ATEX Type Certification marking for type L1X-EX, T1X-EX, T2X-EX Operating Instructions Mechanical Temperature Switches

Type of protection "d" explosion-proof enclosure ML1H,MT1H,L2H,T2H,L1X/L1X-EX,T1X/T1X-EX,T2X/T2X-EX

Approval: II 2 G D
Ex d IIC T6
Ex tD A21 IP65 T80°C
-40°C < Tamb < +75°C
Certificate no.: ISSEP08ATE024X

Standards applied: IEC 60079-0, IEC60079-1, IEC 61241-0 and

IEC 61241-1

L1X, T1X, T2X Models are UL (File No. E58658, Guide No. XBDV) & CSA (File No.
LR34556, Guide 400-E, Class 4868) are Listed as Temperature Indicating and Regulating
Equipment for use in Hazardous Locations, as follows;
Class I, Groups B (UL Only), C & D, Class II, Groups E, F & G, Class III.

ML1H, MT1H, L2H, T2H Models are UL (File No. E56247) & CSA (File No. LR34555,
Guide 400-E-O, Class 4813) are Listed as Temperature Indicating and Regulating
Equipment for use in Ordinary Locations.

1 Intended Applications .................................................................................................... 2

Operating life time 2 Safety Instructions ......................................................................................................... 2
The switches are designed for an operating life time of at least 1 million cycles when used 3 Standards ........................................................................................................................ 3
under normal design criteria.
4 Warranty/Guaranty ......................................................................................................... 3
5 Transport/Storage .......................................................................................................... 3
6 Installation/Commissioning........................................................................................... 4
7 Maintenance/Cleaning.................................................................................................... 8
8 Technical Data ................................................................................................................ 8

Barksdale, Inc.
3211 Fruitland, Ave.
Los Angeles, CA 90058 Bulletin No. 272182-E
Date: 07-20-2009
Phone: 800 835-1060
Fax: 323 589-3463
email: sales@barksdale.com Specifications are subject to changes
Internet: www.barksdale.com without notice!

16 1
1 Intended Applications Local mount temperature switches
The temperature switches are specifically applied for monitoring and controlling of operations using
maximum or minimum temperatures. A micro switch triggers an electrical signal when minimum or Measuring Ranges
maximum temperatures are reached. Order code Max. temperature at sensor Adjustment range

DANGER [°F] [°F]

The switch may only be used in the specified fields of application (see type label). 201 -100… +250 -49… +75.2

The temperature has to be within the specified ranges, the pressure values and the electrical 202 -100… +250 15.8… +140
rating must not exceed the values specified.
203 -100… +250 75.2… +200
Observe also the applicable national safety instructions for assembly, commissioning and
351 -100… +401 100…+244.6
operation of the switch.
204 -100… +200 -49… +200
The switch is not designed to be used as the only safety relevant element in pressurized systems
according to DGR 97/23/EC. 354 -100… +401 100…+350.6

454 -0.4… +500 150.8…+449.6

2 Safety Instructions
The safety instructions are intended to protect the user from dangerous situations and/or material Reset values
damage. Order code Adjustment Approximate hysteresis of different types of micro switches
In the operating instructions the seriousness of the potential risk is designated by the following range
signal words:
[°F] GH, H J M S G*
DANGER adjustable
from
Refers to imminent danger to men.
201…354 -49…+350.6 1 – 2.8 2.2 - 4 1-4 6 - 20 5.0
Non-observance may result in fatal injuries.
454 150.8…+449.6 2.8 - 6 2.8 - 5 4 - 6.8 10 - 30 5.0

WARNING * can be reset

Refers to a recognizable danger.

IMPORTANT
Non-observance may result in fatal injuries, and destroy the equipment or plant parts.
The values given are for use in liquids. For gaseous media hysteresis will be approx. double the values.

CAUTION

Refers to a danger.
Non-observance may result in light injuries and material damage to the equipment and/or to the
plant.

2 15
Measuring Ranges IMPORTANT
Order code Max. temperature at sensor Adjustment range Refers to important information essential to the user.
[°F] [°F]
Disposal
154 -100… +200 -49… +151
The equipment must be disposed of correctly in accordance with the local regulations for
251 -100… +300 50… +250 electric/electronic equipment.
351 -100… +401 151… +350 The equipment must not be disposed of with the household garbage!

