Refrigerated Dryer: Installation Operation Debugging Maintain Instructions

Refrigerated Dryer
Installation
Operation
Debugging
Maintain
Instructions
HANGZHOU JIALONG AIR EQUIPMENT CO.,LTD

2019
Catalog
GENERAL PRINCIPLE OF SAFETY ........................................... 1
ATTENTION BEFORE USING .................................................. 2
1. OVERVIEW ...........................................................................3
2. INSTALLATION GUIDE ..............................................................7
3. START AND RUN ...................................................................11
4. MAINTENANCE ....................................................................13
 SOME POSSIBLE CAUSES OF ABNORMAL OPERATION AND
FAILURE OF REFRIGERATED DRYER： ............................................. 17
 COMPRESSED AIR DRYER PARTS LIST .........................................21

杭州嘉隆气体设备有限公司 Hangzhou Jialong Air Equipment Co., Ltd
General principle of safety

Refrigerated dryer is a device with a pressure vessel, so the work
pressure must not exceed the maximum working pressure shown on the
nameplate.
Refrigerated dryer is electric drive operation, please install according to
the state power standard.
Any electrical equipment maintenance and repair, be sure to turn off the
power.
page 1 of pages 23
Please consider the environment before printing this document
Attention before using
Refrigerated dryer is a high precision equipment. Inside the equipment
cooling system components, piping and close control system of electronic
components shall not be subjected to greater impact and vibration. Road
long-distance transportation vehicle speed shall not be too high, when the
road bad situation it must run slow down, so as to avoid unnecessary
losses.
The equipment in the loading and unloading, removal and installation,
regardless of packing or devanning, requires the use of forklift truck from
the body or the bottom side of the device stress handling, avoid by all
means in the compressed air inlet, outlet pipe mechanical handling
equipment.
The refrigerated dryer inlet and wall should be keep 1.5m away, inlet and
outlet of two sets of equipment can’t be faced, and the environmental
temperature is not higher than 38 ℃.
Water-cooled freeze dryer boot should be first after water, electricity.
The cooling water temperature can’t be higher than 32 ℃, flow rate of
can’t be less than 0.2t/m3.h。
gas, water (water cooling type), three with should be prepared before
start.
page 2 of pages 23
1. Overview
The principle and Technological process
1．1 Working principle
Compressed air refrigeration dryer is based on the principle of air drying,
the compressed air is cooled to a dew point temperature of refrigeration
equipment, precipitation corresponding the water, and the gas-liquid
separation through the separator, then automatic drain valve of the water
discharge. In order to achieve the purpose of cooling dehumidification. At
the same time, the compressed air in 3 and above solid dust and micro
amount of oil components are filtered, so that air quality to achieve clean,
dry requirements.
1.2 Technological process
Cold and dry machine work is divided into air system and refrigeration
system in two parts：
Air system: contain water, oil of compressed air into the air to air heat
exchanger, the compressed air precooling, reduce the temperature of the
compressed air, removing a part of the water, and then into the gas
refrigerant heat exchanger, so that the compressed air cooling to
(2-10) ℃ dew point temperature. Water, oil and impurities were
condensed, when the gas is cooled and condensed water, oil and
page 3 of pages 23
impurities are separated by a gas-liquid separator, Then the moisture, oil
is automatic drain valve discharge, dry compressed air through the air to
air heat exchanger heat output, Thus the pipeline "sweating"
phenomenon effectively prevent. Cooling system: liquid refrigerant in low
temperature of refrigerant gas exchanger absorb heat and evaporation
into gas, gaseous refrigerant from refrigerant outlet switch through the
carburetor and air filter into the compressor inlet，Carburetor and suction
filter is arranged in order to prevent the liquid refrigerant and impurities
from entering the compressor, the compressor will compress the
refrigerant at low temperature and low pressure gas of high temperature
and high pressure, into the condenser and cooling from room
temperature, liquid refrigerant condenser out through the liquid storage
device and a drying filter into the expansion valve. Liquid refrigerant
through the expansion valve throttling back into the gas refrigerant heat
exchanger, and compressed air cooling in the exchanger, and thus began
a new round of cycle.
When the load increases, the refrigerant gas outlet for refrigerant heat
exchanger of the superheat increases, the temperature expansion valve
opening control, until it reaches a new equilibrium.
When the load is too small, the refrigerant gas outlet for refrigerant heat
exchanger at the superheat decreases, the temperature sensing packet
control expansion valve spool off small, until a new equilibrium. When the
page 4 of pages 23
suction pressure of the compressor low to the set value, the bypass valve
is opened, the direct bypass part of high temperature and high pressure
steam in the exhaust pipe to the gas refrigerant heat exchanger, enhance
the evaporation pressure, while the compressor is unloaded, to prevent
damage to the compressor compression ratio is too high.
Separating Vapor-liquid
liquid head mixing head
Thermal
expansion
valve
Integrated heat exchanger
assembly
Irrigation and
Automatic drain valve
flushing valve
Refrigeration
compressor Carburetor
Hot gas
bypass
Water-cooled condenser
valve
Dry
filter
The pressure controller
Air-cooled condenser
1.3 Characteristic：
1.3.1、Refrigeration compressor with well-known brands, the sound
operation of small, energy saving and long life.
1.3.2、Refrigeration control components, electrical appliances all use
well-known brand products, reliable performance.
1.3.3、Under load automatic thermal compensation.
1.3.4、The heat exchanger shell and tube evaporator, the aluminum
magnesium alloy material or corrugated tube type of quality.
page 5 of pages 23
1.3.5、The floating ball type or electromagnetic timing drainage device,
and is provided with the anti-blocking device, the automatic
drainage device is not blocked.
1.3.6、The reasonable equipment structure design, beautiful shape,
dynamic display of operating parameters, no basis for the
installation.
1.3.7、The main technical parameters
项目 Project 数据 Data 备注 Remarks

