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Mengelas Pipa

Size 18 inch
SCH 80
OD 457 mm
thickness (T) 23.83 mm
Included bevel angle (A) 60 degrees
Root gap (G) 4 mm
Root thickness (R) 4 mm
Cap height (C) 2 mm
Weld length 1.43571 m
Opening width (O) 26.9 mm
Consumable usage 2.87 Kg/mtr
Total weld metal weight 4.11 Kg

Total consumable required 7 Kg


Pipa 18 SCH. 80 @ 6m
Thickness (T) 23.83 mm
O 26.9 mm
t1 (T-R) 19.83 mm
t2 (G) 4 mm
Do 457 mm
Sumbu Y CG 1 6.61
CG 2 9.915
CG 3 6.61
CG 4 21.83
CG tot 7.64505012497 mm from top
Luasan Penampang weld A 488.5489 mm2
Volume weld V 701413.49 mm3
0.00070141349 m3

Upah Pemb. Tukang Pipa 3.4721 H.O x


Tukang I Pipa 0.8680 H.O x
Tk. Las I (Cert.) 0.8680 H.O x
Pemb.Tukang Las 0.8680 H.O x
Ka. Tukang Pipa 0.2170 H.O x

Bahan Kawat Las 7.2626 Kg x


Batu Gerinda 2.1700 Bh x

Alat Sewa Mesin Gerinda 0.8680 HA x


Sewa Mesin Las (400 am 0.8680 HA x
Katrol Angkat 0.8680 HA x
Rp 100,000 Rp 347,206
Rp 250,000 Rp 217,004
Rp 300,000 Rp 260,404
Rp 100,000 Rp 86,801
Rp 160,000 Rp 34,721
Rp 946,136
Rp 42,000 Rp 305,031
Rp 14,000 Rp 30,381
Rp 335,411
Rp 40,000 Rp 34,721
Rp 600,000 Rp 520,809
Rp 100,000 Rp 86,801
Rp 607,610
Rp 1,889,158
Pipa 12 " Sch.80 @ 6 M
Thickness (T) 23.83 mm
O 26.89771167606 mm
t1 (T-R) 19.83 mm
t2 (G) 4 mm
Do 457 mm
Sumbu Y CG 1 6.61
CG 2 9.915
CG 3 6.61
CG 4 21.83
CG tot 9.018461538462 mm from top
Luasan Arsir A 488.55 mm2
Volume Arsir V 673388.48 mm3
0.000673388475 m3
Koefisian / volume
Koefisien total 6.0417 H.O 8972.03752
Upah Pemb. Tukang Pipa 3.3333 H.O 4950.09
Tukang I Pipa 0.8333 H.O 1237.52
Tk. Las I (Cert.) 0.8333 H.O 1237.52
Pemb.Tukang Las 0.8333 H.O 1237.52
Ka. Tukang Pipa 0.2083 H.O 309.38

Bahan Kawat Las 6.9725 Kg 10354.28


Batu Gerinda 2.0833 Bh 3093.81

Alat Sewa Mesin Gerinda 0.8333 HA 1237.52


Sewa Mesin Las (400 amp 0.8333 HA 1237.52
Katrol Angkat 0.8333 HA 1237.52
0
24
0
0
0

oefisian / volume
H.O/m3
H.O/m3 55.17%
H.O/m3 13.79%
H.O/m3 13.79%
H.O/m3 13.79%
H.O/m3 3.45%

kg/m3
Bh/m3

HA/m3
HA/m3
HA/m3
Norwegian Piping
AS Jonstadveien 6 PIPE SCHEDULE & WEIGHTSASME B36.10
5146 Fyllingsdalen
Norway

