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    Jis G480

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    JAPANESE INDUSTRIAL STANDARD JIS G 4801: 2011 Spring steels Introduction This Japanese Industrial Standard has been prepared based on the third edition of ISO 683-14 published in 2004 with some modifications of the technical contents. ‘The portions given sidelines are the matters in which the contents of the correspond- ing International Standard have been modified. A list of modifications with the ex- planations is given in Annex JA. 1 Scope This Standard specifies the spring steels (hereafter referred to as “steels”) mainly used for the hot-formed springs such as the laminated springs, coiled springs and torsion bar springs. NOTE: The International Standard corresponding to this Standard and the sym- bol of degree of correspondence are as follows: ISO 683-14:2004 Heat-treatable steels, alloy steels and free-cutting steels—Part 14: Hot-rolled steels for quenched and tempered springs (Mop) The symbols which denote the degree of correspondence in the con- tents between the relevant International Standard and JIS are IDT (identical), MOD (modified), and NEQ (not equivalent) according to ISO/ IEC Guide 21-1. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied JIS G 0320 Standard test method for heat analysis of steel products JIS G 0321 Product analysis and its tolerance for wrought steel JIS G 0404 Steel and steel products—General technical delivery requirements JIS G 0415 Steel and steel products—Inspection documents NOTE : Corresponding International Standard: ISO 10474 Steel and steel prod- ucts—Inspection documents (IDT) JIS G 0551 Steels—Micrographic determination of the apparent grain size JIS G 0553 Steel—Macroscopic examination by etching JIS G 0555 Microscopic testing method for the non-metallic inclusions in steel JIS G 0558 Steels—Determination of depth of decarburization JIS G 0561 Method of hardenability test for steel (End quenching method) JIS G 0901 Classification of structural rolled steel plate and wide flat for build- ing by ultrasonic test PROTECTED BY COPYRIGHT a G 4801 : 2011 SIS G 3191 Dimensions, mass and permissible variations of hot rolled steel bars and bar in coil JIS G 3194 Dimensions, mass and permissible variations of hot rolled flat steel JIS G 4051 Carbon steels for machine structural use JIS Z 2241 Metallic materials—Tensile testing—Method of test at room tempera- ture JIS Z 2243 Brinell hardness test—Test method JIS Z 2245 Rockwell hardness test—Test method JIS Z 2320-1 Non-destructive testing—Magnetic particle testing—Part 1: General principles JIS Z 2344 General rule of ultrasonic testing of metals by pulse echo technique 3 Designation of grade The steels shall be classified into 8 grades, and their designations shall be as given in table 1. Table 1 Designation of grade Designation of grade Remarks SUP6 Silicon manganese steels SUPT Mainly used for laminated spring, coiled ‘SUPS Manganese chromium | 8Pring and torsion bar spring. SUPA steels Chromium vanadium | Mainly used for coiled spring and torsion SUE steels bar spring, ‘Manganese chromium | Mainly used for large laminated spring, jacru boron stoels coiled spring and torsion bar spring. SUPI2 Silicon chromium steols | Mainly used for coiled spring. Chromium molybdenum | Mainly used for large laminated spring SUES stools and coiled spring. 