设备型号 Equipment model GMRWN445
空气处理量 Air handling capacity 85Nm3/min
进气压力 Air intake pressure(MPa) 0.80
进气温度 Inlet air temperature (℃) ≤66
压力损失 Air pressure loss(Bar) ≤0.3
出口露点 Outlet pressure dew point(℃) 2-10
冷却方式 Cooling method 水冷 Water cooling
环境温度 The environment temperature ≤38℃
平地无基础安装
安装方式 Installation method
No foundation construction
制冷剂 Refrigerant R407c
电源 Power 400V/50HZ/3φ-230V
功率 Power 18.90KW
page 6 of pages 23
2. Installation guide
2.1 Freeze dryer must be installed in the environment
temperature is higher than 0 ℃ below 38 ℃ place,
otherwise it will cause the dryer is not stable. If the frozen part
is air-cooled refrigeration dryer must be placed in the interior,
and has good ventilation to maintain the environment and
temperature conditions.
2.2 Freeze dryer in a well-ventilated place, to keep at least 1
metres of space around the refrigeration drier, while
refrigeration drier upper will keep at least 1 meters above the
space for repair.
2.3 The level should be installed on flat cement ground freezing
type compressed air dryer.
2.4. Automatic drainage outlet should drain to drainage, to
prevent pollution of the production site, the drain height should be
lower than the automatic drainage outlet.
page 7 of pages 23
Warning: Poor ventilation cooling air flow will lead to repeated in
condenser causing the environmental temperature rising, this will
make the refrigeration compressor discharge pressure is too high or
overload protection, the final freezing dryer stops running!
2．5 Connect the output port and refrigeration dryer inlet filter tank,
the compressed air refrigeration dryer outlet pipeline and connect,
recommend the use of a three valve bypass line to repair the
compressor system. See recommendation system installation
diagram. For oily air compressor system, recommended install a
pre-filter.
Refrigerated Dryer Installation diagram
Bypass (recommended)
Industrial gas Industrial gas
Filter Refrigerated Dryer Filter
page 8 of pages 23
2.6 Distribution requirements and methods
2.6.1 A separate set of a power switch; voltage should be
nameplate calibration configuration values, phase number.
2.6.2 Not with other devices share a protection device, voltage
fluctuation range shall not exceed 10% of rated voltage.
2.6.3 The cable, should not be too small or too long, so as not to
cause a voltage drop;
2.6.4 Freeze drying casing should be reliable grounding,
grounding wire of the bolt with a grounding mark.
2.6.5 Freeze dryer control power source is 220V/50Hz.
2.6.6 Electricity, the power line into the electrical box. Judging
electric power line and the ground wire, power line is
connected to the terminal corresponding, and the grounding
wire of the terminal with a grounding mark.
2.6.7 Electrical wiring may loose due to transport processes,
using a screwdriver.
Warning: connecting the dryer wires must comply with the
regulations and requirements of the national and the local voltage,
marked with a check dryer on the nameplate, must be operated by
professional electricians completed the connection wire.
2.7 Drain valve drier internal front. With a dust filter cut-off valve.
page 9 of pages 23
If the filter cleaning, please close the valve, and the drainage pipe
completely Buck (indicating valve to purchase).
2.8 Freeze dryer is water cooled, not city water access cooling
water system, the industrial circulating water or neutral water is
connected to a water condenser, cooling water pressure 0.2Mpa
~ 0.4 Mpa, recommended to install water filters in the cooling
water inlet of the condenser.
Note: do not change the cooling water and the drain pipe of small
random size, and the drier the corresponding interface diameter the
same or greater than their diameter, so as to avoid cooling water
pressure loss is too large!
2.9 Save: if stored before installation for a period of time, please
obey the following simple procedure