601 -0.4… +650 300… +440

603 -0.4… +650 320… +600 3 Standards

The standards applied during development, manufacture and configuration are listed in the CE
Temperature switch with remote sensor conformity and manufacturer's declaration.

Reset values
4 Warranty/Guaranty
Order code Adjustment Approximate hysteresis of different types of micro switches
range Warranty
Our scope of delivery and services is governed by the legal warranties and warranty periods.
[°F] GH, H J M S G*
Terms of guaranty
adjustable
from to We guaranty for function and material of the single / dual temperature switch under normal
operating and maintenance conditions in accordance with the statutory provisions.
154 -49… +151 1-2 1 – 3.4 1-4 4 – 14.7 5.0 Loss of guaranty
251 50… +250 1-2 1 – 3.4 1-4 4 – 14.7 5.0 The agreed guaranty period will expire in case of:
351 151… +350 1-2 1 – 3.4 1-4 4 – 14.7 5.0 • changes or modifications to the housing/switch/fitting
• incorrect use,
601…603 -0.4… +600 2-4 2.8 - 5 4-6 6.8 - 24.8 5.0 • incorrect installation or
* can be reset • incorrect handling or operation contrary to the provisions of these operating instructions.
No liability is assumed for any damage resulting therefrom, or any consequential damage.

IMPORTANT 5 Transport/Storage
The values given are for use in liquids. For gaseous media hysteresis will be approx. double the values.
CAUTION

Severe shock and vibrations should be avoided during transport. Storage should be dry and
clean.

14 3
6 Installation/Commissioning Electrical Ratings

DANGER Micro Special Volt AC Ind. Res. Volt DC Ind. Res. Notes
switch Characteristics 50/60 Hz Load Load Load Load
Only install or uninstall the switch when de-energized (electrically and hydraulically/pneumatically). A A A A

Process connection and electrical connection must be carried out by trained or instructed H Micro switch with 125 10 10 6 Small hysteresis;
personnel according to state-of-the-art standards. silver contacts 250 10 10 to 0.50 0.5 high AC / low DC
480 3 3 24 loads
The switch must only be installed in systems where the maximum temperature Tmax is not
exceeded (see type label). M Micro switch with 125 10 10 12 5.00 15.0 Medium hysteresis;
silver contacts 250 10 10 24 1.00 2.0 high AC and DC
480 3 3 250 0.25 0.4 loads

WARNING GH Micro switch with

gold plated
Be aware of the fact that in case of operation with higher temperatures the casing surface may contacts for low 125 1 1 24 1.00 1.00 Small hysteresis
become very hot! voltage and low
current
Ambient temperature range: –40… +75 °C; max. pressure at sensor: 21 bar
S Micro switch with 125 15 15 12 10.00 15.0 Adjustable
silver contacts 250 15 15 24 5.00 6.0 hysteresis
480 15 15 250 0.03 0.2
WARNING
J Micro switch - 125 10 10 6 Small hysteresis
In case the temperature falls below or exceeds the permissible temperature limits specified for the sealed - with 250 10 10 to 0.50 0.5
sensor and the permissible ambient temperature, the function of the temperature switch can no silver contacts 480 3 3 24
longer be guaranteed and the temperature switch may be damaged.
G…RD Micro switch with 125 10 10 12 15.00 15.0 Manual reset
Check the operation of the switch regularly. If the switch does not work properly, stop operation silver contacts 250 10 10 24 10.00 15.0
immediately! 480 10 10 250 0.20 0.3

We recommend gold plated contacts for all applications with low voltage/power.

CAUTION
IMPORTANT
All standard temperature switches are supplied with conduit threads which must be sealed with
pipe sealant or Teflon tape to prevent moisture entry. The explosion-proof switches have threaded Data only valid for application in non-explosive atmosphere.
plugs covering the electrical connection entry.
We recommend use of a pre-fuse of the maximum current rating from the table above according to the
Threaded plugs must be removed to install the approved electrical connection of your choice.
load switched.
The capillary system must be installed with care avoiding sharp bends.
Provide protection against damage where needed.

IMPORTANT
The temperature sensing element can be used up to 21 bar. In case of pressures higher than 21
bar the temperature sensing element must be provided with a thermowell suitable for the
respective application.
All temperature switches are tested for proper functioning before they leave the factory.

