Professional Documents
Culture Documents
1986
Incorporating
Amendment No. 1
Instrumentation
cables —
Part 2: Specification for PVC
insulated cables
UDC 621.315.2:621.315.6:678.743.22
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The following bodies were represented in the drafting of the standard, through
sub-committees and panels:
Contents
Page
Committees responsible Inside front cover
Foreword iii
Section 1. General
1 Scope 1
2 Definitions 1
3 Categories of cable 1
Section 2. Constructional requirements
4 Conductor material 2
5 Dimensions 2
6 Insulation 2
7 Pairs 2
8 Pair identification 2
9 Pair screens 2
10 Cabling 2
11 Binder tape 2
12 Collective screen and drain wire 3
13 Outer protection 3
Section 3. Electrical requirements
14 Spark 4
15 Voltage 4
16 Insulation resistance 4
17 Conductor resistance 4
18 Capacitance 4
19 L/R ratio 4
Section 4. Identification and sealing
20 Manufacturer identification 5
21 Cable identification 5
22 End sealing 5
Appendix A Identification 9
Appendix B Mechanical characteristics 10
Appendix C Handling and usage at various temperatures 10
Appendix D Voltage test 10
Table 1 — Details of conductors and insulation thickness 5
Table 2 — Dimensions of 0.5 mm2 class 5 conductor (16/0.2 mm)
multicore PVC insulated cables 6
Table 3 — Dimensions of 0.75 mm2 class 5 conductor (24/0.2 mm)
multicore PVC insulated cables 6
Table 4 — Dimensions of 0.5 mm2 class 5 conductor (16/0.20 mm)
multipair PVC insulated cables 6
Table 5 — Dimensions of 75 mm2 class 5 conductor (24/0.2 mm)
multipair PVC insulated cables 7
Table 6 — Dimensions of 1.5 mm2 class 2 conductor (7/0.53 mm)
multicore PVC insulated cables 7
Table 7 — Dimensions of 1.5 mm2 class 2 conductor (7/0.53 mm)
multipair PVC insulated cables 7
Table 8 — Dimensions of 0.5 mm2 class 5 conductor (16/0.20 mm)
multipair PVC insulated cables with individual pair screens 8
Table 9 — Dimensions of 0.75 mm2 class 5 conductor (24/0.20 mm)
multipair PVC insulated cables with individual pair screens 8
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BS 5308-2:1986
Page
2
Table 10 — Dimensions of 1.5 mm class 2 conductor (7/0.53 mm)
multipair PVC insulated cables with individual pair screens 8
Table 11 — Identification of cable pairs other than two-pair unscreened
cables 9
Table 12 — Tests applicable to the insulation of cables 10
Table 13 — Tests applicable to the sheaths of cables 10
Publications referred to Inside back cover
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ii © BSI 12-1998
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BS 5308-2:1986
Foreword
BS 5308 has been prepared under the direction of the Electronic Components
Standards Committee to cover the requirements for a range of instrument signal
cables.
This Part of BS 5308 is a revision of BS 5308-2:1978, which is withdrawn, and
updates the standard in line with current technology. Attention is drawn to the
increased operating voltage given in the scope.
These cables are not intended for use in coal mining (Group I) applications but
may be suitable for Group II intrinsically safe systems (but see warning note).
This Part of BS 5308 covers PVC insulated cables, used mainly by the chemical
and petrochemical industries. Part 1 covers polyethylene insulated cables, used
mainly by the petroleum industry.
Notes on the installation of thermoplastic cables are given in appendix C.
Further information relating to intrinsic safety may be obtained from the
following British Standards:
BS 5345, Code of practice for the selection, installation and maintenance of
electrical apparatus for use in potentially explosive atmospheres (other than
mining applications or explosive processing and manufacture).
BS 5345-1:1976, Basic requirements for all Parts of the code.
BS 5345-4:1983, Installation and maintenance requirements for electrical
apparatus with type of protection “i”. Intrinsically safe electrical apparatus and
systems.
BS 5501, Electrical apparatus for potentially explosive atmospheres.
