{Adjust/Replace}{Production}{KodakServiceSupport}{None} Publication No.

AR1903-1
02JUL07

ADJUSTMENTS AND REPLACEMENTS

for the
Kodak i1400 SERIES SCANNERS
Service Codes: 1902, 1903, 1904
Important
Qualified service personnel must do these procedures.
For KOFAX internal use only
KODAK Confidential

B179_0051BC

© EASTMAN KODAK COMPANY, 2007 KODAK SERVICE AND SUPPORT

 ADJUSTMENTS AND REPLACEMENTS
02JUL07
AR1903-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
Page subject matter gained by Eastman Kodak Company prior to publication.
2 of 70
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.

Table of Contents
Description Page

Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TRANSPORT MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For KOFAX internal use only

Safety LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SEPARATOR MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BACK BOTTOM COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
UPPER SCAN MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
KODAK Confidential

UPPER TRANSPORT AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
UPPER LAMP - i1420 SCANNER Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
FEED MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
LOWER SCAN MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LOWER LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LOWER TRANSPORT AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
TRANSPORT MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
UDDS SENSOR - Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
EXIT ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
PRE-APERTURE and POST-APERTURE ROLLERS . . . . . . . . . . . . . . . . . . . . . . 53
TAKE-AWAY ROLLER and CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
CIRCUIT BOARD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
MAIN BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
 ADJUSTMENTS AND REPLACEMENTS Adjustments
02JUL07
AR1903-1
Page
Section 1: Adjustments
3 of 70
Safety LABELS

Caution
The following LABELS are installed in the SCANNER. Use caution to prevent injury.
For KOFAX internal use only
KODAK Confidential

B179_1019BC
 ADJUSTMENTS AND REPLACEMENTS Adjustments
02JUL07
AR1903-1 TRANSPORT MOTOR
Page
4 of 70
Adjustment Specification
Purpose: To obtain the correct tension for the BELT.
Specification: The deflection of the BELT is 6.35 mm (0.25 in.).
Special Tools: None

Prerequisites:
None

To Check:
1 Remove:
• LOWER SCAN MODULE
• LOWER TRANSPORT AY
For KOFAX internal use only

2 Check that the deflection of the BELT is

6.35 mm (0.25 in.).
KODAK Confidential

BELT
6.35 mm (0.25 in.)

B179_0032ACB
B179_0032AC
 ADJUSTMENTS AND REPLACEMENTS Adjustments
02JUL07
AR1903-1 To Adjust:
Page
5 of 70 1 If necessary, adjust the BELT.
a Loosen the 2 SCREWS.
b Move the TRANSPORT MOTOR to
obtain the correct deflection.
c Tighten the 2 SCREWS.

BELT
6.35 mm (0.25 in.)

2 SCREWS

TRANSPORT MOTOR B179_0032ACA

B179_0032AC
For KOFAX internal use only

Postrequisites:
None
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
Section 2: Replacements
6 of 70
Safety LABELS

Caution
The following LABELS are installed in the SCANNER. Use caution to prevent injury.
For KOFAX internal use only
KODAK Confidential

B179_1019BC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 SEPARATOR MODULE
Page
7 of 70 Prerequisites:
None

To Remove:

Caution
Dangerous Voltage

SCANNER 1 De-energize the SCANNER.

2 Disconnect the main power.
3 Open the SCANNER.
For KOFAX internal use only

B179_1009ACA
KODAK Confidential

B179_1009AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
8 of 70 SEPARATOR
MODULE

SEPARATOR MODULE
For KOFAX internal use only
KODAK Confidential

B179_1017HCA
B179_1017HC

4 Apply pressure to release the SEPARATOR MODULE.

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 TOP COVER
Page
9 of 70 Prerequisites:
1 Remove the SEPARATOR MODULE.

