Professional Documents
Culture Documents
TECHNICAL MANUAL
Figure Page
GROUP 01 - ENGINE
Figure Page
GROUP 07 - TRANSMISSION
0700 - Transmission Filler Plugs. • . . . . . • . . . . . . •• 42 67
. II
TM 9-2320-208-20P
CONTENTS - Continued
Figure Page
GROUP 12 - BRAKES
1201 - Handbrake Assembly. • • . • • • • • • . • . • • . • • •• 50 78
1202 - Service Brake Assembly . . • • • • • • • . • • • • • .• 51 80
1204 - Hydraulic Lines and Related Parts ••••.•..•• 52 82
1204 - Brake Master Cylinder • • • • • • • • . . • • • • • • •• 53 84
1206 - Mechanical Brake System ••••...•.•••••.• 52 85
GROUP 13 - WHEELS
1311 - Front Hub,Drum Assembly and Related Parts -
Exploded View • • . • • • • . . • • • • • • • . . . • . • .• 54 86
1311 - Rear Hub, Drum Assembly and Related Parts -
Exploded View .••..•••••..•.•..••... " 55 89
1311 - Wheel Assembly . . . . • . . . . . . . . . . . . . . . . " 56 90
1313 - Tires and Tubes " 56 91
GROUP 14 - STEERING
1401 - Drag Link and Related Parts- . . • . . . . . • . . . " 57 92
1401 - steering Tie Rod and Related Parts· . . • . . . . " 58 94
1401 - steering Controls· . . . . . . . . . . . . . . • . . . . .• 59 95
iii
TM 9-2320-208-20P
CONTENTS - Continued
Figure Page
Iv
TM 9-2320-208-20P
WINCH ASSEMBLY
GROUP 2000
PAGE 112
BRAKES
GROUP 1200
PAGE 78
SPRINGS AND
SHOCK ABSORBERS
GROUP 1600
PAGE 100, 104
TRANSMISSION ASSEMBLY
jJ.J.L..:!~-H_ _--IGROUP 0700
PAGE 67
CLUTCH ASSEMBLY
GROUP 0200
PAGE 17
FUEL SYSTEM
GROUP 0300
PROPELLER SHAFT
PAGE 20 _ _--, GROUP 0900
PAGE 71
WHEEL
GROUP 1300
PAGE 87
ELECTRICAL SYSTEM
GROUP 0600
PAGE 38
EXHAUST SYSTEM
GROUP 0400
PAGE 32
ORO E64843
J~I
cd'~
---I
<,
~-~!---~
f' ~-~lpf
;Mr~;~'I'f;:.i
(~~~ ;'
~~( (fJ"
"~.
Maint - TM 9-1828A
"\i
Maint - TM 9-8015-1 Maint - TM 9-1826A
Parts - TM 9-2320-208-20P Parts - TM 9-2320-208-34p Parts - '1M 9-2320-208-20P
VEHICLE PUBLICATIONS
REGULATOR LO 9-2320-208-121
(Autol Ite Mode I VBe 400 4 UT) TM 9-80141
TM 9-232Q-208-2Q> 1
1M 9-2320-208-34p
..." . , . . _ '_'1Jo1l",U"
, .. u .. ~,.~.'-
"""'lloTt: f,1I.11l,,1 .. 1.
POWER TRAIN ll(llFl\ 1",,iL
'•.'"we',.. ........'
Maint - TM 9-2920-210-34
- ~
- -
(oj;;
Maint - TM 9-8015-2
Parts - TM 9-2320-208-34p
ELECTRICAL BRAKES
SECTION I
PREFACE
2
TM 9-2320-208-20P
£. Nomenclature (Basic Noun Name). Refer item is only supplied for gasoline models
to the alphabetical index on pages thru covered in this manual. When the word "multi-
fuel" appears in the item nomenclature, the
item is only supplied for multifuel models
"d. Federal Stock Number. Refer to the Fed- covered in this manual.
eral stock number index on pages thru
8. ABBREVIATIONS AND SYMBOLS
3
TM 9-2320-208-20P
F Fahrenheit oval-hd oval head
Fed Federal oz ounce(s)
Fed Spec Federal Specification p-bz phosphor bronze
fig figure(s) pan-hd pan head
fil filament(s) phos-ctd phosphate coated
fil-hd . . . • . . . . . . . . . . . . . fillister head pltd . . . . . . . . . . . . . . . . . . . . . . . . plated
fin finish pos positive
fl flat psi . . . . . . . . • . . . .pounds per square inch
fl-ck-hd . . . . . . . . • . . flat countersunk head rd-end . . . • . . . . . . . . . . . . . . . . round end
fl-pt . . . . . . . . . . • • . . . . • . . . . flat point rd-hd . . • . . . • . . . . . . . . . . . . round head
gal . . . • . . . . . • . . . • • . . . . . . . gallon(s) rect rectangular
gimlet-pt .••••.•.•.••••. gimlet point reg . • . . . . • . . . . . . . • • . • . • • . . regular
glvd . . . . . . . . • . . . . . . . . . . . galvanized retn . . . • . • . • . . . . . • • . . . . . • retaining
h . . . . . . . . . . . . . . . . • • . . . height, high rh . . . . . . . . . . • . • . • . . • . . . . right hand
hd head rtc . . . . . . . . . . . . . . . . • . • . . . . ratchet
hdls ' headless S . . . . . . • . . . . . . . . . . . . . . . . . . . . steel
hex . . . . . • . . . . . . . . . . . . . . . hexagon(al) sec . . . . . . • . . . . . . . . . . . . . . . section(s)
hex-hd . . . . . . . • . . . . . . . . . hexagon head sgle-cond . . . . • . . . . . . . . single conductor
hex-socket hexagon socket sgle-contact single contact
hv-duty heavy duty sgle-end . . • . . . . . . . . . . . . . . single end
hyd . . . . . . . . . . . . . . . . . . . .. hydraulic sgle-fil single filament
id . . . . . . . . . . . . . . . . .. inside diameter shk shank
ins insulated, insulating, insulator sh-rnet sheet metal
tnt-ext-teeth . . internal-external teeth sh-rnet-thd . . . .. sheet metal thread(s)
tnt-teeth . internal teeth sltd . . . . . . . . . . . . . . . . . .. slotted
lb . . . . pound(s) sltd-hd . . . . . . . . . . . . . slotted head
19 . . . . . . . . . length (long) sp-gr . . specific gravity
lh . . . . . . . . . . .. . left hand sq. . . . . square
lht left-hand thread sq-drive . square drive
lkg . . . . . . . . . . . . . . . . . . . . . . . locking sq-end . .. square end
tow-care-s low carbon steel sq-hd . square head
It light (weight) sq-socket square socket
lubr Iubrtcator, lubricating, lubrication std . . . . . . . . . . . . . . . . . . . . . . standard
mach. . . . . . . . . . • . . . . . . . . .. machine stght .. . . . . . . . . • . . . . . . . . " straight
max. . . . . . . . . . . . . . . . . . . .. maximum syn-ru . . . • . . . . . . . . . . . synthetic rubber
med . . . . . . . . . . . • . . • . . . . . . medium tapd tapered
med-carb-S medium carbon steel tee-hdl tee handle
MI . . • • • . • • . . • . . . . • • . malleable iron temp . . . . . . . . . . . . . • . . . . . temperature
min miniature, minimum, minute thd . . . • . . . • . . • . . . . • . . . .thread( ed)(s)
min-bay-base ...•.• miniature bayonet base thk . . . . • . • . . . . . • . . . . . • • . thick(ness)
mm . . . • . • . • . . . •...•.•. millimeter(s) tnd-bz . . . . . . • • • • . . • • . • . tinned bronze
mtg • • . • • • • • • . • . • . . • • • • • mounting(s) tnd-cop .••..•...••...•• tinned copper
mtl . . . . • . . . . • • • . . . . • • . . . . . . metal tubr ••.•.•••.•••••••••..•• tubular
NC . . . . . • • • . . . . National Coarse Thread UNC . . • . . . . • . . . Unified National Coarse
neg . . . . . • . . . . . . . . . . . . . . . . . negative UNF Unified National Fine
NF • • . . . . . . • . . . . . National Fine Thread v volts
ni . . . . . . . • . . . . . . . . . . . . . . . . . nickel wd wide
ni-alloy-S nickel alloy steel wi with
ni-pltd nickel plated wi a without
no number(s) wtrprf . . . . . . . . . . . . . . . . . waterproofed
nom nominal x by (as in 2 x 4)
non-rvrs nonreversible zn zinc
NPT National Taper Pipe Threads zn-dichromate-fin zinc dichromate finish
NPTF .Nattonal Taper Pipe Threads zn-pltd zinc plated
(Dryseal)
NS. . . . .. National Special Thread .Q. Symbols.
od . . . olive drab, outside diameter f- As required.
(dimension) *** Item available separately.
Item available as part of
Set or Kit.
4
TM 9-2320-208-20P
9. EXPLANATION OF CODES c. Maintenance Code.
o Organizational Maintenance.
d. Recoverability Code.
5
TM 9-2320-208-20P
ORD E64844
O RD E64845
6
TM 9-2320-208-20P
ORD E64846
ORD E64847
7
TM 9-2320-208-20P
ORO E6<IB43
Figure 5. Truck, ambulance: front line, 1/4-ton, 4"4, M170 - left front vi ew
ORO E64849
Figure 6. Truck, ambulance: front line, 1/4-ton, 4"4, M170 - right rear view
8
TM 9-2320-208-20P
FIG
(b)
ITEM
lal lb) lel (dl
~
~
:3
NO ISSUE IN
UNIT ..
o
(a)
~
Oz15
UIlD~
lbl
l:! Jm!
Iii!:: ~ o .; ........
NO NO ~~ ~
Co
.. ~ it ~ ~
u
~~O
ITEM GROUP
GASKET 0200
COVER 0200
PLUG 0200
ORDE~O
9
TM 9-2320-20S-20P
01 - ENGINE - Continued
NON-ILLUSTRATED ITEM
2 GASKET 0503 ;W
3 THERMOSTAT 0503'.1; -;
~. , IORI:? E?·{s51'i
Figure 8. Cylinder head. assembly - exploded view
10
TM 9-2320-208-20P
11l (2) (3) (4) (5) (6) (7)
SOUtCE, MAINT IS·DAY
IllUST AND MAINT
RECOVERABllITY AlW PER
(a)
CODE
(b) (a) lb) (el Cd)
FEDERAL
STOCK
NO
.
DESCRIPTION UNIT
OF
ISSUE
QTY
IN(
IN
..
100 EQUIP
(a) (bl
FIG ITEM ~
5 UNIT o ~ Oz"UCDg
~S! =e ~ o ..
~~
NO NO !ii~ 8 I.J ..
;; := ~~o
C 0 5330-3 60-791 8 GASKET: valve c ompartm ent co ver (,z *gas ket sets , 2805- ea 1
9 1
025-6979 and 2805- 040-2458) (65909-63030 5)
5330-291-9013 GASKET: valve compartment cover screw (**gasket sets, ea 2
9 3 C 0
2805-025-6979 and 2805-040-2458) (8329873)
C 0 53 05-774-1420 SCREW: valve c ompartment c over (7741420) - ------------- ea 1
9 4
9 C 0 53 05-774- 142 1 SCRE W: va lve compartment co ver (5/16-18NC x 2-9/1 6) ea 1
4
(65909-64509 4)
NON-ILLUSTRATED ITEMS
2
ORD E64852
Figure 9. Engine valve cover and related parts
11
TM 9-2320-208-20P
KEY
-J-
ITEM
CLAMP Gl~~P
2 HOSE 0304
3 LINE 0304
4 PlPE 0304
5 VALVE 0304
6 SWIVEL 0304
7 GAGE ROD OJ06 (oil pan)
NIPPLE 0304
ORO E64853
12
TM 9-2320-208-20P
III 121 131 141 lSI 161 171
SOUICE, MAINT IS·DAY
IllUST AND MAtNT
lECOVEWILm ALW PER
CODE FEDERAL DESCRIPTION UNn QTY 100 EQUIP
STOCK Of INC
(01 Ibl (01 Ibl lel Idl (a) lbl
~ NO ISSUE IN
AG - ::l UNIT '" ~ oz'"
NO
nEM
NO
Ii:!