page 10 of pages 23
2.9.1 Sealing or package all the parts
3. Start and run
3.1、Test before starting
3.1.1 Check the power supply voltage is normal; AC1 ￠ 220 (1
± 10%) V or AC3 ￠ 380 (1 ± 10%) V.
3.1.2 Check the air piping is normal, the air inlet pressure shall
not exceed the rated pressure, intake air temperature does
not exceed the values determined selection.
3.1.3 You must purge on the compressed air pipeline system
before the start, so as to avoid the debris into the dryer and
filter effect.
Note: before the equipment we have set all of the original
equipment, does not need to be adjusted at customer site. If
there is any damage, please contact us.
3.2、Operation process：
3.2.1 Close air switch, switch on the power, the power supply
panel indicator light (red) light.
3.2.2 Manual start dryer: switch located in the file manually, press
the start button, dryer automatic startup, operation indicator
light (green) light, show that the dryer has started running.
page 11 of pages 23
Note: if the equipment shutdown and then boot, interval time
shall not be less than 3min
3.2.3 Observation (5 - 10) after min, the dryer the air after
processed can meet the use requirements, and when the
refrigerant pressure gauge (0.35 ~ 0.45) in the MPa range,
refrigerant pressure gauge indication (1.4 ~ 1.6) in the
range of MPa.
3.2.4 Open the automatic drainage device on the ball, let the
condensed water in the air flows into the drainage device,
the discharge machine.
3.2.5 Interlocking start-stop mode: will switch located in the
interlocking gear, when the dryer by compressor start, stop
signal control, drier automatically put into operation. When
the machine need to manually shutdown, the switch in
manual operation, stop the dryer.
3.2.6 Remote control mode: will switch located in the remote file,
dryer by remote start, stop signal control, when the machine
need to manually stop, please switch in manual operation,
stop the dryer.
3.2.7 Dryer fault alarm function: when the dryer work failure of
equipment, automatic shutdown protection, the controller
page 12 of pages 23
output fault alarm signal including the alarm indicator light,
machine fault signal output to the remote.
Note: the equipment downtime, by pressing the stop button
to exit the dryer must be alarm status.
3.2.9 If you need to shutdown, should first stop delivery of
compressed air to the dryer, be placed manually switch gear,
if it has been run in manual mode, just press the stop button
(red) of dryer is closed, the air switch, respectively, to cut off
the power and control power supply, close the valve after
the shutdown of equipment import and export.
3.2.10 Equipment operation to supply compressed air import and
export the door slowly opened a little, and pressure to the
stable value after the open, to prevent the air flow rate is
too large in the equipment producing components impact.
4. Maintenance
Warning: in the beginning before the maintenance,
disconnect the power supply and the equipment of pressure
relief
4.1 No frequent opening and closing refrigeration compressor
refrigeration compressor, opening and closing time, keep at least 3min
interval;
page 13 of pages 23
4.2 External periodic cleaning dryer, and drainage drainage attention.
4.3 Refrigeration compressor should avoid long time running;
4.4 Air-cooled condenser often should clean dust, dirt, so as not to affect
the cooling effect. (air-cooled type)
4.5 The water-cooled condenser maintenance methods: (water-cooled
type)
The water filter main impurities in order to prevent the cooling water
enters the condenser cooling water precipitation caused by blocked,
because it is very easy to precipitate the impurities in the filter
clogging,，So should be regularly to clean the screen, so as not to
make water circulation caused by insufficient, heat does not go out,
water quantity is the water side should be cleaned regularly
(depending on the water quality conditions, a general cleaning for 6
months, according to the cleaning to buy my company actual needs
cleaning machine).
page 14 of pages 23
4.6 Unit shut down, should do regular vacuum cleaning of cold and dry
machine internal parts.
4.7 Note the drying unit is good ventilation
at any time, and to avoid direct sunlight and heat source.
4.8 In the course of maintenance, should pay attention to the protection of
the refrigeration system, so as to avoid damage.
4.9 Cleaning drainage device:
4.9.1 The ball valve is closed drainage device before the fixed screws,
drain cover, release the compressed air in the drainage device.
4.9.2 Unscrew the drain cover, and then remove the drain core, with water
and a soft brush to clean. (prohibited the use of gasoline, toluene,
pine perfume solvent cleaning)
4.9.3 The drain valve core is arranged after cleaning, and then install the
drain cover, finally opened the front ball valve.
4.9.4 The inverted bucket type drainage device, before use should be
filled with water to form water sealing to work. When there is a trace
of leakage is normal.
4.9.5 The cooling water inlet and an automatic drainage device of Y type
filter in use after a period of time, the filter element accumulation of
impurities, leading to filter before the flow resistance increases,
affect the water flow, so that the drain blockages, should be
regularly on the filter cleaning and replacement. New equipment is
page 15 of pages 23
installed, because the pipe is dirty, regular inspection and cleaning.
4.9.6 Regularly check the electrical components contact is good, often
remove the dust distribution box.
4.10 Plate heat exchanger cleaning:
The equipment adopts aluminum magnesium alloy plate heat
exchanger: high heat transfer coefficient, reduce the energy
consumption of about 23%. Regular cleaning plate type heat
exchanger, in order to improve efficiency, reduce energy
consumption. Once every six months cleaning, cleaning steps are
as follows:
4.10.1 Close the panel for manual butterfly valve import and export, with
the cleaner production companies and the cleaning agent to clean
up 1 hours;
4.10.2 The cleaning agent cleaning machine for clean water, then half an
hour washing;
4.10.3 Use dry processed compressed air purge, purge completed open
the manual butterfly valve.
page 16 of pages 23
 Some possible causes of abnormal operation and failure of
refrigerated dryer：
・high temperature of air inlet，and cooling water is dirty
・The cooling water inlet temperature is too high，pressure of cooling water is less than
0.24MPa
・Cooling water untreated ambient temperature is too high?
・Condenser surface dirty air flow rate is higher than the rated value
・The ambient temperature is too low, air inlet pressure low
・After cooler or drier automatic drain valve failure? Refrigerant charging quantity
shortage
・The evaporator leakage・Filter air compressor suction port.
・The power supply voltage exceeds the rated value +/-10%
As a result of the above, refer to the following table for troubleshooting：
Phenomenon Reason Elimination method
１．The compressor line １．Shut off the power supply and