To Remove:
1 Open the SCANNER.
SCANNER 2 Remove:
2 SCREWS
• 2 SCREWS
TETHER • TETHER
For KOFAX internal use only

B179_1031ACA
B179_1031AC
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
10 of 70
3 SCREWS

SCANNER

B179_1018BCA
B179_1018BC

3 Remove the 3 SCREWS.

For KOFAX internal use only

4 Close the SCANNER.

KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
11 of 70
TOP
TOP COVER
COVER

For KOFAX internal use only

KODAK Confidential

i1420/i1440 SCANNER
B179_0018GCA B179_1000GCA
i1410 SCANNER B179_0018GC B179_1000GC

5 Remove the TOP COVER.

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 BACK BOTTOM COVER
Page
12 of 70 Prerequisites:
1 Remove the TOP COVER.

To Remove:

Caution
Dangerous Voltage

1 De-energize the equipment.

POWER 2 Disconnect:
CABLE • POWER CABLE
• USB CABLE

USB
For KOFAX internal use only

CABLE

B179_0019ACA
KODAK Confidential

B179_0019AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 3 Open the SCANNER.
Page
13 of 70 4 Remove:
SCANNER
2 SCREWS • 2 SCREWS
• TETHER
TETHER

B179_1031ACA
B179_1031AC
For KOFAX internal use only

5 Remove the 4 SCREWS.

6 Pull the BACK BOTTOM COVER
4 SCREWS forward.
KODAK Confidential

7 Disconnect the FAN CABLE.

8 Remove the BACK BOTTOM COVER.

BACK
BOTTOM COVER
B179_1001ACA
FAN CABLE
B179_1001AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 To Install:
Page
14 of 70 1 Reverse the steps in the removal procedure.

Postrequisites:
For KOFAX internal use only None
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 UPPER SCAN MODULE
Page
15 of 70 Prerequisites:
1 Remove:
• SEPARATOR MODULE
• TOP COVER
• BACK BOTTOM COVER

To Remove:

Caution
• Dangerous Voltage
• Possible Hot Surfaces
• Prevent damage from electrostatic discharge.
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
16 of 70

INVERTER
BOARD
3 CONNECTORS
For KOFAX internal use only

2 SCREWS
INVERTER
BOARD
KODAK Confidential

BRACKET B179_1022HCA
B179_1022HC

1 Disconnect the 3 CONNECTORS from the INVERTER BOARD.

2 Remove:
• 2 SCREWS
• INVERTER BOARD BRACKET
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
2 SCREWS 3 Remove:
Page
17 of 70 • 2 SCREWS
2 CAMERA
CLIPS • 2 CAMERA CLIPS
4 Disconnect the VIDEO CABLE.
VIDEO
CABLE 5 Remove the VIDEO CABLE from the
WIRE
CLIPS WIRE CLIPS.

WIRE

B179_1024ACA
B179_1024AC

6 Remove:
4 SCREWS • 4 SCREWS
For KOFAX internal use only

• CAMERA COVER

CAMERA
KODAK Confidential

COVER

B179_1025AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 7 Remove the POST SCREW.
Page
18 of 70 POST SCREW

For KOFAX internal use only

KODAK Confidential

B179_1023GCA
B179_1023GC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
19 of 70

2 SCREWS

BRACKET
For KOFAX internal use only
KODAK Confidential

B179_1036HCA
B179_1036HC

8 Remove:
• 2 SCREWS
• BRACKET
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 9 Remove the UPPER SCAN MODULE.
Page
20 of 70 UPPER
SCAN
MODULE

For KOFAX internal use only

KODAK Confidential

B179_1026GCA
B179_1026GC

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 UPPER TRANSPORT AY
Page
21 of 70 Prerequisites:
1 Remove:
• SEPARATOR MODULE
• TOP COVER
• BACK BOTTOM COVER
• UPPER SCAN MODULE
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 To Remove:
Page
22 of 70