~ ~l::
=c: ~ 0 um~
:0
~~
- 0
~~ u
i l:l ~~3
01 - ENGINE ~ Continued
10 8 P 0 4730-278-4557 ELBOW : hose, 90 deg, br, 1/2 in. hose, 3/8 in. male pipe ea 1
end (rocker arm cover) (8329715)
10 9 P 0 4730-278-2040 CLAMP, HOSE: adj (band type) external teeth, S, phos-ctd, ea . 4
13/16 to 7/8 id (8330945)
10 10 P 0 2805-695-1035 HOSE, PREFORMED: oil, filler pipe to air filter pipe and ea 2
oil filler pipe to valve cover (8332675)
19 12 [p 0 2805-040-2516 LINE ASSEMBLY: crankcase vent line (8329639) . ea 1
Fabricated from:
19 P 0 4710-250-9897 TUBE STEEL: cold-drawn, dble-wrapped, cop, brazed ft I
6/16 cd, O. 028 wall thk (crankcase vent line) (left)
(80244-44-T-5319-65)
P 0 4730-013-7398 NUT, INVERTED, TUBE COUPLING: inverted flare, S, cd- ea 2
or zn-pltd, 5/16 od tu, O. 620 overall Ig (crankcase vent
line) (137398)
9 2 C 0 2805-360-7927 GASKET: vent body to valve compartment cover (tr tl gas ke t ea 1
set, 2805-025-6979) (7371272)
9 ' 5 2910-741-0836 VALVE: control assy. (7410836)--------- - - ------ ------ - - -_ ea 1
~
9 6 0 4820-360-7930 VALVE: metering, crankcase vent line (5336400) - - - - - - - ea 1
19 10 0 4730-542-3019 CLAMP, HOSE: S, cd- or zn-pltd, 3/4 in. (oil filler pipe ea 2
to air cleaner control val ve vent hose) (8330945)
If> 0 5306-283-0407 BOLT, ASSEMBLED WASHER: bex-hd, split lockwasher, ea 1
S, cd- Or zn-pltd, 1/4-20UNC-2A x 1/2 (9409106)
19 11 P 0 2910-321-7423 HOSE: carburetor housing tube to oil filler tube ea 1
(8329643)
NON-~LUSTRATEDITEMS
If> 0 6Z19-322-3 5 CLIP: closed, S, cd- or zn-pltd, 9/16 of tube, hole for 3/8 ea 2
in. bolt (eil filter line to front engine plate and oil filter
inlet hose to water pump bolt)
~
0 6Z19-471-2 CLIP: fastener, type E, S, 3/16 in. (oil line to bracket)----- ea 1
0 4730-277-6273 ELBOW. PIPE TO TUBE: br, flai-ed tube. inverted, 90 deg ea 2
1/4 in. tube 1/8 in. male pipe end (oil filter outlet line
used w/filter 2940-202-9653
[> 0 4720-248-1231 HOSE, RUBBER: coolant lines, stght hv-duty, It wall 10 ft I
temp -65 deg F, 3/16 in. id (1 ft) (air cleaner to oil filter
tube) (60244-33-H-565)
p 0 4730-737-6246 TEE: vent line (65909-807713) -------------__________ ea 1
p 0 4720-235-1777 TUBE, RUBBER: rocker arm cover to ?il filler pipe (1 ft)
(ft) (60244-33-T~240)
ea I
II> 0 4710-595-1824 TUBE, STEEL: cold-drawn dble-wrapped, cop brazed ea I
1/4 od, 0.028 wall thk (80244-44-T-5319-60)
13
TM 9-2320-208-20P
III (2) (3) (4) (5) (6) (7)
SOURCE, MAlNT 1S·DAY
IllUST AND MAINT
RECOVERABILITY AlW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(0) lb) (0) (b) (el (d) ISSUE IN (a) (b)
~ NO
~ ::l UNIT 0 ~ ozt;
FIG
- ....
ITEM 5l !~ ! uco~
.
0
NO NO §~
"'0
Sl i~c:: ~~
-J
u
t:;~o
~
01 - ENGI?\E - Continued
/ 3
\ 1
14
TM 9-2320-208-20P
11I (2) (3) (4) (51 (61 (71
SOURCE. MAI~T IS·OAY
ILLUST AND MAIIIT
RECOVERABlLlTY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(01 (bl lel ld)
101 (b)
~
i§
NO ISSUE IN
UNIT .(0) (bl
o ~ uOz'"
o ... ca ~
FIG ITEM
NO NO
~
~~
:.:=
5t
!~
~I::
!;i~
; :=
u .. . . ..
~~o
ORD E64~
lS
Dr 9-2320-208-20P
(l) (21 131 141 IS) (61 (71
SOURCE, MAIHT IS·DAY
IllUST AHD MAIHT
RECO YERABILITY AlW PEl
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK Of IN'
lol Ibl lollbl lei Id) ISSUl III 101 Ibl
~
NO
UlilT '" 1;; oz'"
:::;
FIG ITEM 0 o UlQ~
NO
s: g =~
NO z:::
'"
~; ~
~
8 :a c..c..",
~~o
~
5i:
=-.::; ~ ~
01 - ENGINE - Continued
13 1 C 0 2805 -3 91 -3093 i\1Al\. FOL D: exhaust, assy (8329699) ------- - - - - -- --- -- --- ea 1
13 4 P 0 530 7- 010-3 196 ST UD, PLA IN: low- carb-S, 3/ S-16NC, 9/ 16 x 3/S-2 4NF-2 ea 3
5/8 x 1- 9/ 16 (1031 96)
13 5 P 0 5310 -05 0-33 54 NUT, SELF-L OCKl l"G, HEXAG ON: br , 3/S- 24UN F -3B. ea 5
9/16- ln . w, 29/ 64 in. thk (critical installation) (503354)
~5
5 I I II .12[!]
INCHES '. 3
ORD E64856
16
TM 9-2320-208-20P
III (21 (31 (4) (5) (6) (7)
SOURa, MAINT 15-0AY
ILLUST AND MAINT
RKOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
COO£ 100 EQUIP
STOCK OF INC
lal Ibl lal Ibl lei rdl NO ISSUE IN (0) (bl
l:
~ ::l UNIT '" oz'"
AG
NO
ITEM
~ =cl S
51 ml:: ~
o
8~
~ um~
~~
NO
;-- li';l
S ~~c;
ORD E64857
17
TM 9-2320-208-20P
~L..-3
4
5
6
10
7
5 4
_--3
,92 ol~>
lI..J I!l:JI
-
9
12
8
ORD E64:
Figure 15. Clutch linkage
18
TM 9-2320-208-20P
(I) (21 (31 (41 (5) (6) 171
SOURCE. MAINT IS·DAY
ILLUST AND MAINT
RECOVERABllITY ALW PER
CODE
FEDERAL DESCRIPTION UNIT OTY 100 EQUIP
STOCK OF INC
(al lbl lal Ibl lel (dl ISSUE IN
(a) (bl
NO
S ~ UNIT ~ Oz'"
AG ITEM
~~ ......
a~ a 0
>-
.#~ UED~
~~
NO NO ~ u
; i:l ~~o
NON-ILLUSTRATED ITEM
19
TM 9-2320-208-20P
(J) (2) (31 -14) (5) (6L m
SOURCE, MAINT IS-DAY
lLLUST AND MAlNT
RECOVERABILITY AlW PER
(Oaf FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
STOCK OF INC
(a) Ib) (a) (b) (c) (d) (a) (bl
; NO ISSUE IN
FIG
NO
ITEM
NO ~
t:l
gE
UNIT '"
o
8~
.. umg
>- Oz'-
........
~g ~ ~-' ~
::::~O
"'~ =:
03 - FUEL SYSTEM
ORD E64859
20
TM 9-2320-208-20P
III (2) (3) (4) (5) (6) (7)
SOURCE. MAINT lS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (bl (a) (b) (el (d) (a) lb)
NO ISSUE IN
FIG ITEM ~ =m S
t:
~ ~it !
iii
UNIT 0
0
>- Oz>-
'"
I;;
Ua:l~
NO NO >-Q
CQ S ~~ 8 u
~~o
"'~ :; ~
ORO E64860
21
T M 9-2320-208-20P
3
2
.O RD.E64861
22
TM 9-2320-208-20P
11l (2) (3) (4) (5) (61 (71
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
CODE FEDERAL DESCRIPTION UNIT QTY 100 roUiP
STOCK Of INC
(01 Ib) (01 (bl (el (d) (bl
fiG ITEM
~
!~
~
S
NO ISSUE IN
..
(a)
NON-ILLUSTRATED ITEM
P 0 4710-202-8396 TUBE, COPPER: 5/16 od, O. 035 wall thk (40-1/2 19) ft I
(44-T-5080-20)
23
TM 9-2320-208-20P
24
TM 9-2320-208-20P
(1) (2) 131 (4) lSI 161 171
SOURCE. MAINT 15-OAY
IllUST AND MAINT
RECOVERABllITY Al.W I'fR
COOE FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
STOCK OF INC
101 Cbl k11 Cbl te) Cdl ISSUE IN 101 Cb)
~ ~
NO
FIG
NO
ITEM
NO ~
e
M
lal;;1:::1
'"
UNIT o
0
~
u "~
8~~
'"
~&
a~ 5i~-'~ ~~(j
19 7 C 0 5340-704-7998 CLIP: fuel tank elbow to vent tube dash (1) (use on vehicles ea 4
through serial no. 23359) tee to union vent tube to dash (1)
and master cylinder vent tube to dash (1) (use on vehicles
after serial no. 23359 through 29295) (7047998)
NON-ILLUSTRATED ITEMS
8 LINE 0605
9 NUT 0304 (Air cleaner)
10 CLAMP 0106
11 HOSE 0106
12 LINE 0106
13 UNE 0605 ORD E64862
25
TM 9-2320-208-20P
.--2
a KEY ITEM GROUP
-r
"
-.~ . '.S(] FILTER
ASSY.
0309
3 NUT 0309
. ~
fA
. \.. 4 WASHER 0309
5 FILTER 0309
-21 ELEMENT
6 BOLT 0309
8 SCREW 0610
9 WASHER 0610
10 SENDING 0610
UNIT
Q'" 11 GASKET 0610
•• <I'
o~
18
20
till
il
Figure 20. Fuel tank and related parts - e"ploded view
15
26
TM 9-2320-208-20P
III (2) (3) (4) IS) 161 m
SOURCE, MAINT IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF
STOCK INC
(aJ
FIG
lbl
ITEM
(al (bl lei (d)
~
~ 5
NO ISSUE IN
UNIT .. .. 83iS..
0
101
>-
(bl
NO NO
l:l
"'Cco
~~ ~ =:ltd"
ii!:.... a
~ 8 lii
~~o
"'~ ; iii
03 - FUEL SYSTEM - Continued
20 13 !pO 4730-278-3389 PLUG, PIPE: sq-hd, mt, glvd, 1/4 in. (drain) (81366-45- ea 1
6075-700-003)
27
TM 9-2320-208-20P
ORO E64864
28
TM 9-2320-208-20P
III (2) (3) (4) (5) (6) (7)
SOUlCf. IdAINT IS-DAY
IUIlST AND MAINT
nCOVERABILITY ALW PER
COOE FEDERAL DESCRIPTION UNIT QTY
100 EQUIP
STOCK OF INC
(0) Ib) (0) Ib) lel Id) (0) (b)
NO ISSUE IN
RG ITEM
Id i UNIT o ....>- vca~
Oz ....
I~ i ;I ;15=
NO NO o '"
u '"
~;:O
~
21 7 0 2910-696-0364 LINE: flex (fuel line to fuel pump) (8331934) "- - - - - - - - - - - - - - - - -
0 6Z19-322-51 CLIP: closed, S, cd- or zn-pltd, 5/16 00 tu hole for ea 1
5/16 in. bolt (fuel line at water pump) (6Z1932-251)
IP 0 4730-014-2427 INVERTED NUT, TUBE COUPLING: inverted flare, ea 2
5/16 00 tu, 0.620 overall 19 (142427)
NON-ILLUSTRATED ITEMS
P 0 5975-132-9471 TUBE, FLEXIBLE, NON-METALLIC, ELECTRICAL: loom, ft I
size 5/16 in. (fueling 3 ft) (ft) (80244-17-C-18035-60)
p 0 4730-278-3135 FITTING: flared tube, inverted, stght, 90 deg, br, 5/16 ea 1
in w/o nuts
0309 - FUEL FILTER AND RELATED PARTS (Fig, 20)
20 1 0 2910-314-0770 FIL TER: fuel, assy in tank (65909-806626)------_______ ea 1
20 3 P 0 5310-012-0361 NUT, PLAIN, HEXAGON: S, cd- or zn-plld, no, 10 ea 1
0, 190-24NC-2B, 3/8 w, 1/8 thk (120361)
20 4 P 0 5310-596-7686 WASHER, LOCK: split, med, S. cd- or "zn-pltd, no. 10 ea 1
O.190 screw screw size (96906-35338-43)
20 5 P 0 2910-735-1316 FILTER ELEMENT, FLUID, PRESSURE: fuel filter in ca 1
tank (55168-R32-63)
20 6 P 0 5306-696-5307 BOLT, MACHINE : rd-hd, S, cd- or zn-pltd, no. 10 ea 1
0.190-24NC-2A x 4 (455268)
P 0 5340-282-7532 CLAMP: closed 5 /16 00 tube 3 /8 bolt (Non-illustrated) ea 1
29
TM 9-2320-208-20P
ORO E64865
30
TM 9-2320-208-20P
III (2) (3) (4) IS) (6) (7)
SOURCE. MAINT 15·DAY
IllUST AND MAINT
R[COVERABIUTY AlW PER
FEDERAL DESCRIPTION UNIT OTY 100 EQUIP
CODE
STOCK OF IHC
(0) (b) (0) (b) (el (d) (0) (bl
NO ISSUE IN
FIG ITEM ~ ~ UNIT 0 >; OZ'"
uco~
NO NO ~ ~
..
~~ ~
~c
~
ffie
~
~
~. . e
::;:
0
u
~
.... '"
~~o
NON-ILLUSTRATED ITEM
31
TM 9-2320-208-20P
11l 121 (31 (4) (5) (6) (7)
SOURCE, MAlNT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
COOE OF INC
STOCK (o) (bl
(a) (b) (a) lb) lel (dl ISSUE IN
NO
~ ~ UNIT
FIG ITEM ~d §
NO NO §~ 2: ~!; ~
;8 ~ ~
04 - EXHAUST SYSTEM
32
TM 9-2320-208-20P
III (2) (3) (4) 151 161 (7J
SOURCE. MAINT IS-DAY
ILLUST AND MAl NT
R£COVERABllITY AlW PER
CODE FEDERAL DESCRIPTION UNIT OTY 100 EQUIP
STOCK OF INC
(e) (b) leI (b) Ie! (dl (el fbI
NO ISSUE IN
:::: § ~
UNIT o :< 8Zi
AG
NO
ITEM
NO ~~ ~ ~E ~ 8 :;; ....
-
z~
~ ~~ § ~ ~
~~ ,.
