Professional Documents
Culture Documents
Surat Edaran Menteri Pekerjaan Umum dan Perumahan Rakyat, Nomer : 26/SE/M/2015, tanggal
23 April 2015, tentang Pedoman Perlindungan Komponen Jembatan dengan cara Pengecatan.
Standar Nasional Indonesia (SNI) ISO 12922-5:2012, tentang Cat dan Pernis – Perlindungan dari
Korosi pada Struktur Baja dengan Sistem Pengecatan bagian 5 : Sistem Pengecatan Pelindung
Part 1 – General Introduction
Durability : The level of coating failure prior to first major maintenance painting.
Agreement between interested parties (based on ISO 4628-1 & ISO 4628-5), e.g. Ri2 (0.5%) or Ri3 (1%)
Not a guarantee time !
Expressed in terms of 3 ranges 4 ranges (2018)
Part 1 – General Introduction
Classification of environments
12944:2007 C1 to C5M/I
12944:2018 C1 to Cx
Atmospheric -: defined from weight loss of metallic (low carbon steel and zinc) specimens over a defined
period of 1 year (not more and not less).
There are obvious differences in this approach because of change of climate on a yearly basis, but this
certainly helps quantify the corrosivity of an environment.
C2 Low Temperate zone, atmospheric environment with low pollution SO2: <5 μg/m3 eg rural areas
Dry or cold zone with short time of wetness
C3 Medium Temperate zone, atmospheric environment with medium pollution (SO2: 5 μg/m3 to 30 μg/m3) or some effect of chlorides, e.g. urban
areas, coastal areas with low deposition of chlorides
Subtropical and tropical zone, atmosphere with low pollution
C4 High Temperate zone, atmospheric environment with high pollution (SO2: 30 μg/m3 to 90 μg/m3) or substantial effect of chlorides, e.g.
polluted urban areas, industrial areas, coastal areas without spray of salt water or, exposure to strong effect of de-icing salts
Subtropical and tropical zone, atmosphere with medium pollution
C5 Very high Temperate and subtropical zone, atmospheric environment with very high pollution (SO2: 90 μg/m3 to 250 μg/m3) and/or significant
effect of chlorides, e.g. industrial areas, coastal areas, sheltered positions on coastline
Cx extreme Subtropical and tropical zone (very high time of wetness), atmospheric environment with very high SO2 pollution (higher than 250
μg/m3) including accompanying and production factors and/or strong effect of chlorides, e.g. extreme industrial areas, coastal and
offshore areas, occasional contact with salt spray
Part 2 – Classification of Environments
Corrosion Categories:
No division into C5M and C5I anymore: corrosion category C5 only
Corrosion category Cx (extreme corrosion) is added.
Remark: Cx = Offshore covered in Part 9 only, no other “extreme environments“ in ISO 12944.
New examples for table 1 (corrosion categories)
Part 3 – Design Consideration
ISO 12944 can be seen as a tool for providing the customer with a solution to their anticipated
structural steel corrosion problems.
This means supplying an adequate protective coating system that will meet both the durability
and corrosive category requirements.
1. Use Part 2 to select the corrosive category for where the steel structure will be located.
2. Decide on the design life (durability) requirements of the protective coating system,
(Low/Medium/High).
3. Use Part 5 to choose the most effective coating system to meet these needs.
Part 5 – Protective Paint Systems
Part 5 – Protective Paint Systems
Selecting coating specs via ISO 12944 part 5 provides the customer with:-
Confidence that the corrosion protection will meet the demands of the environment and design life
An objective approach to coating selection
A simplified matrix of proven coating systems to chose from
A meaningful coating design life
A globally accepted standard
Part 5 – Protective Paint Systems
Amendments
Obsolete binder were eliminated.
Remark regarding “alternative topcoats” was added (Polysiloxanes, Polyaspartics, Fluor
polymers)
Remark regarding “innovative systems” was added.
Passage regarding “well proven” systems was added.
Part 5 – Protective Paint Systems
Amendments
Annexes A and B are normative now rather than informative. The minimum requirements
are clearly defined and binding.
Revision of the tables and number of systems reduced – new numbering protocol.
Part 5 – Protective Paint Systems
Annex B (normative) – Minimum number of coats, minimum requirement for the overall dry film
thickness for C2 to C5 on blasted steel
Note:
The DFTs were partly reduced.
Part 5 – Protective Paint Systems
Annex B (normative) – Minimum number of coats, minimum requirements for the overall dry
film thickness for C2 to C5 on galvanized steel
Part 5 – Protective Paint Systems
Annex C (informative) – Protective Paint Systems for Corrosivity Category C5 for Low-Alloy
Carbon Steel
2. Well-proven Systems
„The same applies to proven systems that have been performing well over a long field experience period
despite not fulfilling the requirements concerning minimum number of coats and minimum dry film
thickness.“
→ These systems can be used based on long term track records.
Part 6 – Laboratory Performance Test Methods
Specifies lab based performance tests for the assessment of coating systems
◦ Corrosivity environments considered
◦ Durability range considered
Corrosion Tests
Testing method for corrosion category C4 and C5:
Proposal:
Cyclic testing according ISO 20340 would be used for
• C4 very high - 10 cycles (alternatively salt spray and continuous condensation)
• C5 high - 10 cycles (alternatively salt spray and continuous condensation)
• C5 very high - 16 cycles
Remark:
Cx offshore = 25 cycles
Part 6 – Laboratory Performance Test Methods
Corrosion Tests
Corrosion creep and delamination based on average of 9 measurements.
Scribe width = 2 mm
Scribe acceptance 1mm for salt spray and 3mm for CCT regardless of primer used
Deals with
◦ Substrate Condition
◦ H&S
◦ Supply / Storage / Application Conditions / Methods
◦ Supervision / Measurement (dft)
◦ Reference Areas
◦ Establish minimum acceptable standard for work
◦ Allows assessment at any time
◦ Can be used as part of guarantee (if agreed)
Part 8 – Development of Specifications for New Work and Maintenance
.
Question and Answer