XX) window
12. Navigate to Operation Yield tab (till now you will not find any data entry, as we have not created the
material and transfer transactions)
If the ingredient consumption type is Automatic, based on the reservations the Actual Qty would be
updated at the time of batch release. In such cases Material In Qty field would be updated per the
respective steps based on the step material association.
13. Select the step 10, Release the step (Actions > Release step), step status changes to WIP
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14. Close the Batch steps window, you will come back to Batch Details window
15. Select the Ingredient lines, click on Transact Material, you will find the Material Transactions window
(XX)
16. Select the line number 1 and enable the Transact Button
17. Click on Transact, this would update the Actual Qty and also Material in Qty in the batch steps
window. Also updates Total in Qty field.
(Click on steps to see the Material In Qty for step 10)
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18.Navigate to Step Transfer Details region, place the cursor on “To Step”, select the step number 20
from list, enter the Qty Out as 45, press tab, Qty in, To Step UOM and Transaction Date defaults
19. Check the Step 10 details, the following fields would update
Intermediate Out - 45.00000 KGM (After the operation 10 progression transferred this qty to step 20)
Yield loss -5.0000
Actual Yield - 90.00000
Actual Cum Yield - 90.00000
Planned step qty 100.00000
Planned step cum qty 100.00000
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Yield and Yield loss calculations for step 10.
a)Actual Yield (Step Yield) = Output coming out of the step / Input to the step
Output coming out of the step = 45.00000 (Intermediate Out)
Input to the step = 50.00000 (Material in Qty)
45.00000 / 50.00000 =0.9 i.e. in percentage 0.9 x100 = 90.00000%
b) Actual Cumulative Yield = Step Output / Step cum Input
(Step Cumulative input =Sum (Input to the current step from previous step / Previous step cumulative
yield)) + External inputs to the current step)
Step Output =45.00000
To find out Step Cumulative input =
Input to the current step from previous step =0
Previous step cumulative yield = this is first step so the value is 90.00000%
External inputs to the current step = This is the 1st step of the batch, so material in is 50.00000)
So again 45.00000 / 50.00000 =0.9 i.e. in percentage 0.9 x100 = 90.00000%
c) Yield loss for step 10
Yield loss = Total in – Total Out
Total In quantity = 50.00000
Total Out Quantity =45.00000
50.00000 - 45.00000 = 5.00000
20. Complete the step 10 (Actions >Complete Step), Step status changes to Completed and
45.00000 qty updated in step 20 as Intermediate in (Step 10 Intermediate Out = Step 20 Intermediate in)
21. Release step 20 (Actions > Release Step), step status changes to WIP
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Material Transaction for step 20
22. To perform material transaction for step 20, navigate to Material Transactions window, select the line
number 2 (line is associated to step 20), enable the Transact button and click on transact. This would
update the Actual Qty in the batch details and also Material in, in the Batch Steps window for step 20