disconnection check
２．Power phase ２．To adjust the power phase
sequence is not sequence
correct ３．Shut off the power supply, waiting
３．Thermal relay to find the cause of overload in 15
Ａ．The dryer can’t minutes.
work ４．Various protective
control ４．Repair or replace
５．Air pressure ５．Check the air pressure, adjust the
protection switch air pressure protection switch;If
there is a defect, repair or replace
６．Compressor stall ６．Repair or replace
７．Circuit virtual ７．According to the circuit in which the
connection or loose line
１．Check whether the exhaust pressure
is too high, the condenser fouling，
Environment temperature is too high
1．The compressor or too large intake quantity.
overload According to the corresponding
Ｂ．A short time after ２．Lack of refrigerant reasons for repair or replace the
the start or stop components.
the dryer ３．Low pressure too low
２．Complement and supplement
４．Expansion valve refrigerant leakage point
obstruction
３．Check the hot gas bypass valve,
adjust or replace
４．Repair or replace
page 17 of pages 23
１．Incorrect connection １．According to the wiring diagram to

２．The voltage is too low check circuit
３．Start capacitor is ２．Power check and correct
Ｃ．The compressor damaged ３．Replace
can not start ４．Not closing relay or ４．Check reason, replace or repair
contactor
５．The startup winding ５．Check lead, if lead normal, then
open circuit replace the motor
６．Lack of phase ６．Check fuse
１．Low voltage or
voltage unbalance １. Check the voltage in the nameplate
２．Overload protection voltage of + / 10% range
device is connected ２．Check wiring diagram, check the
with other electrical connection protection and other
equipment electrical equipment.
Ｄ．Compressor for
overload ３．Overload protection ３．Check the current value,
protection action device failure replacement
and repeated ４．Running capacitor is ４．Check the capacitor, replacement
start-stop too small
５．Reference Ｇ１－８
５．Exhaust pressure is
too high ６．Check the resistance value,
replacement compressor
６．Winding short circuit
７．Check the current setting value,
７．Thermal relay contact replacement
cement
１．The voltage is too
high or too low １．Check the voltage on the
nameplate voltage of + / 10%
２．Running capacitor is range
not correct
２．Replace the appropriate capacitor
Ｅ．Relay burn ３．Repeated start-stop
３．According to B and C
４．The relay does not
conform to the ４．Select the appropriate relay
specification ５．Choose the correct installation
５．Install base is not base
correct
1．The specification does 1．Select the appropriate capacitor
F．Capacitor burned not match 2．To reduce the voltage to no more
2．The voltage is too high than +/-10%
1．Too much refrigerant
2．There is air in the
refrigeration system 1．Let out a part, or vacuum refilling
3．Condenser is dirty 2．To find out the reasons,
troubleshooting
4．The ambient
temperature is too 3．With compressed air blowing
G．Exhaust pressure high 4．Lower the temperature of the
is too high 5．Condensing pressure environment, or replace the dryer
switch failed 5．Repair or replace
6．Fan motor fault 6．replace
7．The direction of 7．exchange any two of the three
rotation of the fan is not phases
correct 8．Adjust, repair or replace
8．Cooling water flow
control valve
page 18 of pages 23
1．The refrigerant
amount is too small
2．Compressor return air 1．Leak detection and adding
and exhaust valve does refrigerant
H．Exhaust pressure
is too low. not work properly 2．Repair or replace
3．The condenser 3．Repair or replace
pressure switch failure 4．Adjust, repair or replace
4．Cooling water flow
control valve
1．Reinforcement connection
1．Connector loosening 2．The replacement or correction
2．Fan blade bending 3．replace
J．Dryer operation of 3．Fan motor bearing
high noise 4．Check the expansion valve, adjust or
damage replace. And check whether the
4．Refrigerant liquid back normal work of the crankcase heater
5．Compressor oil 5．Check oil level, adding lubricating
oil
K．Liquid pipeline 1．High side repair valve 1．Open the valve removal of
frost obstruction
2．Dry filter blocking 2．replace
L．Back to the 1．The expansion valve or 1．Adjust the hot gas bypass valve,
trachea. a hot gas bypass valve the back pressure rise to the normal
control range
M．The upper part of 1．The refrigerant amount