BS 5501-1:1977, General requirements.
BS 5501-7:1977, Intrinsic safety “i”.
BS 5501-9:1982, Specification for intrinsically safe electrical systems “i”.
WARNING NOTE. Cables used when installing an intrinsically safe system are
required to conform to any relevant requirement in the certification documents,
either for the system or for the intrinsically safe and associated apparatus
forming parts of the system. Cables should also be suitable for the environment
in which they are to be used (see, for example, 19.3 of BS 5345-1:1989). This
means that for some applications the cables specified in this British Standard may
not be suitable. The use in intrinsically safe systems of cables not covered by this
standard is not precluded.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 10, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
iii
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iv
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Section one BS 5308-2:1986
Section 1. General
1 Scope 2 Definitions
This Part of BS 5308 specifies requirements for and For the purposes of this Part of BS 5308 the
dimensions of PVC insulated cables, in multicore definitions given in BS 4727 apply.
and multipair construction, with or without screens
and optionally incorporating single wire armour. 3 Categories of cable
The insulation of these instrumentation cables is Cables are categorized into two types as follows.
suitable for operation at voltages up to and
Type 1: PVC insulated and PVC sheathed (these
including 300 V r.m.s. core to earth and 500 V r.m.s,
cables are not recommended for underground
core to core. However, instrumentation cables are
burial).
not for direct connection to a low impedance source,
e.g. the public mains electricity supply. Type 2: PVC insulated, PVC bedded, single wire
armoured and PVC oversheathed.
NOTE The titles of the publications referred to in this standard
are listed on the inside back cover.
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BS 5308-2:1986 Section two
2
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Section 2 BS 5308-2:1986
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BS 5308-2:1986 Section three
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Section four BS 5308-2:1986
1) Marking BS 5308/2 on or in relation to a product is a claim by the manufacturer that the product has been manufactured to the
requirements of the standard. The accuracy of such a claim is therefore solely the manufacturer’s responsibility. Enquiries as to
the availability of third party certification should be addressed to the appropriate certification body.
BS 5308-2:1986
Number of cores 2 3 4 6 10 20 40 80
Cable type 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Thickness of sheath/bedding (nominal) 0.8 0.8 0.8 0.8 0.8 0.8 0.9 0.9 1.1 1.1 1.2 1.2 1.3 1.3 1.5 1.5
Diameter over sheath/bedding 6.0 6.0 6.3 6.3 6.9 6.9 8.3 8.3 10.9 10.9 13.9 13.9 19.1 19.1 25.3 25.3
Size of armour wire 0.9 0.9 0.9 0.9 0.9 1.25 1.6 1.6
Diameter over armour 7.8 8.1 8.7 10.1 12.7 16.4 22.3 28.5
Thickness of oversheath (nominal) 1.3 1.3 1.3 1.4 1.5 1.6 1.7 1.9
Nominal overall diameter (for information only) 6.0 10.4 6.3 10.7 6.9 11.3 8.3 12.9 10.9 15.7 13.9 19.6 19.1 25.7 25.3 32.3
NOTE To obtain the diameter of these cables with a collective screen add 1.0 mm to the diameter quoted.
Table 3 — Dimensions of 0.75 mm2 class 5 conductor (24/0.2 mm) multicore PVC insulated cables
Number of cores 2 3 4 6 10 20 40 80
Cable type 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Thickness of sheath/bedding (nominal) 0.8 0.8 0.8 0.8 0.8 0.8 0.9 0.9 1.1 1.1 1.2 1.2 1.3 1.3 1.5 1.5
Diameter over sheath/bedding 6.3 6.3 6.7 6.7 7.3 7.3 8.9 8.9 11.7 11.7 15.0 15.0 20.7 20.7 27.5 27.5
Size of armour wire 0.9 0.9 0.9 0.9 0.9 1.25 1.6 1.6
Diameter over armour 8.1 8.5 9.1 10.7 13.5 17.5 23.9 30.7
Thickness of oversheath (nominal) 1.3 1.3 1.4 1.4 1.5 1.6 1.8 2.0
Nominal overall diameter (for information only) 6.3 10.7 6.7 11.1 7.3 11.9 8.9 13.5 11.7 16.5 15.0 20.7 20.7 27.5 27.5 34.7
NOTE To obtain the diameter of these cables with a collective screen add 1.0 mm to diameter quoted.
