Company Profile

• reliability • savings • support


We sell Savings
 You are the reason we are in business.
As a Process plant in the Food & Beverage, Vegetable Oils,
Textile, Chemical, Pharmaceutical, Paper or Rubber sector,
steam is your primary medium for process heat.
Steam is our business.
Steamline excels at improving the Energy Efficiency in Steam
Systems for Process Industry. With over 300 satisfied customers
and over 50 man years of experience, we are one of India's
leading firms in this business.

• reliability • savings • support

Reliability is a key issue in any Process industry.
Reliability means giving you products that work, even in the most
severe conditions, and over years together, with little or no
attention.
It means aligning our goals with those of our valued customer -
you.
It means no compromise on Design, Bought-outs, Internal
Processes, Inspection and Testing.

R E L I A B I L I T Y
Our Goals
To build long term relationships with our customers
To be your preferred partner in cutting energy costs
To be a firm respected for its knowledge and the quality of its products
and services
To develop cutting edge products for Energy Savings in steam
systems

We Believe in
The importance of Our Word
Empowering our People to achieve their goals
An open, free and unbiased working environment
The Dignity of Labour
The use of Technology to improve Productivity
stretch yourself to perform
 Are you interested in buying savings ?
Steam is our business, but we sell Savings. How can we improve
and economise this Utility for you ?
Your steam system will be analysed in minute detail by our team of
Steam Engineers. We try and understand your specific steam
problems. You can be assured that we are looking at all
possibilities to reduce your fuel consumption, improve efficiency
and find workable solutions to steam and condensate problems.
We don't stop there. We also help to implement the necessary
changes in your Steam System. We are your partners right till the
validation of savings achieved.

• reliability • savings • support

Ask our satisfied clients.
We have successfully implemented turnkey Energy Saving
Measures from Audits and Design to completion for many of our
customers.
We quantify savings by actual real world numbers - measures
include actual drop in fuel consumption, increase in feed water
temperature, or any other tangible measure agreed mutually,
before implementation.

S A V I N G S
ZONE 4 ZONE 3 ZONE 2 ZONE 1
45° 55° 65° 75°

Coca-cola

At Coke's largest plant in India,

our Steam Audit identified a
serious loss of heat energy in a BOTTLES BOTTLES
particular process. @ 45° C @ 88° C

On studying its heat balance,

we were able to recommend a
change in the machine control
system. We implemented the
necessary changes, and this
resulted in a documented
saving of Rs. 30 Lakhs per year MAKEUP
in fuel. 52° OVERFLOW HEADER
WATER

Coke also found a massive

STEAM
drop in their rejection rate from @ 3 BAR
15% to 3% in addition to the
savings achieved. STEAM HEADER

The total investment made was BUFFER COOLING WATER HEADER

less than Rs. 10 lakhs. 50° TANK
WATER
PUMP PHE @ 40°
Subsequently, this control
system was implemented in all
40°
similar machines across India.
COOLING WATER
∆ t + 5° C
 Parle Agro Food & Beverage
"We were so satisfied with the performance of the system that Cadbury
we recommended it to 12 of our Franchise Partners....have Coca-Cola
also gone ahead and replaced our old PRS systems with Dynamix Dairy

My plant is
Steamline PRSs." Godrej Foods
- Mr. N.K. Mohan, Manager Projects, Parle Agro Nestle
Parle Agro

not running at optimum efficiencies... United Breweries

Warana Dairy
Weikfield
Sudarshan Chemicals
"We earlier employed electric pumps to return condensate.
But we found the system cumbersome and had a lot of Vegetable Oils
maintenance issues. After replacing the old system with Arian Engineering
CRPS50, we have not had any problems...recovery has also Dynamic Systems
improved. we are totally satisfied...happy to recommend the Global Oils
pump for Condensate recovery purposes." Parakh Foods
Ruchi Soya
-Mr. C.G. Khamkar, Senior Manager
Plant Engg, Sudarshan Chemicals
Chemicals
Hindustan Polyamides
Orchid Chemicals Jaimurthy Minerals
Lona Industries
"Our association with Steamline... for the past three years...in Privi Organic / Aromatic
Feb 2003 we placed orders for a PRS and 2 CRPS units...All
SRF Limited
the above products have been working satisfactorily from the
Sudarshan Chemicals
day they were commissioned.. good performance... with the
Thermax Chemicals
minimum of maintenance."

I want to drastically cut - Mr. D.L. Gandhi,

Division Manager - Engineering, Orchid Chemicals Pharma
Alta Labs
fuel consumption in my plant. Cipla
Fresenius Kabi
Intervet India Intervet
IPCA
"I read the Specification for the new boiler with great interest. Nicholas Piramal
My impression is that your consultant is experienced, and that Orchid
he is doing good work; the specification you sent me is very Ranbaxy
complete."
- Mr. Henk Boenink, Senior Technologist, Akzo Nobel Energy,
Holland in his letter to Intervet India, our clients. Paper & Pulp
Brown Paper
Nath Paper and Pulp
Vilson Particle Board