NPS OD SCHEDULE & WEIG


(Inch) 5S 5 10S 10 20 30 STD/40S
1/8 10.3 1.24 1.24 1.45 1.73
1/4 13.7 1.65 1.65 1.85 2.24
3/8 17.1 1.65 1.65 1.85 2.31
1/2 21.3 1.65 1.65 2.11 2.11 2.41 2.77
3/4 26.7 1.65 1.65 2.11 2.11 2.41 2.87
1 33.4 1.65 1.65 2.77 2.77 2.90 3.38
1-1/4 42.2 1.65 1.65 2.77 2.77 2.97 3.56
1 -1/2 48.3 1.65 1.65 2.77 2.77 3.18 3.68
2 60.3 1.65 1.65 2.77 2.77 3.18 3.91
2-1/2 73 2.11 2.11 3.05 3.05 4.78 5.16
3 88.9 2.11 2.11 3.05 3.05 4.78 5.49
3-1/2 101.6 2.11 2.11 3.05 3.05 4.78 5.74
4 114.3 2.11 2.11 3.05 3.05 4.78 6.02
5 141.3 2.77 2.77 3.40 3.40 6.55
6 168.3 2.77 2.77 3.40 3.40 7.11
8 219.1 2.77 2.77 3.76 3.76 6.35 7.04 8.18
10 273 3.40 3.40 4.19 4.19 6.35 7.80 9.27
12 323.8 3.96 3.96 4.57 4.57 6.35 8.38 9.53
14 355.6 3.96 3.96 4.78 6.35 7.92 9.53 9.53
16 406.4 4.19 4.19 4.78 6.35 7.92 9.53 9.53
18 457 4.19 4.19 4.78 6.35 7.92 11.13 9.53
20 508 4.78 4.78 5.54 6.35 9.53 12.70 9.53
22 559 4.78 4.78 5.54 6.35 9.53 12.70 9.53
24 610 5.54 5.54 6.35 6.35 9.53 14.27 9.53
26 660 7.92 12.70 9.53
28 711 7.92 12.70 15.88 9.53
30 762 6.35 6.35 7.92 7.92 12.70 15.88 9.53
32 813 7.92 12.70 15.88 9.53
34 864 7.92 12.70 15.88 9.53
36 914 7.92 12.70 15.88 9.53
38 965.2 9.53
40 1,016 9.53
42 1,066.8 9.53
44 1,117.6 9.53
46 1,168.4 9.53
48 1,219.2 9.53
ASME B36.10 - B36.19Phone: +47 55 51 80 80, Fax: +47 5

SCHEDULE & WEIGHTS


40 60 XS/ 80S 80 100 120 140 160 XXS
1.73 2.41 2.41
2.24 3.02 3.02
2.31 3.20 3.20
2.77 3.73 3.73 4.78 7.47
2.87 3.91 3.91 5.56 7.82
3.38 4.55 4.55 6.35 9.09
3.56 4.85 4.85 6.35 9.70
3.68 5.08 5.08 7.14 10.15
3.91 5.54 5.54 8.74 11.07
5.16 7.01 7.01 9.53 14.02
5.49 7.62 7.62 11.13 15.24
5.74 8.08 8.08
6.02 8.56 8.56 11.13 13.49 17.12
6.55 9.53 9.53 12.70 15.88 19.05
7.11 10.97 10.97 14.27 18.26 21.95
8.18 10.31 12.70 12.70 15.09 18.26 20.62 23.01 22.23
9.27 12.70 12.70 15.09 18.26 21.44 25.40 28.58 25.40
10.31 14.27 12.70 17.48 21.44 25.40 28.58 33.32 25.40
11.13 15.09 12.70 19.05 23.83 27.79 31.75 35.71
12.70 16.66 12.70 21.44 26.19 30.96 36.53 40.49
14.27 19, 05 12.70 23.83 29.36 34.93 39.67 45.24
15.09 20.62 12.70 26.19 32.54 38.10 44.45 50.01
22.23 12.70 28.58 34.93 41.28 47.63 53.98
17.48 24.61 12.70 30.96 38.89 46.02 52.37 59.54
12.70
12.70
12.70
17.48 12.70
17.48 12.70
19.05 12.70
12.70
12.70
12.70
12.70
12.70
12.70
STD/40S

2.24
Single V Butt Weld with both Plates prepped at same angle

Select Process
59 Stick (MMAW) Low Hydrogen
Complete dimensions below
Plate thickness (T) 23.83 mm
Included bevel angle (A) 60 degrees
Root gap (G) 4 mm
Root thickness (R) 4 mm
Cap height (C) 2 mm
Weld length 1.43570784269054 m
Opening width (O) 26.9 mm
Consumable usage 2.87 Kg/mtr
NOTE: The weight of consumable required is based on the assumption that a si
Total weld metal weight 4 Kg butt weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input the same b
angles, but half the plate thickness. Then double the result
Total consumable required 7 Kg