04 - EXHAUST SYSTEM: - Continued
-f,
O RO E64867
33
TM 9-2320-208-20P
11l (2) (31 (4) (5) (6) (7)
SOURCE, MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(01 (b) (a) (bl (e! (d) (a) (b)
NO ISSUE IN
...
I c;
~ UNIT Oz'"
FIG ITEM ;oj ~ uca~
~ ~~ 0 :;;
NO NO §~ ~
..
~C>
~
!ii-'
~ :::
u
~~o
05 - COOLING SYSTEM
0501 - RADIATOR AND RELATED PARTS (Fig. 24»)
24 1 C 0 2930-629-0949 GASKET: filler cap fiber (5262210) ------------------------- ea 1
24 2 C 0 2930-737-5030 CAP: filler pressure type (7375030) ----------------------- ea 1
24 6 P 0 4820-276-9040 COCK: radiator drain (103647) ---------------------------- ea 1
NON-ILLUSTRATED ITEMS
P 0 6850-243-1992 ANTI-FREEZE: ethylene glycol, inhibited (cooling capacity cn f
11-1/2 qts) (50 per cent ratio volume required for 40
deg B. F. ) (initial requirements 5-3/4 qts per vehicle)
P 0 6850-224-8730 ANTI-FREEZE: ethylene glycol, inhibited (50-gal. can) f
(cooling capacity 11-1/2 qts. ) (50 per cent ratio by volume
required for 40 deg B. F. ) (initial requirements 5-3/4
qts, per vehicle) (80244-51C01555000)
P 0 6850-243-1990 ANTI-FREEZE: ethylene glycol, inhibited (55-gal. drum) dr f
(cooling capacity 11-1/2 qts) (50 per cent ratio by volume
required for 40 deg B. F. ) (initial requirements 5-3/4
qts per vehicle) (80244-51C01554035)
P 0 6850-174-1806 ANTI-FREEZE: arctic type (55-gal drum) (cooling capacity dr I
11-1/2 qts) (initial requirements 11-1/2 qts, per
vehicle) (80244-51C01553755)
6850-690-5561 CLEANING COMPOUND, ENGINE COOLING SYSTEM:
P 0 6850-664-7123 INHIBITOR: rust (5-oz can) (cooling capacity 11-1/2 qts) en I
(80244-51C01588775)
P 0 5310-012-0370 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, 7/16-20UNF- ea 2
2B, 5/8 W, 3/8 thk (120370)
P 0 5310-044-6485 WASHER, FLAT: S, cd- or zn-chromate-fin., 1/2 id, ea 2
1-5/8od, 0.083 thk (446485)
3 CLAMP 0503
4 HOSE 0503
5 HOSE 0503
ORO E64868
34
TM 9-2320-208-20P
(l) (2) (3) (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
IllUST AND MAINT
RECOVERABllITY AlW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK Of INC
(a) (bl (a) lbl (el (d) (a) (b)
NO ISSUE IN
fiG ITEM ; ~ UNIT C; oz'"
1< U~~
NO NO ~~~ ~~ !~ >~ 0
u
:a
!;;;~
~~(j
"'0
""~ ~ ~
05 - COOLING SYSTEM
35
TM 9-2320-208-20P
(l) (2) (31 (4) (51 (61 (71
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(01 (b) (a) (b) (el Cd) (a) (b)
~
NO ISSUE IN
::: :::;
'" ~ OZ'"
UNIT o
FIG
NO
ITEM
NO ~~
tj
~ ~~
~....
a 8 .:;
u~g
:<0
.. 8 a it 13 l::
~~o
ORO £64869
36
TM 9-2320-208-20P
11l (2) (3) (4) IS) (6) (7)
SOURCE. MAINT
15-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK Of INC
(0) (b) (0) (b) (e! (d) (0) (b)
NO ISSUE IN
FIG ITEM ~ ~ UNIT 0 e:>- oz ....
NO NO '"
..
~~
~
~
~
;:!wl :I
~~ ~ 0
u
. ~~Oum~
ii ~
<0
~
25 5 C 0 2930-737-2816 PULLEY: fan and water pump twin groove (7372816) ------- ea 1
37
TM 9-2320-208-20P
'Ill (21 (3) (4) (51 (6) m
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (bl (a) (bl (e! Cd) (a) (bl
NO ISSUE IN
FIG ITEM ::;:: ~
::: 5;;; oZ'"
'" ~ um~
UNIT o
NO NO $~ Sl Iii- is i o l;;
u ~~'"
~~o
.. 8 ;j !iii
06 - ELECTRICAL SYSTEM
NON-ILLUSTRATED ITEMS
2 3 4
ORO E64870.
38
TM 9-2320-20S-20P
11l (21 (3) (.j) IS) (6) (7)
SOURCE. MAINT IS·DAY
IUUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF IHC
(a) Cb) (01 (bl (el (dl ISSUE IN (01 Cb)
l: NO
::: ~ UNIT o 1;< uoz
~
FIG ITEM
= ~ == ....
..
NO NO §~ 51
40
"'~
~!::
!K~
ii ! 8 ~ Ww
"''''
06 - ELECTRICAL SYSTEM
27 1 P 0 25 90-31 8- 8210 CAB LE: regulator to bat te ry , assy (8699 724) ------------- ea 1
27 2 P 0 2590-318- 8200 CABLE: rectifier to regulator , assy (8699711)---------- --- ea 1
27 6 P 0 R 6130-314-0545 RECTIFIER , METALL IC : alternator , w/ r e ce pta c le s, ea 1
a s s y (7954343)
P 0 5310-050-3275 NUT, SE LF-LOCKING, HEXAGON: S , cd- or zn-plt d, ea 2
3/ s - 16UNC- 3 B, n /1 6 w, 35/ 64 thk (503275)
27 7 P 0 29 20- 562-0411 P UL L EY, GROOV E: dr ive , a s s y (86 9971 5) -- --------- ----- ea 1
27 8 P 0 R 2920- 818- 8635 GE NERA TOR , EN GINE ACCESSORY: alterna tor --------- --- ea 1
(7954 720)
27 9 P 0 53 10-297-3250 NUT , PLAIN, HEXAGON: S, cd - or zri-pltd, 7/16 -20UNF- ea 2
213, 11/16 w, 3/8 thk (2715 06)
27 10 P 0 53 10- 012- 1621 WASHER, LOCK: spIll , It, S, c d- or zn-pltd, 7/ 16 screw ea 2
size (121621)
27 n P 0 5305-285- 5156 SCREW, CAP, HE XAGON HEAD: med-c arb-S . c d- or ea 1
z n- plt d, 7/16-20UNF-2A x 3 - 1/2 (1 8 1680)
27 12 P 0 5305 -01 8- 1670 SCREW, CA P, HEXAGON HEA D: rne d- c ar b-S, cd - or ea 1
zn-pltd , 7/16-20UNF-2A x 1- 1/2 (1816 70)
27 13 P 0 2590 -3 18-8209 CAB LE: a lternator to r ec t ifi e r , assy (8699 723 )- - - - ---- - - -- ea 1
3 LEAD 0602
15
13-t ~4
I' .. ,
12
L ~11 l.~,
9/~
~/
8 7
10 O RD E64871
10 10
Figure 27, Generator (a lte rna tor ) r egulator and cables - ex pl oded view
39
TM 9-2320-208-20P
~~
NO NO lE-' [3 ~~o
~
==
28 1 P 0 2920-953-9784 REGULA TOR , ENGINE GEN ERA TOR : 24 volt, amp (us e ea 1
w/gen erator 2920-737-4750) (1 9728- VBC-4003 UT)
P 0 5940 -050-62 10 T ER MINAL, L UG: wire, so lder less , rd-end tongue, ins ea 1
grip tnd cop , no. 16 - 14 awg wi r e , hol e for 5/16
screw (alterna tor) (50621 0)
40
TM 9-2320-208-20P
(lJ (2) (3) 141 IS) (6) (7)
SOURCE. MAINT IS-DAY
IlLUST AND MAINT
RECOVUABILITY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
101 !hI (01 lbl (Cl ldl (0) lb)
NO ISSUE IN
- !: o'" ~ oz'"
FIG
NO
ITEM
NO ..~~ 5~ !d!
rd
i5 §
UNIT
o ... U~~
u ..
~~O
iii l:l
NON-ILLUSTRATED ITEMS
~
~
ORO E64872
Figure 28. Generator regulator assembly
41
TM 9-2320-208-20P
(J) (21 (31 (.4) (5) (6) 17l
SOURCE. MAINT 15-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(01 (bl (01 (bl tc) (dl (a) (b)
NO ISSUE IN
5 UNIT '" Oz~
~ IE
FIG ITEM 0:: o 1;; U~~
NO NO ~~ 51
Co
"'~ ;
~
I 8~
~~o
P 0 4730-011-8831 PLUG, PIPE: sltd, hdls, br, 1/8 in. (switch housing) ea 1
(Auto-lite) (118831)
29 3 P 0 5310-044-6548 WASHER, FLAT: S, cd- or zn-pltd, 3/8 in. id, 3/4 in. ea 1
od, 0,065 in. thk (SWitch terminal post) (Auto-lite)
(446548)
~--2
ORD E64873
42
TM 9-2320-208-20P
11l (2) (3) (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) lb) (a) (b) lel ld) (a) lb)
IN
FIG
~
---'----------,..ll
,..Qj'.
,--------------------------
t iS l H tit, it,
ORO E64874
43
TM 9-2320-208-20P
(1) (2) (31 (4) lS) (61 m
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW-J'ER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK
(01 (b) (a) (b) lel (c!l ISSUE IN (01 (bl
~
NO
FIG ITEM
l:l :::i UNIT c:: ~ 8~§
!iii ~lll
~!!i
S 0 ~ '"
NO NO
..
'" Sl
~~
~C>
~ ; ~
u
~Sio
NON-ILLUSTRATED ITEMS
44
TM 9-2320-208-20P
111 C21 C31 (4) (5) (61 (7)
SOURCE. MAINT IS-DAY
ILLUST AND MAlNT
RECOVERABILITY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
Cal Ch) Cal ChI Cel Cdl ISSUE IN Co) (bl
=d ..
NO
AG ITEM
t:l 5 UNIT '"
o ~
oz ....
ua)g
NO NO
t:::
I~ ~ ;;~$ !
o ....
u .. ....
~~o
'"
ORD E64875
46
TM 9-2320-208-20P
III (2) (31 (4) (5) (6) (7)
SOURCE, MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (a) (bl (cl (dl
FIG
(bl
ITEM
e 5 NO ISSUE IN
UNIT ..
o
(al
~
(bl
oz"
U~~
NO NO '"
~~
<0
'"'~
~ i~
~ ;;-'
;
Iiii 8 ~
~~~
3~
13 SPEEDOMETER 4701
ORD E64876
47
TM 9-2320-208-20P
ORD EM877
48
TM 9-2320-208-20P
~5t ~E
I
ou .....
I~
NO- NO ~ ~~o
;
49
TM 9·2320-208-20P
(J) 121 131 141 (.51 161 171
SOURCE, MAINT IS·DAY
IlLUST AND MAlNT
RECOVWBllITY AlW PER
CODt FEDERAL DESCRIPTION UNIT OTY 100 EQUIP
STOCK OF INC
lal Ibl lal (bl Ie! Id) ISSUE IN (al Ibl
~ NO
FIG
NO
ITEM
NO
Id g
~~ ~ /:S! ~ >
UNIT o'"
oV
~
>-
<0
02>-
ue~
~8 ~ ~ ~~O
NON-~LUSTRATEDJTEMS
50
TM 9-2320-208-20P
11I 121 131 (4) (5) (6) (71
SOURCE, MAINT IS·OAY
ILLUST AND MAINT
RECOVElWllllTY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(a) lbl (al lbl Ie! (dl (a) fb)
NO ISSUE IN
FIG ITEM b ii ~
t=:: -Cd ..
UNIT o'" ~ 83§
NO NO =if: ae
Ie~ 5t _ ~ 8~ '"
~~o
~s ; l:I
ORO E64878
51
TM 9-2320-208-20P
(II (21 (31 (.oil (51 (6) (7)
SOURCE. MAlNT !S·DAY
Il l UST AND MAIHT
RE(OVEWIllTY AlW PfR
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(0) (bl (0) (bl (el (d) (01 (bl
NO ISSUE IN
- !: UNIT :r0:
AG IT£M ~~ ~~ ~ 0:
::> ~ iii
~ ffiE ~
~~
NO NO '" :r li
Sl
~- S a'" !;g
'"~
06 - ELECTRICAL SYSTEM - Continue d
0609 - SERVICE HEADLIGHT ASSEM BL Y (F ig. 35)
35 1 P 0 R 6220-696-0324 HEADLIGHT : assy (8332127) - -- -- - --- - - --- - ---- ---- --- ---- ea 2
35 2 P 0 62 20-300 -9908 DOOR, SERVICE HEADLI GHT : assy, headli ght, w / ga s ket , ea 2
r ings , scr ews, spring and washers, assy (7525936)
35 3 C 0 5340 -695 -9727 RING , RE T AINING: headlight la m p unit (7358582) ---- - ---- --- ea 2
P 0 6220 -512 -9219 RING , ASSY: r e ta ining , hea dlight la mp un it (used w / Auto-lite ea 2
h eadIight)(1 9728- CB1781 2)
35 4 P 0 6220 -504-0981 LA;IIP UNIT: headlight, w /cables, assy (74183 43)---- - --- ---- ea 2
I
I
52
TM 9-2320-208-20P
(1) (2) (3) (4) (5) (6) (71
SOURCE. MAINT IS-DAY
IllUST AND MAINT
RECOVERABllITY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (b) (a) (b) (el (d) (a) (bl
NO ISSUE IN
~ 5 UNIT o'" 1;; oz ....