Batch Steps window
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After the material transaction for step 20, batch step 20 updates are
Material In Qty=50.00000
Intermediate In Qty = 45.00000
Total In Qty = 95.00000 ( Material In qty + Intermediate In qty)
The total quantity of 95.00000 is showing as Yield Loss, as we have not transferred the quantities to
step
30, once transfer is done this is going to change as per transfer.
from list, enter the Qty Out as 95, press tab, Qty in, To Step UOM and Transaction Date defaults.
This would updates the following fields
Yield loss = .00000
Actual Yield = 100.00000
Actual Cum Yield = 95.00000
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Input to the step = Total In =95.00000
95.00000 / 95.00000 = 1 i.e. in percentage 1 x100 = 100.00000%
Input to the current step from previous step = 45.00000
Previous step cumulative yield = (i.e. step 10 cumulative yield) = 90.00000%
External inputs to the current step = Material in is 50.00000
So as per formula
95.00000 (45.00000/90.00000 x100)+50.00000
95.00000 (0.5 x 100)+50.000
95(50)+50
0.0000= 0.95 (i.e. in percentage 0.95 x100 = 95.00000%
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C)Yield loss for step 10
95.00000 - 95.00000 = 0.00000
24.Complete the step 20 ( Actions > Complete Step)
25.Release step 30 ( Actions > Release Step)
26.To perform material transaction for step 30, navigate to Material Transactions window, select the line
27.To transfer the step 30 yield to step 40, navigate to Batch Steps window, Navigate to Step Transfer
Details region, place the cursor on “To Step”, select the step number 40 from list, enter the Qty Out as
145, press tab, Qty in, To Step UOM and Transaction Date defaults.
Yield loss = .00000
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b)Actual Cumulative Yield = Step Output / Step cum Input
(Step Cumulative input =Sum (Input to the current step from previous step / Previous step
cumulative yield)) + External inputs to the current step)
Previous step cumulative yield = (i.e. step 20 Actual cumulative yield) = 95.00000%
As per formula
145.00000 (95.00000/ 95.00000 x100)+50.00000
145.0 (1 x100.000)+50.00000
145.0 / 150.0000= 0.95 (i.e. in percentage 0.95 x100 = 96.66667%
c)Yield loss for step 30
145.00000 - 145.00000 = 0.00000
28. Complete the step 30 (Actions > Complete Step)
29. Release step 40 (Actions > Release Step)
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30. To perform material transaction for step 40, navigate to Material Transactions window, select the
product line (line is associated to step 40) ( I have done the WIP completion qty 140.0000), enable the
Transact button and click on transact. This would update the Actual Qty in the batch details and also
updates Material Out Quantity in the Steps window.
31. Complete the step (Actions > Complete Step), this would update the Actual Yield and Actual
Cumulative Yield
Output coming out of the step = 140.00000 (Material Out)
140.00000 / 145.00000 = 0.9655172 i.e. in percentage 0.9655172 x100 = 96.55172%
Step Output (Material Out qty) =140.00000
Step Cumulative input =
External inputs to the current step = Material in is 0