Table 4 — Dimensions of 0.5 mm2 class 5 conductor (16/0.20 mm) multipair PVC insulated cables
Number of pairs 1 (2 quad) 5 10 15 20 30 50
Cable type 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Thickness of sheath/bedding (nominal) 0.8 0.8 0.8 0.8 1.1 1.1 1.2 1.2 1.3 1.3 1.3 1.3 1.5 1.5 1.7 1.7
Diameter over sheath/bedding 6.0 6.0 6.9 6.9 12.1 12.1 16.2 16.2 18.8 18.8 21.3 21.3 25.9 25.9 32.9 32.9
Size of armour wire 0.9 0.9 0.9 1.25 1.6 1.6 1.6 2.0
Diameter over armour 7.8 8.7 13.9 18.7 22.0 24.5 29.1 36.9
Thickness of oversheath (nominal) 1.3 1.3 1.5 1.6 1.7 1.8 1.9 2.1
© BSI 12-1998
Nominal overall diameter (for information only) 6.0 10.4 6.9 11.3 12.1 16.9 16.2 21.9 18.8 25.4 21.3 28.1 25.9 32.9 32.9 41.1
NOTE To obtain the diameter of these cables with a collective screen and 1.0 mm to the diameter quoted.
Table 5 — Dimensions of 0.75 mm2 class 5 conductor (24/0.20 mm) multipair PVC insulated cables
© BSI 12-1998
Table 6 — Dimensions of 1.5 mm2 class 2 conductor (7/0.53 mm) multicore PVC insulated cables
Number of cores 2 3 4 6 10 20 40 80
Cable type 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Thickness of sheath/bedding (nominal) 0.8 0.8 0.9 0.9 0.9 0.9 1.1 1.1 1.2 1.2 1.3 1.3 1.5 1.5 1.7 1.7
Diameter over sheath/bedding (nominal) 7.3 7.3 7.9 7.9 8.7 8.7 10.7 10.7 13.7 13.7 17.7 17.7 23.6 23.6 32.6 32.6
Size of armour wire 0.9 0.9 0.9 0.9 1.25 1.6 1.6 2.0
Diameter over armour 9.1 9.7 10.5 12.5 16.2 20.9 26.8 36.6
Thickness of oversheath (nominal) 1.4 1.4 1.4 1.4 1.6 1.7 1.9 2.1
Nominal overall diameter (for information only) 7.3 11.9 7.9 12.5 8.7 13.3 10.7 15.7 13.7 19.4 17.7 24.3 23.6 30.6 32.6 40.8
NOTE To obtain the diameter of these cables with a collective screen add 1.0 mm to the diameter quoted.
Table 7 — Dimensions of 1.5 mm2 class 2 conductor (7/0.53 mm) multipair PVC insulated cables
Number of pairs 1 2(quad) 5 10 15 20 30 50
Cable type 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Thickness of sheath/bedding (nominal) 0.8 0.8 0.9 0.9 1.2 1.2 1.3 1.3 1.5 1.5 1.5 1.5 1.7 1.7 2.0 2.0
Diameter over sheath/bedding 7.3 7.3 8.7 8.7 15.4 15.4 20.6 20.6 24.2 24.2 27.5 27.5 33.3 33.3 42.6 42.6
Size of armour wire 0.9 0.9 1.25 1.6 1.6 1.6 2.0 2.5
Diameter over armour 9.1 10.5 17.9 23.8 27.4 30.7 37.3 47.6
BS 5308-2:1986
Thickness of oversheath (nominal) 1.4 1.4 1.6 1.8 1.9 2.0 2.1 2.4
Nominal overall diameter (for information only) 7.3 11.9 8.7 13.3 15.4 21.1 20.6 27.4 24.2 31.2 27.5 34.7 33.3 41.5 42.6 52.4
NOTE To obtain the diameter of these cables of with a collective screen add 1.0 mm to the diameter quoted.