FIG ITEM Um~
NO NO ~~ ~ g~ ~ o :;;
<0
~ ;'"'" ;; u
~~o
,",v
~ l:l
NON-ILLUSTRATED ITEM
ORD E64879
S3
T1;I 9-2320-208-20P
III (2) 131 141 151 161 171
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
lal lb) lal Cbl leI Cd) NO ISSUE IN la) lbl
e 5 1< 8~§
FIG
NO
ITEM
NO ..~~ ~ =~ S
oj
51 lii~
UNIT 0
0 lD
S:S:o'"
iii i u
~
~
S4
TM 9-2320-208-20P
(11 (21 (31 (.oil (5 ) (61 (7)
SOURCE, MAINI IS-DAY
IUUST AND MAINI
RECOVERABlllTY AlW PER
CODE FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
STOCK OF INC
lal lbl (al lbl lcl (d) (al (bl
~ NO ISSUE IN
::l
FIG ITEM
5: !d
::l
5
UNIT '"
0>- 8a2co
~~
NO NO 5i i~ ~ '"
o ...
u ..
;I ~ ~~()
~
~
\ ORO E64BBI
Figure 37. Left service, blackout tail, and stoplight assembly - e"ploded mew
55
TM 9-2320-208-20P
(l) (2) (31 (41 IS) (6) 171
SOURCE. MAlNT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
lal Ibl te) (b ) (e) Id) (a) (bl
t: NO ISSUE IN
e UNIT o'" 1:; Oz"
ucog
FIG ITEM
~ ~ =d ~
...
NO NO ~!: o ..
u '"
~~ ~
S:~O
!;;~
",
~
~ ~
06 - ELECTRICAL SYSTEM - Continued
ORO E64B82
Figure 38. Right service, blackout tail, and stoplight assembly - exploded view
56
TM 9-2320-208-20P
111 (2) (3) (4) lSI (61 171
SOURCE. MAINT IS-DAY
IllUST AND MAINT
RECOVERABllITY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (b) (a) (bl Ie) Id) lal (bl
t: NO ISSUE IN
~ UNIT Oz"
o'" ~ uca~
I
FIG ITEM c:: ~ =....,
NO §~ ~ ~iS o ..
NO
..
<", st ;~
~
u ..
~~~
2
ORD E64883
57
TM 9-2320-208-20P
(ll (2) (3) (4) (5) (6) /71
SOURCE, MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK
(0) Ibl (0) (bl (cl (dl NO ISSUE IN (0) (b)
58
TM 9·2320-208-20P
11l (2) (3) (4) 151 161 171
SOURCE. MAINT IS-DAY
IUUST AND MAINT
RECOYERABllITY ALW PfR
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK Of INC
la) Ib) (al (bl lc/ Idl ISSUE IN
(a) (b)
NO
AG IUM ~ UNIT '"
o ~
oz~
U~~
~~ i5 o :;;
NO NO E_
;E Si-
; ! u
~~o
59 7 PO 9510-596-3738 STEEL: machinery sae WD1020 bar, cold rolled, dia 1/8 ft II
in. 42-11/16 in. ft (horn switch push rod H010-0420005)
(8 0244-46-S 7350)
NON-ILLUSTRATED ITEM
59
TM 9-2320-208-20P
6 SWITCH 060?
r DIMMER 0608
SWITCH
8 STOPLIGHT 0608
SWITCH
10 CABLE 061
11 CLIP 0613
12 HORN 0611
13 FASTENER 06J3
ORO E64885
60
TM 9-2320-208-20P
III (2) (3) (4) (5) (61 (7)
SOUW. MAIHT IS·OAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(al (bl (al (bl lel (d) (a) Ibl
NO ISSUE IN
ITEM ~ ~ UNIT o'" Oz"
1;; Ura~
fiG e: :i..... !
~~ i i§ ~
NO NO 8~
; i:l ~~o
06 - ELE CTRICAL SYSTEM - Continued
NON-ILLUSTRATED ITEMS
6'
TM 9-2320-208-20P
11l (2) (3) (4) (5) (6) (7)
SOURCE. MAlNT IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
fEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(al lbl tal (bl Ie! (d) NO . ISSUE IN lal lbl
~
tj :::>
'" 1< 8~§
UNIT o
FIG ITEM e Id
NO NO
a~ ~ ~!!:
; I
==
8 ~ ~~'"
~~o
'"
62
TM 9-2320-208-20P
III (21 (3) W (5) (6) (7)
SOURCE. MAINT IS·DAY
IllUST AND MAINT
RECOYERA8111TY ALW PER
CODE FEDERAL DESCRIPTION UNIT Oll 100 EQUIP
STOCK OF INC
(0) Ibl (0) Ib) lei (dl (0 ) (bl
NO ISSUE IN
FIG ITEM ~ =d 5
~ UNIT 0 Oz'"
1;; Ual~
NO NO
"'
:::::~
~C>
"'~
~ ~$
i\! i 0
u
:;;
~Sio
63
TM 9-2320-208-20P
III (2) (3) (4) (5) (6) (7)
SOURCE. MAINT lS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(0) (b) (0) (b) lei Id) (0) (b)
NO ISSUE IN
1=
e1 ~ UNIT (j ~
FIG
NO
ITEM
NO gs a
!ii-- ~
8 ~
~ ~
64
TM 9-2320-208-20P
III (2) (3) (4) IS) (6) (7)
SOURa. MAINT 15-DAY
IUUST AND MAINl
RKOVERABILITY AlW PER
FEDERAL DESCRIPTION UNIT err 100 EaUIP
CODE
STOCK OF INC
101 (b) 101 Ibl lei Idl ISSUE IN (01 IbJ
NO
~
"=
2 oZ'"
'"
UNIT o r.
AG ITEM I:l =d 3 Ula~
I~ ~!S I:: 8 :a
NO NO ~ ~ ~o
~ ~
06 - EL ECTRICAL SYSTEM - Contin ued
65
TM 9-2320-208-20P
(J) (2) (3) (4) IS) (6) m
SOURCE, MAlNT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK Of INC
(0) (b) ( 0 ) (b) (el (dl (0 1 (b)
NO ISSUE IN
~ § UNIT C5 oz o-
uca ~
~
fiG ITEM ..... ~ ~
NO NO :~ ..... ~ g~ ~ 0
z~
>
~;
CI
~ ~
.. -
... § u
~~O
41 11 C 0 5340 -704-7998 CL IP: blackout he adl ight harness to fender (7047998)-- ------ - ea 1
~ 0 2920- 04 0- 2 590 COVER: hole, auxi li a r y power rec ept a cl e (8329985) --------- ea 1
(NON-ILLUSTRAT ED IT EMS)
P 0 5935 - 773- 1428 COVER, TRAIL ER REC EPTACL E: w/hinge, assy (M38A1 ea 1
and M1 70) (7731428)
66
TM 9-2320-208-20P
III (21 (31 (4) (5) (6) m
SOURCE, MAINT IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(0)
nG
(h)
ITEM
(0) (h)
oM
k)
~
(d)
I:
::::;
NO ISSUE IN
..
(0)
UNIT o ~ Oz
(h)
u'"
I
E; ~ ~E
NO NO uo ..~ ww ... ...
~~ ....."
st !ii....
;
07 - TRANSMISSION
42 1 C 0 47 30-737-2879 PLUG . PIPE : filler and drain 1/2 in . (7372 879)------------ <la 2
OR[) E64886
67
TM 9-2320-208-20P
III (2) (3) (4) IS) (6) (7)
SOURCE. MAINT IS·OAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT OTY 100 EQUIP
CODE
STOCK OF INC
(0) (b) (a) (bl (e! (dl (a) (b)
~ NO ISSUE IN
'"
UNIT o 83i~
:::l
FIG ITEM ~
~ iE 3 8 t; '"
NO NO §~
.
""0 ~
~ t2;.... ~
ii !li ~~o
08 - TRANSFER ASSEMBLY
t~<
'~I
~1
hs
Figure 43. Transfer assembly and related parts
68
TM 9-2320-208-20P
III (2) (3) (41 (51 (61 (7)
SOURCE. MAINT 15-0AY
ILLUST AND MAINT
RECOVERABJLlTY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(a) (bl (a) (bl (e! (dl (a) (b)
NO ISSUE IN
FIG ITEM ~ ~d § UNIT o'"
8~
ucog
?;; Oz'"
NO NO ~~
<0
S( ~~ ~ ~~o
"'~ ;l =:
08 - TRANSFER ASSEMBLY - Continued
cr- 1
~1
ORD E64888
Figure 44. Transfer front bearing retainer and shifter shafts - exploded view
69
TM 9-2320-208-20P
Figure 45• Front and rear propeller shaft and related parts
70
TM 9-2320-208-20P
11l (21 131 (41 151 (61 (71
SOURCE, MAINT IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
CODE FEDERAL DESCRIPTION UNIT QTY
100 EQUIP
STOCK Of IN(
(a) (bl (a) (bJ (e) Idl (aJ (b)
NO ISSUE IN
~ ~
fiG ITEM ~ ~ g UNIT 5 Oz'"
~ um ~
NO NO ~ Q ~~ =c::
li~
= !=
0
u ..
....
-<0
,.~
~ ~ ~~o
45 2 C 0 2520-318- 1032 YOKE: s leeve, universal joint, front, assy (83284 99) - -- - --- ea 1
45 2 C 0 2520-3 18-103 1 YOKE: flange (r ear prope ller s haft to tran s fer ) ea 1
(8328498)
45 2 C 0 2520- 3 18- 1044 YOKE : sleeve (unive r s al joint, rear , assy) (8329700)- - ---- - ea 1
45 3 C 0 5330 -3 18- 4336 SEAL: rubber, univer sal joint sleeve yoke dust cap ea 1
(8333061)
45 4 C 0 53 10-769-7613 WASHER : s plit, uni ver-sal join t s leeve yoke dust cap stee l ea 1
(7697613)
45 6 P 0 252 0-028-3434 KIT: repair , uni versal joint (us e only afte r stock of parts ea I
ki t (252 0- 53 0-7544 is ex hausted) (8328494)
Composed of:
6, 1 4 BEARING (65909-807779)
6,2 1 JOURNA L (65909- 807780)
45 6, 3 5340 -174-9829 4 RING , snap, bearing (78080- 2-7-2)
45 7 C 0 5306 - 174- 43 12 BOLT, U: uni ver-sal join t bearing (53072 99) - --- -- - - -------- ea 4
45 8 P 0 53 10- 050- 3345 NUT, SE LF- LOCKING, HEXA GON: S, cd- or zn- pl td, ea 8
5/1G -24UN F-3B, 1/ 2 w, 11/ 32 thk (c riti cal in stalla ti on s)
(U joint) (503345)
45 9 C 0 2520 - 318-4332 SEA L : oil (uni ver s al joint journal bearing) (832849 5) -- --- - - - ea 8
7J
TM 9-2320-208-20P
(1) (2) (3) (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(0) (bl (0) (bl (c! (dl (0) (b)
NO ISSUE IN
FIG ITEM ~ § 01;; 8~§
UNIT '"
~ g~ :3 '"
NO NO '" ...... 0 " c..c..",
~
~::!:: ~ u '"
""co :::~O
'"'~ ~
10 - FRONT AXLE
ORO E64890
72
TM 9-2320-208-20P
(1) (2) (3) (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (b) (al (b) (el (d) (a) (bl
NO ISSUE IN
~ !::
FIG ITEM ;t~ ~ j~ ~
UNIT '"
o i;; umg
Oz'"
~ ~!; ~ 8
~~
NO NO ti
~~
Ci ~ ~&o
'" =:
NON-ll.LUSTRATED ITEMS
3 4 4 3 2
,,
\0
\' 71
5 6 5
KEY
1
2
3
CASE
ITEM
DISC AND
PLATE SET
RING
GROUP
1102
1102
1102
4 GEAR SET 1102
5 SPACER 1102
6 PI'" 1102
ORD.E64891
73
TM 9-2320-.20S-20P
4.3
-.~,---
fr
l. - '
-if 4.2--Yt. .,
~C,\q ;t~~~~i~~'~~~~
.P;-~~
~
illM.. GROUP
1204
J ! K:V GUARD
8
ORO E64892
74
TM 9·2320-208-20P
111 (21 (31 (41 (5) (6) m
SOURCE. MAIHT IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTr 100 EQUIP
COOl
STOCK OF INC
(a) (bl (a) (b) tel (d)
~ id
~
:::l
NO ISSUE IN
UNIT ..o
(al (bl
umg
Oz ....
FIG
NO
ITEM
NO
~~
i ~;
; ~ 8 ti
~
......