UDDS CABLE
FROM UDRX
CONNECTOR

SCREW
For KOFAX internal use only

MAIN 100
BOARD 2 SCREWS
CHASSIS
VIDEO CABLE GROUND BOTTOM OUTPUT
KODAK Confidential

CABLE COVER
B179_1003HCA GROUND PLATE
B179_1003HC

1 Remove:
• 2 SCREWS
• BOTTOM OUTPUT COVER
• SCREW for the CHASSIS GROUND CABLE
• GROUND PLATE
2 Disconnect:
• right VIDEO CABLE
• UDDS CABLE from the UDRX CONNECTOR on the MAIN 100 BOARD
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
SCANNER
3 Open the SCANNER.
Page
23 of 70 2 PIVOT 4 Remove:
CLAMPS
• 2 SCREWS
• TETHER
2 SCREWS
• 2 SCREWS
• 2 PIVOT CLAMPS
2 SCREWS

TETHER

B179_1008ACA
B179_1008AC
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page 4 SCREWS
24 of 70

3 PLATES

UPPER
TRANSPORT AY

2 SPRINGS
For KOFAX internal use only

STRUCTURE B179_1037HCA
B179_1037HC
KODAK Confidential

5 Remove the UPPER TRANSPORT AY.

6 Are you removing the STRUCTURE?
Yes No
Continue with Step 7. Advance to To Install:.
7 Remove:
• 2 SPRINGS
• 4 SCREWS
• 3 PLATES
• STRUCTURE
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 To Install:
Page
25 of 70 1 Clean both sides of the IMAGING GUIDE.
2 Install the IMAGING GUIDE.
3 Reverse the steps in the removal procedure.

Postrequisites:
None
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 UPPER LAMP - i1420 SCANNER Only
Page
26 of 70 Prerequisites:
1 Remove:
• SEPARATOR MODULE
• TOP COVER
• UPPER SCAN MODULE
• BACK BOTTOM COVER

To Remove:

2 SCREWS

2 GROUNDING
WIRES
For KOFAX internal use only

2 STANDOFFS
KODAK Confidential

2 SPACERS

B179_1027BCA
B179_1027BC

1 Remove:
• 2 SCREWS
• 2 GROUNDING WIRES
• 2 STANDOFFS
• 2 SPACERS
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
27 of 70 4 SCREWS

3 PLATES
For KOFAX internal use only

2 SPRINGS
KODAK Confidential

STRUCTURE B179_1037HCB
B179_1037HC

2 Remove:
• 2 SPRINGS
• 4 SCREWS
• 3 PLATES
• STRUCTURE
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
28 of 70 8 SCREWS

TOP UPPER TRANSPORT AY

2 WIRE TIES
For KOFAX internal use only
KODAK Confidential

B179_1035DCA
UDDS CABLE WIRE CLIP
B179_1035DC

3 Remove:
• 8 SCREWS
• TOP UPPER TRANSPORT AY
4 Cut the 2 WIRE TIES.
5 Remove the UDDS CABLE from the WIRE CLIP.
6 Lift the TOP UPPER TRANSPORT AY.
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
29 of 70

LAMP AY UPPER
2 SCREWS TRANSPORT
AY
For KOFAX internal use only
KODAK Confidential

B179_1034HCA
B179_1034HC

Important
In the field, the new LAMP AY is included in the new UPPER TRANSPORT ASSEMBLY.