the condenser is too small 1．leak detection or add refrigerant
temperature too high 2 ． The efficiency of the 2．Repair or replace
compressor is not high
1．Refrigerant leak
2．Evaporation and
pressure control set is
not high 1．Leak detection, repair
3．Dry filter clogging 2．Reference pageL
4．The refrigerant 3．Replace
amount is too small 4．Leak detection, repair after refilling
5．Condenser fouling 5．Clean the condenser
6．Air in system 6．Find the cause, repair and removal
7．The efficiency of the of air
N．Equipment compressor is not 7．Repair or replace
operation but the air high
outlet temperature 8．Evaporator pressure 8．According to the need of repair,
display high control element failure adjust the hot gas bypass valve or
Note: in the air intake expansion valve
is low, the outlet air 9．Heat preservation 9．To bandage
temperature readings material difference
10．Air intake is too high 10．Reduce intake
may be higher than
the actual 11．Dryer capacity is too 11．Increase the dryer qty or the
temperature small replacement of large type
12．The ambient 12．Trying to lower the temperature of
temperature is too the environment or replace the dryer
high 13．Reduce the intake air temperature
13．Intake air
temperature is too
high
P．Equipment 1．Inlet pressure low 1．Increase the intake pressure

operation, but the 2．The cooler and 2．Clean with cleaning agent
drop is too large evaporator blocking 3．Increasing the line size according
3．The pipe is not correct to the need to correct.
page 19 of pages 23
4．Air intake is too high 4．Reduce the load