~~O
=
10 - FRONT AXL E - Cont inued
48 1 C 0 2520-737-11 10 FLANGE: drive, shaft (73711 10) ---- --------- - - ----- ----- ea 2
48 2 P 0 2520 - 735- 1403 SHAFT : w/univer s al joint, r igh t , assy (used on M170 ea 1
vehicles thru serial no. 1442 1 and M38Al ve hicles thru
serial no. 94054)(7351403 )
48 2 P 0 2520 -788- 9715 SHAFT : w/universal joi nt, right, assy (1091 7034-1) (us e d ea 1
on M17 0 vehicles afte r serial no. 14420 and M38A 1
vehicles a fte r serial no. 94054 )
48 4 P 0 2530 -74 1-8141 PARTS KIT, STEERTNG GEAR: service fl an ge oil seal ea 1
(7418 141)
Composed of:
4. 1 2530-769-6523 2 GASKET (65909- A820)
4.2 4 SEA L, oil hal f (65909-80 0095)
4. 3 4 SPHING (65 909- 800068)
48 7 C 0 2520-737-2872 GASKET: shaft drive fl ange (737 2872) -- - - - - --- -- ----- - ---- ea 2
C 0 2520 -737- 1589 SHIM SET: cap (7371589) --- ------- --- ----------------- ea I
Comp os ed of:
4 SHIM O. 003 (78080-16992-1)
4 SHIM O. 005 (78080-169 92-2)
8 SI!IM O. 010 (78080-16992-3)
6 SHIM 0.030 (78080 - 16992-4)
7S
TM 9-2320-208-20P
.ORD_E64893
76
TM 9-2320-208-20P
11l (2) (3) (41 (5) (6) (7)
soum. MAIHT IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
CODE FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
STOCK OF INC
la) (0) (b)
NO ISSUE IN
AG
NO
UNIT o l;
o :;;
u
11 - REAR AXLE
49 2 P O 4 730-278-3380 PLUG, P IPE: sq-c ocket, 3/4 in. (r e ar axle housing)( 1l3186) ea
C 0 2520 -347- 4546 YOKE: e nd, drive pi ni on , w/s hield, assy (832800 5) - ______ __ ea
77
TM 9-2320-208-20P
9 FLANGE 0803
78
TM 9-2320-208-20P
III (21 131 (41 (51 161 171
SOURCE, MAINT 15-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
CODE FEOERAL OESCRIPTION UNIT QTY 100 EQUIP
STOCK OF INC
lal (al lbl lcl ldJ
FIG
lbl
ITEM ~_
~
i
NO ISSUE IN
UNIT . 8. G
lal
o ~
Ibl
z
NO NO
0::
~ ;;
z~ =
~
o .... ~
i~ Sl u ..
~ IS et~o
12 - BRAKES
79
TM 9-2320-208-20P
1.2
I
---3.2
3.2---
ORO E64895
80
TM 9-2320-208-20P
111 (2) (3) 141 (5) (6) m
SOURCE. MA1N1 IS-DAY
IUUST AND MAINT
RECDVERABILlTY ALW PER
FEDERAL DESCRIPTION UNIT OTY
CODE 100 EQUIP
STO CK Of INC
la l -Ibl Ca) Ibl lel Cd) (01 (bl
~ NO ISSUE IN
ozl-
AG ITEM b ~ti:1 i! '" 1;; uca~
UNIT o
F§ i i
NO Z<:; :l o
NO '" li1~ ~ u ..
I-
~ ~~o
c 12 - BRAK ES - Continued
51 !-.r- C 0 2530 -040-2497 ECC ENTRIC : adjusting, shoe (8329607) - - ---- --- - -- - - - - - - ea 4
51 5 C 0
I 2530 -918 -0602 CYLINDER: r ear wheel, assy (7324407)--- ------- -- ---- - - ea 2
P 0 5306- 042-3 553 BOL T, ASSEMBLED WASHER : hex- hd, ext- tee th ea 2
Iockwasher , S, cd - or zn-pltd, 1/ 4-20UNC-2A x
3/8 (423533)
55 6 C 0 2530-495-9594 GASKET: rear brake grease s l inger (7697 463)- - ----- - ---- - ea 4
81
TM 9-2320-208-20P
ORllE64896
82
TM 9-2320-208-20P
III (2) (31 (41 (5) (6) (7)
SOURCE, MAINT IS-DAY
IUU~T AND MAINT
R£COVERABlliTY AlW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK Of INC
(0)
ISSUE IN (0) lbl
NO
fIG UNIT
NO
12 - BRAKES - Continued
NON-ILLUSTRATED ITEMS
83
TM 9-2320-208-20P
ORD E64897
84
T M 9-2320-208-20P
m 121 (3) (4) (5 ) (6) (7)
SOURCE. MAINT IS-DAY
IlLUST AND MAIHT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF IHC
(0) (b ) (01 (bl (e) (dl loJ (bl
I:: NO ISSUE IN
RG ITEM ... ~ ~ UNIT 0 ~ Um~
o z ....
NO HO
~~ ~
~ o
~
gE.... i;a
~ 8 :;;
~~o
"' ~
~ =
12 - BRAKES - Continued
P 0 5315-013- 7223 PIN, COTTER: S, cd-, zn-or b rgt ni -pltd , 5/32 x 1-3/8 ca 2
pedal pad bolt (1372 23)
85
TM 9-2320-208-20P
_O RDE 64898
Figure 54. Front hub. drum assembly and related parts - exploded view
86
TM 9-2320-208-20P
III (2) (31 (41 (51 (6) (71
SOURCE. MAINT IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
CODE FEDERAL DESCRIPTION UNIT aTY 100 EaUIP
STOCK OF INC
(al lbl la) lb) lei Cd) (a) (bl
~ NO ISSUE IN
~ ~ ~ UNIT 0 Oz ....
FIG
NO
ITEM ;;;
NO
~ ~m
Si Ii;
= ~ um~
8 :0 ......
~F
l::
:oS ; ~ ~~O
13 - WHEELS
v·..., 9 P 0 5330-505-6700 SEAL: oil, special type, 2-1/8 x 2. 879 x 3/8 front hub ea 2
(8329731)
87
TM 9-2320-208-20P
(l) (2) (31 (41 (5) (6) (7J
SOURCE. MAINT IS-DAY
IllUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT (lTV 100 EQUIP
CODE Of INC
STOCK (a) (b)
(01 (b) (a) (b) (el (dl ISSUE IN
NO
t:S ~ UNIT 0 >- uco~
oz ....
fIG
NO
ITEM
NO ~~ I
<0
~i a
..... i;
0
u
:-'" .... '"
~~o
"'~
~ =
13 - WHEELS - Continued
55 1 P 0 2530-737-4988 SEAL: oil, type mw, 1-3/8 x 2,286 x 1/4 (7374988) ___________ ea 2
88
TM 9-2320-208-20P
III 121 (3) (41 151 161 17l
SOURCE. MAINT 15-DAY
ILLUST AND MAINT
RHOVERABllITY AlW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
lal lbl lal lbl ltl ld) lal (b)
~ NO ISSUE IN
~ 5eI
Oz>-
FIG ITEM UNIT o'" ~ urc~
NO NO e~ ~ ~ ..... i; o :..
u
<co
"'~ ;~ ~~o
13 - WHEELS - Continued
54 12 P 0 53 10- 523 -24 05 NUT , CON E SEAT HEXAGON: S, cyanide case hardene d, ea 5
l/2-20NF-2 rhg w hee l m ounting hub (52 32405)
REFER TO FIGURE 51
I9
10 11 12
KEY
6
14
ITEM
GASKET
SHAFT
GROUP
1202
1100
~olJJ
13
ORD E64899
Figure 55. Rear hub, drum assembly and related parts - exploded view
89
TM 9-2320-208-20P
ORD E64900
90
TM 9-2320-208-20P
(l) (2) (3) (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
IllUST AND MAINT
REmVERABllITY AlW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(a) (b) (a) lb) (el Cd) (a) lb)
NO ISSUE IN
FIG ITEM
s: ~ ~~ ~
~ ffiE; ~
UNIT ~
~ 8~2
NO NO z~
§
0
u
l;;
'"
oi:
=~
~ ~~
'" - ~~()
13 - WHEELS - Continued
91
TM 9-2320-208-20P
(l) (2) (31 141 (51 (6) (71
SOURCE. MAIHT IS·DAY
ILLUST AND MAINT
R.!COVEWlllTY AlW PEl
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(01 Ib) (01 (bl (el ld) (0) lbl
NO ISSUE IN
S
I o rw 8~§
FIG IT£M .u UNIT
NO ~ ~~ 8 ~ '"
~~ ;
NO S !R....
~~o
14 - STEERING
2.7
2.5
, 2.6 2.4
2.8
ORO E64901
92
TM 9-2320-208-20P
III (2) (3) (5) (6) (7)
SOURCE. MAINT IS·DAY
IUUST AND MAIHT
RECOVERABIUTY ALW PER
CODE FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
STOCK OF IHC
(a) (a) (bl
NO ISSUE IN
fIG UNIT
NO
Pl0 311 0- 112-5781 BEARI NG: r oller, needle, sol-row, out er r a ce , 1-1/ 8 bo r e ea 2
dia, 1.375 00 , 0. 500 w/steering bellerank, pivo t s haft
(use on M170 vehicles after s erial no . 12320 and M38A1
ve hicl e s after s er i al no. 87062) (7121 59)
Pl0 312 0-661- 914 8 BEARING, SLEEVE: race spacer, bellerank (use on M17 0 ea
vehicles after ser Ial no. 12320 an d M38A1 vehicles
a ft er serial no. 87062) (906397)
P 0 253 0- 98 0- 5192 BELLCRANK ASSY: steering (7971881) (us e on M170 -- ------- ea 1
vehicle s after serial no . 12320 and M38A1 vehicles a fte r
s erial no. 870 62)
C 0 253 0-737-5183 BELLCRANK : w/ bearing and oil s eal, assy (73751 83)---- ----- ea 1
P 0 53 06-638-7863 BOLT, SHOULD ER : b elle rank pi vot (use on M170 ve hic les ea 1
after serial no. 12 320 and M38A l vehicle s after s e rial
no. 87062) (65909-90 6396)
P 0 473 0-278 -2 067 CLAMP : h os e (s te ering, drag link) (502916) ----------------- ea 4
P 0 2530- 977-0948 COLLAR, STEERING BELLCRANK SHAFT: (65909- 906 294) ea
(use on M170 vehic le s after s eri al no. 12320 and M38A1
vehi cl e s a fte r serial no . 87062)
P 0 311 0-2 27- 3438 RACE , INNER NE EDLE BEARING: m il -s td- e ode , 993 - ea
45016-0000 0. 8748 bore, 1. 12 58 od, 1 . 6345 ad
(7375185)
C 0 2530-737-5180 SE AL: dust (bellerank to bracket rubber) (7375180) -----.----- ea 1
C 0 533 0- 737- 518 1 SE AL , PLAIN, ENCASED: oil (bellcr ank pi vot shaft ea 2
be aring) (737518 1)
PI 0 533 0- 200-6284 SE AL , PLAIN, E NCASED : (7971767) (usc on M170 ve hic les ea 1
a fte r serial no. 12320 and M38Al after serial no. 87062 )
P 0 253 0- 73 7-5179 SHA F T : pi vo t, bellcrank (7375179) ea
P 0 53 10- 73 7- 5178 NUT , SELF-LOCKI NG, HE XAGON: 5/ 8-1 8 iu d, then us e ea
nut, 5310- 050-3434 a nd pin, 5315- 013-7204
(7375178)
P 0 5310-050-3434 NUT, SLOTTED, HEXAGON : S, pl ain fin.(5034 34)-- ----- ea 1
P 0 531 5-059-0378 PIN , COTTER: S, cd- or zn-pltd , 1/8 x l-1/2 (590 378)--- ea 1
C 0 2530- 73 7- 5177 SPruNG: bellcrank to br acket dust s e al (7375177) ------ -- ---- ea 1
P 0 5310-823-8803 WASHER, FLA T: S, cd-pltd, 21/32 id, 1-5/l6 od, O. 098 ea 1
thk (use on M170 vehicles after serial no. 12320 and
M38Al vehicles after serial no . 87062) (96906-27183- 21)
P 0 5330- 200- 6231 WASHER , NONMETALLIC: steering reel crank (7971766) ea
(use on M170 ve hicle s after serial no . 1'2323 and M38Al
vehicles after serial no. 87062)
93
TM 9-2320-208-20P
III (21 (31 (41 (5) (6) (7)
SOURCE. MAINT lS-DAY
IUUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (bl (a) (bl (c) Cdl
to NO ISSUE III (al I: (bl
e UNIT o~ 8~~
I
FIG ITEM
im
NO ~m
::::!:s
;8
i !ii~
;j
l'
v ~~o
ell:
14 - STEERING - Continued
94
TM 9-2320-208-20P
III 121 131 141 IS) (6) 171
souta. MAiNT IS·DAY
IUUST AIID MAINT
iECOVWllllTY AlW PER
fEDERAL DESCRIPTION UNIT OTY 100 EQUIP
CODI
STOCK OF INC
lal lbl lal lbl lei Idl ISSUE IN Cal lbl
NO
~ 5 Oz'"
AG '" ~ U~~
UNIT o
NO
ITEM 5i !d !
1ii!3 = 8~
~~ ;
NO
~ ~ ~~o
14 - STEERING - Continued
NON-ILLUSTRATED ITEM
5 CAP 0611
6 RETAINER 0611
~. 7:.' ROD (STEEL) 0611
s DlSK 0611
11 ·,SWlTCti 0611
,""'--~;£';;:_ - -- ".;'j._" .
95
TM 9-2320-20S-20P
0FD E64904
o
•
~
~
..
~ .. f ..•:.. j
•
.. . \' ~4~~
;-!-i?' · 0 00 E64905
Figure 61. Towing Pintle assembly
96
TM 9-2320-208-20P
(l) (2) (3) (4) (5) (6) I])
SOURCE. MAINT
IS·DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
CODE FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
(a) (a) (b) lei (dl STOCK OF INC
lb) lal lb)
NO ISSUE IN
FIG ITEM ....
~ ~
5 UNIT ~ Oz ....
~ um~
NO NO §~
Cc
"'~
~ ~§
; i 0
U
:a
S:~O
NON-ILLUSTRATED ITEM
97
TM 9-2320-208-20P
' O RD E64906
98
TM 9-2320-208-20P
(1) (2) (31 (41 (51 (61 (71
SOURCE. MAINT 15-DAY
IllUST AND MAINT
RECDVERABILITY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (bl (a) (bl {el (d)
ISSUE IN (a) (b)
NO
~ ~ UNIT 0'" Oz ....
um~
FIG
NO
ITEM
NO ~ ~
~~ ~
~o
ffiE
~-' e
a 0
u
5 ~~o
"'~ ~ :=
99
TM 9-2320-208-20P
III 12) (3) (4) (5) 16) (7)
soum, MAINT lS-DAY
ILLUST AND MAINT
RECOVERABILI1Y ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK 101 (bl
101 (bl (al (bl lei Id) ISSUE IN
NO
~ S UNIT o'" Oz'"
o ... UUl~
RG ITEM d ~
NO NO ~ aE li3 u ..