Fillet welds

Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F) 8 mm
Cap height (C) 1 mm
Weld length 50 m
Consumable usage 0.17 Kg/mtr

Total weld metal weight 9 Kg


Total consumable required 16 Kg
TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)
15 20 30 45
KG/M W KG/M W KG/M W KG/M
3.15 0.01 0.8 0.01 1.1 0.02 1.8 0.04
4.2 0.02 1.1 0.03 1.5 0.04 2.4 0.07
5.25 0.03 1.4 0.04 1.9 0.06 3.0 0.11
6 0.04 1.6 0.05 2.2 0.08 3.5 0.14
8 0.07 2.1 0.09 2.9 0.15 4.6 0.25
10 0.11 2.7 0.14 3.6 0.23 5.8 0.40
12 0.15 3.2 0.21 4.4 0.33 6.9 0.57
14 0.21 3.8 0.28 5.1 0.45 8.1 0.77
A (Plate Thickness in mm)

16 0.27 4.3 0.37 5.8 0.58 9.2 1.01


18 0.34 4.8 0.47 6.6 0.74 10.4 1.28
20 0.42 5.4 0.58 7.3 0.91 11.5 1.58
22 0.51 5.9 0.70 8.0 1.10 12.7 1.91
24 0.61 6.4 0.83 8.7 1.31 13.9 2.28
25 0.66 6.7 0.90 9.1 1.43 14.4 2.47
26 0.72 7.0 0.97 9.5 1.54 15.0 2.67
28 0.83 7.5 1.13 10.2 1.79 16.2 3.10
30 0.95 8.0 1.29 10.9 2.05 17.3 3.56
32 1.08 8.6 1.47 11.6 2.34 18.5 4.04
34 1.22 9.1 1.66 12.4 2.64 19.6 4.57
36 1.37 9.6 1.86 13.1 2.96 20.8 5.12
38 1.53 10.2 2.08 13.8 3.29 21.9 5.70
40 1.69 10.7 2.30 14.6 3.65 23.1 6.32
KG/M of weld
and F being the Fillet length
(Angle in degrees)
45 60 70 1
W F KG/M W KG/M W 6 0.05
3.2 6.0 0.07 5.5 0.11 8.7 8 0.06
4.2 8.0 0.12 7.3 0.19 11.5 10 0.08
5.3 10.0 0.19 9.1 0.30 14.4 12 0.09
6.0 11.4 0.25 10.4 0.39 16.5 14 0.11
8.0 15.2 0.44 13.9 0.69 22.0 16 0.13

T (Plate Thickness in mm)


10.0 19.0 0.68 17.3 1.09 27.5 18 0.14
12.0 22.8 0.99 20.8 1.56 33.0 20 0.16
14.0 26.7 1.34 24.2 2.13 38.5 22 0.17
16.0 30.5 1.75 27.7 2.78 44.0 24 0.19
18.0 34.3 2.22 31.2 3.52 49.5 25 0.20
20.0 38.1 2.74 34.6 4.34 54.9 26 0.21
22.0 41.9 3.31 38.1 5.25 60.4 28 0.22
24.0 45.7 3.94 41.6 6.25 65.9 30 0.24
25.0 47.6 4.28 43.3 6.78 68.7 32 0.25
26.0 49.5 4.62 45.0 7.34 71.4 34 0.27
28.0 53.3 5.36 48.5 8.51 76.9 36 0.28
30.0 57.1 6.16 52.0 9.77 82.4 38 0.30
32.0 60.9 7.01 55.4 11.1 87.9 40 0.32
34.0 64.7 7.91 58.9 12.5 93.4
36.0 68.5 8.87 62.4 14.1 98.9
38.0 72.3 9.88 65.8 15.7 104
40.0 76.1 10.9 69.3 17.4 110
RECTANGLE
Weight of Weld Metal in KG/M of weld