7 Remove:
• 2 SCREWS
• LAMP AY
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 To Install:
Page
30 of 70

4 SHIMS

For KOFAX internal use only

KODAK Confidential

B179_1021HCA
B179_1021HC

1 Check the position of the 4 SHIMS.

2 Reverse the steps in the removal procedure.

Postrequisites:
1 Do the Calibration Procedure. See DIAGNOSTICS DG8298-1.
Section Procedure
Checkout Procedures “Calibration Checkout Procedure”
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 FEED MODULE
Page
31 of 70 Prerequisites:
None

To Remove:

Caution
Dangerous Voltage

1 De-energize the equipment.

2 Disconnect the main power.

SCANNER INPUT TRAY

For KOFAX internal use only
KODAK Confidential

B179_1004BCA
INPUT TRAY B179_1004BC

3 Open the SCANNER.

4 Lift the INPUT TRAY.
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
32 of 70
PRE-APERTURE COVER

FEED MODULE

MOUNT

B179_0024BCA
B179_0024BC

5 Remove the PRE-APERTURE COVER.

For KOFAX internal use only

6 Press the FEED MODULE against the MOUNT.

7 Lift the FEED MODULE from the left end to remove it.
KODAK Confidential

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 LOWER SCAN MODULE
Page
33 of 70 Prerequisites:
1 Remove the BACK BOTTOM COVER.

To Remove:
1 Remove the OUTPUT TRAY.

Caution
SCANNER Dangerous Voltage

2 De-energize the equipment.

3 Disconnect the main power.
4 Open the SCANNER.
5 Remove the INPUT TRAY.
For KOFAX internal use only

OUTPUT
TRAY
INPUT TRAY
KODAK Confidential

B179_1005ACA
B179_1005AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 SCREW 2 SCREWS
Page LOWER ADJUSTMENT
34 of 70 TRANSPORT AY SCREW
J INTERIM
CABLE

CONNECTOR

CAMERA
CLIP
BOTTOM
INPUT COVER P INTERIM
SCREW CABLE
B179_0047BCA
2 SCREWS B179_0047BC

Caution
Possible Hot Surfaces
For KOFAX internal use only

6 Remove:
• 2 SCREWS
• BOTTOM INPUT COVER
KODAK Confidential

7 Observe the configuration of the P INTERIM CABLE.

8 Disconnect the CONNECTOR for the P INTERIM CABLE from the J INTERIM CABLE.

Caution
Do not touch the ADJUSTMENT SCREW.

9 Remove:
• 2 SCREWS for the CAMERA CLIP
• SCREW on each side of the LOWER TRANSPORT AY
10 Lift the LOWER TRANSPORT AY approximately 2.54 cm (1.0 in.).
11 Remove the CAMERA CLIP.
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
35 of 70

VIDEO CABLE
For KOFAX internal use only

SCREW

CHASSIS GROUND CABLE

KODAK Confidential

B179_1038HCA
B179_1038HC

12 Disconnect:
• SCREW from the CHASSIS GROUND CABLE
• right VIDEO CABLE
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
36 of 70
LOWER TRANSPORT AY
LAMP AY

LOWER SCAN
MODULE
For KOFAX internal use only
KODAK Confidential

RETRACTOR B179_0046HCA
B179_0046HC

13 Partially remove the LOWER SCAN MODULE.

14 Press the RETRACTOR.
15 Lift the LOWER TRANSPORT AY approximately 2.54 cm (1.0 in.).

Caution
Prevent damage to the LAMP AY.

16 Check that the LAMP AY does not touch the LOWER TRANSPORT AY.
17 Remove the LOWER SCAN MODULE.
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 18 Are you installing a new LOWER SCAN MODULE?
Page
37 of 70 Yes No
Continue with Step 19 to remove the existing Advance to To Install: on Page 40.
parts from the old LOWER SCAN MODULE.

2 SCREWS
CAMERA COVER

VIDEO CABLE
For KOFAX internal use only

CONNECTOR
JFRONT LAMP/
P INTERIM
B179_0027ACA CABLE B179_0028ACA
B179_0027AC B179_0028AC
KODAK Confidential

19 Remove:
• 2 SCREWS
• CAMERA COVER
20 Disconnect the VIDEO CABLE.
21 Observe the routing of the J FRONT LAMP/P INTERIM CABLE.
22 Disconnect:
• CONNECTOR
• P INTERIM CABLE
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 23 Disconnect the 3 CONNECTORS.
Page
38 of 70
3 CONNECTORS 24 Remove:
• 2 SCREWS
• INVERTER BOARD BRACKET