4 Method of manufacture ‘The method of manufacture shall be as follows. a) The steels shall be manufactured from the killed steel. b) The steels shall be rolled or the like to attain 4 S or more in forging ratio, unless otherwise specified. Those of under 48 in forging ratio is allowed for the slabs for rolling, when previously agreed between the purchaser and the manufacturer. ©) The hot-rolled steels, unless otherwise specified, shall be as rolled. d) The cold-worked steels shall be supplied in such a way that the hot-rolled steels shall be hot-rolled then cold-worked, and shall be manufactured by cold-drawing, cutting, grinding or any combination thereof according to the specification. PROTECTED BY COPYRIGHT 3 G 4801 : 2011 5 Chemical composit ‘The steels shall be subjected to the test of 8.1 and their heat analysis values shall be as given in table 2. When the product analysis values of steels are requested by the purchaser, the test of 8.1 shall be performed, and the tolerances corresponding to table 2 shall be as given in table 4 of JIS G 0821. n Table 2 Chemical compo: Unit: % Designation] © si | Mn |p | s* | ca | ce | Mo | Vv B of grade ‘SUPE 0.56 to | 1.50t0 {0.70 to | 0.030 | 0.030 [ oa | — | — [ — f= 064 | 1.80 | 1.00 | max. | max. | max, sUP7 0.56 to | 1.80 to | 0.70 to | 0.030 | 0.030 | 0.30 -{|-|- 0.64 | 220 | 1.00 | max. | max. | max. SUP 0.52 to | 0.15 to | 0.65 to | 0.030 | 0.090 | 030 Joss} — | — | — 0.60 | 0.95 | 0.95 | max. | max. | max. | 0.95 supa —_| 0.56 to] 0.1510] 0.7010] 0.030 | o.o30 | 030 Jaro) —~ | — | = 064 | 0.35 | 1.00 | max. | max | max. | 1.00 suP10 0.47 to | 0.15 | 0.65 10] 0.030 | 0.030 | 0.30 |osoto| — |orsto) — 055 | 035 | 095 | max. | max. | max. | 1.10 0.25, suPi1A — | 0.5610 | 0.15 t0 | 0.700 0.030 | 0.030 | 030 |o70w] — | — |}o.000s 0.64 | 0.35 | 1.00 | max. | max. | max, | 1.00 min. sUPI2 0.51 to | 1.20 to | 0.60 to | 0.030 | 0.030 | 0.20 Jocoto} — | — | — 069 | 1.60 | 0.90 | max. | max. | max. | 0.90 SUPI3 0.56 to | 0.15 to | 0.70 to| 0.030 | 0.030 | 0.30 |o70t0]o25t0} — | — 064 | 0.35 | 1.00 | max. | max. | max | 0.90 | 0.35 Elements not specified in this table shall not be intentionally added for purposes other than, finishing the molten steel. Note ‘The values of P and S may be spocified to be not more than 0.035 % upon the agreement, between the purchaser and the manufacturer. 6 Appearance, shape, dimensions and tolerances thereof 6.1 Appearance ‘The steels shall be well-finished and free from defects detrimental to practical use. However, for the steels furnished in coil form, the detection of defects for the whole length is generally difficult and since there is no chance to remove them, the steels sometimes may include abnormal parts. Therefore, the treatment for the abnormal part, if necessary, shall be upon the agreement between the purchaser and the manu- facturer. 6.2 Standard for removing defects and allowable limit of remaining defects for steels ‘The standard for removing defects and allowable limit of remaining defects for steels shall be upon the agreement between the purchaser and the manufacturer. PROTECTED BY COPYRIGHT 4 G 4801 : 2011 6.8. Shape, dimensions and tolerances thereof 6.3.1 Round bar, wire rod and wire a) Hot-rolled steels The standard dimension for the hot-rolled steels (round bar and wire rod) to be hot-formed into springs as they are shall be as given in table 3, and the dimensional tolerances shall be as given in table 4. ‘The dimensions and the dimensional tolerances for the steels which are dealt as the materials for cold-drawing, cutting, ete. shall be as specified in clause 6 of JIS G 4051. Table 8 Standard dimension (diameter) for hot-rolled steels (those to be hot-formed into springs as they are) Unit: mm. ° 0 i 2 Gs M4 Gs i G7 18 Ga» 2% @t 22 4) 25 (2H) B_— (BO) B4) BH). O42). 