5．Equipment processing 5．Increase the equipment or the
capacity is too small replacement of large type
6．Equipment in the 6．Check the drainage, according to the
water too much need for repair or replace
7．Freezing of evaporator 7．Adjust the hot gas bypass valve
8．Air compressor 8．Clean or replace filter
suction filter blockage 9．Reverse flushing
9．Dirty air system
1．Return air temperature or the cream
1．Frozen off the dryer after find out the reason
Q．Equipment of evaporator outlet. Regulation
operation but the air 2．Plug the pre-cooler or system under no load condition of the
flow instability or zero evaporator compressor not frost
3．Pipeline gas flow 2．Please see aboveP-2
limitation 3．According to the need of correction
R．The freezing 1．Hot gas bypass valve
evaporator uncontrol 1．Repair or replace
S．Condenser cooling
air flow direction is 1．Exchange any two of the three
not correct 1．Incorrect connection phases
page 20 of pages 23
 Refrigeration air dryer parts list
冷冻式干燥机零件清单 (单台 )
Refrigeration compressed air dryer parts list
单机
建议保养周
项零件图号单数量
制造商期备件类型 Types
目零件名称 Part Name Drawing 位 Qty of
Manufacturer Replacement of parts
No. No./Specifications Unit one
cycle
dryer
电子自动排水阀杭州嘉隆
只易损件
1 Electronic automatic JAL022X301 1 Hangzhou 8000H
pcs Wearing parts
drain valve Jialong
杭州嘉隆
自动排水阀 Automatic 只易损件
2 JAL021X010 1 Hangzhou 8000H
drain valve pcs Wearing parts
Jialong
杭州嘉隆
Y 过滤球阀 Y type 只易损件
3 JAL023X991 2 Hangzhou 8000H
filtering ball valve pcs Wearing parts
Jialong
杭州嘉隆
只易损件
4 球阀 Ball valve JAL023X992 2 Hangzhou 8000H
pcs Wearing parts
Jialong
杭州嘉隆
米
5 PU 管 PU Hose JAL029X117 2 Hangzhou
m
Jialong
杭州嘉隆消耗件
前置过滤器滤芯只
6 JLGMF9F445-I 7 Hangzhou 4000H Consumable
Pre-filterr core pcs
Jialong parts
后置过滤器滤芯只
7 JLGMF5F445-J 9 Hangzhou 4000H Consumable
After-filter core pcs
Jialong parts
前置过滤器滤芯密封杭州嘉隆
只
8 垫片 Pre-filterr core JLGMF9F445-G 1 Hangzhou 8000-16000H
pcs
gasket Jialong
后置过滤器滤芯密封杭州嘉隆
只
9 垫片 After-filter core JLGMF5F445-G 1 Hangzhou 8000-16000H
pcs
gasket Jialong
杭州嘉隆预防性备件
只
10 压缩机 Compressor JAL024B992 1 Hangzhou Preventive
pcs
Jialong property parts
换热器总成 Heat 台
11 JAL050B871 1 Hangzhou Preventive
exchanger assembly set
冷凝器 Cooled 台
12 JAL038B662 1 Hangzhou Preventive
condenser set
杭州嘉隆需预备备件
热气旁通阀 Hot gas 只