7
BS 5308-2:1986
Number of pairs 2 5 10 15 20 30 50
Cable type
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Thickness of sheath/bedding (nominal) 1.1 1.1 1.2 1.2 1.3 1.3 1.5 1.5 1.5 1.5 1.7 1.7 2.2 2.2
Diameter over sheath/bedding 11.0 11.0 14.2 14.2 20.1 20.1 23.5 23.5 26.3 26.3 31.3 31.3 40.7 40.7
Size of armour wire 0.9 1.25 1.6 1.6 1.6 2.0 2.5
Diameter over armour 12.8 16.7 23.3 26.7 29.5 35.3 45.7
Thickness of oversheath (nominal) 1.5 1.6 1.8 1.8 1.9 2.1 2.4
Nominal overall diameter (for information only) 11.0 15.8 14.2 19.9 20.1 26.9 23.5 30.3 26.3 33.3 31.3 39.5 40.7 50.5
NOTE To obtain the diameter of these cables with a collective screen add 1.0 mm to the diameter quoted.
Table 9 — Dimensions of 0.75 mm2 class 5 conductor (24/0.20 mm) multipair PVC insulated cables with individual pair screens
Number of pairs 2 5 10 15 20 30 50
Cable type 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Thickness of sheath/bedding (nominal) 1.1 1.1 1.2 1.2 1.3 1.3 1.5 1.5 1.7 1.7 2.0 2.0 2.2 2.2
Diameter over sheath/bedding 11.8 11.8 15.3 15.3 21.7 21.7 25.4 25.4 28.8 28.8 34.5 34.5 44.0 44.0
Size of armour wire 0.9 1.25 1.6 1.6 2.0 2.0 2.5
Diameter over armour 13.6 17.8 24.9 28.6 32.8 38.5 49.0
Thickness of oversheath (nominal) 1.5 1.6 1.8 1.9 2.0 2.2 2.5
Nominal overall diameter (for information only) 11.8 16.6 15.3 21.0 21.7 28.5 25.4 32.4 28.8 36.8 34.5 42.9 44.0 54.0
NOTE To obtain the diameter of these cables with a collective screen add 1.0 mm to the diameter quoted.
Table 10 — Dimensions of 1.5 mm2 class 2 conductor (7/0.53 mm) multipair PVC insulated cables with individual pair screens
Number of pairs 2 5 10 15 20 30 50
Cable type 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Thickness of sheath/bedding (nominal) 1.2 1.2 1.3 1.3 1.5 1.5 1.7 1.7 1.7 1.7 2.0 2.0 2.2 2.2
Diameter over sheath/bedding 13.7 13.7 17.8 17.8 25.5 25.5 29.8 29.8 33.4 33.4 40.0 40.0 51.2 51.2
Size of wire 1.25 1.6 1.6 2.0 2.0 2.5 2.5
Diameter over armour 16.2 21.0 28.7 33.8 37.4 45.0 56.2
Thickness of oversheath (nominal) 1.6 1.7 1.9 2.0 2.1 2.4 2.7
© BSI 12-1998
Nominal overall diameter (for information only) 13.7 19.4 17.8 24.4 25.5 32.5 29.8 37.8 33.4 41.6 40.0 49.8 51.2 61.6
NOTE To obtain the diameter of these cables with a collective screen add 1.0 mm to the diameter quoted.
Appendix A Identification
A.1 Identification of cores
Cores shall be numbered for identification as follows.
Up to 40 cores: All cores yellow and identified 1 to 40 with both printed numbers and written word, in
black, e.g. Core 10 would be coloured yellow and identified by number “10, TEN” in
black.
41 to 80 cores: All cores black and identified 1 to 40 with both printed numbers and written word, in
yellow, e.g. Core 50 would be coloured black and identified by number “10, TEN” in
yellow.
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BS 5308-2:1986
Publications referred to
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