45 46 48) «50 3)—55 BG (60) «G3 6)— 70TH) BD For the wire rod, that of 82 mm or under in diameter is applicable, in general. The standard dimension other than that in parentheses should be used. Table 4 Dimensional tolerances on hot-rolled steels (those to be hot-formed into springs as they are) Unit: mm Diameter ‘Tolerances Deviation® Under 10 =0.20 0.20 max. 10 oF over to and exel. 16 0.25 0.25 max. 16 oF over to and excl, 21 £0.30 0.30 max. 21 or over to and excl, 34 =0.40 0.40 max, 34 or over to and exel. 46 0.50 0.50 max. 46 oF over to and excl. 75 20.70 0.70 max. "15 0r over up to and incl. 60 1.00 1.00 max. ‘The tolerances on length for the round bar shall be “3 mm to the specified Pre ge epee cere es ope daar ary ee The camber for the round bar shall be not more than 3 mm in any 1 m length, and not more than 8 mm x Note The deviation means the difference between the minimum diameter and the maximum diameter at the single section of round bar. PROTECTED BY COPYRIGHT 5 G 4801: 2011 b) Cold-worked steels ‘The standard dimension for the cold-worked steels (round bar and wire) shall be as given in table 5, and the dimensional tolerances shall be as given in table 6. ‘Table 5 Standard dimension (diameter) for cold-worked steels Unit: mm rr ee ee 450 15 155) 16GB OT: AS), 20 21) BR 9 3 2 5 #2 94 96 BB 40 AR MM. 45 46 48)50 3) HBG GTB) 7H) For the wire, that of 14 mm or under in diameter is applicable, in general. The standard di- mension other than that in parentheses should be used. Table 6 Dimensional tolerances on cold-worked steels Unit; mm Diameter “Tolerances on diameter Deviation Under 12.5 £0.06 0.08 max. 125 or over to and excl. 26 0.08 0.08 max, 26 or over to and excl. 48 0.10 0.10 max. 48 or over up to and incl. 80 0.15 0.18 max. The tolerances on length for the round bar shall be '% mm to the specified dimension by the purchaser unless otherwise agreed between the purchaser and the manufacturer. ‘The dimensions othor than those in this table shall be upon the agreement between the purchaser and the manufacturer. 6.3.2 Steel flat ‘The shape, dimensions and tolerances of steel flats shall be as follows. a) Profile of section The profile of section of steel flats shall be as given in fig- ure 1, The profile of section other than that in figure 1 shall be upon the agree- ment between the purchaser and the manufacturer. b) Standard dimension and dimensional tolerances The standard dimension and the dimensional tolerances of steel flats shall be as given in table 7. 1b; Width of steel flat R: Profile of round edge (curvature radius); Thickness of steel flat Figure 1 Profile of section of steel flat PROTECTED BY COPYRIGHT 6 4801 : 2011 ©) Camber The camber” for stee! flats shall be not more than 15 mm in any 5m length and also shall not exceed 8 mm in any 1 mat arbitrary portion. Note " ‘The definition of camber is such that the maximum deviation ¢ of edge r from the line connecting both edges of product or the line connect arbitral two points as given in figure 2. 1 py Se) b: Width of steel flat 1: Length of flat steel or distance between any two points of edge ce: Camber Figure 2 Camber of steel flat 7 Decarburization ‘The steels shall be free from decarburization that is detrimental to practical use. ‘The allowable limit for the decarburization depth may be upon the agreement between the purchaser and the manufacturer, in which the measuring method of the decarbur- ization depth shall be as specified in 8.2. PROTECTED BY COPYRIGHT G 4801: 2011 ‘yemjauMNUEW of PUE JasEGaINd ay) VeeMIEG IWOMOAITe ay] LON aq TTEYS Aq SIM UF AsO NET TayI0 suajSuaUNP ayy, (o “remppeynueur oy} pur sosoypand. 