INVERTER
BOARD
BRACKET

2 SCREWS

B179_1032ACB
B179_1032AC
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
39 of 70
LAMP and
LAMP
RETRACTOR AY

CATCH PIN

B179_0029BCA
LOWER SCAN
B179_0029BC MODULE
For KOFAX internal use only

Important
It is not necessary to remove the LAMP from the RETRACTOR AY.
KODAK Confidential

25 Remove the LAMP and the RETRACTOR AY together.

Important
The RETRACTOR seats under the CATCH PIN on each side.

26 Install the parts on the new LOWER SCAN MODULE.

 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 To Install:
Page
40 of 70
Caution
Prevent damage to the VIDEO CABLE. It must be installed in the original configuration.

1 Make the necessary connections.

2 Reverse the steps in the removal procedure.

Postrequisites:
1 Do the Calibration Procedure. See DIAGNOSTICS DG8298-1.
Section Procedure
Checkout Procedures “Calibration Checkout Procedure”
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 LOWER LAMP
Page
41 of 70 Prerequisites:
1 Remove the BACK BOTTOM COVER.

To Remove:
LOWER LAMP 2 SCREWS

LAMP CABLE

2 CONNECTORS
For KOFAX internal use only
KODAK Confidential

LOWER SCAN CAMERA CLIP

MODULE
B179_1007HCA
B179_1007HC

1 Remove the LOWER SCAN MODULE. Do Steps 1 - 22.

2 Observe the routing of the LAMP CABLE.
3 Remove:
• 2 SCREWS
• LOWER LAMP
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 4 Disconnect the 2 CONNECTORS.
Page
42 of 70
To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
1 Do the Calibration Procedure. See DIAGNOSTICS DG8298-1.
Section Procedure
Checkout Procedures “Calibration Checkout Procedure”
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 LOWER TRANSPORT AY
Page
43 of 70 Prerequisites:
1 Remove:
• BACK BOTTOM COVER
• LOWER SCAN MODULE

To Remove:
SCANNER
1 Open the SCANNER.
2 PIVOT 2 Remove:
CLAMPS
• 2 SCREWS
• TETHER
2 SCREWS
• 2 SCREWS
• 2 PIVOT CLAMPS
For KOFAX internal use only

2 SCREWS

TETHER
KODAK Confidential

B179_1008ACA
B179_1008AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page POST-APERTURE COVER
44 of 70

TRANSPORT
MOTOR LOWER TRANSPORT AY

J209

4 SCREWS
J205 2 SCREWS

J MOTOR
CONNECTOR
For KOFAX internal use only

Top View
B179_0030HCA
B179_0030HC
KODAK Confidential

Important
Do not remove the 2 SCREWS for the TRANSPORT MOTOR.

3 Remove:
• POST-APERTURE COVER
• 4 SCREWS
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 4 Disconnect:
Page
45 of 70 • J209
• J205
5 Slowly lift the LOWER TRANSPORT AY.
6 Disconnect the J MOTOR CONNECTOR for the TRANSPORT MOTOR.

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 TRANSPORT MOTOR
Page
46 of 70 Prerequisites:
1 Remove:
• BACK BOTTOM COVER
• LOWER SCAN MODULE
• LOWER TRANSPORT AY

To Remove:
1 Remove:
2 SCREWS
• 2 SCREWS
• TRANSPORT MOTOR
BELT • BELT
TRANSPORT
MOTOR
For KOFAX internal use only
KODAK Confidential

B179_0031ACA
B179_0031AC

To Install:
1 Install:
• TRANSPORT MOTOR
• 2 SCREWS
• BELT
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 2 Check that the deflection of the BELT is
Page
47 of 70 6.35 mm (0.25 in.).
3 If necessary, adjust the BELT.
a Loosen the 2 SCREWS.
b Move the TRANSPORT MOTOR to
obtain the correct deflection.
c Tighten the 2 SCREWS.
BELT
6.35 mm (0.25 in.)