4 13
 Adjustment knob
High circuit S2 Contact Protection
The micro switches used are normally suitable for both direct and alternating current operation.
Adjustment knob Inductive, capacitive and lamp loads may, however, considerably reduce the life expectancy of a micro
Low circuit S1
switch and, under extreme circumstances, even damage the contacts.
¾“ NPT Depending on the application spark suppression and current limiting is recommended (see succeeding
figures).

22 (0.87)
51 (2.01) MS MS MS
102 (4.016)
R1 R
C cable R
Load R3
Ground screw R2
63.5 (2.5)

115 (4.53)
Fig. 1: Protection in case of capacitive loads
R1: Protection against starting current
rushes R2,R3: Protection against high
discharge currents
Fig. 2: Lamp load provided with resistance in
series or parallel connection to switch
of condensers

Option adjustable
hysteresis (RD) MS MS
U U
=
½" NPT
86 (3.39)

Diode
c R
71 (2.795)

Load Load
51 (2.01)

ø14.5 (0.43)
19 (0.756) Fig. 3: Protection in case of continuous Fig. 4: Protection in case of alternating
current and inductive load by recovery current and inductive load by RC-link
diode
Contacts: color code and function

Lower contacts Upper contacts

C = Common = purple C = brown

NC = Normally Closed Contact = blue NC = orange

NO = Normally Open Contact = red NO = yellow

Fig. 11: Temperature switch type L2H-…

12 5
 4 (0.16)
Set point adjustment
In temperature switches, the liquid expands in the sensing element (capillary) when the temperature

(1.44)
36.5
changes. Due to the expansion the micro switch is actuated.
Upon delivery of the product, the set points are likely to be found in the middle of the adjustable
range. On request, fix set points may be adjusted by our factory. In this event, the point will be
indicated on the type plate or any separate plate, i = increasing, d = decreasing.
½" NPT Adjustment knob
The set point is adjusted by turning the adjustment knob. (Knob visual indication is for reference 19
35
only). (0.75)
(1.38)
70 (2.76)
IMPORTANT
48.5 (1.91)
In some cases the corresponding housing cover must be removed in order to reach the
adjustment knob. 28 (1.1)

Heat the temperature switch to the desired switching temperature. Ground screw
Turn the adjustment knob to actuate the micro switch. (Knob visual indication is for reference
only)

115 (4.53)
IMPORTANT

62 (2.44)
Please consult the wiring diagram for the contact status at state of rest (see Fig. 5).

41 (1.61)
Precise adjustment of set point to actuate on increasing temperature
Connect a control unit (lamp, buzzer, etc.) to (C) and (NO). When the unit is connected
correctly and the sensor temperature is higher than the temperature adjusted on the scale, the
buzzer or lamp is not activated. Optional adjustable
Adjust the desired switch point with the help of the scale via the adjustment knob. (Knob visual hysteresis (RD)
indication is for reference only).

86 (3.39)
Watch the switch point while the temperature is rising (about 2°C/minute). The control unit is ½" NPT

71 (2.795)
activated when the switch point is reached.

51 (2.01)
If necessary, re-adjust the set temperature by some degrees (by means of the scale the Contacts: color code and function 11 (0.43)
temperature can be adjusted with an accuracy of 3…5 % of the scale value). C = Common = purple
NC = Normally Closed Contact = blue
Precise adjustment of set point to actuate on decreasing temperature
NO = Normally Open Contact = red ø14.5 (0.43)
Connect a control unit (lamp, buzzer, etc.) to (C) and (NC). When the unit is connected correctly
and the sensor temperature is higher than the temperature adjusted on the scale, the buzzer or
lamp is activated.
Adjust the desired switch point with the help of the scale via the adjustment knob. (Knob visual
indication is for reference only).
Increase the temperature (about 2°C/minute) until the control unit is deactivated.
Fig. 10: Temperature switch type ML1H-…
Watch the point at which the control unit is activated again while the temperature is falling. This is
the set switch point. 1212
If necessary, readjust the set temperature by some degrees (by means of the scale the
temperature can be adjusted with an accuracy of 3…5 % of the scale value).