13 JAL036X768 1 Hangzhou Need prepared
bypass valve pcs
Jialong Spare parts
page 21 of pages 23
膨胀阀 Expansion 只
valve pcs
Jialong Spare parts
储液罐 Liquid storage 只
tank pcs
Jialong Spare parts
吸气汽化器只
16 JAL049B678 1 Hangzhou Need prepared
Inspiratory carburetor pcs
Jialong Spare parts
只
17 油分离器 Oil separator JAL064X012 1 Hangzhou Need prepared
pcs
Jialong Spare parts
水量自动调节阀杭州嘉隆预防性备件
只
18 Automatic regulating JAL045X000 1 Hangzhou Preventive
pcs
valve for water Jialong property parts
杭州嘉隆
只易损件
19 干燥过滤器 Dry filter JAL041B956 1 Hangzhou
pcs Wearing parts
Jialong
杭州嘉隆
低压控制器 Low 只
20 JAL046B738 1 Hangzhou
pressure controller pcs
Jialong
杭州嘉隆
高压控制器 High 只
21 JAL046B222 1 Hangzhou
pressure controller pcs
Jialong
桶
22 制冷剂 Refrigerant JAL071D929 1 Hangzhou Consumable
pail
Jialong parts
杭州嘉隆专用工具
制冷剂加液管根
23 JAL-001M 1 Hangzhou Special-purpose
Refrigerant liquid pipe pcs
Jialong tools
桶杭州嘉隆消耗件
冷冻油 Refrigeration
24 JAL069D365 pail 1 Hangzhou Consumable
oil
(4L) Jialong parts
杭州嘉隆
低压压力表 Low 只
25 JAL070X010 1 Hangzhou
pressure gauge pcs
Jialong
杭州嘉隆
高压压力表 High 只
pressure gauge pcs
Jialong
过滤器差压表 Air filter 杭州嘉隆
只
27 differential pressure JAL036X901 2 Hangzhou
pcs
gauge Jialong
杭州嘉隆
空气压力表 Air 只
pressure gauge pcs
Jialong
杭州嘉隆
露点仪 Moisture 只
analyzer pcs
Jialong
杭州嘉隆
露点减压阀 Dew point 只
pressure relief valve pcs
Jialong
page 22 of pages 23
液晶面板（含程序）杭州嘉隆
块
31 LCD panel（Containing JAL023C120 1 Hangzhou
pcs
procedures） Jialong
PLC 程序控制器（含程
杭州嘉隆
序）The PLC program 块
32 JAL024C567 1 Hangzhou
controller（Containing pcs
Jialong
procedures）
PLC 扩展模块 LM（含
程序）The PLC 杭州嘉隆
块
33 expansion modules JAL025X223 2 Hangzhou
pcs
（Containing Jialong
procedures）
杭州嘉隆
温度探头支
35 JAL0-2800M 2 Hangzhou
Temperature probe pcs
Jialong
杭州嘉隆
转换开关 Changeover 只
36 JAL0-2800M 1 Hangzhou
switch pcs
Jialong
指示灯(红绿杭州嘉隆
只
37 黄)Indicator lamp JAL0-2800M 3 Hangzhou
pcs
（red/green/yellow） Jialong
备注：
为保证设备的长期稳定运行，请准备部分备件，如： Y 过滤球阀、自动排水器、主管道滤芯、除油
滤芯、除尘滤芯。每使用 4000 小时更换一次过滤器滤芯。
Remark：
In order to ensure the long-term and stable operation of the equipment, please prepare some spare parts,
such as: Y type filtering ball valve、Automatic drainer、Pre filter、Oil element filter. Using 4000 hours,
please replace the filter cartridge at a time.
page 23 of pages 23
HANGZHOU JIALONG AIR EQUIPMENT CO.， LTD