2q9 uaesjeq paasse astauiatno seopun seseyomd xp Aq payToeds uorsuoup oy} 07 urUEg,, oq TTEYS 30H [9948 OM Jo UBUD] UO SsoNDIOIOA CUT, (P somppejnuem a1 pue ioevypund op woosIoq quouiesse oy uodn onyea voriounu oy Yate pommgsqns oq Seu YF SIH ‘osemoHT “aBpe punos om Og TTEYE YAPLA Jo seBpe t04 Jo aloud ou, ‘xoauon 9q Jou [1EYS SaouuNS YIOL (q ww 09a nos manera ‘osanow) age su H pousoodsssouoTE Uo soouBIfs Jo o8uB 81 0% 4 ang azom you oq Te¥eepto yeaa fn uosngoq eoununip en pose ojo se log pono oes Seu oH, ower [oro= | [oro=] [Toros] wore [ot or0= | srOr | ora [aor [evo | ooo] oo0e | wo [orOr corso oso [sro | oro= [seo=[aro= | oc0=| oro | oro= [oro [eeu [Se0> oor | 06 oro [aeo=| ar0* oro [oror [oro= | ocor| exu=|acoz [eeu [oer] oor 08 oss [ror | ora [sor |sro* | ovo=| aver oro [seor[eco=| scor]oco= [aro [aro eros | on seo=] [oro |oeo= | eco] evo=| oco= | oro= [ero= 08 eos [seo [aro | ae0~ [ecu [oro [ero 0 07 a eG eo [ele >e~a [eta lala[s[elTelelt Tee] ome | @ sso scorn | wt uur 97a, S1ep [2038 40J Soouvs9[07 [VUO|SUSUITP PUuE UOJSUSUITP PrEpURIg 2 aTqeL, PROTECTED BY COPYRIGHT 8 G 4801 : 2011 8 Tests 8.1 Chemical analysis test ‘The chemical analysis test shall be as follows. a) The general requirements for chemical analysis test and the sampling method for heat analysis shall be as specified in clause 8 of JIS G 0404. b) The sampling method for product analysis shall be as specified in clause 4 of JIS G 0321. ¢) The heat analysis method shall be as specified in JIS G 0820 and the product analysis method shall be as specified in JIS G 0821. 8.2 Method of measuring decarburized depth ‘The method of measuring the decarburized depth shall be as specified in JIS G 0558. Unless otherwise specified, the measurement by microscope, among other methods, specified in JIS G 0558 shall apply. 8.3 Other tests The following tests may be performed upon the agreement between the purchaser and the manufacturer. In this case, the sampling method and the like shall have previously been agreed between the purchaser and the manufacturer. Grain size, macrostructure, non-metallic inclusions, hardenability, magnetic par- ticle, ultrasonic, mechanical properties and microstructure inspections ‘The testing methods shall be as follows, respectively. Grain size SIS G 0551 Macrostructure JIS G 0553 Non-metallic inclusions JIS G 0555 Hardenability SIS G 0561 Magnetic particle JIS Z 2820-1 Ultrasonic JIS G 0901, JIS Z 2344 Mechanical properties JIS Z 2241, JIS Z 2243, JIS Z 2245 ‘The testing method of microstructure shall be upon the agreement between the pur- chaser and the manufacture. 9 Inspection ‘The inspection shall be as follows. a) General items for inspection shall be as specified in JIS G 0404. b) The chemical composition shall conform to clause 5. ) The appearance, shapes, dimensions and tolerances thereof shall conform to clause 6. 4) Decarburization shall conform to clause 7. PROTECTED BY COPYRIGHT 9 G 4801: 2011 e) Other inspections. Where any of the inspections specified in 8.8 has been per- formed, the results shall conform to the acceptance criteria as agreed between the purchaser and the manufacturer. 10 Marking Each bundle of steels shall be marked with the following items. However, the hot- rolled steel round bar whose diameter is 30 mm or more shall be legibly marked on each product according to the request. Upon the agreement between the purchaser and the manufacturer, a part of the following items may be omitted. a) Designation of grade b) Heat number or manufacturing number ©) Manufacturer's name or its identifying brand 4) Dimensions. Method of marking dimensions shall be as specified in JIS G 3191 or JIS G 8194. However, the expression method of wire rod shall be as the method. of dimension expression method of bar-in-coil as specified in JIS G 3191. 11 Report ‘The report shall be as specified in clause 18 of JIS G 0404. The type of inspection document shall be, unless otherwise specified, standard designation 2.3 or 3.1B in table 1 of JIS G 0415, Further, the report of clause 9 e) shalll be upon the agreement between the purchaser and the manufacturer. 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