Page 23 of 73
As per formula
140.0000 (145.00000 / 96.66667 X 100)+0.00000
140.0000 (149.9999) +0.00000
140.0 / 149.9999= 93.3333
145.00000 - 140.00000 = 5.00000
Batch Yield
32. Complete the batch (Actions > Complete), the Batch Yield would be updated
Formula for batch yield =Output / input
140 / 150 = 93.33333 ( This value is the Actual Cumulative Yield of the batch last
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8. Perform Ingredients / Product corrections in a batch. Calculate the Actual,
Actual Cumulate Yield, Yield Loss for an Operation / Step and Batch Yield
Prerequisites
• Create a batch
• Complete WIP issue and WIP Complete transactions
• Complete the Step transfers for batch
Author used the batch number 136 (which is created for scenario 7) to elucidate
Original values of the batch (136)
Actual values for ingredients: 50.00000
Product Actual Quantity -140.00000
Actual and Actual Cum values for batch steps
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Corrections for Ingredient and Product.
1. Navigate to the Batch Details window, Find Batch Details window opens
2. Enter / Select the batch no
3. Click Find
4. Place the cursor on ingredient; choose Correct Material Transactions from Inventory menu, you will find
the Correct Material Transactions window
5. Enable the Correct check box
6. Change the Quantity to 40 from 50
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7. Click on Correct, this would update the Actual Quantity to 40, this also updates the Material In quantity
for step 30
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Actual quantity change from 50 to 40
Step quantity change from 50 to 40
Product quantity update (using Material Transactions –WIP Completion)
8. Click on Transact Material, you will find Transactions Material window
9. Select Product line, enable Transact button, select WIP Completion Return from list (to perform WIP
negative issue), select Sub-inventory, select Locator, Select Lot and enter the quantity
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10. Click Transact, this would update Actual Qty to 130 and also updates Material Out quantity to 130 in
Steps window
Batch details window
Batch steps window
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11. Optionally, Change the Intermediate Out qty change from 145 to 130 for step 30
12.Save the record
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13. To recalculate the yields as per the changes done for ingredient and product, run the Process
Manufacturing Yield Calculation request
14. Check the batch step yields for step 30 and 40 (We have done change for step 30 and 40)
For Step 30
Page 31 of 73
30.00000 / 135.00000 =0.9669230 i.e. in percentage 0.9669230 x100 = 96.69230
So as per formula
130.00000 (95.00000/ 95.00000 x100)+40.00000
130.00000 (1 x100.000)+40.000
135.00000 - 130.00000 = 5.00000
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Step 40
130.00000 / 130.00000 = 1 i.e. in percentage 1 x100 = 100.00000
As per formula
130.00000 (130.00000/ 92.85714 x100)+40.00000
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130.00000 (1 x140)+0.000
130.00000 / 140.0000= 0.9285714 (i.e. in percentage 0.9285714 x 100 = 92.85714%
130.00000 - 130.00000 = 0.00000
Batch Yield
Batch Yield = Out Put /Input
130 / 140 = 92.85714
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9. Batch having Co-product, calculate the Actual, Actual Cumulate yield, Yield
loss for an Operation / Step and Batch Yield.
Prerequisites
 Formula and Recipe having Co-product
Recipe
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Step / Material Association (Co-Product yielding at step 30)
Batch
Navigation: Production Supervisor > Batch Details
1. Navigate to the Batch Details window.
2. Click New, you will find the Create Batch / Firm Planned Orders (XX) window
3. Optionally, enter the Heat number
4. Select the Recipe from list (which you have created), Recipe Description defaults
4. Select Version for your Recipe
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5. Click OK
6. Batch Details window opens with the batch number
7. Optionally, Choose Auto Detail Batch from Inventory menu, Reserved Qty updated (Subjected to
available On-Hand)
8. Navigate to Products tab, and optionally create the Pending Product lot, to do this select the product
line, click on Pending lots, you will find the Pending Products lots (XX)-products window. Click on
Generate, Lot number generates and updates in the Lot field, enter the Quantity, and click OK. Save the
record. Allocated qty field updated with the quantity.( Also create the Pending Product lot for Co-Product)
9. Choose, Release from the Actions menu, optionally, enter the Actual Start date
10. Click OK, Batch step status changes to WIP.
11. Click on Steps, you will find the Batch Steps (XX) window
12. Navigate to Operation Yield tab (till now you will not find any data entry, as we have not created the
material and transfer transactions)