2 SCREWS

TRANSPORT MOTOR B179_0032ACA

B179_0032AC
For KOFAX internal use only

Postrequisites:
None
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 UDDS SENSOR - Receiver
Page
48 of 70 Prerequisites:
1 Remove the UPPER SCAN MODULE.

To Remove:
1 Lift the UPPER TRANSPORT AY.
UPPER TRANSPORT AY
For KOFAX internal use only

B179_1039ACA
KODAK Confidential

B179_1039AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 2 Use a flat SCREWDRIVER to release
Page
49 of 70 the TAB.
3 Remove the UDDS RECEIVER.

TAB

UDDS RECEIVER

B179_0021ACA
B179_0021AC

4 Disconnect the J REAR INVERTER

CONNECTOR from CN1 on the
For KOFAX internal use only

INVERTER BOARD.

INVERTER
KODAK Confidential

BOARD

CN1

J REAR
INVERTER
CONNECTOR
B179_1032ACA
B179_1032AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 To Install:
Page
50 of 70
Caution
Prevent a malfunction of the UDDS SENSOR. You must install a new WIRE TIE.

1 Reverse the steps in the removal procedure.

Postrequisites:
1 Do the Calibration Procedure. See DIAGNOSTICS DG8298-1.
Section Procedure
Checkout Procedures “Calibration Checkout Procedure”
For KOFAX internal use only
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 EXIT ROLLER
Page
51 of 70 Prerequisites:
None

To Remove:

Caution
Dangerous Voltage
SCANNER
1 Disconnect the main power.
2 De-energize the equipment.
3 Open the SCANNER.
For KOFAX internal use only

B179_1009ACA
B179_1009AC
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
POST-APERTURE
4 From the LOWER TRANSPORT AY,
Page
52 of 70 COVER remove:
• POST-APERTURE COVER
• 2 E-RINGS
• 2 WASHERS
2 E-RINGS 2 BEARINGS
• 2 BEARINGS
• EXIT ROLLER
EXIT ROLLER

BELT
2 WASHERS
For KOFAX internal use only

LOWER
TRANSPORT AY
KODAK Confidential

B179_0033GCA
B179_0033GC

To Install:
1 Insert the EXIT ROLLER through the BELT.
2 Reverse the steps in the removal procedure.

Postrequisites:
None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 PRE-APERTURE and POST-APERTURE ROLLERS
Page
53 of 70 Prerequisites:
None

To Remove:

Caution
SCANNER Dangerous Voltage

1 Disconnect the main power.

2 De-energize the equipment.
3 Open the SCANNER.
4 Remove the INPUT TRAY.
For KOFAX internal use only

B179_1010ACA
INPUT TRAY
B179_1010AC
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 5 Remove:
Page
2 SCREWS
54 of 70 • 2 SCREWS
• DRIVE COVER

DRIVE
COVER

B179_0034ACA
B179_0034AC

6 Remove the BELT.

For KOFAX internal use only

7 Release the TIMING BELT.

Note
It is not necessary to remove the TIMING
KODAK Confidential

BELT.
BELT

TIMING BELT B179_0035ACA

B179_0035AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 8 Remove the 2 COVERS.
Page 2 COVERS
55 of 70 9 Observe the configuration of the PRE-
APERTURE and POST-APERTURE
ROLLERS.
10 For each ROLLER, remove:
ROLLER
POST-APERTURE • E-RING
ROLLER
• WASHER
BEARING
• BEARING
• ROLLER
PRE-APERTURE
ROLLER

E-RING
WASHER
For KOFAX internal use only
KODAK Confidential

B179_0036GCA
B179_0036GC

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 TAKE-AWAY ROLLER and CLUTCH
Page
56 of 70 Prerequisites:
1 Remove:
• FEED MODULE
• LOWER TRANSPORT AY