Address：No.168 Wuxing village, Qiaosi Town,
Yuhang District, Hangzhou, Zhejiang
Tel：0571-85365111
Fax：0571-85365000
P.O.：310004
E-mail：13588827999@163.com
Http：www.jialongequip.com.cn
Hotline：400-103-8600
page 24 of pages 23

Refrigerated Dryer: Installation Operation Debugging Maintain Instructions

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Refrigerated Dryer: Installation Operation Debugging Maintain Instructions

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Refrigerated Dryer

HANGZHOU JIALONG AIR EQUIPMENT CO.,LTD

GENERAL PRINCIPLE OF SAFETY ........................................... 1

ATTENTION BEFORE USING .................................................. 2

2. INSTALLATION GUIDE ..............................................................7

3. START AND RUN ...................................................................11

 SOME POSSIBLE CAUSES OF ABNORMAL OPERATION AND

FAILURE OF REFRIGERATED DRYER： ............................................. 17

 COMPRESSED AIR DRYER PARTS LIST .........................................21

General principle of safety

Refrigerated dryer is electric drive operation, please install according to

the state power standard.

Attention before using

Refrigerated dryer is a high precision equipment. Inside the equipment

cooling system components, piping and close control system of electronic

components shall not be subjected to greater impact and vibration. Road

road bad situation it must run slow down, so as to avoid unnecessary

The equipment in the loading and unloading, removal and installation,

regardless of packing or devanning, requires the use of forklift truck from

means in the compressed air inlet, outlet pipe mechanical handling

outlet of two sets of equipment can’t be faced, and the environmental

temperature is not higher than 38 ℃.

Water-cooled freeze dryer boot should be first after water, electricity.

The cooling water temperature can’t be higher than 32 ℃, flow rate of

can’t be less than 0.2t/m3.h。

The principle and Technological process

1．1 Working principle

Compressed air refrigeration dryer is based on the principle of air drying,

the compressed air is cooled to a dew point temperature of refrigeration

equipment, precipitation corresponding the water, and the gas-liquid

discharge. In order to achieve the purpose of cooling dehumidification. At

1.2 Technological process

system in two parts：

exchanger, the compressed air precooling, reduce the temperature of the

refrigerant heat exchanger, so that the compressed air cooling to

(2-10) ℃ dew point temperature. Water, oil and impurities were

impurities are separated by a gas-liquid separator, Then the moisture, oil

air heat exchanger heat output, Thus the pipeline "sweating"

phenomenon effectively prevent. Cooling system: liquid refrigerant in low

temperature of refrigerant gas exchanger absorb heat and evaporation

filter is arranged in order to prevent the liquid refrigerant and impurities

from entering the compressor, the compressor will compress the

refrigerant at low temperature and low pressure gas of high temperature

temperature, liquid refrigerant condenser out through the liquid storage

a new round of cycle.

exchanger of the superheat increases, the temperature expansion valve

opening control, until it reaches a new equilibrium.

exchanger at the superheat decreases, the temperature sensing packet

the evaporation pressure, while the compressor is unloaded, to prevent

damage to the compressor compression ratio is too high.

1.3.1、Refrigeration compressor with well-known brands, the sound

operation of small, energy saving and long life.

1.3.2、Refrigeration control components, electrical appliances all use

well-known brand products, reliable performance.

1.3.3、Under load automatic thermal compensation.

1.3.4、The heat exchanger shell and tube evaporator, the aluminum

magnesium alloy material or corrugated tube type of quality.

1.3.5、The floating ball type or electromagnetic timing drainage device,

and is provided with the anti-blocking device, the automatic

drainage device is not blocked.

1.3.6、The reasonable equipment structure design, beautiful shape,

dynamic display of operating parameters, no basis for the

1.3.7、The main technical parameters