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13. Select the step 10, Release the step (Actions > Release step), step status changes to WIP
14. Close the Batch steps window, you will come back to Batch Details window
15. Select the Ingredient lines, click on Transact Material, you will find the Material Transactions window
(XX)
16. Select the line number 1 and enable the Transact Button
17.Click on Transact, this would update the Actual Qty and also Material in Qty in the batch steps
window. Also updates Total in Qty field.
(Click on steps to see the Material In Qty and Total in qty for step 10)
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18. Navigate to Step Transfer Details region, place the cursor on “To Step”, select the step number 20
from list, enter the Qty Out as 45, press tab, Qty in, To Step UOM and Transaction Date defaults
19. Check the Step 10 details, the following fields would update
Intermediate Out - 45.00000 KGM (After the operation 10 progression transferred this qty to step 20)
Yield loss -5.0000
Actual Yield - 90.00000
Actual Cum Yield - 90.00000
Planned step qty 100.00000
Planned step cum qty 100.00000
Page 39 of 73
Input to the step = 50.00000 (Material in Qty)
45.00000 / 50.00000 =0.9 i.e. in percentage 0.9 x100 = 90.00000%
Input to the current step from previous step =0
Previous step cumulative yield = this is first step so the value is 90.00000%
st
External inputs to the current step = This is the 1 step of the batch, so material in is 50.00000)
So again 45.00000 / 50.00000 =0.9 i.e. in percentage 0.9 x100 = 90.00000%
\50.00000 - 45.00000 = 5.00000
20. Complete the step 10 (Actions >Complete Step), Step status changes to Completed and 45.00000
qty updated in step 20 as Intermediate in (Step 10 Intermediate Out = Step 20 Intermediate in)
21. Release step 20 (Actions > Release Step), step status changes to WIP
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22. To perform material transaction for step 20, navigate to Material Transactions window, select the line
Batch Steps window
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After the material transaction for step 20, batch step 20 updates are
Material In Qty=50.00000
Intermediate In Qty = 45.00000
Total In Qty = 95.00000 ( Material In qty + Intermediate In qty)
The total quantity of 95.00000 is showing as Yield Loss, as we have not transferred the quantities to
step 30, once transfer is done this is going to change as per transfer.
from list, enter the Qty Out as 95, press tab, Qty in, To Step UOM and Transaction Date defaults.
Yield loss = .00000
Page 42 of 73
Previous step cumulative yield = (i.e. step 10 cumulative yield) = 90.00000%
As per formula
95.00000 (45.00000/90.00000 x100)+50.00000
95.00000 (0.5 x 100)+50.000
95(50)+50
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95.0000= 0.95 To display in percentage 0.95 x100 = 95.00000%
95.00000 - 95.00000 = 0.00000
24.Complete the step 20 ( Actions > Complete Step)
25.Release step 30 ( Actions > Release Step)
Material Transactions for step 30
Ingredient issue
26.To perform material transaction for step 30, navigate to Material Transactions window, select the line
Co-Product Completion
27. To perform material transaction (WIP completion) for step 30, navigate to Material Transactions
window, select the Product line number 2 (line is associated to step 30), enable the Transact button and
click on transact. This would update the Actual Qty in the batch details and also Material Out, in the Batch
Steps window for step 30
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27.To transfer the step 30 yield to step 40, navigate to Batch Steps window, Navigate to Step Transfer
Details region, place the cursor on “To Step”, select the step number 40 from list, enter the Qty Out as 80,
press tab, Qty in, To Step UOM and Transaction Date defaults.
Page 45 of 73
Yield loss = . 5.00000
Plan step yield - 100.00000
Plan Step cum Yield - 100.00000
Output coming out of the step = 140.00000 (80 Intermediate Out + 60 Material Out)
As per formula
140.00000 (95.00000/ 95.00000 x100)+50.00000
140.0000(1 x100.000)+50.00000
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145.00000 - 140.00000 = 5.00000
28.Complete the step 30 (Actions > Complete Step)
29. Release step 40 (Actions > Release Step)
Material Transaction (WIP Completion transition for product) for step 40
30. To perform material transaction (WIP Completion) for step 40, navigate to Material Transactions
window, select the product line1 (line is associated to step 40), enable Transact, enter the qty (I have
entered the 75), click on Transact. This updates the Actual qty in batch details window, and Material out
qty in Batch Steps window for step 40.
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31. Complete the step (Actions > Complete Step), this updates the Actual Yield and Actual Cumulative
Yield
Output coming out of the step = 75.00000 (Material Out)
Step Output (Material Out qty) =75.00000
External inputs to the current step = Material in is 0
As per formula
75.00000 (80.00000 / 93.33333 X 100)+0.00000