6 11
 Adjustment knob under cover Adjustment knob under cover

Ground screw
46 (1.81) 136 (5.35)
28.6 (1.13) (internal) * IMPORTANT
36.5 (1.44)
½“ NPT conduit ** 51 Mounting holes Adjustment of several set points is performed for each set point as specified above.
connection Mounting holes ø7.1 x 2
(2.008)
ø7.1 x 2 Due to the sluggishness of the capillary system switching delays may occur in case of rapid
ø9.6 temperature changes (>2 °C/Minute).
(0.38)
160 (6.3)

63.5 (2.5)
Wiring Code for all Types (Contact status at atm. pressure)

(2.008)
161 (6.34)

51
46 (1.81)

Power circuit 1 Power circuit 2

113 (4.45)
C 1
NC NO C = purple C = brown
102 (4.016)

NC = blue NC = orange
2
ø4.75 (0.11)
NO = red NO = black
C
75 (2.95)

Terminal strip for

three connections
14.3 6.4 NC NO Circuit 1 = lower contact (low)
(0.56) Terminal strip for (0.25)
73 (2.87)

three connections ø2.4 (0.09) Circuit 2 = upper contact (high)

ø4.75
(0.11)
ø2.4 Fig. 5 Wiring Code
(0.09)

25.4 mm (1.0 inch) min. 25.4 mm (1.0 inch) min.

required to remove the cover. required to remove the cover. * ¾“ NPT conduit
connection
** Ground screw Use in Hazardous Locations
(internal) The weather-proof standard temperature switches must not be used for hazardous locations.
Contacts: color code and function Contacts: color code and function Special temperature switch types; T1X-EX, T2X-EX and L1X-EX for Ex d IIC T6 explosion-proof
Contacts Lower contacts Upper contacts applications with Certificate No. ISSeP 08 ATEX 024X.
C = Common = purple C = Common = purple C = brown These special models are suitable for gas and dust applications and approved for Ex II G D in
NC = Normally = blue NC = Normally = blue NC = orange accordance with the ATEX 94/9/EC regulations.
Closed Closed These special switches with explosion-proof enclosure must be wired with Ex Certified conduit
Contact Contact
connection, or cable gland. The switches may only be used in accordance with the instructions and
NO = Normally = red NO = Normally = red NO = yellow
Open Contact Open Contact provisions of the declaration of conformity.

Fig. 8: Temperature switch type T1X-…/T1X-EX… Fig. 9:Temperature switch type T2X-…/T2X-EX...

10 7
 7 Maintenance/Cleaning Adjustment knob
Maintenance High circuit S2

41.2 (1.62)
The pressure switch is maintenance free. Checking the set points lies within the discretion of the Adjustment knob
Low circuit S1
user. The usual preventive maintenance work in accordance with the PED and ATEX guidelines
¾“ NPT
must always be carried out.
with cable gland Mounting screws
cable diameter 6…12 mm
8 Technical Data Reset button
(RD version only) 22 (0.87) Copper version
See data sheet 51 (2.01)
102 (4.016) Stainless steel version
Dimensions in mm (inch) 95 (3.74) 86 (3.39) ø9.5 (0.37)
4 (0.16) 39.5 (1.56) Ground screw 43 (1.69)

13.5 (0.53)
Mounting screw
36.5 (1.44)

63.5 (2.5)

113 (4.45)
Adjustment knob

102 (4.016)
111 (4.37)
9 (0.35)
½“ NPT

95 (3.74)

113 (4.45)
with cable gland
cable diameter 6…12 mm

48 (1.89)
56 (2.2)
Copper version
Mounting screws (with nuts) 6 (0.24)
19 (0.756) 35 (1.38) Stainless steel version
60 (2.36) 70 (2.76)
12.5 (0.49)
48.5 (1.91)
21 (0.83) ø9.5 (0.37)
28 (1.1) 19 (0.75) Option adjustable
7.2 (0.28) hysteresis (RD) 19 (0.75) ø4.75 (0.11)

74.5 (2.93)
Ground
Reset button screw
55 (2.165)

(RD version only) Knock-out cable entry ø2.4 (0.09)

ø6.5

102(4.016)
113 (4.45)
115 (4.53)
97 (3.82)

62 (2.44)

Contacts: color code and function

48.5 (1.91)

41 (1.61)
5 (0.197)

Lower contacts Upper contacts

C = Common = purple C = brown

NC = Normally = blue NC = orange

11 (0.43) ø4.75 (0.11) Closed
Contact
72 (2.84)

ø2.4 (0.09)
Contacts: color code and function Option adjustable NO = Normally = red NO = yellow
C = Common = purple hysteresis (RD) Open
NC = Normally Closed Contact = blue Contact
NO = Normally Open Contact = red

Fig. 1: Temperature switch type MT1H-… Fig. 2: Temperature switch type T2H-…

8 9