~§ ~ ~ ....
:=
~~o
63 7 C 0 2510- 693- 0780 P LAT E : s i de spring .s hac kle (8333 259) ---------.---------- ea 2
63 12 C a 53 40-209-9376 BUM P ER, RUBBER: fr on t and rear axle (832 9600) ---------- ea 2
63 14 P 0 53 06-281- 1017 BOLT , MAC HINE : pi vot, rear brac ke t hex- hd, 7/16-20NF- ea 2
3 x 3 (8 332529)
63 18 C 0 2 510-040-2495 BEARI NG:A bushing type, eye (8329602) - - -------- ----- - - --- ea 2
63 22 C 0 2510-693-0764 CLIP : leaf, Inn er, w/bolt , nut and spacer, assy ea 4
(8331232)
100
TM 9-2320-208-20P
III (21 (3) (41 (5) (6) (7l
SOURCE. MAINT IS-DAY
IlLUST AND MAINT
RECDVERABILITY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (b) (a) (bl (e! (dl IN (al (bl
NO ISSUE
~ ~
FIG ITEM
~ !~ 5 UNIT o~ OZ'"
uco~
NO NO ~w
~e
= !i;i::
~ :c..... 8~ 8 ~ .... '"
~~o
'" =:
·~]:f5h ~
KEY
-,
ABSORBER
NUT 1604
WASHER 1604
BUSHING 1604
ORO E64907
101
TM 9-2320-208-20P
m (2) (31 (,(1 (51 161 (71
SOURCE. JUINT 1S-GAY
IUUST AND MAINT
I£cOvtlAlllltY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK
la) Cbl lal Ib) Cel Idl lSSUI tK Cal Cb)
NO
fiG ITIM ~ t:j
51~al §
!i
UNIT
NO NO lL 1!i lE~ =:
~e j ~
102
TM 9·2320-208-20P
III (21 (3) (.C) (5) 161 (7)
SOURCE, MAINT IS-OAY
IllUSl AND MAINT
I£COVElAIlllTY AlW PER
FEDERAL DESCRIPTION UMIT QTY 100 EQUIP
CODE OF
STOCK IMC
(a) (b) (a) (b) (el Cd) ISSUE (a) (b)
NO IN
~
UMIT '" Qz ....
- :2
Q 1;; uca~
~
FIG
MO
ITlM
NO
!d!
~§ a ;=~ ~ ~
8= .... '"
~~o
3 4 5 6
KEY ITEM
SHOCK
ABSORBER
2 BUSHING
3 WASHER
4 NUT
~18
~_--16
r--- 22
ORO E6490S
103
TM 9·2320-208-20P
111 121 131 141 (51 (61 m
SQUitE. IUIKl IS·OAY
ILLUST AND MAINT
RECOVERABllITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK (bl
101 (b) (0) (b) lei Cd) ISSUE IN 101
NO
AG ITEM .:
~ ~ UNIT o'" 1; 8~§
NO NO ~ is ~ o .. '"
...... '"
~~ Sit ;lR.... ~
u '"
~~o
63 1 C 0 2540 -318 -1057 SHOCK ABSORBER: direct actio n (fr ont assy) (M38Al and ea 2
M38A 1C) (8330512)
63 1 C 0 2540- 693-0784 AB SOR BER: s hoc k (fr ont a s s y) (M17 0) (833 328 9) ------------ ea 2
104
fM 9-2320-208-20P
III (2) (31 (41 (51 (61 (7)
SOURCt. MAIHT IS·DAY
IllUST AND MAINT
nCOVERABllITY ALW PER
CODE FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
STOCK OF INC
Cal Ibl Cal fbI lel Cdl NO ISSUE IN (01 Ibl
~ 5 Oz'"
FIG ITEM c:: t: =d iiii
'"
UNIT o ~ uca~
NO NO §~ ~
Co
~ .... a
1111: ~
8~
~:Ao
,",v ; iii
5'
1.~-'--4
o. 3
"'----6
2--~
5 3
4 - - -......
3---
'\\'I"G~1
2---+1
1---~~
2 - - -.....
3 - - -'
7
ORO E64909
lOS
TM 9-2320-20S-20P
III (2) (3) (4) (5) (6) (7)
SOURtE. MAINl IS·DAY
IlLUST AND MAlNT
RECOVERABllITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
tODE
STOCK OF INC
(a) (b) (a) (b) (el (d) (0) (b)
~ NO ISSUE IN
l:j Ozl-
FIG ITEM
::l UNIT o'" 1;; U~~
NO ~
NO ~:s
'"'0
:&~
~~ i~
!i-'
iii
I l:j
()
v"
I-
~~O
1--
2~
3----- ~ 6
ORD E64910
106
TM 9·2320-208-20P
(J) (2) (3) (4) IS) (6) m
SOURCE. MAlHI IS-DAY
IllUSI AHD MAlHI
RECOVERABILITY AlW PER
CODE FEDERAL DESCRIPTION UNIT QrY 100 EQUIP
STOCK OF INC
la ) (bl la ) (bl lei Cd) la l lb)
NO ISSUE IN
::: § UNII '" ozl-
FIG IrEM 5 id! o ~ Uca~
~ o :-
HO NO ~ ~; ~ u
~ ~o
~~ ;; ~
NON- ILLUSTRATED IT EM
I I
INCHES
16
__
1
O RD E64911
107
TM 9-2320-208-20P
(l) 121 131 141 lSI 161 171
SOURCE. MAINT IS-DAY
IlLUST AND MA/NT
RECOVERABllITY AlW PER
FEDERAL DESCRIPTION UNI1 QTY 100 EQUIP
CODE OF INC
STOCK
leI lbl lel lbl lei ld)
tl
~ NO ISSUE IN
UNI1 ..o
leI lb l
Ozo-
uca§
§S ~
FIG ITEM ~
~~ S~ ~-
00-
NO NO u '"
~~o
~
'Co
,, ~
i
108
TM 9-2320-208-20P
(1l (2) (31 (41 (5) (6) (7)
SOURCE. MAINT IS-DAY
IllUST AND MAINT
nCOVERABllITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (bl (a ) (bl lel (d) (0 1 lb)
NO ISSUE IN
~ ~
FIG ITEM
5:~ i~ 5 UNIT o ~ oz
ucag....
NO NO 8 ~ ... . . '"
~~ a
~1:: ~
:E~
j- ~ ~ ~o
O RD E64912
109
TM 9-2320-208-20P
III (21 (3) (4) (5) (6) (7)
SOUICE. MAIIIT IS-DAY
IllUSl AIID MAINl
RECOVERABlllTY ALW PER
FEDERAL DESCRIPTION UNIT QlY
CODE 100 EQUIP
STOCK OF INC
(a) (b) (a) (bl (el Cdl ISSUE IN (a) (b)
NO
~ =
:::; UNIT 0 ~ U~~
oZ'"
5~ !=
FIG ITEM
110 !iii:: ~ 0 :-
~[
NO u ~~«
::l ~~
~ ~~o
P a 25 20 -769 -7527 BOOT : transfer case gears hif t leve r s to 000 1' board ----- -- ea 1
(7697527)
C a 2540 - 769-7515 BOOT : transmission gear s hif t lever rubber (7697515) -- -- --- ea 1
P a 4730-278- 2062 CLAMP, HOSE : S, cd- or z n- chromate- fin . 2-3/4 in. ---- -- - ea 1
(gearshift le ver boo t , lower) (502924)
C 0 25 10 -769-7520 COV ER: drain hol e (front 0001' pan) (7697520)_____ _________ ea 1
PC2 0 2510- 64 0-2550 COVER : upp er 0001' pan (front) (8329733) -------------- -- ea 1
C a 5330-769 -7521 GASKET: rubber (fr ont pan drain ho le cov er ) (7697521) - ---- ea 2
C 0 5340 -040-2552 NUT : upper an d l owe r cover plates to dash and front panels ea 23
(w/re tainer) 1/4- 20 (65909- 672846)
xz 0 25 10-769-7579 P LATE: access (s te erin g jacket toe board) (769 7579) ---- - -- ea 2
C 0 2520 -769- 7577 ruNG: shifter le ver housing cover bo ot (76975 77) - - - - - - - - - - - - ea 1
C 0 2590- 736 - 1994 SEAL: acce lerato r pedal rod and power stake-off shift ea 2
l ever (inn e r r ubber) (7361 994)
C a 5330-734-8567 SEA L: transmission drain hole (fr ont 0 0 01' pan uppe r and ft 'I
l ower , brake cy li nder inspection cover. engine
he ater s teer ing ja cket , and trans fer case bolt acce s s
plate) (80) (It) lg (ft) (7348567)
110
TM 9-2320-208-20P
III (21 (31 (4) (51 (6) m
SOURCE, MAINT IS-DAY
ILLUST AND MAINT
llECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(01 (b) (el ld)
(0) (b)
~ ~
NO ISSUE IN
UNIT 0..
(0) (b!
oz ....
FIG
NO
ITEM oj
. ~ ~~ !i;
NO §~ 51
<0
r=d 0
u
~ um~
:;; ......
~~O
~
~ =
18 - BODY, CA)3, AND HOOD - Continued
NON-ILLUSTRATED ITEMS
. ORD E64913
111
TM 9-2320-208-20P
(l) (21 131 (4) (5) (61 (71
SOURCE. MAIHT IS-DAY
IlLUST AHD MAIHT
UCOYERABIUTY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK
(al (bl (alIbI Ie! Idl ISSUE IN tal lbl
NO
~
::::l UNIT c; ,. Ozo-
u£ag
FIG
NO
ITEM
NO
~§
:=
~ ~~
!~
;;;
~
;; i:l
0
u
5 ......
~ ~O
P 0 2520 -74 1- 1950 SEAL : greas e , bearing hanger (M3 8Al and M3 8AIC) ea 1
(7411950)
P 0 2520 -74 1-1952 SHAFT: dr ive, lon g , as sy (M3 8Al and M38A IC ) (7411 952)- - - ea 1
P 0 2590-741 - 1953 SHAFT, STRAIGHT: drive , s hort, assy (M3 8Al and M38AIC) ea 1
(74 11953)
P 0 2590-741 -1951 SHIM SET: hanger bearing (M38A1 an d M38A l C ) (74 11 951) - - - ea I-
Composed of:
2 WASHER (9304 1-149)
P 0 2520-741 -1677 JOINT: s lip, universal , assy (M38Al and M38AIC ) ea 1
(7411677)
P 0 2520-74 1- 1685 JOINT: universal, w/setscrew, assy (M38A l and M38A IC ) ea 1
(74 11685)
P 0 53 15-741-1690 KEY: drive shaft (M3 8Al and M38A IC ) (7411690) - - - - ------- ea 3
P 0 2520-741-1687 SEAL: dr ive, s haft (M38A 1 and M38A l C) (74 11687) - - - - - - - . - ea 1
O RO E64914
112
TM 9-2320-208-20P
(1) (2) (3) (4) (5) (6) m
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE
STOCK OF INC
(a) (b) (a) lb) (el (d) ISSUE IN (a) lb)
NO
FIG ITEM ~ ~
~~ ~
is!: ~
UNIT 0
0
Oz~
u~g
5 ....
NO NO §S ~ u ~
.,,,,, !E~ >
~~o
"'~ ~ ~
----3
ORO E64915
113
TM 9-2320-208-20P
-Ill (2) (3) (4) (5) (6) (7)
soum. MAINT 15-DAY
IllUST AND MAINT
RECOVERABIlITY ALW PER
FEDERAL DESCRIPTION UNIT QN
CODE 100 EQUIP
STOCK OF INC
(0) (b) (0) [b) (e! Id) (0) (b)
NO ISSUE IN
::: ~
e: oz'"
FIG ITEM UNIT o'" 1;; um~
~ ~=
~
o :;; 0.0.",
NO NO
..
-Q
CQ
~
~ ~!E
~ ::l
U
~~o
73 2 P 0 47 30-278-33 90 PLUG, PIPE: sq hd, 3/8 in. (cover and housing drain) - ------ ea 2
NON-ILLUSTRATED ITEMS
P 0 530 5-012- 0233 SCR EW, CAP, HEXA GON HE AD: S, c d- or zri-plt d, 3/8 - ea 5
16 UNC- 2A x 1 (120233)
2
ORO E64916
114
TM 9-2320-208-20P
(1) (2) (3) (4l (5) (6) (7)
SOURCl, MAlNT IS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(al tb) (a) (bl (el (d) (al (b)
NO ISSUE IN
~ ~
FIG
NO
ITfM
NO s: ~ ~E §a
z~
~ ~ UNIT ~
:>
:z:~
u :>
on '" on
ill
02:: ...., ~~
-
Q
:z:
~~ §'" ~2
'"
22 - MISCELLANEOUS BODY, CHASSIS
AND ACCESSORY ITEMS
r-T'f2I
l!!2!§....J
ORO E64917
115
TM 9-2320-208-20P
(l)~ (2) (3) (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
ILLUST AND MAINT
RECDVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(a) (bl (a) (b) (el (d) (a) (b)
NO ISSUE IN
~
Oz ....
el UNIT 0
FIG ITEM
., is '" i:; uca~
..
i
!i1 0 :;;
NO NO ~
!;;;~ u ~~
~~
<0 '" ~~o
"'~ ~
ORO E6491B .