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75.00000(85.71428) +0.00000
75.00000/ 85.71428= 87.50000
145.00000 - 140.00000 = 5.00000
32.Close the batch steps window
Complete batch
33.Choose Complete from Actions menu, this would open the Complete batch window, optionally, change
the Actual Completion date, and click OK. Batch status changes to completed
Batch yield
Output / input
135 ( Product 75 and Co-product 60) / Input 150 ( all ingredients)
135.00000/ 150.0000 =0.9 in percentage 0.9 x 100 = 90.0000%
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10. Batch having By-product with By-product type as Waste, calculate the Actual,
Actual Cumulate yield, Yield loss for an Operation / Step and Batch Yield
Prerequisites
 Recipe having By-product
Author is explaining Yield calculations for this (material transactions that includes WIP Issue, WIP
Completion, By-product WIP completion and also material transfer between steps is similar to the above
test case)
By-Product type as Yield in a batch, the yield calculations is similar to the scenario 9
Formula having By-product
Recipe
Page 50 of 73
Step / Material Association
By-product is yielding at step 30
Batch
Page 51 of 73
Products
By-product
Page 52 of 73
Material-in and step transfers for Step10
Yield and Yield loss calculations for step 10
Output coming out of the step = 50.00000
Input to the step = Total In 50.00000
Page 53 of 73
Previous step cumulative yield = This is the first step, so no previous step cumulative yield available
As per formula
50.00000(0 / 0 x100)+50.00000
50.00000 - 50.00000 = 0.00000
Material-in and step transfers for Step 20
Page 54 of 73
a )Actual Yield (Step Yield) = Output coming out of the step / Input to the step
Previous step cumulative yield = 100.0000%
So as per formula
(50.00000/100.0000 x100)+50.00000
0.50000 X100 = 50.00000 + 50.00000 = 100.00000
90.00000/100.00000 = 0.900000 ( In percentage 0.900000 X 100 ) = 90.00000%
C) Yield loss for step 30
100.00000 - 90.00000 = 10.00000
Material-in, By-product yield and step transfers for Step 30
Page 55 of 73
Done the WIP Byproduct Completion transaction, but the Material out quantity is not updated with the
yield, because the Byproduct type defined as Waste.
a) Actual Yield (Step Yield) = Output coming out of the step / Input to the step
So as per formula
(90.00000/90.0000 x100)+50.00000
Page 56 of 73
1.00000 X100 = 100.00000 + 50.00000 = 150.00000
130.00000/150.00000 = 86.66667 ( In percentage 86.66667 X 100 ) = 86.66667%
140.00000 - 130.00000 = 10.00000
WIP Completion (Product) transaction and yield calculations for step 40
Page 57 of 73
So as per formula
(130.00000/86.66667 x100)+0.00000
1.499999 X100 = 149.9999 + 00.00000 = 149.9999
125.00000/149.9999 = 0.833333 ( In percentage 0.8333333 X 100 ) = 83.33333%
130.00000 - 125.00000 = 5.00000
Batch yield
Batch output / input
125.00000 / 150.00000 = 83.33333%
Page 58 of 73
11. Batch step yield transfer to multiple steps (Across steps) calculate the Actual,
Actual Cumulate yield, Yield loss for an Operation / Step
Author is explaining Yield calculations for this (material transactions that includes WIP Issue, WIP
Completion and material transfer between steps is similar to the above test cases)
Batch
Ingredients
Product
Material in and step transfer details for step10
Page 59 of 73
Step 10
A) Actual Yield (Step Yield) = Output coming out of the step / Input to the step
50.00000 / 50.00000 = 1.00000 . In percentage 1.00000 x100 = 1.00000%
B) Actual Cumulative Yield = Step Output / Step cum Input
Previous step cumulative yield = Nil. As this is the first step for the batch
So as per formula
(0/0 x100)+50.00000
50.00000 / 50.00000 = 1.00000. To display in percentage 1.00000 X 100.0000 = 100.00000%
Page 60 of 73
50.00000 - 50.00000 = 0.00000
Material-In and Step transfer details for step 20
Step 20
60.00000 / 65.00000 = 0.9230769. To display in percentage 0.9230769x100 = 92.30769