Textile
Deepak Spinners
Leela Dye House
Baxter Mahavir Spinning Mills
Shantinath Synthetics
After a Steam Audit, a Condensate Management System was recommended and Swadeshi Dyeing
installed by us at Baxter's Aurangabad plant.
Projected savings were Rs. 43 Lakhs every year, on a capital cost of Rs. 6 Lakhs. OEMs
Eclipse Combustion
Mr. Ajay K. Rai, the Plant Manager has himself validated that the fuel consumption at Filtron
his plant dropped by 900-1000 litres/day. KBK Chem Engineering
Machin Fabrik
This is a saving of Rs. 73 Lakhs per year of which at least 300 litres/day is solely Nestler
Thermax Limited
on account of Condensate. A further 300-400 litres/day is saved by reducing Transparent Energy
thermal losses identified during our Steam Audit. Turbotech

Others
Dynamix Dairy Ammunition Factory Khadki
Madurai Power
The brief given to us was to build an "Ideal Boiler House". We installed a new feed Schmetz India
Tata ACSI Ltd.
water Deaerator, PRS's, a Boiler House Mimic Panel, a comprehensive Condensate Wimco
Management System including Condensate Monitoring and Flash Recovery, Water
Quality Analysers etc.
The client saved over Rs. 1 Crore per year, with an investment of under Rs. 40 L.
 You are at the centre of all our business decisions.
Experience has taught us that satisfied customers don't just
return, but actively market our business by word-of-mouth.
You are our lifeline. In order to fully support you, we have a
specially trained team of Steam professionals standing by.
A dynamic, tightly-knit group, we are backed by not just sound
knowledge and training, but quality systems and reliable
infrastructure.

• reliability • savings • support

Support - the Steamline Way
Conventionally, customer support has been about fixing a broken
product.
We do that too. But, the Steamline way goes much further. We are
your partner in the management of your steam system. We
endeavour to provide the highest level of knowledge, skill,
experience and innovation to steam problem solving.

S U P P O R T
The Steam Team
Our team of Steam Professionals are available to help
you solve any steam problem.
Our Field Engineers are not just salesman, they are
problem solvers.
Our BEE certified Steam Auditors will go that extra
distance to find the last bit of additional efficiency.
Central Marketing team expertly documents our
solutions through proposed layout drawings,
recommendations, manuals and training information.
Led by a boiler maker, our Production, Planning and
Control team follows a rigorous system of - inspection,
fabrication and testing.
We have benefitted immensely from the fact that our
entire shop team is the same group we started with.
They are experienced, qualified and quality conscious.
They also contribute actively in product design. All our
welders are class certified. business is transacted
between people
Knowledge
We believe that the starting point for our starting point for a
client relationship is Knowledge.
To that end, we conduct Customer Training Programs in the
basics of Steam, Energy Awareness, Product
Understanding and Process Efficiency. We also have
rigorous multi-level training for our own professionals and
shop team.
We also participate with the wider Energy Society, through
our involvement with the Bureau of Energy Efficiency,
MEDA, MCCIA, the Energy Resource Group of the Inst. Of
Engineers and other Steam and Energy Professionals.

Quality
Our in-house SQC system is fully
equipped with all the relevant
Engineering Standards as apply in our
area, including IS, ASME, ASA, BS etc.
What's more, unlike most Engineering
Companies where these are kept in a
library, we strive to use these and teach
them to our people every day.
SQC (Proprietary QC System)
Centralised Document Control
100% Material Taceability
100% Inwards Material Inspection
100% WIP Inspection
Finished Goods Test Reports
Validation Procedures
A CRPS50-XP unit working non-stop for the last
four years in a severely corrosive environment.

Engineering Standards
ANSI B31.1&3 Piping Standards (American)

ASTM A 106 Specifications for Carbon Steel

Pipes

IS 1239 Specifications for ERW Pipes

ANSI B 16.5 Steel Pipe Flanges & Flanged

Fittings

ANSI B 16.10 Face to face dimensions of

Ferrous Valves

ANSI B16.11 Threaded Pipe Fittings

ASTM A 216 Specs for casting for Carbon

Steel Valves

ASTM A234 Forged Carbon Steel Pipe

Fittings

IS 2712 Gaskets for Fluid Flow Piping

ASTM A193/4 HT Fasteners

Each CRPS50 unit gets tested for 72 hours
on our test-rig before being shipped to you.
 PRODUCTS
 Packaged Feed Water Tanks & Deaerators
 Boiler Control Systems including Trim Control, Level Control,
Mini DCS, Mimic Panels etc.
 Automatic Blowdown Control Systems with controllers &
sensors from M/s Walchem USA
 Pressure Reducing Stations and PRV's
 Steam Temperature & Flow Control Systems
 Steam, Feed Water & Oil Flowmeters
 Steam Traps including TD, Float and Thermostatic
 Condensate Management Systems
 Flash Steam Separator Vessels
 Flash Condensing Deaerator Heads
 Steam Operated Condensate Return Pumps
 Accessories including Moisture Separators, Strainers etc.

SERVICES
 Steam & Condensate System Audits
 System Design & Detail Engineering
 Consulting for new Steam System installations
 Consulting for procurement of Capital Goods
 Feasibility Studies for Captive Co-generation
 Turnkey execution of energy conservation projects

Head Office and Works

S. No. 32/3/14, Kondhwa Budruk, Pune
Maharashtra, India 411 048

Phone: + 91 20 2693 2213

Fax: + 91 20 2693 2214
Email: info@steamline.com
Web: www.steamline.com

 Steamline, 2007. All rights reserved.