116
T M 9-2320-208-20P
(l) (2) (3) (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
ILlUST AND MAlNT
RECOVERABILITY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
COOt
STOCK OF INC
(a) (bl (a) (bl (e) (dl (a) (b)
NO ISSUE IN
~ 5 UNIT (l ,. oz ....
FIG ITEM ~ ~d; U"'~
~
NO NO §~ s: ~!; ~
0
u ~~~
~~O
~o
"'~ ; ~
75 1 PI 0 R 2510 -073-8586 DOOR ASSEMBLY, VEHICU LAR: righ t door, assy (M17 0) ea 1
(8735892)
75 2 P 0 R 2540 -512-9144 SIDE CURTAIN, VE HICULAR: r ight door , assy (M17 0) ea 1
(87 35893)
75 3 P 0 R 2540 -5 12- 9154 SIDE CUR TAIN, VEHI CULAR: right, as sy (M170) ea 1
(8735891)
ORD E64919
117
TM 9-2320-208-20P
(l) (2) (3) (4) (5) (6) (7)
SOURCE. MAINT lS-DAY
ILLUST AND MAINT
RECOVERABILITY ALW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK (0) (bl
(0) ISSUE IN
NO
FIG
UNIT 8~2
NO '"
~~O
P 0 4010-285-9574 CHAIN, WELDLESS: safety, S, metal thk (0. 018 in. comm ft 2
no. 00) retaining pin 1 it (ft) (M38A1)
P 0 5340-333-6058 CLIP, END, STRAP: ball type, br , dull black, 1 in. (top ea 11
hold-down strap) (M38A1) (585819)
P 0 8305-170-4956 DUCK: cotton, plied yarns, 36 in. no. 8, hard (top cover) --- yd
P 0 5305-769-7593 SCREW: thumb, top bow pivot, w/chain and ring, assy ea 2
(M38A1) (7697593)
P 0 5340-505-6393 STRAP: web strap buckle, end clip, 1 in. 25 19 (top bow ea 3
(2) windshield (1)) (59263 7)
118
TM 9-2320-208-20P
(1) (2) (31 (4) (5) (6) (7)
SOURCE. MAINT IS-DAY
ILLUST AND MAtNT
RECOVERABllITY A1.W PU
CODE FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
STOCK OF INC
(0) Ib) (01 (bl (e! (dl (0) (b)
NO ISSUE IN
.. ~ i~;; ~:=
AG ITEM UNIT o oz ....
'" 1;; um~
NO NO ~ ~ ~; ~ 8 ti
~~o
~g
76 1 P 0 2540 -952-7035 MIRROR ASSEM BLY, REAR VIEW, (96906- 53015-1)----- --- - ea 1
76 2 P 0 2540-054- 7250 ARM R EAR, VIEW MIRROR, adj (out side rear view mi rror) ea 1
8 i n. to 11 in. (H002- 054 72 50) (54 7250)
76 3 P 0 254 0- 679- 4588 MIRROR ASSEMBLY, REAR VIEW, outs ide mg, 5-1/2 od, ea 1
1/ 4-28NF-2 (shaft) (84613 13)
O RO E64920
119
T M 9-2320-208-20P
111 (2) (31 141 (51 161 171
SOURCE. MAINT IS-DAY
IUUST AND MAlNT
RECOVEWlllTY AlW PER
FEDERAL DESCRIPTION UNIT QTY 100 EQUIP
CODE OF INC
STOCK
(0) (bl (0 1 (bl (d ldl ISSUE IN 101 (bl
/: NO
t:l UNIT C5 1;; oz ....
FIG ITEM !~ :a '"
'" uco~
:;;
!
0
NO NO ~~ ~ ~~ u
<0
; ~~O
"' ~
77 1 P 0 2540-050 -0810 AHM, WINDSHIELD WIPER: adj, olive drab, 7-1 /2 closed , ea 1
12 extended (M38A1C) (5008 10)
77 2 P 0 2540 -050- 0814 BLADE , WINDSHIE LD WIP ER: 10 in. Ig (M38A1 and M170 ) ea 2
(500814)
77 4 P 0 R 2540-262 -7576 MOTOR , WINDSHI ELD WIPER VACUUM : 130 deg throw, ea 1
w /mounting bo lt (M38A1C) (500 844)
77 4 P 0 R 2540 -262-7576 MOTOR, WINDSHIELD WIPER VACU UM: 130 deg th row, ea 2
w / m oun ti ng bolt (M38A 1 and 1\1170) (500 844)
77 6 P 0 4710-350 -9897 TUBE, ST EEL: co ld-drawn , dble wrapped , cop, bra zed, 5 /16 ea f-
ad, 0 .028 in. wa ll thk (windsh ield wiper) (27-1 / 2 In .) (ft)
(80244-44-T - 5319- 65)
77 6 P 0 4710 -595 - 1824 TUBE , STEEL: co ld-drawn, dble wrppd , cop , braced, 1 /4 ea #
ad, 0 .028 in. wa ll thk (rigbt windshie ld wiper (33 irr. ) l e ft
windshield wiper (33 m .) windshi eld wiper (1-1 /2 tn .) and
windshiel d wiper vacuum pump to t ee (20 m . ) (ft)
(80 244-44-'1'-5319 -60)
120
TM 9-2320-208-20P
11l 121 13) (4) IS) (6 ) 17)
SOURCt MAINT IS-DAY
IlLUST ANO MAINT
RECOVEWllITY AlW Pl:R
FEDERAL DESCRIPTION UNIT QTY
CODE 100 EQUIP
STOCK OF INC
(a) lbl (el (dl
(al
RG
NO
ITEM
NO
(bl
~; ~ ~~;
~ 5
NO ISSUE IN
UNIT .
lal
~
(bl
:z: ..
u :>
won
=~ . -
~i= 5: ~ ... § § :z:
!;g
ill
-
1
I -=::it~
(j)
=
f2 ~ -
rcSt# '.W=s '0
3~'
E
~ l'-=
~
ORo E64921 ,
121
TM 9-2320-208-20P
(H ASS IS &1,,- - , f'f"" lI.;j;" -;;:;i 'I " alIJl' .... ' .. 0 "7'~ O OAT. 0 11 _
R (~ 1 1';"'· •· -;; 1 1. · e.O '" litO 0'" U Olt 0 _ 0 1 ) 0
"" · ~ E"""q PT- 1~
o
II \ ".0" •• " "'t iP. C IIO
o o c
o
5
ORO E64922
122
TM 9-2320-20S·20P
(l) 121 (3) (4) (5) (6) m
SOURCE, MAlNT IS·DAY
tLLUST AND MAINT
RECOVERABILITY ALW PER
CODE FEDERAL DESCRIPTION UNIT QTY
100 EQUIP
STOCK OF INC
(01 (b) (a) (bl lel (d) (a) (b)
NO ISSUE IN
FIG ITEM
e: S UNIT o'" ,. oz'"
... ura~
i~
~ iii
:::~ ~ ou '"
NO NO ~
0 ~; ~ ..
~ ~
~~o
=~
78 2 P 0 259 0- 693- 423 0 PLATE, IDENTIFICATION: weight and dimension data (M170) ea 1
(83334 28)
78 3 P 0 2590- 693- 4229 PLATE: instruction (vehicle s ervicing data) (8333427)---- ----- ea 1
78 6 P 0 2590 -6 93- 423 1 PLAT E: moun ting, w/ r-el ated plates , a ssy (8333429) - --------- en 1
P 0 2590- 858-5 681 PLATE INSTRUCTION: engine over haul MWO (10929991) ------ ea 1
P 0 2590-83 1-62 71 PLA T E INSTR UCTION : vehicle ove r ha ul (799 6977) --- - ----- -- ea 1
P 0 2590 -769-7555 PLATE, IDE NTIFICAnON: name, p ate nt and serial number ea 1
(7697555)
P 0 2590- 769- 7558 PLATE, IDE NTIFICAn ON: ve hic le s hi pping da ta (used on ea 1
veh ic l es wlo Winch) (65909-801804)
4 7 - GAGES
47 01 - SP E EDOMETER (Fig. 32)
32 13 P o R 668 0- 776- 0396 SP E EDOME T ER: a ssembly (776039 6) --- ---- - - ----- --------- ea 1
NON-ILLUSTRAT ED ITEMS
123
TM 9-2320-208-20P
1
~
0
ORD E64923
Figure 79. Special tools
124
TM 9-2320-208-20P
( 2) (3) (4 ) (5)
SOURCE, MAiNT QUANTITY
IlLUST AND PER
RECOVERABI L1TY TOOL
CODE FEDERAL DESCRIPTION KIT
(0) (b) (0 ) (b) lei (d) STOCK (3 ) (b l
§ NO
FIG ITEM S~ z '" KIT KIT
NO ~= :s
NO ~~ 2: ~; ~_~ A B
=t::: ~ -
SECTION ill
P 0 49 10 -795 -0306 TOOL KIT: Organizationa l Maintenan ce, Spe cial, Kit B:
One per battalion and r e giment headqua rter s (e xc ep t whe n ba tt al i on
or regim ent ha s a ser vice co mp any) ; service co m pan y ; numbered
battery, co mpany; an d s im ilar headqu a r te r s pe r for m in g maintenance
work for ot he r uni ts (795030 6)
The items listed hereunder are eornp onents of the abo ve Tool Kits
and may be requisitioned under th eir in di vidual stock nu mbers . Stock-
age of components of th ese Tool Kits whic h are duplic at e d in basic Kit s
for other ty pe ve hicles a ssigne d by TO E are not required bey ond actual
nee d.
The quantiti e s sho wn in s ubcol um ns 5(a) an d 5(b) indic ate the numbe r
of compo nent it e m aIl oted to the pa rticula r T ool Kit s hown .
79 1 P 0 512 0- 034-8460 ADAPTER, P ULL ER : 9/16 an d 1 dia, 1-1/4 19 (r emovin g ste ering
whe el) (us ed w/PUL LER 512 0-422-8570) (8708564)
79 2 P 0 512 0- 795- 0710 PUL LE R, WATER PUMP PULLEY: four l eg, l/4- 20NC, 1-7/8 center
dis tance (water pump pulley) (7950710)
79 3 P 0 512 0-836- 6660 P ULL E R, THREADED: 3/8-lGNC-2 , 7 1g, w/1-3/8 dia , 2- 1/2 19 body
(r e m ovi ng or rep lac ing M38A1 or M170 r e ar spring bushing (8366 660)
79 4 P 0 5 120- 592 -3673 RE MOVER. TI E ROD, SHOCK ABSORBER: 18 Ig over -all (tie rods)
(8687082)
79 5 P 0 5 120-337- 9134 WRENC H, BOX: cy li nde r head bo lt, cl os e s weep, 12 point, 1/ 2 sq-
dri ve , O. 692 openi ng , 8- 1/ 16 over - al l 19 (engin e cy l in de r he ad bolt)
(7084207)
79 6 P 0 5 120-596 - 1370 WRENC H, SOCK ET: s ingle s ocket T -type, remova ble han dl e , furni sh 1
wlo han dl e 2- 1/8 he x shape sock et, 3- 1/2 nom 19 ove r -vall (front axle
wheel bearing nut) (7081465)
79 7 P 0 5120 - 708- 0100 WRENCH, OPEN END, FIXED: double , 15 deg angle, alloy-S, 3/lG and 1
1/4 openings (brake ad jus ting) (7080100)
125
TM 9-2320-208-20P
SECTION IV - INDEXES
ALPHABETICAL INDEX
This index does not include Special Tools which are listed on page 125. Standard hardware and attaching parts
are not included because of their common and multiple application in the supply system.