Page 61 of 73
Previous step Actual Cumulative Yield = 100.0000%
External inputs to the current step = Material in is =50.00000
So as per formula
(15.00000 / 100.000 x100)+50.00000 =65
65.00000 - 60.00000 = 5.00000
Material –in and Step 30 transfers
Step 30
125.00000 / 130.00000 = 0.9615385. To display in percentage 0.9515385 X 100 = 96.15385%

Page 62 of 73
From step 10
Intermediate in 20.0000 / 100.00000 (Actual Cum Yield)
20.00000 / 100.00000 = 0.200000.
0.200000 X 100 = 20.00000
From Step 20
Previous step Actual Cumulative Yield = 92.30769%
So as per formula
(60.00000 / 92.30769 X 100)+50.00000 =115.000000
From step 10 = 20 and from step 20 =115. Total 20.00000 +115.000000 =135.00000
130.00000 - 125.00000 = 5.00000
WIP Completion (Product) and Step transfer quantities calculation
Page 63 of 73
Step 40
a) Actual Yield (Step Yield) = Output coming out of the step / Input to the step
135.00000 / 140.00000 = 0.9642857. To display in percentage 0.9642857 X 100 = 96.42857
From step 10
Intermediate in 15.0000 / 100.00000 (Actual Cum Yield)
15.00000 / 100.00000 = 0.150000.
0.150000 X 100 = 15.00000
From Step 30
Page 64 of 73
Previous step Actual Cumulative Yield = 92.59259
As per formula
(125.00000 / 92.59259 X 100) =135.000000
From step 10 = 15 and from step 30 =135. Total 15.00000 +135.000000 =150.00000
C) Yield loss for step 40
140.00000 - 135.00000 = 5.00000
Page 65 of 73
12. Calculate the Batch step Planned and Planned Cumulative Yield
Author provided the information about the planned and planned cumulative calculations in this
scenario. Material Transactions that includes WIP issue, WIP Completion and transfer step quantities are
same as the above
Recipe
Batch
Ingredients
Page 66 of 73
Product
Formulas to calculate the Planned Yield and Cumulative Planned Yield
Planned Yield (planned step yield)
Plan yield value defined as per step (Coming from recipe for that operation)
Planned Cum Yield
Plan Cum Yield (Planned Step Cum yield) =Step Plan Cum Out put / Setp Cum Input
Step Plan Cum Out put =SUM(Actual input to the current step * (Previous step plan cum yield / Previous
step Actual Cum yield )) + External Input ) * Current step plan yield
Step Cum Input =SUM ( Input to the current step from Previous step / Previous Step Cum Yield ) +
External Inputs coming to the step
Step 10, Material –in and Transfer details to calculate the Planned and Planned cum yield
Page 67 of 73
Step 10
As per Recipe this is 100.0000 %, so planned step yield for batch step 10 is = 100.00000%
Step plan Cum Output
SUM (50 X ( nil / nil ) *100 = 50.00000%
Step Cum input
SUM (0.00000 / 0.0000) + 50.00000 = 50.0000
50.0000 / 50.0000 = 1.0000. To display in percenatge 1.0000 X 100.00000 = 100.00000%
Step20: Material-in and Step transfer details