To Remove:
1 Remove:
2 SCREWS
2D 2 SCREWS • 2 SCREWS
• DRIVE COVER
For KOFAX internal use only

DRIVE
COVER
KODAK Confidential

B179_0034ACA
B179_0034AC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 2 From the bottom of the LOWER
Page 4 SCREWS
57 of 70 J/CLUTCH
TRANSPORT AY, remove:
COVER CONNECTOR • 4 SCREWS
• COVER
SHAFT AND CLUTCH AY 3 Disconnect the J/CLUTCH
CONNECTOR.
4 Remove the SHAFT AND CLUTCH AY.
For KOFAX internal use only

LOWER TRANSPORT AY
KODAK Confidential

B179_0037GCA
B179_0037GC
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 5 Remove:
Page 2 BELTS
58 of 70 TAKE-AWAY • 2 BELTS
ROLLER
BEARING • E-RING
WASHER • WASHER
E-RING • BEARING
• TAKE-AWAY ROLLER

B179_0038ACA
B179_0038AC
For KOFAX internal use only

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
KODAK Confidential

None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 CIRCUIT BOARD COVER
Page
59 of 70 Prerequisites:
None

To Remove:

Caution
Dangerous Voltage

1 De-energize the equipment.

POWER 2 Disconnect:
CABLE
• POWER CABLE
• USB CABLE
USB
CABLE
For KOFAX internal use only

B179_0019ACA
B179_0019AC
KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page CIRCUIT BOARD
60 of 70
COVER

4 SCREWS
For KOFAX internal use only

B179_0039HCA
B179_0039HC
KODAK Confidential

Caution
Possible Hot Surfaces

3 Remove:
• 4 SCREWS
• CIRCUIT BOARD COVER

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1 MAIN BOARD
Page
61 of 70 Prerequisites:
1 Remove:
• BACK BOTTOM COVER
• CIRCUIT BOARD COVER

To Remove:

MAIN 100
BOARD
For KOFAX internal use only

P1
KODAK Confidential

P9 P5 P7

USB B179_0058HCA
B179_0058HC

1 Disconnect CONNECTORS:
• P1
• P9
• P5
• P7
• USB
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
62 of 70

2 VIDEO
CABLES

SCREW
For KOFAX internal use only

CHASSIS 2 SCREWS
GROUND
B179_1006HCB GROUND BOTTOM OUTPUT
B179_1006HC
CABLE
PLATE COVER
KODAK Confidential

ESD
Possible damage from electrostatic discharge.

2 Remove:
• 2 SCREWS
• BOTTOM OUTPUT COVER
• SCREW for CHASSIS GROUND CABLE
• GROUND PLATE
3 Disconnect the 2 VIDEO CABLES.
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
63 of 70 10 SCREWS

MAIN 100 BOARD

B179_0057BCA
B179_0057BC

4 Remove:
For KOFAX internal use only

• 10 SCREWS
• MAIN 100 BOARD
KODAK Confidential

To Install:

Important
The MAIN 100 BOARD must be installed with 10 SCREWS.

1 Check that the MAIN 100 BOARD is installed correctly.

2 Reverse the steps in the removal procedure.

Postrequisites:
1 Do the Calibration Procedure. See DIAGNOSTICS DG8298-1.
Section Procedure
Checkout Procedures “Calibration Checkout Procedure”
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
69 of 70

For KOFAX internal use only

KODAK Confidential
 ADJUSTMENTS AND REPLACEMENTS Replacements
02JUL07
AR1903-1
Page
70 of 70

For KOFAX internal use only

KODAK Confidential

Kodak is a trademark of Eastman Kodak Company.

Printed in U.S.A. • ar1903_1.fm

EASTMAN KODAK COMPANY

Rochester, NY 14650