126
TM 9-2320-208-20P
127
rM 9-2320-20S-20P
FASTENER GROMMET
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 66 Flexible shaft dash . . . . . . . . • . . . . • . . " 123
Slide, conventional 118 Rubber 27, 31, 61, 63, 121
FILTER HANDLE
Element, fluid, pressure 14, 29 Assembly .. . . . . . . . . . . • . . . . . . . . . . . . 79
Fuel 29 Door, w/pin, assembly 115
128
TM 9-2320-208-20P
KIT NUT
Brakeshoe hold-down . .. . . . . .•. . . .. . . • 81 Assembled washer 9, 31
Drag link, repair . . . . . . . . . . . . . . • . . . . • 92 Bushing retainer. . . . . . . . . . . . . . . . . . . . . 64
Repair . . . . . . . . . . . . . . . . . . . . • . . . ... 71 Carburetor. . . . . . . • . . . . . . . . . . . . . . . . . 20
Shoe . . . . . . . . . . . • . . . . . . . . . . . . . . . . . 81 Cone seat hexagon . . . . . . . . . . . . . •... 87, 89
Coupling, electrical conduit . . . . . • . . . . . . . 64
KNOB, hand lever . . . . • . . . . • . • • . . . . . . . . 69 Inverted tube coupling . . . .13, 15, 23, 24, 29, 35,
45, 83, 120
LAMP Plain hexagon 11, 20, 29, 33, 34, 39,
Incandescent . . . . . . . . . . . . • . . 46, 50, 55, 57 41, 46, 47, 49, 52, 68,
Unit 52 81, 100, 108, 121
Unit, headlight. . . . . . . . . . . . . . . . . . . . . . 52 Plain, welding . . . . . . . . . . . . . . . . . . . .. 108
Unit, headlight blackout 54 Self-locking, hexagon . . . . 9, 16, 38, 39, 42, 71
93, 100, 102, 104, 105, 106
LEAD, ELECTRICAL, regulator to ground . . . . 40 Sleeve 95
Slotted, hexagon 38, 69, 93, 94, 108
LENS Stamped . . . . . . • . • . . . . . . . . . . . . . . . . . 59
Indicator light, beam 46 Tube coupling 15, 23, 35, 121
Indicator light, headlight beam . . . . . . . . . . . 46 U-bolt hex. . . . . . . . . . . . . . . . • . . . . . .. 102
Signal light . . . . . . . . . . . . . . . . 50 Upper and lower cover plates . . . . . . . . . .. 110
Ventilation control 25
LEVER
Control . . . . . . . . . . . . . . . . • • . . . . • . . . . 19 PACKING
Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . 79 O-ring 100, 102
Ignition switch . . . . . . . . . . . . . . . . . . . . . . 49 Preformed 44, 55, 64, 87
LINE PAD
Carburetor ventilator•. . . . . . . • •... . . . . . 23 Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . 85
Flexible 14, 29, 83 Draft 85
Oil filter outlet. . . . . . . . . . . . . . . . . . . . . . 14 Draft, pedal. . . . . . . . . . . . . . . . . . . . . . . . 19
Felt 19
LINE ASSEMBLY Mounting, blackout marker light . . . . . . . . . . 51
Air cleaner to elbow vent tube 24 Mounting, headlight rubber. . . . . . . . . . . . . . 53
Bell housing tee to transfer case elbow line 24 Pedal 19
Distributor to air cleaner and vacuum line . . . 44
Fuel pump vacuum to bell housing vent line ., 24 PARTS KIT
Fuel tank to elbow 24 Distributor, ignition 44
Master cylinder to air cleaner 24 Spring shackle 101, 103
Steering gear ' ,' . . . . . .. 75
LINING, friction. . . . . . . . . . . . • . . . . . . .. 112 Wiring, ignition switch .. . . . . . . . . . . . . . . 49
LIGHT PEDAL
Extension 57 Accelerator . . . . . . . . . . . . . . . . . . . . . . . . 31
Indicator . . • . . . . . . . . . . . . . . . . . . . . . . . 49 As sembly 19
Marker clearance • . . . . . . . . . . ... ....• . 51
Waterproof . . . . . . . . • . . . . . . . . . 49 PIN
Axle shaft . . . . . . . . . . . . . . . . . . . . . . . . . 77
LOCK Contact 64
Assembly, traveling . . . . . . . . • • . . . . . . , 108 Cotter 38, 85, 88, 92, 93, 94,
Subassembly. . . . . . . . . . . . . • . . . . • . . . . . 97 105, 106, 108, 111, 118
Windshield 107 Electrical connector . . . . . . . . . . . . . . . . . . 64
Grooved, headless 97
MANIFOLD, exhaust . . . . . . ... . . . . . • ..•• 16 Straight, headed . . . . . • . . . . . . 19, 31, 97, 111
129
TM 9-2;320-208-20P
PLATE RETAINER
Access, engine heater . . • • . . • . . . . . . . .. 109 Bearing . . . . . . . . . . . . . . • . . . . . . . . . . . . 88
Access, steering column . . . . . . . . . . . • .. 109 Button cap . . . . . . . . . . . . . . . . . . . . . . . . . 59
Access, steering jacket toe board . . . . . . .. 110 Cushion 105, 106
Access, transfer case bolt. . • . . . . . . . . .. 109 Packing 65
Cover . . . . . • . . . . . . . • • . . . . . . . . . . . . 109 Square nut " 108
Data . . . . . . . . . . . • . • • • • • • . . . . . . . . , 123 Tube spring 19
Identification . . . . . . • . • . . . • • • • . . . . .• 123
Instruction . . . . . . • . • • . . • • • . . . . . • • .• 123 RING
Mounting . . . . . . . . . . . . . . . . . . . . . . . .. 123 Assembly. , 52
Mounting ignition. . . . . . . . . . . . . . . . . .. 123 Cover boot, shifter lever housing. . . . . . . .. 110
Power-take-off. . . . . . . . . . • . . . . . . . . .. 109 Differential side gear , 73, 77
Responsible agency 123 Retaining. . . . . . . . . . . . . . . . . . . . . . . . . . 52
Side, shackle. • . . . . . . . . . . . . . . . . . . .. 102
Side spring shackle . . . • . . • . . • . . . . . . .. 100 RIVET, solid . . . . . . . . . . . . . • . . . . . . . .. 118
PLUG ROD
Adjusting. • . . . . . . . . . . . . . . . . . . . . • . . . 92 End, externally threaded . . . . . . . . . . . . . . . 99
Axle end . • . . . • • • . • . • . . • • . . . . • . • . . . 92 Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . 79
Drain . . . . . . . . . . . • . • . . . . . . . . . . • 15, 110 Lever 79
Expansion • • . . . . . . . . . . . • . . . . . . . . . . . 10 Pedal shaft lever to control tube lever 19
Oil level tube • . . . . . . . . . . • . • . . • . . . . . . 95 Side curtain. . . . • . . . . . . . . . . . . . . . . .. 118
Pipe . . . . • . • . . . . . . . .. 10, 17, 27, 42, 44, 68, Throttle . . . . . . . . . . • . . . . . . . . . 31
75, 77, 85, 114 Tie, left . . . . . . . . . . • . . . . . . . . . . . . . . . 94
Pipe front axle drain. . . . • . . . . . . . . . . . . . 72 Tie, right . . . . . . . . . . . . . . . . . . . . . . . . . 94
Tip . . . . . . . . . . . . . . . . • . . . . . . . . 64, 65, 67
W/hook . . . . . . . . . . . . . • • . . . . . . . . . . . 112 ROTOR, ignition distributor.. •.. . . . . . . . . . . 44
130
TM 9-2320-208-20P
SHIELD STRAP
Dust cover. . . . • . . . . . . . . . . . . . . . . • . . . 92 Hold-down . . . . . . . . . . . . . . . . . • . . . . . . . 27
Instrument panel light . . . . . • . . . . . • • . . . • 46 Web strap buckle. . . . . . • . . . . . . . . . . . .. 118
Webbing " . . . • . . . . . . . . . . . . . . . . . .. 108
SHIM SET
Bearing . . . . . • . . . . . . . • . . . • . . . . . . • . • 89 STUD
Cap . • . . . . • • . . • . . . • . . . • • . . . . . • • • . . 75 Ball . . . . . . • . . . . . . . . . . . . . . . . . . . . . . 19
Hanger bearing. • . . . . . . . . • . • . . . . . • •. 112 Cover, valve compartment 11
Mounting. . . . . . . . . . . . . . . . . . . • . .. 20, 46
SHOCK ABSORBER, direct action . • . . . . . . . . .104 Plain 16
131
TM 9-2320-208-20P
VALVE WHEEL
Control assy. . . . . . . . . . . . . . . . . . . .. 13, 23 Pneumatic tire . . . . . . . . . . . . . . . . . . . . . . 91
Metering, crankcase vent line. . . . . . . . . . . . 13 Steering, assembly.. • . . . . . . . . . . . . . . . . 95
Plug 29
WINCH, wlo key. . • . . . . • . . . . . . . . . . . .. 112
VALVE CORE, pneumatic tire 91
WINDSHIELD
Assembly . . . . . . . . . . • . . . . . . . . . . . .. 107
VOLTMETER
Assembly 46 Assembly, flat, vehicular . . . . • . . . . . . .. 107
W/ulamp 46
WillE, ELECTRICAL, low tension .. 40, 45, 61, 66
WASHER WRENCH
Flat 9, 10, 19, 34, 38, 42, Box . . . . . . . . . • . . . . . . . . . . . . . . . . . . 125
45, 46, 49, 68, 85, 93, Open end, fixed '" . . . . • . . . . . . . . . . . , 125
104, 105, 106, 108 Socket. . . . . . . . . . • . . . . . • • . . . . . . . .. 125
Flat, plain . . . . . . . . . . . . . . . • . . . . . . . . . 31
Instrument cluster 46 YOKE
Key . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . 87 End 73, 77
Large, fastener eyelet. . . . . . . . . . . . . . .. 116 Flange ., . . . . . . . . . . . • . . . . . . . . . . . . . 71
Lock, ext-teeth 23, 49, 59, 114 Sleeve . . . . . . . . . . • . . • . . . . . . . . . . . . . . 71
Lock, tnt-ext teeth . . . . . . . . . . . . . . . . .. 108 wi shield. . . . . • . . . . . . . . . . . . • . . . • . . . 69
132
TM 9-2320-208-20P
ORDNANCE AND MANUFACTURER'S PART NUMBER LIST
This index is prepared in strict numerical sequence; that is, all letters or dashes prefixed, suffixed or inter-
spersed in the numbers are disregarded. For instance: 33-T-233 is in sequence as 33233, but the complete
number is shown in the listing. All Ordnance numbers appear without any symbol prefix. Standard hardware
items are not included in this index because of their common application. All numbers prefixed by a series of
5 numbers followed by a dash (e. g., 63477-FC5917) indicate a Manufacturer's or Military Standard part number.
A cross-reference of these 5-digit numbers to their related commodity will be found in Section I - Preface under
"Manufacturer's Symbols. "
133
TM 9-2320-208-20P
ORDNANCE AND MANUFACTURER'S PART NUMBER LIST
134
TM 9-2320-208-20P
ORDNANCE AND MANUFACTURER'S PART NUMBER LIST
135
TM 9-2320-208-20P
ORDNANCE AND MANUFACTURER'S PART NUMBER LIST
136
TM 9-2320-208·20P
ORDNANCE AND MANUFACTURER'S PART NUMBER LIST
137
TM 9-2320-208-20P
FEDERAL STOCK NUMBER INDEX
This index is prepared in numerical sequence to assist in locating items when only the Federal stock number
is known . . standard hardware items having a common application in the supply system are not included in this
index.
139
TM 9-2320-208-20P
, 14 t
TM 9-2320-208-20P
142 1
By Order of the Secretary of the Army:
HAROLD K. JOHNSON,
General, United States Army,
Official: Chief of Staff.
J. C. LAMBERT,
Major General, United States Army,
The Adjutant General.
Distribution:
Change t HEADQUARTERS
DEPARTMENT OF THE ARMY
No.1 ) Washington, D. C., 18 May 1970
GROUP 01 ENGINE
0100 ENGINE ASSEMBLY
5340-737-2551 Mount, Resilient 1 1 2 2
5340-318-1024 Mount, Resilient 1 1 2 2
5310-950·0039 Nut, Self-Locking, Hex 1 1 2 2
5310-044·2832 Nut, Self-Locking, Hex 1 1 2 2
0101 CRANKCASE , BLOCK, CYLINDER HEAD
2805-870-2161 Gasket Cylinder Head 1 1 2 2
2805-391-3103 Head Cylinder 1 1 2 2
5306-286-1517 Bolt, Machine 1 1 2 2
5306-575-9792 Bolt, Externally ReI 1 1 2 2
5306·574·8361 Bolt, Externally ReI 1 1 2 2
0105 VALVES, CAMSHAFTS AND TIMING SYSTEM
2805-040-2543 Gasket, Cover Rocker Ann 1 1 2 2
0106 ENGINE LUBRICATION SYSTEM
2940·141-9025 Filter Element, Fluid 2 2 3 5
5330 -543-6722 Gasket Drain Plug Oil * * 2 2
4730-090-9235 Plug, Machine Thread * * 2 2
0108 MANIFOLDS
2805-211-8765 Gasket Set *-~
* 2 2
GROUP 02 CLUTCH
0201
2520-307·8850 Plate, Clutch Pressure 1 1 2 2
GROUP 03 FUEL SYSTEM
0301 CARBURETOR, FUEL INJECTOR
2910-294·2141 Float, Carburetor 1 1 2 2
2910-291-6964 Gasket * * 2 2
0302 FUEL PUMPS
2910-547-7769 Pump , Fuel, Engine 1 1 2 2
0306 TANKS, LINES, FITTINGS, HEADERS
2910·141-9758 Cap, Fuel Tank * * 2 2
0309 FUEL FILTERS
2910-735-1316 Filter Element, Fluid
GROUP 04 EXHAUST SYSTEM
0401 MUFFLER AND PIPES
2990-696-0370 Pipe, Exhaust * * 2 2
5330-360-7970 Gasket F * * 2 2
2990-492-5480 Gasket * * 2 2
2990-737-5076 Muffler, Exhaust * * 2 2
2990-737-5077 Pipe, Exhaust * * 2 2
2990-040·2553 Pipe Assembly A * * 2 2
2990-040-2553 Pipe Assembly C * * 2 2
2990-040-2553 Pipe Assembly D * * 2 2
2990-040-2553 Pipe Assembly B * * 2 2
2990-696-0369 Pipe, Exhaust F * * 2 2
5310-685-3023 Nut, Plain, Hexagon * * 2 2
5306-012·1661 Screw Cap * * 2 2
5310·050·3113 Nut, Plain, Hexagon * * 2 2
5310-050-3113 Nut, Plain, Hexagon * * 2 2
(I) (2) (3)
IS-Day or,anlzatlonal
Federal.lock Description maintenance allowance
No.
(a) (b) (c) (d)
3
III (21 (31
IS-D.y o....nization.1
Federal stock Description maintenance allowance
No.
(.1 (bl (c) (d)
4
(I) (2) (3)
I5-Day o..a"Jullonal
Federal.loCk Deocrlplio" maintenance allowance
No.
(a) (b) (e) (d)
5
By Order of the Secretary of the Army:
W. C. WESTMORELAND,
General, United States Army,
Official: ChiefofStaff
KENNETH G. WICKHAM,
Major General, United States Army,
The Adjutant General.
Distribution :
To be distributed in accordance with DA Form 12-38, organization al maintenance requirements for Truck, Ut ility : I~ Ton, M38A1,
M38A1C and Truck, Ambulance: M170.