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Step 20
Step Plan cum Output
SUM (45.0000 X 100.0000 / 90.0000) + 50.0000 X 95.00000% = 95.0000
Step cum Input
SUM (45.00000 / 90.0000 X 100.000) + 50.0000 = 100.00000
95.00000 / 100.0000 =0.950000. To display in percentage 0.9500000 X 100 = 95.00000%
Step 30: Material in and Step transfer details

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SUM (90.0000 X 95.00000 / 90.00000) + 50.0000 X 95.00000% = 137.75000
Step cum Input
SUM (90.00000 / 90.0000 X 100.000) + 50.0000 = 150.0000
137.75000 / 150.00000 = 0.91833333. To display in percentage 0.91833333X 100 = 91.83333%
Step 40: Material out and Planned step yield and Planned Step Cum yield calculations
Page 70 of 73
SUM (135.0000 X 91.83333 / 90.00000) + 0.00000 X 90.00000% = 123.97499 (123.97500)
Step cum Input
SUM (135.00000 / 90.0000 X 100.000) + 00.0000 = 150.0000
123.97500 / 150.00000 = 0.82650. To display in percentage 0.82650 X 100 = 82.65000%
Page 71 of 73
Summary
We recommend you to use this document as a guide to understand the Oracle Process Manufacturing
Batch Yield calculations like Actual Yield, Actual Cumulative Yield, Yield Loss, Planned Step Yield and
Planned Step Cumulative Yield. This document also provides information about the form changes in
Oracle Process Manufacturing and explains the new concurrent request Process Manufacturing Yield
Calculation.
This document also covers functional setup and transactional information for functional users who users
the EBS application and given data is as per current design till July 2016, any changes for the current
design after this date may require changes accordingly in this document also and no technical
information is given.
Page 72 of 73
Oracle Process Manufacturing –Yield Measurement
July 2016.
Author: Tummala Ramarao
Oracle Corporation
World Headquarters
500 Oracle Parkway
Redwood Shores, CA 94065
U.S.A.
Worldwide Inquiries:
Phone: +1.650.506.7000
Fax: +1.650.506.7200
oracle.com
Author contact
(0)+91 40 66055157
(M)+91 9949987090
Website: oracle.com
Copyright © 2016, Oracle. All rights reserved.
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Oracle

An Oracle White Paper

This document aims to explain the following in detail:

 Batch Step Planned and Planned cumulative yield calculations.

B) Process Routings window

B) Batch Details Header – Additional Information tab

C) Material Transactions window

Users can note the below information for step change

 Batch is not having the Automatic Step Calculation flag.

D) Batch Steps window

B) Control Batch Record

Parameter is – Batch number (optional)

 Batch having Step transfer quantities in Step Transfer Details Region

Navigation: Production Supervisor > Batch Details

1. Navigate to the Batch Details window.

3. Optionally, enter the Heat number

4. Select Version for your Recipe

6. Batch Details window opens with the batch number

10. Click OK, Batch step status changes to WIP.

(Click on steps to see the Material In Qty for step 10)

Yield loss -5.0000

Actual Yield - 90.00000

Actual Cum Yield - 90.00000

Planned step qty 100.00000

Planned step cum qty 100.00000

Output coming out of the step = 45.00000 (Intermediate Out)

Input to the step = 50.00000 (Material in Qty)

45.00000 / 50.00000 =0.9 i.e. in percentage 0.9 x100 = 90.00000%

b) Actual Cumulative Yield = Step Output / Step cum Input

Step Output =45.00000

To find out Step Cumulative input =

Input to the current step from previous step =0

So again 45.00000 / 50.00000 =0.9 i.e. in percentage 0.9 x100 = 90.00000%

c) Yield loss for step 10

Yield loss = Total in – Total Out

Total In quantity = 50.00000

Total Out Quantity =45.00000

50.00000 - 45.00000 = 5.00000

Batch Steps window

Intermediate In Qty = 45.00000

Total In Qty = 95.00000 ( Material In qty + Intermediate In qty)

30, once transfer is done this is going to change as per transfer.

This would updates the following fields

Yield loss = .00000

Actual Yield = 100.00000

Actual Cum Yield = 95.00000

Output coming out of the step = 95.00000 (Intermediate Out)

Input to the step = Total In =95.00000

95.00000 / 95.00000 = 1 i.e. in percentage 1 x100 = 100.00000%

b) Actual Cumulative Yield = Step Output / Step cum Input

Step Output =95.00000

To find out Step Cumulative input =

Input to the current step from previous step = 45.00000

Previous step cumulative yield = (i.e. step 10 cumulative yield) = 90.00000%

External inputs to the current step = Material in is 50.00000

95.00000 (45.00000/90.00000 x100)+50.00000

95.00000 (0.5 x 100)+50.000

0.0000= 0.95 (i.e. in percentage 0.95 x100 = 95.00000%

Yield loss = Total in – Total Out

Total In quantity = 95.00000

Total Out Quantity =95.00000

95.00000 - 95.00000 = 0.00000

24.Complete the step 20 ( Actions > Complete Step)