W (Width in mm)
2 3 4 5 6 7 8 9 10 12
0.09 0.14 0.19 0.24 0.28 0.33 0.38 0.43 0.47 0.57
0.13 0.19 0.25 0.32 0.38 0.44 0.51 0.57 0.63 0.76
0.16 0.24 0.32 0.40 0.47 0.55 0.63 0.71 0.79 0.95
0.19 0.28 0.38 0.47 0.57 0.66 0.76 0.85 0.95 1.14
0.22 0.33 0.44 0.55 0.66 0.77 0.88 1.00 1.11 1.33
0.25 0.38 0.51 0.63 0.76 0.88 1.01 1.14 1.26 1.52
0.28 0.43 0.57 0.71 0.85 1.00 1.14 1.28 1.42 1.71
0.32 0.47 0.63 0.79 0.95 1.11 1.26 1.42 1.58 1.90
0.35 0.52 0.70 0.87 1.04 1.22 1.39 1.56 1.74 2.09
0.38 0.57 0.76 0.95 1.14 1.33 1.52 1.71 1.90 2.28
0.40 0.59 0.79 0.99 1.19 1.38 1.58 1.78 1.98 2.37
0.41 0.62 0.82 1.03 1.23 1.44 1.64 1.85 2.05 2.46
0.44 0.66 0.88 1.11 1.33 1.55 1.77 1.99 2.21 2.65
0.47 0.71 0.95 1.19 1.42 1.66 1.90 2.13 2.37 2.84
0.51 0.76 1.01 1.26 1.52 1.77 2.02 2.28 2.53 3.03
0.54 0.81 1.07 1.34 1.61 1.88 2.15 2.42 2.69 3.22
0.57 0.85 1.14 1.42 1.71 1.99 2.28 2.56 2.84 3.41
0.60 0.90 1.20 1.50 1.80 2.10 2.40 2.70 3.00 3.60
0.63 0.95 1.26 1.58 1.90 2.21 2.53 2.84 3.16 3.79
CAP
Weight of Weld Metal in KG/M of weld

CH (Cap Height in mm)


15 20 1 1.5 2 2.5 3
0.71 0.95 5 0.03 0.04 0.06 0.07 0.09
0.95 1.26 6 0.04 0.05 0.07 0.09 0.11
1.19 1.58 7 0.04 0.06 0.08 0.10 0.12
1.42 1.90 8 0.05 0.07 0.09 0.12 0.14
1.66 2.21 10 0.06 0.09 0.12 0.15 0.18
1.90 2.53 12 0.07 0.11 0.14 0.18 0.21
2.13 2.84 14 0.08 0.12 0.17 0.21 0.25
CW (Cap Width in mm)

2.37 3.16 15 0.09 0.13 0.18 0.22 0.27


2.61 3.48 16 0.09 0.14 0.19 0.24 0.28
2.84 3.79 18 0.11 0.16 0.21 0.27 0.32
2.96 3.95 20 0.12 0.18 0.24 0.30 0.36
3.08 4.11 22 0.13 0.20 0.26 0.33 0.39
3.32 4.42 24 0.14 0.21 0.28 0.36 0.43
3.56 4.74 25 0.15 0.22 0.30 0.37 0.44
3.79 5.06 26 0.15 0.23 0.31 0.39 0.46
4.03 5.37 29 0.17 0.26 0.34 0.43 0.52
4.27 5.69 30 0.18 0.27 0.36 0.44 0.53
4.50 6.00 35 0.21 0.31 0.41 0.52 0.62
4.74 6.32 40 0.24 0.36 0.47 0.59 0.71
of weld

Height in mm)
4 5 6
0.12 0.15 0.18
0.14 0.18 0.21
0.17 0.21 0.25
0.19 0.24 0.28
0.24 0.30 0.36
0.28 0.36 0.43
0.33 0.41 0.50
0.36 0.44 0.53
0.38 0.47 0.57
0.43 0.53 0.64
0.47 0.59 0.71
0.52 0.65 0.78
0.57 0.71 0.85
0.59 0.74 0.89
0.62 0.77 0.92
0.69 0.86 1.03
0.71 0.89 1.07
0.83 1.04 1.24
0.95 1.19 1.42

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